POWER GRID CORPORATION OF INDIA LIMITED CORPORATE OPERATION SERVICES

PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

1 ` a c

GENERAL INFORMATION
REGION : SRTS-II b d 18/05/2009 DATE OF RECEIPT AT SITE : DATE OF ENERGISATION :

17/08/2008

DATE OF COMPLETION OF ERECTION & OIL FILLING : DETAILS OF EQUIPMENT : i ii iii iv) v) vi vii viii ix x xi xii LOA NO MAKE TYPE RATING SL.NO VOLTAGE CLASS COOLING TYPE YEAR OF OIL QUANTITY : OIL MAKE & TYPE : FEEDER NAME : : : ONAN : : : : B-30224 : :

C-56301-S919A-3/LOA-II-2129 Dated: 23/08/2006 AREVA GAPPED CORE

50 MVAR,400 KV 400 KV NEUTRAL GROUNDING RESISTER ( SI.NO : : 2007 41.8 KL POWER OIL - PARAFFIN NEYVELI-II 30231 )

TYPE OF NEUTRAL GROUNDING : MANUFACTURE

CHECK LIST FOR ELECTRICAL TESTS CARRIED OUT FOR REACTOR

SL. NO. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 NAME OF TEST INSULATION RESISTANCE MEASUREMENT CAPACITANCE & TAN DELTA OF BUSHING CAPACITANCE & TAN DELTA OF WINDING CAPACITANCE & TAN DELTA OF NGR WINDING WINDING RESISTANCE MEASUREMENT WINDING RESISTANCE MEASUREMENT OF NGR MAGNETIZING CURRENT TEST VIBRATION MEASUREMENT INSULATION RESISTANCE MEAS OF BUSHING CT CONTINUITY TEST OF BUSHING CTs SEC WDG RESISTANCE OF BUSHING CTs POLARITY TEST OF BUSHING CTs CONTACT RESISTANCE MEASUREMENT PROTECTION AND ALARM TEST STABILITY TEST OF DIFFERENTIAL & REF PROT. FREQUENCY RESPONSE ANALYSIS PERFORMED YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES/ NO TEST RESULTS NOTOK OK OK OK OK OK OK OK NOT OK OK OK OK OK OK OK OK OK OK/

SIGNATURE : NAME : DESIGNATION : ORGANISATION : ( SUPPLIER REPRESENTATIVE ) (WHEREVER APPLICABLE)

SIGNATURE : NAME : DESIGNATION : ORGANISATION : ( ERECTION AGENCY )

SIGNATURE : NAME : DESIGNATION : (POWERGRID SITE I/C)

SIGNATURE : NAME : DESIGNATION : ( POWERGRID COMM TEAM )

PAGE 1 OF 16

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

3 a

CHECKS AFTER RECEIPT OF REACTOR AT SITE N2 PRESSURE AND DEW POINT RECORD
N2 PRESSURE DURING DISPATCH AT FACTORY AFTER RECEIPT AT SITE DURING STORAGE AT SITE BEFORE COMM. * Please write 'NIL' in case of No Remarks NOTE: N2 PRESSURE AND DEW POINT SHOULD BE WITHIN PERMISSIBLE RANGE AS PER GRAPH PROVIDED BY MANUFACTURER AND ALSO GIVEN IN OS DOC NO D-2-03-XX-01-01 REV-01. DURING STORAGE AT SITE, DEW POINT HAS TO BE MEASURED WHENEVER ANY DROP IN N2 PRESSURE IS OBSERVED 2.75 PSI 2 PSI 2PSI DEW POINT -40 -32.2 -31.2 REMARKS* NIL NIL NIL

IMPACT RECORDER ANALYSIS

RECEIVED IN HEALTHY CONDITION AT SITE ANALYSIS REPORT RECEIVED FROM MANUFACTURER BEFORE CHARGING STATUS YES YES NO REPORT ENCLOSED BRIEF ANALYSIS

Note: Impact Recorder should be detached from the Transformer/ Reactor preferably when the main unit has been placed on its foundation. c

CORE INSULATION CHECK

APPLY 1.0 KV DC BETWEEN CL & CC+G INSULATION VALUE >1000 M OHMS >1000 M OHMS >1000MOHMS ( RECOMMENDED VALUE > 10 M Ohms)'

BETWEEN CC-G BETWEEN CL-G BETWEEN CC-CL

Note: SHORTING LINK BETWEEN CC, CL & G TO BE REMOVED AND IR VALUE TO BE TAKEN BETWEEN CC-G, CL-G & CC-CL 4 a b c

CHECKS/ PRECAUTIONS DURING ERECTION

ACTIVE PART OF REACTOR SHOULD MINIMUM EXPOSED TO ATMOSPHERE DURING EXPOSURE OF ACTIVE PART OF REACTOR TO ATMOSPHERE : DRY AIR GENERATOR/ DRY AIR CYLINDERS USED : YES OK NO REMARKS

d e

WHILE ENTERING IN REACTOR TANK, CHECK AVAILABILITY OF PROPER OXYGEN REACTOR KEPT SEALED WITH N2 IN BETWEEN DIFFERENT ERECTION ACTIVITIES - WITH DRY AIR YES OK NO REMARKS

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

PRE-COMMISSIONING CHECKS: DETAILS :

