5.

COOLER (C-01)
Fungsi

: Menurunkan temperatur produk R-01.

Tipe

: Double Pipe Heat Exchanger

Gambar :

Fluida Panas

Fluida Dingin

: Produk R-01
W

= 16318,7799 kg/jam = 35976,7085 lb/jam

T1

= 76,995 oC

= 170,59 oF

T2

= 65 oC

= 149,00 oF

: Air
w

= 4984,5083 kg/jam = 10988,9467 lb/jam

t1

= 28oC

= 82,40 oF

t2

= 48oC

= 118,40 oF

Perhitungan:
1. Beban Panas C-01
Q = 417103,6559 kJ/jam = 395343,7753 Btu/jam
2. LMTD
Fluida Panas
(oF)
170,59
149,00

Fluida Dingin (oF)

Suhu tinggi
Suhu rendah
Selisih

213

118,4
82,4

Selisih
52,2
66,60
1,66

214

t 2 t1
= 59,1031 oF
ln ( t 2 / t1 )

LMTD =

3. Tc = 159,80 oF; tc = 100,40 oF

Asumsi UD = 250 Btu/hr.ft2.oF

395343,7753

A = 250 59,1031 = 26,7562 ft2

Karena A< 200 ft2, maka dipilih HE jenis Double Pipe Heat Exchanger.

Rencana Klasifikasi
Data Pipa
IPS (in)
SN
OD (in)
ID (in)
a (ft2/ft)

Outer Pipe
3
40
3,5
3,068
0,916

Inner Pipe
2
40
2,38
2,067
0,622

Cold Fluid (air) : Annulus

a. Flow Area, aa
D2 = 3,0680/12 = 0,2557 ft
D1 = 2,3800/12 = 0,1983 ft
aa =
=

(D22 D12)

(Pers. 6.3)

(0,2557 2 0,1983 2) = 0,0204 ft2

Equivalent Diameter, De

(D
De =

2
2

D1
D1

b. Kecepatan Massa, Ga
Ga = W/aa

(0,2557

0,1983 2 )
= 0,1312 ft
0,2557
2

215

= 537803,18 lb/hr.ft2
c. Reynold number, Re
Pada Tavg = 100,40oF
= 1,8150 lb/hr ft
Rea = De.Ga/
=
d.

0,1312 537803,18
= 38887,86
1,8150

JH

=110

(Fig. 24, Kern)

e. k = 0,3620 Btu/hr.ft2(oF/ft)
cp = 1,0302 Btu/lb.oF
c

1,0302 1,8150 3

0,3620

k c
= JH

De k

f. ho

= 1,7286

0 ,14

= 524,4818 Btu/hr.ft2.oF

Hot Fluid (produk R-01) : Inner Pipe

d. Flow Area, ap
D = 2,067 inc/12 = 0,1723 ft
ap =

D2

(0,1723)2 = 0,0233 ft2

e. Kecepatan Massa, Gp
Gp = w/ap =

35976,7085
= 1544661,4568 lb/hr ft2
0,0233

f. Reynold number, Re
Pada Tavg = 159,8 oF

216

= 0,8872 lb/ft.hr
Rep = D.Gp/
=

0,1723 1544661,4568
= 299905,6958
0,8872

g. JH = 600

(Fig. 24, Kern)

h. k = 0,6744 Btu/hr.ft2(oF/ft)
cp = 0,5939 Btu/lb.oF
c

i. hi

= 0,9211

k
= JH
De

0 ,14

= 2163,8289 Btu/hr.ft2.oF
j. Koreksi hi pada permukaan OD
hio = hi x ID/OD
= 1879,2581 Btu/hr.ft2.oF
k. Clean Overall Coefficient, UC
hioxho

UC = hio +ho = 410,0430 Btu/hr.ft2.oF

l. Design Overall Coefficient, UD
1
1
=
+ Rd
UD
UC

(Pers. 6.10)

Rd ditentukan 0,002 untuk masa service 1 tahun

1
1
=
+ 0,002
UD
410,0430

UD = 225,2877 Btu/hr.ft2.oF
m. Required Length
A=

Q
U D . t

= 29,691 ft2

217

Dari tabel 11 Kern, untuk 2-in IPS standard pipe, external surface/foot length
= 0,6220 ft
29,691

Required length = 0,6220 = 47,7350 ft

Diambil panjang 1 harpin = 12 ft
Jumlah harpin yang dibutuhkan =

47,7350
= 1,99
24

Maka dipakai 2 harpin 12 ft

Actual Length

= 2 x 2 x 12 ft
= 48 ft

Actual Surface = L x a
= 48 ft x 0,6220 ft2/ft
= 29,8560 ft2
n. Actual Design Coefficient, UD
UD =

Q
A. t
395343,7753

= 29,8560 59,1031 = 224,0440 Btu/hr.ft2.oF

o. Dirt Factor, Rd
Rd =

U C U D
U C U D

= 0,002 hr.ft2.oF/Btu
PRESSURE DROP

218

Cold Fluid : Annulus

a. De = (D2 D1)
= 0,0573 ft
Rea = 16988,4567

= 0,0035 +

0,264
(Re a ) 0, 42

(Pers. 3.47b)

= 0,0079

b. Fa

= 59,43 lb/ft3
4 fGa 2 L
=
2 g2 De

= 2,5964 ft
c. V

= 3600 = 2,5137 ft/s

Fl

V 2
= 3 x
2g

Pa

=3x

2,5137 2

2 32,2

= 0,2944

( Fa + Fl )
144

= 1,1931 psi

Hot Fluid: Inner Pipe

a. Rep

= 299906
= 0,0035 +

0,264
(Re p ) 0, 42

= 0,0048

= 42,300 lb/ft3

(Pers. 3.47b)

219

b. Fp =

4 fGp 2 L
2 g2 D

4 0,0048 1544661,4568 2 48
=
= 8,5735 ft
2 4,18 10 8 42,300 2 0,1723

Pp

Fp .
144

= 2,5185 psi

SUMMARY
ho = 524,4818
h outside
hio = 1879,2581
UC = 410,0430
UD = 224,0440
Rd Calculated = 0,002
Rd Required = 0,002
1,1931
Calculated P, Psi
2,5185 psi
10 psi
Allowable P, Psi
10 psi