Project Title LIMA Subsidence Remediation Project Contract No. : STC-0677 Authors Organization Construction PT.

Timas Suplindo

Document Number LIMA-Z-PRC-1013 Validation 2 Years Expired Date 31-05-2015

Pressurized Habitat Operation and Dismantling Procedure

Approval Sheet Name Oto Gurnita Project Manager

Title

Date

Signature

Asning Suryo

Project Engineer

Akhmad Haryadi

Operation Project Representative

Dimas Sasongko

Project HSSE Lead

Toni Hadiastono

Project Construction Lead

Revision Status Rev

1

Issue Date
31-May-2013

By
CAY

Chk
FW

App
JB

Issue Purpose
Approved For Construction

Owner Signature

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Pressurized Habitat Operation and Dismantling Procedure

Revision Log Register

Document Number Document Title Revision Page Date : LIMA-Z-PRC-1013 : Pressurized Habitat Operation and Dismantling Procedure :1 Revision/Respond PHE ONWJ Reviewer

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Table of Contents
Revision Log Register....................................................................................................................... 1 Table of Contents ............................................................................................................................. 2 1. Introduction ................................................................................................................................... 3 1.1. Background ........................................................................................................................... 3 1.2. Objectives .............................................................................................................................. 3 1.3. Scope .................................................................................................................................... 3 1.4. Reference Document ............................................................................................................ 4 1.5. Definition ............................................................................................................................... 4 1.6. Site Adjustment ..................................................................................................................... 4 2. Habitat Operation Procedure ........................................................................................................ 5 2.1. Habitat Monitoring ................................................................................................................. 5 2.1.1. Habitat External Conditions ........................................................................................... 7 2.1.2. Air Supply and Exhaust System .................................................................................... 8 2.1.3. Habitat Internal Conditions ............................................................................................ 8 2.2. Personnel Management ........................................................................................................ 8 2.3. Communication ..................................................................................................................... 9 2.4. Rescue Plan .......................................................................................................................... 9 3. Habitat Dismantling Procedure ................................................................................................... 10 3.1. Partial Dismantling .............................................................................................................. 10 3.2. Complete Dismantling ......................................................................................................... 11 TM Appendix A. Safehouse Standard Habitat Checklist and Handover/Release Certificate ........... 12 Appendix B. GSM Manual .............................................................................................................. 13 Appendix C. Manometer Specification ........................................................................................... 14 Appendix D. GDU/GSM Certificates ............................................................................................... 15

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1. Introduction
1.1. Background
The LIMA Flow Station and associated NUIs are located above the Parigi, Main Massive and Talang Akar formations. The Parigi formation is beneficially owned by Pertamina EP, whereas Main Massive and Talang Akar are beneficially owned by PHE ONWJ until 2017. The facilities were installed in 1973-1974, and significant subsidence has occurred with the Parigi reservoir considered to be the primary contributor. The Current subsidence study indicates that the future of the LIMA Flow station will not be reliable for safety operation and consequently a permanent long term solution is planned by raising the most critical platforms and facilities to ensure continued and safe operation of the LIMA Flow station to the end of the PHE-ONWJ PSC in 2026 and beyond. The LIMA Flow Station consists of four (4) bridges linked platforms as shown in Figure:

1.1 LIMA Flow Station PT. Timas Suplindo has been nominated by PHE-ONWJ to perform onshore and offshore works including Detailed Engineering, Procurement, Construction, Installation and Commissioning of the Lima Subsidence Remediation Project to remedy the subsidence problem by the sue and implementation of a Simultaneous Jacking Deck Raising System to raise the LIMA Compression (LCOM), LIMA Service (LSER) and LIMA Process (LPRO) Platforms as well as the associated bridges and Flare Tower by 4 meters. To install the deck raising system and the consequential demolition and/or modification work of existing structure, piping and other platform appurtenances, various hot work activities will be happening when the flow station still in live condition. Pressurized habitat will be utilized to mitigate the risk of performing hot work in live platform.

1.2. Objectives
This procedure is intended to define the guidelines for the operation and dismantling of pressurized habitat, for safe and effective operation offshore.

1.3. Scope
This procedure covers the operation of the habitat, after it is approved to use until it finishes. Also the partial dismantling during the use of the habitat and the complete dismantling after the work complete.

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This procedure is not covering the details about the erection/installation of the habitat. It can be found in Habitat Installation Procedure, Doc. No. LIMA-Z-PRC-1012.

1.4. Reference Document

This procedure is to be read in conjunction/referenced with the following documents : PHEONWJ-Z-SPE-0102 PHEONWJ-G-SOP-034 PHEONWJ-Q-PRC-0604 LIMA-Q-PRC-1008 LIMA-Q-PRC-1011 LIMA-Z-PRC-1012 LIMA-Q-PRC-1012 Specification for General Offshore Construction Standard Operating Procedure(SOP) Pemasangan Safe House Chamber Confined Space Entry Procedure Emergency Response Plan for LSUB Offshore Activities Project Hot Work Procedure Pressurize Habitat Installation Procedure Confined Space Entry Rescue Plan for Hot Work Activity Using Pressurized Habitat at LIMA

1.5. Definition
Project Company Contractor or TIMAS CAR L2RA ICC PTW AA IA CSE PGD PA GDU GSM LIMA Subsidence Remediation Project PT.PHE ONWJ PT.Timas Suplindo Company Authorized Representative Level 2 Risk Assessment Isolation Confirmation Certification Permit To Work Area Authority Isolation Authority Confined Space Entry Personal/Portable Gas Detector Performing Authority Gas Detection Unit Gas Sensing Module

1.6. Site Adjustment

This procedure is to give the guidelines for the actual operation on site. However site conditions may be differ from what has been considered in the writing of this procedure. Therefore, work steps, details, requirements, etc. as stated in this procedure may be changed in accordance with prevailing site condition, as per Superintendent discretion, with the consultation with CAR and/or OIM. Management of change as per the Company requirements will be followed.

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Pressurized Habitat Operation and Dismantling Procedure

2. Habitat Operation Procedure

After the habitat been constructed completely, it will be pressurized and then the Technician will call the AA and PA to carry out joint inspection and after everything is found acceptable, the habitat will be handed over to the PA/AA to be used for performing the hot work. The following procedure will be followed subsequently.

2.1. Habitat Monitoring

Habitat will be monitored at all times by Habitat Technician and Firewatcher(s) Any problems which makes the habitat cannot function safely will be reported to the Superintendent/CAR immediately and the work stopped. a) The air inlet line is equipped with GDU (Gas Detection Unit), with capability to automatically shut off the air inlet when it detects the presence of flammable gas and/or H2S. When this happens, the Habitat Tech and the Firewatcher shall ensure the workers stop the work their doing inside the habitat immediately and get out from the habitat.

