Epson GT-S80 - GT-S50 Service Manual

EPSON GT-S80 / GT-S50
Color Document Scanner

Ser vi c e Manual
SESC08-004
Confidential
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PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNING Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE
POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJ URIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT
HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS
AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.
5. DO NOT REPLACE IMPERFECTLY FUNCTIONING COMPONENTS WITH COMPONENTS WHICH ARE NOT MANUFACTURED BY EPSON. IF SECOND SOURCE IC OR OTHER
COMPONENTS WHICH HAVE NOT BEEN APPROVED ARE USED, THEY COULD CAUSE DAMAGE TO THE EPSON PRODUCT, OR COULD VOID THE WARRANTY OFFERED
BY EPSON.
6. WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH PRODUCTS CONTAINING
FLAMMABLE GAS IS PROHIBITED.
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About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the scanner. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of four chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTION
Describes the features and basic specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the electrical and mechanical basic operating principles of the
product.
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLY/ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling
the product.
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-
approved lubricants and adhesives required for servicing the product.
APPENDIX Provides the following additional information for reference:
Connector pin assignments
Exploded diagram/Parts List
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional
information on a specific topic or to warn of possible danger present during a
procedure or an action. Be aware of all symbols when they are used, and always read
NOTE, CAUTION, or WARNING messages.
ADJUSTMENT
REQUIRED

Indicates an operating or maintenance procedure, practice or
condition that is necessary to keep the products quality.
CAUTION

Indicates an operating or maintenance procedure, practice, or
condition that, if not strictly observed, could result in damage to, or
destruction of, equipment.
CHECK
POINT

May indicate an operating or maintenance procedure, practice or
condition that is necessary to accomplish a task efficiently. It may
also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous
action.
WARNING

Indicates an operating or maintenance procedure, practice or
condition that, if not strictly observed, could result in injury or loss
of life.
REASSEMBLY

Indicates a product reassembly procedure, practice or condition that
must be executed in accordance with the specified standards to keep
the product's quality.
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Revision Status
Revision Date of Issue Description
A November 10, 2008 First release
B February 17, 2009
[Chapter 1]
[Chapter 3]
[Chapter 4]
[Chapter 5]
Correction of LED status in Table 1-4. Error Definition and Remedy List (p17)
Addition and correction of errors in Table 3-1. Error List (p24)
Changes due to MP packaging in Protection with Original Packings (Scanners Main Body) (p31)
Update photo with MP packaging in Figure 4-5. Protecting the Scanners Main Body with Original Packings (2) (p32)
Changes due to MP packaging in Protection without Original Packings (Scanners Main Body) (p33)
Correction of part name in 4.2.14 Carriage Assy (Top) (p69)
Addition of Sensor Lever assembly in 4.2.18 Top Cover Assy (p74)
Changes to Reading EEPROM Data in 5.3.1 Reading and Writing EEPROM Data (p80)
Addition of Latest Error Code in Table 5-4. Details of Latest Error Code (p81)
Addition of chart counter in 5.3.2 Shading Adjustment (p83)
Addition of chart counter and correction of chart name in 5.3.3 Find Edge Adjustment (p84)
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EPSON GT-S80/S50 Revision B
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Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Features................................................................................................................. 9
1.2 Specifications.................................................................................................... 10
1.3 Operating SystemCompatibility........................................................................ 13
1.4 Interface.............................................................................................................. 13
1.5 Exterior Specifications....................................................................................... 14
1.5.1 Operation Buttons.................................................................................... 14
1.5.2 LED Indicator.......................................................................................... 14
1.5.3 Dimensions.............................................................................................. 15
1.5.4 MaximumDocument Size and Placement .............................................. 15
1.6 Control Codes..................................................................................................... 16
1.7 Error-Time Processing........................................................................................ 17
Chapter 2 OPERATING PRINCIPLES
2.1 Engine Operation Outline................................................................................... 19
2.1.1 Carriage Unit........................................................................................... 19
2.2 Document Feeding Mechanism.......................................................................... 20
2.2.1 Configuration........................................................................................... 20
2.2.2 Scanning Operation................................................................................. 21
2.2.3 Detecting Double Feeding (GT-S80 only) .............................................. 22
Chapter 3 TROUBLESHOOTING
3.1 Overview............................................................................................................ 24
3.1.1 Self-Diagnostic Function......................................................................... 24
3.2 Troubleshooting.................................................................................................. 25
Chapter 4 DISASSEMBLY / ASSEMBLY
4.1 Overview............................................................................................................ 29
4.1.1 Precautions.............................................................................................. 29
4.1.2 Recommended Tools............................................................................... 29
4.1.3 Recommended Screws............................................................................ 29
4.1.4 Protection for Transportation.................................................................. 30
4.1.5 Differences between the Models............................................................. 34
4.2 Disassembly Procedure...................................................................................... 35
4.2.1 Input Tray Assy....................................................................................... 37
4.2.2 Separator Module/Paper Feed Roller/Separation Pad............................. 37
4.2.3 Switch Holder/ DC Cable Connector...................................................... 40
4.2.4 Base Cover/Switch Harness/Foot............................................................ 42
4.2.5 Top unit................................................................................................... 44
4.2.6 Main Board Assy..................................................................................... 49
4.2.7 BottomCover.......................................................................................... 51
4.2.8 Carriage Assy (Bottom)........................................................................... 53
4.2.9 Ultra Sonic RX Board/
Ultra Sonic Sensor (Receiver) (GT-S80 only) .......................................... 56
4.2.10 Door Sensor........................................................................................... 59
4.2.11 BottomCover Mylar/Edge Guide......................................................... 60
4.2.12 Hinge Cover .......................................................................................... 62
4.2.13 Front Cover/LCM Board/Display Cover............................................... 63
4.2.14 Carriage Assy (Top).............................................................................. 69
4.2.15 Paper Path Sensor.................................................................................. 70
4.2.16 Ultra Sonic TX Board/Ultra Sonic Sensor (transmitter) ....................... 71
4.2.17 Metal Frame Assy................................................................................. 73
4.2.18 Top Cover Assy..................................................................................... 74
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Chapter 5 ADJUSTMENT
5.1 Adjustment Items and Overview........................................................................ 77
5.1.1 List of Adjustment Items......................................................................... 77
5.1.2 Required Adjustments after Removing/Replacing Parts......................... 78
5.2 Adjustment ProgramOverview.......................................................................... 78
5.2.1 Operational Environment........................................................................ 78
5.2.2 How to Use Adjustment Program............................................................ 79
5.2.2.1 File and folder structure of the Adjustment Program.......................... 79
5.2.2.2 Starting up the Adjustment Program................................................... 79
5.3 Adjustment ......................................................................................................... 80
5.3.1 Reading and Writing EEPROM Data...................................................... 80
5.3.2 Shading Adjustment................................................................................ 83
5.3.3 Find Edge Adjustment............................................................................. 84
5.3.4 Firmware Version Check......................................................................... 85
5.3.5 Firmware Update..................................................................................... 85
5.3.5.1 Firmware update of the Main Board 85
5.3.5.2 Firmware update of the Panel 86
5.4 Test Charts Maintenance.................................................................................... 87
Chapter 6 MAINTENANCE
6.1 Overview............................................................................................................ 89
6.1.1 Cleaning................................................................................................... 89
6.1.2 Lubrication.............................................................................................. 90
Chapter 7 APPENDIX
7.1 Connectors.......................................................................................................... 92
7.1.1 Connector Reference Table..................................................................... 92
7.1.2 Connector Arrangement.......................................................................... 93
7.2 Exploded Diagram/ Parts List........................................................................... 94
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CHAP T E R
1
PRODUCT DESCRIPTION
PRODUCT DESCRIPTION Features 9
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1.1 Features
The main features of the EPSON GT-S80/S50 are as follows.
Fast double-sided scanning using the fixed carriages and document feeding
mechanismto meet the demand for business use massive scanning
Warmup-less scanning using the white LED light source
Supports various document sizes
Easy-to-see and easy-to-use control panel using LCD
High-Speed Scanning
Resolution
Scanning speed (ppm
*1
/ ipm
*2
)
GT-S80 GT-S50
200dpi 40ppm/ 80ipm 25ppm/ 50ipm
300dpi 17ppm/ 34ipm 10ppm/ 20ipm
400dpi / 600dpi 4ppm/ 8ipm 2ppm/ 4ipm
Note"*1" : ppm=Page Per Minute
"*2" : ipm=Image Per Minute
NOTE: Scan condition
A4 document; scanned using EPSON Scan on the PC (Core2 CPU6700,
2.66GHz, 2GB RAM, Windows XP) connected through USB 2.0 interface.
EPSON Event Manager
Supports a wide variety of file formats; BMP, J PEG, TIFF, PDF
Maximum10 scanning conditions can be registered
EPSON Scan
Simple operation met the demand for business use
Works as a stand-alone graphics application
In addition to TWAIN driver function, allows you to save an image file
without using any other graphics application.
PDF solutions:
Scans and saves multiple pages directly to PDFs only with the scanner buttons
and creation of the following PDFs is available:
Searchable PDF
Supported languages: J apanese, English, French, Italian, German,
Spanish, Portuguese, Dutch, Russian, Ukrainian
High compression PDF
Encrypted PDF
Skip blank pages
Punch hole removal
ADF skew correction
Text enhancement for color, B/W and grayscale
Color enhancement and dropout functions for B/W and grayscale
Auto Area Segmentation (AAS)
Offers 5,100 x 21,600 pixels of maximumscanning size
Double-sided scanning
Double feed detection (GT-S80 only)
Fast continuous scanning
Up to 75 sheets of paper (75 g/m
2
) can be set at a time
Interface
USB 2.0 Hi-speed
PRODUCT DESCRIPTION Specifications 10
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1.2 Specifications
Table 1-1. Scanner Specifications
Product type Sheet Feed, one pass duplex, A4 Color Document Scanner
Scanning method Fixed carriage and moving document
Optical sensor 3-line color CCD
Maximumdocument
size
8.5 x 36 inches (216 x 914 mm)
Document size A4, US letter, Legal, B5, A5, A6, Business card, Plastic card
*1
,
Emboss card
*1
, A3
*2
, B4
*2
, Customsizes
*3
Effectivepixels 5,100 (main scan) x 21,600 (sub scan) pixels at 1200 dpi
Maximumoutput
pixels
5,100 (main scan) x 21,600 (sub scan) pixels
Scanning resolution 600 dpi (main scan)
600 dpi (sub scan); (Mechanical step is 300dpi.)
Output resolution 75, 100, 150, 200, 240, 300, 400, 600, dpi
Pixel depth Input: 16 bits per pixel
Output: 1, 8 bits per pixel
Output tone 1, 8, 24 bit per pixel (Selectable)
Scanning speed A4 size
Feeding method Friction feed by rollers
Paper capacity 75 sheets (75 g/m
2
)
Paper weight Auto : 50 - 130 g/m
2
Manual : 45 - 200 g/m
2
Document setting
position
Center of the document table
Scan Volume
Interface USB 2.0 Hi-Speed (Standard)
Light source WhiteLED
Push buttons 1 switch : Power
4 buttons : Start, Cancel, Up arrow, Down arrow
Command level ESC/I-D2 (FS Support)
Double feed
detection
The following two types of setting are available fromTWAIN driver.
Thin Paper : 50 - 90 g/m
2
Standard Paper : 60 - 130 g/m
2
Note"*1" : Portrait scanning only.
"*2" : Using a carrier sheet
"*3" : 53.5 mmx 73.7 mm- 216 mmx 914.4 mm
CONSUMABLES
Roller Assembly Kit
Contents: Paper Feed Roller, Separation Pad (one each)
Carrier Sheet
Contents: Carrier Sheet (five sheets)
Insert the following documents into the Carrier Sheet when scanning them.
B4 or A3 sized documents: Fold the documents in half
Documents with irregular shape such as newspaper clippings
Documents with holes or perforations
Paper Supply : Face down loading
Paper out : Face down ejecting
GT-S80
150 dpi : 0.73 msec/line
200dpi : 0.501 msec/line
400 dpi / 600 dpi : 1.484 msec/line
GT-S50
150 dpi : 0.73 msec/line
400 dpi / 600 dpi : 1.484 msec/line
GT-S80 :1,800 pages/day
GT-S50 :1,200 pages/day
Table 1-1. Scanner Specifications
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ELECTRICAL SPECIFICATIONS
Table 1-2. Electrical Specifications
Main unit
Rated input voltage 24 VDC
Input voltage 24 - 26.4 VDC
Rated input current 2 A
Power consumption Operating GT-S80: 45W GT-S50: 40 W
Ready mode GT-S80: 13W GT-S50: 13 W
Sleep mode GT-S80: 5.5W GT-S50: 5.5 W
Power Off GT-S80: 1W GT-S50: 1 W
AC adapter
Rated input voltage 100 - 240 VAC
Input voltage 85 - 276 VAC
Rated input current 1.2 A
Rated input frequency 50 - 60 Hz
Input frequency range 50 - 60 Hz 3Hz
Rated output voltage 24 VDC
Output voltage 24 - 26.4 VDC
Rated output current 2 A
Insulation resistance 100 M ohms or more at 500 VDC
(between AC input terminal and DC output terminal)
Insulation voltage 3000 VAC for 1 min.