SL. NO 5.1

DESCRIPTION REACTOR AND ITS AUXILIARIES ARE FREE FROM VISIBLE DEFECTS ON PHYSICAL INSPECTION

STATUS YES YES

NO

REMARK RECORD DEFICIENCIES, IF ANY

5.2

ALL FITTINGS AS PER OUT LINE GENERAL ARRANGEMENT DRAWING . YES

5.3

CHECK MAIN TANK HAS BEEN PROVIDED WITH DOUBLE EARTHING YES YES

5.4

CHECK NEUTRAL IS GROUNDED THROUGH SEPARATE CONNECTIONS. ENSURE METALLIC REQUIREMENTS AS PER SPECIFICATION (e.g. Cu) IN EARTHING STRIPS USED

5.5

CHECK THAT MASHALLING BOX,RADIATOR BANK, PUMP & FAN MOTOR ETC HAS BEEN EARTHED YES

5.6

ALL NUTS AND BOLTS ARE TIGHTENED CORRECTLY AS PER SPECIFIED TORQUE (AS PER MANUFACTURER RECOMMENDATION) YES

5.7 5.8

CHECK TIGHTNESS OF TERMINAL CONNECTORS CHECK LEVELLING OF REACTOR AND ITS ACCESSORIES

YES

YES

5.9

ERECTION COMPLETION CERTIFICATE ALONG WITH LIST OF OUTSTANDING ACTIVITIES REVIEWED YES

5.10

ANY PAINT REMOVED / SCRATCHED IN TRANSIT HAS BEEN TOUCHED UP YES

5.11

BUSHINGS ARE CLEAN AND FREE FROM PHYSICAL DAMAGES YES YES

5.12 5.13

OIL LEVEL IS CORRECT ON ALL BUSHINGS CHECK HERMETICALLLY SEALING IS INTACT IN ALL BUSHINGS

YES

5.14

CHECK OIL LEAKAGE THROUGH ANY JOINTS / VALVES ETC. YES

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

5.15

CHECK OIL DRAIN VALVES ARE PROPERLY CLOSED AND LOCKED. YES

5.16

CHECK OIL LEVEL IN MAIN TANK AND CONSERVATOR TANK YES

5.17

CHECK OTI AND WTI POCKETS AND REPLENISH THE OIL , IF REQUIRED YES

5.18

CKECK ALL VALVES FOR THEIR OPENING & CLOSING SEQUENCE YES YES

5.19

CHECK THE COLOUR OF BREATHER SILICA GEL ( BLUE WHEN DRY )

5.20

CHECK AVAILABILITY OF OIL IN THE BREATHER CUP YES

5.21

CHECK ALL ROLLERS ARE LOCKED AND TACK WELDED WITH RAILS ( WHEREEVER APPLICABLE ) YES

5.22 5.23

CHECK BUSHING TEST TAP IS GROUNDED CHECK NO DEBRIS , LOOSE T & P AND OIL STRAINS ON AND AROUND THE REACTOR

YES

YES

5.24

CHECK DOOR SEALS OF MARSHALLING BOX IS INTACT AND ALL UNUSED HOLES ARE SEALED YES

5.25

CHECK THAT PRESSURE RELIEF VALVE IS CORRECTLY MOUNTED YES

5.26

ENSURE UNUSED SECONDARY CORES OF BUSHING CT's, IF ANY, HAS BEEN SHORTED YES

5.27

CHECK CT STAR POINT HAS BEEN FORMED PROPERLY AND GROUNDED AT ONE END ONLY AS PER SCHEME YES

5.28

CKECK THAT PERMANENT AND ADEQUATE LIGHITING ARRANGEMENTS ARE READY YES

5.29

CHECK THAT LABELLING AND IDENTIFICATION IS PERMANENT AND SATISFACTORY YES

PAGE 4 OF 16

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

5.30

CHECK THAT BUCHHOLZ RELAY IS CORRECLY MOUNTED WITH ARROW POINTING TOWARDS CONSERVATOR YES

5.31

CHECK CABLES ARE PROPERLY FIXED AND ENSURE CABLE ENTRY AT THE BOTTOM. YES

5.32

ENSURE ALL POWER AND CONTROL CABLE TERMINALS ARE TIGHTENED YES

5.33

CHECK THAT ALL CABLES ARE CORRECTLY GLANDED YES

5.34

CHECK EXTERNAL CABLING FROM JUNCTIONBOX TO RELAY / CONTROL PANEL COMPLETED YES

5.35

CHECK ALL CABLES AND FERRULS ARE PROVIDED WITH NUMBER AS PER CABLE SCHEDULE (CROSS FERULING TO BE CHECKED) YES

5.36

CHECK THAT AIR HAS BEEN RELEASED FROM THE RADIATORS AND THEIR HEADERS / BUCHHOLZ RELAY / MAIN TANK / BUSHING TURRETS ETC. YES

5.37

CHECK FIRE PROTECTION SYSTEM & EMULSIFIRE SYSTEM IS ADEQUATE & READY YES YES YES

5.38 5.39

CHECK THAT CC, CL & G ARE SHORTED CHECK THAT ALL RADIATOR BANK VALVES ON TOP AND BOTTOM HEADERS ARE OPEN CHANGE OVER OPERATION OF AC SUPPLY FROM SOURCE-1 TO SOURCE-2 CHECKED CHECK VARIOUS INTERLOCKS PROVIDED WITH FIRE FIGHTING AS PER THE SCHEMATIC REF. DRG NO : NAME OF INTERLOCKS NA NA NA CHECKED