Gas Detection Unit at Air Inlet Line Subsequently with coordination with PA and AA, the Habitat Tech will troubleshoot the problem, by checking with gas detector, the air intake point and continue checking along the inlet air line, till the GDU location. If no gas as indicated earlier by the GDU found, the GDU will be replaced with the spare unit while the first GDU being checked for faults, and the habitat operation will be resumed. If the gas as indicated by the GDU is found, Habitat Tech will coordinate with PA and AA to move the air intake point and/or re-route the air inlet line to prevent the recurring of the gas into the line. If relocating or rerouting is still not solve the problem/not possible, the Habitat Tech will inform PA and AA, and they will coordinate with Superintendent and SC for other course of action.

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Pressurized Habitat Operation and Dismantling Procedure

b) The pressure inside the habitat shall be maintained higher by at least 25 Pa than the ambient pressure. Habitat Tech will monitor that by looking at the physical condition of the habitat, which visually looks inflated, and as well as by checking the pressure through the manometer.

Habitat in Inflated Condition

Manometer If the habitat looks deflated or loosing pressure, Habitat Tech and Firewatcher shall ensure the work inside the habitat is stopped immediately and the workers to go out from the habitat. Habitat Tech will check the integrity of the habitat and the inlet line ducting, and also the condition of the inlet fan (s). If the integrity and the fan(s) condition are good, additional booster fan may be added to ensure adequate pressure is maintained in the habitat. c) PGD which is carried by the Firewatcher inside the Habitat will detect the presence of flammable gas, toxic gas and the Oxygen concentration inside the habitat. If the PGD alarm set off, the Firewatcher shall ensure the workers stop their work immediately and go out of the Habitat. AGT will be called to confirm what the Firewatcher found. If it is confirmed, similar procedure as mentioned in Point (a) above will be followed. The GDU will be replaced with the spare unit, as it shown failed to detect the gas when it still on the inlet line.

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If AGT checks show totally different result, the PGD which is carried by the Firewatcher will be replaced with the spare one, while the main one is being checked for faults. If the problem is the Oxygen concentration, LEV (Local Extract Ventilator) and/or booster fan added in the inlet line may be added. After the modification, the Oxygen concentration will be checked again prior to the resuming of the work inside the Habitat.

LEV sucking the welding fume d) Habitat Tech will continuously checking the condition of the inlet fan(s). If a certain fan is found not in prime condition, it will be replaced with the spare fan while it being serviced. The work inside the habitat will be stopped temporarily for this change of fan. Therefore, the change will take place in the time which will cause least effect on the progress of the work eg. Shift change time. Standard checklists below shall be used to inspect the Habitat at the beginning of the shift and/or after modification/partial dismantling & reinstate have been carried out :

2.1.1. Habitat External Conditions

No.
1 2 3

Checklist Description
Has the worksite been checked for any new hazards? Have all combustible materials been removed from the area? Is the habitat large enough to segregate any hot work from the sides, roof and deck of the habitat? Is there pre or post heat treatment equipment in use? Has the habitat been adequately protected from any potential dropped objects? Are all compressed gas bottles, welding plant etc. sited in a safe area, away from the habitat? Are all cables protected from potential damage and do not present trip hazards All electrical supplies into the habitat to be isolated out side of the habitat Are hot work controls in place? (fire watcher, water/foam hoses laid out, portable extinguishers, radios, portable gas monitors) If designated as a Confined Space, are the appropriate controls in place Are worksite safety barriers and restriction notices in place? Are all other work parties in the vicinity aware of hot work activity? Has adequate escape provision been made? Are habitat escape routes clearly marked and linked to platform escape routes? Does the habitat require additional protection temporary (wind wall, watersheds etc)

Responsible
Habitat Tech Habitat Tech Habitat Tech

Check

Comments

4 5 6 7 8 9 10 11 12 13

Performing Authority Performing Authority Habitat Tech Habitat Tech Performing Authority Performing authority Performing Authority Performing Authority Performing Authority Habitat Tech

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2.1.2. Air Supply and Exhaust System

No.
1 2 3 4 5 6 7 8

Checklist Description
Is the safe air supply taken from a safe area, supplying clean air? Does the extract ducting exhaust any fumes into a safe area? Are the air supply sources and extract outlet ducts at least 5 meters apart? Is all ducting intact, and clear of all access ways and unlikely to be affected or damaged by other activities? Is ducting secured to the dampers to prevent accidental separation? Is the exhaust ducting suitable for the task? If LEV is required, is this located close to the hot work area? Has the Gas Detection Unit been installed in the most suitable location and function tested. Check supply and extract ducts are clear of obstructions

Responsible
Area Authority Area Authority Habitat Tech Habitat Tech Habitat Tech Habitat Tech Habitat Tech Habitat Tech

Check

Comments

2.1.3. Habitat Internal Conditions

No.
1 2 3

Checklist Description
Is the floor of the habitat protected with fire blanket and/or fire proof panels? Are escape panels highlighted with fluorescent tape? Are emergency exit signs in place? Can the product of welding, burning and grinding be contained and prevented from contacting habitat surfaces. Galvanised sand bucket if required. Are heating and welding cables segregated? Is the temporary and emergency lighting adequate and functioning? Have all combustible materials been removed or protected with fire blanket/silica? Has radio contact with the control room been established? Has the Habitat Entry Tag been updated and put into place? Habitat pressurisation has been checked and manometer functioning correctly (min. 25 Pa above ambient) Has the habitat been checked for potential dead spaces? gas monitoring equipment in place All earth-bonding (fan, door frame) has been secured in place And continuity checks completed The permit to work and other supporting documents have been authorised and a copy is available at the worksite Does all ancillary electrical equipment have suitable certification? Have the habitat and any non-IS enclosure within the habitat such as a welding control unit been tested for gas by an Authorised Gas Tester and are confirmed as gas-free.

