Nissan VG33E PDF

ENGINE CONTROL SYSTEM SECTION
MODIFICATION NOTICE: Gasoline engine

VG33E engine has been added for Australia. For specifications other than those described here, refer to the VG30 engine. QD32 engine models with A/T has been added.
GI MA EM LC
EC
Diesel engine
FE CL
CONTENTS
PRECAUTIONS AND PREPARATION............................3 Special Service Tools (VG33E engine) .......................3 Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER ...............4 KA24DE TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS...............................................................................5 Electrical Load Signal ..................................................5 IACV-FICD Solenoid Valve ..........................................7 KA24DE (EURO OBD) ENGINE AND EMISSION CONTROL OVERALL SYSTEM ...........................................................................8 Circuit Diagram ............................................................8 IACV-FICD SOLENOID VALVE .......................................9 Wiring Diagram ............................................................9 Diagnostic Procedure ................................................11 VG DIAGNOSTIC TROUBLE CODE INDEX.......................15 Alphabetical & Numerical Index for DTC ..................15 ENGINE AND EMISSION CONTROL OVERALL SYSTEM .........................................................................16 Circuit Diagram ..........................................................16 System Diagram ........................................................17 Engine Control Component Parts Location...............18 Vacuum Hose Drawing ..............................................20 System Chart .............................................................21 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION ...............................................22 Multiport Fuel Injection (MFI) System .......................22 EVAPORATIVE EMISSION SYSTEM ...........................23 Description .................................................................23 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION ...............................................................24 Malfunction Indicator Lamp (MIL)..............................24 CONSULT-II ...............................................................29 TROUBLE DIAGNOSIS - Basic Inspection ................32 Basic Inspection.........................................................32 TROUBLE DIAGNOSIS - General Description ...........36 Symptom Matrix Chart...............................................36 CONSULT-II Reference Value in Data Monitor Mode ..........................................................................39 Major Sensor Reference Graph in Data Monitor Mode (VG33E models) ..............................................41 ECM Terminals and Reference Value .......................43 TROUBLE DIAGNOSIS FOR POWER SUPPLY ..........49 Main Power Supply and Ground Circuit....................49 TROUBLE DIAGNOSIS FOR MASS AIR FLOW SEN (DTC 12) ..............................................................51 Mass Air Flow Sensor (MAFS) ..................................51 TROUBLE DIAGNOSIS FOR COOLANT TEMP SEN (DTC 13) ..............................................................52 Engine Coolant Temperature Sensor (ECTS) ...........52 TROUBLE DIAGNOSIS FOR VEHICLE SPEED SEN (DTC 14) ..............................................................53 Vehicle Speed Sensor (VSS) ....................................53 TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53).......................................................58 Component Description .............................................58 CONSULT-II Reference Value in Data Monitor Mode ..........................................................................58 ECM Terminals and Reference Value .......................58
MT AT TF PD FA RA BR ST RS BT HA EL IDX
EC-1
CONTENTS
On Board Diagnosis Logic.........................................59 Overall Function Check .............................................59 Wiring Diagram ..........................................................60 Diagnostic Procedure ................................................62 Component Inspection...............................................63 TROUBLE DIAGNOSIS FOR KNOCK SENSOR (DTC 34).........................................................................65 Knock Sensor (KS) ....................................................65 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS.............................................................................69 Heated Oxygen Sensor Heater .................................69 IACV-FICD Solenoid Valve ........................................75 EGR Valve and EVAP Canister Purge Volume Control Solenoid Valve - VG33E models -................79 Ignition Signal ............................................................83 Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve ..................................................87 Park/Neutral Position Switch .....................................88 Injector .......................................................................89 SERVICE DATA AND SPECIFICATIONS (SDS) ..........90 General Specifications...............................................90 Inspection and Adjustment ........................................90
(Contd)
YD25DDTi
ENGINE AND EMISSION CONTROL OVERALL SYSTEM .........................................................................91 Circuit Diagram ..........................................................91 DTC 0208 OVER HEAT .................................................92 Wiring Diagram ..........................................................92 GLOW CONTROL SYSTEM .........................................93 Wiring Diagram ..........................................................93 AIR CONDITIONER CONTROL ....................................94 Wiring Diagram ..........................................................94 ZD30DDT BASIC SERVICE PROCEDURE ...................................96 Air Bleeding ...............................................................96 DTC 0208 OVER HEAT .................................................97 GLOW CONTROL SYSTEM .........................................98 Wiring Diagram ..........................................................98 QD & TD INJECTION PUMP .........................................................99 Load Timer Adjustment..............................................99 QUICK-GLOW SYSTEM..............................................100 Wiring Diagram ........................................................100
When you read wiring diagrams: Read GI section, HOW TO READ WIRING DIAGRAMS. See EL section, POWER SUPPLY ROUTING for power distribution circuit. When you perform trouble diagnoses, read GI section, HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES and HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT.
EC-2
PRECAUTIONS AND PREPARATION Special Service Tools (VG33E engine)

GI
Tool number Tool name KV10117600 Fuel pressure check adapter Description Checking fuel pressure with pressure gauge
MA EM LC
NT777
Oxygen sensor thread cleaner i.e.: (J-43897-18) i.e.: (J-43897-12)
Reconditioning the exhaust system threads before installing a new oxygen sensor. Use with antiseize lubricant shown below. a: J-43897-18 18 mm diameter, for Zirconia Oxygen Sensor b: J-43897-12 12 mm diameter, for Titania Oxygen Sensor
AEM488
FE CL MT AT TF PD FA RA BR ST RS BT HA EL IDX
EC-3
PRECAUTIONS AND PREPARATION Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER used along with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The SRS system composition which is available to NISSAN MODEL D22 is as follows (The composition varies according to the destination and optional equipment.): Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. Information necessary to service the system safely is included in the RS section of this Service Manual. WARNING: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the RS section. Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. Spiral Cable and wiring harnesses (except SEAT BELT PRE-TENSIONER) covered with yellow insulation either just before the harness connectors or for the complete harness are related to the SRS.
EC-4
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Electrical Load Signal
KA24DE
GI MA EM LC
GEC348A
EC-5
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Electrical Load Signal (Contd)
KA24DE
GEC202A
EC-6
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS IACV-FICD Solenoid Valve

FOR LHD MODELS
KA24DE
GI MA EM LC
GEC301A
EC-7
ENGINE AND EMISSION CONTROL OVERALL KA24DE (EURO OBD) SYSTEM Circuit Diagram
GEC388A
EC-8
IACV-FICD SOLENOID VALVE Wiring Diagram

MODEL WITH MANUAL AIR CONDITIONER
KA24DE (EURO OBD)
GI MA EM LC
GEC389A
EC-9
IACV-FICD SOLENOID VALVE Wiring Diagram (Contd)

MODEL WITH AUTO AIR CONDITIONER
KA24DE (EURO OBD)
GEC390A
EC-10
IACV-FICD SOLENOID VALVE Diagnostic Procedure
KA24DE (EURO OBD)
GI
1 CHECK OVERALL FUNCTION 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. 70050 rpm If NG, adjust idle speed. 3. Push air conditioner switch ON and turn fan switch to 4-speed. 4. Recheck idle speed.
MA EM LC
FE CL
MEF634E
MT AT TF PD
850 rpm or more OK or NG OK NG INSPECTION END GO TO 2.
CHECK AIR CONDITIONER FUNCTION
Check if air conditioner compressor functions normally. OK or NG OK NG GO TO 3. Refer to Symptom Table in TROUBLE DIAGNOSIS, HA section.
FA RA BR ST RS BT HA EL IDX
EC-11
KA24DE (EURO OBD) IACV-FICD SOLENOID VALVE Diagnostic Procedure (Contd)

3 CHECK POWER SUPPLY 1. Stop engine. 2. Disconnect IACV-FICD solenoid valve harness connector.
SEF342V
3. Start engine, then push A/C switch ON and turn fan switch to 4-speed. 4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEC281D
Voltage: Battery voltage OK or NG OK NG GO TO 5. GO TO 4.
DETECT MALFUNCTIONING PART
Check the following. Harness connectors E101, M5 Harness for open or short between IACV-FICD solenoid valve and air conditioner relay Repair open circuit, short to ground or short to power in harness or connectors.
EC-12

5 CHECK GROUND CIRCUIT 1. Turn ignition switch OFF. 2. Check harness continuity as follows.
GI MA EM LC
FE CL
MTBL1755
Continuity should exist. 3. Also check harness for short to ground or short to power. OK or NG OK NG GO TO 7. GO TO 6.
MT AT TF PD FA RA
DETECT MALFUNCTIONING PART
MANUAL AIR CONDITIONER Check the following. IACV-FICD solenoid valve Ambient temperature switch Diode M53 Harness connectors M5, E101 Check the harness for open or Check the harness for open or Check the harness for open or Check the harness for open or AUTO AIR CONDITIONER Check the following. Harness connectors E101, M5 IACV-FICD solenoid valve Diode M83 Check the harness for open or Check the harness for open or Check the harness for open or
short short short short
between between between between
air conditioner relay and ambient temperature switch diode M53 and ECM ambient temperature switch and ECM ambient temperature switch and ground
BR ST RS
short between air conditioner relay and ECM short between diode M83 and A/C auto amp short between A/C auto amp and ECM
BT HA EL IDX
Repair open circuit or short to power in harness or connectors.
EC-13

7 CHECK IACV-FICD SOLENOID VALVE Disconnect IACV-FICD solenoid valve harness connector.
SEF610Y
Check for clicking sound when applying 12V direct current to terminals. Check plunger for seizing or sticking. Check for broken spring.
SEC953D
OK or NG OK NG GO TO 8. Replace IACV-FICD solenoid valve.
CHECK AMBIENT AIR TEMPERATURE SWITCH
Refer to HA section, TROUBLE DIAGNOSIS. OK or NG OK NG GO TO 9. Replace ambient air temperature switch.
CHECK INTERMITTENT INCIDENT
Perform TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT, EC-192 in Service Manual (Pub. No. SM1E-1D22FG1). INSPECTION END
EC-14
DIAGNOSTIC TROUBLE CODE INDEX Alphabetical & Numerical Index for DTC
ALPHABETICAL INDEX FOR DTC
VG33E models
X: Applicable : Not applicable Items (CONSULT-II screen terms) CAMSHAFT POSI SEN COOLANT TEMP SEN KNOCK SENSOR MASS AIR FLOW SEN NO SELF DIAGNOSTIC FAILURE INDICATED O2S1 O2S1 (B2) OVER HEAT THROTTLE POSI SEN VEHICLE SPEED SEN DTC 11 13 34 12 55 33 53 28 43 14 X MIL illumination X Reference page EC-67*1 EC-52 EC-65 EC-51 EC-58 EC-58 EC-90*1 EC-93*1 EC-53 55 DTC 11 12 13 14 28 33 34 43 53 X MIL illumination X
VG
NUMERICAL INDEX FOR DTC