(AC input terminal and DC output terminal)
Leakage current 0.25 mA or less at 276 VAC
Inrush current 125A at maximum
EMC AND SAFETY STANDARDS COMPLIANCE
Scanner
Voltage Regulation (Safety/EMC) Country Standard Name
100V FCC U.S.A FCC Part15 Subpart B Class B
ICES003 Canada CAN/CSA-CEI/IEC CISPR 22
Taiwan Registration of Product
Certification System
Taiwan CNS13438 Class B
CNS14336
200V EMC Directive EU EN55022 Class B
EN55024
Russian Federation Law on
Consumer Rights Protection #1
Russia GOST-R (IEC60950-1,
IEC60825-1,CISPR 22)
CCC#1 China GB4943
GB9254 Class B, GB17625.1
Korean EMC regulation Korea KN22 Class B
KN61000-4-2/-3/-4/-5/-6/-11
Australia EMC frame work
(C-tick)
Australia AS/NZS CISPR22 Class B
AC Adapter
Voltage Regulation (Safety/EMC) Country Standard Name
100V UL U.S.A UL60950-1
FCC U.S.A FCC Part15 Subpart B Class B
CSA Canada CAN/CSA-C22.2 No.60950-1
ICES003 Canada CAN/CSA-CEI/IEC CISPR 22
Class B
Nom Mexico NOM-019-SCFI-1998
Taiwan Registration of Product
Certification System
Taiwan CNS13438 Class B
CNS14336
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STATIC ELECTRICITY
Contact discharge: 2 kV, 4 kV, 5 kV
Air discharge: 2 kV, 4 kV, 8 kV, 10 kV
ENVIRONMENTAL
Table 1-3. Environmental Requirements
Temperature Operating 50 to 95 F (10 to 35 C)
Storage -13 to 140 F (-25 to 60 C)
Humidity Operating 10 - 80 % (non-condensing)
Storage 10 - 85 % (non-condensing)
Dust
Ordinary office or home conditions. Extreme dust should be avoided.
Illumination
Operation under direct sunlight or near strong light source should be avoided.
RELIABILITY
Scanner: GT-S80 : 450,000 cycles (1,800 pages/day)
GT-S50 : 300,000 cycles (1,200 pages/day)
Roller Assembly Kit
*1
: 100,000 cycles
Carrier Sheet
*1
: 500 cycles
Note*1 : Consumables (End-user obtainable/replaceable)
DOCUMENT TYPE
Paper type : High quality paper, recycle paper
Document size
Maximum : 216 mmx 914.4 mm
Minimum : 53.5 mmx 73.7 mm
Paper weight : Auto : 50 - 130 g/m
2
Manual: 45 - 200 g/m
2
Papers that are not guaranteed
Coated paper
Paper weight of 40g/m
2
or more, to less than 45g/m
2
The following document should be avoided.
H
L
200V Low Voltage Directive EU EN60950-1
EMC Directive EU EN55022 Class B, EN55024
EN61000-3-2, EN61000-3-3
GS Germany EN60950-1
Consumer Protection
(Safety Requirements)
Registration Scheme
Singapore IEC60950-1
Russian Federation Law on
Consumer Rights Protection #1
Russia GOST-R
(IEC60950-1, CISPR 22)
CCC#1 China GB4943
GB9254 Class B, GB17625.1
Korean Safety Regulation Korea K60950, KN14, KN14-1
EPSR, Hong Kong Safety Hong Kong IEC60950-1
Argentina Safety Regulation Argentina IEC60950-1
Saudi Arabian Safety Regulation Saudi
Arabia
IEC60950-1
Australia Safety Regulation Australia AS/NZS 60950.1
Australia EMC frame work
(C-tick)
Australia AS/NZS CISPR22 Class B
CAUTION
Documents bound with a staple or clip, etc.
Document with labels or tape attached
Documents with holes and Loose leaf
Folded paper
Envelope
Photo paper, OHP sheet
Curling paper whose curling portion is longer than 30mm, and
higher than 5mm
Paper whose weight is less than 40 g/m
2
or more than 200g/m
2
Thermal paper
Magazine clipping
PRODUCT DESCRIPTION Operating System Compatibility 13
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1.3 Operating System Compatibility
The scanner is compatible with the following operating systems.
Interface Operating System
USB 2.0
Hi-Speed
Note *1 : Windows Vista or Windows XP-based computer equipped with USB 2.0 Hi-Speed
interface as standard. Those upgraded fromWindows 2000 Professional are also
available. In such cases, a USB 2.0 driver provided by Microsoft is required.
*2 : iMac/iBook/Power Book/Power Macintosh equipped with USB2.0 interface as
standard.
1.4 Interface
The interfaces of this scanner are shown below.
USB 2.0
AC Input Power Button
Figure 1-1. Interface
USB 2.0
Universal Serial Bus Specification Revision 2.0 compliant.
Vendor ID : 04B8h
Product ID GT-S80 : 0136H
GT-S50 : 0137H
Connector
USB 2.0 (Type-B standard connector): x1
USB host
The functionality of the USB port(s) must be ensured by the vendor of the
computer.
Connection requirement
Using the recommend USB cable, connect the scanner directly to the computer or
make the connection via a single hub. Cascade connection is not supported.
Microsoft Windows Vista 32-bit/64-bit*
1
Microsoft Windows XP Home/Professional/Professional X64*
1
Microsoft Windows 2000 Professional*
1
Mac OS X 10.3.9 or later*
2
PRODUCT DESCRIPTION Exterior Specifications 14
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1.5 Exterior Specifications
1.5.1 Operation Buttons
Power Button (See Figure 1-1)
Turns the scanner on and off.
Start Button
Starts the EPSON Scan.
Cancel Button
Cancels operation.
Up/Down button
Selects items or setting values.
NOTE: When the Document Tray is closed, the scanner turns to power-saving
mode. When the tray is open, the scanner returns from the power-saving
mode.
1.5.2 LED Indicator
The colors and status (flashing/On/Off) of Power LED and Error LED indicate
the scanner statuses as described below.
Status Power LED (Green) Error LED (Orange)
Ready On Off
Busy * Flashing Off
Fatal Error Flashing Flashing
Paper detect error On Off
Cover Open Off On
Error LED Power LED
Start Button Cancel Button
LCD
Down Button Up Button
Note * : Scanning, or initializing
Figure 1-2. Buttons and LED
PRODUCT DESCRIPTION Exterior Specifications 15
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1.5.3 Dimensions
Dimensions and Weight
Dimensions : 303(W) x 202(D) x 213(H) mm
(Excluding protrusions)
Weight : 5.0 kg
External Drawing
470
Unit: mm
202
303
213
Figure 1-3. External Dimensions
1.5.4 Maximum Document Size and Placement
REFLECTIVE DOCUMENT
Dimension: 216 mm(Horizontal) x 914.4 mm(Vertical)
Unit: mm
914.4
108
216
Figure 1-4. Reflective Document Scanning Range
PRODUCT DESCRIPTION Control Codes 16
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1.6 Control Codes
The following table lists the control codes used for the scanner.
Category Command Name Code
Execution command ID request ESC I
Status request ESC F
Extended status request ESC f
Status setting request ESC S
Scan start ESC G
Push button status request ESC !
Extended ID request FS I
Scanner status request FS F
Scanning parameter request FS S
New scan start FS G
Data formsetting Data format setting ESC D i
Resolution setting ESC R n1 n2
Scanning area setting ESC A n1 n2 n3 n4
Color setting ESC C i
Parameter setting FS W
Correction Processing Gamma correction setting ESC Z i
Gamma correction table setting ESC z i d [256]
Image Processing Threshold value setting ESC t I
Support and
Miscellaneous
Scan mode setting ESC g i
Initialization ESC @
Line counter setting ESC d i
Option control ESC e i
Filmtype designation ESC N i
Paper exit FF
Paper loading PF
Warm-up cancel ESC w
Control Normal response ACK
Abnormal response NACK
Scanning stop CAN
Header STX
Category Command Name Code
PRODUCT DESCRIPTION Error-Time Processing 17
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1.7 Error-Time Processing
Table 1-4. Error Definition and Remedy List
Category Power LED (Green) Error LED (Orange) Cause Scanner response Recovery
Command error LED status is not influence by this error An invalid command or invalid command
parameter was detected.
The error condition is cleared
when the scanner receives a valid
command.
Fatal error Flashing Flashing Turn the scanner off and then
back on.
The scanner ignores the incorrect
command or parameter. Current setting
maintained.
The scanner returns NACK, and waits for
thenext command parameter.
The main unit is faulty.
LED is broken.
The scanner turns the LED off and stops
theoperation.
The scanner sets Bit 7 of the status bit.
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CHA P T E R
2
OPERATING PRINCIPLES
OPERATING PRINCIPLES Engine Operation Outline 19
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2.1 Engine Operation Outline
This chapter describes the functions and operating principles of GT-S80/S50 engine.
GT-S80/S50 is a document scanner that feeds documents through the fixed carriages.
The scanner mounts two carriage units for the frontside and backside of the document
to provide the simultaneous double-sided scanning.
The engine mainly consists of two components: the carriage units and document
feeding mechanism.
2.1.1 Carriage Unit
The carriage unit consists of the CCD sensor board, LED board (for the light source),
and the mirror/lens mechanism. (See Figure 2-1, Figure 2-2)
CCD sensor board
CCD sensor
LED board
Figure 2-1. Configuration of the Carriage Unit
CCD Sensor Board Comprises a 3-line color CCD (Independent R, G, B)
and its control/drive circuits.
LED Board Uses a white LED as the light source.
Mirror/Lens Mechanism The beams applied to the document to be scanned are
reflected on the surfaces and pass through the mirror/
lens mechanismin the carriage units to correct the beam
axis, then reach the CCD Sensor. The extraction of light
components R, G, B, is done by the color CCD sensors
themselves, not by the traditional light source switching
between R, G and B.
Document feeding
direction
Carriage unit (for backside scan)
LED board
Mirror 1
Mirror 2
Mirror 3
Mirror 4
Lens
CCD sensor
Carriage unit (for frontside scan)
Back side
(document)
Front side (document)
Figure 2-2. Mirror/Lens Mechanism
OPERATING PRINCIPLES Document Feeding Mechanism 20
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2.2 Document Feeding Mechanism
GT-S80/S50 provides continuous scanning for various sizes of documents using the
mechanismwith the fixed carriages that feeds documents to the scanning section one by
one fromthe document tray.
This section describes the document feeding mechanismand its operation.
NOTE: Some sizes of the documents require a carrier sheet.
2.2.1 Configuration
The document feeding mechanismof the GT-S80/S50 consists of the motors, rollers,
and three kinds of sensors as shown in Table2-1.
Table 2-1. ADF Mechanism Configuration
No. Parts Name Function
1
PF motor Drives thePF Roller/EJ roller.
Counter-Clockwise direction: Feeds documents.
2
Pickup motor Drives thePaper Feed Roller.
Counter-Clockwisedirection: Picks up / separates documents.
3
Paper Feed Roller
(Consumables)
Picks up documents on the document tray and feeds the
documents to thePF Roller.
4
Separation pad
(Consumables)
Separates documents one by one to prevent double feeding.
5 PF Roller Feeds documents during scanning.
6 EJ roller Ejects documents after scanning.
7
Idle roller Feeds documents in coordination with the PF Roller and EJ
roller during scanning.
8
Door sensor Detects whether thetop unit is open or closed.
Status Door Sensor
Cover OPEN Not Shielded
Cover CLOSED Shielded

9
Tray sensor Detects whether the document tray is open or closed. When
the document tray is closed, the scanner turns to power-
saving mode. When the tray is open, the scanner recovers
fromthe power-saving mode.
Status Tray Sensor
OPEN Shielded
CLOSE Not Shielded

10
Paper path sensor This sensor consists of the paper path sensor lever and a
photocoupler. It locates right behind the PF Roller. When a
document touches the lever, the receiver of the photocoupler
changes to the not shielding state, then the sensor detects
the document.
