CONTENTS

PART-I

ITEM
ITEM OF GENERAL INTEREST

CHAPTER
I

PAGE
1-4

MATERIAL BALANCE-PROCESS UNITS

II

5-8

PROCESS UNITS-OPERATION/
INTERRUPTION/MAINTENANCE/
DTPL STATEMENT

III

9-10

POWER & UTILITIES-GENERATION/

HANDLED/CONSUMPTION

IV

11-13

PART-II

ITEM
REFINERY FUEL GAS CONSUMPTION

PAGE
14

REFINERY FUEL -TOTAL FUEL & SRF

15

REFINERY FUEL & LOSS STATEMENT

16

COMPOSITION OF MAJOR PRODUCTS

17

UNITWISE CONSUMPTION OF STEAM

18

OPERATION TIME EFFICIENCY OF

PROCESS UNITS

19

UNITWISE CONSUMPTION OF CHEMICALS

AND ADDITIVES

20-21

TRAINING ACTIVITIES

22

PAGE :1

DIGBOI REFINERY

ITEM OF GENERAL INTEREST

CUM 2010-11
(MT)
654923

1. CRUDE OIL RECEIPT (ASSAM)

2. CRUDE OIL PROCESSED

651006

3. FINISHED PRODUCTS PRODUCTION

633381

4. FINISHED PRODUCTS DESPATCHED (EX. DIGBOI)

PIPELINE
ROAD
RAIL

493670
167658
0

5. SALIENT OPERATING FEATURES OF PROCESS UNITS:

UNITS
ON STREAM DAYS FEED PROCESSED (MT)
2010-11
CUM 2010-11
AVU

354.13

651006

MSQ + CRU (NSU)

359.77

117127

DCU

349.00

229585

SDU

358.95

155225

WAX HYDROFINISHING UNIT

358.48

39671

LRU

346.65

9061

WAX MOULDING SHED

362.17

38016

HDT

345.54

331833

HGU

350.12

12460

200090650.xls.ms_office

DIGBOI REFINERY

PAGE: 2

CRUDE OIL SUMMARY

FIGURES IN M.T. (DRY BASIS)
ITEMS
DULIAJAN HWC
DIGBOI HWC
KHARSANG HWC
BLENDED HWC
DIGBOI LWC
KHARSANG LWC
BLENDED LWC
TOTAL :

PRODUCTS

OPENING
STOCK
01.04.2010
8003
2112
447
1416
0
103
0
12081

RECEIPT
CUM (2010-11)
416489
145562
63727
0
0
29145
0
654923

AVG. REFINERY
PRICE OF PRODUCTS TRANSFER
UNIT
PRICE

LPG

Rs./MT

35,674.98

MS - BSIII

Rs./MT

39,576.79

SKO

Rs./MT

35,607.19

HSD- BSIII

Rs./MT

36,794.20

DISTILLATE YIELDS
CUM 2010-11
M.T. % WT ON
DISTILLATES
1.LIGHT
2.MIDDLE
3.HEAVY

105473
355291
172617

CRUDE
16.20
54.58
26.52

TOTAL :

633381

97.29

200090650.xls.ms_office

PROCESSED
CUM (2010-11)
416289
143612
61609
281
0
29215
0
651006

CLOSING
STOCK
01.04.2011
8203
4062
2565
1135
0
33
0
15998

DIGBOI REFINERY

PAGE: 3

FINISHED PRODUCTS : PRODUCTION/INV

PRODUCTS
M S-BSII
M S-BSIII
MS(XP)
NAPHTHA
LPG
REFORMATE
SKO
H S D (BSII)
H S D (XM)
H S D (BSIII)
MTO
JBO
SOLAR OIL
MLO
FO
FO - Regular
Spl.Kero
Others (WDM)
TOTAL :
P/WAX
TYPE - I
TYPE - II
TYPE - III
HMP WAX
TOTAL :
BINDER OIL
RPC
FOOTS OIL
INDMAX FEED
BITUMEN (Low Ductility)
OILY SLUDGE
SULPHUR
GRAND TOTAL
* OWN LIQUID FUEL(HSD)(MT)

200090650.xls.ms_office

DIGBOI REFINERY

PAGE: 4

YIELD PATTERN

INPUT/OUTPUT

CUM 2010-11
QTY.(MT)