VG33E models
X: Applicable : Not applicable Items (CONSULT-II screen terms) CAMSHAFT POSI SEN MASS AIR FLOW SEN COOLANT TEMP SEN VEHICLE SPEED SEN OVER HEAT O2S1 KNOCK SENSOR THROTTLE POSI SEN O2S1 (B2) NO SELF DIAGNOSTIC FAILURE INDICATED Reference page EC-67*1 EC-51 EC-52 EC-53 EC-90*1 EC-58 EC-65 EC-93*1 EC-58
GI MA EM LC
*1: Reference page on the Service Manual (Pub. No. SM0ED22CG1).
EC-15
ENGINE AND EMISSION CONTROL OVERALL SYSTEM Circuit Diagram
VG
GEC331A
EC-16
ENGINE AND EMISSION CONTROL OVERALL SYSTEM System Diagram

VG33E MODELS
VG
GI MA EM LC
SEC905D
EC-17
ENGINE AND EMISSION CONTROL OVERALL SYSTEM Engine Control Component Parts Location
VG
SEC908D
EC-18
VG ENGINE AND EMISSION CONTROL OVERALL SYSTEM Engine Control Component Parts Location (Contd)
GI MA EM LC
SEC919D
EC-19
ENGINE AND EMISSION CONTROL OVERALL SYSTEM Vacuum Hose Drawing

VG33E MODELS
VG
SEC906D
k 1 Throttle body to EGR valve & EVAP canister purge volume control solenoid valve
k 2 EGR valve & EVAP canister purge volume control solenoid valve to 3-way connector k 3 EGRC-BPT valve to 3-way connector
k 4 EVAP canister purge control solenoid valve to 3-way connector k 5 EGRC-BPT valve to EGR valve k 6 EVAP canister (purge port) to intake manifold collector
k 7 Fuel pressure regulator to intake manifold collector k 8 EGR valve & EVAP canister purge control solenoid valve to air cleaner
Refer to System Diagram, EC-17 for vacuum control system. NOTE: Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.
EC-20
ENGINE AND EMISSION CONTROL OVERALL SYSTEM System Chart

VG33E MODELS
Camshaft position sensor
VG
GI MA
Fuel injection & mixture ratio control

Mass air flow sensor
Injectors
EM
Distributor ignition system
Power transistor
Engine coolant temperature sensor
LC
IACV-AAC valve and IACV-FICD solenoid valve
Heated oxygen sensor
Idle air control system
Ignition switch
Fuel pump control
Fuel pump relay
FE CL
Throttle position sensor
ECM PNP switch
Heated oxygen sensor monitor & on board diagnostic system
Malfunction indicator lamp (On the instrument panel)
MT
EGR valve & EVAP canister purge control
Air conditioner switch
EGR valve & EVAP canister purge volume control solenoid valve
AT TF
Knock sensor
Heated oxygen sensor heater control
Heated oxygen sensor heater
PD
Battery voltage
Air conditioning cut control

Power steering oil pressure switch
Air conditioner relay
FA RA
Vehicle speed sensor
BR ST RS BT HA EL IDX
EC-21
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION Multiport Fuel Injection (MFI) System
INPUT/OUTPUT SIGNAL LINE
Camshaft position sensor Engine speed and piston position
VG
Mass air flow sensor
Amount of intake air
Engine coolant temperature
Heated oxygen sensor
Density of oxygen in exhaust gas
Throttle position Throttle valve idle position
ECM
Injector
PNP switch
Gear position
Vehicle speed sensor
Vehicle speed
Ignition switch
Start signal
Air conditioner operation
Battery
Battery voltage
BASIC MULTIPORT FUEL INJECTION SYSTEM

The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the ECM memory. The program value is preset by engine operating conditions. These conditions are determined by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION

The amount of fuel injected is compensated for to improve engine performance. This will be made under various operating conditions as listed below. <Fuel increase> During warm-up When starting the engine During acceleration Hot-engine operation High-load, high-speed operation <Fuel decrease> During deceleration During high-engine speed operation Extremely high-engine coolant temperature
EC-22
EVAPORATIVE EMISSION SYSTEM Description
VG
GI MA EM LC
FE CL
SEF219RA
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister. The fuel vapor from sealed fuel tank is led into the EVAP canister when the engine is off. The fuel vapor is then stored in the EVAP canister. The EVAP canister retains the fuel vapor until the EVAP canister is purged by air. When the engine is running, the air is drawn through the bottom of the EVAP canister. The fuel vapor will then be led to the intake manifold. When the engine runs at idle, the EVAP canister purge control valve is closed. Only a small amount of vapor flows into the intake manifold through the constant purge orifice. As the engine speed increases and the throttle vacuum rises, the EVAP canister purge control valve opens. The vapor is sucked through both main purge and constant purge orifices.
EC-23
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Malfunction Indicator Lamp (MIL)
VG
SAT652J
The malfunction indicator lamp is located on the instrument panel. 1. The malfunction indicator lamp will light up when the ignition switch is turned ON without the engine running. This is a bulb check. If the malfunction indicator lamp does not light up, refer to WARNING LAMPS in the EL section. 2. When the engine is started, the malfunction indicator lamp should go off. If the lamp remains on, the on board diagnostic system has detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION

The on board diagnostic system has the following four functions.
Diagnostic Test Mode I

1. BULB CHECK 2. MALFUNCTION WARNING : This function checks the bulb for damage (blown, open circuit, etc.) of the malfunction indicator lamp. If the MIL does not come on, check MIL circuit. : This is a usual driving condition. When a malfunction is detected, the MIL will light up to inform the driver that a malfunction has been detected.
Diagnostic Test Mode II

3. SELF-DIAGNOSTIC RESULTS 4. HEATED OXYGEN SENSOR MONITOR : This function allows DTCs to be read. : This function allows the fuel mixture condition (lean or rich), monitored by heated oxygen sensor, to be read.
Condition Engine stopped
Diagnostic Test Mode I
Diagnostic Test Mode II
BULB CHECK Ignition switch in ON position
SELF-DIAGNOSTIC RESULTS
Engine running
MALFUNCTION WARNING
HEATED OXYGEN SENSOR MONITOR
EC-24
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Malfunction Indicator Lamp (MIL) (Contd)

HOW TO SWITCH DIAGNOSTIC TEST MODES (VG33E models)
VG
GI MA EM LC
SEC952D
*1: EC-24
*2: EC-49 in Service Manual (Pub. No. SM0E-D22CG1)
*3: EC-77 in Service Manual (Pub. No. SM1E-1D22FG1)
EC-25

DIAGNOSTIC TEST MODE IIHEATED OXYGEN SENSOR MONITOR (VG33E models)
VG
In this mode, the MALFUNCTION INDICATOR LAMP displays the condition of the fuel mixture (lean or rich) which is monitored by the heated oxygen sensor.
MALFUNCTION INDICATOR LAMP ON OFF *Remains ON or OFF Fuel mixture condition in the exhaust gas Lean Closed loop system Rich Any condition Open loop system Air fuel ratio feedback control condition
*: Maintains conditions just before switching to open loop.
To check the heated oxygen sensor function, start engine in Diagnostic Test Mode II. Then warm it up until engine coolant temperature indicator points to middle of gauge. Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Make sure that the MALFUNCTION INDICATOR LAMP comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
How to switch monitored sensor from bank 1 to bank 2 or vice versa

1. 2. 3. The following procedure should be performed while the engine is running. Turn diagnostic test mode selector on ECM fully clockwise. Wait at least 2 seconds. Turn diagnostic test mode selector on ECM fully counterclockwise.
SEF134MD
EC-26

WORK SUPPORT MODE
WORK ITEM TP SW/TP SEN IDLE POSI ADJ CONDITION CHECK THE THROTTLE POSITION SENSOR SIGNAL. ADJUST IT TO THE SPECIFIED VALUE BY ROTATING THE SENSOR BODY UNDER THE FOLLOWING CONDITIONS. IGN SW ON ENG NOT RUNNING ACC PEDAL NOT PRESSED SET ENGINE SPEED AT THE SPECIFIED VALUE UNDER THE FOLLOWING CONDITIONS. ENGINE WARMED UP NO-LOAD FUEL PUMP WILL STOP BY TOUCHING START DURING IDLING. CRANK A FEW TIMES AFTER ENGINE STALLS. USAGE
VG
GI MA EM LC
When adjusting throttle position sensor initial position
IACV-AAC/V ADJ
FUEL PRESSURE RELEASE
When releasing fuel pressure from fuel line
SELF-LEARNING CONT
When clear the coefficient of self THE COEFFICIENT OF SELF-LEARNING CONTROL MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- learning control value FICIENT.
EC-27

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION (VG33E models)
DIAGNOSTIC TEST MODE Item WORK SUPPORT SELF-DIAGNOSTIC RESULTS X X X DATA MONITOR X X X X X X X X X X X X X X X X X X X (Ignition signal) X X X X X X X X X X X X X X
VG
ACTIVE TEST
Camshaft position sensor Mass air flow sensor Engine coolant temperature sensor Heated oxygen sensor Vehicle speed sensor Throttle position sensor ENGINE CONTROL COMPONENT PARTS Intake air temperature sensor INPUT Knock sensor Ignition switch (start signal) Closed throttle position switch Air conditioner switch Park/Neutral position (PNP) switch Power steering oil pressure switch Air conditioner pressure switch Battery voltage Injectors Power transistor (Ignition timing) IACV-AAC valve OUTPUT Air conditioner relay Fuel pump relay EGRC-solenoid valve (EGR valve & EVAP canister purge control solenoid valve) Heated oxygen sensor heater X: Applicable
EC-28
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II

SELF-DIAGNOSTIC MODE
VG
GI MA EM
Description Indicates the engine speed computed from the POS signal (1 signal) of the camshaft position sensor (POS). The signal voltage of the mass air flow sensor is displayed. When the engine is stopped, a certain value is indicated. Remarks
Regarding items detected in SELF-DIAG RESULTS mode, refer to Diagnostic Trouble Code (DTC) INDEX. (See EC-15.)
DATA MONITOR MODE (VG33E models)