Status
Paper Path Sensor Lever
Position
Document passing Not Shielding
Document not passing Shielding
11
Paper detect sensor This sensor consists of the paper detect sensor lever and a
photocoupler. It locates right in front of the Paper Feed
Roller. When no document is on the document tray, the
paper detect sensor lever shields the receiver of the
photocoupler. When a document is placed onto the document
tray properly, the paper detect sensor lever moves and makes
the receiver open, then thesensor detects thedocument is set
on the tray.
Status
Paper Detect Sensor Lever
Position
Document Loaded Not shielding
No Document Shielding
12
Double feeding detect
sensors (Ultra sonic
sensor; GT-S80 only)
The sensors consist of the transmitter and thereceiver. They
locate right in front of thePF Roller.
See ?Detecting Double Feeding (GT-S80 only)? on page 22.
.
Note : See Figure 2-3 for the position of each motor, roller, or sensor.
Table 2-1. ADF Mechanism Configuration
No. Parts Name Function
1
3
4
5
6
7
9
8
11
10
2
12
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Figure 2-3. Document Feeding Mechanism
2.2.2 Scanning Operation
The documents set on the document tray are fed one by one separated with the separate
pad and the paper feed roller. It is fed with the PF roller in synchronization with the
timing of scanning by the carriage.
After the end of the document is detected by the paper detect sensor, the document is
fed a few more steps and the scanning is regarded as complete. Then the EJ roller ejects
the document to the paper eject tray.
In the case of double-sided scanning, both the frontside and backside of the document
is scanned simultaneously during document feeding.
Idle roller
Idle roller
EJ roller
PF roller
Paper feed roller
Carriage (for backside scan)
Cross-section view
Separate pad
Carriage (for frontside scan)
Document
Figure 2-4. Scanning Operation
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2.2.3 Detecting Double Feeding (GT-S80 only)
GT-S80 mounts ultra sonic sensors to detect double feeding during continuous
scanning. There are two ultra sonic sensors on both the transmitter and the receiver
across the paper feeding path. Ultrasonic emitted fromthe transmitter goes through the
document(s) and reaches the receiver. The receiver monitors the changes, and if the
receiver detects the double feeding, the scanner indicates the double feeding error.
The ON/OFF setting of double feeding detection can be carried out by TWAIN driver
(EPSON scan) and the detection sensitivity is also selectable according to the
document thickness.
Feeding
direction
Ultra Sonic Sensor
(Transmitter)
First
document
Second
document
Feeding
direction
Normal
feeding
Ultra Sonic Sensor
(Receiver)
Double
feeding
Figure 2-5. Double Feeding Detect Mechanism
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CHA P T E R
3
TROUBLESHOOTING
TROUBLESHOOTING Overview 24
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3.1 Overview
This chapter explains the remedies for errors detected by the self-diagnostic function, and the troubleshooting based on observed symptoms to troubleshoot the problems on the
scanner quickly and efficiently.
3.1.1 Self-Diagnostic Function
This scanner has a self-diagnostic function that automatically checks the operating status of major components, and indicates the error status with the LCD and/or LED on the
control panel. The following are the error statuses and their remedies.
Table 3-1. Error List
Error Name LCD Indication
Power LED
(Green)
Error LED
(Orange)
Cause Remedy/Point to be checked
Paper J amError
E1:
PAPER J AM
Flashing Flashing
The document is jammed. 1. Open the Top Unit.
2. Remove the jammed document and close the Top Unit.
Cover Open Error
E2:
COVER OPEN
Off On
The Top Unit is open. Close the Top Unit.
Document Detect Error
E3:
NO DOC. FOUND*
1
On Off
No document is detected. Placethe document correctly on the Document Tray.
Double Feeding Error
E4:
DOUBLE FEED
Flashing Flashing
Double feed is detected during document
feeding.
1. Open the Top Unit.
2. Remove the jammed document and close the Top Unit
Fatal Error
FE:
FATAL ERROR
Flashing Flashing
Themain unit is faulty.
(LED of the carriage is broken or the like)
Turn the scanner off, then turn it back on.
In case whereby the Fatal Error is repeatable or cannot
recover, observe the operation before error occur and confirm
on the related parts.
No Connection Error
--:
NO CONNECTION
On Off
TheUSB cable connecting the scanner and
PC is disconnected.
Connect the scanner and PC with theUSB cable.
Maintenance Error*
2
LCD status is not influence by
this error
On Off
The Separation Pad and Paper Feed Roller
reaches the end of life.
1. Replace the Separation Pad and Paper Feed Roller with a
new one.
2. Reset counter under maintenance of Epson Scan Settings.*
3
Note *1 : This error LCD indication will only be displayed when scan using Start button of the unit with no document in the Document Tray.
In the case whereby Scan is activated in Epson Scan with no document in the Document Tray, there will not be LCD indication. Instead, a message to load document into theDocument
Tray will be displayed on the computer screen.
*2 : When the Separation Pad and Paper Feed Roller reaches the end of life, a warning messageis displayed on EPSON Scan.
*3 : Adjustment Programdo not control the Separation Pad and Paper Feed Roller counter. This counter is control and reset fromEpson Scan.
TROUBLESHOOTING Troubleshooting 25
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3.2 Troubleshooting
This section provides troubleshooting procedures based on observed symptoms.
In here, specify the troubled part based on an observed symptom. Refer to Table 3-2
and find the problemmatching what you observe, then follow the procedures in the
corresponding column referred in the right-hand column.
Table 3-2. Problem and Phenomenon
Problem Symptom
Reference
Table
Scanned image is not clear. Scanned image is not clear. 3-3
The scanner does not operate even
when turning it on.
The scanner does not performinitial
operation when turning it on.
3-4
The host does not recognize the scanner
even if turning it on.
3-5
Fatal error has occurred.
Both Power LED (green) and Error
LED (orange) flash, and the scanner
does not recover fromthe error even
after restarting it.
The Carriage LED does not light.
3-6
The scanner does not start scanning
when the document is placed on the
document tray.
The document is not detected. 3-7
The document is not fed. 3-8
Document is jammed. --- 3-9
Double feed is not detected.
(GT-S80 only)
--- 3-10
Table 3-3. Scanned image is not clear
Step Possible Cause Check Point Action on Error
1 The scanning sections of
carriage (glass parts) have
dust, etc. (Image has white
spots)
Is there any dirt or dust on the
scanning sections of carriage
(glass parts)?
Remove the dirt and dust.
See6.1.1 Cleaning.
2 Thereis someforeign
material such as dust on the
inside surface of the
scanning sections of
carriage (glass parts).
(Vertical banding appears
on theimage.)
Is there any dirt or dust on the
inside surface of the scanning
sections of carriage (glass
parts)?
Replace the Carriage Assy
(Top)/Carriage Assy
(Bottom).
3 Carriage Assy (Top) Board/
Carriage Assy (Bottom)
Board failure
Is there any abnormality in
the Carriage Assy (Top)
Board/Carriage Assy
(Bottom) Board?
4 Main board failure Is there any abnormality in
the scanned images?
Replacethe Main Board
Assy.
5 Mechanismfailure --- Replacethe Metal Frame
Assy.
Table 3-4. The scanner does not perform initial operation when turning it on.
1 Some connectors are
disconnected.
Check if all theconnectors are
connected correctly.
Connect themcorrectly.
2 Switch harness failure Is there any abnormality in
the switch harness?
Replace the Switch
Harness.
3 DC cable connector
failure
the DC cable connector?
Replace the DC cable
connector.
4 Main board failure --- ReplacetheMain Board
Assy.
Table 3-5. The host does not recognize the scanner even if turning it on.
1 The host computer does
not support USB.
Select My Compluter -
Properties - Device
Manager and check if USB
is enabled.
Use PC that supports USB.
2 The TWAIN Driver has
not been installed
correctly.
Is the TWAIN Driver
supplied with the scanner
installed correctly?
Install (reinstall) the
TWAIN Driver for the
GT-S80/S50.
3 The USB cable is
damaged.
Is there any damage to the
USB cable?
Replacethe USB cable.
4 Main board failure --- Replacethe Main Board
Assy.
Table 3-6. The Carriage LED does not light.
1 FFC connecting the
Carriage Assy (Top)
Board/Carriage Assy
(Bottom) Board to the
LED board in the carriage
is disconnected.
Is the FFC connected
correctly?
Carriage Assy (Top)
Board: J 4
Board: J 4
Connect the FFC correctly.
2 Connectors of the harness
connecting the Carriage
Assy (Top) Board/
Board to the main board is
disconnected.
Is the harness connected to
the following connector
correctly?
Carriage Assy (Top)
Board-Main Board: J 4, J 5
Board-Main Board: J 6, J 7
Connect the connectors
correctly.
3 Failure of the Carriage
Assy (Top) Board/
Board
the CarriageAssy (Top)
Board/Carriage Assy
(Bottom) Board?
Replacethe Carriage Assy
(Top) Board/Carriage Assy
(Bottom) Board.
4 Main board failure --- Replacethe Main Board
Assy.
Table 3-7. The document is not detected.
1 Connector of the paper
detect sensor cable is
disconnected fromthe TX
board.
Is the connector connected?
TX Board: J 3
Connect the connector
correctly.
connecting the TX board
and the main board is
disconnected.
Is the harness connected
correctly?
Main Board: J 8, J 14, J 15
TX Board: J 2
correctly.
3 Operation failure of the
paper detect sensor lever.
Check if the paper detect
sensor lever moves smoothly.
Replace the Top Cover
Assy.
4 Paper detect sensor failure --- Replace the Top Cover
Assy.
5 TX board failure --- Replace the TX Board.
6 Main board failure --- Replace the Main Board
Assy.
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Table 3-8. The document is not fed.
1 The Separation Pad/Paper
Feed Roller is worn out or
damaged.
--- Replace the Separation
Pad/Paper Feed Roller.
2 The PF Roller is worn out
or damaged.
--- Replacethe Metal Frame
Assy.
3 The Idle Roller of theTop
Cover Assy is worn out or
damaged.
--- Replace the Top Cover
Assy.
4 The connector of the
paper detect sensor is
board.
Is the cable connected
correctly?
TX board: J 3
correctly.
5 The harness that connects
theTX board with the
main board is
disconnected.
correctly?
Main board: J 8,J 14,J 15
TX board : J 2
correctly.
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paper path sensor lever
Check if the paper path sensor
lever moves smoothly.
Replacethe Top Cover
Assy.
Pickup Motor/PF Motor is
disconnected fromthe
main board.
Is the cable connected to the
following connector
correctly?
Pickup Motor
Main board: J 11
PF Motor
Main board: J 10
correctly.
8 Paper path sensor failure --- Replacethe Paper Path
Sensor.
9 TX board failure --- Replacethe TX Board.
10 Failure of the Pickup
Motor/PF Motor
Does the Pickup Motor/PF
Motor operates normally?
Replacethe Metal Frame
Assy.
11 Main board failure. --- Replacethe Main Board
Assy.
Table 3-9. The document is jammed.
1 There is dirt or dust on the
document path.
Check if the document paper
path get dirt.
Remove the dirt or dust
completely.
2 The PF Roller/EJ Roller is
worn out or damaged.
--- Replacethe Metal Frame
Assy.
3 The IdleRoller of theTop
Cover Assy is worn out or
damaged.
--- Replacethe Top Cover
Assy.
Paper Path Sensor is
board.
Is the cable connected to the
following connector
correctly?
TX board: J 4
correctly.
that connects the TX
board with the main board
is disconnected.
correctly?
Main board: J 8, J 14, J 15
TX board: J 2
correctly.
paper path sensor lever.
Check if the paper path sensor
lever moves smoothly.
Replacethe Top Cover
Assy.
7 Paper path sensor failure --- Replace the Paper Path
Sensor.
8 TX board failure --- Replace the TX Board.
9 Main board failure --- Replace the Main board
Assy.
Table 3-10. Double feed is not detected. (GT-S80 only)
1 Double feed detection is
not activated in EPSON
Scan setting.
Check the EPSON Scan
setting.
Activate the double feed
detection on EPSON Scan
and make the scan settings
for the document to be
scanned.
2 Connectors of the Ultra
Sonic Sensor are
disconnected.
Arethe cables connected
correctly?
One on Top Unit
TX board: J 1
One on Lower Cover
RX board: J 1
correctly.
3 Connectors of theharness
that is connected to the
TX board/RX board is
disconnected.
Is the cable connected to
the following connector
correctly?
TX board (J 2)
Main board: J 8, J 14, J 15
RX board (J 2)
LCM board:J 2, relay
connector
correctly.
4 Ultra Sonic Sensor failure --- Replace the Ultra Sonic
Sensor.
5 TX board/RX board
failure
--- Replace the TX Board/RX
Board.
6 Main board failure --- Replace the Main Board
Assy.
Table 3-8. The document is not fed.
Table 3-9. The document is jammed.
