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Foreword

Welcome to the Pulsar family!


You are now the proud owner of lndia's No.1 sports bike. By No.1 we are talking about
unparalleled performance, superior technology and incredible market leadership that Pulsar today
enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services, as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Bajaj Dealers or Authorised Service Centres, who are well equipped
with all necessary facilities / genuine parts / oil and trained manpower to ensure the best care for
your Pulsar. Your Pu|sar comes with a warranty of 2 Years or 30,000 Kms whichever occurs earlier
from the date of sale. For details please refer to Warranty : Scope & Limits" given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: customerserv|ce@bajajauto.co.|n or visit the Bajaj Auto website
To be a part of the Pulsarmania, visit and join the Pulsar fanpage on
facebook:
Rev up, shift gears and enjoy the Pulsar experience.
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
www.bajajauto.com
www.mypu|sar.com
www.facebook.com/mypu|sar
Descr|pt|on
1. Technical Specifications 1
2. ldentification Data 3
3. Location of Parts 4
4. Steering cum lgnition lock 6
5. Fuel Tank Cap / Fuel Tap 7
6. Speedometer Details 8
7. Control Switches 9
8. Removal & Fitment of Side Covers 11
9. Removal & Fitment Seat 13
10. Battery / Tool kit 14
11. Daily Safety Checks 15
12. How to ride your Bike 16
13. Safe Riding Tips 20
14. Engine Oil 21
15. Wheels - Tyre 22
16. Periodic Maintenance lnformation 23
17. Periodic Maintenance & Lubrication Chart 27
18. Warranty Certificate 32
19. Warranty Scope & Limit 33
.
21. Service Coupons & Non Use Maintenance
20 Battery Warranty Card
Not|ce:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the
right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Safety and Warn|ng |nformat|on :
Table of Contents
Caut|on : This indicates that a potential
hazard that could result in vehicle
damage. Follow the Advice provided with
the caution.
Warn|ng : This indicates that a potential
hazard or injury to you or other persons &
to the vehicle can happen if advice
provided is not followed.
Pu|sar 150
Engine : 4 stroke, Single Cyl.,
Natural air cooled.
Bore x Stroke : 58.00 mm x 56.40 mm
Engine Displacement : 149.01 cc
Compression Ratio : 9.5 + 0.5 : 1
Max. Net Power : 15.10 Ps at 9000 RPM
Max. Net Torque : 12.45 Nm at 6500 RPM
lgnition System : Microprocessor
controlled digital CDl
Spark Plug : Champion RG4HC,
2 Nos.
Spark Plug Gap : 0.6 to 0.8 mm
Transmission : 5 speed constant
mesh.
Front Brake : Hydraulic disc type.
Rear Brake : Mech. expanding shoe
& drum type.
Pu|sar 180
4 stroke, Single Cyl.,
Natural air cooled.
63.50 x 56.40
178.60 cc
9.5 + 0.5 : 1
17.02 Ps @ 8500 RPM
14.22 Nm at 6500 RPM
Microprocessor
controlled digital CDl
Champion RG4HC
2 Nos.
0.6 to 0.8 mm
5 speed constant
mesh.
Hydraulic disc type.
Mech. expanding shoe
& drum type.
Technical Specifications
1
Pu|sar 150
Fuel Tank Capacity
Full : 15 litres
Reserve : 3.2 litres
Usable Reserve : 2.0 litres
Dimensions :
Length : 2055 mm
Width : 790 mm
Height : 1100 mm
Wheel base : 1320 mm
Ground clearance : 165 mm (Min.j
Tyre Size
Front : 2.75 x 17", 41P
Rear : 100/90 x 17", 55P
Tyre Pressure
2
Front : 1.75 kg/cm (25.0 PSlj
2
Rear (Soloj : 2.00 kg/cm (28.4 PSlj
2
Rear (Pillionj : 2.25 kg/cm (32.0 PSlj
Electrical System : 12 volts DC
Head Lamp : 35/35W, Hs1
Pilot Lamp : 5W Each 2 Nos.
2
Technical Specifications
Pu|sar 180
15 litres
3.2 litres
2.0 litres
2035 mm
750 mm
1165 mm
1350 mm
165 mm (Min.j
90 x 90 x 17", 49P
120 / 80 x 17", 61P
2
2.00 kg/cm (28.4 PSlj
2
2.00 kg/cm (28.4 PSlj
2
2.15 kg/cm (30.5 PSlj
12 volts DC
35/35W, Hs1
5W Each 2 Nos.
Pu|sar 150
Tail /Stop Lamp : LED / LED
Turn Signal Lamp : 10 W (2 nos.j
Neutral lndicator Lamp : LED
Hi Beam lndicator Lamp : LED
Turn Pilot lndicator Lamp : LED
Side Stand lndi. Lamp : LED
Speedometer Lamp : LED Display
Rear No. Plate Lamp : 5 W
Horn : 12v DC, 2 nos.
Battery : 12v - 7 Ah MF
vehicle Kerb Weight : 143 kg.
Gross vehicle Weight : 273 kg.
2
Technical Specifications
Pu|sar 180
LED / LED
10 W (2 Nos.j
LED
LED
LED
LED
LED Display
5 W
12v DC
12v - 9 Ah MF
147 kg.
280 kg.
hcte :
AII dimensicns are under 0hLA0Eh ccnditicn.
Abcve infcrmaticn is subject tc change withcut any nctice.
ldentification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Locat|on
On Side of Steering Tube
(Alpha-Numeric - 17 Digitsj
Eng|ne Number Locat|on
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digitsj
3
Front Fork
Clutch Lever
Fuel Tank Cap
Nitrox Rear
Shock Absorber
Pillion
Foot Rest
Side
Stand
Gear Change
Lever
Centre
Stand
Digital
Speedometer
Disc
Brake
LED Tail
Lamp
Grab Handle
This photograph is of Pulsar 180 M/C.
Location of Parts
4
Steering cum lgnition Lock
To Lock the Steer|ng : To lock the steering,
turn the handle bar to the left or right. Push
& release the key. Turn the key to LOCK"
position and remove the key.
To Un|ock the Steer|ng : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to OFF" or ON" position.
Key : A common key is used for 'Steering
cum lgnition lock', 'Fuel tank cap' & 'Side
cover lock'.
Steer|ng cum Ign|t|on Lock :
lt has three positions.
LOCK: Steering locked. lgnition OFF.
OFF: Steering unlock. lgnition OFF.
ON: Steering unlock. lgnition ON.
6
Fue| Tank Cap
To open the fuel tank cap, open the flap.
lnsert the key in the lock and turn it
clockwise and lift fuel tank cap.
'Fuel Tank Cap' gets locked when pushed
back into the place.
Fue| Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve
position.
RES : When fuel level is below Reserve
position.
OFF : When fuel supply is to be cut off.
Fue| Tar| Cap / Fue| Tap
7
Fue| Tank
Cap
0
F
F
0N
RE8
F
U
E
L
Fue| Tap
Speedometer Details
8
1. attery |nd|cator : ll |rd|cales oallery reeds c|arg|rg
2. Fue| Leve| |nd|cator : Fue| |eve| |rd|calor s|oWs
ava||ao|e lue| |r lue| lar|.
3. Peserve| Eng|ne Pev |nd|cator : ll g|oWs W|er
pelro| |eve| |r lar| reac|es reserve |eve|. ll a|so
o||r|s W|er erg|re RPV cross 9000 RPV rar|.
4. Tachometer 0|a| : ll s|oWs erg|re speed |r RPV.
5. 0dometer : T|e 0doreler s|oWs l|e lola| d|slarce
l|al l|e ve||c|e |as accuru|aled.
. Neutra| |nd|cator : w|er lrarsr|ss|or |s |r |eulra| &
lgr|l|or sW|lc| '0|', |eulra| |rd|calor W||| g|oW.
I. $peedometer:Ve||c|e speed W||| oe d|sp|ayed d|g|la||y
8. Tr|p Heter Peset utton : 6ol| lr|p relers car oe
resel lo zero oy press|rg l|e oullor.
9. Tr|p Heter : T|e Tr|p reler s|oWs l|e d|slarce
lrave|ed s|rce |l Was |asl resel lo zero.
10. $|de $tand |nd|cator : w|er S|de slard |s '0|', l|e
S|de slard |rd|calor W||| g|oW.
11. h| eam |nd|cator : w|er lead||g|l |s '0|' & l|
oear |s se|ecled W|l| erg|re rurr|rg, l| oear
|rd|calor W||| g|oW.
12. Turn $|gna| |nd|cator (Lh 8 Ph) : w|er Turr
s|gra| sW|lc| |s lurred lo Lell or R|g|l, Turr p||ol
|rd|calor - Ll or Rl W||| l|as|.
+ -
2
5
4
3
1
7
10
11
8
9
12
6
SIDE
STAND
N
Control Switches
9
C. Horn Button : ( j Press button for
sounding horn.
D. Pass Sw|tch : Press the switch to flash
the head light. lt is used to give signal to
vehicles coming from opposite side while
overtaking.
Left Hand|e Bar Sw|tches
A. D|pper Sw|tch : When headlight is ON,
High or Low beam can be selected with
the dipper switch. Hi beam indicator light
located on Speedo console will light up
when high beam is selected.
: High Beam : Low beam
B. Turn S|gna| Sw|tch : When the turn signal
knob is turned to Left ( j or Right ( j
respective indicator will start blinking, to
stop blinking push the knob in & release.
D
A
B
C
R|ght Hand|e Bar Sw|tches
E. Head L|ght Sw|tch : lt has 3 positions.
: All lamps 'OFF'.
: While engine running, Tail lamp and
Pilot lamps 'ON'.
: While engine running, Headlamp, Pilot
lamp, Tail lamp, Meter lamps 'ON'.
transmission in any gear. lt is
recommended to start engine with
transmission in neutral.
G. Eng|ne K||| Sw|tch :The engine kill switch
is for emergency use. During emergency
move the engine kill switch to the 'OFF'
( j position.
10
Control Switches
F. Starter Button : lt operates the electric
starter when clutch lever is depressed with
CAUTION : While starting ensure that
engine kill switch is in ON ( j position.
Keeping the kill switch in OFF position
Engine will not start.
G
E
F
Removal & Fitment of Side Cover LH / RH
F|g. S|de Cover LH F|g. S|de Cover RH
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
11
Remova| of S|de Cover LH
lnsert key into the cover lock & turn
clockwise and pull the 'Side Cover' out
from the bottom.
Pull front portion of 'Side Cover' to release
its Lug from hole (A| of 'Fuel Tank'.
Slide the 'Side Cover' forward (towards the
enginej to release slot provided on its rear
end from 'bracket with rubber cap' (B|
provided on 'Chassis'.
Take out side cover.
Remova| of S|de Cover RH
Remove the screw (Cj securing the 'Side
Cover RH'.
Pull front portion of 'Side Cover' to release
its Lug from hole (A| of 'Fuel Tank'.
Slide the 'Side Cover' forward to release
slot provided on rear end of 'Side Cover'
from 'bracket' (B| provided on 'Chassis'.
Take out side cover.
A
B
C
Removal & Fitment of Side Cover LH / RH
12
F|tment of S|de Cover LH