%WT

A. INPUT
DULIAJAN H.W.C.
DIGBOI H.W.C.
KHARSANG H.W.C.
DIGBOI L.W.C.
KHARSANG L.W.C.

416477
143677
61637
0
29215
651006

63.97
22.07
9.47
0.00
4.49
100.00

26381
66587
9142
13652
8986
9305

4.05
10.23
1.40
2.10
1.38
1.43

-28580
105473

-4.39
16.20

41149
31573
12278
270130
58
0
0
25
78
0
355291
460764

6.32
4.85
1.89
41.49
0.01
0.00
0.00
0.00
0.01
0.00
54.58
70.78

44
141
5760
78828
7703
0
11
270
38007
41853
172617

0.01
0.02
0.88
12.11
1.18
0.00
0.00
0.04
5.84
6.43
26.52

SUB TOTAL

633381

97.29

C. INTERMEDIATE STOCK
DIFFERENTIAL
D. TOTAL PRODUCT RECOVERY
E. OWN FUEL :
LIQUID
GAS
F. PROCESSING/HANDLING/
STORAGE LOSSES
G. FLARE LOSS
H. HSD (Liq fuel a/c project)
GRAND TOTAL

-9471

-1.45

623910
223
21869
2309

95.84
0.03
3.36
0.35

2695
0
651006

0.41
0.00
100.00

TOTAL:
B. OUTPUT
LT DISTILLATE
M S - BSII
M S - BSIII
MS(XP)
RAW NAPHTHA
LPG
REFORMATE
Lt.Dist ex RN(GR)/Isomerate+Hy
Reformate/Alkylate
SUB TOTAL (LT. Distillate)
MD DISTILLATE
SKO
H S D - BSII
H S D (XM)
H S D - BSIII
MTO
JBO
SOLAR OIL
MLO
Others *(WDM)
MLO
SUB TOTAL (Mid. Distillate)
DISTILLATE YIELD
HY END
BINDER OIL
SULPHUR
FOOTS OIL
FO
FO - Regular
INDMAX feedstock
BITUMEN
OILY SLUDGE
PARAFFIN WAX $
PETROLEUM COKE
SUB TOTAL (Heavy End)

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:5

CUM 2010-11
MT
% Wt
A. AVU
INPUT
DULIAJAN H.W.C.
DIGBOI / KHARSANG H.W.C.
BLENDED H.W.C.
DIGBOI / KHARSANG L.W.C.
SUB-TOTAL:
SLOP
TOTAL:

416289
205221
281
29215
651006
10838
661844

62.90
31.01
0.04
4.41
98.36
1.64
100.00

OUTPUT
GAS
LPG
RAW NAPHTHA
LIGHT KEROSINE
HEAVY KEROSINE
GAS OIL / HSD COMPONENT
PRESSABLE WAXY DISTILLATE
HEAVY WAXY DISTILLATE
VACUUM RESIDUE
RCO / SLOP
LOSS ( - GAIN )
TOTAL:

1629
1630
95535
34238
121992
117182
154876
24934
106343
0
3485
661844

0.25
0.25
14.43
5.17
18.43
17.71
23.40
3.77
16.07
0.00
0.53
100.00

153777
1448
155225

99.07
0.93
100.00

37013
171
117545
496
155225

23.84
0.11
75.73
0.32
100.00

B. SOLVENT DEWAXING UNIT

INPUT
PRESSABLE WAXY DISTILLATE
HWD
TOTAL:
OUTPUT
DEOILED WAX (PWD)
DEOILED WAX (HWD)
FOOTS OIL
LOSS ( - GAIN )
TOTAL:

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:6

CUM 2010-11
MT

%WT

C. MSQU & CATALYTIC REFORMING UNIT

INPUT
SRN
RN ex GR
CN
TOTAL :
OUTPUT
L.P. GAS
HYDROGEN GAS
LIGHT NAPHTHA
ISOMERATE
REFORMATE
DSN
FLARE LOSS (MSQ Commissioning)
GAS & LOSS ( - GAIN )
TOTAL :

95281
21003
843
117127

81.35
17.93
0.72
100.00

1136
6927
20799
7196
79124
0
858
1087
117127

0.97
5.91
17.76
6.14
67.55
0.00
0.73
0.93
100.00

TOTAL :

23805
0
107824
0
97956
0
0
0
229585

10.37
0.00
46.96
0.00
42.67
0.00
0.00
0.00
100.00

TOTAL :