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CHAP T E R
4
DISASSEMBLY / ASSEMBLY
DISASSEMBLY / ASSEMBLY Overview 29
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4.1 Overview
This chapter explains the procedures for disassembling the major units and parts of the
product. Unless otherwise explained, reassembly should be carried out in the reverse
order of the disassembly procedure. When you have to remove any parts or
components that are not described in this chapter, refer to the exploded diagramin the
Appendix.
Before starting disassembly, always read the precautions described in the next section.
4.1.1 Precautions
Before starting the disassembly or reassembly of the product, read the following
precautions given under the headings WARNING and CAUTION.
4.1.2 Recommended Tools
To protect this product fromdamage, use the tools indicated in the following table.
Table 4-1. Specified Tools
Name Commercial Availability Epson Part Number
Phillips Screw Driver (No.2) OK ---
Flathead screwdriver OK ---
Long-nose pliers OK ---
Tweezer OK ---
Note : Tools whose Epson Part Number is indicated are available fromEpson.
4.1.3 Recommended Screws
The following table indicates the screws used in the EPSON GT-S80/S50 Scanner.
Table 4-2. Recommended Screws
No. Name Type
1 C.B.P. 3x6 Phillips Bind P-titeScrew, sizeM3, 6 mmlength
4 C.B.S. 3x6 Phillips Bind S-titeScrew, sizeM3, 6 mmlength
5 C.B.S. 3x10 Phillips Bind S-titeScrew, sizeM3, 10 mmlength
6 C.P.F.P 3x8 Phillips Pan Flange P-tite Screw, size M3, 8 mmlength
7 C.P.F.S 3x6 Phillips Pan Flange S-tite Screw, size M3, 6 mmlength
8 C.P.F.S 3x12 Phillips Pan Flange S-tite Screw, size M3, 12 mmlength
9 C.P.(S-P1) 3x6 Phillips Pan Sems S2W1, size M3, 6 mmlength
WARNING
Before disassembling or reassembling this product, always
disconnect the Power Cable and Interface Cable. When you
have to work with power on for voltage measurement, etc., take
extreme care not to get an electric shock and do the work in
accordance with the procedures given in this manual.
To prevent cutting your hands with sharp edges, always wear
gloves before starting disassembly and reassembly.
When touching any internal components, use proper static
electricity discharge equipment such as an anti-static wrist
strap.
CAUTION
Provide sufficient work space for disassembling and
reassembling.
Always use the recommended tools only for disassembly,
reassembly and adjustment.
Be sure to tighten the screws to the specified torque.
When using compressed air products; such as air duster, for
cleaning during repair and maintenance, the use of such
products containing flammable gas is prohibited.
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4.1.4 Protection for Transportation
When returning the scanner to the user, make sure to pack each part using packing
materials to protect the scanner fromdamage or scratch during transport. If the scanner
was brought in without the packing materials used for factory shipment fromthe user,
pack each part referring to " Protection without Original Packings (Scanners Main
Body) (p33)" .
PROTECTING THE OUTPUT TRAY ASSY
Secure the Output Tray Assy with strong tape as follows.
1. Pull out the Output Tray Assy, and attach Strong Tape (x1) to the center of the
Output Tray Assy.
Strong Tape (x1): 50 mmx 20 mm
Fold over the tapes edge by 5 mm
Standard Line
Figure 4-1. Protecting the Output Tray Assy (1)
2. Close the Output Tray Assy and secure it on both the front ends with Strong Tape
(x2).
Standard Line
In the next step, make sure to place a cloth or the like to prevent
damaging the external part.
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3. Place the scanner upside down.
4. Secure the bottomof the Output Tray Assy fromthe rear of the scanner with
Strong Tape (x1).
Rear
Fold over the tapes
edge by 5 mm
PROTECTION WITH ORIGINAL PACKINGS (SCANNERS MAIN BODY)
Secure and protect the scanners main body as follows.
If the scanner was brought in without the packing materials used
for factory shipment; therefore the following are not available,
secure and protect the scanner referring to " Protection without
Original Packings (Scanners Main Body) (p33)" .
1. Open the Input Tray Assy.
2. Open the Top Unit and attach the strong tape with cushion (x4) to the locations
below.
Strong Tape with cushion (x4)
Strong tape with cushion
Right
Strong tape with cushion
Left
Standard Line
Figure 4-4. Protecting the Scanners Main Body with Original Packings (1)
CAUTION
CHECK
POINT
Protection Sheet (x1)
Cushion 320 mm x 75 mm (x1)
Strong Tape 80 mm x 28 mm (x2)
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3. Close the Top Unit, and secure the Protection Sheet to the front of Top Unit with
strong tape.
Protection Sheet
5 mm 5 mm
Protection Sheet
Standard Line
4. Open the cover of Input Tray Assy on the rear, and place the cushion in between.
Cushion: 320 mmx 75 mm
Cushion
With the Input Tray Assy open Rear
Cushion
With the Input Tray Assy closed
Rear
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PROTECTION WITHOUT ORIGINAL PACKINGS (SCANNERS MAIN BODY)
If the scanner was brought in without the packing materials used for factory shipment,
secure and protect the scanner as follows:
If the scanner was brought in with the packing materials used for
factory shipment and the following are available, secure and
protect the scanner referring to " Protection with Original
Packings (Scanners Main Body) (p31)" .
2. Open the Top Unit and attach Strong Tape (x4) to the locations below.
100mm
Right
60mm
100mm
Left
Standard Line
Figure 4-7. Protecting the Scanners Main Body (1)
3. Close the Top Unit, and secure the air packing (x1) to the front of Top Unit with
Strong Tape (x2).
Air packing: 300 mmx 150 mm( 20 mm)
90mm 90mm
Air packing
Standard Line
Figure 4-8. Protecting the Scanners Main Body (2)
CHECK
POINT
Protection Sheet (x1)
Cushion 320 mm x 75 mm (x1)
Strong Tape 80 mm x 28 mm (x2)
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4.1.5 Differences between the Models
Some parts of GT-S80 and GT-S50 differ as shown in Table 4-3. The explanations in this chapter are based on GT-S80. When reassembling the GT-S50, refer to the table below to
make sure the differences between thembefore disassembling/reassembling.
Table 4-3. Procedure Differences
Parts name GT-S80 GT-S50 Reference page
Ultra Sonic Sensor Mounted
Ultra Sonic Sensor (receiver)
Front of Bottom Cover
Ultra Sonic Sensor (transmitter)
Bottom of Top unit
Not mounted
Front of Bottom Cover
Bottom of Top unit
See"4.2.9 Ultra Sonic RX Board/ Ultra Sonic Sensor (Receiver) (GT-S80 only)" (p56).
See"4.2.16 Ultra Sonic TX Board/Ultra Sonic Sensor (transmitter)" (p71).
Ultra Sonic RX Board Mounted Not mounted See"4.2.9 Ultra Sonic RX Board/ Ultra Sonic Sensor (Receiver) (GT-S80 only)" (p56).
RX harness Mounted Not mounted See"4.2.5 Top unit" (p44).
See"4.2.7 BottomCover" (p51).
See"4.2.9 Ultra Sonic RX Board/ Ultra Sonic Sensor (Receiver) (GT-S80 only)" (p56).
Panel wire Mounted Not mounted See"4.2.5 Top unit" (p44).
See"4.2.13 Front Cover/LCM Board/Display Cover" (p63).
Main Board Assy Connector (J 8): Yes Connector (J 8): N/A See"4.2.6 Main Board Assy" (p49).
Shield Cover: Yes Shield Cover: N/A
Transceiver harness Branching connectors on the Main
Board Assy: threepieces
Branching connectors on the Main
Board Assy: two pieces
See"4.2.5 Top unit" (p44).
See"4.2.6 Main Board Assy" (p49).
DISASSEMBLY / ASSEMBLY Disassembly Procedure 35
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4.2 Disassembly Procedure
This section illustrates how to remove the main components of this product. Unless otherwise specified, the reassembly procedure is the reverse of the disassembly procedure. For
additional assembly illustrations, refer to the exploded diagrams in the Appendix.
The following flowchart shows the disassembly procedure step-by-step. When disassembling each unit, refer to the corresponding section and page number where the procedure is
described.
CHECK
POINT
Since a prototype was used to illustrate these disassembly and
reassembly procedures, the appearance of some parts may
differ from those on actual product. The procedures
themselves, however, are accurate for the retail model.
The parts surrounded with dotted line are not the shortest ways
of removing them, but you need to remove the parts/units if
they exist on the way to the target part/unit.
To Figure 4-10 "Disassembly Flowchart (2) (p 36)"
"4.2.3 Switch Holder/ DC
Cable Connector (p40)"
"4.2.4 Base Cover/
Switch Harness/Foot
(p42)"
Start
"4.2.1 Input Tray Assy
(p37)"
"4.2.1 Input Tray Assy
(p37)"
"4.2.2 Separator Module/
Paper Feed Roller/
Separation Pad (p37)"
Figure 4-9. Disassembly Flowchart (1)
CHECK
POINT
Disassembling procedures for GT-S80 and GT-S50 are basically the same, but the colored
blocks contain the parts not mounted on GT-S50 or have differences on GT-S50.
Since a prototype was used to illustrate these disassembly and reassembly procedures, the
appearance of some parts may differ from those on actual product. The procedures
themselves, however, are accurate for the retail model.
The parts surrounded with dotted line are not the shortest ways of removing them, but you
need to remove the parts/units if they exist on the way to the target part/unit.
When replacing the Ultra Sonic Sensor, it is recommended to replace both of the
transmitter on the Top unit and the receiver on the Bottom Cover. This is because it is
impossible to know or detect which Ultra Sonic Sensor (Transmitter or Receiver) is faulty.
(GT-S80 only)
"4.2.6 Main Board Assy
(p49)"
"4.2.5 Top unit (p44)"
"4.2.8 Carriage Assy
(Bottom) (p53)"
"4.2.17 Metal Frame Assy
(p73)"
"4.2.7 Bottom Cover
(p51)"
"4.2.10 Door Sensor
(p59)"
"4.2.11 Bottom Cover
Mylar/Edge Guide
(p60)"
"4.2.12 Hinge Cover
(p62)"
"4.2.13 Front Cover/
LCM Board/Display
Cover (p63)"
(Top) (p69)"
"4.2.15 Paper Path Sensor
(p70)"
"4.2.18 Top Cover Assy
(p74)"
From Figure 4-9 "Disassembly Flowchart (1) (p 35)"
(Bottom) (p53)"
"4.2.5 Top unit (p44)"
Disassembling the Top unit
"4.2.9 Ultra Sonic RX
Board/ Ultra Sonic Sensor
(Receiver) (GT-S80 only)
(p56)"
"4.2.16 Ultra Sonic TX
Board/Ultra Sonic Sensor
(transmitter) (p71)"
"4.2.9 Ultra Sonic RX
Board/ Ultra Sonic Sensor
(Receiver) (GT-S80 only)
(p56)"
"4.2.7 Bottom Cover
(p51)"
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Figure 4-10. Disassembly Flowchart (2)
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4.2.1 Input Tray Assy
Parts/Components must be removed in advance
None
Disassembly Procedure
Hole & Dowel
Input Tray Assy
2. Release the two dowels on the Input Tray Assy fromthe two holes on the
scanner, and remove the Input Tray Assy.
Figure 4-11. Removing the Input Tray Assy
4.2.2 Separator Module/Paper Feed Roller/Separation
Pad
None
SEPARATOR MODULE/PAPER FEED ROLLER
Top unit
Input Tray Assy
Lock of Top unit
2. Unlock the Top unit, and open it.
Figure 4-12. Removing the Separator Module (1)
Dowel
Separator Module
Hook
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3. Disengage the two hooks on the Separate Module, and open the Separate
Module. (See Figure 4-13.)
4. Release the two dowels on the Separate Module, and remove the Separate
Module fromthe scanner.
Figure 4-13. Removing the Separator Module (2)
Do not touch or damage the roller when removing the Paper Feed
Roller.
Paper Feed Roller
5. Slide the Paper Feed Roller to the right as seen fromthe front, and remove the
Paper Feed Roller fromthe scanner.
Figure 4-14. Removing the Paper Feed Roller
CAUTION
When installing the Paper Feed Roller, first align the protrusion to
the left as seen from the front, then attach the Paper Feed Roller.
Paper Feed Roller
Protrusion
Figure 4-15. Installing the Paper Feed Roller
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SEPARATION PAD
Hook
Separation Pad
2. Unlock the Top unit, and open it. (See Figure 4-12.)
3. Disengage the hook of the Separation Pad, and remove the Separation Pad
fromthe Top unit.
Figure 4-16. Removing the Separation Pad
REASSEMBLY
When installing the Separation Pad, first align the two grooves on
the lower part of the pad with the shaft of the Top unit, then attach
the Separation Pad.