Match slot provided on rear end of 'Side
Cover' wi th bracket (A| provi ded on
'Chassis' and slide 'Side Cover' backward
(towards Tail lampj.
Match Lug provided on front portion of
'Side Cover' with hole (B| provided on 'Fuel
Tank' and press 'Side Cover' inside.
Match the lock plate of 'Side Cover'
properly with bracket on 'Chassis' and
rotate key in clockwise direction to lock.
F|tment of S|de Cover RH
Match slot provided on rear end of 'Side
Cover' wi th bracket (A| provi ded on
'Chassis' and slide 'Side Cover' backward
Match Lug provided on front portion of
'Side Cover' with hole (B| provided on 'Fuel
Tank' and press 'Side Cover' inside.
Match 'Side Cover RH' properly with
bracket provided on 'Air filter assly' & fix it
with Screw.
CAUTION : Fit cover as described above
to ensure proper fitment.
A
B
Removal & Fitment of Seat
13
Remova| of Seat- Front & Rear (P 180|
Rerove 'S|de Cover' Ll.
Pu|| rear seal |oc| cao|e (A) & rerove 'Rear Seal'
S|r||ar|y pu|| l|e lrorl seal |oc| cao|e (6) & rerove
'Frorl Seal'.
CAUTION: Always remove Rear seat first.
A
B
Lock
Lug
Lug
Lock
F|tment of Seat- Front & Rear (P 180|
6ol| l|e seals car oe l|lled oy ralc||rg l|e|r |ug
W|l| l|e respecl|ve |oc| & press|rg doWr l|e |ug |rlo
|oc|.
CAUTION : Always fit Front seat first.
F|g. C Seat Re|ease Cab|e F|g. B
Pemova| of $eat assemb|y comp|ete
Rerove 'S|de Cover' Ll.
Pu|| seal |oc| cao|e (A) & rerove l|e seal corp|ele.
For Pu|sar 150 fo||ow procedure as g|ven be|ow
F|tment of $eat assemb|y comp|ete
T|e seal assero|y car oe l|lled oy ralc||rg |ls |ug
W|l| l|e |oc| & press|rg doWr l|e |ug |rlo l|e |oc|.
For Pu|sar 150 fo||ow procedure as g|ven be|ow
Battery / Tool Kit
14
Too| K|t Locat|on
lt is located below the battery.
2 rubber straps are provided to hold the
tool kit.
Battery
lt is located inside the 'Side Cover' LH.
Always maintain electrolyte level in each
cell between max and min level lines.
Always keep a watch on battery charge
level indicating icon, if it flashes (indicates
battery is in low charged conditionj, show
the vehicle to authorised BAL dealer.
CAUTION : Do not drive/run vehicle in
battery disconnected condition. lt may
lead to damage of electrical / electronic
components.
CAUTION : Always fit rubber strap for
locking tool kit.
Too| K|t
Battery
Daily Safety Checks
Brake Peda| Play - 20 to 30 mm.
Wear ||n|ng Ind|cator within usable range.
No brake dragging, applicable to drum
brake vehicles.
Brake F| u| d l evel above Ml N mark
provided on reservoir, applicable to disc
brake vehicle.
Dr|ve Cha|n slack of 25 to 35 mm
adequately lubricated.
Function of all ||ghts & horn
C|utch |ever play - 2 to 3 mm
Smooth steer|ng movement wi thout
restriction.
Both stand return to their fully up position.
Correct |nf|at|on pressure in both tyres
Adequate tyre tread depth - no cracks /
cuts.
Correct rear v|ew|ng span adjustment of
mirror.
Before riding motorcycle be sure to check
following items. Please give proper importance
to these checks and perform all of them
before riding motorcycle.
lf any irregularities are found during these
checks, refer to the Maintenance chapter &
see your dealer for the action required to
return the motorcycle to a safe operating
condition.
Warn|ng : Failure to perform these
checks every day before you ride may
result in serious damage or severe
accident.
Enough fue| |eve| for planned distance of
journey. No fuel leakage in fuel lines.
Eng|ne o|| level (between upper and lower
level markj
Thrott|e cab|e play of 2 ~ 3 mm. Smooth
operation and positive return to closed
position,
15
How to Ride Your Bike
Mov|ng Off :
Check that Center/Side stand is up.
Depress the clutch lever.
st
Shift into 1 gear.
Open the throttle and release the clutch
lever slowly and simultaneously.
As the clutch starts to engage, open the
throttle a little more, giving the engine just
enough rpm to keep it from stalling.
Caut|on : Do not operate the starter
continuously for more than 5 seconds
otherwise battery would get discharged.
Wait 15 sec. between each operation of
the starter which will facilitate battery to
recover.
Note : 7|e mo|o|c,c|e |s eq0|ooed w||| a s|a||e|
|oc|o0| sw||c|. 7||s sw||c| ens0|es ||a| en|ne
does no| s|a|| |/ ||e ||ansm|ss|on |s |n ea|.
|owe.e|, ||e en|ne can oe s|a||ed |n an,
ea| |/ ||e c|0|c| |e.e| |s o|essed.
Se/o|e s|a|||n ||e en|ne, |n |n|||on |e,
o// cond|||on, o|ess ||e c|0|c| |e.e| 8 ooe|a|e
||c| s|a||e| |e.e| a|| ||e wa, down /o| 5-5 ||mes.
7|en |e|ease ||e c|0|c| |e.e|.
7||s o|ac||ce ens0|es |0o||ca||on o/ c|0|c|
comoonen|s /o| ||e|| |one| ||/e.
Note :
16
Start|ng The Eng|ne :
Turn the fuel tap knob to 'ON' or 'RES'
position.
Switch 'ON' ignition & 'Kill Switch'
Confirm that transmission is in neutral.
Keep throttle completely closed, press
starter button " / apply kick to start the
engine.
Release starter button / kick lever as soon
as engine starts.
Note : Do no| |e| ||e en|ne |d|e |one| ||an 3
m|n0e|s o||e|w|se || w||| o.e||ea|.
Brak|ng :
Close the throttle completely, leaving the
clutch engaged (except where shifting gearsj
so that the engine braking will help slow
down the motorcycle.
Shift down one gear at a time so that you
are in Neutral when you come to a complete
stop.
When stopping, always apply both brakes at
the same time. De-clutch as necessary to
avoid engine stalling.
Never lock the brakes, or it will cause the
tyres to skid. When cornering, use brakes
judiciously & do not de-clutch. Reduce your
speed before you get into the corner. For
emergency braking, disregard downshifting,
and concentrate on applying brakes as hard
as possible without skidding.
th th
From 5 to 4 Gear
th rd
From 4 to 3 Gear
rd nd
From 3 to 2 Gear
nd st
From 2 to 1 Gear
45 km/h
35 km/h
25 km/h
15 km/h
Recommended Speed for Sh|ft|ng Down
Warn|ng : When shifting down to lower
gear, do not shift at such high speed that
engine rpm jumps excessively. This may
cause engine damage, & rear wheel may
skid. Downshifting should be done at
recommended speeds as shown in table.
17
How to Ride Your Bike
Sh|ft|ng Gears :
Close throttle & depress the clutch.
Shift into next higher or lower gear.
Open the throttle and release the clutch
lever slowly and simultaneously.
Gear Shifting Lever
Gear Shifting
Pattern
Stopp|ng the Veh|c|e :
Close the throttle completely.
Shift the transmission into neutral.
Bring the vehicle to complete stop.
Turn the ignition switch off.
Park|ng the Veh|c|e :
Support the motorcycle on a firm level
surface with the center or side stand.
Lock the steering.
Runn|ng IN
Proper running-in is important for the better
life & trouble free performance of the vehicle.
During first 2000 kms running-in period do
not exceed following speed limits.
Always keep the speed below the limits
mentioned in the table.
Do not race the engine excessively.
Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.
How to Ride Your Bike
CAUTION : Do not park on a soft or
steeply inclined surface or the motorcycle
may fall over.
18
Kms 1st 2nd 3rd 4th 5th
0 - 1000 14 22 30 37 44
1000 - 2000 18 28 38 46 55
How to Ride Your Bike
Fue| Sav|ng T|ps :
A well maintained vehicle and good driving
can contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips.
Good R|d|ng Hab|ts :
Ride smoothly and steadily at an optimum
driving speed of 40 to 50 Km/h
Avoid harsh braking.
Change the gear judiciously according to
the speed and load requirement.
Don't overload the vehicle above the
specified payload.
Use the accelerator judiciously.
Cut off the engine if you want to stop for
more than two minutes.
How to check m||eage (Fue| eff|c|ency|
Best way to calculate mileage is by following
the full tank to full tank method.
Fill way tank full up to small mouth (brimj.
Run the bike for say 100 km.
Fill the tank full again in same fuel filling
station, probably with same fuel dispenser.
Divide kilometer run / fuel quantity filled.
Ensure fo||ow|ng ma|ntenance po|nts to get
opt|mum performance from your b|ke.
Fuel Check fuel lines & connections
for leakage.
Spark Plugs lnspect and clean spark plugs.
Adjust electrode gap. Replace
spark plugs as per P.M. Chart.
Air Filter Clean the air filter element
periodically. Replace as per
Periodic Maintenance Chart.
Engine Oil Check engine oil level. Always
use recommended grade and
quantity.
Brakes Ensure that the brakes are not
dragging / binding.
Clutch Ensure correct clutch lever
play.
Tyre Air Always maintain recommended
Pressure tyre pressure.
Carburettor Clean & adjust the carburettor.
Adjust idling speed.
19
Safe Riding Tips
0r|ve caul|ous|y. Slarl ear|y & reac| your desl|ral|or
sale|y.
A|Ways carry ve||c|e reg|slral|or & |rsurarce papers,
ard a va||d dr|v|rg ||cerce W|l| you.
Avo|d dr|v|rg or |oose sard or slores W|ere ve||c|e
|s |||e|y lo s||d.
Proper|y Wrap-up |oose c|ol|es W|||e dr|v|rg or r|d|rg
lo avo|d erlarg||rg |r W|ee| or ol|er oojecls or road.
A|Ways corcerlrale or r|d|rg lor salely.
Honsoon 0are :
ll |s suggesled lo cuslorer lo la|e appropr|ale care
|r area ol |eavy rorsoor or ||g| ra|rla|| area. T|e
appropr|ale surlace preverl|ve coal lo avo|d rusl|rg /
poor surlace l|r|s| or accourl ol adverse alrosp|er|c
cord|l|ors.
Ve||c|e c|ear|rg lo oe dore W|l| soll & c|ear Wel
c|ol| lo avo|d scralc|es or pa|rled parls.