5.40

YES

5.41

MASS/405/E2

MEASUREMENT OF EARTH RESISTANCE OF ELECTRODE

LOCATION VALUE (BEFORE CONNECTION TO GRID) VALUE (AFTER CONNECTION TO GRID) NOTE: VALUE OF EARTH RESISTANCE < 1,0 OHM FOR NEU REAC 6.67 0.08 FOR NGR REAC 7.01 0.22

CALIBRATION OF OTI AND WTI DONE AS PER PROCEDURE

YES

PAGE 5 OF 16

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

DETAILS OF RELAYS/ CONTACTORS USED: SCHEMATIC DRAWING NO.:

CIRCUIT REFERENCE YN1M300959-CDA MAKE ABB-RET 670 ABB-RET 670 ABB-REL 670 SERIAL NO. T0754175/REF T0754171/DIFF T0754167-B/U TYPE NUMERICAL NUMERICAL NUMERICAL NO+NC CHECKED CHECKED CHECKED

9 9.1

EVACUATING AND OIL FILLING

YES BEFORE FILLING OIL, EACH DRUM IS PHYSICALLY CHECKED FOR FREE MOISTURE & APPEARANCE

9.2 a b c d e f

OIL FILTER MACHINE :

CAPACITY MAKE LUBRICATING OIL OF VACUUM PUMP CHANGED OR NOT FILTER PACKS CLEANED OR NOT WHOLE FILTER MACHINE FLUSHED WITH FRESH OIL OR NOT VACUUM OBTAINED WITHOUT LOAD (milli bar) : : : : 6 KL UDAY FILTERS NEW MACHINE NEW MACHINE FLUSHED 1 MILLI BAR

9.3 a b c d 9.4 a b c d e 9.5 a) b) c) d) e) f) g) 9.6 a) b) c) d)

VACUUM PUMP FOR EVACUATION OF REACTOR :

LUBRICATING OIL CHANGED OR NOT VACUUM OBTAINED WITHOUT LOAD (milli bar) DIAMETER OF VACUUM HOSE (50 mm) DRY ICE CHAMBER EMPLOYED OR NOT : : : : PROVIDED IN FILTER M/C

OIL STORAGE TANK :

INSIDE PAINTED OR NOT SILICA GEL BREATHER PROVIDED OR NOT ANY OPENING LEFT UNCOVERED CAPACITY & QUANTITY CLEANLINESS OF INSIDE OF PIPES/ HOSES TO THE STORAGE TANK : : : : : PAINTED PROVIDED NO 15 KL OK

EXPOSURE DURING ERECTION

First day Second day Third Day N2 pressure applied after each days erection work Ambient Temperature Average Relative Humidity Weather Condition Hrs Hrs Hrs PSI DegC rainy/ stormy/ cloudy/sunny : 8 HOURS : NIL : NIL DRY AIR OF 2 PSI : C38 : : DRY

N2 SEALING IN CASE OF DELAY IN OIL FILLING

No. of Cylinders used for displacing the air inside the tank N2 admitted from bottom valave Valve at diametriccaly opposite end at top kept open No. of Cylinders used for building up 2 PSI

DRY EMPLOYED : : : :

PAGE 6 OF 16

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

INSPECTION ACTIONS I. a. TIGHTNESS TEST START EVACUATING ON COMPLETE UNIT AT 0.3 kPa (3 mbar)

DATE 28/04/2009 28/04/2009 3 MILLI BAR 3 MILLI BAR 3 MILLI BAR 3 MILLI BAR 0 35 CU MTR 29/04/2009 1.3 m bar

TIME 10.00 HRS 15.00 HRS

CHECKED

REMARKS

b. STOP EVACUATING c. PRESSURE P1 ..... kPa 1 HOUR AFTER STOP EVACUATING d. PRESSURE P2 ..... kPa

0.5 HOUR AFTER READING PREASURE P1 e. LEAKAGE = (P2-P1)xV=.... V=OIL VOL OF REACTOR IN Cu mtr IF LEAKAGE >3.6, CONTINUE EVACUATING 2 b. VACCUM VACUUM IS KEPT FOR

09.00 HRS

a. PRESSURE 0.13 kPa (1,3 mbar) REACHED Upto 145 KV , 12 HRS 145 & upto 420 KV, 24 HRS Above 420 KV, 36 HRS 3 a. OIL FILLING oil filling is made oil coservator with air cell 5. DIVERTER SWITCH HOUSING diverter switch housing filled and has an air cushion 6. STANDING TIME Upto 145 KV , 12 HRS 145 & upto 420 KV, 48 HRS Above 420 KV, 120 HRS 9.7

24 hrs

02/05/2009 10/05/2009

09.00 hrs 16.00 hrs

4. OIL CONSERVATOR

RECORD OF DRYING OUT PROCESS (IF CARRIED OUT)

DRYING OUT STARTED ON AMBIENT TEMP : (HOURLY READING TO BE TAKEN) DATE TIME VAC IN FILT. M/C VAC IN RE. TANK OTI OF MAIN TANK CONDENSATE COLLECTED TOTAL/ RATE REMARKS & SIGN OF MTC ENGINEER DATE : TIME :

NA

RECORD OF FILTRATION AND DRY OUT SHALL BE KEPT IN A REGISTER AND SHALL BE MADE A PART OF THE PRE-COMMISSIONING DOCUMENT

PAGE 7 OF 16

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PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

10

a SL.NO A B

INSULATION RESISTANCE MEASUREMENT :

DESCRIPTION CONTROL WIRING COOLING SYSTEM a) MOTOR FAN b) MOTOR PUMP c) CONTROL WIRING

(USING 500 V MEGGER)

