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PQR

COMPANY NAME PQR No. WELDING PROCESS(ES) WPS No. TYPE

Single Joint (1 Process)

Single Joint (2 Process)

Single Joint (3 Process)

Double Joint (1 Process)

QW-403-SMAW-SAW

QW-403-GMAW

QW-403-FCAW

MATERIAL SPECIFICATION TYPE OR GRADE P - No. GROUP No. TO

TO TYPE OR GRADE

MATERIAL SPECIFICATIO

TO P - No.

GROUP No.

THICKNESS OF TEST COUPON OTHER

DIAMETER OF TEST COUPON

QW-404-SMAW

QW-404-SAW

QW-404-GMAW

QW-404-FCAW

PROCESS SFA SPECIFICATION AWS CLASSIFICATION FILLER METAL F - No.


WELD METAL ANALYSIS A- No.
QW-432

SIZE OF FILLER METAL

QW-432

OTHER

WELD METAL THICKNESS

QW-405-SMAW-GMAW-FCAW-GTAW

QW-405-SAW

POSITION OTHER

WELD PROGRESSION

QW-406-SMAW-SAW-GMAW-FCAW

QW-406-GTAW

PREHEAT TEMPERATURE OTHER

INTERPASS TEMPERATUR

PWHT TEMPERATURE OTHER

PWHT TIME
QW-407

QW-408-GMAW-FCAW-GTAW

SHIELDING GAS TRAILING GAS BACKING GAS

MIXTURE MIXTURE MIXTURE

FLOW RATE FLOW RATE FLOW RATE

QW-409-SMAW-SAW

QW-409-GMAW-FCAW

QW-409-GT

CURRENT AMPS 0 0 0

POLARITY VOLTS 0

TUNGSTEN ELECTRODE TYPE OTHER

TUNGSTEN ELECTRODE SIZE

QW-410-SMAW

QW-410-SAW

QW-410-GMAW-FCAW
STRING SINGLE PASS WEAVED MULTIPLE PASS STRING AND WEAVED

TRAVEL SPEED OSCILLATION OTHER

SINGLE AND MULTIPL

SINGLE ELECTRODE

TENSION TEST SPECIMEN No. WIDTH THICKNESS AREA LOAD

BEND TEST TYPE AND FIGURE RESULTS

TOUGHNESS TEST SPECIMEN No. NOTCH LOCATION SPECIMEN SIZE TEST TEMPERATURE IMPACT VALUES FT. - LB. % SHEAR

COMMENTS

FILLET WELD TEST RESULTS: SATISFACTORY MACRO RESULTS OTHER TESTS TYPE OF TEST ANALYSIS OF DEPOSIT OTHER
YES NO

PENETRATION INTO PARENT METAL

WELDER'S NAME TEST CONDUCTED BY EDITION ADDENDA

CLOCK No.

LABORATORY TEST No. DATE

1 2 3 4 5 6 7 8 9 10 11 12 SMAW GTAW GMAW FCAW SAW GTAW - SMAW GTAW - GMAW GTAW - FCAW GTAW - SAW GMAW - SMAW SMAW - FCAW

Double Joint (1 Process)

Double Joint (2 Process)

QW-403-GTAW

TERIAL SPECIFICATION

13 SMAW - SAW 14 GMAW - FCAW 15 GMAW - SAW 16 FCAW - SAW


QW-422

17 GTAW - SMAW - SAW 18 GTAW - SMAW - FCAW

T COUPON

19 GTAW - SMAW - FCAW 20 GTAW - SMAW - GMAW 21 GTAW - GMAW - SAW 22 23 24 25 26

QW-404-FCAW

QW-404-GTAW

GTAW - GMAW - FCAW SMAW - FCAW - SAW SMAW - GMAW - FCAW SMAW - GMAW - SAW GMAW - FCAW - SAW

1 2 SMAW 3 4 5 6 GTAW GMAW FCAW SAW

QW-442

QW-442

1 2 5.1 3 5.2 4 5.3 5 6 7 8 9


UP DOWN N.A.