C|ear & |uor|cale a|| l|e |rporlarl parls as dela||ed |r
a per|od|c ra|rlerarce c|arl.
0o rol app|y d|recl Waler jel or pa|rled, e|eclr|ca| /
e|eclror|c parls.
0o rol ooslrucl erg|re coo||rg oy add|rg rud
prolecl|or s|eel lror lrorl.
$afe P|d|ng T|ps
A|Ways Wear le|rel W|||e dr|v|rg or r|d|rg. Your
|e| rel s|ou| d corlorr lo appropr| ale lrd| ar
slardards.
Read l|oroug||y l|e |rslrucl|ors
g|ver |r l||s rarua| ard lo||oW
l|er carelu||y.
Avo|d urrecessary accessor|es
lor l|e salely ol ool| r|der ard
ol|er rolor|sls.
0el lar|||ar ard lo||oW lrall|c ru|es & regu|al|ors |r
your slales as We|| as gerera| lrall|c s|grs.
Far|||ar|se yourse|l We|| W|l| slarl|rg, acce|eral|or ard
ora||rg ol l|e ve||c|e.
w|er app|y|rg l|e ora|es, use ool| lrorl & rear
ora|es s|ru|lareous|y. App|y|rg or|y ore ora|e ray
cause l|e ve||c|e lo |oose corlro|.
R|d|rg al proper speed ard avo|d|rg urrecessary
acce|eral|or ard ora||rg are |rporlarl rol or|y lor
salely ard |oW lue| corsurpl|or, oul a|so lor |orger
||le ol l|e ve||c|e.
0ur|rg rorsoor dr|ve l|e ve||c|e rore caul|ous|y.
Rereroer ve||c|es s||d rore eas||y dur|rg ||g|l
s|oWers.
20
Engine Oil
A : O|| F|||er Cap, B : O|| Leve| Gauge
Eng|ne O|| Leve| Check|ng :
Check engine oil level every day. Park
vehicle on level surface on centre stand.
Check oil level through oil level gauge 'B'.
Always maintain engine oil level between
upper (Cj and lower (Dj mark provided on
Cover RH. Top up with specified grade of
oil if the oil level is below lower level mark.
Eng|ne O|| Capac|ty :
Refill at servicing : 1000 ml.
During engine overhaul : 1100 ml.
Recommended Eng|ne O||:
Always insist on Bajaj Genuine
Engine Oil for optimum engine
perf ormance and warranty
benefi ts. l t i s a speci al l y
formulated oil for vehicles with
DTS-i engines.
Model Recommended Grade
Engine oil
Pulsar Bajaj DTS-i SAE 20W50 APl
150/180 10000 'SL' or JASO 'MA'
st
Eng|ne o|| rep|acement frequency : 1 serv|ce 8
then every 10,000 Km.
Eng|ne o|| |eve| top-up frequency : Every 5000 km.
CAUTION :
lt is most important to adhere to
recommended grade & frequency of oil
change for the purpose of long life of
critical engine components. For details
refer periodic maintenance chart.
Do not reuse drained oil.
21
A
B
C
D
Wheels - Tyre
Use the recommended levers while removing
the Tyre / Tube for puncture work. This will
avoid any damages to the edges / scratches
on paint of the wheel.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
Note : |ncase ||e mo|o|c,c|e |s /|||ed w|||
|moo||ed |,|es. como||ance |o |esoec||.e |nd|an
s|anda|d 8 cen||a| mo|o| .e||c|e |0|es |as oeen
ens0|ed.
Front Whee|
22
Front 25.0 PSl 28.4 PSl
Rear (Soloj 28.5 PSl 28.4 PSl
Rear (with Pillionj 32.0 PSl 30.5 PSl
Pulsar 150 Pulsar 180
Min. Level
Periodic Maintenance lnformation
23
Front Brake F|u|d Leve| :
Front brake fluid reservior is located on RH
side of Handle bar.
To check oil level, keep the vehicle on
center stand with handle bar in straight
ahead condition.
Always ensure that brake fluid level is
above 'MlN' mark given on inspection
Window.
Battery :
Battery is located inside 'Side Cover' LH.
Always ensure that battery electrolyte level
is in between max & min level marks.
Check & top up battery by distilled water if
electrolyte level is below min level mark.
Battery life would get adversely affected if
top up with 'Tap Water'.
12v-9 Ah MF, For Pulsar 180
12v-7 Ah MF, For Pulsar 150
Max
Min
CAUTION : Tap water is not a substitute
for distilled water and will shorten the life
of the battery.
Periodic Maintenance lnformation
24
CAUTION :
While disconnecting always disconnect
negative (-vej cable first.
While refitting always connect positive
(+vej cable first.
Envi ronment care must be taken to
dispose off the used battery. lt is always
recommended to hand over the same to
the Authorised battery / Bajaj dealer for
proper disposal of the same.
When battery is found discharged, it is
advised to get it charged immediately.
How to keep battery hea|thy ?
Switch 'Off' ignition when engine is not
running.
Get battery checked / charged during
periodic services.
Do not press starter button for more than
5 sec. After 3 successive cranking, wait for
15-20 sec. for battery to recover.
Do not add extra e|ectr|ca| accessor|es
such as - Remote, B|gger horn, Mus|ca|
brake ||ght etc. Th|s w||| reduce ||fe of
battery
lf vehicle is to be stored for more than 2
weeks disconnect battery to avoids self
discharge.
CAUTION : Do not drive/run vehicle in
battery disconnected condition. lt may
lead to damage of electrical /electronic
components.
Warranty on battery is 18 months from the
date of purchase of vehicle.
Periodic Maintenance lnformation
Spark P|ug
Remove spark pl ugs by usi ng pl ug
spanner.
Clean the spark plugs.
Adjust the gaps if incorrect by bending
outer electrode carefully.
Spark P|ug Gap : 0.6 to 0.8 mm.
Spark P|ug (2 Nos.j : CHAMPlON RG4HC
0.6 to
0.8 mm
Dr|ve Cha|n S|ackness
Chain top edge to be kept between the
t wo mar ks dur i ng chai n sl ackness
adjustment.
Chain slackness will have to be adjusted
whenever required.
Std. Chain slackness 25 ~ 35 mm.
Marking on chain adjusters should be
identically positioned on both sides.
25
Std. Cha|n
s|ackness : 25~35 mm
Top edge
Periodic Maintenance lnformation
Drive chain must be cleaned & lubricated as
per periodic maintenance schedule.
a. Dr|ve cha|n (Non O-r|ng type|
Non O-ring type chain should be removed &
cleaned by Nylon brush & Kerosene or in
Chain Cleaning Machine.
lt should be lubricated by SAE 90 grade oil.
b. Dr|ve cha|n (O-r|ng typej
'O' rings must always be kept wet for best
performance hence lubricate every 500 Kms
O-ring chain lubrication can easily be done
by owners using Bajaj 'Chain Lube Spray
Can' available with Bajaj dealers.
Method of O-r|ng Cha|n Lubr|cat|on :
Place the bike on centre stand.
Clean the chain by using lint free cloth (lf
excessive mud / slush found approach Bajaj
Service Center for proper cleaningj
Shake the can vigorously by holding
vertically upright till the noise of steel ball
inside heard uniformly.
Hold spray can at the back of rear sprocket
with extension tube nose at 5~10 cm.
Rotate the wheel in reverse direction &
spray the lube on middle portion of the
chain up to full length of the chain.
Dr|ve
Cha|n
C|ean|ng
Dr|ve
Cha|n
Lubr|cat|on
26
Periodic Maintenance & Lubrication Chart
27
1sl - 500-750 Krs / 30-45
1. Serv|c|rg
days,2rd orWardC5000Krs
2. ld|e speed / C0 C, A C, A C, A C, A C, A C, A C, A C, A
3. Va|ve lappel c|eararce C, A C, A C, A C, A C, A C, A C, A C, A
4. Erg|re o|| (6ajaj 0TSl 10000 o||) C, A R Top-up R Top-up R Top-up R Top-upCevery 5000 Krs.
Rep|ace |r 1sl serv|ce & al
every 10000 Krs
5. 0|| slra|rer (6ajaj 0TS| 10000 o||) CL CL CL CL CL
o. Erg|re o|| l||ler (6ajaj 0TS| 10000 o||) R R R R R Rep|ace al every o|| c|arge
7. 6ody cerlr|luga| l||ler -- Pu|sar / P|al|ra CL CL CL
8. Spar| p|ug gap CL,A CL,A CL,A CL,A CL,A CL,A CL,A
9. Spar| p|ug R R Rep|ace al every 20000|rs
10. A|r c|earer e|ererl CL, R CL CL CL R CL CL R Rep|ace al every 15000|rs
11. A|r l||ler cover '0' r|rg R R R Rep|ace al every 15000|rs
12. lr ||re paper l||ler a|org W|l| |ose & c|arps R R R Rep|ace al every 15000|rs
13. Fue| coc| sed|rerl ooW| c|ear|rg CL CL CL CL CL CL CL
14. Fue| coc|-Paper l||ler e|ererl & sea| R R R Rep|ace al every 15000|rs
15. Carourellor CL,A CL,A CL,A
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st
500
-
I50
2nd
4500
-
5000
3rd
9500
-
10000
4th
14500
-
15000
5th
19500
-
20000
th
24500
-
25000
Ith
29500
-
30000
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
28
1o. Carourellor l|oal c|aroer c|ear|rg CL CL CL CL
17. Carourellor ruooer ducl C,R C,R C|ec| & rep|ace |l requ|red
18. Fue| p|pes C,R C C C R C C R Rep|ace al every 15000|rs
19. Coo|arl |eve| c|ec| |r expars|or lar| C,A C,A C,A C,A C,A C,A C,A Al every serv|ce
20. Coo|arl |r expars|or lar| R Rep|acererl al every 30000 Krs or 2 year (W||c|ever occurs ear||er)
21. Coo|arl |ose darage/c|arps/|ea|age C,R C,R C,R C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
22. Coo|arl |ose darage/c|arps/|ea|age R Rep|acererl al every 35000 Krs or 3 years (W||c|ever occurs ear||er)
23. Rad|alor l|rs C,A C,A C,A C,A C,A C,A C,A
24. 6allery e|eclro|yle |eve| & spec|l|c grav|ly C C C C C C C C
25. 6allery correcl|ors C,T C,T C,T C,T C,T C,T C,T
2o. C|ulc| p|ale C,R C,R C|ec| & rep|ace |l requ|red
27. C|ulc| p|ay C,A C,A C,A C,A C,A C,A C,A C,A
28. T|roll|e p|ay C,A C,A C,A C,A C,A C,A C,A C,A
29. 6ra|e p|ay C,A C,A C,A C,A C,A C,A C,A C,A
30. 6ra|e ||r|rg or pad Wear C,R C,R C,R C,R R C,R C,R C,R Rep|ace al every15000 Krs
31. 6ra|e l|u|d |eve| / lop up C,A C,A C,A C,A C,A C,A C,A C|ec| & Top up |l requ|red
|r every serv|ce
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
29
32. 6ra|e l|u|d R R
33. Frorl ora|e |ose R R
34. Vasler cy||rder p|slor ||l R R
35. Ca||per p|slor sea| ard 0usl sea| R R
3o. 6ra|e car & peda| p|vol p|r L L L L L L L
37. Rear sproc|el laslerers C,T C,T C,T C,T C,T C,T C,T C,T
38. Rear W|ee| ruooer s|oc| darper C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
39. S||ercer dra|r |o|e c|ear|rg CL CL CL CL CL CL CL
40. S||ercer la|| p|pe c|ear|rg-Pu|sar 150/180 CL CL CL CL CL CL CL
