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FERROGRAPHY

PLANT AREA : EQUIPMENT NAME : SAMPLING DATE : REPORT DATE :

BOILER APH THRUST BEARING 1B 31/10/13 19/11/13

MACHINE CONDITION : NORMAL

Machine Condition Reccomendation The machine condition is normal . The debris examination showed bearing debris in moderate quantity as a sign of fatigue . Offline filtration suggested for checking wear rate .

Ferrous Wear Particles 0


Normal Rubbing Wear Severe Sliding Wear Cutting Wear Gear Wear Bearing Wear Red Oxide Black Oxide Others

Ferrous Wear Rating

Non-Ferrous Wear Particles 8 9 10


Normal Rubbing Wear Severe Sliding Wear Cutting Wear Gear Wear

Non-Ferrous Wear Rating

2 3 4 <15

0 ]

9 10

30

Bearing Wear Others

Contamination 0
Sand / Dirt Fibres Cont. Spheres Lube Degradation Others

Subjective Rating 3 4 5 6 7

Overall Severity Wear Rating 8 9 10


10 9 8 7 6 5 4 3 2 1 0
31/10/13 02/05/13

Ferrous Metal Composition Observed LOW ALLOY STEEL

Non -Ferrous Metal Composition Observed

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Capron Marketing (P) Ltd. 61B, Plam Avenue, Flat - 3D, Kolkata - 19 TEL. 033 - 22817583/22814269 capron@vsnl.com

FERROGRAPHY

PLANT AREA : EQUIPMENT NAME : SAMPLING DATE : REPORT DATE :

BOILER APH THRUST BEARING 1B 31/10/13 19/11/13

MACHINE CONDITION : NORMAL

Analytical Ferrography - Detailed Analysis Of Wear Regimes Evident in Components The ferrous density test showed a result of 33 ppm . The acceptable limit is 0 - 40 ppm . The normal rubbing wear particle studied was <15 micron in size . Bearing wear particles ranging 30 micron in size observed . Red-oxides were found in small quantities . Black-oxides were found in small quantities . The sand and dirt were found having moderate presence .

Microscopic photograph of Bearing wear at 400 X

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Capron Marketing (P) Ltd. 61B, Plam Avenue, Flat - 3D, Kolkata - 19 TEL. 033 - 22817583/22814269 capron@vsnl.com

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