STATUS YES NA REMARK, IF ANY NO

b MAIN WINDING

INSULATION RESISTANCE MEASUREMENT :

IR VALUE TIME IN SECONDS 15 HV - EARTH NGR WINDING 60

(USING 5000 V MEGGER)

DIELECTRIC ABSORPT. POLARIZATION INDEX (600S/ 60S) INDEX (60S/ 15S) TEMPERAT URE IN C 39 39

DETAILS OF TEST KIT: MAKE:KYORITSU , SI.NO :W0165016 , RANGE : 500-5000V , CALI DUE DATE : 29.01.2010

600

49.5 G
> 1000 G

84 G
> 1000 G

150 G
> 1000 G

1.69

1.785

11 a

MEASUREMENT OF WINDING RESISTANCE (IN OHM)

WINDING RESISTANCE OF REACTOR WINDING TESTING INSTRUMENT DETAILS TESTING EQUIPMENT CALIBRATION VALID OR NOT AMBIENT TEMPERATURE AT THE TIME OF TEST TEMPERATURE OF OIL WINDING RESISTANCE R-PHASE Y-PHASE 3.89 3.88 RESISTANCE R | Y AT 75 DEG C B 4.422 : Transformer winding resistance meter : Valid upto 05-11-2009 : 38 C : 37 C All Values in ohms FACTORY VALUE REMARKS R Y B 3.9484 3.9428 3.9526

B-PHASE 3.89

4.422 | 4.411 |

WINDING RESISTANCE OF NGR WINDING WINDING RESISTANCE 4.73 RESISTANCE AT 75 DEG C 5.036 All Values in ohms FACTORY VALUE 4.716 REMARKS

12

MAGNETISATION CURRENT TEST

TESTING INSTRUMENT DETAILS TESTING EQUIPMENT CALIBRATION VALID OR NOT AMBIENT TEMPERATURE AT THE TIME OF TEST TEMPERATURE OF OIL VOLTAGE APPLIED R-N Y-N B-N NGR 241.1 V 240.7 V CURRENT MEASURED R - PH Y - PH 71.2 ma m AMPS 71.4 ma m AMPS 71.4 ma m AMPS 501 ma REMARK :CLAMP METER : VALID UPTO 23-10-2009 :39 C :39 C

241.2 V B - PH V 233.9 V

PAGE 8 OF 16

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

13

OIL CHARACTERISTICS
(SAMPLE TO BE TAKEN PRIOR TO CHARGING OF REACTOR AND IT SHOULD FULFILL THE RECOMMENDATIONS AS PER IS 1866 ) B.D.V MOISTURE TAN DELTA RESISTIVITY INTERFACIAL OIL SAMPLE ( MIN ) ( MAX ) ( MAX ) ( MIN ) TENSION AT 27 DEG. (KV) (PPM) (90 Deg C) (OHM-CM) ( MIN ) N/m 12 IS-1866 60 10 0.01 6 X 10 O,O35 12 IS-1866 50 15 0.015 6 x 10 O,O35 12 IS-1866 40 20 0.015 6 x 10 O,O35 12 MAIN TANK 72 10 0.001 146 x 10 NA NGR 74 NA NA NA NA The limiting values given in the above table to be revised as per revision in IS 1866 in future REMARKS FOR kV CLASS > 170 Kv < 170 Kv BUT > 72.5 kV < 72.5 kV SAMP. DATE 22-05-2009 : SAMP. DATE 24-05-2009 :

14

DISSOLVE
DISSOLVED GASES

GAS

ANALYSIS
OIL SAMPLE JUST 24 HRS BEFORE AFTER CHARGING CHARGING 13.05 2 1 1 0.2 NA 11 253 NA NA 7 DAYS AFTER CHARGING 15 DAYS AFTER CHARGING 01 MONTH AFTER CHARGING 03 MONTH AFTER CHARGING

REMARKS IF ANY

TOTAL GAS (%) H2 CH4 C2H4 C2H6 C2H2 CO CO2 O2 N2

15

INSULATION RESISTANCE MEASUREMENT OF BUSHING CT's

DETAILS OF TEST KIT: MAKE:KYORITSU , SI.NO :W0165016 , RANGE : 500-5000V , CALI DUE DATE : 29.01.2010 a BETWEEN R -PHASE EARTH - CORE I EARTH - CORE II EARTH - CORE III EARTH - CORE IV b BETWEEN R -PHASE CORE I - CORE II CORE I - CORE III CORE I - CORE IV CORE II - CORE III CORE II - CORE IV CORE III - CORE IV 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 HV Y -PHASE 1000 1000 1000 1000 HV Y -PHASE 1000 1000 1000 1000 1000 1000 B -PHASE 1000 1000 1000 1000 1000 1000 B -PHASE 1000 1000 1000 1000 USING 500 V MEGGER MOHM MOHM MOHM MOHM MOHM MOHM 1000 MOHM MOHM MOHM MOHM NEUTRAL

( USING 500 V MEGGER)

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

16

CONTINUTY TEST OF BUSHING CT's

CORE CONTINUTY, CHECK BETWEEN TERMINALS BETWEEN LV TERMINAL CORE I CORE II CORE III CORE IV 1S1 - 1S2 2S1 - 2S2 3S1 - 3S2 4S1 - 4S2 R-PHASE Y -PHASE B -PHASE : OK / NOT OK NEUTRAL

OK OK OK OK

OK OK OK OK

OK OK OK OK
OK

17

SECONDARY WINDING RESISTANCE OF BUSHING CT's (IN OHM)