Responsible
Habitat Tech Habitat Tech Habitat Tech

Check

Comments

4 5 6 7 8 9 10 11 12 13 14

Performing Authority Performing Authority Habitat Tech Performing Authority Habitat Tech Habitat Tech Performing Authority Habitat Tech Habitat Tech/ Performing Authority Habitat Tech/ Performing Authority Habitat Tech/ Performing Authority/ AGT

Pressure =

2.2. Personnel Management

1 Fire watcher equipped with PGD will be stationed inside the habitat. 1 Habitat Tech will be stationed outside the habitat, to monitor the functionality of the habitat and as well as fire watching outside. 1 Technician may oversee several habitats, depending on the proximity of the habitat locations and the ease of access from one habitat to the other. The habitat head tech/supervisor with agreement from CAR will determine the assignment of the habitat tech, on case by case basis. Maximum number of personnel working inside the habitat shall be limited based on the following : o Obstructing structure or equipment inside the habitat which affecting the available space inside the habitat for safe and effective working. PA and Fitter Foreman/Welder Foreman/Senior Welder/Fitter will decide on site how many people allowed to work inside the habitat. Firewatcher inside the habitat and the Habitat Technician will assist to monitor/ensure the number of people inside the habitat is not exceeded. If the personnel inside the habitat already at maximum limit, while additional personnel is required to do a certain work/inspection inside the habitat for short period of time, the personnel who already inside the habitat, will be swapped with this additional personnel, so that the total number of personnel inside is not

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Pressurized Habitat Operation and Dismantling Procedure

exceed the maximum limit. In any case, the Firewatcher shall remain inside the habitat. Should the additional personnel is required to do work inside the habitat for prolong duration, the habitat will be modified to accommodate the addition. Quality of air inside the habitat. The concentration of oxygen inside the habitat will be continuously monitored by the Firewatcher who is stationed inside the habitat, with PGD. The detector alarm will be set at the level as per the Confined Space Entry practice. When the alarm set off, the Firewatcher inside the habitat will reduce the number of people in the habitat and/or habitat will be modified to have more LEVs (Local Extraction Ventilator) and/or booster fan.

2.3. Communication
PA who will in charge with the work will be equipped with the handheld radio. He will be present at all times to oversee the work. He will keep close communication with the AWB radio room and also LIMA flow station radio room. He will be the main point of contact for the Superintendent/OIM in regards of the work. As the Habitat Tech will be in proximity of the work location with PA, the communication will be via direct verbal communication. Even though habitat have some characteristics of confined space, to get in/out of the habitat is way less difficult/risky compare to common confined spaces case (eg. Inside tank, vessel, etc.). Therefore the communication between the Firewatcher inside the habitat with PA/Habitat Tech, will be via direct verbal communication.

2.4. Rescue Plan

Each habitat will have escape panel, which will be used for emergency exit. The escape panel will be placed closest to the access which goes to the platforms escape route.

Escape Panel Further details on the Rescue Plan can be found in.Document No LIMA-Q-PRC-1012.

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3. Habitat Dismantling Procedure

3.1. Partial Dismantling
The required material (structural, piping, Versabar items, etc.) may not be able to put inside the habitat from the beginning. Therefore, the habitat may require to be partially dismantled to bring in the material. The top and/or side panels of the habitat can be opened partially. Firstly, the sealing Velcro of the seam zip at the particular panels will be opened, and then the zip.

Sealing Velcro After the opening made, then the item will be brought in into the habitat with the crane and/or chain blocks. The following is the illustration :

Sample Steps Bring in Beam Inside the Habitat from The Roof Panel After the sealing around the rigging installed, the opened panels will be closed back. Then the habitat will be pressurized again and will be checked prior to use as per Standard Checklist in Section 2. AGT will need to check no flammable gas presence on the non-IS equipment enclosed by the habitat, prior to the hot work commencing.

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3.2. Complete Dismantling

After the work complete, the workers will take their equipment out from the habitat and make the habitat location safe for dismantling work. PA and Habitat Tech will inspect to ensure this has been done. AA, PA and Habitat Tech will sign off the Release of Habitat Certificate. Dismantling work will be as per the Habitat Installation Procedure, Document No. LIMA-ZPRC-1012, with the work steps in reversed sequence. Once dismantled, the materials/equipments will be moved to the next location of use or gathered nearby the crane loading area, for easy transferring back to the barge.

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Appendix A. SafehouseTM Standard Habitat Checklist and Handover/Release Certificate

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Appendix 2: Standard habitat checklist.

The integrity of habitats is crucial to segregate hot work from hazardous areas. The habitat is essential to ensure safety for the personnel, as well as maintaining integrity of the platform. This checklist and the guidance notes must be used to ensure that the habitat is proven fit for its intended purpose. Definitions: Area Authority: Operators Authority for Issuing Permit to work e.g. Production Supervisor Performing Authority: The Person who is responsible for accepting the Permit to Work e.g. Construction Foreman Safehouse: The Safehouse Habitats Technician or accredited sub-contractor 1. Habitat external conditions No. 1 2 3 Checklist Description Has the worksite been checked for any new hazards? Have all combustible materials been removed from the area? Is the habitat large enough to segregate any hot work from the sides, roof and deck of the habitat? Is there pre or post heat treatment equipment in use? Has the habitat been adequately protected from any potential dropped objects? Are all compressed gas bottles, welding plant etc. sited in a safe area, away from the habitat? Are all cables protected from potential damage and do not present trip hazards All electrical supplies into the habitat to be isolated out side of the habitat Are hot work controls in place? (fire watcher, water/foam hoses laid out, portable extinguishers, radios, portable gas monitors) If designated as a Confined Space, are the appropriate controls in place Are worksite safety barriers and restriction notices in place? Are all other work parties in the vicinity aware of hot work activity? Has adequate escape provision been made? Are habitat escape routes clearly marked and linked to platform escape routes? Does the habitat require additional protection temporary (wind wall, watersheds etc) Responsible Safehouse Safehouse Safehouse Performing Authority Performing Authority Safehouse Safehouse Performing Authority Performing authority Performing Authority Performing Authority Performing Authority Safehouse Check Comments

4 5 6 7 8 9 10 11 12 13

Part 2, Air Supply and Exhaust System The ventilation is essential as a pressurization barrier and to maintain suitable working conditions. No. 1 2 3 4 5 6 7 8 Checklist Description Is the safe air supply taken from a safe area, supplying clean air? Does the extract ducting exhaust any fumes into a safe area? Are the air supply sources and extract outlet ducts at least 5 meters apart? Is all ducting intact, and clear of all access ways and unlikely to be affected or damaged by other activities? Is ducting secured to the dampers to prevent accidental separation? Is the exhaust ducting suitable for the task? If LEV is required, is this located close to the hot work area? Has the Gas Detection Unit been installed in the most suitable location and function tested. Check supply and extract ducts are clear of obstructions Responsible Area Authority Area Authority Safehouse Safehouse Safehouse Safehouse Safehouse Safehouse Check Comments