41. Erg|re corpress|or pressure C C C
42. Cy||rder |ead de-caroor|s|rg CL CL ll requ|red
43. Erg|re a|r oreal|er luoe R R Rep|ace al 20000 Krs
44. 0r|ve c|a|r s|ac|ress C,A C,A C,A C,A C,A C,A C,A C,A
45. 0r|ve c|a|r |uor|cal|or or ve||c|e C,L C,L
4o. 0r|ve c|a|r ||r| |oc| R R R R R R R w|erever dr|ve c|a|r opered.
47. 0r|ve c|a|r Wear -- Rerove & Luor|cale C,L C,L C,L C,L C,L C,L C,L
48. 0r|ve c|a|r ('0' r|rg des|gr) L Luor|cale al every 500 |r.(6y cuslorer)
49. w|ee| oear|rg C,R C,R C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
30
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
50. Spo|e l|g|ler|rg-Frorl & Rear C,T C,T C,T C,T C,T C,T C,T C,T
51. Tyre lread Wear C,R C,R C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
52. Frorl lor| o|| R R R R Rep|ace al every 10000|rs
53. Frorl lor| o|| sea| R R R R Rep|ace al every 10000|rs
54. Aulo c|o|e C C C C C C C
55. 0ap oelr Reed sW|lc| & TPS ragrel C,A C,A C,A C,A C,A C,A C,A C,A
5o. Rr. S|oc| Aosoroer- C|ec| gas pressure C,A C,A |ol requ|red lor reW des|gr
(F||||rg lror oollor)
57. Slarler C|ulc| (0ry App||cal|or) L L L L L L L
58. w|r|rg |arress C C C C
59. lgr|l|or sW|lc| corlacls c|ear|rg C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL
o0. C|ulc| sW|lc| & ora|e sW|lc|
(lor|zorla| oase) corlacls c|ear|rg C,CL,L C,CL,L C,CL,L C,CL,L
o1. C|ulc| sW|lc| (Verl|ca| oase) C,R C,R C,R C,R C|ec| & rep|ace |l requ|red
o2. Rear ora|e sW|lc| C,A C,A C,A C,A C,A C,A C,A C,A
o3. Slarler rolor correcl|ors C,T C,T C,T C,T C,T C,T C,T
o4. Slarler re|ay correcl|ors C,T C,T C,T C,T C,T C,T C,T
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Periodic Maintenance & Lubrication Chart
31
Note : Per|od|c parls / |uor|carls lo oe rep|aced as per Per|od|c Va|rlerarce ard Luor|cal|or C|arl are rardalory ard
l|e sare are c|argeao|e lo cuslorer.
* |t |s strong|y recommended to use on|y ajaj 0T$-| 10000" Senu|ne eng|ne o||. |n case any other eng|ne o|| of
same spec|f|cat|ons |s used, the frequency of $r. No. 4, 5 8 w||| be every 5000 Kms.
** As app||cab|e to mode|
*** Hore frequent c|ean|ng may be requ|red when dr|v|ng |n dusty cond|t|on.
0 : 0heck, A : Adjust, 0L : 0|ean, P : Pep|ace, T : T|ghten, L : Lubr|cate
500
-
I50
4500
-
5000
9500
-
10000
14500
-
15000
19500
-
20000
24500
-
25000
29500
-
30000
o5. lT co|| correcl|ors C,T C,T C,T C,T C,T C,T C,T
oo. 0|| pressure |rd|calor c|ec| or corso|e C C C C C C C C
o7. 0erera| |uor|cal|or L L L L L L L L
o8. Va|r slard & s|de slard p|r C,L C,L C,L C,L
o9. SW|rg arr p|vol p|r (lor ror s||erl ous|) L L L L L L L
70. Erg|re lourdal|or s||erl ous|es R R R Rep|ace al every 15000Krs
71. Sleer|rg p|ay C,A C,A C,A C,A C,A C,A C,A C,A
72. Sleer|rg sler oear|rg C,CL,L,R C,CL,L,R C,CL,L,R C,CL,L,R C|ec| & rep|ace |l requ|red
73. Cap sleer|rg oear|rg (P|asl|c) C,R C,R C,R C,R
74. Slep -P||||or Ll & Rl (6a|| & P|ale) C,CL C,CL C,CL C,CL C,CL C,CL C,CL
75. A|| laslerers l|g|lress C,T C,T C,T C,T C,T C,T C,T C,T
RECOMMENDED FREQUENCY
$erv|c|ng
Sr.
No.
Operation
1st 2nd 3rd 4th 5th th Ith
Kms
Subsequent
Warranty Certificate
FRAME NO. :
ENGlNE NO. :
Registration No. :
Sold on (DD / MM / YYj
To the Customer's Mr/Mrs/Miss :
Address :
Contact No.:
By the Dealer M/s :
Address :
Contact No.:
SAP Code :
The vehicle is warranted for 2 Years or 30,000 Kms. whichever occur
earlier from the date of sale as per terms & conditions given in
Warranty : Scopes and Limits.
SEPvlCE DEPAPTMENT
BAJAJ AUTO LlMlTED
32
Warranty : Scope & Limit
6ajaj Aulo L|r|led g|ves l|e lo||oW|rg Warrarly |r respecl
ol l|e rolorcyc|e rarulaclured oy
l|er.
Every poss|o|e care ard precaul|or |as oeer la|er lo
ersure qua||ly |r respecl ol l|e raler|a| & Wor|rars||p |r
l|e ve||c|es rarulaclured oy us. 6ajaj Aulo L|r|led W|||
repa|r or rep|ace al l|e|r Aul|or|sed wor|s|ops, lree ol
c|arge, parl or parls l|ere ol as ray oe lourd, or
exar|ral|or, lo |ave rarulaclur|rg delecl W|l||r a per|od
ol 2 Years or 30,000 Krs., W||c|ever occurs ear||er lror
l|e dale ol sa|e suojecl lo lu|l|||rerl ol cord|l|or sl|pu|aled
|r parl A, 6 & C g|ver |ere urder
warranty |s app||cab|e for on|y f|rst owner of veh|c|e.
Part A:
warrarly c|a|rs |r respecl ol suc| |lers |||e s|oc|
aosoroers, speedorelers elc. l|oug| c|a|red l|roug| us,
are suojecl lo acceplarce ol l|e respecl|ve rarulaclurers.
lr a|| suc| cases l|e dec|s|or ol l|e respecl|ve
rarulaclurer W||| oe l|ra| ard o|rd|rg.
Propr|elory parls |||e lyres, luoes, oallery ard spar| p|ugs
are Warrarled oy l|e|r respecl|ve rarulaclurers (0r|y ore
year Warrarly lror l|e dale ol purc|ase/as app||cao|e)
ard s|ou|d oe c|a|red or l|er d|recl|y oy l|e cuslorer.
6ajaj Aulo L|r|led s|a|| rol oe L|ao|e lo rep|ace l|er
"Pu|sar 150 / 180"
l|oug| l|e|r dea|er W||| g|ve lu|| ass|slarce |r prelerr|rg
suc| c|a|rs.
6ajaj Aulo L|r|led urderla|e ro ||ao|||ly |r l|e raller ol
corsequerl|a| |oss or darage caused due lo l|e la||ure ol
l|e parls. 0e|ay, |l ary, al l|e repa|r|rg Wor|s|op |r
carry|rg oul repa|r lo ve||c|e s|a|| rol oe a grourd lor
exlerd|rg l|e Warrarly per|od, ror s|a|| |l g|ve ary r|g|l lo
l|e cuslorer lor c|a|r|rg ary corpersal|or lor darages.
6ajaj Aulo L|r|led reserves l|e r|g|l e|l|er lo repa|r or
rep|ace l|e delecl|ve parls.
w|ere a delecl|ve parl car oe rep|aced oy parl/s ol
a|lerral|ve orard/s, W||c| are rorra||y used oy 6ajaj
Aulo L|r|led |r l|e course ol rarulaclure, 6ajaj Aulo
L|r|led reserves l|e r|g|l lo carry oul l|e rep|acererl
oy a parl or parls ol ary suc| a|lerral|ve orard/s.
T||s Warrarly ard ary c|a|r ar|s|rg l|ere lror |s suojecl
lo Pure jur|sd|cl|or or|y.
Part :
|o c|a|r lor exc|arge or repa|r car oe cors|dered
ur|ess l|e cuslorer .
a. Ersures l|al |rred|ale|y upor delecl|or ol l|e
delecl, |e approac|es ary rearesl Aul|or|sed 6ajaj
Ve||c|e 0ea|ers & Recorrerded Aul|or|sed Serv|ce
Cerlers W|l| l|e corcerred ve||c|e ard erao|es ||r
33
lo rerove ard despalc| l|e parl / parls allr|oul|rg lo
l|e rarulaclur|rg delecl lo l|e Corpary.
o. Produces l|e 0Wrer's Varua|, |r or|g|ra|, lo erao|e
l|al dea|er lo ver|ly l|e dela||s.
ll rusl oe express|y urderslood l|al c|a|rs lorWarded
d|recl|y lo us oy l|e oWrer / cuslorers W||| rol oe
erlerla|red al a|| ard suc| delecl|ve parl/parls l|us
lorWarded oy l|er W||| ||e al our laclory al l|e|r oWr
r|s|, ard l||s Warrarly s|a|| rol oe erlorceao|e.
To ava|| benef|ts of warranty, fo||ow|ng are
mandatory
1. Ava|||rg ol lr|l|a| 3 Free Serv|ces W|l|oul |apse.
2. Ava|||rg 4 pa|d serv|ces al every 5000 |rs. or 120
days W||c|ever occurs l|rsl W|l|oul ary |apse.
3. Ava|||rg ol a|| aoove serv|ces al l|e Aul|or|sed
Ve||c|e 0ea|ers & Recorrerded Aul|or|sed Serv|ce
Cerlers.
4. Va|rla|r|rg a|| serv|ce records du|y s|gred ard
slarped oy dea|ers.
Lsage ol or|y recorrerded erg|re o||
al spec|l|ed lrequercy lor dra|r
|rlerva| ol 10,000 |rs. & erg|re o|| |eve| lop-up al
5000 |rs.
o. Rep|ac|rg rardalory per|od|c parls suc| as a|r l||ler,
o|| l||ler elc. as per per|od|c ra|rlerarce sc|edu|e.
5.
ajaj 0T$-| 10000"
Part 0 :
Furl|er l||s Warrarly |s |0T app||cao|e lo .
1. |orra| ra|rlerarce operal|ors |||e ora|e & c|ulc|
adjuslrerls, c|ear|rg ol lue| sysler, erg|re lure-up
or suc| ol|er adjuslrerls.
2. Parls suojecled lo rorra| Wear & lear |||e C|ulc|
P|ales, 6ra|e S|oes, C|a|r, Sproc|els, For| 0||
Sea|, Spar| P|ug, Corlro| Cao|es, 6ra|e Pads.
3. Rep|acererl ol e|eclr|ca| |lers |||e se|l-slarl's Wear
ard lear |lers (|l l|lled), ou|os & ruooer corporerls
|||e grorrels, '0' r|rgs, oe||oWs as We|| as l||lers,
pac||rgs, gas|els, laslerers elc.
4. Pa|rled parls. 0r|y o||sler|rg or pee||rg oll ol pa|rl
l||r are covered urder Warrarly. Ary delecl ar|s|rg
oul ol exlerra| darages or due lo usage ol
prolecl|ve covers /add|l|ora| prolecl|ve coal|rgs
adverse alrosp|er|c cord|l|or elc. |s rol a||oW |||e
urder Warrarly.
5. A|| corsurao|es |||e Erg|re o||, For| o||, 6ra|e 0||,
0rease elc. are c|argeao|e lo cuslorer.
o. Ary delecl ar|s|rg due lo aoove corsurao|es rol
c|arged as per sc|edu|ed or |l used ol|er l|ar l|e
recorrerded ore.
Warranty : Scope & Limit
34
7. A|| c|rore p|aled parls are prore lo rusl or
corros|or |r coasla| area or |r ac|d|c erv|rorrerl or
due lo reg|ecled c|ear|rg elc. loWever c|rore l||r
pee||rg |s covered urder Warrarly |r gerera|
alrosp|er|c cord|l|ors. 6|ue/ Ye||oW co|oural|or ol
s||ercer rear ex|ausl porl |s perr|ss|o|e ard |erce
rol covered urder Warrarly.
8. 0x|dal|or ol urpa|rled/pa|rled crar|case, cy||rder
o|oc|, cy||rder |ead elc. |r ac|d|c erv|rorrerl or |r
a coasla| area.
9. Va|ve |app|rg (0e-caroor|z|rg) |l requ|red lo oe dore
al 20,000 |r, W||c| |s rorra| serv|c|rg requ|rererl.
10. Parls ol l|e ve||c|e l|al |ave oeer suojecled lo
r|suse, acc|derl, reg||gerl lrealrerl 0R W||c| |ave
oeer used |r corjurcl|or W|l| parls & ar equ|prerl
rol rarulaclured or recorrerded lor use oy 6ajaj
Aulo L|r|led, |l |r l|e so|e judgererl ol 6ajaj Aulo
L| r| l ed, suc| use pr eral ur e| y al l ecl s l |e
perlorrarce ard re||ao|||ly ol l|e ve||c|e.
11. Parls ol l|e ve||c|e l|al |ave oeer a|lered ard
rod|l|ed or rep|aced |r uraul|or|zed rarrer |||e use
ol W|der lyres, |oud s||ercers elc ard W||c| |r l|e
so|e judgererl ol l|e 6ajaj Aulo L|r|led allecls |ls
perlorrarce ard re||ao|||ly.

