Costos de equipos y manufactura

V-202 P-202A/B E-206

T-202
R-201 E-202 E-203 T-201 E-204 E-205
E-207
P-201A/B V-201 E-201
DME DME Reflux Methanol Methanol Methanol
DME
Feed Pump Feed Methanol Reactor Reactor DME DME DME
Reboiler Tower
Vessel Pre-heater
Condenser
Cooler Cooler Tower Reboiler Condenser Reflux Pumps
Drum

V-203
P-203A/B E-208
Methanol Methanol Wastewater
Reflux
Pumps
Cooler
Drum

DME
Methanol

46
10.3

R-201

E-205

T-201

V-201

cw
1

V-202
121
7.3

12

P-202A/B

P-201A/B

E-207
cw

22

T-202
1

mps

139
7.4

E-201
E-202

14

mps

cw

V-203

P-203A/B

E-204
26

E-203
cw
Temperature, oC
Pressure, bar

mps
E-206
E-208

Wastewater

Equipment
MOC

P-201A/B*

PP202A/B* 203A/B*
Carbon Steel Carbon
Carbon
Steel
Steel

V-202

V-202

V-203

T-201

T-202

Carbon
Carbon
Steel
Steel

Carbon
Steel

Carbon
Steel

Carbon
Steel

R-201
Carbon
Steel

Power (kW)

7.2

1.0

5.2

Efficiency

60%

40%

40%

Type/Drive

Recip /
Electric

Temperatur
e
(C)
Pressure In
(bar)

25

Centrifu Centrifugal
gal/
/
Electric
Electric
46
121

1.0

10.3

7.3

Pressure
Out
(bar)
Diameter
(m)
Height/leng
th
(m)
Orientation

15.5

11.4

16.0

1.0

0.96

0.85

0.79

0.87

0.72

3.0

2.89

2.53

15.8

14.9

10.0

Horizontal

Horizontal

Vertical

Vertical

Vertical

Internals

+21

+26

Horizont
al
-

SS

Trays
24inch
spacing

Pressure
(barg)

0.0

9.3

6.3

9.6

SS
Trays
18inch
spacing

6.3

Packed bed
section 7.2
m high
filled with
catalyst
13.7

Equipment
Type

E-201
Float. Head
Vaporizer

E-202
Float.
Head

Duty (MJ/h)

14,400

2,030

E-203
Float.
Head
Partial
Cond.
12,420

E-204
E-205
E-206
E-207
E-208
Float.
Fixed TS
Float.
Float.
Float.
Head
Condense Head
Head
Head
Reboiler r
Reboiler Condense
r
2,730
3,140
5,790
5,960
1,200

Area (m2)

99.4

171.0

101.8

22.0

100.6

83.0

22.7

22.8

Max Temp(oC)

154

250

280

153

46

167

121

167

Pressure (barg)

14.2

14.1

12.8

9.5

9.3

6.6

6.3

6.6

MOC
Phase

Carbon
Steel
Boiling
Liq.

Carbon Steel
V

Carbon
Steel
Cond.
Vapor

Carbon
Steel
Boiling
Liq.

Carbon
Steel
Cond.
Vapor

Carbon
Steel
Boiling
Liq.

Carbon
Steel
Cond.
Vapor

Carbon
Steel
L

Tube Side
Max Temp. (oC)

184

368

40

184

40

184

40

40

Pressure (barg)

10.0

12.9

4.0

10.0

4.0

10.0

4.0

4.0

MOC
Phase
%Heat transfer
resistance for
process side

Carbon
Steel
Cond.
Steam
35%

Carbon Steel
V
50%

Carbon
Steel
L
50%

Carbon
Steel
Cond.
Steam
35%

Carbon
Steel
L
40%

Copyright - R.Turton and J. Shaeiwitz

2008

Carbon
Steel
Cond.
Steam
35%

Carbon
Steel
L
40%

Carbon
Steel
L
30%

Stream No.