DETAILS OF TEST KIT: : MAKE :RISH ,RANGE:1000V SI.NO: 001220 a HIGH VOLTAGE SIDE CORE BETWEEN R -PHASE TERMINAL CORE I CORE II CORE III CORE IV b NEUTRAL SIDE CORE CORE I 1S1 - 1S2 2S1 - 2S2 3S1 - 3S2 4S1 - 4S2 FACTORY NA NA NA NA SITE 0.62 0.48 0.55 0.24 CALIBRATION DUE DATE: Y -PHASE FACTORY NA NA NA NA SITE 0.62 0.6 0.61 0.26 09/03/2010 B -PHASE FACTORY NA NA NA NA SITE 0.58 0.53 0.58 0.24 OHM OHM OHM OHM

BETWEEN TERMINAL 1S1 - 1S2

NEUTRAL FACTORY NA SITE 0.55 WITH 1.5 V DC SUPPLY (CONNECT +VE AT P1 AND - VE AT P2 ) HV R -PHASE Y -PHASE B -PHASE

18

POLARITY TEST OF BUSHING CT's

CORE CORE I CORE II CORE III CORE IV BETWEEN 1S1 (+VE) 2S1 (+VE) 3S1 (+VE) 4S1 (+VE) 1S2 (-VE) 2S2 (-VE) 3S2(-VE) 4S2 (-VE)

NEUTRAL

OK OK OK OK

OK OK OK OK

OK OK OK OK
OK

19

CURRENT RATIO TEST

PRIMARY INJECTION THROUGH PRIMARY INJECTION KIT AT PRIMARY TERMINAL P1 - P2 MEASURE CURRENT ON THE SECONDARY TERMINALS a HIGH VOLTAGE CORE S1 - S2 CORE I (1S1 - 1S2) CORE II (2S1 - 2S2) CORE III (3S1 - 3S2) CORE IV (4S1 - 4S2) R - PHASE CURRENT ACTUAL 40 80 160 40 80 160 40 80 160 40 80 160

PRIMARY % 20 % 40 % 80 % 20 % 40 % 80 % 20 % 40 % 80 % 20 % 40 % 80 %

SECONDARY CURRENT 0.202 0.399 0.796 0.2 0.399 0.795 0.199 0.398 0.798 0.202 0.398 0.795

THEORETICAL RATIO 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8

ACTUAL RATIO 0.202 0.399 0.796 0.2 0.399 0.795 0.199 0.398 0.798 0.202 0.398 0.795

% OF ERROR -1 0.25 0.5 0 0.25 0.625 0.5 0.5 0.25 -1 0.5 0.625

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DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

Y - PHASE CORE I (1S1 - 1S2) 20 % 40 % 80 % CORE II (2S1 - 2S2) 20 % 40 % 80 % CORE III (3S1 - 3S2) 20 % 40 % 80 % CORE IV (4S1 - 4S2) 20 % 40 % 80 % 40 80 160 40 80 160 40 80 160 40 80 160 0.203 0.399 0.799 0.201 0.399 0.8 0.199 0.399 0.798 0.203 0.404 0.799 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.202 0.399 0.799 0.201 0.399 0.8 0.199 0.399 0.798 0.202 0.404 0.799 -1 0.25 0.125 -0.5 0.25 0 0.5 0.25 0.25 -1 -1 0.125

B - PHASE CORE I (1S1 - 1S2) 20 % 40 % 80 % CORE II (2S1 - 2S2) 20 % 40 % 80 % CORE III (3S1 - 3S2) 20 % 40 % 80 % CORE IV (4S1 - 4S2) 20 % 40 % 80 % 40 80 160 40 80 160 40 80 160 40 80 160 0.201 0.401 0.801 0.201 0.399 0.802 0.201 0.395 0.801 0.203 0.399 0.796 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.201 0.401 0.801 0.201 0.399 0.802 0.201 0.398 0.801 0.201 0.399 0.796 -0.5 -0.25 -0.125 -0.5 0.25 -0.25 -0.5 0.5 -0.125 -0.5 0.25 0.5

20

MAGNETISING

CURVES

PERFORMANCE
SL.NO:E 69550 CALIBRATION DUE DATE: 19/02/2010

DETAILS OF TEST KIT:

MAKE:LUTRON

(NOT TO BE DONE FOR METERING CORE) KNEE POINT VOLTAGE (KVp) = 200 VOLT a R - PHASE VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp ACTUAL VALUE 50 100 150 200 220 CORE - I 1S1-1S2 29.9 52.3 70.3 86.1 92.1 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 30 52 69.1 84.4 90.4 CORE - III 3S1 - 3S2 29.7 51.5 68.8 84.2 90.2 CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA HV SIDE

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PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

Y - PHASE VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp ACTUAL VALUE 50 100 150 200 220 CORE - I 1S1-1S2 29.3 51.3 68.5 83.8 89.7 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 25.4 44.4 59.3 72.5 77.6 CORE - III 3S1 - 3S2 26.1 45.8 61 74.5 79.8 CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA NEUTRAL BUSHING 31.1 51.2 68.6 91.3 109.2 mA mA mA mA mA

B - PHASE VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp ACTUAL VALUE 50 100 150 200 220 CORE - I 1S1-1S2 30 50.9 68 83.1 89 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 29.3 50.3 67.8 83.4 89.5 CORE - III 3S1 - 3S2 29.7 50.8 67.8 83.1 89.1 CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA

NOTE : 1.0 CT SHOULD NOT SATURATE AT 110 % OF KNEEPOINT VOLTAGE ( KVp ) 2.0 IF KNEEPOINT VOLTAGE IS NOT MENTIONED THEN KNEE POINT CURRENT MAY BE TAKEN INTO CONSIDERATION

21

CONTACT RESISTANCE MEASUREMENT

AT 100 AMPS

CONTACT RESISTANCE ACROSS HV BUSHING TERMINAL JOINT ACROSS NEUTRAL BUSHING TERMINAL JOINT NGR TERMINAL CONNECTOR

R-PHASE 4.32

Y-PHASE 5.36 9.48 6.78

B-PHASE 9.38 MICRO OHM MICRO OHM MICRO OHM

NOTE: THE VALUE OF CONTACT RESISTANCE SHOULD NOT BE MORE THAN 10 MICRO OHMS PER JOINT/ CONNECTOR

22

BUSHING DETAILS

DETAILS MAKE TYPE SL.NO

R-PHASE AREVA NA 711051

Y-PHASE AREVA NA 711049

B-PHASE AREVA NA 711050

NEUTRAL AREVA NA 802233

PAGE 12 OF 16

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POWER GRID CORPORATION OF INDIA LIMITED CORPORATE OPERATION SERVICES

PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

23

MAGNETISING CURVES NEUTRAL SIDE

PERFORMANCE
SL.NO:E 69550 CALIBRATION DUE DATE: 19/02/2010

DETAILS OF TEST KIT: MAKE:LUTRON (NOT TO BE DONE FOR METERING CORE)

KNEE POINT VOLTAGE (KVp) = 200 VOLT HV SIDE VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp R - PHASE KNEE POINT VOLTAGE (KVp) = 250 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp Y - PHASE KNEE POINT VOLTAGE (KVp) = 250 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp B - PHASE KNEE POINT VOLTAGE (KVp) = 250 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp ACTUAL VALUE 62.5 125 187.5 250 275 CORE - I 1S1-1S2 16.6 25.7 33.1 41.5 45.6 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 14.9 25.1 33.7 49.8 61.3 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 62.5 125 187.5 250 275 CORE - I 1S1-1S2 17.7 28.1 35.1 45.9 51.3 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 15.1 23.5 31.2 39.3 45.4 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 62.5 125 187.5 250 275 CORE - I 1S1-1S2 14.5 25 34.8 47.4 53.6 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 15.4 24.9 34.9 50.3 62 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 50 100 150 200 220 CORE - I 1S1-1S2 28.8 47.3 63.1 79.4 86.5 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 27.4 47 62.9 78.3 85.4 CORE - III 3S1 - 3S2 27.2 46 60.7 75.6 82.1 CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA

PAGE 13 OF 16

SHUNT REACTOR

POWER GRID CORPORATION OF INDIA LIMITED CORPORATE OPERATION SERVICES

PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

R - PHASE KNEE POINT VOLTAGE (KVp) = 500 VOLTS VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp Y - PHASE KNEE POINT VOLTAGE (KVp) = 500 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp B - PHASE KNEE POINT VOLTAGE (KVp) =500 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp R - PHASE KNEE POINT VOLTAGE (KVp) =1000 VOLTS VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp Y - PHASE KNEE POINT VOLTAGE (KVp) = 1000 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp B - PHASE KNEE POINT VOLTAGE (KVp) = 1000 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp ACTUAL VALUE 250 500 750 1000 1100 CORE - I 1S1-1S2 3.9 6.1 8.1 10.7 12.6 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 3.7 6.2 8.8 13.9 18.4 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 250 500 750 1000 1100 CORE - I 1S1-1S2 4.1 6.6 8.8 12.2 14.2 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 3.2 5.7 7.6 10.2 12.3 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 250 500 750 1000 1100 CORE - I 1S1-1S2 3.7 6.3 8.8 12.2 14.2 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 3.9 6.3 9.1 14.2 19.4 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 125 250 375 500 550 CORE - I 1S1-1S2 7.5 11.9 16.1 21.4 25.1 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 7.4 12.1 17.8 27.6 36.4 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 125 250 375 500 550 CORE - I 1S1-1S2 7.9 13.1 17.9 25.7 28.2 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 7.2 11.2 15.2 20.5 25.2 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA ACTUAL VALUE 125 250 375 500 550 CORE - I 1S1-1S2 7.4 12.5 17.7 24.4 28.9 CURRENT MEASUREMENT CORE - II 2S1 - 2S2 7.5 12.5 18.3 27.9 37.8 CORE - III 3S1 - 3S2 NA NA NA NA NA CORE - IV 4S1 - 4S2 NA NA NA NA NA mA mA mA mA mA

PAGE 14 OF 16

SHUNT REACTOR

POWER GRID CORPORATION OF INDIA LIMITED CORPORATE OPERATION SERVICES

PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

SECONDARY WINDING RESISTANCE OF NEUTRAL SIDE CT's (IN OHM)

DETAILS OF TEST KIT: : MAKE :RISH a HIGH VOLTAGE SIDE CORE BETWEEN TERMINAL CORE I CORE II CORE III 1S1 - 1S2 2S1 - 2S2 3S1 - 3S2 3S1 - 3S3 3S1 - 3S4 4S1 - 4S2 CORE IV 4S1 - 4S3 4S1 - 4S4 SI.NO: 001220 R -PHASE FACTORY NA NA NA NA NA NA NA NA SITE 0.8 NA 1.55 3.07 6.23 1.58 3.11 6.36 CALIBRATION DUE DATE: 09/03/2010 Y -PHASE FACTORY NA NA NA NA NA NA NA NA SITE 0.82 0.1 1.5 3.13 6.48 1.47 3.14 6.35 B -PHASE FACTORY NA NA NA NA NA NA NA NA SITE 0.88 NA 1.52 3.15 6.49 1.52 3.23 6.27 OHM OHM OHM OHM OHM OHM OHM OHM