Monitored item [Unit] CMPSRPM (POS) [rpm] MAS AIR/FL SE [V] COOLAN TEMP/S [C] or [F] ECM Main input signals signals
k k k k k k k k k k k k k k k k k k k k k k k k k k k k k
LC
The engine coolant temperature (deter When the engine coolant temperature mined by the signal voltage of the engine sensor is open or short-circuited, ECM coolant temperature sensor) is displayed. enters fail-safe mode. The engine coolant temperature determined by the ECM is displayed. The signal voltage of the heated oxygen sensor is displayed.
FE CL MT
O2S1 [V] O2S1 (B2) [V] M/R F/C MNT [RICH/LEAN]
M/R F/C MNT-R [RICH/LEAN]
Display of front heated oxygen sensor signal during air-fuel ratio feedback control: RICH ... means the mixture became rich, and control is being affected toward a leaner mixture. LEAN ... means the mixture became lean, and control is being affected toward a rich mixture. The vehicle speed computed from the vehicle speed sensor signal is displayed. The power supply voltage of ECM is displayed. The throttle position sensor signal voltage is displayed. Indicates [ON/OFF] condition from the starter signal. Indicates [ON/OFF] condition from the closed throttle position signal. Indicates [ON/OFF] condition of the air conditioner switch as determined by the air conditioner signal. Indicates [ON/OFF] condition from the park/neutral position switch signal. [ON/OFF] condition of the power steering oil pressure switch determined by the power steering oil pressure signal is indicated.
After turning ON the ignition switch, RICH is displayed until air-fuel mixture ratio feedback control begins. When the air-fuel ratio feedback is clamped, the value just before the clamping is displayed continuously.
AT TF PD FA RA
VHCL SPEED SE [km/h] or [mph] BATTERY VOLT [V] THRTL POS SEN [V] START SIGNAL [ON/OFF] CLSD THL/P SW [ON/OFF] AIR COND SIG [ON/OFF] P/N POSI SW [ON/OFF] PW/ST SIGNAL [ON/OFF]
After starting the engine, [OFF] is displayed regardless of the starter signal.
k k
INJ PULSE [msec]
When the engine is stopped, a certain Indicates the actual fuel injection pulse computed value is indicated. width compensated by ECM according to the input signals. Indicates the ignition timing computed by ECM according to the input signals. When the engine is stopped, a certain value is indicated.
IGN TIMING [BTDC]
NOTE: Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically. Regarding D22 for VG33 model, B1 indicates bank 1 and B2 indicates bank 2.
EC-29
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Contd)

Monitored item [Unit] IACV-AAC/V [%] ECM Main input signals signals Description Indicates the idle air control valve (AAC valve) control value computed by ECM according to the input signals. Remarks
VG
A/F ALPHA [%] A/F ALPHA-R [%] AIR COND RLY [ON/OFF] FUEL PUMP RLY [ON/OFF] EGRC SOL/V [ON/OFF]
The mean value of the air-fuel ratio feed- When the engine is stopped, a certain back correction factor per cycle is indivalue is indicated. cated. This data also includes the data for the air-fuel ratio learning control.
k k k
The air conditioner relay control condition (determined by ECM according to the input signal) is indicated. Indicates the fuel pump relay control condition determined by ECM according to the input signals. The control condition of the EGR (& canister) control solenoid valve (determined by ECM according to the input signal) is indicated. ON ... EGR (and canister purge) operation cut-off OFF ... EGR (and canister purge) operation not cut-off Voltage measured by the voltage probe. Pulse width, frequency or duty cycle measured by the pulse probe. Only # is displayed if item is unable to be measured. Figures with #s are temporary ones. They are the same figures as an actual piece of data which was just previously measured.
VOLTAGE [V] Frequency [msec], [Hz] or [%] DUTY-HI DUTY-LOW PLS WIDTH-HI PLS WIDTH-LOW
EC-30
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION CONSULT-II (Contd)

ACTIVE TEST MODE
TEST ITEM CONDITION Engine: Return to the original trouble condition Change the amount of fuel injection using CONSULT-II. Engine: After warming up, idle the engine. Change the IACV-AAC valve opening percent using CONSULT-II. Engine: Return to the original trouble condition Change the engine coolant temperature using CONSULT-II. Engine: Return to the original trouble condition Timing light: Set Retard the ignition timing using CONSULT-II. Engine: After warming up, idle the engine. A/C switch OFF Shift lever Neutral Cut off each injector signal one at a time using CONSULT-II. JUDGEMENT If trouble symptom disappears, see CHECK ITEM. CHECK ITEM (REMEDY) Harness and connector Fuel injectors Front heated oxygen sensor Harness and connector IACV-AAC valve
VG
GI MA EM LC
FUEL INJECTION
IACV-AAC/V OPENING
Engine speed changes according to the opening percent.
ENG COOLANT TEMP
If trouble symptom disappears, see CHECK ITEM.
Harness and connector Engine coolant temperature sensor Fuel injectors
IGNITION TIMING
If trouble symptom disappears, see CHECK ITEM.
Adjust initial ignition timing
POWER BALANCE
Engine runs rough or dies.
Harness and connector Compression Injectors Power transistor Spark plugs Ignition coils
FUEL PUMP RELAY
Ignition switch: ON (Engine stopped) Fuel pump relay makes the operating Turn the fuel pump relay ON and OFF using CONSULT-II and listen to sound. operating sound. Ignition switch: ON Turn solenoid valve ON and OFF with the CONSULT-II and listen to operating sound. Solenoid valve makes an operating sound.
Harness and connector Fuel pump relay
EGRC SOLENOID VALVE
Harness and connector Solenoid valve
EC-31
TROUBLE DIAGNOSIS Basic Inspection Basic Inspection
VG
Preparation: Make sure that the following parts are in good order. (1) Battery (2) Ignition system (3) Engine oil and coolant levels (4) Fuses (5) ECM harness connector (6) Vacuum hoses (7) Air intake system (Oil filler cap, oil level gauge, etc.) (8) Fuel pressure (9) Engine compression (10) Throttle valve (11) Evaporative emission system On air conditioner equipped models, checks should be carried out while the air conditioner is OFF. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio, a check should be carried out with the shift lever in N position. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe. Turn off headlamps, heater blower, rear window defogger. Keep front wheels pointed straight ahead.
Precaution: Perform Basic Inspection without electrical or mechanical loads applied; Headlamp switch is OFF, Air conditioner switch is OFF, Rear window defogger switch is OFF, Steering wheel is in the straight-ahead position, etc.
BEFORE STARTING 1. Check service records for any recent repairs that may indicate a related problem, or the current need for scheduled maintenance. 2. Open engine hood and check the following: Harness connectors for improper connections Vacuum hoses for splits, kinks, or improper connections Wiring for improper connections, pinches, or cuts
SEF142I
k A
EC-32
TROUBLE DIAGNOSIS Basic Inspection Basic Inspection (Contd)

k A
VG
GI MA EM LC
CONNECT CONSULT-II TO THE VEHICLE. Connect CONSULT-II to the data link connector and select ENGINE from the menu. Refer to EC-32 in Service Manual (Pub. No. SM0E-D22CG1).
SEC928D
Perform the diagnostic test mode II (Selfdiagnostic results).

NG
Go to corresponding TROUBLE DIAGNOSIS.
OK NG
SAT652J
1. Stop engine and disconnect throttle position sensor harness connector. 2. Start engine and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then let it idle. 3. Check ignition timing at idle using timing light. Ignition timing: 102 BTDC OK
Adjust ignition timing by turning camshaft position sensor.
FE CL MT
CHECK BASE IDLE SPEED. When disconnecting throttle position sensor harness connector, does engine run at 70050 rpm?
NG
AT
Adjust base idle speed by turning idle speed adjusting screw.
TF PD FA
OK
k B
SEC912D
RA BR ST RS
SEF284G
BT HA EL IDX
SEC912D
EC-33

k B
VG
CHECK THROTTLE POSITION SENSOR IDLE POSITION. 1. Step engine and then turn ignition switch ON. 2. Perform in DATA MONITOR mode. 3. Check output voltage of throttle SEF175Y position sensor. Voltage: 0.4 - 0.6V ------------------------------------------------------------------- OR ------------------------------------------------------------------2. Reconnect throttle position sensor harness connector. 3. Check voltage between ECM terminal k 38 and ground with voltmeter. Voltage: 0.4 - 0.6V OK
NG
Adjust output voltage to 0.5V by rotating throttle position sensor body.
SEF853V
Rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load and run engine at idle speed.
CHECK TARGET IDLE SPEED. Read the engine idle speed in DATA MONITOR mode with CONSULT-II. 75050 rpm ------------------------------------------------------------------- OR ------------------------------------------------------------------Check idle speed. 75050 rpm
SEC929D
NG
Adjust idle speed. Refer to EC-32.
OK
Set the diagnostic test mode II (Heated oxygen sensor monitor).
Run engine at about 2,000 rpm for about 2 minutes under no-load.
k C
EC-34

k C
VG
GI
NG
Check heated oxygen sensor
Check heated oxygen sensor signal. 1. See M/R F/C MNT or M/R F/C MNT-R in DATA MONITOR mode. 2. Maintaining engine at 2,000 rpm under no-load (engine is warmed up to normal operating temperature), check that the monitor fluctuates between LEAN and RICH more than 5 times during 10 seconds. 1 cycle: RICH LEAN RICH 2 cycles: RICH LEAN RICH SEC695D LEAN RICH -------------------------------------------------------------------- OR -------------------------------------------------------------------Make sure that malfunction indicator lamp goes on and off more than 5 times during 10 seconds at 2,000 rpm.