15149
6276
152
9817
68353
48625
17295
20225
41853
300
1541
229585

6.60
2.73
0.07
4.28
29.77
21.18
7.53
8.81
18.23
0.13
0.67
100.00

TOTAL :

1630
1136
6277
9043

18.02
12.56
69.41
100

TOTAL :

8965
78
9043

99.14
0.86
100.00

D. DELAYED COKER UNIT :

INPUT
HWD ex AVU
SLOP
VR ex AVU
PWD ex AVU
FOOTS OIL ex SDU
EVGOI/EVGOII
HWD ex SDU
SR ex Stoves

OUTPUT
FUEL GAS MAKE
LPG MAKE
ACID GAS TO SULPHUR
C. NAPHTHA
C. KERO
C. LDO
C. FO
C. RESIDUE
C. COKE
C. SLOP
LOSS

E. LPG RECOVERY UNIT / LDU :

INPUT
LPG ex AVU
LPG ex CRU
LPG ex DCU

OUTPUT
LPG
LOSS

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DIGBOI REFINERY

PAGE : 7

CUM 2010-11
MT
%WT
F. WAX HYDROFINISHING UNIT (WHFU)
INPUT :
DEOILED WAX
H2 GAS
TOTAL:

37938
1733
39671

95.63
4.37
100.00

TOTAL:

37776
1477
418
39671

95.22
3.72
1.05
100.00

TOTAL:

654
38230
-917
49
38016

1.72
100.56
-2.41
0.13
100.00

654
38218
-917
50
38005
11
38016

1.72
100.56
-2.41
0.13
99.97
0.03
100.00

OUTPUT :
WAX
GAS TO FG
LOSS ( - GAIN )

G. WAX MOULDING SHED

INPUT :
TYPE - I
TYPE - II
TYPE - III
HMP WAX
OUTPUT :
TYPE - I
TYPE - II
TYPE - III
HMP WAX
SUB-TOTAL:
LOSS/(-)GAIN
G. TOTAL:

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:8

20

MT

CUM 2010-11
wt%

H. HGU
INPUT
NATURAL GAS
TOTAL

12460
12460

100
100

TOTAL

4546
7861
53
12460

36.48
63.09
0.43
100

OUTPUT
H2 MAKE
PURGE GAS
LOSS (-GAIN)

MT

CUM 2010-11
wt%

I. HDT
INPUT
HSD MODE
HK
GAS OIL/HSD Comp
C KERO
CLDO

96642
119463
69628
21317
307050

28.73
35.52
20.70
6.34
91.29

TOTAL:

7144
17639
24783
331833
4522
336355

2.12
5.24
7.37
98.66
1.34
100.00

TOTAL:

308308
24715
2397
935
336355

91.66
7.35
0.71
0.28
100.00

TOTAL:

151
151

100
100

TOTAL:

140
11
151

93
7
100

Sub total
KERO MODE
LK
HK
Sub total
Total Feed :
HYDROGEN

OUTPUT
HSD
KERO
SOUR GAS
LOSS(-GAIN)

J. SRU
INPUT
ACID GAS

OUTPUT
SULPHUR
FLUE GAS

200090650.xls.ms_office

DIGBOI REFINERY

PAGE :9

PROCESS UNITS
2010-11
OPERATIONS / INTERRUPTIONS
UNIT
FROM
(DATE/ HRS)
AVU

11/15/2010 9:25

SHUT DOWN
TO
(DATE/HRS)
11/15/2010 20:00

200090650.xls.ms_office

REMARKS
DURATION
(DAYS)
0.44 TPF while changing over of load from UPS1 to UPS-2.

Digboi Refinery

Page: 10

DIGBOI - TINSUKIA PRODUCT PIPELINES

Cumulative 2010-11

(Figures in `KL' at 15 degC)

PIPE LINES PRODUCTS

8" WOL

EX DIGBOI

AT TSK

OP.

CL.

LOSS(-)

STOCK

STOCK

GAIN(+)

01.04.10

01.04.2011

MS

SKO

HSD

88046

88063

1204

1200

13

134732

135005

274

SKO

29205

28890

-314

HSD

336626

336740

672

671

113

588608

588699

1877

1871

85

NAPHTHA
MS

FO
TOTAL :

RECVD.

