RENR9033-04 August 2013

22 16 33 39 23 3 29 24 5

17 40 8 27 41 13 9 7

1 18 34 10

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

EE (LH) FF (RH)

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

19 32 15 11 21 25 37

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

35

36

26 30 38

28 20

12

14

16M Motor Grader Hydraulic System

B9H1-UP R9H1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

22 35 23 33 19 32 21 11

16 3 29

40 27 41 17

26 30 38

6 7

1 18 34

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

25 37

LH VIEW

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

15

39 36

24

13

28

20

10 12

14
2013 Caterpillar, All Rights Reserved

FLOW IN EITHER DIRECTION

Printed in U.S.A.

COMPONENT LOCATIONS

SERVICE BRAKES

Component Locations
Description
Accumulator Gp - Blade Cushion Accumulator Gp - Brake Breather Assembly Control Gp - Brake Pedal Cylinder Gp - Articulation Cylinder Gp - Blade Lift (LH) Cylinder Gp - Blade Lift (RH) Cylinder Gp - Blade Tip Cylinder Gp - Center Shift Cylinder Gp - LH Steering Cylinder Gp - Ripper Lift Cylinder Gp - RH Steering Cylinder Gp - Side Shift Cylinder Gp - Wheel Lean Filter Gp - Pilot Filter Gp - Return Lock Gp - Center Shift Manifold Gp - Control Blade Cushion Manifold Gp - Pilot Shutoff Solenoid Motor Gp - Circle Drive Motor Gp - Fan Pump Gp - Fan / Brake Pump Gp - Implement / Steering Pump Gp - Secondary Steer Screen - Implement Control Valve (Front) Screen - Implement Control Valve (Rear) Screen - Steer Pilot Manifold Valve Swivel - Blade Tank Gp - Hydrualic Oil Valve - Shuttle (Load Signal Resolver) Valve Gp - Check (E) Valve Gp - Check (Implement / Steer) Valve Gp - Check (Secondary Steer) Valve Gp - Constant Downforce Valve Gp - Cooler Bypass Valve Gp - Fan / Brake Control Valve Gp - Implement Control (Front)

Part Schematic Number Location

219-8035 260-9428 9R-9925 301-4129 290-8074 270-7538 270-7538 9T-8944 262-1905 267-3863 113-5264 267-3863 257-5083 289-3054 191-9784 249-2307 246-4477 253-1320 263-1790 9T-5977 304-1005 257-6832 246-4486 273-8714 250-1420 250-1420 6E-5066 260-6502 275-6574 6R-7605 231-7701 255-3631 9T-1013 279-6521 266-1595 251-8256 (5-Bank) 261-3272 (6-Bank) 261-3273 (7-Bank) 261-3274 F-2 thru F-8 D-5,D-7,D-8 A-2 , B-2 B-8 E-1 D-6 D-4 , E-7 D-5 , E-8 F-3 F-4 E-3 D-7 E-2 F-4 F-6 B-4 A-8 D-4 D-4 , D-5 B-5 F-6 A-3 B-7 B-6 A-5 E-3 C-4 C-2 F-4 B-8 B-3 B-5 B-6 A-5 D-7 ,D-8 A-4 B-3

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
WIRE

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

29
PRESSURE SWITCH PRESSURE SWITCH (ADJUSTABLE) TEMPERATURE SWITCH ELECTRICAL WIRE

19
ELECTRICAL SYMBOLS (ELECTRICAL)

23
T

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

RENR9033-04

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

AA

BB

CC

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE COLOR

37
325-PK-14

B
WIRE GAUGE

Valve Gp - Implement Control (Rear)

(3-Bank) 261-3278 (4-Bank) 261-3281 (6-Bank) 261-3283 C-4 thru C-8 A-5 D-2 thru D-3 C-1 38 39 40 41
CIRCUIT NUMBER IDENTIFICATION
(EXAMPLE VALVE)

Valve Gp - Relief (Secondary Steer) Valve Gp - Steering Control Valve Gp - Steering Pilot Manifold

9T-8071 301-5359 254-3415

SOS

Tap Locations Pressure, Sampling, and Sensor

Tap Number
AA BB CC DD EE FF SOS

35
Schematic Location
B-6 B-5 B-5 A-3 D-1 D-1 B-6

Description
Implement / Steering Pump Load Sense Implement / Steering Pump Pressure Pilot Supply Pressure Fan Motor Supply Pressure Service Brake LH Pressure Service Brake RH Pressure Hydraulic Oil Sampling

15 19 15
DD

IMPLEMENT / STEERING CIRCUIT

FAN / BRAKE CONTROL

30 Page,

(Dimensions: 39 inches x 28 inches)

