PowerCube 1000 V300R002C00

Quick Installation Guide

(with an ICC500-HA)

Issue: 01 Date: 2012-08-29

HUAWEI TECHNOLOGIES CO., LTD.

Precautions
Safety Precautions
To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. When operating Huawei equipment, in addition to following the general precautions in this document, follow the specific safety instructions given by Huawei. Huawei will not be liable for any consequences that are caused by the violation of safety regulations and design, production, and usage standards. Local Safety Regulations When operating Huawei equipment, you must follow the local laws and regulations.

Personnel Requirements
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment. You can modify default parameters only after being granted approval from Huawei technical support.

Symbols
Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides additional information to emphasize or supplement important points in the main text.

Human Safety
To prevent electric shocks, get the tool insulated and wear insulated gloves when connecting cables. To prevent inhalation or eye contact with dust, take adequate preventive measures when drilling holes. To prevent body injuries, wear protective shoes when moving storage batteries.

Tools

Flat-head screwdriver (M3 and M4)

Phillips screwdriver (M3 and M4)

Adjustable wrench

Claw hammer

Diagonal pliers

COAX crimping tool

Wire stripper

Hydraulic pliers

Fuse extracting unit

PVC insulation tape

Antitheft wrench

Electrician's knife

Hammer drill

Heat gun

Socket wrench

Marker

Heat shrink tubing

Torque wrench

Cable tie

Clamp meter

Crane (with a capacity of greater than 2 t)

Hoist clamp and lifting rope (7 m)

ESD gloves

Protective gloves

Insulated gloves

Combination pliers

Protective shoes

Cable cutter

Copyright Huawei Technologies Co., Ltd. 2012. All rights reserved.

ICC500-HA+FCB Scenario
Network Diagram
AC power cable (a) DC power cable (d) Signal cable (s) (s1) Communications cable between the energy control center 500 (ECC) and the transport network(BBU) (s2) Signal cable to the battery temperature sensor (s3) Signal cable(DG remote start) between ECC and DG control panel(DSE 5110) (s4) Signal cable(DG operation) between ECC and ATS (s5) Signal cable(mains failure) between ECC and ATS (s6) Signal cable(DG low fuel) between ECC and DG (d1) DC power cable between fast cycle batteries (FCBs) and the DCDU (d2) DC power cable between the DCDU and the DCpowered load (a1) AC power cable between ATS and ACDU s6 a1 s3 Mains +DG+ FCB s4 s5

Mains BBU/BSC

ACDU DCDU

d2

s1

ECC500 s2 DC-powered load

FCB NetEco

d1

Appearance
ICC500-HA

Front view (interior)

Heat exchanger Air channel panel Direct current distribution unit (DCDU) ECC500 Subrack

Front view (exterior)

DCDU

Air-flow channel panel

Filler panel Positive busbar

Negative busbar

Battery rack Cable hole

ICC500-HA

Rear view (interior)

ACDU Alternating current distribution unit (ACDU)

ICC500-HA

Rear view (exterior)

Ground bar

Appearance(ECC500 )

(1) Main control module Extension DI module (6) Basic IO module

(2) Extension DO module (3) GPRS module (optional) (4) (5) D.G. IO module (need to be installed )

Recommended Cable Routes in the ICC500-HA

1. Bind AC power cables, signal cables, and communications cables separately. 2. Route cables by referring to the following figure. Secure the cables to the nearest cable bridge or binding hole. Route cables by referring to the following figure.

Front view

Left side

Right side

Rear view

DC power cable

Signal cable

DC power cable

Signal cable

Ground cable

AC power cable

DC power cable and Signal cable at left

Bind cables by referring to the following figure.

Front view

5
DC power cable and Signal cable at right

Rear view

6
AC power cable

Ground cable

1 Installing Equipment

Determining the Position for Installing the ICC500-HA

Mark hole positions. Install expansion bolts.

Use the marking-off template delivered with the ICC500. Edge of the wall or platform Floor 1000 mm 16 5260 mm Black

Socket wrench

Bolt Spring washer Flat washer Expansion tube M12x60 (4 PCS)

Front Mounting hole

Installing and Securing the ICC500-HA

Socket wrench

Rear view

Site ground bar Ground the cabinet immediately after it is installed.

Installing MUE03A and PSUs

Install an MUE03A in the ECC500

L2 1. A PSU delivers a rated output current of 50 A. A maximum of six PSUs can be configured as required. 2. The following figure is for reference only. Remove filler panels. Insert PSUs into slot 1, then slot 2, and so on, until all required PSUs are installed. 5
`

L3 6 2 L2

L1 7 3 L3

L2 8 4 L1

1 L1

Notes

Installing other equipments

Front view

Rear view Front view Bind Water

d Installing FCBs
1. Fast cycle batteries (FCBs) must be placed in strict accordance with the figure. 2. When connecting cables to FCBs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped with PVC insulation tape). 3. After connecting one battery cable, partially tighten the bolts first. After connecting all battery cables, tighten all the bolts. The reference torque for tightening bolts is 2025 N.m. 4. Before connecting a cable to an FCB, remove the protective lid from the FCB and reinstall the protective lid after connecting the cable. Remove baffle plates.