NAPHTHA

FO
6" BOL

DESPATCH

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:11

POWER & UTILITIES : GENERATION & DISTRIBUTION

CUM 2010-11
I. FEED WATER / DM WATER BALANCE
(CU.M)
INPUT
EX DM PLANT (DM WATER)
CONDENSATE EX MSQ
CONDENSATE EX HDT / SDU
CONDENSATE EX CRU
MB WATER FOR REGENERATION
SUPPLY STEAM CONDENSED AT DEAREATOR
TOTAL:
OUTPUT
WATER FOR STEAM GENERATION (HRSG)
BLOW DOWN AT BOILER
MB WATER FOR REGENARATION (FROM SDM)

648652
18569
0
0
0
18536
685757

468610
5623
3466

DM WATER TO DCU FOR STEAM GENERATION

DM WATER TO HGU FOR STEAM GENERATION
DM WATER TO CRU FOR STEAM GENERATION
DM WATER FOR SDU, HDT & OTHERS
BLOW DOWN AT OBSG
TOTAL:

11523
80871
14149
98318
3197
685757

2. STEAM BALANCE
GENERATION

(MT)

i. OBSG (CRU)
ii. HRSG
iii. Ex HGU
iv. Ex DCU
TOTAL (GENERATION)

14149
468610
81641
11524
575924

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DIGBOI REFINERY

PAGE:12

ELECTRICITY BALANCE

CUM 2010-11
A) AVAILABLE

(KWH)

a) OWN GENERATION- CCPP

GT 1
GT 2
GT 3
GT 4

24492099
14392660
15773249
73058456
GRAND TOTAL (AVAILABLE POWER)

127716464

B) CONSUMPTION
a) INDUSTRIAL
b) NON INDUSTRIAL

111332443
16384021
TOTAL CONSUMPTION (a + b)

127716464

GRAND TOTAL(a+b+c)

0
127716464

c) EXPORT TO ASEB

C . DISTRIBUTION

(KWH)

AVU
CRU
DCU
WHFU
SDU
HDT
ETP
NTF
NSS (WRDS)
(Total) PROCESS PLANT
General office
MSQ Project
Hospital
Utilities & CPP
FWPH
Township
Process Water
Drinking Water
OIL
TOTAL CONSUMPTION
Export to ASEB
GRAND TOTAL

200090650.xls.ms_office

6459267
3751590
15160340
4847616
20012226
28790268
1432271
521422
920765
81895765
925728
1732141
423607
25532433
675775
12341233
911476
2693709
584598
127716464
0
127716464

DIGBOI REFINERY

PAGE:13

COMPRESSED AIR BALANCE

CUM 2010-11
(CU.M)
28908649

TOTAL COMPRESSED AIR PRODUCED

DISTRIBUTION
PLANT AIR
INSTRUMENT AIR
TOTAL:

13101238
15807411
28908649

RAW WATER BALANCE

INPUT
A. FRESH WATER
i) FROM 20'' LINE TO REFINERY
ii) FROM PONDS WATER

3316983
126232

B. RECYCLED WATER
vii) FROM ETP WATER

0
TOTAL:

3443214

iii) WS CT MAKE UP - CLARIFIED

iv) SERVICE WATER - CLARIFIED
v) FS CT MAKE UP - CLARIFIED
vi) DM PLANT FEED- CLARIFIED
vii) FIRE WATER TANK MAKE UP - POND
viii) DRINKING WATER-RESERVOIR TO RIDGE TANK, 10" MAKE UP, REFY
ix) TO PROJECT (CLARIFIED + POND)
x) ADD IN RESERVOIR & OTHERS
TOTAL:

2204
102384
57911
261963
696909
52127
2109765
159631
0
3443214

OUTPUT
i) FIRE WATER TANK - REFY & NTF - CLARIFIED

320

ii) M&I SHUT DOWN, MOCKDRILL AND OTHERS

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:14

REFINERY

FUEL

GAS PRODUCTION, PURCHASE AND CONSUMPTION - CENTRE WISE

GAS QUANTITY
CUM 2010-11
MT
%
INTAKE
OIL GAS
REFINERY GAS
TOTAL INTAKE :

56477
23326
79803

70.77
29.23
100.00

CONSUMPTION
OIL GAS

CDU
VDU
CRU
DCU
HDTU
HGU (Feed)
HGU (Make up)
SDU
SRU
CPP
HRSG
Bench G
Others (Laboratory/Canteen etc.)
MSQUU
TOTAL