Groove
Separation Pad
Figure 4-17. Installing the Separation Pad
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4.2.3 Switch Holder/ DC Cable Connector
None
C.P.F.P. 3x8 (black) (6.0-6.5 Kgfcm)
Base Cover
Switch Holder
Rib
Hook
2. Remove the two screws that secure the Switch Holder.
3. Disengage the two hooks and the four ribs of the Switch Holder, and detach
the Switch Holder.
Figure 4-18. Removing the Switch Holder (1)
REASSEMBLY
CAUTION
Rib
DC Cable connector
Main Board Assy
J2
Switch Holder
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4. Release the DC Cable fromthe three ribs on the Switch Holder and the rib on
the main body. (See Figure 4-19.)
5. Disconnect the DC Cable fromthe connector (J 2) on the Main Board Assy.
(See Figure 4-19.)
6. Slide the DC Cable connector in the direction of the arrow, and remove the
DC Cable fromthe groove on the Switch Holder.
J1
Main Board Assy
Rib Switch Holder
Switch Harness
7. Release the Switch Harness fromthe four ribs on the Switch Holder and the
rib on the main body, and remove the Switch Holder. (See Figure 4-20.)
8. Disconnect the Switch Harness fromthe connector (J 1) on the Main Board
Assy.
OK
NG
Figure 4-21. Installing the DC Cable Connector
REASSEMBLY
When routing the DC Cable and the Switch Harness; because
the ribs have only a narrow gap in between, insert the cable one
by one. (See Figure 4-19, Figure 4-20.)
When attaching the DC Cable connector, make sure to insert
the connector firmly into the hole on the Switch Holder.
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4.2.4 Base Cover/Switch Harness/Foot
Switch Holder/DC Cable Connector (p 40)/Input Tray Assy (p 37)
Base Cover
Foot
C.P.F.S. 3x6 (black) (6.0-6.5 Kgfcm) Foot
Bottom
2. Remove the four screws that secure the Base Cover.
Figure 4-22. Removing the Base Cover (1)
Hook
Base Cover
Figure 4-23. Locations of the hook on the Base Cover
Hole
Base Cover
Flathead screwdriver
Rear
3. Insert a flathead screwdriver into the two holes at the rear of the scanner, and
remove the Base Cover while extending the Base Cover outwards.
Figure 4-24. Removing the Base Cover (2)
CAUTION
CAUTION
In the next step, make sure to wrap the flathead screw driver
with a cloth or the like to avoid scratching the Base Cover.
When removing the Base Cover, take care not to damage the
seven hooks on the Base Cover because they are very fragile.
Switch Harness
Hook
Dowel
Rib
Point A
Base Cover
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4. Disengage the two hooks of the Switch Harness frominside the Base Cover,
and remove the Switch Harness fromthe Base Cover.
Figure 4-25. Removing the Switch Harness
Metal Frame Assy
Hole
Bottom
Figure 4-26. Installing the Base Cover (1)
Do not catch harnesses.
Front
Figure 4-27. Installing the Base Cover (2)
REASSEMBLY
When installing the Base Cover, align the dowel and the two
ribs on the Base Cover with the holes on the Metal Frame Assy.
(See Figure 4-25, Figure 4-26.)
When installing the Base Cover, make sure not to catch the
harnesses on the left and right Hinge Covers between the covers
and the Points A (Figure 4-25) of the Base Cover.
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4.2.5 Top unit
Switch Holder/DC Cable Connector (p 40)/Input Tray Assy (p 37)/
Base Cover (p 42)
Top unit
Figure 4-28. Configuration of the Top unit
In the next step, avoid damaging the Anti-Static Brush when
working. Please handle with care.
Anti-Static brush
Top unit
Backside of Top unit
Figure 4-29. Anti-Static brush
CHECK
POINT
Unless otherwise specified, this section describes the procedures
for GT-S80. The differences that may affect the disassembly/
reassembly procedures of GT-S50 will be provided in "4.1.5
Differences between the Models (p34)" .
The Top unit removed here comprises the following parts.
Hinge Cover (p62)
Front Cover/LCM Board/Display Cover (p63)
Carriage Assy (Top) (p69)
Paper Path Sensor (p70)
Ultra Sonic TX Board/Ultra Sonic Sensor (transmitter)
(p71)
Top Cover Assy (p74)
CAUTION
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1. Disconnect the harnesses below fromthe connectors on the Main Board Assy.
(See Figure 4-30.)
Top digital harness (J 4)
Top analog harness (J 5)
Transceiver harness (J 8*, J 14, J 15) *GT-S80 only
Metal clamp
Top analog harness
Top digital harness
Transceiver harness
Main Board Assy
C.P.F.S. 3x6 (black) (6.5-7.0 Kgfcm)
Rear side
2. Remove the screw at the rear of the scanner, and remove the metal clamp that
secures the Transceiver harness.
Figure 4-30. Removing the Top unit (1)
Clamp A
Top analog harness
Top digital harness Clamp B
Grounding wire of top analog harness
Grounding wire of top digital harness
Right side
3. Remove the screw on the right side as seen fromthe front of the scanner, and
release two grounding wires for the top digital harness and top analog harness.
(See Figure 4-31.)
4. Release the top analog harness fromthe clamp A and clamp B at the rear of
the scanner. (See Figure 4-31.)
5. Release the top digital harness fromthe clamp B at the rear of the scanner.
Top digital harness
Clamp D
Clamp C
Top analog harness
Bottom
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7. Release the top digital harness and the top analog harness fromthe clamp C
and clamp D on the bottomof the scanner.
Panel wire
(GT-S80 only)
Relay connector
(GT-S80 only)
RX harness
(GT-S80 only)
Clamp E
Transceiver harness
Clamp F
Grounding wire
of RX harness
(GT-S80 only)
Grounding wire coming from Top unit
Bottom
8. Remove the screw that secures the grounding wire of RX harness (GT-S80
only) and the grounding wire coming fromthe Top unit, and detach the wires.
(See Figure 4-33.)
9. [GT-S80 only] Disconnect the relay connector connecting the RX harness and
the panel wire. (See Figure 4-33.)
10. Release the transceiver harness fromthe clamp E and clamp F on the bottom
of the scanner.
CAUTION
Shaft & bearing
Top unit
Metal Frame Assy
Front
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11. Place the scanner with the bottomdown.
12. Unlock the Top unit, and open it. (See Figure 4-12.)
13. With the Top unit opened fully, slide the Top unit to the front of the scanner,
and disengage both left and right shafts fromtheir bearings on the Metal
Frame Assy.
Shape of shaft
Top unit
Shaft
Bearing
Right side
Top unit
Shape of shaft
Shaft
Bearing
Left side
Figure 4-35. Installing the Top unit
REASSEMBLY
When installing the Top unit, align the shapes of the shafts and
their bearings on both left and right sides before inserting the
shafts.
Grounding wire of top analog harness
Grounding wire of top digital harness
Figure 4-36. Installing the Grounding Wire (1)
Grounding wire
of RX harness
Grounding wire coming from Top unit
Figure 4-37. Installing the Grounding Wire (2)
After replacing the Top unit, make the specified adjustments.
(See Chapter 5 "ADJUSTMENT")
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REASSEMBLY
When installing the grounding wires of the top digital harness
and top analog harness, secure them together with the screw in
order of top digital harness and top analog harness.
[GT-S80 only] When installing the grounding wire of the RX
harness and the grounding wire coming from the Top unit,
secure them together with the screw in order of the one coming
from the Top unit and the one of the RX harness.
REASSEMBLY
When securing the transceiver harness with the metal clamp,
make sure not to catch it between the flat parts of the clamp.
(See Figure 4-30.)
ADJUSTMENT
REQUIRED
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4.2.6 Main Board Assy
Base Cover (p 42)
Unless otherwise specified, this section describes the procedures for
GT-S80. The differences that may affect the disassembly/
Table 4-4. Connectors on the Main Board Assy
CN No. Destination/Harness Name Connector Color Number of pins
J 1 Switch Harness White 2
J 2 DC Cable Connector White 3
J 4 Top digital harness White 26
J 5 Top analog harness White 7
J 6 Bottomdigital harness White 20
J 7 Bottomanalog harness White 6
J 8
*
Transceiver harness White 2
J 10 PF motor White 4
J 11 Pickup motor
GT-S80:Black
GT-S50:White
4
J 13 Door Sensor Black 3
J 14 Transceiver harness Blue 5
J 15 Transceiver harness White 3
J5 J7
J6
J10
J4
J1 J2
J11
J15
J14
J13
Main Board Assy
GT-S80
GT-S50
J8
J5 J7
J6
J10
J4
J1 J2
J11
J15
J14
J13
Main Board Assy
J10
1. Disconnect all the cables connected to the connectors on the Main Board
Assy.
Note * : GT-S80 only
Figure 4-38. Connector position on the Main Board Assy
CHECK
POINT
[GT-S80 only] When removing the Main Board Assy, do not touch
the Shield Cover carelessly. If touching the Shield Cover causes the
scanner the following states, make sure to replace the Shield Cover
with a new one because the scanner in those states may malfunction
when operating due to the influence of the electromagnetic noises.
(See Figure 4-39.)
Shield Cover
Point A
Main Board Assy
Rear side
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2. Remove the nine screws that secure the Main Board Assy, and remove the
Main Board Assy fromthe scanner.
Figure 4-39. Removing the Main Board Assy
Main Board Assy Shield Cover
Hole
Figure 4-40. Installing the Shield Cover (GT-S80 only)
Grounding wire of
bottom digital harness
Grounding wire of bottom analog harness
Rear side
Figure 4-41. Installing the Grounding Wire
After replacing the Main Board Assy, make the specified
adjustments. (See Chapter 5 "ADJUSTMENT")
CAUTION
The Shield Cover has a hole or is ripped.
The Shield Cover touches the heat sink on the Main Board
Assy.
REASSEMBLY
[GT-S80 only] If the Shield Cover is damaged as described in
the CAUTION on p 50, replace it with a new one and attach it
to cover the four holes on the Main Board Assy.
When installing the Main Board Assy, secure the two
grounding wires together with the screw located in the point A
shown in Figure 4-39. Secure them in order of the wire of the
bottom digital harness and the one of the bottom analog
harness.
ADJUSTMENT
REQUIRED
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4.2.7 Bottom Cover
Base Cover (p 42)/Top unit (p 44)
Bottom Cover
C.B.S. 3x10 (black) (6.5-7.0 Kgfcm)
1. Disconnect the Door Sensor harness fromthe connector (J 13) on the Main
Board Assy. (See Figure 4-38.)
2. Remove the three screws that secure the BottomCover.
Figure 4-42. Removing the Bottom Cover (1)
RX harness
Hole on Metal Frame Assy
Bottom Cover
Hook
Metal Frame Assy
Lift it by about 5cm.
3. Disengage the two hooks on the BottomCover, and lift the BottomCover by
about 5 cm. (See Figure 4-43.)
4. Pull out the RX harness fromthe hole on the Metal Frame Assy (GT-S80
only), and remove the BottomCover fromthe Metal Frame Assy.
Figure 4-43. Removing the Bottom Cover (2)
CHECK
POINT
Pickup motor
To relay connector
Hole on Metal Frame Assy
RX harness
Bottom
Figure 4-44. Installing the Bottom Cover (1)
Groove
Door Sensor harness
Bottom Cover
Metal Frame Assy
Hook
Confidential
REASSEMBLY
[GT-S80 only] When installing the Bottom Cover, insert the RX
harness into the hole on the Metal Frame Assy as shown below,
and route it between the Pickup motor and the Carriage Assy
(Bottom). (See Figure 4-43, Figure 4-44.)
REASSEMBLY
When installing the Bottom Cover, route the Door Sensor
harness through the groove on the Metal Frame Assy.
When engaging the two hooks to the frame of the Metal Frame
Assy, confirm it is firmly secured with a clicking sound.
Confidential
4.2.8 Carriage Assy (Bottom)
Base Cover (p 42)
working. Please handle with care. (See Figure 4-29.)
1. Disconnect the following harnesses fromthe connectors on the Main Board
Assy. (See Figure 4-38.)
Top digital harness (J 4)
PF motor harness (J 10)
Clamp C
Clamp D Right
2. Remove the screw on the right side as seen fromthe front of the scanner, and
disconnect two grounding wires for the top digital harness and top analog
harness. (See Figure 4-31.)
3. Release the top analog harness fromthe clamp A and clamp B at the rear of
the scanner. (See Figure 4-31.)
4. Release the top digital harness fromthe clamp B at the rear of the scanner.
(See Figure 4-31.)
5. Place the scanner upside down
6. Release the top digital harness and the top analog harness fromthe clamp C
and clamp D on the bottomof the scanner. (See Figure 4-32.)
