Drilling, Workover & Well Servicing Rigs

Stewart & Stevenson

Drilling, Workover & Well Servicing Equipment for the Oilfield

tewart & Stevensons Crown model drilling, workover and well servicing equipment serves the global oilfield service industry. Quality engineered with the latest advances in oilfield technology, our innovative rigs are at the forefront of making the recovery process safer and more efficient. Manufactured completely in North America since 1987, Stewart & Stevenson rigs meet the rigorous industry standards established by the American Petroleum Institute (API) and the International Standards Organization (ISO). With in-house design, engineering, manufacturing, testing and after-sales capabilities, Stewart & Stevenson serves clients from concept to completion and beyond. Our pioneering technological advancements in rig manufacturing, such as drawworks components and AC/DC control systems, serve oilfield service companies locally and internationally. Major operators around the globe rely on the superior quality of Stewart & Stevenson rigs. We offer: Drilling rigs Workover and well servicing rigs Flushby rapid service rigs Masts Substructures Drawworks Controls Power generation Support units Aftermarket parts and service Complete turnkey packages

Table of Contents
Drilling, Workover & Well Servicing Rigs. . . . . . . . . . . . . 4 Flushby Rapid Service Rig. . . . . . . . . . . . . . . . . . . . . . . 7 Rig Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mast Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Drawworks Specifications . . . . . . . . . . . . . . . . . . . . 13-15 Power Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Engineering & Project Management . . . . . . . . . . . . . . . 17 Manufacturing & Certifications. . . . . . . . . . . . . . . . . . . 19 Support Units, Commissioning & Field Service. . . . . . . 20 Aftermarket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

www.stewartandstevenson.com
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Drilling, Workover & Well Servicing Rigs

Our innovative rigs are at the forefront of making the recovery process safer, more efficient and economical.

Stewart & Stevenson

Drilling
Stewart & Stevensons drilling rigs are rugged, modular units designed to maximize efficiency and performance on the job site. Engineered to perform in the most extreme climates, these units are durable, mobile and fuel-efficient. Our innovative designs feature fewer moving parts, which translates to better performance with minimal downtime. Available as trailer-mounted, self-propelled or skid-mounted configurations with electrical or mechanical drawworks Freestanding or externally-guyed masts are available on all API monogrammed rigs. ATEX certification available Complete turnkey packages to suit any working condition or natural environment, whether high ambient or arctic Option of Silicon Controlled Rectifier (SCR) for DC Rigs; Variable Frequency Drive (VFD) for AC Rigs; and Mechanical or Hydraulic Drive (MECH) for Mechanical Rigs Engineered with consideration to environmental impact and noise control Substructures, rotary drives, top drives, pipe handling equipment and skidding systems are also available to suit any of your drilling or workover needs Rig models can be custom-built up to 1000 hp to meet even the most challenging operational requirements

Workover & Well Servicing

Our workover and well servicing rig models are lightweight, durable and versatile. Known for fast and easy rig up and user friendly operation and maintenance, these self-contained units have very few removable parts and require little or no assembly at the job site, thus benefiting customers with reduced down time and saved man-hours. Available in carrier (drive-in or back-in), trailer or skidmounted configurations to accommodate any of our clients oilfield service requirements Rigs feature state-of-the-art drawworks; self-supporting, modular units designed for flexibility, ease of maintenance, performance and durability Designed to accommodate varying climates from desert to arctic All equipment is designed to be safe for personnel and environmentally responsible Masts, available in freestanding or externally guyed configurations, are all API monogrammed and certified Design configurations can accommodate specialized transportation requirements, for example, via train or helicopter

Drilling, Workover & Well Servicing Rigs

Both lightweight and durable, Stewart & Stevenson rigs offer fast and easy rig up along with user-friendly operation and maintenance.

Stewart & Stevenson

Flushby Rapid Service Rigs are light weight, smaller and more mobile than a standard service rig.

