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GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS


Part Number

Gage Name

Appraiser A

Part Name

Gage Number

Appraiser B

Gage Type

Appraiser C

Characteristic

Specification

11

Characteristic Classification

Trials

Parts

Appraisers

10

APPRAISER/
TRIAL #

GA

Date Performed

PART

AVERAGE

10

1. A

10.00

9.90

9.80

9.70

9.80

9.90

10.00 10.10 10.20 10.30

9.970

2.

10.00

9.95

9.84

9.60

9.75

9.80

9.90

10.20 10.20 10.15

9.939

3.

10.00

9.90

9.80

9.70

9.80

9.90

10.00 10.10 10.20 10.30

9.970

AVE 10.00

9.92

9.81

9.67

9.78

9.87

9.97

10.13 10.20 10.25

4.

0.00

0.05

0.04

0.10

0.05

0.10

0.10

0.10

6. B

9.90

9.10

9.70

9.65

9.76

9.80

9.95

10.05 10.18 10.20

9.829

7.

9.00

9.10

9.75

9.50

9.90

9.90

9.90

10.20 10.22 10.30

9.777

8.

9.70

9.15

9.80

9.70

9.80

9.90

9.80

10.10 10.15 10.10

9.820

9.

AVE

9.53

9.12

9.75

9.62

9.82

9.87

9.88

10.12 10.18 10.20

10.

0.90

0.05

0.10

0.20

0.14

0.10

0.15

0.15

0.07

11. C

10.20

9.20

9.90

9.60

9.70

9.80

9.95

9.95

10.10 10.20

9.860

12.

10.10

9.30

9.95

9.55

9.80

9.80

9.90

9.90

10.10 10.20

9.860

13.

10.05

9.30

9.60

9.70

9.80

9.80

9.80

9.80

10.15 10.10

9.810

10.12 10.17 xc=


rc=
0.05
0.10

9.843

X=
Rp =

9.871
0.772

R=

0.135

xDIFF=

0.151

UCLR=

0.348

15.

AVE 10.12

9.27

9.82

9.62

9.77

9.80

9.88

9.88

0.15

9.960

5.

14.

0.00

xa=
ra=

0.20

0.15

0.10

0.35

0.15

0.10

0.00

0.15

0.15

16. PART
AVERAGE

9.88

9.43

9.79

9.63

9.79

9.84

9.91

10.04 10.17 10.21

17.

(ra + rb + rc) / (# OF APPRAISERS) =

18.

xDIFF = (Max x - Min x) =

19.

* UCLR =

R x D4 =

APPRAISER

OUT OF CONTROL

xb=
rb=

* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations.
Notes:

0.069

9.809
0.206

0.130

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


VARIABLE DATA RESULTS
Part Number

Gage Name

Appraiser A

Part Name

Gage Number

Appraiser B

Characteristic

Gage Type

Appraiser C

Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Measurement Unit Analysis

% Tolerance (Tol)

Repeatability - Equipment Variation (EV)


EV

R x K1

=
=

Trials

K1

0.135 x 0.5907

0.080

100 (EV/Tol)

0.8865

100(0.080/0.333)

0.5907

23.92

100 (AV/Tol)

Reproducibility - Appraiser Variation (AV)


{(xDIFF x K2)2 - (EV2/nr)}1/2
AV
=

% AV

{(0.151 x 0.5236)^2 - (0.080 ^2/(10 x 3))}^1/2

100(0.078/0.333)

0.078

23.31

100 (GRR/Tol)

n = parts

Appraisers

K2

0.7087

0.5236

r = trials

Repeatability & Reproducibility (GRR)


GRR

% EV

{(EV + AV )}

=
=

1/2

% GRR
Parts

K3

100(0.111/0.333)

{(0.080^2 + 0.078^2)}^1/2

0.7087

33.40

0.111

0.5236

Part Variation (PV)


RP x K3
PV
=

0.4464

0.4032

=
=

6
7

0.3745
0.3534

0.3378

0.772 x 0.3145
0.243

Tolerance (Tol)
Tol

Upper - Lower / 6

0.3247

( 11 - 9 ) / 6

10

0.3145

0.333

Gage system needs improvement


% PV

ndc

100 (PV/Tol)

=
=

100(0.243/0.333)
72.86

1.41(PV/GRR)

1.41(0.243/0.111)

Gage discrimination low


For information on the theory and constants used in the form see MSA Reference Manual , Third edition.

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

3
APPRAISER/
TRIAL #

Appraisers

10

Date Performed

PART

AVERAGE

10

1. A

10.00

9.90

9.80

9.70

9.80

9.90

10.00 10.10 10.20 10.30

9.970

2.

10.00

9.95

9.84

9.60

9.75

9.80

9.90

10.20 10.20 10.15

9.939

3.

10.00

9.90

9.80

9.70

9.80

9.90

10.00 10.10 10.20 10.30

9.970

AVE 10.00

9.92

9.81

9.67

9.78

9.87

9.97

10.13 10.20 10.25

4.

