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Presented by: Rich Bothmann IMPACT Engineering Solutions, Inc. Brookfield, WI Tel: 847-265-4140 www.impactengsol.com
About IMPACT. . .
US arm of Technosoft International, a global engineering services company 20 years of Experience in providing engineering support services US Offices located in Milwaukee and Chicago India Offices located in Mumbai, Pune, & Baroda
Key IMPACT Product Offerings:
Design Support Staff Augmentation Analysis Services Offshore Engineering Support
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Analysis Services
Rich Bothmann Manager, Analysis Services Division
Known nationally for innovative training and support expertise Core Strengths: General Mechanical Engineering, Weld, Vibration, and Fatigue Analysis President / Founder of Midwest ANSYS User Group Former Officer of Chicago/Milwaukee Pro/MECHANICA User Group
Technosoft - Off-Shore Meshing / Analysis Resource Over 20 Years Experience in Use, Training, and Support of FEA
Project Support Training Coaching/Mentoring Implementation/Consulting
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Types of Nonlinearities
Nonlinear Analysis Material
Nonlinear Elastic Plastic Hyperelastic
Geometric
Large Displacement
Small Rotation/Small Strain Large Rotation/Small Strain Large Strain Geometrically Instable or Multi-Stable
Boundary
Contact Follower Forces
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Many problems do not have a linear relationship and instead the displacement varies with force
Force Displacement
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Kt=Tangent Stiffness
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where :
T
Load Displacement u
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Force
Displacement
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3 P
2 P
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Force P
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Pure Lagrange
Pure Lagrange Never Converged >230 iterations, Distorted Element Errors www.impactengsol.com
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Rigid Motion
Parts not initially touching Relying on contact to hold parts together usually results in convergence problems Many Techniques to deal with this issue, sometimes problems requires more than one method.
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Interference Problems
Set Keyopt 9 = 2
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Displacement Control
Very Robust and Most Used Method Use Alone or with Subsequent Force Control
Apply displacement control and obtain solution Replace displacement with reaction load and obtain solution Apply final load and obtain solution
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Weak Springs
Small amount of stiffness to prevent parts from flying off into space. Springs can attach parts to one another or to ground. Adjust stiffness values so that springs dont impact results. For complicated assemblies, consider using multiple real sets for different springs.
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Friction
In some instances a small amount of friction (mu=0.1) can be used to control lateral sliding
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Dynamics
Solving F=ma eliminates rigid motion issues. Use of slow dynamics to solve static problems can overcome rigid motion issues. Include density and damping and verify system comes to rest When performing true dynamic problems with contact, use Element Time Increment Control (keyopt 7=2, maintain reasonable). This keeps time step a fraction of the systems apparent frequency
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Dynamics Examples
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Dynamics Examples
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Mesh Issues
Finer Mesh on Contact surface/ Coarser on Target Faceting negatively affects curved contact surfaces
Use fine mesh Exclude penetration (keyopt 9 = 1) Auto CNOF/ICONT (keyopt 5)
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Mesh Issues
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Nonlinear Diagnostics
Version 9.0 added contact pair based diagnostics
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Nonlinear Diagnostics
Plotting Residual Norms can also help locate problem contacts
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Summary
Try to converge using easy settings first then tighten settings to determine sensitivity
Small FKN Large FTOLN
Use displacement control whenever you can Get to know ANSYS automatic methods for dealing with rigid motion In situations where auto methods dont work consider the application and apply springs, friction, etc. Setup NL Diagnostics and look at contact penetration to see how various contacts are behaving
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