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Drilling, Workover & Well Servicing Rigs

Flushby Rapid Service Rig

Also known as a Rod Rig, the Flushby rig is built on a carrier. With aluminum tanks, these units are lighter weight, smaller and more mobile than a service rig. They are designed and configured for ease of operation and economy. The Flushby is used in the following applications: Polished rod changes Trip and hang double rods Pump changes Well flushing Pumpingtriplex high pressure Well abandonments

Mast

Free-standing API 4F hydraulically raised and telescoping mast:

Masts
Single Double

Height
59' 76'

Rating
50 K 100 K 65 K 100K

Lines
2 4 2 4

Outriggers Hollow structural steel construction Nylatron or steel crown sheaves Equipped with ladder, 110 volt lighting package, fall arrest assembly, block cradle and load lines

Pumps
4 x 5 165 hp triplex pump complete with hydraulic drive and electronic controls. Maximum pressure 10,000 psi (68.9 mPa), maximum flow 245 gpm (5.8 bbl/min) 3 fluid transfer/charge pump with hydraulic drive 4 suction manifold 2 high pressure discharge manifold

Drawworks
Failsafe spring-applied emergency/park brake Lebus grooving on main drum 200 Model Single line pull: 28,000 lb (12,701 daN) Line speed: 480 ft/min (146 m/min) 500 Model Single line pull: 32,500 lb (13,345 daN) Line speed: 700 ft/min (213 m/min)

Fluid Tank

One 50 bbl (8 m3 or 9 m3) aluminum flushby tank to meet hazardous transport codes
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Stewart & Stevenson

Rig Specifications
Flushby, Workover, Well Servicing & Drilling Rigs
Drawworks
lb 200 Flushby 500 Flushby 65,000 65,000 100,000 200 150,000 150,000 150,000 350 180,000 205,000 225,000 550 250,000 600 650 300,000 300,000 350,000 750 375,000 900 400,000 440,000 1000 500,000 227 1000 745 124'-500K 170 181 199 750 900 559 671 118'-375K 118'-400K 124'-400K 118'-440K 113 136 136 158 550 600 650 750 410 447 484 559

Hookload
metric ton 29 29 45 63 63 63 81 92 103

Power
hp 200 500 200 200 250 350 350 350 550 kW 74 223 199 149 186 260 260 260 410

Mast
Model 72'-65K 72'-65K 76'-65K 65'-100K 72'-150K 72'-150K 72'-150K 79'-150K 96'-180K 104'-205K 96'-225K 104'-250K 107'-250K 110'-250K 110'-300K 108'-300K 118'-300K 118'-350K

Depth Ratings
Well Service ft (m) 10,000 (3,048) 10,000 (3,048) 6,000 (1,829) 8,000 (2,438) 9,000 (2,738) 10,000 (3,048) 12,000 (3,657) 13,000 (3,962) 14,000 (4,267) 16,000 (4,877) 19,000 (5,791) 20,000 (6,096) 22,000 (6,706) 7,500 (2,286) 8,000 (2,438) 9,000 (2,743) 10,000 (3,048) 11,000 (3,353) 12,000 (3,657) 13,000 (3,962) 15,000 (4,572) 16,000 (4,877) 16,500 (5,029) 17,000 (5,182) 18,000 (5,486) 6,500 (1,286) 7,500 (2,286) 8,000 (2,438) 8,500 (2,591) 9,000 (2,743) 10,000 (3,084) 10,500 (3,200) 11,000 (3,353) 12,000 (3,657) 14,000 (4,267) Workover ft (m)

Conguration
Drilling Mobile Skid Mech ft (m)

VFD/ SCR

250

1000 745

Drilling, Workover & Well Servicing Rigs

Our innovative rigs are at the forefront of making the recovery process safer, more efficient and economical.

Stewart & Stevenson

Mast Specifications
Stewart & Stevenson manufactures a complete line of telescopic and cantilever masts for the oilfield industry. Structured out of alloy steel, we offer a full selection of working heights and hookloads to meet any service or drilling requirement. Our rugged configurations stand up to the most arduous working conditions and climates. Designed for ease of assembly and mobility, our masts ensure quick rig up and rig down times making the process more efficient.

