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INSTRODUCTION
This work plan procedure covers only the field assembly and
installation of Condenser and LP Heater 1&2 , Omon Thermal Power Plant Unit No.2 PROJECT: OMON2 330MW THERMAL POWER PROJECT, Phuoc Thoi Commune, O Mon District, Can Tho City, CanTho Province, Vietnam OWNER: Can Tho Thermal Power Company Ltd CONTRACTOR: Daelim Industrial Co., Ltd.
DOCUMENT/DRAWING REFERENCES
3.3.16 Condenser Supply Division Instruction (MHI-Unit 1)
Consumable List
GENERAL DESCRIPTION
The Condenser will be shipped to the site in the following
-
main modules: Packer plates and sliding plates - 0.4 tons (estimate) Temporaty structure - 8.1 tons (estimate) No. 1&2 LP Feed Water Heater - 56 tons (estimate) Two inlet waterboxes - 34.75 tons (estimate) Tow outlet waterboxes - 34.75 tons (estimate) Shell skirt with expansion joint in four modules - 50 tons (estimate) Shell block in four modules (no estimate)
SOLUTION FOR OIL & GAS INDUSTRY
GENERAL DESCRIPTION
- Cooling Water Tubess (no estimate)
- Extraction pipes of the heater No. 1,2,3,4 (estimate for
A
1 2 3 4 5 6 7 8 9 10 11 12
15
36 Sets 36 Sets
Daelim
16
36 Sets 36 Sets
Daelim
17 18 19 20 21
A: 6 Sets B: 6 Sets
3 Sets 6 Sets 6 Sets 1 Sets 6 Sets Type-1:6 Sets Type-2: 6 Sets 8 Sets 40 Sets T=0.5: 35 Sets T= 0.7: 3 Sets 5 Sets 10 Sets 5 Sets 1 Sets
Daelim
23 24 25 26 27 28 29 30 31 32 33 34 35
Daelim Daelim Daelim Daelim Daelim Dealim Dealim Dealim Dealim Dealim Dealim Dealim Dealim
36
Plastic
Dealim
37
38
Cooling tube gap revision punch for seal welding Piano wire centering jig for tube support plate centering
S45C or S35C
2 Sets
Dealim
39
SUS304
8 Sets
Dealim
40
Piano wire centering check jig for tube support plate centering
Lifting beam for shell block Lifting beam for tube box Lifting beam for shell skirt
SUS304
4 Sets
Dealim
41 42 43
Erection Tool
Tir tank for shell kirt & shell block handling Hydrolic jack for shell bock lift down Winch for shell skirt & shell block handling Chain block for shell skirt suspend Chain block for lifting Eye bolt for tube plate lifting Hexagonal wrench for tube expander 25T 100T 20T 25T 15T M48 8 Sets 4 Sets 1 Sets 6 Sets 6 Sets 4 Sets 5 Sets PTSC PTSC PTSC PTSC PTSC PTSC Dealim
E
51 52 53
54
Inside micrometer for setting ring for tube expansion ratio check
1 Set
PTSC
Erection Consumable
Piano wire 0.5mmx100m Liquid gasket for tube plate sealing
Three bond 1215 250 g Tube Three bond 5211E 250 g Tube BO Mejicon #10S 250 g Tube SUS304 16L
2 Sets 60 Sets
PTSC Dealim
57
20 Sets
Dealim
58 59 60 61 62 63 64
Epoxy coating for bolt nut coating Wire brush for tube plate polishing Alcohol for tube plate cleaning Expander oil for steel <Sugino machine limited> Expander cream <Sugino machine limited> Rubber Liner for tir tank
Dealim PTSC Refer to 3.3.16-Condenser supply division instruction shown that the packer plates and sliding plates shall be provided by condenser s supplier. With size of 120x180x t20 x 100pcs , with estimation of weight is about 339.23 kg. Refer to 3.3.16-Condenser supply division instruction shown that the temporary structure/working stage shall be provided by condenser s supplier. The estimation of weight is about 8.1 tons.
Welding shrinkage lug for shell skirt & shell block T= 20 welding Packer plate for shell skirt & block handling/water T= 20 filling beam
65
20 Sets
PTSC
66
1 Set
PTSC
67 68
Dust protection stage for shell inside Welding rod for tube seal welding repair
1 Set 5 kg
PTSC Dealim
used for field transportation. The Condenser will be directed transported from Fabrication shop to the plant site (to the staging area) based on the erection sequence.
Take down expansion on shell skirt Lift up of shell skirt for temporary storage