INSULATION RESISTANCE MEASUREMENT OF NEUTRAL SIDE CT's

BETWEEN R -PHASE EARTH - CORE I EARTH - CORE II EARTH - CORE III EARTH - CORE IV CORE I - CORE II CORE I - CORE III CORE I - CORE IV CORE II - CORE III CORE II - CORE IV CORE III - CORE IV 1000 NA 1000 1000 1000 1000 1000 NA NA 1000 HV Y -PHASE 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 B -PHASE 1000 NA 1000 1000 1000 1000 1000 NA NA 1000 MOHM MOHM MOHM MOHM MOHM MOHM MOHM MOHM MOHM MOHM

( USING 500 V MEGGER)

INSULATION RESISTANCE MEASUREMENT OFNGR CT'S

BETWEEN NEUTRAL

( USING 500 V MEGGER)

EARTH - CORE I HS1 TO HS2 EARTH - CORE II GS1 TO GS2

1000

MOHM

1000

MOHM

WINDING RESISTANCE MEASUREMENT OFNGR CT'S

BETWEEN NEUTRAL

EARTH - CORE I HS1 TO HS2 EARTH - CORE II GS1 TO GS2

0.61

OHM

0.5

OHM

CURRENT RATIO TEST -NGR

MEASURE CURRENT ON THE SECONDARY TERMINALS HIGH VOLTAGE CORE S1 - S2 CORE I HS1 TO HS2 PRIMARY % 20 % 40 % 80 % R - PHASE CURRENT ACTUAL 40 80 160 SECONDARY CURRENT 0.2 0.403 0.802 THEORETICAL RATIO 0.2 0.4 0.8 ACTUAL RATIO 0.2 0.403 0.802 % OF ERROR 0 -0.75 -0.25

MAGNETISING NGR SIDE

CURVES

PERFORMANCE

KNEE POINT VOLTAGE (KVp) = 200 VOLT VOLTAGE TO BE APPLIED O.25 X KVp O.50 X KVp O.75 X KVp 1.O0 X KVp 1.10 X KVp ACTUAL VALUE 50 100 150 200 220 CURRENT MEASUREMENT CORE - I HS1-HS2 28.6 47.2 65.8 85.6 131.7 CORE - II GS1-GS2 19.1 32.5 52.5 78.1 92.4 mA mA mA mA mA

PAGE 15 OF 16

SHUNT REACTOR

POWER GRID CORPORATION OF INDIA LIMITED CORPORATE OPERATION SERVICES

PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

24

TAN DELTA AND CAPACITANCE MEASUREMENT OF BUSHING

CAPACITANCE VOLTAGE SITE MEASUREMENT OF C1 CAPACITANCE 2 KV 10 KV 1 KV REMARKS : 403.1pf 403 pf 38.34 pf NA NA NA 410.9 pf 410.9 pf 39.44 pf NA NA NA 404.9 pf 404.8 pf 36.6 pf NA NA NA 286.5 pf 286.5 pf 7.103 pf NA NA NA R PHASE FACTORY SITE Y PHASE FACTORY SITE ( MEASURED VALUE ) B PHASE FACTORY NEUTRAL SITE FACTORY

MEASUREMENT OF C2 CAPACITANCE FIT FOR COMMISSIONING

TAN DELTA VOLTAGE SITE MEASUREMENT OF C1 TAN DELTA 2 KV 10 KV 1 KV REMARKS : 0.00312 0.00297 0.01405 NA NA NA 0.00393 0.0034 0.03561 NA NA NA R PHASE FACTORY SITE Y PHASE FACTORY

( MEASURED VALUE ) B SITE 0.0034 0.00297 0.0658 PHASE FACTORY NA NA NA NEUTRAL SITE 0.00392 0.00382 0.3103 FACTORY NA NA NA

MEASUREMENT OF C2 TAN DELTA FIT FOR COMMISSIONING

FACTORY TEST REPORT REF NO : 25

TAN DELTA AND CAPACITANCE MEASUREMENT OF WINDING

HIGH VOLTAGE SIDE VOLTAGE 2 KV 10 KV REMARKS : FIT FOR COMMISSIONING BETWEEN HV / TANK+E CAPACITANCE SITE 8670.6 8668.2 FACTORY NA NA TAN DELTA SITE 0.28 0.28 FACTORY NA NA REMARK

FACTORY TEST REPORT REF NO :

PAGE 16 OF 16

SHUNT REACTOR

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PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

25 A

TAN DELTA AND CAPACITANCE MEASUREMENT OF NGR WINDING

HIGH VOLTAGE SIDE VOLTAGE 2 KV 10 KV REMARKS : BETWEEN HV / TANK+E CAPACITANCE SITE FACTORY 984.35 NA 983.97 NA TAN DELTA SITE FACTORY 0.78 NA 0.8 NA REMARK

FACTORY TEST REPORT REF NO :

26

TAN DELTA AND CAPACITANCE MEASUREMENT OF NGR BUSHING

VOLTAGE 2 KV 10 KV VOLTAGE 2 KV 10 KV TAN DELTA (MEASURED VALUE) SITE FACTORY 0.39 NA 0.37 NA CAPACITANCE (MEASURED VALUE) SITE FACTORY 255.64 NA 255.59 NA FACTORY TEST REPORT REF NO :