12. Veh|c|es wh|ch are not be|ng serv|ced at
recommended dea| ers as per the serv| ce
schedu|e descr|bed or wh|ch have not been
operated or ma|nta|ned |n accordance w|th the
|nstruct|ons ma|nta|ned |n the 0wner's Hanua|.
13. Ve||c|es used lor ary corpel|l|or or race ard/or lor
allerpl|rg lo sel up ary ||rd ol record.
14. Ary la||ure ar|s|rg due lo use ol adu|leraled or oad
qua||ly lue|.
Parls allecled due lo oad lue| qua||ly are rol
covered Lrder Warrarly.
15. ll add|l|ora| e|eclr|ca| accessor|es suc| as -
Rerole, 6|gger |orr, Vus|ca| ora|e ||g|l elc. l|lled
or ve||c|e.
6ajaj Aulo L|r|led reserves l|e r|g|l lo ra|e ary
c|arges |r des|gr or lo add ary |rprovererls or l|e
ve||c|e al ary l|re W|l|oul |rcurr|rg ary oo||gal|or lo
|rsla|| l|e sare or a ve||c|e prev|ous|y supp||ed ard
so|d. A|so, l|e cord|l|ors ol l||s Warrarly are suojecl lo
a|leral|or W|l|oul ary rol|ce.
T||s Warrarly |s l|e erl|re Wr|ller Warrarly g|ver oy
6ajaj Aulo L|r|led lor rolorcyc|e'
ard ro ol|er ea|er or |ls or ||s agerl or erp|oyee |s
aul|or|sed lo exlerd or er|arge l||s Warrarly.
"Pu|sar 150/180"
d
Warranty : Scope & Limit
35
$EPVlCE PEC0P0
Sr.
|o.
0ale
Age
Vl|s.
Spec|l|c
0rav|ly
Vo|lage
Rerar|s
0ea|er's Slarp
& S|gralure
Code
1
2
3
4
5
o
BATTERY WARRANTY CARD
HAKE 0F ATTEPY : ........................
VF0. C00E 0F 6ATTERY : SR.|0.:
TYPE 0F 6ATTERY : 0ATE 0F SALE :
|AVE 0F 0w|ER A|0 A00RESS :
TYPE 0F VEllCLE : RE0. |0.:
FRAVE |0.: E|0l|E |0.:
* 0ode For Pemarks:
LL : LoW e|eclro|yle |eve|.
AE : E|eclr|ca| sysler reeds allerl|or.
|P : lrsull|c|erl rurr|rg ol ve||c|e.
0 : Cover oro|er.
0 : 6ro|er Corla|rer.
PH : Poor ra|rlerarce.
A : 6allery aoused.
|ole . Cuslorer s|ou|d |rs|sl l|al Serv|ce Record' rusl oe l|||ed oy respecl|ve aul|or|sed oallery dea|er as prool ol spec|l|ed
ra|rlerarce lor easy sell|ererl ol c|a|r, |l ary.
1
2
3
4
5
o
Details of Repair, if any____________________________________________________________________________
Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
# C|aim Accepted ## C|aim Re[ected
Fai|ure Mode (P|ease tick as app|icab|e}
Loose connection Overcharge / Undercharge
Interna| Short Reverse Charge
P|ate Shedding High Specific Gravity E|ectro|yte
Interce|| Connection E|ectro|yte Contamination
Does not Ho|d Charge E|ectro|yte Leve| not Maintained
Wrong Assemb|y Left Lying Id|e
Wrong App|ication
Termina| Corroded