Temperature (C)

25

25

45

154

250

364

278

100

Pressure (bar)

1.0

15.5

15.2

15.1

14.7

13.9

13.8

13.4

Vapor Fraction (molar)

0.0

0.0

0.0

1.0

1.0

1.0

1.0

0.0798

Mass Flow (tonne/h)

8.37

8.37

10.49

10.49

10.49

10.49

10.49

10.49

Mole Flow (kmol/h)

262.2

262.2

328.3

328.3

328.3

328.3

328.3

328.3

0.0

0.0

1.5

1.5

1.5

130.5

130.5

130.5

259.7

259.7

323.0

323.0

323.0

64.9

64.9

64.9

2.5

2.5

3.8

3.8

3.8

132.9

132.9

132.9

Component Mole Flow

(kmol/h)

Dimethyl ether
Methanol
Water

Stream No.
Temperature (oC)

10

11

12

13

14

15

16

17

89

46

153

139

121

167

50

46

121

10.4

11.4

10.5

7.4

15.5

7.6

1.2

11.4

7.3

Vapor Fraction (molar)

0.148

0.0

0.0

0.04

0.0

0.0

0.0

0.0

0.0

Mass Flow (tonne/h)

10.49

5.97

4.52

4.52

2.13

2.39

2.39

2.17

3.62

Mole Flow (kmol/h)

328.3

129.7

198.6

198.6

66.3

132.3

132.3

47.1

113.0

1.4

1.4

1.4

0.0

0.0

46.9

2.4

Pressure (bar)

Component Mole Flow

(kmol/h)

Dimethyl ether

130.5
129.1

Methanol

64.9

0.6

64.3

64.3

63.6

0.7

0.7

0.2

108.4

Water

132.9

0.0

132.9

132.9

1.3

131.6

131.6

0.0

2.2

Utility

mps

cw

mps

cw

mps

cw

cw

Equipment

E-201

E-203

E-204

E-205

E-206

E-207

E-208

Temperature In (C)

184

30

184

30

184

30

30

Temperature Out (C)

184

40

184

40

184

40

40

Flow (tonne/h)

7.22

297.1

1.37

78.47

3.29

160.1

28.70

methanol
dimethyl ether

$ 0.60 per gallon

$ 0.43 per pound

The following reaction occurs:

2CH 3COOH
CH 3OCH3 H 2O

methanol

dimethyl ether

2708.6317
ln K 2.205
T
T en kelvin

Utility Costs
Low-Pressure Steam (446 kPa, saturated)

$5.00/1000 kg

Medium-Pressure Steam (1135 kPa, saturated)

$7.31/1000 kg

High-Pressure Steam (4237 kPa, saturated)

$8.65/1000 kg

Natural Gas or Fuel Gas (446 kPa, 25C)

$3.00/GJ

Electricity

$0.05/kW h

Cooling Water

$0.16/GJ

Refrigerated Water

$1.60/GJ

Process Water

$0.04/1000 kg

Waste Water Treatment

$50/1000 m3

Equipment Costs (Purchased)

Piping

$/m = 5.0 (diameter, in)

Pumps

$630 (power, kW)0.4

Heat Exchangers

$1030 (area, m2)0.6

add 25% additional for boilers
or evaporators

Compressors

$770 (power, kW)0.96 + $400 (power, kW)0.6

Fired Heater

$635 (duty, kW)0.8

Vessels

$[1.67(0.959 + 0.041P - 8.310-6P2)]10z

z = (3.17 + 0.2D + 0.5 log10L + 0.21 log10L2)
D = diameter, m 0.3 m < D < 4.0 m
L = height, m 3 < L/D < 20
P = absolute pressure, bar

Reactor

Tanks

assume to be $1 million

$1000V0.6
V= volume, m3

Packed Tower

Cost as vessel plus cost of packing

Packing

$(-110 + 675D + 338D2)H0.97

D = vessel diameter, m; H = vessel height, m

Tray Tower

Cost as vessel plus cost of trays

Trays

$(187 + 20D + 61.5D2)

D = vessel diameter, m

Raw Materials

mixed alcohol feed

$0.70/gal
Products
dimethyl ether
$1.00/kg