Part 3,Habitat internal conditions Monitoring of hot work within habitats with combustible construction materials requires vigilance and specific precautions, this list should be considered a basis checklist document, the particular application may require a specific checklist applicable to identifying the hazards and risks for that task. No. 1 2 3 Checklist Description Is the floor of the habitat protected with fire blanket and/or fire proof panels? Are escape panels highlighted with fluorescent tape? Are emergency exit signs in place? Can the product of welding, burning and grinding be contained and prevented from contacting habitat surfaces. Galvanised sand bucket if required. Are heating and welding cables segregated? Responsible Safehouse Safehouse Safehouse Check Comments

Performing Authority

5 6 7 8 9 10 11

Is the temporary and emergency lighting adequate and functioning? Have all combustible materials been removed or protected with fire blanket/silica? Has radio contact with the control room been established? Has the Habitat Entry Tag been updated and put into place? Habitat pressurisation has been checked and manometer is functioning correctly Has the habitat been checked for potential dead spaces? is gas monitoring equipment in place All earth-bonding (fan, door frame) has been secured in place And continuity checks completed The permit to work and other supporting documents have been authorised and a copy is available at the worksite Does all ancillary electrical equipment have suitable certification? Have the habitat and any non-IS enclosure within the habitat such as a welding control unit been tested for gas by an Authorised Gas Tester and are confirmed as gasfree.

Performing Authority Safehouse Performing Authority Safehouse Safehouse Performing Authority Safehouse Pressure =

12

13

14

Safehouse/ Performing Authority Safehouse/ Performing Authority Safehouse/ Performing Authority/ AGT

This standard checklist is for use where hot work is being performed. It is to be used as a checklist after initial construction and after any modifications to the habitat. The checklist and handover certificate must be completed prior to hot work and the checklist should be repeated at the beginning of each shift as a minimum. The Area Authority, Performing Authority and Habitat Technician will jointly inspect and authorise the use of the habitat prior to hot work commencing for the first time or after any modification. NB. If there are a number of identical habitat applications these procedures must be followed on each and every occasion. It is the responsibility of the Habitat Technician or other authorised, trained person to monitor the habitat integrity on a continuous basis. It is the clients responsibility to ensure that the integrity of the habitat cannot be compromised due to the proximity of chemicals which may degrade the habitat material. Controls should be put in place following a suitable and sufficient risk assessment.

Habitat Handover Certificate. The pressurised habitat is now ready for the task as described below. Warning: no unauthorised modifications may be carried to the habitat out after the habitat has been signed as fit for purpose.
Activity Job Card Reference Area / Module

Name Area Authority Performing Authority Habitat Technician or designated person responsible

Signed

Date

Time

Release of Habitat Certificate. The task for which the habitat was installed is now complete and the habitat may be dismantled.
Activity Job Card Reference Area / Module

Name Area Authority Performing Authority Habitat Technician or designated person responsible

Signed

Date

Time

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Appendix B. GSM Manual

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SafeHouse

Gas Sensing Module (GSM) Manual

Version 1.0 for Model 1.1

Safe-Ex 4/16/2010

Contents
Introduction ............................................................................................................................................ 2 Company ............................................................................................................................................. 2 Gas Sensing Module ............................................................................................................................ 2 Methane Gas Sensor ........................................................................................................................... 2 H2S Sensor .......................................................................................................................................... 3 Remote Flasher Unit ........................................................................................................................... 3 Remote Gas Sensor ............................................................................................................................. 3 Certificates: ............................................................................................................................................. 4 Manufacturer's Release for Use Form .................................................................................................... 5 GSM Label ............................................................................................................................................... 6 Guidance Checklist .................................................................................................................................. 7 Installation and Start-up Procedure........................................................................................................ 8 Fault Indication and Diagnosis ................................................................................................................ 9 Flammable Atmosphere Detected by Internal Detector .................................................................... 9 Flammable Atmosphere Detected by Remote Gas Sensor................................................................. 9 Fault Condition.................................................................................................................................... 9 Maintenance ......................................................................................................................................... 10 Guidance for Emergency Maintenance ............................................................................................ 10 Cleaning Optics (Methane Sensor) ............................................................................................... 10 Checking Cables and Bulb/Fuse Replacement inside the Exd Enclosure ...................................... 10 Regular Visual Inspection Sheet........................................................................................................ 11 GSM Annual Maintenance Checklist ................................................................................................. 12 Appendix A - Completed Regular Inspection Sheets ............................................................................ 16 Appendix B - Completed Annual Maintenance Checklists .................................................................... 17

Introduction
Company
The GSM is a product commissioned by Safehouse and designed and manufactured by Safe-Ex. Safehouse can be contacted using the details below if any assistance or maintenance is required for the GSM or related products. Safehouse Ltd Units 2 & 3 Bowbridge Works Dundee DD3 7RF Tel: 01382 814122 Email: grahamwatters@safehouseltd.com Safe-Ex Ltd Unit 1 Manor Park Windsor Road Bedford MK42 9HW Tel: 01234-345676 Email: morley@safe-ex.co.uk

Gas Sensing Module

The SafeHouse Gas Sensing Module (GSM) is designed to ensure that ambient air being ducted into a pressurised enclosure is free of flammable gases and that it is hence safe to start / continue operation within the welding enclosure. The GSM is a dual voltage system that consists of an air ducting assembly equipped with a damper which can automatically close the duct if a gaseous hazard is detected. Two gas sensors are sited in front of the damper which detect the level of flammable gas in the ducted air as well as Hydrogen Sulphide (H2S). If the flammable gas level rises above 10% of the lower explosion limit (LEL) of methane then the GSM automatically stops the throughput of air, illuminates a red flashing beacon and sets off a sounder alarm to warn of a concentration of a potentially dangerous gas. Once the damper is closed it cannot be re-set until the flammable gas concentration has been dispelled. Sensing of the presence of H2S in the ducted air flow is provided by locating a second gas sensor upstream of the damper and adjacent to the methane gas detector. Again this will set off the alarm system and close the damper if an H2S gas concentration of greater that 5ppm is detected. The system cannot be reset until the toxic gas concentration has been dispelled. Although sold as a dual frequency, dual voltage unit, the device can actually take any voltage from 88-264VAC and any frequency from 47-63Hz. The GSM has three sockets on board, S1, S2 and S3. S1 connects to Remote Flasher Units, S2 connects to Remote Gas Sensors and S3 connects Welding Control Unit. An optional fourth socket S4 can also be fitted to provide a power supply to tools or other equipment. The socket will match the voltage and frequency of the supply used to power the GSM.

Methane Gas Sensor

The GSM uses a Simrad infra-red (IR) methane gas sensor for detection and can operate from -40oC to +65oC in up to 100% humidity. The device is set to alarm at 10% LEL of methane and has an accuracy of 3% between -20oC and +45oC. The sensor was chosen for its stability, low maintenance, its dual wavelength dual path optics and its fast response rate.