27

VIBRATION MEASUREMENT TEST

VIBRATION MEASUREMENTS ARE TO BE CARRIED OUT AFTER ENERGIZATION OF THE REACTOR. THIS WILL BE A REFERENCE DATA FOR FUTURE MEASUREMENTS. VARIOUS LOCATIONS ARE TO BE SHOWN IN THE DIAGRAM WITH X,Y CO-ORDINATES FOR EASY IDENTIFICATION. SIDE SIDE PLAN SIDE

HIGH VOLTAGE SIDE

C
NEUTRAL SIDE SIDE HIGH VOLTAGE SIDE

D B D

SIDE

NEUTRAL SIDE

SIDE

PAGE 17 OF 16

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PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

SL. NO

DATE OF MEASUREMENT

LOCATION

VALUE

REMARKS

28

PROTECTION
SL NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NOTE :

AND

ALARMS
DEVICE SET ALARM 90 85 NA NA YES YES NA YES YES NA YES YES YES NA NA NA NA NA NA FOR TRIP 105 95 YES YES YES YES NA NA NA NA YES YES YES YES YES YES YES NA NA PROVED ALARM 90 85 NA NA YES YES NA YES YES NA YES YES YES NA NA NA NA NA NA YES OK TRIP 105 95 YES YES YES YES NA NA NA NA YES YES YES YES YES YES YES NA NA

EXCESSIVE WINDING TEMPERATURE. EXCESSIVE OIL TEMPERATURE. PRESSURE PRESSURE RELIEF RELIEF VALVE (MAIN TANK ) VALVE ( NGR )

MAIN TANK BUCHHOLZ RELAY NGR BUCHHOLZ RELAY FAN FAILURE LOW OIL LEVEL ( MAIN TANK ) LOW OIL LEVEL ( NGR ) HIGH OIL LEVEL ( MAIN TANK ) OTI ( MAIN TANK ) OTI ( NGR ) WTI ( MAIN TANK ) DIFFERENTIAL BACKUP IMPEDENCE RELAY EARTH FAULT RELAY ( REF ) INTER TRIP , IF ANY TRIP FREE CHECK TEED PROTECTION

PROTECTION SETTINGS APPLIED AS PER ENGG. APPROVED SETTINGS STABILITY TEST OF DIFFERENTIAL & REF PROTECTION PROVE THE TRIPPING OF ASSOCIATED BREAKERS BY ACTUAL OPERATION OF THE VARIOUS DEVICES AND RELAYS AS PER THE SCHEMES.

PAGE 18 OF 16

SHUNT REACTOR

POWER GRID CORPORATION OF INDIA LIMITED CORPORATE OPERATION SERVICES

PRE-COMMISSIONING OF REACTOR COMMISSIONING FORMATS

DOC NO. : MR/CF/SR/07/R-2 DATED : 31/12/07 SUB STATION : KARUR SS NYL LINE II 29/05/2009 BAY NO : 412 R EQUIPMENT IDENTIFICATION NO : DATE OF TESTING :

29 a b c d

FREQUENCY RESPONSE ANALYSIS (FRA)

CARRIED OUT AFTER COMPLETION OF ALL COMMISSIONING ACTIVITIES INTERPRETATION OF TEST RESULTS CARRIED OUT TEST RESULTS MATCHING WITH THE FACTORY RESULTS FACTORY & SITE FRA TEST REPORT AVAILABLE AT SITE YES YES YES YES

30

ALL ELECTRICAL TEST RESULTS COMPARED WITH FACTORY TEST RESULTS AND FOUND TO BE IN ORDER

YES

31

CHECKS AFTER CHARGING OF REACTOR

RECORD THE FOLLOWING AFTER CHARGING a b ANY ABNORMAL SOUND EMANATING FROM THE REACTOR: REACTOR CURENT AT RELAY TERMINAL R PHASE Y PHASE B PHASE c TEMPERATURE (AT THE TIME OF CHARGING) OTI WTI AMBIENT d e MAXIMUM TEMPERATURE AFTER 24 HOURS THERMOVISION SCANNING DONE ATLEAST AFTER 24 HOURS OF LOADING AND REPEATED AFTER ONE WEEK YES 34C 34C 34C C NO 0.35A 0.35A 0.35A YES NO

CT RATIO

=200/1

32

FINAL DOCUMENTATION REVIEW

a FACTORY TEST RESULTS ARE AVAILABLE b FINAL DOCUMENT OF PRE-COMMISSIONING CHECKS REVIEWED AND APPROVED c DOCUMENTS REGARDING SPARES, EQUIPMENT, O & M MANNUALS ETC AVAILABLE AT SITE FOR O & M PURPOSE YES

YES

YES

d AFTER MODIFICATION, IF ANY, "AS BUILT DRAWINGS" ARE AVAILABLE AT SITE

YES

SIGNATURE : NAME : DESIGNATION : ORGANISATION : ( SUPPLIER REPRESENTATIVE ) (WHEREVER APPLICABLE)

SIGNATURE : NAME : DESIGNATION : ORGANISATION : ( ERECTION AGENCY )

SIGNATURE : NAME : DESIGNATION : (POWERGRID SITE I/C)

SIGNATURE : NAME : DESIGNATION : ( POWERGRID COMM TEAM )

PAGE 19 OF 16

SHUNT REACTOR