8
PLOW ANGLE CYLINDER

7
PLOW LIFT CYLINDER

4
CYLINDER GP BLADE TIP 9T-8944

CYLINDER GP WHEEL LEAN 289-3054

MOTOR GP CIRCLE DRIVE 9T-5977

CYLINDER GP CENTER SHIFT 262-1905 CYLINDER GP SIDE SHIFT 257-5083

F
B A B A B A B A B A

SWIVEL BLADE 260-6502

VALVE GP IMPLEMENT CONTROL (FRONT) 261-3272 (5-BANK) 261-3273 (6-BANK) 261-3274 (7-BANK)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT SHUTOFF CIRCUIT IMPLEMENT & STEERING PUMP OUTPUT BLADE TIP CYLINDER CONTROL CIRCUIT SNOW WING & PLOW CYLINDER CONTROL CIRCUITS SECONDARY STEERING PUMP OUTPUT STEERING CYLINDER CONTROL CIRCUIT CENTERSHIFT LOCK CONTROL CIRCUIT SUPPLY LINE SERVICE BRAKE CONTROL CIRCUIT ARTICULATION CYLINDER CONTROL CIRCUIT SIDE SHIFT CYLINDER CONTROL CIRCUIT RIPPER LIFT CYLINDER CONTROL CIRCUIT IMPLEMENT & STEERING LOAD SENSE CIRCUITS DRAIN / RETURN LINE BLADE LIFT CYLINDER CONTROL CIRCUITS FAN & BRAKE PUMP OUTPUT CENTERSHIFT CYLINDER CONTROL CIRCUIT WHEEL LEAN CYLINDER CONTROL CIRCUIT CIRCLE DRIVE MOTOR CONTROL CIRCUIT

)(

CONTROL GP BRAKE PEDAL 301-4129

PLOW ANGLE
CYLINDER GP BLADE LIFT (LH) 270-7538 CYLINDER GP BLADE LIFT (RH) 270-7538 ACCUMULATOR BLADE CUSHION 219-8035 ACCUMULATOR BLADE CUSHION 219-8035

PLOW LIFT

WHEEL LEAN

CIRCLE DRIVE

CENTER SHIFT

SIDE SHIFT

BLADE TIP

SCREEN FRONT IMPLEMENT CONTROL VALVE 250-1420

CYLINDER GP RH STEERING 267-3863

LOCK GP CENTER SHIFT 298-2600 CYLINDER GP BLADE LIFT (LH) 270-7538 ACCUMULATOR BLADE CUSHION 219-8035 ACCUMULATOR BLADE CUSHION 219-8035 CYLINDER GP BLADE LIFT (RH) 270-7538 CYLINDER GP LH STEERING 267-3863

CONSTANT FORCE ATTACHMENT

VALVE GP CONTANT FORCE 279-6521 VALVE GP CONTANT FORCE 279-6521 CYLINDER GP RIPPER LIFT 113-5264

CYLINDER GP ARTICULATE 290-8074

CL

CR

VALVE GP STEERING CONTROL 308-0935

EE

CENTER SHIFT LOCK

FF

D
LE

CONNECTS LT VALVE WING CYLINDERS SYMBOLS SAME AS PLOW CYLINDERS

CONNECTS TO

A TO BLADE LIFT

LIFT A BLADE RT VALVE

WING CYLINDERS SYMBOLS SAME AS PLOW CYLINDERS

MANIFOLD GP BLADE CUSHION (NOTE C) 253-1320

MANIFOLD GP BLADE CUSHION (NOTE C) 253-1320

VALVE GP 261-3278 (4-BANK) 261-3281 (5-BANK) 261-3283 (6-BANK)

L R

RE

VALVE GP STEERING PILOT MANIFOLD 254-3415

RENR9033-04

(Dimensions: 39 inches x 28 inches)

C
)(

C
Ps

EF Ts

WING TILT
BREATHER AS 9R-9925

WING LIFT
TANK GP HYDRAULIC 275-6574 PUMP GP FAN/BRAKE 257-6832

RIPPER

ARTICULATION

BLADE LIFT (LEFT)

BLADE LIFT (RIGHT)

P
SCREEN REAR IMPLEMENT CONTROL VALVE 250-1420 VALVE SHUTTLE (LOAD SIGNAL RESOLVER) 6R-7605

AA

VALVE GP CHECK (IMP/STEER) 255-3631

BB

CC

LS

T
SCREEN (STEER PILOT MANIFOLD VALVE) 6E-5066

30 Page,

PUMP GP IMPLEMENT/ STEERING 246-4486

B
LS

PS

SCREEN (FAN/BRAKE CONTROL) 6E-5066 VALVE GP CHECK (SEC STEER) 9T-1013 FILTER GP RETURN 249-2307

A1

VALVE GP CHECK(E) 231-7701

MANIFOLD GP PILOT SHUTOFF SOLENOID 263-1790

SOS

FILTER GP PILOT 191-9784

P A2

ACCUMULATOR GP CE BRAKE 260-9428

LINE PATTERNS
Pressure Line

FAN/BRAKE PUMP

Pilot / Load Sensing Pressure

IMPLEMENT/ STEERING

T
VALVE GP RELIEF (SEC STEER) 9T-8071

Drain / Return Lines

DD
VALVE GP COOLER BYPASS 266-1595

MOTOR GP FAN 304-1005

Component Group

VALVE GP FAN/BRAKE CONTROL 251-8256

YY

Attachment Air Line

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

PUMP GP SECONDARY STEER 273-8714

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER HYDRAULIC SYSTEM MEDIA NUMBER: RENR9033-04 SCHEMATIC PART NUMBER: 254-7844, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.