CUM 2010-11
REFINERY GAS

MT

%wt of
total
production

MT

%wt of total
production

1513.0
53.5
95.0
207.0
25.1
12453.4
171.3
123.5
0.9
40805.9
87.2
5.2
24.0
912.4
56477

2.7
0.1
0.2
0.4
0.0
22.1
0.3
0.2
0.0
72.3
0.2
0.0
0.0
1.6
100.0

2596.3
1426.2
2719.3
4947.6
644.1
0.0
4756.7
4011.4
35.7
0.0
1916.4
174.8
0.0
97.6
23326

11.1
6.1
11.7
21.2
2.8
0.0
20.4
17.2
0.2
0.0
8.2
0.7
0.0
0.4
100.0

* INCLUDES GAS FOR NON-REFINERY GT POWER.

200090650.xls.ms_office

DIGBOI REFY

PAGE: 15

REFINERY

FUEL

TOTAL FUEL CONSUMPTION AND SRF CONSUMPTION

CUM 2010-11

CDU-II (BENCH-G)
CDU
VDU
DCU
CRU
SDU
HGU
HDT
CPP (HRSG)
CCPP (GT)
SRU
LABORATORY / CANTEEN & ETP
MSQUU

TOTAL :

LIQUID
FUEL

GAS
FUEL
AS

TOTAL
FUEL

MT

MT

MT

0
0
0
0

180
4109
1480
5155

180
4109
1480
5155

%INTAKE
-do-do-do-

4.38
0.63
0.11
2.25

0
0
0
0
0
223
0
0
0

2814
4135
17381
669
2004
40806
37
24
1010

2814
4135
17381
669
2004
41029
37
24
1010

-do-do-do-do-do-do-do-

2.40
2.66
36.71
0.20
0.43
0.03
24.21

78793

% ON
TOTAL
CRUDE
79016 INTAKE

223

$$ CONSIDERING POWER GENERATION FOR REFINERY USE ONLY.

200090650.xls.ms_office

SPECIFIC CONSUMPTION

UNIT

%
CONSUMPTION
ON UNIT FEED

-do-

12.14

DIGBOI REFINERY

PAGE 16

REFINERY FUEL & LOSS

MT

CUM 2010-11
QUANTITY
EQUIVALENT
OF FUEL
FO
%ON
%ON
CRUDE
MT
CRUDE

1.0 OWN FUEL & LOSS

1.1 FUEL FOR REFINERY OPERATION
REFINERY GAS
HSD
Less gas from RN ex GR

23326
0
-1457

3.58
0.00
-0.22

26444
0
-1458

4.06
0.00
-0.22

21869

3.36

24986

3.84

223
0

0.03
0.00

227
0

0.03
0.00

223

0.03

227

0.03

1.3 FLARE LOSS

1837

0.28

1837

0.28

1.4 PROCESSING LOSS.

3167

0.49

3167

0.49

27096

4.16

30217

4.64

44180

6.79

48333

7.42

71276

10.95

78550

12.07

SUB-TOTAL:
1.2 FUEL FOR POWER GENERATION
HSD
LDO
SUB-TOTAL:

NET RFL

2.0 PURCHASED GAS **

GROSS RFL

** PURCHASED GAS FIGURE DOES NOT INCLUDE GAS FOR NON-REFINERY

GTG POWER.

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:17

COMPOSITION OF MAJOR PRODUCTS (WT%)

COMPONENTS
MS - BSII
LT. NAPHTHA
22.09
Isomerate (MSQ)
0.00
Reformate / Hy Reformate
71.71
Isomerate-Hy Reformate (External)
0.00
Alkylate (External)
0.00
LIGHT KEROSINE
0.00
HK
0.00
HSD COMP/GAS OIL
0.00
SHORT RESIDUUM
0.00
FOOTS OIL
0.00
DRAINAGE OIL
0.00
COKER NAPHTHA
6.21
COKER KERO
0.00
COKER DO
0.00
COKER FO
0.00
COKER RESIDUE
0.00
TOTAL :

100.00

MS - BSIII
3.39
9.14
67.54
10.48
1.47
0.00
0.00
0.00
0.00
0.00
0.00
7.97
0.00
0.00
0.00
0.00

SKO
0.00
0.00
0.00
0.00
0.00
57.16
42.84
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