Single Mast Specifications

Type
Single Swabbing Single Telescoping Pole Mast Single Stiff Leg Single Telescoping Single Stiff Leg or Telescoping Single Stiff Leg Single Stiff Leg Single Stiff Leg

Clear Height (ft)

50 65 (extended) 55 (retracted) 59 65 72 72 79 73 76 86

Clear Height (m)

15.2 19.8 16.8 17.9 19.8 21.9 21.9 24.1 22.3 23.2 26.2

Number of Lines
1 3 3 2 4 2 4 6 8 4 6 6

Hook Load (lb)

80,000 55,000 62,000 65,000 100,000 65,000 100.000 160,000 300,000 96,500 140,000 240,000

Hook Load (metric ton)

36 25 28 29 45 29 45 68 136 44 64 109

All single masts are offered in freestanding, externally guyed or slanted patterns.

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Drilling, Workover & Well Servicing Rigs Double Mast Specifications

Type
Double Telescoping

Clear Height (ft)

96

Clear Height (m)

29.3

Number of Lines
4 6 4 6 8 4 6 4 6 4 6 8 4 6 8 6 8 4 6 8 6 8 6 8 6 8 6 8 4 6 8 6 8 10 6 8 10 6 8 10 6 8 10

Hook Load (lb)

160,000 180,000 200,000 225,000 240,000 160,000 180,000 140,000 205,000 210,000 250,000 265,000 210,000 250,000 265,000 286,000 300,000 210,000 250,000 265,000 290,000 300,000 270,000 300,000 270,000 300,000 275,000 350,000 200,000 300,000 375,000 300,000 375,000 400,000 300,000 375,000 440,000 275,000 350,000 400,000 300,000 400,000 500,000

Hook Load (metric ton)

73 82 91 101 109 73 82 64 93 95 113 120 95 102 109 130 136 95 113 120 122 136 122 136 122 136 124 159 91 136 170 136 170 181 136 170 200 124 159 181 136 181 226

Double Telescoping

96

29.3

Double Telescoping Double Telescoping

104 104

31.7 31.7

Double Telescoping

104

31.7

Double Telescoping

107

32.6

Double Telescoping

108

32.9

Double Telescoping

110

33.5

Double Telescoping Double Telescoping Double Telescoping Double Telescoping Double Telescoping

110 112 118 118 118

33.5 34.1 36.0 36.0 36.0

Double Telescoping

118

36.0

Double Telescoping

118

36.0

Double Telescoping

124

37.8

Double Telescoping

124

37.8

All double masts are offered in freestanding or externally guyed patterns.

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Stewart & Stevenson

Stewart & Stevensons innovative product engineering and quality manufacturing processes result in reliable, high performance, durable rig packages for local and international customers.

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Drilling, Workover & Well Servicing Rigs

Drawworks Specifications
Stewart & Stevenson designs and manufactures a full line of AC, DC and mechanical drawworks for the drilling industry. Our drawworks are designed for optimal performance, superior control and optimal safety. Both light-weight and compact, our drawworks operate under the most extreme climate conditions. The modular design allows for easy maintenance and repair. Drawworks packages can be customized to meet even the most challenging operational requirements.

AC & DC Gear Driven Drawworks

Model
Horsepower (hp) Drilling Depth (ft) Wireline Size (in) Drum Size (in) Single Line Pull (lb) Gear Box Main Brake Parking/Emergency Disc Brake Drilling Motors

CE550E
550 3,0007,500 1 18 37 40,000 Single Speed AC or DC Motor Disc Brake 1

CE750E
750 6,00010,000 1-18 22 49 45,000 Single Speed AC or DC Motor 238 DBBS 1

CE1100E
1100 8,00013,000 1-14 25 62 55,000 Single Speed or Double AC or DC Motor 338 DBBS or 336 WCSB 1

Options: Auto-driller motor and Eddy Current Brake. Actual hook load depends on the number and capacity of motors used. Drawworks can be furnished with an emergency/auto-driller system.