and the circuit. Refer to EC-58.
MA
OK
EM LC
OK
FE
NG
Connect heated oxygen sen-
Check CO%. --------------------------------------------------------------------------------------------------------------------------------------------------------Idle CO: Less than 0.1% OK
sor harness connector to heated oxygen sensor.
CL MT AT
SAT652J
Check fuel pressure regulator. Refer to EC-24 in Service Manual (Pub. No. SM0ED22CG1).
Check mass air flow sensor and its circuit. Refer to EC-74 in Service Manual (Pub. No. SM0E-D22CG1). For wiring diagram, refer to EC-51.
TF PD FA RA BR ST RS BT
Check injector and its circuit. Refer to EC-114 in Service Manual (Pub. No. SM0ED22CG1). For wiring diagram, refer to EC-89. Clean or replace if necessary.
Check engine coolant temperature sensor and its circuit. Refer to EC-79 in Service Manual (Pub. No. SM0ED22CG1). For wiring diagram, refer to EC-52.
Check ECM function* by substituting another known good ECM.
*: ECM may be the cause of a malfunction, but this is rarely the case.
After this inspection, unnecessary diagnostic trouble code No. might be displayed. Erase the stored memory in ECM. Refer to ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION (Refer to EC-27 in Service Manual (Pub. No. SM0E-D22CG1).
HA EL IDX
OK
INSPECTION END
EC-35
TROUBLE DIAGNOSIS General Description Symptom Matrix Chart

VG33E models
SYMPTOM OVERHEATS/WATER TEMPERATURE HIGH LACK OF POWER/POOR ACCELERATION
VG
HARD/NO START/RESTART (EXCP. HA)
BATTERY DEAD (UNDER CHARGE) HA k
HESITATION/SURGING/FLAT SPOT
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
SPARK KNOCK/DETONATION
SLOW/NO RETURN TO IDLE
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
Reference page
Warranty Symptom code Fuel pump circuit Fuel pressure regulator system Fuel Injector circuit Evaporative emission system Positive crankcase ventilation system Incorrect idle speed adjustment Air IACV-AAC valve circuit IACV-FICD solenoid valve circuit Incorrect ignition timing adjustment Ignition Ignition circuit EGR valve & EVAP canister purge control solenoid valve circuit EGR EGR system Main power supply and ground circuit Air conditioner circuit Basic engine control system
AA
AB
AC
k k
k k k k
k k k k
AD k k k k k k k
AE
AF k k k
k k k k k
AG k k
k k
AH k k k k k k k k k k
IDLING VIBRATION
ENGINE STALL
AJ k k k k k k
AK
AL k k k k k k k k
AM
k k
*1 *2 EC-51 *3 *4 EC-32 EC-87 EC-76 EC-32 EC-82 EC-79, 82
k k

k k
k k k
k k
k k
k k
k k
k k k
k k k
k k k
k k
EC-17 EC-49 HA section
; High Possibility Item k ; Low Possibility Item EC-74 EC-24 EC-21 EC-23 in in in in Service Service Service Service Manual Manual Manual Manual (Pub. (Pub. (Pub. (Pub. No. No. No. No. SM2E-D22GG0) SM0E-D22CG1) SM0E-D22CG1) SM0E-D22CG1)
(continued on next page)
*1: *2: *3: *4:
EC-36
TROUBLE DIAGNOSIS General Description Symptom Matrix Chart (Contd)

VG33E models
VG
GI
BATTERY DEAD (UNDER CHARGE)
MA EM
Reference page
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
IDLING VIBRATION
LC
ENGINE STALL
Warranty Symptom code Camshaft position sensor circuit Mass air flow sensor circuit Heated oxygen sensor circuit Engine coolant temperature sensor circuit Throttle position sensor circuit Incorrect throttle position sensor adjustment ECM Vehicle speed sensor circuit Knock sensor circuit ECM Start signal circuit Park/Neutral position (PNP) switch circuit Power steering oil pressure switch circuit Engine control system
AA
AB
AC
AD
AE
k k k
AF
AG
AH k k k k k k
AJ
AK
AL
AM
HA *1 EC-51 EC-60, 61 EC-52 *2 EC-32 EC-55 EC-66 *3 *4 EC-88 *5
k k k
k k k k k k
k k k k
k k k k
k k
k k k k
k k k
k k k
; High Possibility Item k ; Low Possibility Item EC-67 EC-67 EC-49 EC-73 EC-75 in in in in in Service Service Service Service Service Manual Manual Manual Manual Manual (Pub. (Pub. (Pub. (Pub. (Pub. No. No. No. No. No. SM0E-D22CG1) SM2E-D22GG0) SM0E-D22CG1) SM2E-D22GG0) SM2E-D22GG0)
(continued on next page)
*1: *2: *3: *4: *5:
EC-37
TROUBLE DIAGNOSIS General Description Symptom Matrix Chart (Contd)

VG
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
SYSTEM Engine mechanical & other
BATTERY DEAD (UNDER CHARGE) HA
Reference page
Warranty Symptom Code Fuel Fuel tank Fuel piping Vapor lock Valve deposit Poor fuel (Heavy weight gasoline, Low octane) Air Air duct Air cleaner Air leakage from air duct (Mass air flow sensor throttle body) Throttle body, Throttle wire Air leakage from intake manifold/ Collector/Gasket Cranking Battery Alternator circuit Starter circuit Flywheel (Drive plate) Clutch interlock switch Park/neutral position (PNP) switch Engine Cylinder head Cylinder head gasket Cylinder block Piston Piston ring Connecting rod Bearing Crankshaft Valve Timing belt mechanism Camshaft Intake valve Exhaust valve Hydraulic lash adjuster Exhaust Exhaust manifold/Tube/Muffler/Gasket Three way catalyst Lubrication Oil pan/Oil strainer/Oil pump/Oil filter/Oil gallery Oil level (Low)/Filthy oil Cooling Radiator/Hose/Radiator filler cap Thermostat Water pump Water gallery Cooling fan Coolant level (low)/Contaminated coolant
AA k k k k
AB k k k k k k k
AC k k k k k k
AD k k k
AE k k k k k
AF
AG k k k k k
AH k k k k k k k k k k
IDLING VIBRATION
ENGINE STALL
AJ
AK
AL k k k k k
AM
k k k k k k k FE section
k k k

k k
k k k k
k k k

k k
EL section CL section MT section
k k k k k k k k k k
k k k k k k k
k k k k k k
k k k k k k k
k k k k k k
k k k k k k k k k k k k k k k
k k k k k k k k k k k k k k k k k k k k k k k
k k k k k k k
k k k k k k k k
k k k k k
k k k k k k
k k k k k k k k k k k k k k k
k k k k k k k k k k k k k k k k
k k k k
k k
k k k k k k k
k k k k k k k
k k k k k k k k
k k k k k k k
k k k k k k k
k k
k k k
k k k k k k k
; High Possibility Item k ; Low Possibility Item
EC-38
TROUBLE DIAGNOSIS General Description
VG
CONSULT-II Reference Value in Data Monitor Mode

Remarks:
GI MA EM LC
Specification data are reference values. Specification data are output/input values which are detected or supplied by the ECM at the connector. * Specification data may not be directly related to their components signals/values/operations. i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM according to the signals input from the camshaft position sensor (POS) and other ignition timing related sensors. If the real-time diagnosis results are NG and the on board diagnostic system results are OK when diagnosing the mass air flow sensor, first check to see if the fuel pump control circuit is normal.
VG33E MODELS
MONITOR ITEM CMPSRPM (POS) CONDITION Run engine and compare CONSULT-II value with the tachometer indication. Engine: After warming up Air conditioner switch: OFF Shift lever: Neutral No-load Idle 2,500 rpm SPECIFICATION Almost the same speed as the tachometer indication. 1.0 - 1.7V 1.5 - 2.1V More than 70C (158F) 0 - 0.3V ) Approx. 0.6 - 1.0V Engine: After warming up Maintaining engine speed at 2,000 rpm LEAN ) RICH Changes more than 5 times within 10 seconds. Almost the same speed as the speedometer indication 11 - 14V Throttle valve: fully closed 0.15 - 0.85V
MAS AIR/FL SE
COOLAN TEMP/S O2S1 .................................. O2S1 (B2) M/R F/C MNT .................................. M/R F/C MNT-R VHCL SPEED SE BATTERY VOLT
Engine: After warming up
Turn drive wheels and compare CONSULT-II value with the speedometer indication Ignition switch: ON (Engine stopped) Engine: After warming up, idle the engine.
THRTL POS SEN
Engine: After warming up Ignition switch: ON (Engine stopped) Ignition switch: ON , START , ON Engine: After warming up, idle the engine.
Throttle valve: fully opened
3.5 - 4.7 OFF , ON , OFF
START SIGNAL
Throttle valve: Idle position
ON
CLSD THL/P SW
Engine: After warming up Ignition switch: ON (Engine stopped) Engine: After warming up, idle the engine
Throttle valve: Slightly open Air conditioner switch: OFF Air conditioner switch: ON (Compressor operates.) Shift lever: Neutral Except above Steering wheel in neutral position (forward direction) The steering wheel is turned
OFF OFF ON ON OFF OFF ON
AIR COND SIG
P/N POSI SW
Ignition switch: ON
PW/ST SIGNAL
Engine: After warming up, idle the engine
EC-39
VG TROUBLE DIAGNOSIS General Description CONSULT-II Reference Value in Data Monitor Mode (Contd)
MONITOR ITEM IGNITION SW Ignition switch: ON , OFF Idle 2,000 rpm Idle 2,000 rpm Idle 2,000 rpm Idle 2,000 rpm Maintaining engine speed at 2,000 rpm Engine: After warming up INJ PULSE-B2 Air conditioner switch: OFF .................................. Shift lever: Neutral INJ PULSE-B1 No-load B/FUEL SCHDL ditto CONDITION ON , OFF 2.4 - 3.2 msec 1.9 - 2.8 msec 1.0 - 1.6 msec 0.7 - 1.3 msec 10 BTDC More than 20 BTDC 10 - 20% 54 - 155% OFF , ON ON OFF SPECIFICATION
IGN TIMING
ditto
IACV-AAC/V
ditto
A/F ALPHA .................................. Engine: After warming up A/F ALPHA-R AIR COND RLY FUEL PUMP RLY Air conditioner switch: OFF , ON
Ignition switch is turned to ON (Operates for 5 seconds) Engine running and cranking Except as shown above
EC-40
TROUBLE DIAGNOSIS General Description
VG
Major Sensor Reference Graph in Data Monitor Mode (VG33E models)

The following are the major sensor reference graphs in DATA MONITOR mode. (Select HI SPEED in DATA MONITOR with CONSULT-II.)
GI MA EM LC
THRTL POS SEN, CLSD THL POS