0.00

0.05

0.04

0.10

0.05

0.10

0.10

0.10

6. B

9.90

9.10

9.70

9.65

9.76

9.80

9.95

10.05 10.18 10.20

9.829

7.

9.00

9.10

9.75

9.50

9.90

9.90

9.90

10.20 10.22 10.30

9.777

8.

9.70

9.15

9.80

9.70

9.80

9.90

9.80

10.10 10.15 10.10

9.820

9.

AVE

9.53

9.12

9.75

9.62

9.82

9.87

9.88

10.12 10.18 10.20

10.

0.90

0.05

0.10

0.20

0.14

0.10

0.15

0.15

0.07

11. C

10.20

9.20

9.90

9.60

9.70

9.80

9.95

9.95

10.10 10.20

9.860

12.

10.10

9.30

9.95

9.55

9.80

9.80

9.90

9.90

10.10 10.20

9.860

13.

10.05

9.30

9.60

9.70

9.80

9.80

9.80

9.80

10.15 10.10

9.810

AVE 10.12

9.27

9.82

9.62

9.77

9.80

9.88

9.88

10.12 10.17

0.10

0.35

0.15

0.10

0.00

0.15

0.15

0.05

15.

16. PART
AVE ( Xp )

Note:

0.15
9.88

9.43

9.79

9.63

9.79

9.84

9.91

0.15

9.960

5.

14.

0.00

xa=
ra=

0.20

xb=
rb=

0.069

9.809
0.206

9.843

0.10

xc=
rc=

10.04 10.17 10.21

X=
Rp =

9.871
0.772

0.130

The REFERENCE VALUE can be substituted for PART AVE to generate graphs indication true bias.

Page 3 of 13

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Average Chart -"Stacked"

Average

12.00

Su

10.00

Appraiser A

8.00

Appraiser B

6.00

Appraiser C

4.00

Upper Spec

2.00

Lower Spec

0.00
1

10

Part Number
Analysis:

Range

Range Chart -"Stacked"


1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00

Appraiser A
Appraiser B
Appraiser C
Rucl

Part Number
Analysis:

Page 4 of 13

10

Up
Lo
Ru

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Average Chart -"Unstacked"


12.00

Average

10.00
8.00
6.00
4.00
2.00
0.00
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Appr A

Appr B

Appr C

Analysis:

Average

Range Chart -"Unstacked"


1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Appr A

Appr B

Analysis:

Page 5 of 13

Appr C

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Run Chart
10.50

10.00

Value

9.50

9.00

8.50

8.00
1

6
Part

Analysis:

Page 6 of 13

10

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Su

Part 5

Part 3

10.40
10.20
10.00
9.80
9.60
9.40
9.20
9.00
8.80
8.60
8.40

Part 1

Scatter Plot

Analysis:

Page 7 of 13

Part 10

Part 8

10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50

Part 6

Scatter Plot

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Whiskers Chart - Appraiser A


10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50

Ap

10

10

10

Whiskers Chart - Appraiser B


10.40
10.20
10.00
9.80
9.60
9.40
9.20
9.00
8.80
1

Whiskers Chart - Appraiser C


10.40
10.20
10.00
9.80
9.60
9.40
9.20
9.00
1

Analysis:

Page 8 of 13

Ap

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Error Chart
0.6
0.4

-0.2

Part 5

Part 1

Part 3

0.2

-0.4
-0.6
-0.8
-1

Analysis:

Page 9 of 13

Part 10

Part 8

0.2
0.15
0.1
0.05
0
-0.05
-0.1
-0.15
-0.2
-0.25
-0.3

Part 6

Error Chart

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Normalized Histogram - Error

su
20

div
Co

15

Appr A

10
5
0

Normalized Histogram - Error


14
12
10
8
6
4
2
0

Appr B

Normalized Histogram - Error


14
12
10
8
6
4
2
0

Appr C

Analysis:

Page 10 of 13

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

XY Plot of Averages by Size

Ap
Ap

10.40
10.20
10.00
Appr A

9.80

Appr B

9.60

Appr C

9.40
9.20
9.00
9.20

9.40

9.60

9.80

10.00

Analysis:

Page 11 of 13

10.20

10.40

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Comparison XY Plot
10.40
10.20
Appr B

10.00
9.80
9.60
9.40
9.20
9.00
9.60

9.70

9.80

9.90

10.00

10.10

10.20

10.30

10.10

10.20

10.30

Appr A

Appr C

Comparison XY Plot
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.60

9.70

9.80

9.90

10.00

Appr A

Page 12 of 13

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET


GRAPHICAL ANALYSIS
Part Number

Gage Name

Appraiser A

Gage Number

Appraiser B

Gage Type

Appraiser C

#REF!
Part Name

#REF!
Characteristic

Specification

Lower Upper
Characteristic Classification

Trials

Parts

Appraisers

10

Date Performed

Appr C

Comparison XY Plot
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.00

9.20

9.40

9.60

9.80

Appr B

Analysis:

Page 13 of 13

10.00

10.20

10.40