7. Disengage the hooks of the clamp C, D using the long-nose pliers, and remove
the clamp C and clamp D.
Figure 4-47. Removing the Carriage Assy (Bottom) (1)
Tensioner
Extension spring
C.P.(S-P1) 3x6 (6.5-7.0 Kgfcm)
Right
8. Loosen the screw that secures the tensioner on the right as seen fromthe front
of the scanner. (See Figure 4-48.)
9. Detach the extension spring fromthe tensioner using the long-nose pliers.
CAUTION
CAUTION
Timing Belt
Pinion gear of PF motor
Right
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10. Detach the timing belt fromthe pinion gear of the PF motor.
Do not damage the pinion gear when removing the PF motor.
Pinion gear
Hole
PF motor
C.B.S. 3x6 (6.5-7.0 Kgfcm)
Right
11. Remove the two screws that secure the PF motor, and remove the PF motor
while avoiding hitting the pinion gear to the hole on the Metal Frame.
Bottom analog harness
Bottom digital harness
Clamp G
Bottom
12. Release the bottomdigital harness and the bottomanalog harness fromthe
clamp G.
CAUTION
Metal Frame Assy
C.P.F.S. 3x12 (7.0-7.5 Kgfcm)
Bottom
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13. Remove the four screws that secure the Carriage Assy (Bottom), and detach
the Carriage Assy (Bottom) fromthe Metal Frame Assy.
14. Disconnect the following harnesses fromthe connectors on the Carriage Assy
(Bottom), and remove the Carriage Assy (Bottom).
Bottomdigital harness (J 2, J 5)
Bottomanalog harness (J 3)
FFC
Glass surface
J3
J5 J2
CAUTION
When removing the Carriage Assy, make sure not to put any
scratches or dirt on the glass surfaces. (See Figure 4-53.)
When removing the Carriage Assy (Bottom), take care not to
disconnect or damage the FFC of the Carriage Assy (Bottom).
(See Figure 4-53.)
PF motor
Clamp H Connector
Figure 4-54. Installing the PF motor
1. Attach the timing belt on to the pinion gear of the PF
motor. (See Figure 4-49.)
2. Attach the extension spring to the tensioner using the long-
nose pliers. (See Figure 4-48.)
3. Tighten the screw to secure the tensioner. (See Figure
4-48.)
After replacing the Carriage Assy (Bottom), make the specified
adjustments. (See Chapter 5 "ADJUSTMENT")
Confidential
4.2.9 Ultra Sonic RX Board/
Ultra Sonic Sensor (Receiver) (GT-S80 only)
Base Cover (p 42)/Top unit (p 44)/BottomCover (p 51)/
When removing the Ultra Sonic RX Board/Ultra Sonic Sensor
(Receiver), do not touch the Shield Cover. If touching the Shield
Cover causes a hole or a tear on it, it is necessary to replace the
Shield Cover with a new one because the scanner in those states
may malfunction when operating due to the influence of the
electromagnetic noises. (See Figure 4-60.)
C.B.P. 3x6 (black) (4.5-5.0 Kgfcm)
Groove
Positioning hole & dowel
Bottom Cover
Ultra Sonic RX Board
RX harness
Shield Cover
1. Remove the screw that secures the Ultra Sonic RX Board, and detach the
Ultra Sonic RX Board fromthe BottomCover.
Figure 4-55. Removing the Ultra Sonic RX Board (1)
REASSEMBLY
When installing the Carriage Assy (Bottom), take care not to
disconnect or damage the FFC of the Carriage Assy (Bottom).
(See Figure 4-53.)
When installing the PF motor, route the PF motor harness
through the clamp H. (See Figure 4-54.)
When installing the PF motor, attach it with the connector of
the motor in the location shown below.
Secure the PF tensioner as follows:
ADJUSTMENT
REQUIRED
CAUTION
Confidential
2. Disconnect the following harnesses fromthe connectors on the Ultra Sonic
RX Board, and remove the Ultra Sonic RX Board.
Ultra Sonic Sensor (J 1)
RX harness (J 2)
Ultra Sonic Sensor
Ultra Sonic RX Board RX harness
Figure 4-56. Removing the Ultra Sonic RX Board (2)
Shield plate R/B Bottom Cover
3. Remove the two screws that secure the Shield plate R/B, and remove the
Shield plate R/B fromthe BottomCover.
Figure 4-57. Removing the Ultra Sonic Sensor (1)
Ultra Sonic Sensor
Bottom Cover
Groove
Bottom Cover
4. Remove the Ultra Sonic Sensor fromthe BottomCover.
Figure 4-58. Removing the Ultra Sonic Sensor (2)
OK NG
Ultra Sonic Sensor Ultra Sonic Sensor
Figure 4-59. Installing the Ultra Sonic Sensor
Standard Line
Shield plate R/B
Shield Cover
Figure 4-60. Installing the Shield Cover
Groove
Point B
Shield plate R/B
RX harness
Grounding wire of RX harness
Figure 4-61. Routing the RX harness
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REASSEMBLY
When installing the Ultra Sonic Sensor, make sure to confirm it
is attached correctly as shown below.
If the Shield Cover is damaged; ripped or has holes, when
replacing the Ultra Sonic RX Board and/or Ultra Sonic Sensor,
replace it with a new one and attach it while aligning it with the
standard line on the Shield plate R/B.
When installing the Ultra Sonic Sensor, route the harness of it
through the groove on the Bottom Cover. (See Figure 4-58.)
REASSEMBLY
When installing the Shield plate R/B, screw together the
grounding wire of the RX harness with the screw located in the
point B, and route the RX harness through the groove on the
Bottom Cover.
When installing the Ultra Sonic RX board, route the RX
harness through the groove on the Bottom Cover. (See Figure
4-55.)
When installing the Ultra Sonic RX board, align the dowel on
the Bottom Cover with the positioning hole on the Ultra Sonic
RX board. (See Figure 4-55.)
TH
RH
Ultra Sonic TX Board (p 71)
Top Cover Assy (p 74) Bottom Cover (p 51)
Ultra Sonic RX Board (p 56)
Transmitter Receiver
Confidential
4.2.10 Door Sensor
Door Sensor
Bottom Cover
Rib
1. Remove the screw that secures the Door Sensor, remove the Door Sensor
fromthe BottomCover.
Figure 4-63. Removing the Door Sensor
When installing the Door Sensor, route the harness of Door Sensor
through the rib on the Bottom Cover. (See Figure 4-63.)
REASSEMBLY
When replacing the Ultra Sonic Sensor, it is recommended to
replace both the transmitter and receiver with a new one. The
sensors set as an ASP have markings on them; TH for
transmitter and RH for receiver. Make sure to install the
correct sensors to the correct locations as shown below.
REASSEMBLY
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4.2.11 Bottom Cover Mylar/Edge Guide
Bottom Cover Mylar
Bottom Cover
Back of Bottom Cover
1. Remove the BottomCover Mylar fromthe BottomCover using a Tweezer.
Figure 4-64. Removing the Bottom Cover Mylar
Edge Guides
2. Slide the Edge Guides to both ends.
Figure 4-65. Removing the Edge Guide (1)
Edge Guide Rack
Hook
3. Open the four hooks on the Edge Guide Rack to disengage the hooks, and
slide the two Edge Guides in the direction of the arrows.
Edge Guide
Top of Bottom Cover
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4. Pull out the two Edge Guides in the direction of the arrows to remove them.
Spur gear
Edge Guide Rack
C.P.F.P. 3x8 (black) (4.5-5.0 Kgfcm)
5. Remove the screw that secures the spur gear, and remove the spur gear. (See
Figure 4-68.)
6. Remove the two Edge Guide Racks fromthe BottomCover.
Figure 4-68. Removing the Edge Guide Rack
Edge Guide Rack
Spur gear
Figure 4-69. Installing the Edge Guide Rack
REASSEMBLY
When installing the spur gear, make sure to attach it while
setting the two Edge Guide Racks in the middle.
When installing the two Edge Guides, insert them until they
click with the two hooks on the Edge Guide Rack to secure
them firmly. (See Figure 4-66.)
When replacing the two Edge Guides, be sure of the following:
No abnormal noise by sliding them 2 to 3 times from side to
side.
Slide smoothly.
Open and close by even intervals on both the right side and
left side.
Double-sided tape
Top
Bottom
Bottom Cover Mylar
Rear of Bottom Cover Mylar
Figure 4-70. Installing the Bottom Cover Mylar
Confidential
4.2.12 Hinge Cover
Base Cover (p 42)/Top unit (p 44)
Hinge Cover
Top unit
1. Remove the two screws that secure the two Hinge Covers, and remove the
two Hinge Covers.
Figure 4-71. Removing the Hinge Cover
REASSEMBLY
When installing the Bottom Cover Mylar, attach double-sided
tape as shown below, and attach the Bottom Cover Mylar
aligning it with the edge of the Bottom Cover. (See Figure 4-64.)
Replace the Bottom Cover Mylar, if necessary.
CAUTION
When installing the Hinge Cover, insert the point A and B of the
Top unit into the two holes of the Hinge Cover, and make sure not
to catch the harnesses when attaching it.
Hole
Point A
Point B
Hinge Cover
Right
Hinge Cover
Hole
Point A
Point B
Left
Figure 4-72. Installing the Hinge Cover
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4.2.13 Front Cover/LCM Board/Display Cover
Base Cover (p 42)/Top unit (p 44)/Hinge Cover (p 62)
Top unit
1. Remove the seven screws that secure the Front Cover.
Figure 4-73. Removing the Front Cover (1)
REASSEMBLY
CHECK
POINT
CAUTION
In the next steps, be careful to remove the Front Cover because it is
connected to the main body of the Top unit with harnesses.
Front Cover
Main body of Top unit
Front Cover
Lock of Top unit
Hole
Hook
Confidential
2. Remove the the Front Cover by opening fromthe front side. Release the two
hooks on the upper side of the Front Cover while drawing out the lock of the
Top unit fromthe hole of the upper side of the Front Cover.
CAUTION
J2
LCM Board
Panel wire
Hole
Front Cover
Confidential
3. Pull out the panel wire fromthe hole of the Top unit. (See Figure 4-76.)
4. Remove the panel wire fromthe groove of the Front Cover, and disconnect
the panel wire fromthe connector (J 2) on the LCM Board.
(See Figure 4-76, Figure 4-81.)
Ferrite core
Groove
J4
LCM Board
Front Cover
Top digital harness
C.P.F.P. 3x8 (4.5-5.0 Kgfcm)
5. Remove the screw that secures the top digital harness. (See Figure 4-77.)
6. Disconnect the top digital harness fromthe connector (J 4) on the LCM Board,
and remove the Front Cover.
LCM Board Front Cover
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7. Remove the six screws that secure the LCM Board, and remove the LCM
Board fromthe Front Cover.
Figure 4-78. Removing the LCM Board
Point A
Display Cover Front Cover
Bottom
Double-sided tape
Display Cover
Top
8. Push the point A of the Display Cover fromthe bottomside of the Front
Cover to remove the Display Cover.
Figure 4-79. Removing the Display Cover
Tray sensor
LCM Board
Sensor lever Tray sensor
Figure 4-80. Installing the LCM Board
Front Cover
Panel wire
Groove
Figure 4-81. Routing the panel wire
1. Route the top digital harness through the two grooves of
the Front Cover.
2. Set the ferrite core as shown in Figure 4-77.
3. Secure the top digital harness with the screw.
Confidential
REASSEMBLY
When installing the LCM Board, align the two dowels of the
Front Cover with the two positioning holes of the LCM Board.
(See Figure 4-78.)
When installing the LCM Board, insert the leg of sensor lever
between the space of the tray sensor (S11) on the LCM Board.
REASSEMBLY
When installing the Front Cover, route the panel wire through
the four grooves on the Front Cover.
When installing the Front Cover, route the top digital harness
as follows. (See Figure 4-77.)
When attaching the Display Cover, align it with the concave of
the Front Cover and secure it with double-sided tape as shown
in Figure 4-79.
Main body of Top unit
Front Cover
Top digital harness
Figure 4-82. Installing the Front Cover (1)
Confidential
7
OK
Decoration panel
Front Cover
NG
Decoration panel
Gap
Front Cover
Decoration panel
Front Cover
Figure 4-83. Installing the Front Cover (2)
REASSEMBLY
When installing the Front Cover, be careful not to catch the top
digital harness shown below between the Front Cover and the
main body of the Top unit.
REASSEMBLY
After installing the Front Cover, confirm that there is no gap
between the Front Cover and the decoration panel because of
routing the harnesses
Confidential
4.2.14 Carriage Assy (Top)
Base Cover (p 42)/Top unit (p 44)/Hinge Cover (p 62)/Front Cover (p 63)
1. Disconnect the following harness fromthe connector on the Carriage Assy
(Top).