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Stewart & Stevenson

Drawworks Specifications
Mobile Rig Drawworks
Model
CE200 CE250 CE350

Single Line Pull (lb)

30,000 34,000 50,000 52,000 46,000 46,000 46,000 50,000 50,000 60,000

Maindrum Options
15-78" 36-34" 13-78" 36-34" 13-78" 36-34" 13-78" 36-34" 15-78" 36-34" 15-78" 36-34" 15-78" 36-34" 17-78" 35-12" 19-78" 35-12" 21-78" 37-14"

Maindrum Clutch Options

PO-318 PO-224 PO-224

Maindrum Brake Options

8" 38" 40" Disc 2 8" 38" 10" 38" 48" Disc 2 12" 42" 52" Disc 2 12" 42" 12" 42" 11" 44" 236 WCSB 11" 44" 336 WCSB

CE550 CE600 CE650 CE750 CE1000

PO-224 PO-324 PO-324 37VC650 32VC1000

All mobile rig drawworks can be furnished with an emergency/auto-driller system.

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Drilling, Workover & Well Servicing Rigs

Brake Cooling Options

Air Splash Splash Air Splash Air Splash or Circulating Air or Water-cooled Splash or Circulating Circulating Circulating Circulating

Drill Line Options

34" 78" 78" 78" 1" 1" 1" 1" or 1-18" 1-18" or 1-14" 1-14"

Sandline Brake Options

7" 34" 40" Disc 1 7" 34" 8" 38" 48" Disc 1 8" 42" 48" Disc 1 8" 42" 8" 42" 8" 42" 8" 42"

Sandline Clutch
PO-218 PO-218 PO-218 PO-218

Sandline Capacity 916" Line

8000' 8000' 8000' 8000' 13,000' 14,000' 17,000' 17,000' 17,000' 17,000' 17,000'

Auxiliary Brake Options*

Single 40" Disc Single 40" Disc Double 48" Disc 224 WCSB Double 48" Disc 224 WCSB 324 WCBD 424 WCBD 236 WCBD
*Hydromatic brakes optional.

PO-218 PO-318 26CB525 26CB525 26CB525

DC Chain Driven Drawworks

Model
Horsepower (hp) Drilling Depth (ft) Wireline Size (in) Drum Size (in) Single Line Pull (lb) Hoisting Speed Brake Rim Size (in) Drum Drive Chain Transmission Chain Low Clutch High Clutch Eddy Current Brake Water-cooled Disc Brake DC Motors

CE750E
750 6,00010,000 1-18 22 46 45,000 4 44 11 140-3 120-3 PO-230 PO-324 3630 236WCBD 1

CE1000E
1000 8,00012,000 1-14 25 50 50,000 4 46 10-38 140-3 120-3 PO-330 PO-324 3550 or 5032 336WCBD 1

Drawworks can be furnished with either a water cooled brake or Eddy current brake.

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Stewart & Stevenson

Power Generation
Stewart & Stevenson designs, engineers, manufactures, tests and certifies power generation packages for land based and offshore drilling operations. These energy efficient, operator friendly and easy to service power generation packages feature quality components that ensure continuous operation in challenging oilfield environments and engine controls for safety shutdown and self-diagnostics. In addition, we provide the drilling and well servicing market with new and refurbished engines, power units and pump packages that increase productivity, improve efficiencies and reduce costs. Product support by certified technicians is available wherever on the globe our customers put our equipment into service.