Free Service
st
1
Owner's Name :
Frame No. :
Engine No. :
Date of Date of Kms.
Sale : Service : Run :
Per|od|c Part Rep|acement : Paper oil filter *
Oi| used for Rep|acement / Top Up. Bajaj Genuine oil Servicing Dealer
(Dealer's name & Code no.j
Va||d for 500 to 750 Kms or 30-45 Days.
(From the Date of Sale whichever occurs earlierj
Ava|||ng a|| Free | Pa|d $erv|ces, rep|ac|ng mandatory
per|od|c parts 8 eng|ne o|| w||| ent|t|e warranty e||g|b|||ty.

This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chartj
lMPORTANT: Replace Engine oil (Qty 1000 ml.j 'Bajaj DTS-| 10000' oil for drain
interval of 10000 Kms Cost of Engine oil, consumables & Periodic Parts are
chargeable to Customer.
FPEE

ST
* |f app||cab|e * |f app||cab|e
$erv|c|ng 0ea|er
0ate ----------------------------------
Kms. ----------------------------------
ajaj Senu|ne 0|| used
for Pep|acement
Yes No
Handatory Per|od|c Part
Pep|acement
Paper o|| l||ler
warranty : 0ont|nued

warranty : Term|nated
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced

Free Service
st
1
1st Free Service (500-750 Kms.j
1. was| l|e ve||c|e.
2. Rep|ace erg|re o|| (6ajaj 0TS-| 10000)
3. Rep|ace erg|re o|| l||ler.
4. C|ear o|| slra|rer / 6ody cerlr|luga| l||ler.
5. C|ear a|r l||ler e|ererl.
o. C|ec| a|| lue| p|pes.
7. C|ear & adjusl spar| p|ugs gap.
8. C|ec| & adjusl va|ve lappel c|eararce.
9. C|ec| ard lop up coo|arl |eve| |r expars|or
lar|.
10. C|ec| ard adjusl c|a|r s|ac|ress. Luor|cale
dr|ve c|a|r ('0' r|rg c|a|r al every 500 Kr)
11. C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l
requ|red.
12. C|ec| & lop up ora|e l|u|d |eve|.
13. C|ec| & adjusl c|ulc|, acce|eralor, ora|e
lree p|ay, sleer|rg p|ay.
14. C|ec| & adjusl rear ora|e sW|lc|.
15. C|ec| & l|g|ler l|e lrorl & rear spo|es
1o. C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear
W|ee| sproc|el lo l|e recorrerded lorque.
17. Luor|cale spec|l|c po|rls.
WORK lS CARRlED OUT TO
MY SATlSFACTlON.
Owner's Signature Workshop lncharge
18. C|ec| 6allery vo|lage, roule cao|es & l|l
lerr|ra| caps proper|y, c|ear lerr|ra|s &
app|y Pelro|eur Je||y.
19. C|ec| e|eclro|yle |eve| ard lop up |l requ|red
W|l| d|sl|||ed Waler.
20. Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls
lor proper lurcl|or|rg.
21. C|ec| o|| pressure |rd|calor or speedo
corso|e.
22. C|ec| & c|ear |gr|l|or sW|lc| corlacls.
23. C|ec| & adjusl gap oelWeer reed sW|lc| &
TPS ragrel.
24. C|ec| & adjusl |d||rg ard C0. Ture
erg|re & carourellor |l requ|red.
25. Carry oul ary add|l|ora| Wor| |l requ|red.
2o. C|ec| & Adjusl a|r pressures |r l|e lyres.
27. Tesl r|de l|e Ve||c|e.
28. C|ear l|e ve||c|e al l|e l|re ol de||very.
Owner's Name :
Frame No. :
Engine No. :
Date of Date of Kms.
Sale : Service : Run :
Per|od|c Part Rep|acement :
Drive chain link lock
Oi| used for Rep|acement / Top Up. Bajaj Genuine oil Servicing Dealer
(Dealer's name & Code no.j

This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chartj
lMPORTANT: Replace Engine oil (Qty 1000 ml.j 'Bajaj DTS-| 10000' oil for drain
interval of 10000 Kms Cost of Engine oil, consumables & Periodic Parts are
chargeable to Customer.
FPEE