Below is the data for THRTL POS SEN and CLSD THL POS when depressing the accelerator pedal with the ignition switch ON. The signal of THRTL POS SEN should rise gradually without any intermittent drop or rise after CLSD THL POS is changed from ON to OFF.
FE CL
PBIB0247E
MT AT TF PD FA RA BR ST RS BT HA EL
CMPSRPM (POS), MAS AIR/FL SE, THRTL POS SEN, O2S1, INJ PULSE
Below is the data for CMPSRPM (POS), MAS AIR/FL SE, THRTL POS SEN, O2S1 and INJ PULSE when revving quickly up to 4,800 rpm under no load after warming up engine sufficiently. Each value is for reference, the exact value may vary.
SEF935Q
IDX
EC-41
VG TROUBLE DIAGNOSIS General Description Major Sensor Reference Graph in Data Monitor Mode (VG33E models) (Contd)
SEF259QD
EC-42
TROUBLE DIAGNOSIS General Description ECM Terminals and Reference Value

PREPARATION
1. ECM is located behind the instrument lower panel.
VG
GI MA EM
SEF476Z
LC
2. Remove ECM harness protector.
FE CL MT
MEF140D
3. Perform all voltage measurements with the connectors connected. Extend tester probe as shown to perform tests easily. Open harness securing clip to make testing easier. Use extreme care not to touch 2 pins at one time. Data is for comparison and may not be exact. CAUTION: Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECMs transistor. use a ground other than ECM terminals, such as the ground.
MEC486B
AT TF PD FA RA BR ST RS
ECM HARNESS CONNECTOR TERMINAL LAYOUT
MEC487BB
BT HA EL IDX
EC-43
VG TROUBLE DIAGNOSIS General Description ECM Terminals and Reference Value (Contd)
ECM INSPECTION TABLE VG33E models

Specification data are reference values, and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II. CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage) Approximately 0.9V#
Engine is running. Idle speed
SEC697D
W/PU
Ignition signal Approximately 1.1 - 1.3V#
Engine is running. Engine speed is 2,000 rpm
SEC698D
Engine is running. 8 - 11V Idle speed 4 W/G IACV-AAC valve Engine is running. Rear window defogger is operating Steering wheel is being turned Air conditioner is operating Headlamps are in high position Engine is running. 1 - 2V Idle speed 7 W Tachometer Engine is running. 3 - 4V Engine speed is 2,000 rpm Engine is running. 0 - 1.0V Both A/C switch and blower switch are ON 9 G/W Air conditioner relay Engine is running. A/C switch is OFF Engine is running. 10 B ECM ground Idle speed #: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) Engine ground BATTERY VOLTAGE (11 - 14V) 5 - 8V
EC-44
TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage)
GI MA
Engine is running. Ignition switch OFF 16 W/L ECM relay (Self-shut-off) For a few seconds after turning ignition switch OFF Ignition switch OFF A few seconds after turning ignition switch OFF Engine is running. Ignition switch ON 18 Y Fuel pump relay For 5 seconds after turning ignition switch ON Ignition switch ON More than 5 seconds after turning ignition switch ON Engine is running. 20 21 22 31 47 23 B G/B GY/L Data link connector Y/R G/R Engine is running. W Knock sensor Idle speed 26 L Mass air flow sensor ground Engine is running. (Warm-up condition) Approximately 0V Idle speed Engine is running. (Warm-up condition) 1.3 - 1.7V Idle speed 27 G Mass air flow sensor Engine is running. (Warm-up condition) 1.7 - 2.1V Engine speed is 2,000 rpm 0 - 5.0V Output voltage varies with engine coolant temperature. 0 - Approximately 1.0V (periodically changes) Approximately 2.5V Idle speed Approximately 3.3V# Approximately 0V Engine is running. ECM ground Idle speed Approximately 0V Approximately 5V Engine ground BATTERY VOLTAGE (11 - 14V) 0 - 1.0V BATTERY VOLTAGE (11 - 14V) 0 - 1.0V
EM LC
FE CL MT AT TF PD FA RA BR ST RS BT HA EL
28
LG/R
Engine is running.
Engine is running. 29 LG Heated oxygen sensor (bank 1) After warming up sufficiently and engine speed is 2,000 rpm Engine is running. (Warm-up condition) 30 B/Y Sensors ground Idle speed #: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) Approximately 0V
IDX
EC-45
TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC Voltage) 0 - 1.0V BATTERY VOLTAGE (11 - 14V)
Ignition switch ON 32 OR/B Malfunction indicator lamp Engine is running. Idle speed Engine is running.
Approximately 0V 34 G Power steering pressure switch Steering wheel is being turned Engine is running. Approximately 5V Steering wheel is not being turned Ignition switch ON Idle speed Accelerator pedal is released Ignition switch ON 3.5 - 4.7V Accelerator pedal is fully depressed Approximately 2.5V# 0.15 - 0.85V
38
41 51
W W
Camshaft position sensor (REF) (120 signal)
SEC701D
Approximately 2.5V#
42
Camshaft position sensor (POS) (1 signal)
SEC703D
Ignition switch ON 43 R Start signal Ignition switch START Ignition switch ON
Approximately 0V BATTERY VOLTAGE (11 - 14V) Approximately 0V
44
Y/R
Park/Neutral position (PNP) switch
Gear position is Neutral Ignition switch ON Approximately 5V Except above gear position Ignition switch OFF 0V BATTERY VOLTAGE (11 - 14V)
45
L/W
Ignition switch Ignition switch ON
#: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC-46
GI MA
Engine is running. Both A/C switch and blower switch are ON (Compressor is operating) Engine is running. A/C switch is OFF 48 49 59 50 G/B R/W R/W B/W Sensors power supply Power supply for ECM Ignition switch ON Ignition switch ON Engine is running. ECM ground Idle speed Approximately 0V ) Approximately 5V# Engine is running. 53 W/L Vehicle speed sensor Lift up the vehicle. In 2nd gear position Vehicle speed is 40 km/h (25 MPH) Engine ground Approximately 0V
46
EM
BATTERY VOLTAGE (11 - 14V) Approximately 5V BATTERY VOLTAGE (11 - 14V)
LC
FE CL MT AT
SEC705D
TF PD FA RA BR ST RS BT HA
Engine is running. 55 L Heated oxygen sensor (bank 2) After warming up sufficiently and engine speed is 2,000 rpm Ignition switch ON Approximately 0.4V 56 P Throttle position sensor signal Accelerator pedal is released Ignition switch ON Approximately 4V Accelerator pedal is fully depressed 58 GY/L Power supply (Back-up) Ignition switch OFF Engine is running. 60 101 103 105 110 112 114 B/W W/B R W W/L W/G Y ECM ground Idle speed Injector No. 1 Injector No. 3 Injector No. 5 Injector No. 2 Injector No. 4 Injector No. 6
SEC984C
0 - Approximately 1.0V (periodically changes)
BATTERY VOLTAGE (11 - 14V) Engine ground BATTERY VOLTAGE (11 - 14V)#
EL IDX
EC-47
Engine is running. (Warm-up condition) 0 - 1V 102 P/B EGR valve & EVAP canister purge volume control solenoid valve Idle speed Engine is running. (Warm-up condition) Lift up the vehicle In 1st gear position Race engine from idle to 2,000 rpm Engine is running. ECM ground Idle speed Counter current return Ignition switch ON Engine is running. 111 115 W/PU SB Heated oxygen sensor heater (bank 2) Heated oxygen sensor heater (bank 1) 0 - 0.5V Engine speed is below 3,200 rpm Engine is running. Engine speed is above 3,200 rpm Engine is running. 116 B ECM ground Idle speed Engine ground BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V) Engine ground BATTERY VOLTAGE (11 - 14V)
107 108 109
B B R/W
EC-48
TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit
VG
GI MA EM LC
GEC163A
EC-49
TROUBLE DIAGNOSIS FOR POWER SUPPLY Main Power Supply and Ground Circuit (Contd)
VG
GEC164A
EC-50
TROUBLE DIAGNOSIS FOR MASS AIR FLOW SEN (DTC 12) Mass Air Flow Sensor (MAFS)
VG
GI MA EM LC
GEC332A
EC-51
TROUBLE DIAGNOSIS FOR COOLANT TEMP SEN (DTC 13) Engine Coolant Temperature Sensor (ECTS)
VG
GEC333A
EC-52
TROUBLE DIAGNOSIS FOR VEHICLE SPEED SEN (DTC 14) Vehicle Speed Sensor (VSS)
COMPONENT DESCRIPTION
VG
GI MA EM
The vehicle speed sensor is installed in the transmission. It contains a pulse generator which provides a vehicle speed signal to the speedometer. The speedometer then sends a signal to the ECM.
SEF089U
LC
ECM TERMINALS AND REFERENCE VALUE

Specification data are reference values, and are measured between each terminal and ground. CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL NO. WIRE COLOR ITEM CONDITION DATA (DC voltage) Approximately 0V ) Approximately 5V# Engine is running. 53 W/L Vehicle speed sensor Lift up the vehicle. Vehicle speed is 40 km/h (25 MPH) in 2nd gear position.
FE CL MT AT TF PD
SEC705D
FA RA
ON BOARD DIAGNOSIS LOGIC

Diagnostic trouble code No. 14 Malfunction is detected when ... The almost 0 km/h (0 MPH) signal from vehicle speed sensor is sent to ECM even when vehicle is being driven. Check Items (Possible Cause) Harness connector (The vehicle speed sensor circuit is open or shorted.) Vehicle speed sensor
DTC CONFIRMATION PROCEDURE

CAUTION: Always drive vehicle at a safe speed. NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle.
EC-53
TROUBLE DIAGNOSIS FOR VEHICLE SPEED SEN (DTC 14) Vehicle Speed Sensor (VSS) (Contd)
With CONSULT-II
VG
SEF196Y
1) Start engine. 2) Read VHCL SPEED SE in DATA MONITOR mode with CONSULT-II. The vehicle speed on CONSULT-II should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position. If NG, go to Diagnostic Procedure, EC-56. If OK, go to following step. 3) Select DATA MONITOR mode with CONSULT-II. 4) Warm engine up to normal operating temperature. 5) Maintain the following conditions for at least 10 consecutive seconds.
ENG SPEED COOLAN TEMP/S B/FUEL SCHDL Selector lever PW/ST SIGNAL 1,400 - 2,400 rpm More than 70C (158F) 4 - 8 msec Suitable position OFF
6) If 1st trip DTC is detected, go to Diagnostic Procedure, EC-56.
OVERALL FUNCTION CHECK

