2008 Update

3000 Series & 3000 ACERT

Pete Goodey
Dave Novak

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 Last Count – 33 Engines in
● 3003
the 3000 Series Range
●3054 ●C0.5
●3011C
●3034
●3054B ●C0.7
●3013

●3054C ●C1.1
●3013C
●C3.4 ●3054E ●C1.5
●3014

●3056 ●C1.6
●3024

●3056E ●C1.7
●3024C
●C2.2
●3044C ●C4.4
●3046 ●C3.3
ACERT
●3064 ●C4.4
●C6.6
●C4.2 ●C7.1
●3066
ACERT
●C6.4

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 3000 Series Product Line Summary

Engine Name
3003 – 3024 (Tier 1&2)
C0.5 – C2.2 (Tier 2&3)
Fuel Injection
Equipment (FIE)
Cassette Type
(Nippon Denso/Zexel)
Governing
Mechanical & Electronic

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 3000 Series Product Line Summary

Engine Name
3034 (Tier 1)
FIE
Cassette Type
(Zexel)
Governing
Mechanical

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 Tips
FIE & Governor
Sto
p

Electronic Governor – 
used on some C0.5 – C2.2

Do NOT adjust
Ma
x.

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 Tips
If replacing Timing case –
Record Fuel Settings

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 3000 Series Product Line Summary

Engine Name
3044 (Tier 2)
C3.4 (Tier 3)
FIE
Distributor
(Bosch/Denso)
Governing
Mechanical

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 3000 Series Product Line Summary

Engine Name
3054 (Tier 0&1)
FIE
Distributor & Inline
(Bosch/Delphi/Stanadyne)
Governing
Mechanical

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 3000 Series Product Line Summary

Engine Name
3054C (Tier 2)
C3.3/C4.4 (Tier 3 Non ACERT )
FIE
Distributor
(Bosch/Delphi)
Governing
Mechanical & Electronic

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 Tips
FIE & Governor

Electronic Governor – 
used on some 3054/C4.4 
with Delphi FIE 

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 Tips
Crankshaft Rear Seal - Tool FT2806

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 3000 Series Product Line Summary

Engine Name
3054/6E (Tier 2)
FIE
Distributor
(Bosch Electronic)
Governing
Full Authority Electronic
Control

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 Tips
Diagnostic
Connector 

Bosch VP30

Machine Interface 
Connector 

A4 E1
36­1 
Tooth  
Crank Gear  Speed/
Timing Sensor 

Intake Manifold 
Pressure Sensor  Intake Manifold Temperature 
Sensor 

Engine Oil 
Pressure  Engine Coolant Temperature 
Sensor  Sensor 

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 3000 Series Product Line Summary

Engine Name
C4.2/C6.4 ACERT (Tier 3)
FIE
Common Rail
(Cat)
Governing
Full Authority Electronic
Control (ACERT)

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 3000 Series Product Line Summary

Engine Name
C4.4/C6.6 ACERT (Tier 3 )
FIE
Common Rail
(Cat)
Governing
Full Authority Electronic
Control (ACERT)

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 Tips

ECM

Cam Pump

Intake Air
Crank

Coolant
Oil

Smart Wastegate
Solenoid Fuel Rail
6 EUI Injectors
Diagnostic
Connector
Intake Air

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 Tips
Valve Train

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 Too much to take in???
Further course info -
Instructor Led Classes available -
3000 Series – 26219
3000 Series ACERT – 30818
Training Support Material -
C4.2/6.4/4.4/6.6 STMG – SERV 1837
C4.4/6.6 Self Study CD – SERV 7037

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