Generator Synchronization Controller

The generator controller includes the engine generator regulator, which controls speed and voltage of the diesel generator sets, the backup control, synchronizing equipment and bus feeder breakers. A motor control center controls and protects the auxiliary equipment. The generator control system, designed as a universal generator set controller, operates with either 12 or 24 volt DC electronics, at 50 or 60 Hz and at AC ratings up to 600 volts. It can be used for diesel, natural gas, LP and gasoline engines. All generator set parameters oil pressure, fuel level, engine temperature, battery voltage, AC voltage, phase, AC amperage and frequency are monitored on the 32-character, back-lit LCD display.

Silicone Controlled Rectier (SCR) Systems

Stewart & Stevenson designs, builds and supplies custom SCR systems that typically consist of a DC-2000 drive, motor controls, respective consoles, AC generator control and transformers. When required, the system is installed in an environmentally controlled power control room or building.

Variable Frequency Drive (VFD) Systems

The VFD system allows the operator to control the frequency and voltage going to an electric motor. Using a joystick control, the operator can precisely control the speed at which the motor is turning. On an electric rig, an electric motor turns the drawworks. By controlling the speed of that motor through the VFD, the operator controls the speed at which the traveling block moves up and down the mast. Other motors on an electric rig are similarly controlled by the VFD. Housed separately, it may be operated in the control cabin.

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Drilling, Workover & Well Servicing Rigs

Engineering & Product Development

At Stewart & Stevensons manufacturing facility in Calgary, Alberta, innovative product engineering and quality manufacturing processes result in reliable, high performance, durable rig packages for our local and international customers. Our dedicated engineering team, composed of structural, mechanical and electrical engineers, CAD designers and draftsmen, apply their extensive experience to the development of rig equipment. For every rig or support unit we build, we provide comprehensive engineering that includes: Full 3-D engineering documentation package In-house certified structural engineering System schematics for all electrical and mechanical operating systems General arrangement and interface control diagrams to assist with locating critical installation detail Technical manuals to assist with equipment operation In-house finite element analysis to ensure design integrity Virtual prototyping allows for flexible and fast configuration changes

Project Management
Project management is an important part of the rig manufacturing process at Stewart & Stevenson. Our structured approach gives a competitive advantage as projects move quickly and efficiently during all phases. We coordinate with in-house teams at every stage of the project and we work closely with third party suppliers and experts to ensure the highest level of quality and service. Our proven process goes beyond the design and production stages to include complete aftermarket care.

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Stewart & Stevenson

Through concept, design and manufacturing, our focus is on meeting the customers requirements.

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Drilling, Workover & Well Servicing Rigs

Manufacturing
From Stewart & Stevensons rig manufacturing facilities in Calgary, Alberta; Edmond, Oklahoma; Houston, Odessa and Victoria, Texas, we deliver ready-to-operate oilfield drilling, workover and well servicing rigs. Through concept, design and manufacturing, our focus is on meeting the customers requirements.

Our field-experienced personnel work with customers to develop the best concept for their application. Our in-house engineers and drafting team use the latest software to design each rig All rigs are manufactured in state-of-the-art facilities Our fabrication and assembly capabilities include an inhouse machine shop, electrical research and development, advanced welding and inspection technologies, and on-site sandblasting and painting

Quality control is involved in every step of the process. Work-in-progress inspections are conducted in compliance with API and ISO quality control standards. After delivery, our commissioning team employs extensive testing standards and inspection procedures on each unit, and our 8,000-foot test well is available for extensive operational testing.

QMS Certifications
All Stewart & Stevenson rigs meet the rigorous industry standards established by the American Petroleum Institute (API) and the International Standards Organization (ISO). Our Quality Management System is certified and compliant with API Q1, ISO9001-2008, and ISO/ TS29001.