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st trip DTC might not be confirmed.
Without CONSULT-II
1) Lift up drive wheels. 2) Start engine. 3) Read vehicle speed sen with combination meter. The vehicle speed indication should be able to exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position. 4) If NG, go to Diagnostic Procedure, EC-56.
EC-54
VG
GI MA EM LC
GEC340A
EC-55
DIAGNOSTIC PROCEDURE
INSPECTION START
VG
CHECK OVERALL FUNCTION. 1. Lift up the vehicle. 2. Start engine. 3. Read VHCL SPEED SE signal in DATA MONITOR mode with CONSULT-II. SEF492Z The vehicle speed on CONSULT-II should be able to exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position. ------------------------------------------------------------------- OR ------------------------------------------------------------------2. Turn ignition switch ON. 3. Rotate drive wheel by hand. 4. Check voltage between ECM terminal k 53 and ground. Voltage should vary between approx. 0 - 5V.
SEF491Z
OK
INSPECTION END
NG
CHECK INPUT SIGNAL CIRCUIT. 1. Turn ignition switch OFF. 2. Disconnect ECM harness connector and combination meter harness connector. 3. Check harness continuity between ECM terminal k 53 and combination meter terminal k 57 . Refer to wiring diagram. Continuity should exist. 4. Also check harness for short to ground and short to power.
NG
Check the following. Harness connectors F54 , M48 Harness connectors M7 , N2 Harness for open or short between ECM and combination meter If NG, repair open circuit, short to ground or short to power in harness or connectors.
OK NG
CHECK SPEEDOMETER FUNCTION. Make sure that speedometer functions properly. OK
Check the following. Harness connectors N2 , M7 Harness connectors M47 , F55 Harness connectors F24 , E228 (VG30E models) Harness connectors F40 , E227 (VG33E models) Harness for open or short between combination meter and vehicle speed sensor Refer to wiring diagram. If NG, repair harness or connectors. Vehicle speed sensor and its circuit (Refer to EL section.)
k A (Go to next page.)
EC-56
k A
VG
GI
Disconnect and reconnect harness connectors in the circuit. Then retest. Trouble is not fixed.
MA EM LC
Check ECM pin terminals for damage and check the connection of ECM harness connector. Reconnect ECM harness connector and retest.
INSPECTION END
EC-57
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) Component Description
VG
The heated oxygen sensor is placed into the exhaust manifold. It detects the amount of oxygen in the exhaust gas compared to the outside air. The heated oxygen sensor has a closed-end tube made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. The heated oxygen sensor signal is sent to the ECM. The ECM adjusts the injection pulse duration to achieve the ideal air-fuel ratio. The ideal air-fuel ratio occurs near the radical change from 1V to 0V.
SEF463R
SEF288D
CONSULT-II Reference Value in Data Monitor Mode

Specification data are reference values.
MONITOR ITEM O2S1 O2S1 (B2) Engine: After warming up M/R F/C MNT M/R F/C MNT-R Maintaining engine speed at 2,000 rpm LEAN ) RICH Changes more than 5 times during 10 seconds. CONDITION SPECIFICATION 0 - 0.3V ) 0.6 - 1.0V
ECM Terminals and Reference Value

Specification data are reference values, and are measured between each terminal and ground. CAUTION: Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the ECMs transistor. Use a ground other than ECM terminals such as the body ground.
TERMINAL NO. 29 (B1) 55 (B2) WIRE COLOR LG Heated oxygen sensors L ITEM Engine is running. After warming up to normal operating temperature and engine speed is 2,000 rpm. 0 - Approximately 1.0V (periodically change) CONDITION DATA (DC voltage)
EC-58
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) On Board Diagnosis Logic
VG
Under the condition in which the heated oxygen sensor signal is not input, the ECM circuits will read a continuous approximately 0.3V. Therefore, for this diagnosis, the time that output voltage is within 200 to 400 mV range is monitored, and the diagnosis checks that this time is not inordinately long.
GI MA EM
SEF237U
LC
Check Items (Possible Cause) Harness or connectors (The sensor circuit is open or shorted.) Heated oxygen sensor
Diagnostic Trouble Code No. 33 (Bank 1) 53 (Bank 2)
Malfunction is detected when ... The voltage from the sensor is constantly approx. 0.3V.
FE CL MT
Overall Function Check

Use this procedure to check the overall function of the heated oxygen sensor circuit. 1) Start engine and warm it up to normal operating temperature. 2) Select MANU TRIG in DATA MONITOR mode with CONSULT-II, and select O2S1 and O2S1 (B2). 3) Hold engine speed at 2,000 rpm under no load. 4) Make sure that the indications do not remain in the range between 0.2 to 0.4V. 5) If NG, go to Diagnostic Procedure, EC-62. 1) 2) 3) 4) Start engine and warm it up to normal operating temperature. Set voltmeter probes between ECM terminal k 29 (B1), k 55 (B2) (sensor signal) and ground. Refer to wiring diagram. Check the following with engine speed held at 2,000 rpm constant under no load. The voltage does not remain in the range of 0.2 - 0.4V. If NG, go to DIAGNOSTIC PROCEDURE, EC-62.
AT TF PD FA RA BR ST RS BT HA EL IDX
SEC916D
EC-59
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) Wiring Diagram
BANK 1
VG
GEC336A
EC-60
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) Wiring Diagram (Contd)
BANK 2
VG
GI MA EM LC
GEC337A
EC-61
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) Diagnostic Procedure
INSPECTION START
VG
1. Turn ignition switch OFF. 2. Loosen and retighten engine ground screws.
SEC913D
CHECK INPUT SIGNAL CIRCUIT. 1. Turn ignition switch OFF. 2. Disconnect corresponding heated oxygen sensor harness connector and ECM harness connector. 3. Check harness continuity between ECM and sensor terminals.
Terminals DTC ECM 33 53 29 55 Sensor 2 2
NG
Repair harness or connectors.
SEC915D
Refer to wiring diagram. Continuity should exist. 4. Check harness continuity between ECM and sensor or ground.
Terminals DTC ECM or sensor 33 53 29 or 2 55 or 2 Ground Ground Ground
Refer to wiring diagram. Continuity should not exist. 5. Also, check harness for short to ground and short to power.
OK NG
CHECK COMPONENT (Heated oxygen sensor). Refer to COMPONENT INSPECTION on next page.
Replace heated oxygen sensor.
OK
Disconnect and reconnect harness connectors in the circuit. Then retest.
Trouble is not fixed.
INSPECTION END
EC-62
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) Component Inspection
HEATED OXYGEN SENSOR
1) 2) 3)
SEC917D
VG
GI MA EM LC
4) 5)
Start engine and warm it up to normal operating temperature. Select MANU TRIG and HI SPEED in DATA MONITOR mode with CONSULT-II, and select O2S1/(B2) and M/R F/C MNT/M/R F/C MNT-R. Hold engine speed at 2,000 rpm under no load during the following steps. Touch RECORD on CONSULT-II screen. Check the following. M/R F/C MNT/-R in DATA MONITOR mode changes from RICH to LEAN to RICH more than 5 times within 10 seconds. 5 times (cycles) are counted as shown below: cycle | 1 | 2 | 3 | 4 | 5 | M/R F/C MNT R-L-R-L-R-L-R-L-R-L-R
FE CL
R = M/R F/C MNT/M/R F/C MNT-R, RICH L = M/R F/C MNT/M/R F/C MNT-R, LEAN O2S1/(B2) voltage goes above 0.6V at least once. O2S1/(B2) voltage goes below 0.30V at least once. O2S1/(B2) voltage never exceeds 1.0V. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
MT AT TF PD FA RA BR ST
SEC921D
- OR 1) Start engine and warm it up to normal operating temperature. 2) Set voltmeter probes between ECM terminal k 29 (B1), k 55 (B2) (sensor signal) and ground. Refer to wiring diagram. 3) Check the following with engine speed held at 2,000 rpm constant under no load. Malfunction indicator lamp goes on more than 5 times within 10 seconds in Diagnostic Test Mode II (HEATED OXYGEN SENSOR MONITOR, EC-24). The maximum voltage is over 0.6V at least one time. The minimum voltage is below 0.30V at least one time. The voltage never exceeds 1.0V.
RS BT HA EL IDX
EC-63
TROUBLE DIAGNOSIS FOR O2S1 (DTC 33), O2S1B2 (DTC 53) Component Inspection (Contd)
VG
CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-64
TROUBLE DIAGNOSIS FOR KNOCK SENSOR (DTC 34) Knock Sensor (KS)
VG
The knock sensor is attached to the cylinder block under the intake manifold. It senses engine knocking using a piezoelectric element. A knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a voltage signal and sent to the ECM.
GI MA EM
SEF598K
LC

Specification data are reference values and are measured between each terminal and ground. CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL NO. 23 WIRE COLOR ITEM Engine is running. W Knock sensor Idle speed Approximately 2.5V CONDITION DATA (DC voltage)
FE CL MT AT
ON BOARD DIAGNOSIS LOGIC

Diagnostic Trouble Code No. 34 Malfunction is detected when .... An excessively low or high voltage from the knock sensor is sent to ECM. Check Items (Possible Cause) Harness or connectors (The knock sensor circuit is open or shorted.) Knock sensor
TF PD FA RA BR ST RS BT HA EL IDX
DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDURE

Turn ignition switch ON and select DATA MONITOR mode with CONSULT-II. 2) Start engine and run it for at least 5 seconds at idle speed. - OR 1) Start engine and run it for at least 5 seconds at idle speed. 2) Turn ignition switch OFF, wait at least 5 seconds and then turn ON. 3) Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM. 1)
SEC707D
EC-65
TROUBLE DIAGNOSIS FOR KNOCK SENSOR (DTC 34) Knock Sensor (KS) (Contd)
VG33E models
VG
GEC335A
EC-66
INSPECTION START
VG
GI MA EM
NG
Loosen and retighten engine ground screws.
SEC915D
CHECK INPUT SIGNAL CIRCUIT. 1. Turn ignition switch OFF. 2. Disconnect ECM harness connector and knock sensor harness connector. 3. Disconnect sub-harness connectors F5 , F151 . 4. Check harness continuity between terminal k 2 and ECM terminal k 23 . Refer to wiring diagram. Continuity should exist. 5. Also, check harness for short to ground and short to power. OK
Repair open circuit, short to ground or short to power in harness or connectors.
LC
FE CL MT AT TF PD
NG
SEC914D
NG Repair open circuit, short to CHECK SUB-HARNESS CIRCUIT. ground or short to power in 1. Disconnect knock sensor harness conharness or connectors. nector. 2. Check harness continuity between knock sensor harness connector terminal k 1 and knock sensor sub-harness connector terminal k 2 . Refer to wiring diagram. Continuity should exist. 3. Also check harness for short to ground and short to power.
OK Check the following. Harness connectors F5 , F151 . Joint connector-1 Harness for open or short between harness connector F5 and engine ground If NG, repair open circuit, short to ground or short to power in harness or connectors. Replace knock sensor.
CHECK SHIELD CIRCUIT. 1. Disconnect harness connectors F5 , F151 . 2. Check harness continuity between harness connector F5 terminal 1 and engine ground. Continuity should exist. 3. Also check harness for short to ground and short to power. OK
CHECK COMPONENT (Knock sensor). Refer to EC-68, COMPONENT INSPECTION.
NG
OK
INSPECTION END
EC-67
COMPONENT INSPECTION Knock sensor
VG
Use an ohmmeter which can measure more than 10 M. 1. Disconnect knock sensor harness connector. 2. Check resistance between terminal k 1 and ground. Refer to wiring diagram. Resistance: 500 - 620 k [at 25C (77F)] CAUTION: Do not use any knock sensors that have been dropped or physically damaged. Use only new ones.
EC-68
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Heated Oxygen Sensor Heater