100.00

100.00

200090650.xls.ms_office

HSD - BSII/BSIII
0.00
0.00
0.00
0.00
0.00
3.07
31.18
37.13
0.00
0.00
0.00
0.00
21.66
6.96
0.00
0.00
100.00

FO
0.00
0.00
0.00
0.00
0.00
0.43
6.71
0.00
0.00
16.69
0.00
0.00
0.00
31.67
20.30
24.20
100.00

DIGBOI REFINERY

PAGE:18

UNITWISE STEAM CONSUMPTION

(FIG IN MT)
STEAM DISTRIBUTION

CONSUMING UNIT

CDU/VDU
CRU
DCU
HGU
HDT
SDU
Wax Hydrofinishing Unit
Bench-G
PPH
Crude Tank Farm
Dubbs tank farm
Kilburn Drier
Chilled water plant
Laboratory/weigh bridge
Separators(29/25)
DCU Tank Farm
Wax Run Down shed
SDU Tank farm
Wax hydrofininshing tank farm
Steam to flare/DRMP offsite
Steam to Deaerator(P&U)
Unaccounted Losses/Tracing of lines
MSQUU
SUB-TOTAL :
TOTAL FRESH STEAM CONSUMPTION :

200090650.xls.ms_office

FRESH STEAM
12.65 ATA
3.5ATA
Super
Throtled
Heated
from 12.65
163195
37314
15195

29063

21143

58269

1321

13415

4023

30254

23203

20216

21182

6400

5160

10279

7235

9650

1236

4677

8810

6535

9600

8064

6549

20557

5012

28368
414939
575924

0
160985

DIGBOI REFINERY

PAGE: 19

OPERATING TIME EFFICIENCY OF PROCESS UNITS

DOWN TIME DUE TO

ON
STREAM
DAYS

PLANNED
S/D

EMERGENCY
S/D

CUM 10-11

CUM 10-11

CUM 10-11

IDLE/
UNSCHEDULE
D
CUM 10-11

AVU

354.13

8.17

2.70

0.00

CRU

359.77

4.92

0.32

0.00

DCU

349.00

12.43

3.57

0.00

SDU

358.95

5.74

0.32

0.00

LRU

346.65

14.27

4.08

0.00

WAX MOULDING SHED

362.17

2.83

0.00

0.00

WAX HYDROFINISHING UNIT

358.48

5.50

1.02

0.00

HDT

345.54

8.29

3.53

7.64

HGU

350.12

13.37

1.51

0.00

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DIGBOI REFINERY

PAGE:20

UNITWISE CHEMICALS,ADDITIVES AND CATALYST CONSUMPTION.

ACTUAL CONSUMPTION
CONSUMING UNIT

UNIT

CUM 2010-11

CAUSTIC SODA
DMDS
CARBON TETRA CHLORIDE (For cat. Regen.)
CARBON TETRA CHLORIDE (For cat. moisture
balance)

MT
KL
KL
KL

0.000
0.252
0.000
0.000

TRICHLOROETHYLENE

KL

0.075

AVU

CAUSTIC SODA
AMMONIA
DEMULSIFIER
CORROSION INHIBITOR

MT
MT
MT
MT

0.000
0.720
0.400
0.420

HPS / Bench-G

AMMONIA

MT

0.000

OMS

ORANGE DYE
RED DYE
BLUE DYE
IPN (Indigenous)
CETANE IMPROVER
NALCO-5351( PPD )
MFA(Ultrazol-TM8218C)
MFA(HITEC 6560)
MFA (p-914/994)
MFA (p-915)
SERVOLINE
DEMULSIFIER(Baker)
OCTANE BOOSTER (Plutocen - G)

MT
MT
KL
MT
MT
MT
MT
MT
MT
KL
MT
MT
MT

0.052
0.060
0.335
0.000
0.000
0.000
0.000
9.012
0.000
0.000
18.715
0.199
0.251

SDU

MIBK
ETHYLENE GLYCOL (in KL)
PROPYLENE
AMMONIA
THEODIN

MT
KL
MT
MT
MT

204.160
0.530
10.500
0.200
0.450

WHFU

DMDS (KL)
DIBUTYL PARACREASOL

MT
MT

10.100
0.000

NDCU

CAUSTIC LYE (33%)