Top digital harness (J 2, J 5)
Carriage Assy (Top)
Top analog harness
Top digital harness
Figure 4-84. Removing the Carriage Assy (Top) (1)
When removing the Carriage Assy, do not damage or contaminate
the glass surface.
Carriage Assy (Top)
2. Remove the four screws that secure the Carriage Assy (Top), and remove the
Carriage Assy (Top).
Figure 4-85. Removing the Carriage Assy (Top) (2)
CAUTION
CAUTION
When installing the Carriage Assy (Top), route the top analog
harness and the top digital harness as follows.
1. Connect the top analog harness to the connector on the board of
the Carriage Assy (Top). (See Figure 4-86.)
2. Route the top analog harness through the two grooves and the
hook of the Top unit.
J3
Groove
Hook
Top analog harness
Figure 4-86. Routing the top analog harness
3. Route the top digital harness through the hook of the Top unit.
(See Figure 4-87.)
4. Connect the top digtial harness to the connector (J2,J5) on the
board of the Carriage Assy (Top).
J2 J5
Hook
Top digital harness
Figure 4-87. Routing the top digital harness
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4.2.15 Paper Path Sensor
Base Cover (p 42)/Top unit (p 44)/Hinge Cover (p 62)/Front Cover (p 63)/
Carriage Assy (Top) (p 69)
J4
Ultra Sonic TX Board
Paper Path Sensor
Top Cover Assy Sensor lever
Hook
1. Disconnect the cable of the Paper Path Sensor fromthe connector (J 4) on the
Ultra Sonic TX Board. (See Figure 4-88.)
2. Release the two hooks of the Top Cover Assy, and remove the Paper Path
Sensor fromthe Top Cover Assy.
Figure 4-88. Removing the Paper Path Sensor
After installing the Paper Path Sensor, check if the sensor lever
moves smoothly. (See Figure 4-88.)
REASSEMBLY
CAUTION
REASSEMBLY
Confidential
4.2.16 Ultra Sonic TX Board/Ultra Sonic Sensor (transmitter)
Carriage Assy (Top) (p 69)
reassembly procedures of GT-S50; which the Ultra Sonic Sensor is
not mounted, will be provided in "4.1.5 Differences between the
Models (p34)" .
1. Disconnect the following harnesses fromthe Ultra Sonic TX Board.
Ultra Sonic Sensor (J 1)
Paper Path Sensor (J 4)
Paper Detect sensor (J 3)
Transceiver harness (J 2)
Paper Detect sensor
Paper Path Sensor
Ultra Sonic Sensor
Transceiver harness
Figure 4-89. Removing the Ultra Sonic TX Board (1)
C.P.F.P. 3x8 (4.5-5.0 Kgfcm)
2. Remove the screw that secures the Ultra Sonic TX Board, and remove the
Ultra Sonic TX Board.
Figure 4-90. Removing the Ultra Sonic TX Board (2)
Ultra Sonic Sensor
Sensor lever
Groove
Hook
3. Release the two hooks of the Top Cover Assy and remove the Ultra Sonic
Sensor fromthe Top Cover Assy.
Figure 4-91. Removing the Ultra Sonic Sensor
CHECK
POINT
CAUTION
OK NG
Ultra Sonic Sensor Ultra Sonic Sensor
Confidential
REASSEMBLY
When installing the Ultra Sonic Sensor, make sure to confirm it
is attached correctly as shown below.
When installing the Ultra Sonic Sensor, make sure of the
following. (See Figure 4-91.)
Route the harness of the Ultra Sonic Sensor not to leave any
slack around the two grooves on the Top Cover Assy.
Make sure not to let the harness of the Ultra Sonic Sensor
touch the sensor lever.
When replacing the Ultra Sonic Sensor, it is recommended to
replace both the transmitter and receiver with a new one. The
sensors set as an ASP have markings on them; TH for
transmitter and RH for receiver. Make sure to install the
correct sensors to the correct locations as shown in Figure 4-62.
When installing the Ultra Sonic TX Board, align the two dowels
of the Top Cover Assy with the two positioning holes of the
Ultra Sonic TX Board. (See Figure 4-90.)
Confidential
4.2.17 Metal Frame Assy
Base Cover (p 42)/Main Board Assy (p 49)/Carriage Assy (Bottom) (p 53)/Top
unit (p 44)/BottomCover (p 60)
Clamp H
Clamp A
Metal Frame Assy
Rear
1. Release the bottomdigital harness fromthe clamp H, and remove it fromthe
Metal Frame Assy.
2. Release the BottomAnalog Harness fromthe clamp A and H, and remove it
fromthe Metal Frame Assy.
Figure 4-93. Removing the Metal Frame Assy
When replacing the Metal Frame Assy, the PF motor has to be
removed when assembling the Carriage Assy (Bottom). To install
the PF motor, see 4.2.8 Carriage Assy (Bottom) (p53).
REASSEMBLY
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4.2.18 Top Cover Assy
Carriage Assy (Top) (p 69)/Paper Path Sensor (p 70)/Ultra Sonic TX Board/Ultra
Sonic Sensor (p 71)
Top Cover Assy
Decoration panel
Hook
1. Release the eight hooks of the decoration panel, and remove the decoration
panel fromthe Top Cover Assy.
Figure 4-94. Removing the Top Cover Assy (1)
2. Remove the following parts fromthe Top Cover Assy.
Top digital harness
Top analog harness
Transceiver harness
Grounding wire
Grounding wire
Top Cover Assy
Top analog harness
Top digital harness
Transceiver harness
Figure 4-95. Removing the Top Cover Assy (2)
CAUTION
Grounding wire
Point A
Groove
Anti-Static brush
Tip of grounding wire
Bottom of Top Cover Assy
Grounding wire
Transceiver harness
Groove
Front of Top Cover Assy
Figure 4-96. Routing the transceiver harness
Paper Path Sensor
Paper Detect Sensor
Figure 4-97. Sensor Lever
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REASSEMBLY
When reassembling the Top Cover Assy, route the transceiver
harness through the groove on the Top Cover Assy. (See Figure
4-96.)
Route the grounding wire through the three grooves shown
below, and insert the tip of it between the Anti-Static brush and
Top Cover Assy (Point A).
For the routing of the Top Digital Harness and Top Analog
Harness, see Figure 4-86, Figure 4-87.
REASSEMBLY
Confirm smooth movement of Paper Detect Sensor and Paper
Path Sensor by pushing the levers after assembly.
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CHA P T E R
5
ADJUSTMENT
ADJUSTMENT Adjustment Items and Overview 77
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5.1 Adjustment Items and Overview
This chapter describes how to carry out the adjustments which are required after disassembly / assembly.
The user interface of Adjustment Program for GT-S80/50 is
different from traditional models, see 5.2.2 How to Use Adjustment
Program (P79) for the details to carry out adjustments.
5.1.1 List of Adjustment Items
The following tables indicate the adjustment items necessary for this product.
Table 5-1. Adjustment Items
Adjustment Item Purpose Method Outline Tool
Reading and writing EEPROM data
When theMain Board needs to be replaced, usethis to
copy the data stored in the EEPROM on the old Main
Board; such as scanner operation information, to the new
board.
Reads out the EEPROM data using Adjustment Program
fromthe Main Board before removing it. When copying
thedata to the EEPROM, save thedata as a file and read it
again fromthe file after replacing theboards, then write
the data to the EEPROM on the new board.
Shading adjustment
Performs the adjustment after replacing/disassembling the
specific parts to execute theshading correction of the
scanner.
Writes theadjustment value to theEEPROM by scanning
the Shading Chart using Adjustment Program.
Find Edge Adjustment
Adjusts to reading stating position for main scanning or
sub scanning after replacing the specific parts.
Writes theadjustment value to theEEPROM by scanning
the Find Edge Chart using Adjustment Program.
Firmware version check
Checks the firmware version. Reads out the firmware version using Adjustment
Program.
Firmware update
Main board
Updates firmware of the Main Board. Updates firmware using Adjustment Program.
Panel
Updates firmware related to the panel display. Updates firmware using Adjustment Program.
CHECK
POINT
Adjustment Program
Adjustment Program
Shading Chart
(ASP code: 1509577)
Adjustment Program
Testing Chart
(ASP code: 1509578)
Adjustment Program
Adjustment Program
Latest firmware of the Main
Board
Adjustment Program
Latest firmware of the Panel
ADJUSTMENT Adjustment Program Overview 78
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5.1.2 Required Adjustments after Removing/Replacing
Parts
The table below lists the required adjustments depending upon the parts being removed
or replaced.
Table 5-2. Adjustment Items of Replacement Parts
Adjustment Item
Replacement Part
EEPROM
Data Copy
Shading
Adjustment
Find Edge
Adjustment
Main Board Removal --- --- ---
Replacement Required Required Required
Top Unit Removal --- Required Required
Replacement --- Required Required
Carriage Assy
(Top / Bottom)
Removal --- --- ---
Replacement --- Required Required
Note : Required: Adjustment is required, ---: Adjustment is not required
5.2 Adjustment Program Overview
5.2.1 Operational Environment
The operational environment for this Adjustment Programis as follows:
OS : Windows Vista (32-bit)
Windows XP Home/Professional
Windows 2000 Professional
I/F : USB 2.0
ADJUSTMENT Adjustment Program Overview 79
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5.2.2 How to Use Adjustment Program
The Adjustment Program for GT-S80 and the one for GT-50 are
different. Make sure to use the program corresponding to your
scanner.
This section describes based on GT-S80, but also applies to GT-S50.
5.2.2.1 File and folder structure of the Adjustment Program
To install the Adjustment Program, uncompress the compressed file downloaded from
TechExchange to a folder. The folder where the file is uncompressed is as follows:
EEPROM data is saved
Adjustment Program
Save latest firmware for updating
to Panel_FW folder.
Save latest firmware for updating
to Mainboard_FW folder.
Figure 5-1. File and Folder Configuration of the Adjustment Program
5.2.2.2 Starting up the Adjustment Program
1. Connect GT-S80/50 to the computer with the Adjustment Programinstalled via a
USB cable.
2. Turn the scanner on and wait until initialization is completed.
3. Double-click on GT-S80 RMA Tools.exe or GT-S50 RMA Tools.exe and
start up the Adjustment Program. (See Figure 5-1.)
4. The main menu of the Adjustment Programis displayed. (See Figure 5-2.)
The condition of connecting the scanner can be checked by the icon on the upper
left side of the screen.
Scanner is connected
with the power on
Scanner is not connected
or the power is off
MainBoard FW
button (p85)
Panel FW
button (p86)
F.Shading
button (p83)
FindEdge
button (p84)
EEPROM
button (p80)
Get FW ver.
button (p85)
Exit button
Figure 5-2. Main Menu Screen of the Adjustment Program
5. Select the itemto adjust, and carry out necessary adjustment.
CHECK
POINT
GT-S80: GT-S80 RMA Tools.exe
GT-S50: GT-S50 RMA Tools.exe
ADJUSTMENT Adjustment 80
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5.3 Adjustment
5.3.1 Reading and Writing EEPROM Data
READING EEPROM DATA
1. Press the EEPROM button on the main menu of the Adjustment Program. (See
Figure 5-2.)
2. Press the Read FromEEPROM button on EEPROM menu.
Read From EEPROM
button (p80)
Write to File
button (p81)
Read From File
button (p82)
Write to EEPROM
button (p82)
Cancel button
Status display
EEPROM from File or
Machine is displayed after
reading EEPROM data.
12
9
5 1 2 3 4 6 7 8
10 11 13 14
Figure 5-3. EEPROM Menu Screen
3. The status display (see Figure 5-3.) changes to Date read fromUnit, and
EEPROM data is displayed on EEPROM menu.
Table 5-3. Details of EEPROM Menu Display
No. Displayed Item Details
Note *1 : The unit of thelamp-on time is one minute.
*2 : The following are the specification of the scan count
The scan is counted by one scanning.
The scan is counted as one even if it is cancelled halfway.
The scan aborted due to an error is not counted.
*3 : The number indicates only the times of executed scanning, not the times of paper
pass.
*4 : Pick up Roller Count and Separation Pad Count are reset when replacing the
consumables; therefore, they are not thesameas theaccumulativenumbers.
*5 : Indicates the number of paper passes including both scanning and feeding.