SYSTEM DESCRIPTION
Camshaft position sensor Engine speed ECM Heated oxygen sensor heater
VG
GI MA EM LC
The ECM performs ON/OFF control of the heated oxygen sensor heater corresponding to the engine speed.
OPERATION
Engine speed rpm Above 3,200 Below 3,200 Heated oxygen sensor heater OFF ON

Specification data are reference values, and are measured between each terminal and ground. CAUTION: Do not use ECM ground terminals when measuring voltage. Doing so may result in damage to the ECMs transistor. Use a ground other than ECM terminals such as the body ground.
TERMINAL NO. 115 (B1) 111 (B2) WIRE COLOR ITEM Engine is running. SB Heated oxygen sensor heater W/PU Engine speed is above 3,200 rpm. Engine speed is below 3,200 rpm. Engine is running. BATTERY VOLTAGE (11 - 14V) 0 - 0.5V CONDITION DATA (DC voltage)
EC-69
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Heated Oxygen Sensor Heater (Contd)
BANK 1
VG
GEC338A
EC-70
BANK 2
VG
GI MA EM LC
GEC339A
EC-71
INSPECTION START
VG
SEC913D
OVERALL FUNCTION CHECK 1. Start engine. 2. Check voltage between ECM terminals 115 (B1)/ 111 (B2) and ground with CONSULT-II or tester under the following conditions. Refer to wiring diagram. Engine speed rpm Engine speed is below 3,200 rpm. Engine speed is above 3,200 rpm. Heated oxygen sensor heater Approximately 0V Battery voltage
OK
INSPECTION END
NG
CHECK POWER SUPPLY. 1. Turn ignition switch OFF. 2. Disconnect corresponding heated oxygen sensor harness connector. 3. Turn ignition switch ON. 4. Check voltage between terminal k 3 and ground. Refer to wiring diagram. Voltage: Battery voltage OK
NG
Check the following. Harness connectors M47 , F55 Harness for open or short between heated oxygen sensor and ignition switch If NG, repair harness or connectors.
k A
EC-72
k A
VG
GI
NG
CHECK GROUND CIRCUIT. 1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between terminal and sensor. Heated oxygen sensor heater B1 B2 Terminals ECM 115 111 Sensor 3 3
MA EM LC
Refer to wiring diagram. Continuity should exist. 4. Also check harness for short to ground and short to power. OK
FE CL
NG
CHECK COMPONENT (Heated oxygen sensor heater). Refer to COMPONENT INSPECTION on next page. OK
Replace heated oxygen sensor.
INSPECTION END
EC-73
COMPONENT INSPECTION Heated oxygen sensor heater
VG
SEC954D
Check resistance between terminals k 1 and k 3 . Resistance: 2.3 - 4.3 at 25C (77F) Check continuity between terminals k 2 and k 3 ,k 1 and k 2 . Continuity should not exist. If NG, replace the heated oxygen sensor. CAUTION: Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-74
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS IACV-FICD Solenoid Valve

COMPONENT DESCRIPTION
VG
GI MA EM LC
The idle air adjusting (IAA) unit is made up of the IACV-AAC valve, IACV-FICD solenoid valve and idle adjusting screw. It receives the signal from the ECM and controls the idle speed at the preset value. For more information, refer to DESCRIPTION in HA section.
SEF024S

Specification data are reference values and are measured between each terminal and ground with a voltmeter. TERMINAL NO.
FE
WIRE COLOR ITEM CONDITION DATA (DC voltage)
CL
Engine is running. Both air conditioner switch and fan switch are ON. (Compressor operates.) Engine is running. Air conditioner switch is OFF. 0 - 1.0V
G/W
Air conditioner relay
BATTERY VOLTAGE (11 - 14V)
EC-75
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS IACV-FICD Solenoid Valve (Contd)

VG33E MODELS
VG
GEC345A
EC-76

INSPECTION START
VG
GI MA
OK
MEF634E
CHECK OVERALL FUNCTION. 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. 75050 rpm If NG, adjust idle speed. 3. Turn air conditioner switch and fan switch ON. 4. Recheck idle speed. 850 rpm or more
INSPECTION END
EM LC
NG NG Refer to HA section.
FE CL
Check if air conditioner compressor functions normally.
OK NG
CHECK POWER SUPPLY. 1. Stop engine. 2. Disconnect IACV-FICD solenoid valve harness connector. 3. Restart engine and turn air conditioner switch and fan switch ON. 4. Check voltage between terminal k 1 and ground with CONSULT-II or tester. Refer to wiring diagram. Voltage: Battery voltage OK
Check the following. Harness connectors F25 , F201 Harness for open or short between IACVFICD solenoid valve and air conditioner relay If NG, repair harness or connectors.
MT AT TF PD
CHECK GROUND CIRCUIT. 1. Turn ignition switch OFF. 2. Check harness continuity between IACV-FICD solenoid terminal k 2 and ground. Refer to wiring diagram. Continuity should exist. 3. Also, check harness for short to ground and short to power.
NG
Check the following. Harness connectors F25 , F201 Harness connectors F55 , M47 If NG, repair open circuit, short to ground or short to power in harness or connectors.
OK
k A (Go to next page.)
EC-77

k A
VG
CHECK COMPONENT (IACV-FICD solenoid valve). Refer to COMPONENT INSPECTION. OK
NG
Replace IACV-FICD solenoid valve.
Check ECM pin terminals for damage and check the connection of ECM harness connector. Reconnect ECM harness connector. Then retest.
INSPECTION END
COMPONENT INSPECTION IACV-FICD solenoid valve

Disconnect IACV-FICD solenoid valve harness connector. Check for clicking sound when applying 12V direct current to terminals.
SEF024S
Check plunger for seizing or sticking. Check for broken spring.
SEC953D
EC-78
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
VG
EGR Valve and EVAP Canister Purge Volume Control Solenoid Valve VG33E models
GI MA EM LC
GEC342A
EC-79
VG TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS EGR Valve and EVAP Canister Purge Volume Control Solenoid Valve VG33E models (Contd)
The EGR valve and EVAP canister purge volume control solenoid valve responds to signals from the ECM. When the ECM sends an ON (ground) signal, the coil in the solenoid valve is energized. A plunger will then move to cut the vacuum signal from the throttle body to the EGR valve and EVAP canister purge valve. When the ECM sends an OFF signal, the vacuum signal passes through the solenoid valve. The signal then reaches the EGR valve and EVAP canister.
SEF240PE
INSPECTION START
SEC931D
CHECK OVERALL FUNCTION. 1. Lift up the vehicle. 2. Start engine and warm it up sufficiently. 3. Perform diagnostic test mode II (Selfdiagnostic results). Make sure that diagnostic trouble code No. 55 is displayed. 4. Set the shift lever to 1st position. 5. Disconnect vacuum hoses to EGR valve and EVAP canister. 6. Make sure that vacuum exists under the following conditions. At idle: Vacuum should not exist. Racing engine from idle to 3,000 rpm: Vacuum should exist.
OK
CHECK COMPONENT (EVAP canister). Refer to EVAP CANISTER, EC-23. Refer to COMPONENT INSPECTION, EC-82. If NG, replace EVAP canister. OK
INSPECTION END
NG NG
CHECK POWER SUPPLY. 1. Disconnect EGR valve & EVAP canister purge control solenoid valve harness connector. 2. Turn ignition switch ON. 3. Check voltage between terminal k 1 and ground with CONSULT-II or tester. Refer to wiring diagram. Voltage: Battery voltage OK
Check the following. Harness connectors F26 , F202 Harness connectors M48 , F54 10A fuse Harness for open or short between EGR valve & EVAP canister purge volume control solenoid valve harness connector and fuse If NG, repair harness or connectors. Check the following. Harness connectors F201 , F25 If NG, repair harness or connectors.
CHECK OUTPUT SIGNAL CIRCUIT. 1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 102 and terminal k 2 . Refer to wiring diagram. Continuity should exist. 4. Also check harness for short.
NG
OK
k A
EC-80
k A
GI MA
CHECK COMPONENT (EGR valve & EVAP canister purge volume control solenoid valve). Refer to COMPONENT INSPECTION on next page.
NG
Replace EGR valve & EVAP canister purge volume control solenoid valve.
EM LC
OK
INSPECTION END
EC-81
COMPONENT INSPECTION EGR valve & EVAP canister purge control solenoid valve
Check air passage continuity.
Condition
SEF313Q
Air passage continuity A and k B between k Yes No
Air passage continuity A and k C between k No Yes
12V direct current supply between terminals No supply
If NG, replace solenoid valve.
EVAP canister purge control valve (built into EVAP canister)

Check EVAP canister purge control valve as follows: A and check that there is no leakage. 1. Blow air in port k 2. A . [Approximately 13.3 to 20.0 kPa Apply vacuum to port k (133 to 200 mbar, 100 to 150 mmHg, 3.94 to 5.91 inHg)] D by hand. Cover port k C and check that if flows freely out of port k B . Blow air in port k
SEF314R
EGR valve
Apply vacuum to EGR vacuum port with a hand vacuum pump. EGR valve spring should lift. If NG, replace EGR valve.
MEF137D
EGRC-BPT valve
1. Plug one of two ports of EGRC-BPT valve. 2. Vacuum from the other port and check for leakage while applying a pressure above 0.981 kPa (9.81 mbar, 100 mmH2O, 3.94 inH2O) from under EGRC-BPT valve. 3. If a leakage is noted, replace the valve.
SEF083P
EC-82
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Ignition Signal

COMPONENT DESCRIPTION Ignition coil & power transistor
VG
GI MA EM LC
The ignition signal from the ECM is sent to the power transistor. The power transistor switches on and off the ignition coil primary circuit. As the primary circuit is turned on and off, the proper high voltage is induced in the coil secondary circuit.
SEF998R
EC-83
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Ignition Signal (Contd)

VG33E MODELS
VG
GEC346A
EC-84

INSPECTION START
VG
GI
Yes INSPECTION END
Turn ignition switch OFF, and restart engine. Is engine running?