H2S Sensor
The sensor used is a GDS Technologies H2S sensor which has a range of 0-50ppm (parts per million). The device is set to alarm at 5ppm

Remote Flasher Unit

The remote flasher unit has a flashing lamp with its own housing and 10m length of cable. It is used either within the enclosure or externally in a location that will allow it to be seen easily in the event of a gas release.

Remote Gas Sensor

The remote gas sensor uses the Simrad methane gas sensor above with its own housing and a 10m length of cable. The additional sensor is used if there is high risk area within the vicinity of the habitat.

Certificates:

Safe-Ex Ltd
EC Declaration of Conformity
We: Of: Safe-Ex Ltd Unit 1 Manor Park Windsor Road Bedford Bedfordshire MK42 9HW UK

Declare that the Safe-Ex Gas Sensing Module (GSM) has been assessed and approved by Notified Body Baseefa 1180 Buxton UK: Baseefa Ltd Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ for use in hazardous areas in compliance with European ATEX Directive 94/9/EC and has been issued with EC-Type Examination Certificate Number: Baseefa10ATEX0087X The Safe-Ex GSM has been designed and manufactured/assembled under Safe-Ex Ltd Quality Management System which is approved under Quality Assurance Notification (QAN) number: Baseefa ATEX 6535 and is in accordance with BS EN 9001:2008; and the Essential Health and Safety Requirements of Annex II to European ATEX Directive 94/9/EC, and complies with the relevant sections of the following specifications: EN60079-0: 2006 EN60079-1: 2004 EN60079-7: 2003 EN60079-11: 2007 EN13463-1: 2006

Compliance of the GSM equipment is indicated by carrying markings which include: II 2G Ex d e ia m IIB T4 (Tamb = -20C to +50C) 1180

Depending on the configuration, an m Protection Concept indicator may be included in the marking or it may be obliterated.

Signed:

Name: Dr Morley Jones Position: General Manager of Safe-Ex Ltd

Manufacturer's Release for Use Form

Functional Testing

PAT Test

Fuse (1 Pass/0.0 Fail): Pass/Fail Marking & Labelling Attach Quick Start-up Guide to side rails Apply ATEX Label to main body complete with Serial Number Ensure all labels fitted to GSM Ensure m indication on ATEX Label is removed if Burkert Solenoid Valve not fitted Final approval for Despatch : Customer Safe-Ex Order Despatch Ref. Despatch Note: DN Date: SafeHouse 1. 2. 3. 4.

H2S / Extra Sensor

1. 2. 3. 4. 5. 6.

Ensure Ex JB bolts are correct length and type & torqued up evenly. Check gap between lid and base with 0.2mm feeler gauge (NO GO) Power up Red Lamp 1sec flash for 1 min after power up Red Lamp goes to continuous after 1 min Press Green RESET Push Button Check Green lamp ON, Red Lamp OFF and Damper opens. 7. Apply Test Gas Check Gas response/alarm (15% LEL methane & 10ppm H2S): a. Beacon/Sounder activates b. Damper closes c. Socket 1: Remote Beacon activates (24Vdc signal) d. Socket 2: If fitted - Check GSM goes to alarm when gas tested by repeating this test e. Socket 3: If fitted Check 24Vdc Control signal is removed f. Purge with Clean Air to clear Test Gas Press Green RESET PB Check Green Lamp ON , Red Lamp OFF & Damper reopened Continuity ( less than 0.1): PAT Tested Pass/Fail Label Applied Insulation (Meter 1. M): Pass/Fail

GSM Label

The GSM label shown above should be displayed on each unit. The label contains information on: Manufacturer Manufacturer's address Unit type Serial number and year of manufacture Certificate number Certification information Temperature range Power supply rating Ex and CE markings

 Guidance Checklist
No. 1 2 3 4 5 6 7 Checklist Description Has the GSM had a regular visual inspection since being returned from last use? Is the safe air supply taken from a designated safe zone, supplying clean air? Is all ducting intact, and clear of all access ways and unlikely to be affected or damaged by other activities? Is ducting well secured to the GSM to prevent accidental separation? Has the GSM or a Remote Beacon been located within audio and / or visual range of the work area? Check supply and extract ducting are clear of obstructions Check access to mains supply is unhindered and supply cable run is suitably protected Check GSM mains supply cable is not damaged and correct plug is fitted Check that the protection flaps on any unused Outlet Socket (S1, S2, S3, S4 if fitted) are correctly closed and sealed off. Is there any obvious visual damage that could impair function? Ensure that the GSM has been properly earthed Responsible Installation Technician Area Authority Installation Technician Installation Technician Installation Technician Installation Technician Installation Technician Installation Technician Installation Technician Installation Technician Electrically Competent Person Check Comments

8 9

10 11

Installation and Start-up Procedure

The GSM is to be installed on the inlet to the enclosure either upstream or downstream from the pneumatic fan. The GSM is connected via the spigot either side to 300mm flexi-ducting. The ducting is then connected to the pneumatic fan and the volume control damper (VCD) of the enclosure in the desired configuration. If any of the optional remote units are to be used they should now be placed. Once put in a suitable position the remote unit's cord should be fully unwound and connected to the GSM in the corresponding socket. Remote Flasher Units are connected into socket S1, Remote Gas Sensors are connected to socket S2 and the Welding Control Unit is connected into socket S3.
Figure 1 - Suggested configuration

The GSM should then be started as described below: 1. Insert one of the dual voltage power supply plugs into the corresponding power supply outlet. 1.1. The red "System Active" indicator light on the control box flashes intermittently at one flash per second for one minute whilst the gas sensor calibrates. 1.2. After one minute the red "System Active" indicator illuminates continuously indicating that the GSM is now ready to be used. 2. Press the green "RESET" button on control box. 2.1. The red "System Active" indicator light extinguishes. 2.2. Damper winds to open position. 2.3. The green "Damper Open" light on the control box is continuously illuminated. 3. It is now safe to vent air through the GSM ducting into the welding enclosure.

Fault Indication and Diagnosis

Flammable or toxic Atmosphere Detected by Internal Detector
In the event of the gas sensors within the GSM ducting detecting a concentration of gas above 10% LEL of methane or 5ppm H2S, the following sequence of events occur: 1. The damper springs to the closed position, cutting off the flow of the potentially explosive atmosphere into the enclosure. 2. The sounder/beacon is activated to give a visual and audible warning that an unsafe situation pertains. Any attached Remote Flasher Units are also activated. 3. If connected the signal to the Welding Control Unit is stopped, automatically terminating power to all connected equipment. 4. The green "Damper Open" indicator on the control box is extinguished. 5. The red "System Active" light on the control box is constantly illuminated. If this event occurs then gas has been detected and corrective action should be taken.