1 LastErrorCode Error codeof thelast error
2 Lamp Main On Time*
1
Accumulativetimeof LED lighting for main scanning
3 Lamp Sub On Time*
1
Accumulativetimeof LED lighting for sub scanning
4 ADF Simplex Scan Count*
2
*
3
Accumulativenumber of simplex scannings
5 ADF Duplex Scan Count*
2
*
3
Accumulativenumber of duplex scannings
6 ADF J AM Count Accumulativenumber of paper jamerrors
7 Fatal Error Count Accumulativenumber of fatal errors
8 Separation Pad Count*
4
*
5
Separation Pad Counter
9 Paper Pass Through Count Accumulativenumber of paper pass
10 Pick up Roller Count*
4
*
5
Paper Feed Roller Counter
11 Multi Feed Count Accumulativenumber of multi feed count
12 Model Name Model name
13 First PC Connection Time
Show timeand date(yyyy/mm/dd) of 1st connection to
PC
14 --- Status display
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Table 5-4. Details of Latest Error Code
Error Code Error Item Error Description
SAVING EEPROM DATA
1. Read EEPROM data.
(See Reading EEPROM data (P80).)
2. Press Write to File button on EEPROM menu. (See Figure 5-3.)
3. The dialog for specifying destination of the file to save is displayed. Select the
EEPROM folder which is on the same hierarchical level with the Adjustment
Programand save the EEPROM data.
Figure 5-4. Saving EEPROM Data as a File
33 Lamp Error (Main Lamp) CR Assy (Bottom) LED error
34 Lamp Error (Sub Lamp) CR Assy (Top) LED error
49 ADF Unit Cover Open Top Unit open error
54 Paper J am Paper J amerror
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COPYING EEPROM DATA
When replacing the Main Board, make sure to perform the
following adjustments because the adjusted values are not
transferred by copying the EEPROM data.
1. Read EEPROM data. (See Reading EEPROM data (P80).)
2. Save EEPROM data as a file. (See saving EEPROM data (P81).)
3. Turn off the scanner, and replace the Main Board with a new one and reasemmbly
it. (See 4.2.6 Main Board Assy (P49).)
4. Connect the scanner to the computer. Turn the scanner on and start up the
Adjustment Program. (See 5.2.2.2 Starting up the Adjustment Program(P79).)
5. Press the EEPROM button on the main menu of the Adjustment Program. (See
Figure 5-2.)
6. Press Read FromFile on the EEPROM menu. (See Figure 5-3.)
7. Fromthe EEPROM folder, select the EEPROM data which was saved in step3
of saving EEPROM data (P81), and read the EEPROM data.
Figure 5-5. Copying EEPROM Data
8. Press the Write to EEPROM button to write the data to EEPROM on the new
Main Board when EEPROM data is displayed on the EEPROM menu after the
status display (see Figure 5-3) is changed to Date read fromFile. (See Figure
5-3, Figure 5-3.)
CAUTION
5.3.2 Shading Adjustment (P83)
5.3.3 Find Edge Adjustment (P84)
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5.3.2 Shading Adjustment
Usage limit of Shading Chart 30 feeds per chart
1. Set the Shading Chart on the Input Tray Assy.
2. Press the F.Shading button on the main menu of the Adjustment Program. (See
Figure 5-2.)
3. Chart Usage monitoring counter will appear. If counter is less than the limit of 30
times, click on OK to proceed with the test. If counter reaches or exceeds 30
times, please change to a new Chart and click on Reset to reset the counter to 0.
Note: Shading Adjustment can still be performed even if the usage exceeds
the limit. But it is recommended to change a new Chart to ensure
accurate Adjustment of scanner unit.
Figure 5-6. Shading Chart Counter Display
4. The scanner starts reading the Shading Chart, and the following message is
displayed on the LCD.
Flashing
Figure 5-7. LCD Display While Carrying Out Shading Adjustment
5. When the following message is displayed after the shading adjustment is
complete, turn the scanner off and then turn it back on.
Figure 5-8. Shading Adjustment
CHECK
POINT
A Shading Chart is used for this adjustment. Make sure to
obtain a Shading Chart which is set as an ASP (ASP code:
1509577) in advance.
If the Shading Chart reaches the following limit of usage,
replace it with a new one.
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5.3.3 Find Edge Adjustment
Usage limit of Testing Chart 150 feeds per chart
Insert the chart in the direction of the arrow.
Figure 5-9. Find Edge Chart
1. Set Testing Chart on the Input Tray Assy.
2. Press the FindEdge button on the main menu of the Adjustment Program. (See
Figure 5-2.)
3. Chart Usage monitoring counter will appear. If counter is less than the limit of 150
times, click on OK to proceed with the test. If counter reaches or exceeds 150
times, please change to a new Chart and click on Reset to reset the counter to 0.
Note: Find Edge Adjustment can still be performed even if the usage
exceeds the limit. But it is recommended to change a new Chart to
ensure accurate Adjustment of scanner unit.
Figure 5-10. Testing Chart Counter Display
4. The scanner starts reading Testing Chart and the following message is displayed
on the LCD.
Figure 5-11. LCD Display While Carrying Out Find Edge Adjustment
5. The following message is displayed after the find edge adjustment is complete.
Figure 5-12. Find Edge Adjustment
CHECK
POINT
A Testing Chart is used for this adjustment. Make sure to
obtain a Testing Chart which is set as an ASP (ASP code:
1509578) in advance.
If the Testing Chart reaches the following limit of usage,
replace it with a new one.
For the find edge adjustment, restarting the scanner is not
necessary.
CAUTION
Make sure to set the Testing Chart as shown below when setting
it on the Input Tray Assy.
The find edge adjustment can not be carried out properly if the
Testing Chart is slanted. Make sure to align the Testing Chart
with the Edge Guide to prevent slant when setting it on the
Input Tray Assy.
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5.3.4 Firmware Version Check
1. Press the Get FW Ver. button on the main menu of the Adjustment Program.
(See Figure 5-2.)
2. The firmware version of the current Main Board on the connected scanner and its
control Panel is displayed.
Firmware version of the Main
Board
Boot Version:xxxx
Program Version:xxxx
Firmware version of the Panel
LCM=xxxx
LCMFW Version=xxxx
Figure 5-13. Firmware Version Check
5.3.5 Firmware Update
5.3.5.1 Firmware update of the Main Board
Make sure to quit all the other applications before performing the
firmware update. During update, in addition, do not perform any
other scanner operation but updating. Note that if updating fails,
replacement of the board is required.
The files of the firmware for the Main Board consist of the
following 3 files.
1. Confirmthe firmware version for the Main Board is the same as the one you want
to update to by executing the firmware version check. If not, go to step 2. (See
5.3.4 Firmware Version Check (P85).)
2. Delete all the files in the MainBoard_FW folder which is on the same
hierarchical level as the Adjustment Program. (See Figure 5-1.)
3. Copy the latest firmware files (brn file x 2, ini file x 1) to the MainBoard_FW
folder.
4. Press the MainBoard_FW button on the main menu of the Adjustment Program.
(See Figure 5-2.)
5. Firmware update of the Main Board is carried out and the following message is
displayed after the update is complete.
Figure 5-14. Firmware update of the Main Board
6. Turn the scanner off and turn it back on.
7. Execute the firmware version check to confirmthe firmware is updated. (See 5.3.4
Firmware Version Check (P85).)
CAUTION
CHECK
POINT
Files with the extension of brn: 2 files
File with the extension of ini: 1 file
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5.3.5.2 Firmware update of the Panel
Make sure to quit all the other applications before performing the
firmware update. During update, in addition, do not perform any
other scanner operation but updating. Note that if updating fails,
replacement of the board is required.
The files of the firmware for the Panel consist of the following 3
files.
1. Confirmthe firmware version for the Panel is the same as the one you want to
update to by executing the firmware version check. If not, go to step 2. (See 5.3.4
2. Delete all the files in the Panel_FW folder which is on the same hierarchical
level as the Adjustment Program. (See Figure 5-1.)
3. Copy the latest firmware files (bin file x 2, ini file x 1) to the Panel_FW folder.
4. Press the Panel_FW button on the main menu of the Adjustment Program. (See
Figure 5-2.)
5. Firmware update of the Panel is carried out and the following message is displayed
during updating.
Figure 5-15. LCD Display While Carrying Out Firmware Update of the Panel
6. When the following message is displayed after the firmware update of the Panel is
complete, turn the scanner off and then turn it back on.
Message on computer
LCD display
Figure 5-16. LCD Display After Completing Firmware Update
7. Execute the firmware version check to confirmthe firmware is updated. (See 5.3.4
CAUTION
CHECK
POINT
Files with the extension of bin: 2 files
File with the extension of ini: 1 file
ADJUSTMENT Test Charts Maintenance 87
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5.4 Test Charts Maintenance
1. Store the Test Charts in a proper location when not using.
Replace the Test Charts under the below conditions:
Reach usage limit.
Crumbled or damaged (torn).
Scanning surface is disfigured or dirty.
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CHA P T E R
6
MAINTENANCE
MAINTENANCE Overview 89
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6.1 Overview
This chapter explains the maintenance work necessary to keep this product in the best
condition and to prevent trouble in advance.
6.1.1 Cleaning
Clean the outside of the product with a neutral detergent, and clean its inside with a
vacuumcleaner. Special care must be taken when cleaning the document reading
surfaces (glass parts) since it affects the quality of image scanning.
Exterior
After wetting a clean cloth with water and then completely squeezing water out of
it, wipe the exterior with that close. If the exterior is extremely dirty, wipe it with a
cloth moistened with a small amount of detergent.
Document reading surfaces (glass parts)
Clean themwith a clean, dry cloth. When the document reading surfaces are
especially dirty or have foreign material on their surface, wipe it with a cloth
moistened with a small amount of neutral detergent. If the document reading
surfaces have traces of wiping after cleaning, completely wipe themwith a dry,
clean cloth again.
Document transfer path (Paper Feed Roller, PF Roller, EJ Roller, Idle Roller,
Separation Pad)
Wipe the rollers and separation pad in the document transfer path with a tightly
squeezed cloth. If the path is still wet after the cleaning, completely wipe it with a
dry, clean cloth again.
Make sure that the document transfer path is completely dry before using the
scanner.
Document reading
surfaces (glass parts)
Figure 6-1. Cleaning
CAUTION
Never use organic solvents, such as thinner and benzene,
because they may deteriorate or degrade the plastic and rubber
parts.
When using compressed air products; such as air duster, for
cleaning during repair and maintenance, the use of such
products containing flammable gas is prohibited.
MAINTENANCE Overview 90
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6.1.2 Lubrication
This scanner does not require lubrication in the specified service range.
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CHAP T E R
7
APPENDIX
APPENDIX Connectors 92
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7.1 Connectors
The following table indicates the connector signal wiring on the electrical circuit
boards of this product.
7.1.1 Connector Reference Table
Board Connector Description
Number of Pins
GT-S80 GT-S50
Main Board
J 1 Switch Harness 2
J 2 DC Connector 3
J 4
Carriage Assy (Top) Board/
LCM Board
26
J 5 Carriage Assy (Top) Board 7
J 6 Carriage Assy (Bottom) Board 20
J 7 6
J 8 TX Board 2 ---
J 10 PF Motor 4
J 11 Pick up Motor 4
J 13 Door Sensor 3
J 14 TX Board 5
J 15 3
Carriage Assy
(Top) Board
J 2 Main Board 18
J 3 6
J 5 2
Carriage Assy
(Bottom) Board
J 2 Main Board 18
J 3 6
J 5 2
TX Board
J 1 Ultra Sonic Sensor 2 ---
J 2 Main Board 8
J 3 Paper Detect Sensor 4
J 4 Paper Path Sensor 3
LCM Board
J 2
Panel Wire/
RX Harness/
RX Board
3 ---
J 4 Main Board 6
RX Board
*
J 1 Ultra Sonic Sensor 2 ---
J 2 LCM Board 2 ---
Note * : GT-S80 only
Board Connector Description
Number of Pins
GT-S80 GT-S50
APPENDIX Connectors 93
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7.1.2 Connector Arrangement
J5
J7
J6
J10
J4
J13
J14
J15
J11
J2 J1
Door Sensor
Pick up Motor
DC Input
Switch
Harness
Main Board
TX Board J2
J1
Ultra Sonic
Sensor
Paper Detect
Sensor
Carriage Assy
(Bottom) Board
J2
J5
J3
PF Motor
Carriage Assy
(Top) Board
J2 J5 J3
LCM Board
J4
J2
RX Board
J2
Relay
Connector
J1
J3
J4
Paper Path
Sensor
Ultra Sonic
Sensor
CHECK
POINT
The part enclosed by a broken line is mounted only on GT-S80, not
for GT-S50.
J8
Figure 7-1. Diagram of Wiring Connectors
APPENDIX Exploded Diagram / Parts List 94
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7.2 Exploded Diagram / Parts List
This manual does not provide exploded diagrams or parts list. For the information, see
SPI (Service Parts Information).

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Color Document Scanner

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