ND
Va||d for 4500 to 5000 Kms or 240 Days.
(From the Date of Sale whichever occurs earlierj
Ava|||ng a|| Free | Pa|d $erv|ces, rep|ac|ng mandatory
per|od|c parts 8 eng|ne o|| w||| ent|t|e warranty e||g|b|||ty.
0ate ----------------------------------
Kms. ----------------------------------
ajaj Cenu|ne 0|| used
for top up
Yes No
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Per|od|c Part
Rep|acement
0r|ve c|a|r ||r| |oc|
warranty : 6ont|nued

warranty : Term|nated

Free Service

Free Service
nd
2
nd
2
$erv|c|ng 0ea|er
* |f app||cab|e * |f app||cab|e
2nd Free Service (4500-5000 Kms.j
1. was| l|e ve||c|e.
2. C|ec| & lop up erg|re o|| (6ajaj 0TS-|
10000)
3. C|ear a|r l||ler e|ererl
4. C|ear lue| coc| sed|rerl ooW|.
5. C|ec| a|| lue| p|pes.
o. C|ear & adjusl spar| p|ugs gap.
7. C|ec| & adjusl va|ve lappel c|eararce.
8. C|ear s||ercer dra|r |o|e.
9. C|ear s||ercer la|| p|pe.
10. C|ec| & lop up coo|arl |eve| |r expars|or
lar|..
11. C|ec| coo|arl |ose & c|arps, rep|ace |l
requ|red.
12. C|ec| & adjusl rad|alor l|rs.
13. Rerove & Luor|cale dr|ve c|a|r ('0' r|rg
c|a|r al every 500 Kr)
14. Rep|ace c|a|r ||r| |oc| & adjusl c|a|r
s|ac|ress.
15. C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l
requ|red.
1o. C|ec| & lop up ora|e l|u|d |eve|.
17. C|ec| & adjusl c|ulc|, acce|eralor, ora|e lree
p|ay, sleer|rg p|ay.
18. C|ec| & adjusl rear ora|e sW|lc|.
19. C|ec| & l|g|ler l|e lrorl & rear spo|es
20. C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear
W|ee| sproc|el lo l|e recorrerded lorque.
WORK lS CARRlED OUT TO
MY SATlSFACTlON.
Owner's Signature Workshop lncharge
21. Luor|cale spec|l|c po|rls.(Slarler c|ulc| / SW|rg
arr p|vol p|r / 6ra|e car & peda| p|vol p|r)
22. C|ec| & C|ear Slep-P||||or Ll & Rl (oa|| ard
p|ale)
23. C|ec| 6allery vo|lage, roule cao|es & l|l
lerr|ra| caps proper|y, c|ear lerr|ra|s &
app|y Pelro|eur Je||y
24. C|ec| e|eclro|yle |eve| & lop up |l requ|red
W|l| d|sl|||ed Waler.
25. C|ec| W|r|rg |arress lor rerova| / cul ol
p|asl|c oard / cao|e l|e, rela| c|arp lror
c|ass|s, ruoo|rg ol |arress proper & roul|rg.
2o. Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls,
aulo c|o|e lor proper lurcl|or|rg.
27. C|ec| & T|g|ler Sl. Volor, Sl. Re|ay & l.T.
co|| correcl|ors.
28. C|ec| o|| pressure |rd|calor or speedo
corso|e.
29. C|ec| & c|ear |gr|l|or sW|lc| corlacls.
30. C|ec| & adjusl gap oelWeer reed sW|lc| &
TPS ragrel.
31. C|ec| & adjusl |d||rg ard C0. Ture erg|re
& carourellor |l requ|red.
32. Carry oul ary add|l|ora| Wor| |l requ|red.
33. C|ec| & Adjusl a|r pressures |r l|e lyres.
34. Tesl r|de l|e Ve||c|e & C|ear l|e ve||c|e al
l|e l|re ol de||very.
Va||d for 9500 to 10000 Kms or 240 Days.
(From the Date of Sale whichever occurs earlierj
This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chartj
lMPORTANT: Replace Engine oil (Qty 1000 ml.j 'Bajaj DTS-| 10000' oil for drain
interval of 10000 Kms Cost of Engine oil, consumables & Periodic Parts are
chargeable to Customer.
0ate ----------------------------------
Kms. ----------------------------------
Owner's Name :
Frame No. :
Engine No. :
Date of Date of Kms.
Sale : Service : Run :
Per|od|c Part Rep|acement : Paper oil filter*
Drive chain link lock Fork oil
Fork oil seal
Oi| used for Rep|acement / Top Up. Bajaj Genuine oil Servicing Dealer
(Dealer's name & Code no.j

FPEE

PD
Ava|||ng a|| Free | Pa|d $erv|ces, rep|ac|ng mandatory
per|od|c parts 8 eng|ne o|| w||| ent|t|e warranty e||g|b|||ty.
ajaj Cenu|ne 0|| used
for Rep|acement
Yes No
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Handatory Per|od|c Part
Rep|acement
Paper o|| l||ler
0r|ve c|a|r ||r| |oc|
For| o||
For| o|| sea|
warranty : 6ont|nued
warranty : Term|nated

Free Service
rd
3

Free Service
rd
3
$erv|c|ng 0ea|er
* |f app||cab|e * |f app||cab|e
3rd Free Service (9500-10000 Kms.j
1. was| l|e ve||c|e.
2. Rep|ace erg|re o|| (6ajaj 0TS-| 10000)
3. Rep|ace erg|re o|| l||ler.
4. C|ear o|| slra|rer, a|r l||ler e|ererl, lue| coc|
sed|rerl ooW| & carourellor l|oal c|aroer.
5. C|ec| a|| lue| p|pes.
o. C|ear & adjusl spar| p|ugs gap.
7. C|ec| & adjusl va|ve lappel c|eararce.
8. C|ear s||ercer dra|r |o|e & la|| p|pe.
9. C|ec| & lop up coo|arl |eve| |r expars|or lar|..
10. C|ec| coo|arl |ose & c|arps, rep|ace |l
requ|red, C|ec| & adjusl rad|alor l|rs.
11. C|ec| rear W|ee| darper & W|ee| oear|rgs,
rep|ace |l requ|red.
12. 0r|ve c|a|r rerove & |uor|cale, rep|ace c|a|r
||r| |oc| & adjusl s|ac|ress.
13. Rep|ace lrorl lor| o|| & o|| sea|s.
14. C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l
requ|red.
15. C|ec| & lop up ora|e l|u|d |eve|. C|ec| ora|e
|ose p|pe, rep|ace |l requ|red.
1o. C|ec| & adjusl c|ulc|, acce|eralor, ora|e lree
p|ay, sleer|rg p|ay.
17. C|ec| Cap sleer|rg oear|rg(P|asl|c), rep|ace |l
requ|red.
18. C|ec| & adjusl rear ora|e sW|lc|.
19. C|ec| & l|g|ler l|e lrorl & rear spo|es
20. C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear
W|ee| sproc|el lo l|e recorrerded lorque.
WORK lS CARRlED OUT TO
MY SATlSFACTlON.
Owner's Signature Workshop lncharge
21. C|ec| & C|ear Slep-P||||or Ll & Rl (oa|| ard
p|ale)
22. C|ec| 6allery vo|lage, roule cao|es & l|l lerr|ra|
caps proper|y, c|ear lerr|ra|s & app|y Pelro|eur
Je||y.
23. C|ec| e|eclro|yle |eve| & lop up |l requ|red W|l|
d|sl|||ed Waler.
24. Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls,
aulo c|o|e lor proper lurcl|or|rg.
25. Luor|cale spec|l|c po|rls.(Slarler c|ulc| / Sleer|rg
sler oear|rg/ SW|rg arr p|vol p|r / 6ra|e car
& peda| p|vol p|r / ra|r & s|de slard p|r)
2o. C|ec| o|| pressure |rd|calor or speedo corso|e.
27. C|ec| & c|ear |gr|l|or sW|lc| corlacls |l
operal|or sl|c|y.
28. C|ec|, C|ear & |uor|cale C|ulc| sW|lc| & ora|e
sW|lc| (lor|zorla| oase) corlacls.
29. C|ec| & rep|ace c|ulc| sW|lc|-verl|ca| oase.
30. C|ec| & adjusl gap oelWeer reed sW|lc| & TPS
ragrel.
31. C|ec| & T|g|ler Sl. Volor , Sl. Re|ay & l.T. co||
correcl|ors.
32. C|ec| & adjusl |d||rg ard C0. Ture erg|re &
carourellor |l requ|red..
33. Carry oul ary add|l|ora| Wor| |l requ|red.
34. C|ec| lyre Wear & |rl|ale a|r pressures |r l|e
lyres.
35. Tesl r|de l|e Ve||c|e & C|ear l|e ve||c|e al l|e
l|re ol de||very. .
PAlD

ST
PAlD

ND
st
1 Paid Service
nd
2 Paid Service
valid for 19500 to 20000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
valid for 14500 to 15000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement
turn over|eaf
ajaj Cenu|ne 0|| used
for Top up
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
ajaj Cenu|ne 0|| used
for Rep|acement
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
st
1 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
nd
2 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
Per|od|c Part Pep|acement
A|r l||ler cover '0' r|rg
A|r c|earer e|ererl
lr||re paper l||ler
Fue| coc| paper l||ler
e|ererl
Fue| p|pes
0r|ve c|a|r ||r| |oc|
Per|od|c Part Pep|acement
Paper o|| l||ler
Spar| P|ug
For| o||
Frorl lor| o||
Erg|re oreal|er luoe
0r|ve c|a|r ||r| |oc|
* |f app||cab|e * |f app||cab|e

A|r l||ler cover '0' r|rg
A|r c|earer e|ererl
lr||re paper l||ler
Fue| coc| paper l||ler
e|ererl
Fue| p|pes
0r|ve c|a|r ||r| |oc|
st
1 Pa|d $erv|ce Per|od|c
Part Pep|acement
nd
2 Pa|d $erv|ce Per|od|c
Part Pep|acement
Paper o|| l||ler
Spar| P|ug
For| o||
Frorl lor| o||
Erg|re oreal|er luoe
0r|ve c|a|r ||r| |oc|
* |f app||cab|e
PAlD