Route the cable for connecting front and rear FCBs in serial under the bottom layer of the battery rack from the front side of the integrated controller and converter-HA (ICC500-HA) to the rear side. Leave the red terminal at the front side and the blue terminal at the rear side. PVC insulation tape PVC insulation tape

Before installing the cable for connecting front and rear FCBs in serial, do not remove PVC insulation tape or protective lids from both ends of the cable.

Front view

Rear view

Bottom layer of the battery rack Cable for connecting front and rear FCBs in serial Place FCBs onto the battery rack and reinstall baffle plates. Connect battery cables in a sequence from 1 to 24 as shown in the following figure. Cable for connecting front and rear FCBs in serial

Front view
48 V 1 2 3 RTN

Rear view

Cable for connecting adjacent FCBs in serial

24

23

22 Cable for connecting FCBs in adjacent layers in serial

19

20

21

18

17

16

12

11

10

13

14

15

Cable for connecting front and rear FCBs in serial

Install battery cables between negative battery terminals and the negative busbar in the ICC500-HA, and then install battery cables between positive battery terminals and the positive busbar in the ICC500-HA.

Front view
Step 1: Install negative battery cables. 48 V RTN Step 2: Install positive battery cables.

Rear view

Installing DC Power Cables to the DC-powered Load

The following figure is for reference only. Connect DC power cables to the circuit breakers for controlling major or minor loads based on site requirements.

major load

minor load

DC-powered load

Installing AC Power Cable to the output of ATS

L1 L2 L3 N

ATS
10

2 Installing Cables
Prepare terminals as required before connecting cables.
Heat gun COAX crimping tool Hydraulic pliers

Cord end terminal

Heat shrink tubing

OT terminal

Switching Off All Circuit Breakers

Remove battery fuses by using a fuse extracting unit, and switch off the DC load circuit breaker in the DCDU and the AC input and output circuit breakers in the ACDU.

DCDU

ACDU OFF OFF OFF

Installing Battery Cables

Route positive battery cables from the rear side of the cabinet to the front side through the left clearance in the equipment compartment between the cabinet and the rack. See the following figure for reference.

Rear view
Positive battery cables must be insulated before being routed.

Clearance for routing positive battery cables

To the RTN busbar on the front side Positive battery cable route

11

Installing Communications Cables

Install a communications cable for in-band communication. The ECC500 can connect to a base transceiver station (BTS) for in-band communication. The BTS is required to be later than GBSS12.0 and support in-band networking.

ECC500

BBU

12

ECC500extension DI + basic IO + DG IO+ATS+DG(DSE5110) diagram

DG low fuel AC SPD Spare DC air conditioner DG2 operation Smoke 1:red/12V Water 2:green/signal 3:white/GND

ECC500

DI5

DI2

DG remote start DG1_CTL COM_NC

DG1 operation

Mains failure

ATS Move this cable from 4 to 3

ATS signal bar

4 3 1 10 3 6 5 4 3

7 8 1 2

DSE 5110 ATS

13

3 Powering On and Commissioning the ICC500-HA

a
1 2

Checking Before Power-On

Check That
Cables to the cabinet are secured. All cables are correctly connected.

No.

Powering on FCBs
Remove the panel from the DCDU, and flip the DCDU maintenance button to Normal. Check that the battery voltage ranges from 44.5 V DC to 57.6 V DC by using a clamp meter.

V
Red

Black

Normal OFF Reinstall battery fuses by using a fuse extracting unit, and flip the DCDU maintenance button to BATON. Check that the busbar voltage ranges from 44.5 V DC to 57.6 V DC by using a clamp meter.

V
Black

V
Black

V
Red

BATON

OFF

Reinstall the panel.

14

Setting ECC500 Parameters on the LCD

LCD

1. The default user name is admin, and the default password is 001. 2. The following table describes the buttons on the panel.

Button
or

Name
Arrow key Cancel

Description
Allows you to view menu items and set the value of a menu item. Returns to the previous menu without saving the settings of the current menu item. Enters the main menu from the standby screen, enters a submenu from the main menu, or changes or saves the settings of a submenu item.

Enter

Note: After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if no button is pressed for 5 minutes. 3. The data on the LCD is for reference only. Set the display language. Method 1: Select ENGLISH when starting the ECC500.

Method 2: Set LUI Language to English after starting the ECC500.

Main Menu
Func Para Set

Second-Level Menu
Syst Para

Third-Level Menu
LUI Language

Fourth-Level Menu
-

Value
English

Set time, date, and time zone.

Main Menu
Func Para Set

Second-Level Menu
Syst Para

Third-Level Menu
Set Date Set Time Set Time Zone Site ID

Fourth-Level Menu
N/A N/A -

Value
Actual date Actual time Actual time zone Obtained from the network management center (NMC)

15

Set the display language. Method 1: Select ENGLISH when starting the ECC500.

