ENGINE IGNITION

ON.
SWITCH TO
POSITION 1.
CAN PLC System:- FauIt Diagnosis.
CHECK FUSES IN CONTROL
PANEL. F1(MAIN FUSE) & F6
(PLC,SCREEN & CAN)
DISPLAY SCREEN
POWERS UP &
PERFORMS
INITIALISATION CHECK.
YES NO NOTE:
CHECK PLC FOR FLASHING GREEN INDICATOR &
PLUG CONNECTION SEATING.
CHECK SCREEN PLUG CONNECTION.
DISPLAY SCREEN BLANK.
[NOTE : VoItage ToIerance 17 to 32 Vdc]
DISPLAY SCREEN
FAILURE.
CONTACT WCS Ltd.
SCREEN DISPLAYS ERROR
CODE ###
DOES SCREEN DISPLAY
### COMMUNICATION WITH PLC FAILURE ###
?
PAGE
1 OF 5
SCREEN DISPLAYS
"SYSTEM START DELAY" & AUDIBLE
SOUNDS.
*****SYSTEM START DELAY****
TO
SHT 2&3
TO
SHT 4
CONTROL SYSTEM "HEALTHY"
PLC OK - FLASHING GREEN LED (2Hz)
NODES OK - FLASHING GREEN LED (2Hz)
PLC OK - FLASHING GREEN LED (2Hz)
[NOTE : VoItage ToIerance 10 to 30 Vdc]
CHECK - *** VOLTAGES ***
SEE CHECK SHT Pg 5
CHECK - *** FUSES ***
SEE CHECK SHT Pg 5
NO INDICATION
PLC STOP MODE - STEADY GREEN LED (Not in RUN Mode).
PLC FAILURE - ORANGE LED
PLC
FAILURE.
CONTACT
WCS Ltd.
1
CAN PLC System:- PIant Operation & FauIt Diagnosis.
PAGE
2 OF 5
CHECK FOR SOLID GREEN or GREEN
FLASHING & RED INDICATOR IN NODE
BOX. (NODE 2 , 3 , 4)
NODE NUMBERS & LAYOUT.
PLEASE NOTE NODES NEED TO BE CHECKED IN NUMERICAL ORDER (1-3)
FROM
SHT 2
CHECK FOR NODE CONNECTION CABLE
DAMAGE & TEE TIGHTNESS.
NODE FAILURE.
CONTACT WCS Ltd.
NOTE:-
GREEN LED-FLASHING (2Hz):-OPERATIONAL.
GREEN LED ON SOLID:- STANDBY MODE.
GREEN LED OFF:- NO SUPPLY.
RED LED SOLID:- COMMUNICATION ERROR.
RED LED OFF:- COMMUNICATION GOOD.
CHECK - *** CAN VOLTAGE ***
SEE CHECK SHT Pg 5
CHECK FOR SOLID GREEN or GREEN
FLASHING & RED INDICATOR
IN PLANT CONTROL STATION. (NODE 1)
CHECK - *** CABLES ***
SEE CHECK SHT Pg 5
+VE
Red
-VE
Blk
(51)
CAN-H
Wht
(50)
CAN-L
Blue
(15)
CAN-Gnd
Green
2.4 Vdc
2.7 Vdc
60 Ohms 24-28 Vdc
CAN - TEE
WIRING
CONFIGURATION
2
NOTE:-
GREEN LED-FLASHING (2Hz):-OPERATIONAL.
GREEN LED ON SOLID:- STANDBY MODE.
GREEN LED OFF:- NO SUPPLY.
RED LED SOLID:- COMMUNICATION ERROR.
RED LED OFF:- COMMUNICATION GOOD.
CAN PLC System:- PIant Operation & FauIt Diagnosis.
PAGE
3 OF 5
NODE FAILURE.
CONTACT WCS Ltd.
CHECK NODE 1 NETWORK RESISTOR &
CONNECTION.
CHECK FOR SOLID GREEN or GREEN
FLASHING & RED INDICATOR IN NODE
BOX. (NODE 2 , 3 , 4)
CHECK FOR SOLID GREEN or GREEN
FLASHING & RED INDICATOR IN PLANT
CONTROL STATION. (NODE 1)
FROM
SHT 2
CHECK NETWORK RESISTOR & CONNECTION.
NODE FAILURE.
CONTACT WCS Ltd.
CHECK - *** NEW NODE ***
SEE CHECK SHT Pg 5
CHECK - *** NETWORK RESISTORS ***
SEE CHECK SHT Pg 5
+VE
Red
-VE
Blk
(51)
CAN-H
Wht
(50)
CAN-L
Blue
(15)
CAN-Gnd
Green
2.4 Vdc
2.7 Vdc
60 Ohms 24-28 Vdc
3
CAN PLC System:- PIant Operation & FauIt Diagnosis.
OR IF "ALARM" IS PRESENT ACTIVE ALARM ACKNOWLEDGE SCREEN
DISPLAYED.
DISPLAY SCREEN CHANGES TO MODE
SELECTION SCREEN.
***ALARM MESSAGE DISPLAYED HERE***
ALARM MESSAGE LIST
PAGE
4 OF 5
FROM
SHT1
11. CAN BLOCK ERROR
Error occurs if CAN BIock (Node) missing, check for Damage CabIes or
Loose Connections
12. CAN BLOCK ERROR
NormaIIy occurs if CAN power removed whiIst CAN-High / CAN-Low short
circuited, check for Damage CabIes.
AIso seen if Engine Battery SuppIy CriticaIIy Low.
NOTE:-
EarIy Software Versions have a PRIORITY confIict, which basicaIIy resuIts in Iow numbered Error's having priority over
higher numbered Error's. Hence 11. CAN BLOCK ERROR can be over written by say 3. OIL LEVEL LOW FAULT.
The way to distinguish between a TRUE fauIt and a CAN BLOCK FAULT is if the AIarm repeats within say a 1 or 2
second after being 'AcknowIedged' then this is a CAN BLOCK FAULT. NormaI errors onIy repeat after 10 minute period
or the next time they occur once cIeared.
4
CAN PLC System:- PIant Operation & FauIt Diagnosis.
PAGE
5 OF 5
CHECK *** NAME*** TEST POINTS CHECK / RESULTS
VOLTAGES SUPPLY TERMINALS 24 to 28 Vdc Battery VoItage
CAN - VOLTAGE
(50) CAN-L to (15) CANGnd ApproximateIy 2.4 VoIts dc
(51) CAN-H to (15) CANGnd ApproximateIy 2.7 VoIts dc
FUSES F1,F2,F3,F4,F5
Correct Fuse Size (See Drawing)
Fuse NOT BIown
NETWORK RESISTORS
[Test with Power OFF]
(50) CAN-L to (51) CAN-H
2 Resistors 1 @ each end of Network - Approx 60 Ohms
Missing Resistor - Approx 120 Ohms
Both Resistors Missing - High Resistance
CAN Short Circuit - Approx 0.5 Ohms
CABLES PLANT CHASSIS
VisuaI Inspect CabIes for Damage
Node 'Tee' Tightness
Check *** CAN - VOLTAGE *** @ Tee's
NEW NODE
NEW INSTALLATIONS
or
NODE REPLACEMENT
Correct Node Number
Correct Baud Rate
5