Flammable Atmosphere Detected by Remote Gas Sensor

In the event of a Remote Gas Sensor detecting a concentration of gas above 10% LEL of methane the following sequence of events occur: 1. The damper springs to the closed position, cutting off the flow of the potentially explosive atmosphere into the enclosure. 2. The sounder/beacon is activated to give a visual and audible warning that an unsafe situation pertains. Any attached Remote Flasher Units are also activated. 3. If connected the signal to the Welding Control Unit is stopped, automatically terminating power to all connected equipment. 4. The green "Damper Open" indicator on the control box is extinguished. 5. The red "System Active" light on the control box is constantly illuminated If this event occurs then gas has been detected and corrective action should be taken.

Fault Condition
In the unlikely event of the IR gas sensor developing an internal fault which results in discrepancies between the two sensor readings then a fault condition is signalled to the control box with the following events occurring: 1. The damper springs to the closed position, cutting off the airflow into the welding enclosure 2. The green "Damper Open" indicator on the control box is extinguished. 3. The red "System Active" light on the control box rapidly flashes. If the red "System Active" light flashes at any time after the initial one minute start-up period then a sensor fault is indicated. The GSM should not be used until the fault is rectified.

4.

Maintenance
This section of the manual gives advice on maintaining the GSM and contains forms to complete upon completion of regular inspection and annual maintenance The regular visual inspection form should be photocopied and completed each time the device is returned from site. The completed form should be stored in Appendix A. The annual maintenance form will be completed after each annual maintenance, and a copy will be kept in Appendix B.

Guidance for Emergency Maintenance

The following guide covers areas of emergency maintenance. Cleaning the optical sensor in the gas detector can be carried out by any technician. Replacing bulbs, fuses or checking connections should only be carried out by qualified personnel with experience of opening explosion proof enclosures. Any maintenance beyond this should be done offsite at SafeHouse. Cleaning Optics (Methane Sensor) The only emergency maintenance advised for technicians is the cleaning of the optical sensor of the methane gas sensor if a fault signal occurs. In this situation the optics can be accessed by removing the 13mm bolts on the GSM ducting then unscrewing the black plastic cover attached to the Sensor housing. Once accessed the optics should be cleaned using a lint free cloth until all contaminants are removed. Refit the cover and remount the gas detector onto the GSM ducting after optics cleaning has been completed. Checking Cables and Bulb/Fuse Replacement inside the Exd Enclosure To check the bulbs, fuse or cables the explosion proof enclosure must be opened. This must only be carried out by qualified personnel in a designated safe zone. When opening the enclosure care must be taken not to damage any internal cables and to protect the faces of the lid and box. The enclosure should never be prised opened with a tool, the lid should just lift, in the event that it does not, the lid should be gently nudged in a sidewards/lateral direction with a rubber mallet to loosen it. Damaging any of the faces will interfere with the flame path causing the box to not function safely. If this happens the GSM must not be used again until the box has been replaced. Care should be taken to protect the mating faces of the lid and base of the enclosure when open. When closing the explosion proof enclosure care should be taken to ensure that none of the cables are trapped, the faces of the box and lid are clean and have been re-greased (silicon grease) and that all bolts have been replaced and tightened evenly by hand in an opposing manner and finally torqued up to 16Nm with a suitable torque wrench. Once sealed the box should be checked with a feeler gauge to ensure that the gap is less than 0.2mm between the faces.

10

Regular Visual Inspection Sheet

GSM Serial No. Date of Inspection Inspected By Details Logged on Maintenance Register

Item Description Unit internals are free from any accumulation of dust/debris and clean Trolley Wheels are in good condition Wheel split pins are in good condition GSM body is securely mounted on trolley frame GSM frame is in good condition : no sharp edges Upstand protection lugs are in good condition. Certification plate is intact and legible PAT Test label is in place and in date (minimum 2 months before re-test) All external earth cables are in place and securely attached and the earthing point label is attached and legible Power cables are in good condition Plugs are in good condition Sounder and beacon are in good condition Actuator box is in good condition and cover is in place Control box is in good condition. Control box screws are in place. Red lamp is in good condition Green lamp is in good condition Reset button and its cover is in good condition and undamaged Manual is attached to unit

Pass

Fail

Comments

Function Test results

Sounder

Beacon

Green Lamp

Red Lamp

Actuator Secs.

Gas sensor

Signed by__________________________________

Date____________

11

GSM Annual Maintenance Checklist

Customer: Attention:
Check No

SafeHouse Habitats

Equipment S/N: Safe-Ex Order No:

GSM

Inspection Details General

Satisfactory

Non-Compliance

Not Checked

Repaired

Not Applicable

There are no visible unauthorised modifications Apparatus is free from corrosion or physical damage Apparatus carries the correct circuit identification, where applicable. Note: Positively identify apparatus with circuit to ensure the correct isolation.

2 3

4 5 6

Check there are no solid obstructions or obstacles within 30mm of the flange or opening (for IIB group) Check Certification Label is legible and firmly attached to GSM Does the equipment operate/function correctly: 1. 2. 3. 4. 5. Power up Red Lamp 1sec flash for 1 min after power up Red Lamp goes to continuous after 1 min Press Green RESET Push Button Check Green lamp ON, Red Lamp OFF and Damper opens. Apply Test Gas Check Gas response/alarm (15% LEL methane & 10ppm H2S if fitted): a. Beacon/Sounder activates b. Damper closes c. Socket 1: Remote Beacon activates (24Vdc signal) d. Socket 2: If fitted - Check GSM goes to alarm when gas tested by repeating this test e. Socket 3: If fitted Check 24Vdc Control signal is removed f. Purge with Clean Air to clear Test Gas Press Green RESET PB - Check Green Lamp ON , Red Lamp OFF & Damper reopened Equipment
Methane H2S Methane H2S

7 8 9 10 11 12

All enclosures are securely supported so that no weight is taken by the cables or conduit connections Check electrical protection and fuses are satisfactory Check push button(s) operate freely without sticking and that the protective cover is in place and is not damaged or split Check enclosure bolts are all present, of the correct type and length, and are tightened to the correct torque (M8 = 16Nm) Check all electrical connections are tight and electrical clearances are satisfactory Check that the flame path between the Exd enclosure lid and base is free from any damage or corrosion and that here is no evidence of any indentation, filing marks, scoring, abrasion or paint on these mating surfaces. NOTE: 1. 2. Ensure these faces are protected whilst the enclosure is open. Use only non-corrosive cleaning fluids such as IPA (isopropyl alcohol) for cleaning these surfaces