Method 2: Set LUI Language to English after starting the ECC500.

Main Menu
Func Para Set

Second-Level Menu
Syst Para

Third-Level Menu
LUI Language

Fourth-Level Menu
-

Value
English

Set time, date, and time zone.

Main Menu
Func Para Set

Second-Level Menu
Syst Para

Third-Level Menu
Set Date Set Time Set Time Zone Site ID

Fourth-Level Menu
N/A N/A -

Value
Actual date Actual time Actual time zone Obtained from the network management center (NMC)

Set FCB and DG parameters.

Main Menu Func Para Set

Second-Level Menu Batteries

Third-Level Menu Basic Para Charge Para

Fourth-Level Menu Rated Capacity Timed BC En

Value 650 Disable

Set D.G. and FCB parameters.

Main Menu Device Para Set

Second-Level Menu Site Summary

Third-Level Menu Battery Type EXTIO DI2 Cond

Fourth-Level Menu N/A

Value FCB Open/Close( Set based on fuel sensor requirements) Set based on site requirements

DG 1-2 (nonintelligent)

Rated Power

N/A

16

Set communications parameters.

Main Menu

Second-Level Menu DG Ctrl Para Batteries

Syst Para

Device Para Set

Site Summary

Third-Level Menu Fourth-Level Menu DG Start DOD Rated Capacity Charge Para BC Voltage FC Voltage Current Limit Over Cur THR Charge Para BC Voltage Disconnect Para BLVD Enabled LUI Language Set Date Set Time Set Time Zone Control Mode Battery Type DG Cfg Mode DG Control Mode -

Value 40Unit% 650UnitAh 56.4UnitV 53.5UnitV 0.3UnitC10 0.35UnitC10 56.4UnitV Enable Auto FCB Single DG/No DG Cycle Mode

Range and Option 0 to 90 0 to 5000 42.0 to 58.0 42.0 to 58.0 0.05 to 0.25 0.15 to 0.50 42.0 to 58.0 Enable/Disable /English Manual/Auto DCB-A/DCBB/SCB/FCB As per actual scenario Cycle Mode/Traditional Mode Open/Close Open/Close Open/Close Open/Close Open/Close Open/Close Open/Close Open/Close 80 to 500 2 to 5000

DG 1 to 2

Door Alm Level Smoke Alm Level Water Alm Level GPRS DI1 Cond GPRS DI2 Cond GPRS DI3 Cond GPRS DI4 Cond GPRS DI5 Cond Rated Volt Ph-N Rated Power

Open Close Close Close Close Close Close Close 230UnitV 16Unitkw

17

Connecting the Mains Supply

Switch on the AC input and output circuit breakers on the ACDU. Check that the AC input voltage of the ACDU is between 85 V AC and 290 V AC, and that the DCDU busbar voltage is between 44.5 V DC and 57.6 V DC.

ACDU

~ V ~ V

Red Black

DCDU

Black

Red

Flipping the DCDU Maintenance Button to Normal

Normal OFF

Powering On Loads
Switch on a circuit breaker and measure the busbar voltage by using a clamp meter. If the busbar voltage is between 44.5 V DC and 57.6 V DC, switch on another circuit breaker. Perform such operations until all circuit breakers are switched on. minor load major load

DC-powered load

Verify that the voltage and current of the mains, loads, and FCBs are displayed on the ECC500 standby screen, and all alarm indicators are off. If any alarm indicator is on, rectify the fault by referring to the PowerCube 1000 V300R002C00 14 Engineer Manual. If no exception occurs after the ICC runs for 5 minutes, the commissioning is complete. Then block the cable holes by using fireproof mud and close and lock the cabinet door, and hand the keys over to the person in charge.

18

Set communications parameters. Scenario 1: out-of-band communication (over the GPRS)

Main Menu
Func Para Set

Second-Level Menu
Comm Para

Third-Level Menu
NetWork Para

Fourth-Level Menu
Network Mode APN Name APN Number User Password User Password

Value
GPRS Set based on site requirements Obtained from the survey table Obtained from the survey table User name for accessing the GPRS network (specified if the APN is used or left blank if the APN is not used) Password for accessing the GPRS network (specified if the APN is used or left blank if the APN is not used) Obtained from the NMC Obtained from the NMC

Active NMS IP

Server Para

Backup NMS IP Network Mode

Scenario 2: out-of-band communication (over the Ethernet)

Main Menu
Func Para Set

Second-Level Menu
Comm Para

Third-Level Menu
NetWork Para

Fourth-Level Menu
Network Mode IP Address Subnet Mask Default GW

Value
IP Set according to the network plan Set according to the network plan Set according to the network plan Obtained from the NMC Obtained from the NMC

Server Para

Active NMS IP Backup NMS IP

Scenario 3: in-band communication

Main Menu
Func Para Set

Second-Level Menu
Comm Para

Third-Level Menu Host Para

Fourth-Level Menu Host Addr

Value 27

19