5.4 5.5 5.6 5.7 5.8

10 5.9 11 5.10 12 13 14 15 16 5.11 5.14 5.16 5.17 5.18

ERPASS TEMPERATURE

17 5.20 18 5.22 19 20 21 22 5.23 5.24 5.25 5.26

PWHT TIME
QW-407

23 5.28 24 5.29 25 5.30

##

FLOW RATE FLOW RATE FLOW RATE


##
QW-409-GTAW

##

##

0
##

N ELECTRODE SIZE
##

-GMAW-FCAW
STRING AND WEAVED SINGLE AND MULTIPLE PASS

QW-410-GTAW

1
MULTIPLE ELECTRODE

2 NO DISCONTINUITES 3 ACCEPTABLE DISCONTINUITES

LOAD

STRENGTH

FAIL.TYPE/LOC.
1 2 SIDE BEND QW-462.2 3 TRANSVERSE FACE BEND QW-462.3 (a) 4 TRANSVERSE ROOT BEND QW-462.3 (a)
QW-422

5 LONGITUDINAL FACE BEND QW-462.3 (b) 6 LONGITUDINAL ROOT BEND QW-462.3 (b)

RESULTS

T VALUES MILS

DROP WEIGHT BREAK (Y/N)

## ## ##

1 2 SATISFACTORY 3 ACCEPTABLE

##

PARENT METAL

YES

NO

STAMP

BORATORY TEST No.

1 2 3 4 5 6 7 8 9 10 11 12 MANUAL SEMI-AUTOMATIC MACHINE AUTOMATIC MANUAL - SEMIAUTOMATIC MANUAL - MACHINE MANUAL - AUTOMATIC SEMIAUTOMATIC - MACHINE SEMIAUTOMATIC - AUTOMATIC MACHINE - AUTOMATIC MANUAL - SEMIAUTOMATIC - MACHINE

GTAW - SMAW GTAW - GMAW GTAW - FCAW GTAW - SAW GMAW - SMAW SMAW - FCAW SMAW - SAW GMAW - FCAW GMAW - SAW FCAW - SAW GTAW - SMAW - SAW GTAW - SMAW - FCAW GTAW - SMAW - FCAW GTAW - SMAW - GMAW GTAW - GMAW - SAW GTAW - GMAW - FCAW SMAW - FCAW - SAW SMAW - GMAW - FCAW SMAW - GMAW - SAW GMAW - FCAW - SAW

13 MANUAL - SEMIAUTOMATIC - AUTOMATIC 14 SEMIAUTOMATIC - MACHINE - AUTOMATIC

1 2 SMAW 3 4 5 6 GTAW GMAW FCAW SAW

1 1 2 SMAW 3 4 5 6 GTAW GMAW FCAW SAW

1 2 5.1 3 5.2 4 5.3 5 6 7 8 9 5.4 5.5 5.6 5.7 5.8

1 2 5.1 3 5.2 4 5.3 5 6 7 8 9 5.4 5.5 5.6 5.7 5.8

1 2 1 3 2 4 3 5 6 7 8 9 4 5 6 7 8

1 2 3 4 5 6 7 8 9 10 11 12 13 ##

10 5.9 11 5.10 12 13 14 15 16 5.11 5.14 5.16 5.17 5.18

10 5.9 11 5.10 12 13 14 15 16 5.11 5.14 5.16 5.17 5.18

10 9 11 10 12 11 13 12 1 2 1G 3 2G 4 3G 5 6 7 8 4G 5G 6G 1F 1 ##

17 5.20 18 5.22 19 20 21 22 5.23 5.24 5.25 5.26

17 5.20 18 5.22 19 20 21 22 5.23 5.24 5.25 5.26

23 5.28 24 5.29 25 5.30

23 5.28 24 5.29 25 5.30

9 2F 10 3F 11 4F 12 SP

## ##

1 2 AC 3 DC

1 2 RP (E+) 3 SP (E-)

4 SP (E-) for GTAW, RP (E+) for OTHER

1 2 N.A. 3 EWP

1 2 0.040" 3 0.060"

4 5 6 7 8

EWCe-2 EWLa-1.5 EWLa-2 EWTh-1 EWTh-2

4 5 6 7 8

3/32" 1/8" 5/32" 3/16" 1/4"

9 EWZr-1 10 EWG 1 1 1 1 1 1

SCONTINUITES

2 NO DISCONTINUITES 3 ACCEPTABLE DISCONTINUITES

2 NO DISCONTINUITES 3 ACCEPTABLE DISCONTINUITES

2 NO DISCONTINUITES 3 ACCEPTABLE DISCON

1 2 SIDE BEND QW-462.2 3 TRANSVERSE FACE BEND QW-462.3 (a) 4 TRANSVERSE ROOT BEND QW-462.3 (a) 5 LONGITUDINAL FACE BEND QW-462.3 (b) 6 LONGITUDINAL ROOT BEND QW-462.3 (b)