13

When re-closing the enclosure, ensure that the flanges are coated thinly with DC4, or equivalent, silicone grease. This grease should also be used on any threaded items such

12

as glands where they are screwed into the mating Ex housing or enclosure. Check No 14 15 16 17 18 19 Inspection Details Have the correct terminals been used (Approved terminals carry an Exe or Exn marking) Has only one wire per terminal clamp been adhered to? Are all unused cores terminated into spare terminals? Are all unused terminal screws tightened down? Are the terminal mouldings free from cracks, breakages and damage? Has the conductor insulation been maintained right up to the terminal clamp and has the correct size of conductor been used for each terminal? (In accordance with the Certificate, drawing and current rating) If flexible conductors have been used, is there any whiskering of the conductors? Have steps been taken to ensure that the conductors are not cleated together in such a way as to increase the temperature of an individual conductor? Check Lamps and bulbs/LEDs for firm fixing and location in housings and check sealing of Lamp Cover to enclosure is intact and sound with no evidence of erosion or softening of any epoxy/cement/ sealant used. Check the condition of any gaskets used for weatherproofing where they form part of a certified enclosure. Check lamp rating and type are correct Cables Glands and Accessories 25 Make certain there is no damage to the cables, cable sheaths, inner insulation/core insulation. NB: Check that cable core insulation has not been cut during installation 26 27 Check cables are certified to BS6883/ BS7917 Marine Specification Ensure that cables and cores are correctly identified at both control box/enclosure and equipment ends. NB: Make sure all electrical connections are secure. 28 29 Check that all glands/adaptors/reducers/blanking plugs/accessories are complete and undamaged Check that all glands/adaptors/reducers/blanking plugs/accessories are of the correct type and certified. Make sure all cable cores conductors have crimped connections fitted and they are the correct size for the application. 30 Check all cable are adequately cleated and protected to prevent damage and/or snagging. Earthing 31 Check that earthing is satisfactory and earth points clearly labelled NB: All earth points should be cleaned, secured and lubricated 32 Has a maximum of 2 cables per earth been adhered to? Protective Covers and Guards 33 Check that any guards used are correctly fitted and without damage and secured. Push Button Protective Cover
Satisfactory Non-Compliance Not Checked Repaired Not Applicable

20 21

22

23 24

13

Actuator Cover

14

Check No

Inspection Details

Satisfactory

Non-Compliance

Not Checked

Repaired

Not Applicable

Environmental / Ingress Protection 34 35 Check that equipment is adequately protected against corrosion, weather, vibration and other adverse factors. 1. Check that there is no undue accumulation of dust, dirt or rust. (NB: Accumulations reduce heat dissipation and can result in higher than permitted surface temperatures.) Check and clean Gas Detector Optics Post Maintenance Final Assembly and Test 36 Ensure all GSM equipment is correctly located and fixed in place, all plugs, sockets, cables & glands are correctly fitted/refitted, and all earthing leads are in place and connected to the earthing point. Perform GSM Start-Up Procedure and check response to test gas: 1. 2. 3. 4. 5. Power up Red Lamp 1sec flash for 1 min after power up Red Lamp goes to continuous after 1 min Press Green RESET Push Button Check Green lamp ON, Red Lamp OFF and Damper opens. Apply Test Gas Check Gas response/alarm (15% LEL methane & 10ppm H2S if fitted): a. Beacon/Sounder activates b. Damper closes c. Socket 1: Remote Beacon activates (24Vdc signal) d. Socket 2: If fitted - Check GSM goes to alarm when gas tested by repeating this test e. Socket 3: If fitted Check 24Vdc Control signal is removed f. Purge with Clean Air to clear Test Gas Press Green RESET PB - Check Green Lamp ON , Red Lamp OFF & Damper reopened Cable Test Type of Cable Installed: Marine Specification BS6883 / BS7917 Insulation Resistance & Continuity Test Results Cable ID Cable Lenght (m) Cable Size (mm2) No. of Cores Insulation Resistance (Meg ) Test Voltage Applied Continuity Resistance () Point to Point Check Pass / Fail Other:
Methane H2S Methane H2S

2.

37

001 (Mains Supply) 002 (Sounder/Beacon) 003 (Damper Actuator) 004 (Gas Detector) 005 (Socket 1)

General Comments:

Inspected by (Print name):

Signature:

Date:

15

Appendix A - Completed Regular Inspection Sheets

This section contains a full collection of completed regular inspection sheets.

16

Appendix B - Completed Annual Maintenance Checklists

This section contains a copy of the documentation from this GSM's annual maintenance.

17

PT. PHE ONWJ

Pressurized Habitat Operation and Dismantling Procedure

Appendix C. Manometer Specification

LIMA-Z-PRC-1013, Rev 1

Page 14

Bulletin D-58

Mark II Series Molded Plastic Manometers

Specifications - Instructions and Operation

Mark II Model No. 25 inclined-vertical manometer, (shown with optional A-612 portable stand) Dwyer Mark II Manometers come in a variety of ranges. Make sure the oil being used is for the correct manometer. Mark II #25, 27, MM-80 and M-700 Pa use red gage oil (specific gravity 0.826). Mark II #26, 28 and MM180 use blue gage oil (specific gravity 1.9). If additional oil is required, call or fax nearest Dwyer office listed at bottom of page. INSTALLATION Position manometer on a vertical surface. Drill two 1/8 or 9/64 holes on a vertical line 315/16 apart. Loosely mount manometer with self-tapping screws provided. Adjust gage until level bubble is centered in level vial, then secure the manometer tightly. For portable use, order optional A-612 Portable Stand. FILLING Turn the zero set knob counterclockwise until it stops, then turn clockwise 3 full turns. This puts zero in approximately the middle of the travel adjustment in either direction. Remove the fill plug and fill with gage fluid until fluid reaches zero on scale. Minor adjustments can be made to adjust zero by adjusting zero knob. Replace fill plug. If gage is overfilled, remove excess by inserting pipe cleaner through the fill port to blot up excess oil. MAINTENANCE Check oil level regularly and adjust zero with zero adjust knob. Be sure tubing connections are disconnected and gage is open to atmosphere before adjusting zero. Clean with mild soap and water. Avoid any cleaning fluids which may result in damaging the gage. ACCESSORIES Each Mark II manometer includes two tubing connectors for 1/8 pipe or sheet metal ducts, two mounting screws, 3/4 oz. bottle of indicating fluid, red and green pointer flags, 8 of double column tubing and instructions.
Phone: 219/879-8000 Fax: 219/872-9057 www.dwyer-inst.com e-mail: info@dwyer-inst.com

DWYER INSTRUMENTS, INC.