ANTIOXIDANT (SERVO AO)
AHULARAN ESK 50
SILICON FLUID
BLEACHING POWDER

MT
MT
MT
MT
MT

86.432
2.420
0.011
0.000
6.800

HGU

HYDRAZINE HYDRATE
TRI - SODIUM PHOSPHATE
SODIUM HYDRO-OXIDE
CAUSTIC
MORPHOLINE

KL
MT
MT
MT
MT

0.027
0.506
0.000
0.000
0.348

HDT

DI - ETHANOL AMINE

MT

2.180

CORROSION INHIBITOR

KL

0.130

ANTIFOAM

MT

0.000

CAUSTIC SOLUTION

MT

0.000

ACTIVATED CARBON

MT

0.000

ROCK SALT

MT

0.000

MAFRON 22

MT

0.244

CRU

NAME OF ITEMS

200090650.xls.ms_office

DIGBOI REFINERY

PAGE:21

CHEMICALS CONSUMPTION (CONTD.)

ACTUAL CONSUMPTION
CONSUMING UNIT

NAME OF ITEMS

UNIT

CUM 2010-11

EFF. CONTROL

SODA ASH
ALUM
LIME
UREA
SUPER PHOSPHATE
CAUSTIC SODA
BLEACHING POWDER
POLYELECTROLYTE

MT
MT
MT
MT
MT
MT
MT
MT

0.000
0.700
0.000
0.550
0.800
0.000
0.675
0.123

DM PLANT

HYDROCHLORIC ACID(30%)
CAUSTIC LYE(100%)
CAUSTIC SODA
SODIUM CHLORIDE

MT
MT
MT
MT

281.650
96.035
0.000
6.200

COOLING TOWER

IDION 8176
IDION 9024
IDION 1592
IDION 9058
MAXTREAT-7008
MAXTREAT-2521C
MAXTREAT-2002
MAXQUAT-50
MAXTREAT-608
DESCOPHOS 50A
DESCOPHOS 50B
DESCOPHOS 50C 209
DESCOPHOS 50C 2075
DESCOPHOS 50C 208P
FLOCSEP 2281 B
NELEX OT
NEELCHILOR 512
NEELCHILOR 218
NEELCHILOR 217
FLOCSEP 530 BD
BIOCIDE AK 5301
BIOCIDE AK 5302
BIOCIDE AK 5306
DESBRUCK PK
CHLORINE
BLEACHING POWDER
SODA ASH
SULPHURIC ACID
SODIUM CHLORIDE

MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
7.844
0.000
1.552
4.159
0.208
8.325
0.000
0.000
0.990
3.500
3.200
204.000
0.000
1.815
0.340
0.140
6.607
22.100

RWITP/DWS

ALUM (RAW WATER)

ALUM(DRK WATER)
BLEACHING POWDER
LIME
CHLORINE
SODA ASH
CAUSTIC SODA
SALT

MT
MT
MT
MT
MT
MT
MT
MT

202.135
8.429
3.843
6.457
0.000
47.150
0.000
19.900

BOILER

HYDRAZINE HYDRATE
AMMONIUM HYDROXIDE
ALFLOC-20
ALFLOC-28
TRISODIUM PHOSPHATE
MORPHOLINE

MT
MT
MT
MT
MT
MT

0.025
1.752
0.000
0.000
0.980
1.004

200090650.xls.ms_office

DIGBOI REFINERY

PAGE: 22

TRAINING ACTIVITIES

A. TRAINEES :

CATEGORY

NO. OF TRAINEES
(2010-11)

TRADE APPRENTICES
TECHNICIAN APPRENTICES (DIPLOMA).
TECHNICIAN APPRENTICES (GRADUATE).
OFFICER TRAINEES (STIPENDIARIES).
NON OFFICER TRAINEES (STIPENDIARIES).
SUMMER TRAINEES

40
18
0
0
0
51

B. INHOUSE COURSES (BY TRAINING INSTITUTE)

C.

No.of PROGRAMMES (Officers)

(2010-11)

PARTICIPENTS (201011)

59

924

No.of PROGRAMMES (Staff)

(2010-11)

PARTICIPENTS (201011)

12

880

OUTSIDE PROGRAMMES
PARTICIPENTS (Officer) (2010-11)
192

PARTICIPENTS (Staff) (2010-11)

37

200090650.xls.ms_office