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Printed in Japan M-376Ed 1110/2(V-T-F)

Head Office: 3-19 Nakane 2-chome, Meguro-ku, Tokyo 152-8578, Japan Tel: +81(0)3-3717-1151 Fax: +81(0)3-3725-2105

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For enhanced manufacturing capabilities

The task of achieving the highest possible production efficiency and quality within a limited time frame is a constant challenge for the shop floor. Makino machining centers consistently demonstrate the greatest potential for meeting this challenge by operating quickly and efficiently to cut materials fast, smoothly and accurately. On top of this essential performance, Makino machines are carefully designed and engineered for superior reliability, such as by incorporating unique features to prevent chips from getting into the spindle taper. At Makino, we believe that this fusion of a meticulously built machine and outstanding fundamental performance results in the optimum productiontools. When it comes to enhancing manufacturing capabilities, Makino machining centers contribute effectively in many valuable ways.

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"Makino's Engines" offer the highest level of machining performance

The engine of a machine center is the spindle. Makino meticulously developed and produced its own spindle since foundation. In 1984 Makino introduced in the market a No 40 taper spindle (14000 min-1) and in 1990 a No50 taper Spindle (15000 min-1). Makino's spindle reflects a philosophy that the most important virtues of a spindle are reliability, performance, long life and less vibration. So we select the most premium materials and most rigid components and utilize superior manufacturing technology with assembly accuracy controlled to the sub-micron level. These solutions enable the spindle to suppress rotational vibrations of the tool tip of both long boring bar and large-diameter tools and thereby produced excellent surface finishes of high uniform quality. Four types of spindle variations, designed for use in a variety machining fields under the severest conditions, can be select on the a92 machines. All these spindles are integrated with the rotor of the drive motor to reduce vibration during high-speed operation and to achieve faster acceleration and deceleration which contributes to reduce the non-cutting time. Makino's unique spindle technology fits on a92 contributes effectively to ensure success for your manufacturing operations.



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Makino Group
Atsugi Works International Operation Department
4023 Nakatsu, Aikawa-machi, Aiko-gun, Kanagawa 243-0303, Japan Tel: +81(0)46-284-1536 Fax: +81(0)46-286-4334

Makino Inc.
7680 Innovation Way, Mason, Ohio, 45040, U.S.A. Tel: +1-513-573-7200 Fax: +1-513-573-7360 URL http://www.makino.com

Makino Inc. Auburn Hills

2600 Superior Court, Auburn Hills, MI 48326 Tel: +1-248-232-6200 Fax: +1-248-6201 URL http://www.makino.com

Makino GmbH (Hamburg)

Essener Bogen 5, 22419 Hamburg, Germany Tel: +49(40) 298 090 Fax: +49(40) 298 09 400 URL http://www.makino.de

Makino GmbH (Kirchheim)

Kruichling 18, 73230 Kirchheim unter Teck, Germany Tel: +49(7021) 503 0 Fax: +49(7021) 503 400 URL http://www.makino.de

Makino France S.A.S.

Z.A. Les Bordes, 21, rue Gustave Madiot 91070 Bondoufle, France Tel: +33(169) 116396 Fax: +33(169) 116399 URL http://www.makino.fr

Makino Italia Srl

Strada Privata delle Orobie, 5 Localit S. Maria in Campo I-20873 Cavenago Brianza (MB) Tel: +39 02 / 95 948290 Fax: +39 02 / 95 948241 URL http://www.makino.it

Makino s.r.o.
Tuhovsk 31, 83106 Bratislava, Slovakia Tel: +421 2 496 12 100 Fax: +421 2 496 12 400 URL http://www.makino.sk

Makino Asia Pte Ltd

2 Gul Avenue, Singapore 629649 Tel: +65-6861-5722 Fax: +65-6861-1600 URL http://www.makino.com.sg

Makino Asia Pte Ltd Indonesia office

Gading Mediterania Residences Unit RK/008/D JI.Boulevard Bukit Gading Raya Jakarta 14240 Indonesia. Tel: +62(0)21-3004-1022 Fax: +62(0)21-3004-1023

5
Makino Asia Pte Ltd Vietnam office

9th Fl - Vinaconex Building - 47 Dien Bien Phu St - Da Kao Ward - Dist 1 - HCMC - VN. Tel: +84(0)8-39104832 Fax: +84(0)8-39104994

Makino India Private Limited

No.11, Export Promotion Industrial Park, Whitefield Road, K.R.Puram, Bangalore 560 066, India Tel: +91(0)80-2841- 9500 Fax: +91(0)80-2841-0538 URL http://www.makinoindia.co.in

Makino Thailand Co., Ltd.