P.O. BOX 373 MICHIGAN CITY, INDIANA 46361, U.S.A.

APPLICATIONS

MARK II MANOMETER

PITOT TUBE (SECTION ENLARGED TO SHOW DETAIL) Pt FLOW Ps

PITOT TUBE SENSES TOTAL AND STATIC PRESSURES. MANOMETER MEASURES VELOCITY PRESSURE-(DIFFERENCE BETWEEN TOTAL AND STATIC PRESSURES).

AIR FILTER GAGE Mount gage within 3 ft. of filter bank. Install tubing adapters on each side of filter. Run tubing from clean side of filter to positive pressure side of gage (left fitting). Run downstream side to low pressure side of gage (right fitting). Install green and red arrows adjacent to indicating tube to indicate filter condition. AIR VELOCITY METER A pitot tube should be used for air velocity readings. Install the pitot tube and gage carefully to ensure accuracy. Select a location for the pitot tube with al least four diameters of smooth straight sections of duct both upstream and downstream. Install pitot tube in the center of duct with tip directed into air stream. Connect the right angle (leg parallel to tip) to negative (right fitting) and straight pitot tube connection to positive (left connection) of gage. The velocity reading shown on the gage is the center or maximum velocity. For average velocity across the full area, multiply by a factor of 0.9.

Nos. 27 and 28 require pitot tube at additional cost. See Bulletin F-41-F. The velocity indicated is for dry air at 70F, 29.9 barometric pressure and a resulting density of 0.075 lb/ft3. For variation from these standard conditions, corrections may be based upon the following data. AIR VELOCITY CALCULATIONS:

Air Velocity = 1096.2

Pv D

where Pv = velocity pressure in inches of water D = Air density in lb/ft3 Air Density = 1.325 x PB T

where PB = Barometric Pressure in inches of mercury T = Absolute Temperature (indicated temperature F plus 460) Flow in cu. ft. per min. = Duct area in square feet x air velocity in ft. per min.

PT. PHE ONWJ

Pressurized Habitat Operation and Dismantling Procedure

Appendix D. GDU/GSM Certificates

LIMA-Z-PRC-1013, Rev 1

Page 15

Safe-Ex Ltd
EC Declaration of Conformity
We: Of: Safe-Ex Ltd Unit 1 Manor Park Windsor Road Bedford Bedfordshire MK42 9HW UK

Declare that the Safe-Ex Gas Sensing Module (GSM) has been assessed and approved by Notified Body Baseefa 1180 Buxton UK: Baseefa Ltd Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ for use in hazardous areas in compliance with European ATEX Directive 94/9/EC and has been issued with EC-Type Examination Certificate Number: Baseefa10ATEX0087X The Safe-Ex GSM has been designed and manufactured/assembled under Safe-Ex Ltd Quality Management System which is approved under Quality Assurance Notification (QAN) number: Baseefa ATEX 6535 and is in accordance with BS EN 9001:2008; and the Essential Health and Safety Requirements of Annex II to European ATEX Directive 94/9/EC, and complies with the relevant sections of the following specifications: EN60079-0: 2006 EN60079-1: 2004 EN60079-7: 2003 EN60079-11: 2007 EN13463-1: 2006

Compliance of the GSM equipment is indicated by carrying markings which include: II 2G Ex d e ia m IIB T4 (Tamb = -20C to +50C) 1180

Depending on the configuration, an m Protection Concept indicator may be included in the marking or it may be obliterated.

Signed:

Name: Dr Morley Jones Position: General Manager of Safe-Ex Ltd

2010 Safe-Ex Ltd, Unit 1 Manor Park, Windsor Road, Bedford, MK42 9HW, UK Tel: +44 (0)1234 345676 Email: contactus@safe-ex.co.uk Document Number D10502-01 11/06/2010

Certificate Number Baseefa10ATEX0087X11

Issued 22 November 2010 Page 1 of 2

1 2 3 4

SUPPLEMENTARY EC - TYPE EXAMINATION CERTIFICATE

Equipment or Protective System Intended for use in Potentially Directive 94/9/EC Baseefal0ATEX0087XJl A GSM Gas Sensing Module Safe-Ex Limited Unit 1, Manor Park, Windsor Bedfordshire, MK42 9HW Road, Bedford, Explosive Atmospheres

Supplementary EC - Type Examination Certificate Number: Equipment or Protective System: Manufacturer: Address:

5
6 7

This supplementary certificate extends EC - Type Examination Certificate No. Baseefal0ATEX0087X to apply to equipment or protective systems designed and constructed in accordance with the specification set out in the Schedule of the said certificate but having any variations specified in the Schedule attached to this certificate and the documents therein referred to.

This supplementary certificate shall be held with the original certificate.

This certificate may only be reproduced in its entirety, without any change, schedule included.

Baseefa Customer Reference No. 6535

Project File No. 10/0938

This certificate is granted subject to the general terms and conditions of Baseefa. It does not necessarily indicate that the equipment may be used in particular industries or circumstances.

Baseefa
Rockhead Business Park, Staden Lane, Buxton, Derbyshire SK17 9RZ Telephone +44 (0) 1298 766600 Fax +44 (0) 1298766601 e-mail info@baseefa.com web site www.baseefa.com
Registered Baseefa is a trading name of Baseefa Ltd in England No. 4305578. Registered address as above.

RS SINCLAIR DIRECTOR On behalf of Baseefa

Certificate Number Baseefa 1OATEX0087X11

Issued 22 November 2010 Page 2 of 2

13 14

Schedule
Certificate Number BaseefalOATEX0087X11

15

Description of the variation to the Equipment or Protective System

Variation 1.1 To permit an additional lamp in the cover of the flameproof control unit together with clarification of alternative wiring circuits. 16 None. 17 Special Conditions for Safe Use Report Number

None additional to those listed previously 18 Essential Health and Safety Requirements is not affected by this variation.

Compliance with the Essential Health and Safety Requirements 19 Number SE0101 SE0101 SE0103 SEOI03 SEOI03 SEOI03 SE0103 SE0104 SEOI04 SEOI04 Drawings and Documents Sheet
I

Issue 01 01 00 00 00 00 00 01 01 01

Date 08.10.10 08.10.10 16.03.10 16.03.10 16.03.10 16.03.10 16.03.10 13.10.10 13.10.10 13.10.10

Description General Assembly General Assembly Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Flameproof Enclosure Contents Flameproof Enclosure Contents Flameproof Enclosure Contents

2 1 2 3 4 5 1 2 3

Note:- Drawing SE0105 Sheets 1 to 3 inclusive are superseded by the above drawings and are no longer considered as drawings associated with this certificate.