1 2 SIDE BEND QW-462.2

E BEND QW-462.3 (a) T BEND QW-462.3 (a)

3 TRANSVERSE FACE BEND Q 4 TRANSVERSE ROOT BEND Q

CE BEND QW-462.3 (b) OT BEND QW-462.3 (b)

5 LONGITUDINAL FACE BEND 6 LONGITUDINAL ROOT BEND

1 SATISFACTORY ACCEPTABLE

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 21 22 23 24 25

13 31 14 32 15 33 16 34 17 35 18 36 19 37 20 41 21 42 22 23 24 25 26 43 44 45 51 52

13 31 14 32 15 33 16 34 17 35 18 36 19 37 20 41 21 42 22 23 24 25 26 43 44 45 51 52

13 31 14 32 15 33 16 34 17 35 18 36 19 37 20 41 21 42 22 23 24 25 26 43 44 45 51 52

27 53 28 54 29 55 30 61 31 71 32 72

27 53 28 54 29 55 30 61 31 71 32 72

27 53 28 54 29 55 30 61 31 71 32 72

1 1 2 3 4 5 6 7 8 9 10 11 12 ##

1 2 1 3 2 4 3 5 6 7 8 9 4 5 6 7 8

10 9 11 10 12 11 13 12

1 NO DISCONTINUITES ACCEPTABLE DISCONTINUITES

1 2 SIDE BEND QW-462.2 3 TRANSVERSE FACE BEND QW-462.3 (a) 4 TRANSVERSE ROOT BEND QW-462.3 (a) 5 LONGITUDINAL FACE BEND QW-462.3 (b) 6 LONGITUDINAL ROOT BEND QW-462.3 (b)

E BEND QW-462.2

ANSVERSE FACE BEND QW-462.3 (a) ANSVERSE ROOT BEND QW-462.3 (a)

NGITUDINAL FACE BEND QW-462.3 (b) NGITUDINAL ROOT BEND QW-462.3 (b)

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)


(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon.

Company Name Procedure Qualification Record No. WPS No. Welding Process(es) Types(Manual, Automatic, Semi-Auto.) JOINTS (QW-402)

Groove Design of Test Coupon (For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal o process used.)

BASE METALS (QW-403)


Material Specification. Type or Grade No. P Gr. No. a No. P to Gr. No. to

POSTWELD HEAT TREATMENT (QW-407)


Temperature Time Other

Thickness of Test Coupon Diameter of Test Coupon Other Gas(es) Shielding Trailing Backing

GAS (QW-408)
Percent Composition Mixture Flow Rate

FILLER METALS (QW-404)


SFA Specification AWS Classification Filler Metal F - No. Weld Metal Analysis A - No. Size of Filler Metal Other Weld Metal Thickness

ELECTRICAL CHARACTERISTICS (QW-409)


Current Polarity Amps Tungsten Electrode Size Other Volts

EWTh-2

1/8"

POSITION (QW-405)
Position of Groove Weld Progression (Uphill, Downhill) Other

TECHNIQUE (QW-410)
Travel Speed

N.R. STRING

----------

String or Weaved Bead Oscillation Multipass or Single Pass (per side) Single or Multiple Electrodes Other

PREHEATING (QW-406)
Preheat Temperature Interpass Temperature Other

Exhibit No. 28 Rev.0

QW-483 (BACK) PQR No.


Tensile Test (QW-150) Specimen No. Width Thickness Area Ultimate Total Load Ultimate Unit Stress Type of Failure & Location

Guided - Bend Test (QW-160) Type and Figure No. Result

0 0 0 0

0 0 0 0

Toughness Test (QW-170) Specimen No. Notch Location Specimen Size Test Temperature Ft. - Lbs. Impact Values % Shear Mils Drop Weight Break (Y/N)

Comments

------Fillet - Weld Test (QW-180)

Result - Satisfactory Macro - Result

Yes

------

No

------

Penetration into Parent Metal:

Yes

----

No

-----

--------------Other Tests

Type of Test Deposit Analysis Other

---------------Clock No. Laboratory Test No. Edition Addenda

Welders Name Test conducted by: requirements of Section IX of the ASME Code

-----

Stamp No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the

Manufacturer

Date

By

Exhibit No. 28 Rev.0

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