PD
PAlD

TH
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
0ATE
-----------------------------------
KH8
-----------------------------------
J0 N0-----------------------
8ERV|6|NC 0EALER
th
4 Paid Service
valid for 29500 to 30000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
rd
3 Paid Service
valid for 24500 to 25000 Kms or
120 days from the last service
(whichever occurs earlierj
Availing all Free & Paid Services
as per Schedul e wi l l enti tl e
Warranty eligibility.
This coupon entitles paid labour
jobs as per Periodic Maintenance
Schedule.
Owner's Name: -------------------------
-------------------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Service Dealer: -------------------------
-------------------------------------------
-------------------------------------------
Sold on: ---------------------------------
Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement turn over|eaf Note : For per|od|c part rep|acement
turn over|eaf
ajaj Cenu|ne 0|| used
for Rep|acement
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
ajaj Cenu|ne 0|| used
for Top up
Yes No
Handatory Per|od|c Part
Rep|acement 0one
Yes No
th
4 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
rd
3 Paid Service
lMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Cost of Labour, engi ne oi l &
periodic parts on chargeable basis.
Job el ements as per Peri odi c
Maintenance Schedule.
Per|od|c Part Rep|acement
0r|ve c|a|r ||r| |oc|
* |f app||cab|e * |f app||cab|e * |f app||cab|e
Per|od|c Part Pep|acement
Paper o|| l||ler
A|r c|earer cover '0'r|rg
A|r c|earer e|ererl
lr||re paper l||ler
0r|ve c|a|r ||r| |oc|
Fue| coc| paper l||ler
e|ererl
6ra|e l|u|d
6ra|e |ose p|pe
0l|er parls as per PV sc|edu|e
rd
3 Pa|d $erv|ce Per|od|c
Part Pep|acement
0r|ve c|a|r ||r| |oc|
Paper o|| l||ler
A|r c|earer cover '0'r|rg
A|r c|earer e|ererl
lr||re paper l||ler
0r|ve c|a|r ||r| |oc|
Fue| coc| paper l||ler
e|ererl
6ra|e l|u|d
6ra|e |ose p|pe
Fue| p|pes
Coo|arl
For| o|| & o|| sea|
Vasler cy||rder p|slor ||l
Ca||per p|slor sea| ||l
Erg|re lourdal|or ous|
th
4 Pa|d $erv|ce Per|od|c
Part Pep|acement
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Applicable to all Paid Services
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
1 was| l|e ve||c|e.
2 Rep|ace erg|re o|| (6ajaj 0TS-| 10000)
3 Rep|ace erg|re o|| l||ler
4 C|ear 0|| slra|rer (6ajaj 0TS-| 10000)
5 Top up erg|re o|| (6ajaj 0TS-| 10000).
o C|ear oody cerlr|luga| o|| l||ler
7 C|ear lue| coc| sed|rerl ooW|.
8 C|ear & adjusl carourellor
9 C|ear a|r l||ler e|ererl.
10 Rep|ace a|r l||ler e|ererl
11 Rep|ace a|r l||ler cover '0' r|rg
12 Rep|ace erg|re a|r oreal|er luoe
13 C|ear carourellor l|oal c|aroer
14 Rep|ace lue| coc| paper l||ler a|org W|l| sea| & |r ||re paper
l||ler a|org W|l| |ose
15 C|ec| a|| lue| p|pes.
1o Rep|ace lue| p|pes.
17 C|ear & adjusl spar| p|ugs gap.
Servicing
Kms
Applicable to all Paid Services
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
18 Rep|ace spar| p|ugs.
19 C|ec| & adjusl va|ve lappel c|eararce.
20 0e-caroor|se cy||rder |ead
21 C|ec| erg|re corpress|or pressure.
22 C|ear s||ercer dra|r |o|e & la|| p|pe.
23 C|ec| carourellor ruooer ducl, rep|ace |l requ|red.
24 C|ec| & lop up coo|arl |eve| |r expars|or lar|.
25 Rep|ace coo|arl |r expars|or lar|
2o C|ec| coo|arl |ose & c|arps, rep|ace |l requ|red,
C|ec| & adjusl rad|alor l|rs.
27 Rep|ace coo|arl |ose & c|arps. Rep|ace al every 3 years or 3o,000 Krs
28 C|ec| W|ee| oear|rgs, rep|ace |l requ|red.
29 C|ec| rear W|ee| darper, rep|ace |l requ|red.
30 C|ec| & adjusl dr|ve c|a|r s|ac|ress.
31 0r|ve c|a|r rerove & |uor|cale, rep|ace c|a|r ||r| |oc|
32 Rep|ace lrorl lor| o|| & o|| sea|s.
33 C|ec| ora|e ||r|rgs or pad Wear, rep|ace |l requ|red.
34 C|ec| & lop up ora|e l|u|d |eve|.
35 C|ec| ora|e |ose p|pe, rep|ace |l requ|red.
Servicing
Kms
Applicable to all Paid Services
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
3o Rep|ace ora|e |ose, ora|e l|u|d, rasler cy||rder p|slor ||l,
Ca||per p|slor sea| ||l
37 C|ec| & adj. c|ulc|, acce|eralor, ora|e lree p|ay, sleer|rg p|ay
38 C|ec| & rep|ace c|ulc| p|ales.
39 C|ec| & adjusl rear ora|e sW|lc|.
40 C|ec| & l|g|ler l|e lrorl & rear spo|es
41 C|ec| & adjusl Rr. S|oc| aosoroer gas pressure
42 C|ec| & l|g|l |uls, 6o|ls, Faslerers & Rear W|ee|.
sproc|el lo l|e recorrerded lorque
43 0erera| |uor|cal|or
44 Luor|cale-SW|rg arr p|vol p|r / 6ra|e car & peda| p|vol p|r
45 Luor|cale-Slarler c|ulc|-0ry app||cal|or
4o Luor|cale-Sleer|rg sler oear|rg, ra|r slard & s|de slard p|r
47 Rep|ace Erg|re lourdal|or s||erl ous|es
48 C|ec| 6allery vo|lage, roule cao|es & l|l lerr|ra| caps proper|y
C|ear lerr|ra|s & app|y Pelro|eur Je||y
49 C|ec| W|r|rg |arress lor rerova|/cul ol p|asl|c oard/cao|e l|e,
rela| c|arp lror c|ass|s, ruoo|rg ol |arress proper & roul|rg.
50 C|ec| e|eclro|yle |eve| & lop up |l reqd W|l| d|sl|||ed Waler.
Servicing
Kms
Applicable to all Paid Services
hcte : Abcve jcbs are appIicabIe as per Pericdic Naintenance $cheduIe.
Servicing
Kms
* |t |s strong|y recommended to use on|y ajaj 0T$-| 10000" Senu|ne eng|ne o||. |n case any other eng|ne o|| of
same spec|f|cat|ons |s used, the frequency of $r. No. 2, 3 8 4 w||| be every 5000 Kms.
Sr |o. Joos lo oe carr|ed oul 1sl Pa|d 2rd Pa|d 3rd Pa|d 4l| Pa|d
14500-15000 19500-20000 24500-25000 29500-30000
51
52
53 Slarl erg|re, c|ec| & adjusl |orr & a|| ||g|ls, aulo c|o|e
lor proper lurcl|or|rg
52 C|ec| o|| pressure |rd|calor or speedo corso|e.
53 C|ec| & c|ear |gr|l|or sW|lc| corlacls |l operal|or sl|c|y.
54 C|ec|, C|ear & |uor|cale C|ulc| sW|lc| & ora|e sW|lc|
(lor|zorla| oase) corlacls.
55 C|ec| c|ulc| sW|lc| (verl|ca| oase)-rep|ace |l requ|red
5o C|ec| & adjusl gap oelWeer reed sW|lc| & TPS ragrel.
57 C|ec| & T|g|ler Sl. Volor , Sl. Re|ay & l.T. co|| correcl|ors.
58 C|ec| & adjusl |d||rg ard C0. Ture erg|re
& carourellor |l requ|red.
59 Carry oul ary add|l|ora| Wor| |l requ|red.
o0 C|ec| lyre Wear & |rl|ale a|r pressures |r l|e lyres.
o1 Tesl r|de l|e Ve||c|e & C|ear ve||c|e al l|e l|re ol de||very.
C|ec| Cap sleer|rg oear|rg(P|asl|c), rep|ace |l requ|red.
C|ec| & C|ear Slep-P||||or Ll & Rl (oa|| ard p|ale)
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**j. The correct and careful non-
use maintenance carried out before storing
the vehicle will prevent the vehicle from
rusting and from such other non-operational
damages like fire hazards.
Clean the entire vehicle thoroughly.
Empty the fuel from the fuel tank and
carburettor float bowl (if fuel is left in for a
longer time, the fuel will break and gummy
substance could clog the carburettorj.
Remove spark plug & put several drops of
2T oil into the cylinder. Kick engine over
slowly a few times to coat cylinder wall
with oil & install back spark plug.
Set the vehicle on a box or a stand so that
both wheels are raised off the ground.
Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
Fill 10% excess air pressure in both
wheels.
Do not apply oil on front brake disc, to
prevent rusting. lf the front brake disc rusts
during storage, do not attempt to clean it
with soap water. The rust will go off
automatically during first few application of
brake.
** For Battery :
a. Remove battery and keep it on wooden
plank, in properly ventilated area.
b. Before taking the vehicle for use.
Get the battery recharged from the
Authorised Service Center / Battery Dealer.
Appl y pet r ol eum j el l y on t er mi nal s.
(applicable to certain modelsj.
Preparat|on for regu|ar use after storage :
Clean the vehicle
Make sure the spark plug is tight.
Fill the fuel tank with fuel.
Change the engine oil.
Check all the points listed in the Daily
Safety Checks section.
Check and inflate tyres to proper tyre
pressure.