57/23 Moo 4, Ramintra Road, km 2, Anusaowaree, Bangkhen, Bangkok 102 20 Thailand Tel: +66(0)2971-5750 Fax: +66(0)2971-5751 URL http://www.makino.com.th

Makino China Co., Ltd. No.2, Mu Ye Road, Yushan Town, Kunshan City, 215 316, China Tel: +86(0)512-5777-8000 Fax: +86(0)512-5777-9900 URL http://www.makino.com.cn

Makino Milling Machine Co., Ltd. Seoul Branch 335-12, Dokusan-Dong, Geumcheon-Gu, Seoul, Korea Tel: +82(0)2-856-8686 Fax: +82(0)2-856-8555 URL http://www.makinoseoul.co.kr

: Makino distributor

Makino distributor Kaspo Maskin A/S (Norway) NCMT Limited (U.K.) ZAO IRLEN Engineering (Russia)

Makino Group

4 6

CNC Ileri Teknoloji Muhendislik Sanayi Ve Ticaret limited Sirketi (Turkey) CNC Advanced Technology Marketing Ltd. (Israel) Edwin Roth & Co. (Pty) Ltd. (South Africa) Ea-sun Precision Technology Corporation (Taiwan) Jet Bright Corporation (Taiwan) Hsing Jong Trading Co., Ltd. (Taiwan) Headland Machinery Pty.Ltd. (Australia)
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60 tools magazine

Rear unloading chip conveyor

Rear unloading chip conveyor

6323

349

9322

1300
Left unloading chip conveyor (option)

349

6323

9322

1300
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40 tools magazine

60 tools magazine

6323

349

8059

1141

349

6323

8059

1141

92, 148, 204, 316 tools magazine

92 tools magazine

Rear unloading chip conveyor

148 tools magazine

Rear unloading chip conveyor

5600

349

9324

1385

349

5600

9324

1385

204 tools magazine

Rear unloading chip conveyor

316 tools magazine

5600

5600

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349

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M-376-2b 1110/2(V-T-F)

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Machine Specifications
X, Y, Z axes Travels Distance from pallet surface to spindle center Distance from pallet center to spindle gauge line plane Pallet working area Maximum workpiece size (dia. x height) Maximum workpiece weight (Evenly distributed) Pallet Minimum pallet indexing angle Pallet indexing time (90/180) Height to pallet surface Pallet positioning method Spindle speed range Spindle taper hole Spindle Spindle bearing inner/outer diameter Spindle drive motor (30 min/cont.) Spindle torque (25% ED / cont.) Rapid traverse Feedrates Cutting feed Type of tool shank Type of retention knob Tool storage capacity Automatic tool changer Maximum tool diameter (without / with limitation) 1 - 50000 mm/min JIS B6339 50T (MAS403 BT50) JIS B6339 50P (MAS403 P50T) 40 tools (60*, 92*, 148*, 204*, 316* tools) Dia. 115 / Dia. 356 mm (40, 60* tools magazine) Dia. 100 / Dia. 350 mm (92 or larger tools magazine)* 900mm 30 kg (40, 60 tools magazine), 35 kg (92 or larger tools magazine)* 1.9 / 5.4 sec ( MAS measurement method**) 2 23 sec
0.0025 / 0.0020 mm 0.0015 / 0.0010 mm

1520 x 1250 x 1350 mm 100 - 1350 mm 150 - 1500 mm 800 x 1000 mm 1500 x 1500 mm 2000 kg (3000 kg*) 1 (0.0001 for NC rotary table*) 4.2 / 5.0 sec (Indexing table) 1400 mm 4 taper cone bushings 20 - 10000 min-1 7/24 No. 50 taper (HSK-A100*) Dia. 110 / Dia. 170 mm 35 / 25 kW 488 / 304 N.m 50000 mm/min

Maximum tool length Maximum tool weight Tool changing time (Tool-to-tool / Chip-to-chip) Automatic pallet changer Accuracy
*Tolerances measured at Makino's assembly plant

Number of pallets Pallet changing time Positioning accuracy (without / with scale feedback) Repeatability (without/with scale feedback) Machine height

3906 mm (3832 mm: High-torque spindle) 6323 x 9322 mm 33000 kg (40 tools magazine) 3-point support

Machine size
(Standard)

Machine footprint Machine weight (Including NC unit) Leveling method

* ) Optional

** ) High-torque spindle. Tool weight:12 kg

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Standard Specifications

10000 min-1 spindle (BT50) Spindle temperature controller 40 tools magazine Ball screw core cooling Coolant supply device (8 nozzles) Through-spindle coolant and air (1.5 MPa) Overhead shower coolant system Center Trough conveyor (Hinge Type) Chip conveyor BSW 1600 360-division indexing table Pallets with tapped holes (2 pallets) Pallet changer Pallet changer safety cover Tool loading station APC door interlock Operator door lock (operation mode)

Splash guard lighting device (1 fluorescent bulb) I/O interface and 100 V power outlet Portable Manual pulse generator
with the handle enable button

Tool life monitoring function ECO mode functions Automatic fire extinguisher interface Spindle-table interface preventive function Standard tool length function Automatic power shutoff Signal lights (3 levels) Data center Custom macro (common variables 100) Rigid tap (3000 min-1) GI.4 Control CE regulation (European area)

Optional Specifications ( ) & Equipment ( )

HSK-A100 spindle 8000 min-1 High torque spindle (1009 / 504 Nm) 20000 min-1 spindle (HSK-A100: Spindle core cooling) 20000 min-1 high-power spindle (HSK-A100: Spindle core cooling) 60 tools magazine (ring type) 92, 148, 204, 316 tools magazine (matrix type)*1 Moire scale feedback: 0.1m NC rotary table: 0.0001 T-slot type pallet specification (2 pallets) Pallet position confirmation function Pallet random call function 4-face program call function CPH upper on-line type hydraulic pressure pipe: 6 + 6 ports CPH upper on-line type hydraulic pressure pipe: 12 + 12 ports Hydraulic fixture control package: 7 MPa Hydraulic fixture control package: 16 MPa Module MMC specification Air blower Workpiece washing gun (Pallet stocker and/or Operator door's side) Coolant temperature controller Through-spindle coolant and air: 3 MPa, 7 MPa Terrace washing coolant 8-nozzle coolant flow switch Through-spindle coolant flow switch Chip Conveyor LSW 1600 *2 Chip Conveyor LDW 1600 *2 Chip Conveyor BDW 1600 Magnet drum chip converter (for cast iron) C-BSW1885

Tiltable chip bucket Mist collector Mist collector interface (without connecting port) Connecting port for mist collector (operator door, pallet changer safety cover, ATC door)

Operator door lock & APC door lock (with power shut off) ATC door lock (with power shut off ) (operator & APC door lock is required with option)
Rotary wiper for splash guard window Positioning block Automatic workpiece measuring device (Marposs probe) Automatic workpiece measuring device (Renishaw probe OMP 60) Retractable tool length measuring device (Marposs probe) Retractable tool length measuring device (Metrol probe) Broken tool sensor on ATC side Automatic grease supply system Air dryer Portable Manual pulse generator with tool position display

Lighting device inside the electric enclosure and 100V outlet

Run hour meter Warmup timer Circuit breaker Super GI.3 control Super GI.4 control Special customer-specified machine colors

*1 ) Chip conveyor type Back discharge only

*2 ) Available only with 40 or 60 tools magazine

Printed in Japan

M-376E-1b 1110/2(V-T-F)

Horizontal Machining Centers

Professional 5 Specifications
Standard ( ) / Opt. Equipment ( )

NC Specifications

Controlled axes

Display

Simultaneous 3 axes Simultaneous 4 axes (NC rotary) Simultaneous 5 axes

Programmings
Programming unit (0.0001 mm) Programmable maximum 9 digits (99999.9999) Absolute/incremental programming (G90 / G91) Decimal point programming Pocket calculator type decimal point programming Tape code ISO / EIA automatic recognition

Manual data input Clock function Operation history display Machining time stamp

Run hour and parts count display I/O RS232 interface HSSB connection kit

(for Cell Expert, Cell Expert+ or DMS5)

Inch/metric conversion (G20 / G21) Interpolations function Positioning (G00) Linear (G01) Circular (G02, G03) Nano Helical (Circular 2 axis liner, G02, G03) Polar coordinate (G12.1, G13.1)
(NC rotary unit is required)

S/T/M functions

Machine lock Freeze Z axis Auxiliary function lock (S/T/M) Mirror image (M21, M22 / M23) Manual absolute Program restart Measurement of tool length Data protection key Handle interrupt Sequence number comparison and stop Programming support functions

S speed function (Direct commanding, S5 digit) T function: T4 digit T function: T8 digit M function

Tool compensation
Length offset (G43, G44 / G49) Radius offset (G41, G42 / G40) Tool offset pairs: 99 Additional: 200* Additional: 400* Additional: 499* Additional: 999*
(*) Total, includes standard quantity

Cylindrical (G07.1)
(NC rotary unit is required)

Involutes NURBS

Conical/spiral Feeds function Cutting feed F5-digit Dwell (G04) Rapid traverse override Cutting feed override (0 - 200 %) Feedrate override cancel (M49 / M48) 1-digit F code feed (F1 - F9) Automatic corner override (G62)

Type A memory Type B memory Type C memory 3 Dimensional tool offset

Coordinate
Manual reference position return Automatic reference position return (G28) 2nd reference position return (G30)
(2nd reference point return is a fixed position on machine tool (ATC etc.) and cannot be altered arbitrary.)

Error compensations

Circular interpolation by R programming (12 dibit) Canned cycle Sub program call (10 folds nested) Exact stop check (G09) Exact stop check mode (G61) Tapping mode (G63) Cutting mode (G64) Rigid Tap Programmable data input (G10) Tape format for FS-15M Custom macro (Common variables (Total): 100) Addition of custom macro (Common variables (Total): 600)
(Requires Custom macro)

Optional chamfering corner R Programmable mirror image(G51.1 / G50.1) Scaling (G51 / G50) Coordinate system rotation (G68 / G69) Figure copying (G72.1 / G72.2) Polar coordinate command (G15 / G16) Normal direction control Chopping function (G81.1)
(When selects this function, please contact to us)

Inverse time feed (G93) Program storage & Editing Part program storage size (Total): 320m Additional: 640 m* Additional: 1280 m* Additional: 2560 m* Additional: 5120 m* Additional: 10240 m* Additional: 20480 m*
(*) Total, includes standard quantity

Pitch Backlash

3rd / 4th reference position return Reference position check (G27) Retrieve position (G29) Coordinate system setting (G92) Machine coordinate system setting (G53) Select work coordinate system (G54 - G59) Local workpiece coordinate system setting (G52) Floating reference position return (G30.1) Addition of work coordinate system 48-pairs Addition of work coordinate system 300-pairs Work coordinate system preset (G92.1)

Single direction positioning (G60) Maintenance & Safety Emergency stop Over travel Stored stroke check 1 Stored stroke check 2 Self-diagnostics function ECO mode functions*1 TSC 7.0 MPa Inverter Drive Specification*1
(Avairable only for through spindle coolant 7 MPa)

Number of registerable programs: 63 Additional: 250*

(Only for 320 m part program storage)

Additional: 500*
(Only for 640 m part program storage)

Operating support functions

Label skip High-speed skip Control in / out Single block Program stop (M00) Optional stop (M01) Optional block skip 1(/) Additional optional block skip (/ 1 - / 9)

ECO mode of air consumption volume*1 Power consumption monitoring*1 Interlock Alarm history display (25 events)

Additional: 1000*
(Only for over 1280 m part program storage)

Additional: 2000*
(Only for 2560 m part program storage)

Help function

Additional: 4000*
(Only for over 5120 m part program storage)

(*) Total, includes standard quantity

Editing Program number search Sequence number search

Dry run

Address word search * Except for a51/a61

Horizontal Machining Centers

Professional 5 Specifications
Standard ( ) / Opt. Equipment ( )

Specifications for MTC

Display 12.1 inches color TFT LCD High speed, High precision

Easy push-button -operation

GI.4 control Super GI.3 control Super GI.4 control Nano smoothing (Requires Super GI.4 control)

Registered tool automatic selection and changing function All axis automatic return to reference point Automatic return to work setting position Z axis retraction Automatic Z-axis retract and restart function

Guidance Self-diagnostics and instruction display Number and position of limit switches and solenoid display for alarm Alarm History function (Machine side and NC side) Automatic display for regular maintenance advice User create function for regular maintenance

Editing function Program Preview Back ground editing

(Equivalent to FANUC "Backgrund editing")

Cut & Paste and Replace function

(Equivalent to FANUC "Extended part program editing")

Software Pallet random program calling 4-Face program calling function FF-PATH Package
(Including custom macro and helical interpolation)

2-program simultaneous edit function G code Insert function M code Insert function Fixed program Insert function Final MDI program Insert function Coordinate value Insert function
(Equivalent to FANUC "Playback")

External setting type orientation Function of the coordinate calculation and setting based on the rotary axis angle
(Requires custom macro <common variables 100>)

Other program Insert function Alphanumeric Program file name input (32 characters)

Monitor Spindle load display Spindle load monitoring function (SL) Tool life monitoring function (TL) Direct spare tool selection function Product count function *1
(Equivalent to FANUC "Run hour and parts count display")

Module MMC specification

Ethernet I/F For Cell Expert and DMS5 HSSB I/F

Machining result function *2

(Equivalent to FANUC "Machining time stamp")

Adaptive control function (AC) Data input/output Data center (Standard memory: 4 MB) File management function (NC programs, various data files) DNC simple schedule function (Multiple main programs executable) Automatic fire extinguisher interface Data center memory extension function A (Total 360 MB) Data center memory extension function B (Total 800 MB) Twist-pair cable (10 m) Twist-pair cable (20 m) Twist-pair cable (30 m) Twist-pair cable (40 m) Twist-pair cable (50 m) 8-port HUB Special User I/O Interface

( 1) However, if the run hour and parts quantity are got by using the FANUC FOCAS Library, FANUC "Run hour & Parts quantity display" option is required. ( 2) However, if the machine time is got by using the FANUC FOCAS Library, FANUC "Machining time stamp function" option is required.

* *

*The specifications in this catalogue may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs.

Printed in Japan

E-175Ee 1110/2(V-T-F)