Product Certifications/ Design Practices

CE/ATEX for Rigs: Europe and International GOST R and GOST Ex for Rigs: Russia

API 4F 3rd Edition: Drilling and Well Servicing Structures (PSL1 and PSL2)

API 8C: Production Hoisting Equipment (PSL1 and PSL2)

API RP 500 and 505: Practice for Classification of Locations for Electrical Installations

IEC 60079-14

4F 0075

8C 0082

4F 0092

4F 0221

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Stewart & Stevenson

Support Units
For clients who require more comprehensive rig packages, Stewart & Stevenson designs and manufactures a complete line of support equipment for the oil and gas industry. Each unit or combination of units is designed to meet the specific needs of our clients. Whether you require mobile or skidded equipment to support your well servicing and drilling needs, we have the solution. Equipment includes:

Pumping equipment (mobile or skidded) Transporters Doghouse/Crew Quarters (mobile or skidded) Mud tanks Substructures Catwalk/pipe rack packages Pipe handling packages

Commissioning & Field Service

Stewart & Stevenson maintains a staff of licensed heavy duty mechanics, millwrights and electronics technicians who get your equipment up and running as quickly as possible. Our technicians are available 24 hours a day, 7 days a week. Services available: All warranty repair work on Stewart & Stevenson built equipment Field commissioning on all new units Field service support on initial jobs is available Field service representatives are available for international work Training on electrical and/or hydraulic systems, N2 maintenance and other service or maintenance-related topics can be arranged for groups of three or more Accident repair General maintenance and repair work

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Drilling, Workover & Well Servicing Rigs

Rig commissioning and field service are provided by licensed Stewart & Stevenson technicians who quickly get your equipment up and running.

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Stewart & Stevenson

Stewart & Stevenson excels at providing comprehensive parts and service for the equipment we manufacture and sell.

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Drilling, Workover & Well Servicing Rigs

Aftermarket
Refurbishing
Whether you have one rig or a fleet, Stewart & Stevenson can refurbish or retrofit your equipment with limited down time, giving you and your customers the confidence that the equipment will perform safely. From simple cleaning, repair and new paint to a complete rebuild, Stewart & Stevenson will have your equipment back in the field in no time. We offer standard, all-inclusive and AESC Category IV / CAODC Level IV inspection and repair on your mobile rig using standard and premium parts with a stamped and certified letter from licensed engineers. Service can be done in-house or in the field. Services available: Mast repairs, recertification or total mast replacement Engine/transmission re-power packages Total drawworks refurbishment or replacement Facilities include modern sandblasting and paint booths and licensed vehicle inspection stations

Before

Parts

Distributors for some of the best brands in the industry, Stewart & Stevenson has the OEM replacement components and operational accessories you need and can deliver them to you quickly. Parts and service are available for most major brands. Parts and components: McKissick Blocks Elevator links Handling tools Crown model B&C and CHD spiders Crown model tongs Crown drawworks Right angle gear boxes

After

 ud pumps M Drop boxes Open face / closed face tubing / rod Sheaves Rod elevators  Brake blocks

Before
BMW Handling CTW Brake Rims Hawk Industries Guiberson Well Service OBannon

Distributors for: MTU Detroit Diesel Deutz Allison Transmission McKissick Silverline

After
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Rig Manufacturing, Sales and Service Locations

CANADA Calgary, Alberta
3111 Shepard Place SE Calgary, Alberta T2C 4P1 +1 403-215-5300

UNITED STATES Odessa, Texas

4501 S. County Road, 1310 Odessa, Texas 79765 +1 432-561-9400

INTERNATIONAL SALES Houston, Texas

10750 Telge Road Houston, Texas 77095 +1 281-345-5200

U.S. RIG BRANCH LOCATIONS TEXAS Victoria, Texas

7303 Houston Highway Victoria, Texas 77901 +1 361-570-3004

OKLAHOMA Edmond, Oklahoma

6024 NW 178th Street Edmond, Oklahoma 73003 +1 405-348-9954

WYOMING
240 Chamberlin Road Casper, Wyoming 82644 +1 307-577-5600

Casper, Wyoming

www.stewartandstevenson.com
Company Headquarters 1000 Louisiana, Suite 5900 Houston, Texas 77002 +1 713-751-2700 Headquarters@ssss.com

Copyright 2012 Stewart & Stevenson

12-01-17