SEF012S
MA EM
No NG
CHECK POWER SUPPLY. 1. Turn ignition switch OFF. 2. Disconnect ignition coil harness connector. 3. Turn ignition switch ON. 4. Check voltage between terminal k 7 and ground with CONSULT-II or tester. Refer to wiring diagram. Voltage: Battery voltage
Check the following. Harness connectors E101 , M5 Harness connectors M47 , F55 Harness for open or short between ignition coil and ignition switch If NG, repair harness or connectors. Repair harness or connectors.
LC
FE CL MT AT
OK NG
CHECK GROUND CIRCUIT. 1. Turn ignition switch OFF. 2. Disconnect power transistor harness connector. 3. Check harness continuity between terminal k 2 and engine ground. Refer to wiring diagram. Continuity should exist.
OK NG
CHECK INPUT SIGNAL CIRCUIT. 1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal k 1 and power transistor terminal k 1 . Refer to wiring diagram. Continuity should exist. OK
TF PD FA
CHECK COMPONENTS (Ignition coil, power transistor). Refer to COMPONENT INSPECTION, EC-86. OK
NG
Replace malfunctioning component(s).
RA BR ST RS BT HA EL IDX
Check ECM pin terminals for damage or the connection of ECM harness connector. Reconnect ECM harness connector and retest.
INSPECTION END
EC-85

COMPONENT INSPECTION Ignition coil
1. Disconnect ignition coil harness connector. 2. Check resistance as shown in the figure.
Terminal k 7 -k 8 (Primary coil) k 7 -k 9 (Secondary coil)
SEF013S
VG
Resistance [at 25C (77F)] 0.5 - 1.0 Approximately 10 k
For checking secondary coil, remove distributor cap and mea9 and terminal sure resistance between coil tower metal tip k k 7 . If NG, replace distributor assembly as a unit.
SEF014S
Power transistor
1. Disconnect camshaft position sensor & power transistor harness connector and ignition coil harness connector. 2. Check power transistor resistance between terminals k 2 and k 8 .
Terminals k 2 and k 8 Resistance Except 0 0 Result OK NG
SEF015S
If NG, replace distributor assembly.
EC-86
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Idle Air Control Valve (IACV) Auxiliary Air Control (AAC) Valve
VG
GI MA EM LC
GEC341A
EC-87
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Park/Neutral Position Switch

FOR M/T MODELS
VG
GEC343A
EC-88
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Injector
VG
GI MA EM LC
GEC344A
EC-89
SERVICE DATA AND SPECIFICATIONS (SDS) General Specifications

VG33E MODELS PRESSURE REGULATOR
Fuel pressure kPa (bar, kg/cm2, psi) At idle A few seconds after ignition switch is turned OFF to ON Approximately 235 (2.35, 2.4, 34) Approximately 294 (2.94, 3.0, 43)
VG
Inspection and Adjustment

Idle speed*1 rpm Base idle speed*2 Target idle speed 850 or more 102 BTDC 0.1 70050 75050
FUEL PUMP
Resistance [at 25C (77F)] 0.2 - 5.0
(in N position) Air conditioner: ON (in N position) Ignition timing Idle CO% at target idle speed
IACV-AAC VALVE
Resistance [at 25C (77F)] Approximately 10.0
*1: Under the following conditions: Air conditioner switch: OFF Steering wheel: Kept in straight-ahead position Electrical load: OFF (Lights, heater fan & rear window defogger) *2: Throttle position sensor connector is disconnected.
INJECTOR
Resistance [at 25C (77F)] 10 - 14
MASS AIR FLOW SENSOR

Supply voltage Output voltage at idle V V Battery voltage (11 - 14) 1.0 - 1.7 at idle* 1.7 - 2.3 at 2,500 rpm*
IGNITION COIL
Primary voltage Primary resistance [at 20C (68F)] Secondary resistance [at 20C (68F)] V k 12 Approximately 1.0 Approximately 10
*: Engine is warmed up to normal operating temperature and running under no-load.
ENGINE COOLANT TEMPERATURE SENSOR

Temperature C (F) 20 (68) 50 (122) 90 (194) Resistance 2.1 - 2.9 k 0.68 - 1.00 k 0.236 - 0.260 k
THROTTLE POSITION SENSOR

Throttle valve conditions Completely closed (a) Partially open Completely open (b) Voltage 0.15 - 0.85V Between (a) and (b) Approximately 4.0V
EC-90
ENGINE AND EMISSION CONTROL OVERALL SYSTEM Circuit Diagram
YD25DDTi
GI MA EM LC
GEC382A
EC-91
DTC 0208 OVER HEAT Wiring Diagram
YD25DDTi
GEC354A
EC-92
GLOW CONTROL SYSTEM Wiring Diagram
YD25DDTi
GI MA EM LC
GEC385A
EC-93
AIR CONDITIONER CONTROL Wiring Diagram
YD25DDTi
GEC383A
EC-94
AIR CONDITIONER CONTROL Wiring Diagram (Contd)
YD25DDTi
GI MA EM LC
GEC384A
EC-95
BASIC SERVICE PROCEDURE Air Bleeding
ZD30DDT
SEC287D
1. After the repair, bleed air from the piping by pumping the priming pump up and down until it becomes heavy. 2. To start the engine, rotate the starter for a maximum of 30 seconds. To start the engine more quickly, crank the engine while pumping the priming pump (requires two workers). 3. If the engine does not start after rotating the starter for a maximum of 30 seconds, stop it once, and pump the priming pump again until it becomes heavy. 4. Rotate the starter again until the engine starts running. 5. After the engine starts, let it idle for at least 1 minute to stabilize the behavior. When air is bled completely, the pumping of the priming pump suddenly becomes heavy. Stop the operation at that time. If it is difficult to bleed air by the pumping of the priming pump (the pumping of the priming pump does not become heavy), disconnect the fuel supply hose between the fuel filter and the injection pump. Then, perform the operation described above, and make sure that fuel comes out. (Use a pan, etc. so as not to spill fuel. Do not let fuel get on engine and other parts.) After that, connect the hose, then bleed air again. Start engine and let it idle for at least one minute after performing air bleeding.
EC-96
DTC 0208 OVER HEAT
ZD30DDT
GI MA EM LC
GEC351A
EC-97
GLOW CONTROL SYSTEM Wiring Diagram
ZD30DDT
GEC393A
EC-98
INJECTION PUMP Load Timer Adjustment
QD & TD
This adjustment is not applied to the QD engine models.
GI MA EM LC
EC-99
QUICK-GLOW SYSTEM Wiring Diagram

QD ENGINE (LHD)
QD & TD
GEC463A
EC-100

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ENGINE CONTROL SYSTEM SECTION

MODIFICATION NOTICE: Gasoline engine

PRECAUTIONS AND PREPARATION Special Service Tools (VG33E engine)

Oxygen sensor thread cleaner i.e.: (J-43897-18) i.e.: (J-43897-12)

TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Electrical Load Signal

TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS Electrical Load Signal (Contd)

TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS IACV-FICD Solenoid Valve

IACV-FICD SOLENOID VALVE Wiring Diagram

KA24DE (EURO OBD)

IACV-FICD SOLENOID VALVE Wiring Diagram (Contd)

KA24DE (EURO OBD)

IACV-FICD SOLENOID VALVE Diagnostic Procedure

KA24DE (EURO OBD)

850 rpm or more OK or NG OK NG INSPECTION END GO TO 2.

CHECK AIR CONDITIONER FUNCTION

KA24DE (EURO OBD) IACV-FICD SOLENOID VALVE Diagnostic Procedure (Contd)

Voltage: Battery voltage OK or NG OK NG GO TO 5. GO TO 4.

DETECT MALFUNCTIONING PART

KA24DE (EURO OBD) IACV-FICD SOLENOID VALVE Diagnostic Procedure (Contd)

DETECT MALFUNCTIONING PART

short short short short

between between between between

Repair open circuit or short to power in harness or connectors.

KA24DE (EURO OBD) IACV-FICD SOLENOID VALVE Diagnostic Procedure (Contd)

OK or NG OK NG GO TO 8. Replace IACV-FICD solenoid valve.

CHECK AMBIENT AIR TEMPERATURE SWITCH

Refer to HA section, TROUBLE DIAGNOSIS. OK or NG OK NG GO TO 9. Replace ambient air temperature switch.

CHECK INTERMITTENT INCIDENT

NUMERICAL INDEX FOR DTC

*1: Reference page on the Service Manual (Pub. No. SM0ED22CG1).

ENGINE AND EMISSION CONTROL OVERALL SYSTEM Circuit Diagram

ENGINE AND EMISSION CONTROL OVERALL SYSTEM System Diagram

ENGINE AND EMISSION CONTROL OVERALL SYSTEM Vacuum Hose Drawing

ENGINE AND EMISSION CONTROL OVERALL SYSTEM System Chart

Fuel injection & mixture ratio control

Engine coolant temperature sensor

Heated oxygen sensor

Idle air control system

Fuel pump control

Fuel pump relay

Throttle position sensor

ECM PNP switch

Heated oxygen sensor monitor & on board diagnostic system

Malfunction indicator lamp (On the instrument panel)

Air conditioner switch

Heated oxygen sensor heater control

Heated oxygen sensor heater

Air conditioning cut control

Air conditioner relay

Vehicle speed sensor

Mass air flow sensor

Amount of intake air

Engine coolant temperature sensor

Engine coolant temperature

Heated oxygen sensor

Density of oxygen in exhaust gas

Throttle position sensor

Throttle position Throttle valve idle position

Vehicle speed sensor

Air conditioner switch

Air conditioner operation

BASIC MULTIPORT FUEL INJECTION SYSTEM

1 2 EC-51 3 4 EC-32 EC-87 EC-76 EC-32 EC-82 EC-79, 82

1: 2: 3: 4: