SISTEM PIPA GAS BAWAH LAUT DIAMETER 16 SEPANJANG + 13.

5 KM DARI ORF DI PULAU PEMPING KE PLANT GATE PEMBANGKIT LISTRIK TANJUNG UNCANG - BATAM

PIG TRAP SPECIFICATION

5-Sept-13

Issued for Review

HD

SDC

NSR
OWNER KOMITE MANAGEMENT

PREPARED

CHECKED

APPROVED

REV

DATE

DESCRIPTION CONTRACTORS

PMT BOT

COMPANY

STATUS CODE A = Issued for Review, B = Issued for Approval, C = Approved For Construction, D = As Built, CLD = Canceled and INFO = For Information Only

ENGINEERING, PROCUREMENT, CONSTRUCTION AND INSTALLATION

SISTIM PIPA BAWAH LAUT DIAMETER 16 SEPANJANG + 13.5 KM DARI ORF DI PULAU PEMPING KE PLANT GATE PEMBAKIT LISTRIK TANJUNG UNCANG BATAM
Contract No. : 05.001.PJ/611/KONSORSIUM PLNB UBE/2013 CLASS REV. STATUS

PLNBUBE/ORF-KPM-40.5.005

KONSORSIUM PLNB - UBE

Document Title :

PIG TRAP SPECIFICATION

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PLNB-UBE/ORF-KPM-40.5.005
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TABULATION OF REVISED PAGES

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PIG TRAP SPECIFICATION

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Contents
1 INTRODUCTION............................................................................................................4 1.1 GENERAL ....................................................................................................................... .3 1.2 SCOPE............................................................................................................................. 4 1.3 M ANUFACTURER RESPONBILITY ...................................................................................... 4 1.4 Definitions...................................................................................................................................5 1.5 Abbreviations..............................................................................................................................5 2 REFERENCE DOCUMENTS................................................................................................ 6 2.1 National / International Codes and Standards.............................................................................6 2.2 Applicable Project Documents....................................................................................................7 2.3 Conflicing Requirement...............................................................................................................7 3. DESIGN & MANUFACTURE REQUIREMENT................................................................8 3.1 General.........................................................................................................................................8 3.2 Materials.......................................................................................................................................8 3.3 Barrel............................................................................................................................................9 3.4 End Cloure................................................................................................................................. ..9 3.5 Branch, Fitting and Flange..........................................................................................................10 3.6 Supports.................................................................................................................................... 10 3.7 Fabrication..................................................................................................................................11 3.8 Surface Preparation and Coating................................................................................................12 3.9 Equipment Tagging....................................................................................................................12 4. INSPECTION AND TESTING REQUIREMENT.............................................................13 4.1 General.......................................................................................................................................13 4.2 Hydrostatic Pressure Test...........................................................................................................14 4.3 Surface Preparation....................................................................................................................14 4.4 Weight and Dimensional Control...............................................................................................14 5. PACKING AND PREPARATION FOR SHIPMENT.........................................................14 5.1 General........................................................................................................................................15 5.2 Packing........................................................................................................................................15 6. MANUFACTURER'S DOCUMENTATION.......................................................................15 6.1 Language and Format of Documents.........................................................................................15 6.2 Vendor Data Requirement List (VDRL)...................................................................................15 6.3 Document Review......................................................................................................................15 7. QUALITY ASSURANCE AND QUALITY CONTROL.................................................... ...16 Appendix A - Typical Main Dimension of Pig Trap........................................................................17

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PIG TRAP SPECIFICATION

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1. INTRODUCTION
1.1 General
Consortium PT Pelayanan Listrik Nasional Batam (PLNB) - PT. Universal Batam Energy (UBE) will perform the development of new 16 Subsea Gas Pipelines system along the + 13.5 km from ORF Pemping Island to Plant Gate of Gas Power Plant in Tanjung Uncang Batam. Which is refered to as Pipeline Section #2. For a long offshore pipeline approximately 12, 5 km and 1 km for the onshore. As for the pipeline section # 1 will be constructed by PT Premier Indonesia as Gas Seller which this pipe will be built with Hot Tapping sistem of WNTS existing line heading to ORF facilities on the Pemping Island.

The first time this pipeline will transport the gas 40 MMSCFD respectively owned by PT PLNB and PT UBE and will increased to 55 MMSCFD within 6 years after the first commercial date accordance with Gas Sales Aggrement (GSA GSA # 3 and # 4). The Gas pipeline system is designed with pressure 550-710 Psig at a received point with a gas maximum flow capacity 125 MMSCFD to meet transportation needs in the future. The both parties will use any volume of this gas for its own interest to drive the new gas turbine power plant, to be built in Tanjung Uncang Batam with an installed capacity approximately 210 MW. Location of the pipeline and associated facilities are illustrated in Figure 1-1 below: Figure 1-1 Pipeline Route Layout

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PIG TRAP SPECIFICATION

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1.2 Scope
This Specification defines the minimum requirements for the design, materials, manufacture, inspection, testing, surface preparation, coating, and delivery of Pig Traps (Launcher and Receiver) for 16 Subsea Gas Pipelines System along 13.5 km from ORF Pemping Island to Plant Gate of Power Plant in Tanjung Uncang - Batam. Any deviation from this Specification shall be approved, in writing, by COMPANY

1.3 Manufacturer Responbility

The Vendor/Manufacturer shall be responsible for design, supply, manufacture, inspection, testing, painting, export protection and delivery of pig trap (launchers/receivers) in accordance with this specification, referenced codes, standards and project Datasheets, specifications and drawings.

1.4 Definitions
The definitions below shall apply: COMPANY Vendor/Manufacturer Consortium PT PLNB PT UBE The party which provides/manufactures equipment / material specified and ordered by Contractor Project 16 Subsea Gas Pipelines System along the + 13.5 km from ORF Pemping Island to Plant Gate of Power Plant in Tanjung Uncang Batam

1.5
API ASME ASTM AWS BPV BS COG Div. MT

Abbreviations
American Petroleum Institute American Society of Mechanical Enginee American Society for Testing and Materials American Welding Society Boiler and Pressure Vessel British Standard Centre of Gravity Division Magnetic Test

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PIG TRAP SPECIFICATION

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NACE ISO ppm PSL PWHT RT Sec. SMYS Std. Spec. UBE UT VDRL

National Association of Corrosion Engineers International Standards Organization Part Per Million Product Specification Level Post Weld Heat Treated Radiographic Test Section Specified Minimum Yield Stress Standards Specification Universal Batam Energy Ultrasonic Test Vendor Data Requirement List

2.

REFERENCE DOCUMENT

The latest editions and addenda of the following Codes and Standards shall be the Reference Documents for this Specification.

2.1

National/International Codes and Standards

(SNI): Standar Nasional Indonesia: Sistim Penyaluran Dan Distribusi Pipa Gas.

Standar Nasionallndonesia SNI 3474 : 2009

American Society of Mechanical Engineers (ASME): ASME B31.8 ASME B16.5 ASME BPV Sec. V ASME BPV Sec. VIII Div.1 ASME BPV Sec IX Gas Transmission and Distribution Piping Systems Pipe Flanges and Flanged Fittings Non-Destructive Examination ASME Boiler and Pressure Vessel Code Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, Welding and Brazing Procedure.

American Petroleum Institute (API) API Spec. 5L API 1104 Specification for Line Pipe Welding of Pipe Lines and Related Facilities

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American Society for Testing Materials (ASTM) ASTM A36 British Standard (BS) BS EN 10204:2004 Metallic Products - Types of Inspection Documents Specification for Structural Steel

National Association of Corrosion Engineers (NACE) NACE MR0175 Sulphide Stress Cracking Resistance Metallic Materials for Oilfield Equipment

International Standard Organization (ISO) ISO 8501 ISO 9001:2000 Preparation of steel substrates before application of paints and related products Quality Management Systems Requirements

Society of Nondestructive Testing (SNT) ASNT-TC-1A Personnel Qualification and Certification in Non-destructive Testing

2.2

Applicable Project Documents

Datasheet and Drawings: PLNB-UBE/ORF-KPM-40.8.005 PLNB-UBE/PLO-KPM-10-9-001 PLNB-UBE/ORF-KPM-10-9-004 Pig Launcher and Pig Receiver Data Sheet Pig Launcher Pemping Island Pig Receiver Tanjung Ucang

2.3

Conflicting Requirements

In the event of conflicting technical requirements, the order of precedence shall be as follows: 1) 2) 3) 4) 5) 6) Local Authority or Statutory Regulations Requisition / Purchase Order Datasheets This Specification Referenced Project Specifications Referenced National/International Standards

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3.
3.1
3.1.1 3.1.2

DESIGN & MANUFACTURER REQUIREMENT

General
Pig traps are required for use in steel pipelines and considered within the scope of the transportation pipeline code, SNI 3474:2009/ ASME B31.8. The Vendor/Manufacturer is responsible for design calculations for all pressure and structural parts of the equipment, for ensuring that the equipment design is adequate to withstand all internal and external loads, and for meeting the relevant code requirements for design, fabrication, examination, testing and certification. Corrosion allowance shall be as specified in the Purchase Order or in datasheet and drawing attached to the Purchase Order. Additional thickness shall be provided for the corrosion allowance specified in the Pig Launcher and Pig Receiver Datasheet. The overall dimensions for pig traps shall be in accordance with the drawing specified in the Purchase Order, or the design drawing attached to the Purchase Order. Pig signalers, installation, start-up and commissioning, and bolting and gasket for nozzle do not form part of this specification, and will be supplied by others.

3.1.3 3.1.4 3.1.5 3.1.6

3.1
3.2.1 3.2.2 3.2.3

Materials
Material of construction shall be in accordance with materials as specified on the Equipment Data sheets. Materials of construction of the shells shall be identified with the applicable API Spec 5L PSL2, including material grade. All materials for pressure parts and welded attachments to pressure parts shall have full chemical analysis and mechanical test certification to BS EN 10204:2004 type 3.1 or ISO 10474 type 3.1B. All carbon steels shall be normalised and fully killed and, unless otherwise agreed, be made to fine grain practice. The maximum carbon equivalent (CEQ) refers to API Spec 5L-PSL2 shall be 0.43% based on the formula:

3.2.4 3.2.5

The carbon content shall not exceed 0.23% for forging. The base material and welds shall have a maximal hardness of 325 HV 10. Base metal hardness reading shall be made in accordance with ASTM E920n each heat at 5 random locations. The actual yield tostrength ratio shall not exceed 0.9.

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PIG TRAP SPECIFICATION

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3.2.6

3.2.7

Materials supplied by Vendor/Manufacturer for piping elements or structural attachments shall conform to the requirements of the applicable code and shall be traceable to mill certificates. Material selection may be further limited in this specification or in the Purchase Order. Should any materials prove unsatisfactory during fabrication they shall be rejected not with standing any previous certification of satisfactory examination or tests.

3.3
3.3.1

Barrel
The internal diameter of the minor barrel should be the same as that of the main line. However, transitions in the internal diameter due to wall thickness variations greater than 0.095-inch (2.4mm) shall be tapered to a maximum angle of 14 to the pipe allow the smooth passage of a pig. Pig trap should be designed for the longest pig that will be used (usually an intelligent pig) plus a margin of 10%. Dimensions for pig traps designed for intelligent pigs are shown in Appendix A. The reducer between the major and minor barrel shall be eccentric with the bottom of the entire barrel at the same level. For horizontal pig traps the barrel may be sloped (typicall1:100) down towards the end closure to improve draining of liquids from the barrel. Blind flanges are to be provided for each nozzle (except the end closure). Blind flanges should be of the same rating as the flanges.

3.3.2

3.3.3

3.3.4

3.4
3.4.1

End Closure
The pig trap shall be equipped with a quick opening closure, designed to allow one man operation for both opening and closing, with a pressure interlock to prevent opening of the door while the barrel is pressurized. The end closure shall consist of the following components: A removable door, which provides full-bore access when open, and terminates and seals the bore when closed. A welding end hub, for joining to the major barrel of a pig trap. The material used for the welding end hub shall be compatible with the major barrel material, as provided in the data sheet. A closure handling device, suitable to lift, hinge or swing the door. When the handling device is attached to the closure, it shall be attached to the welding hub, not to the major barrel of the pig trap Ring seals for pressure containment (see 3.4.9). Two safety devices to prevent inadvertent opening of the closure before the pig trap is depressurized (see 3.4.7 & 3.4.8).

3.4.2

3.4.3

Quick opening closures shall conform to the general requirements of ASME VIII Div.1, Sec. UG-35. Attention shall be drawn to the requirement for a fail-safe design of the opening

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PIG TRAP SPECIFICATION

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mechanism; specifically, the failure of any part of the opening mechanism shall leave the closure closed rather than open. 3.4.5 3.4.6 The design of quick opening closures shall be suitable for permanent location in an open environment. Quick opening closure with exposed screw expanders or captive ratchet braces shall not be used. Screw type quick opening closures that have no visible means of identifying if the closure is positively closed prior to pressurization shall not be used. Quick opening closure with exposed screw expanders or captive ratchet braces shall not be used. Screw type quick opening closures that have no visible means of identifying if the closure is positively closed prior to pressurization shall not be used. The design of quick opening closures shall be suitable for permanent location in an open environment. Quick opening closure with exposed screw expanders or captive ratchet braces shall not be used. Screw type quick opening closures that have no visible means of identifying if the closure is positively closed prior to pressurization shall not be used. An interlocking system between various valves and the end closure door operating mechanism may be considered to protect personnel and equipment depending on the service, trap location and the planned pigging frequency. The necessity for interlocking shall be decided by the Principal. Interlock system features may be micro-processor solid-state type logic, mechanical key systems or relay-based. The activation of the seals shall be such that the fluid within the trap is contained at any pressure between 1 bar (abs) and the pig trap design pressure. Elastomeric materials for ring seals shall resist explosive decompression and shall be suitable for long-term exposure to the transported fluid at the design pressure and temperature conditions. The cross section of the seals shall not exceed 7-mm in diameter for design pressure of 150 bar and above.

3.4.6

3.4.5 3.4.6

3.4.8

3.4.9

3.5
3.5.1 3.5.2

Branch,Fitting and Flange

Full reinforcements shall be provided on all branch connections. Branch connections shall either be welded, forged or extruded. Reinforcing pads required by the specified code shall be fully welded and shall be provided with a vent hole. The vent hole shall be tapped with a 3 mm to 6 mm pipe thread. The tapped hole shall be filled with heavy grease. All flanges shall be as per ASME B16.5. All flanges shall have the same bore as the pipe. All flanges and branch fittings shall be forged carbon steel fittings with the same specified yield strength as the pipe.

3.5.3 3.5.4 3.5.5

3.6
3.6.1

Supports
The pig traps shall be provided with saddle supports. Permanent saddles shall be used to support and restrain pig traps and these shall be designed to carry the weight of the pig traps system filled with water together with the weight of the pigs. Structural steel used for non-pressure containing parts shall be equivalent to ASTM A285 or better.

3.6.2

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PIG TRAP SPECIFICATION

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3.6.3 3.6.4

3.6.5 3.6.6

The supports under the barrel shall be of the sliding type to compensate for expansion of the unrestrained part of the pipeline. Other supports may be fixed if design calculations indicate that sufficient flexibility is incorporated in the pipework to compensate for any possible axial and transverse movements. Supports may need to be electrically isolated where isolating joints are not used. Supports should be positioned such that the pig trap valves can be removed for maintenance or replacement without removal of the barrel.

3.7
3.7.1 3.7.2

Fabrication
Fabrication of pig trap shall be in accordance with the applicable design code (SNI 3474:2009/B31.8) and stated in this specification. All welding procedures, qualification of welders and welding procedure qualifications, design and preparation of joints, inspection and testing, standards of acceptability of welding, repairs and radiography shall be fully in accordance with API Std. 1104 or ASME BPV Sec. V and ASME BPV Sec. IX, and shall be documented before fabrication commences. Single-welded butt joints are permitted for circumferential joints and shall be 100% radiographically tested. Vendor/Manufacturer shall provide ultrasonic tests where radiography produces questionable results. In the event that welds performed on any forging cannot be 100% radiographed, 100% UT or wet MT shall be utilised. UT is required on the shell material where locally reinforced fittings are to be welded. Prior to welding all weld ends are also to be checked using ultrasonic inspection. The Welding Procedure Specification (WPS) shall be submitted to COMPANY for approval and welding shall not proceed until written approval of the welding procedure specification has been received. Temporary, permanent or consumable backing strips shall not be used for any weld whether longitudinal or circumferential. Peening of welds shall not be permitted. Welds attaching non-pressure parts such as pipe support clips and lugs to the surface of pig trap barrel shall be examined on all exposed surfaces by Magnetic Particle (MPI) or Dye Penetrant (DP) method in accordance with the requirements of codes and standards. All butt welded joints shall be fully radiographed (100% radiography) after post weld heat treated (PWHT). Completed weld shall also undergo 100% Magnetic Particle Inspection or Dye Penetrant check in all cases prior to radiography. The wrapper plate to which saddle supports are attached shall be examined by both Ultrasonic and Dye Penetrant testing after PWHT. The pig traps shall be post weld heat treated (PWHT) when specified on the design Datasheet or as required by codes and standard. The PWHT shall be performed in accordance with the codes and standards. The detailed heat-treatment procedure shall be submitted for COMPANY approval. Heat treatment must be carried out after completing all forming and welding and before final NOT. Welding may be carried out after PWHT only when components will be damaged by heat such as valves and closure seals. In this case, localised PWHT may be carried out on the final welds, giving due attention to the protection of the components at risk.

3.7.3

3.7.4 3.7.5

3.7.6 3.7.7 3.7.8

3.7.9

3.7.10 3.7.11

3.7.12

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3.8
3.8.1 3.8.2 3.8.3

Surface Preparation and Coating

After completion of fabrication and testing, the vessels shall be thoroughly drained of water and dried. All sharp surface protrusions and all weld splatter shall be removed (flush) prior to blast cleaning, to ISO 8501-1 Grade 2 Y2. Weld spatter and remains of temporary welds, deposits or surface defects shall be eliminated by appropriate means; removal by deep grinding is subject to the approval of the COMPANY. The pig traps shall be painted with primer only. All bare surfaces shall be coated with two coats of alkyd primer. Either the first or second coat shall be tinted with 1 or 2% of black alkyd enamel to ensure that the two full coats are applied. Both primer coats must be applied by brushing and must be well worked into the surface. The minimum dry film thickness of each prime coat shall be 40 microns. Final coats shall be applied by Vendor/Manufacturer. Primer shall be applied following satisfactory completion of shop testing and all functional tests.

3.8.4

3.8.5

3.9
3.9.1

Equipment Tagging
All equipment, sub-assemblies and select components must be tagged. Generally the COMPANY will allocate equipment and component tags during detailed design. In the event that the Vendor/Manufacturer has the detailed design of a package within his scope, tagging in accordance with the procedure shall be proposed by the Vendor/Manufacturer and approved by the COMPANY to ensure project consistency to avoid duplications. All documents and drawings produced by the Vendor/Manufacturer applicable to the equipment being supplied shall include project-specific equipment tags. All items supplied must be identified by means of a nameplate, tag engraving, hard stamping or any other indelible method. Painting is not considered sufficiently lasting. All nameplates shall be of a non-corroding material (such as SS 316L) and shall be fixed to the item by a method that precludes unauthorised casual removal. Each piece of equipment having a nameplate as specified by the purchase order and/or Equipment Datasheet shall have the nameplate permanently protected during welding, painting and shipping. The following information shall be stamped on the nameplate. (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) Purchase Order Number Item Name and Equipment Number Manufacturer Serial Number Hydro Test Pressure Year Built Maximum Working Pressure Maximum Temperature Maximum Test Pressure Design Code Material Grades Nominal Sizes

3.9.2 3.9.3 3.9.4 3.9.5

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3.9.6

Connections furnished on the equipment shall be identified and shall be tagged to with Vendors/Manufacturers connection table or general arrangement drawing.

comply

4.

INSPECTION AND TESTING REQUIREMENT

General 4.1.1 Inspection shall be performed before coating or paint is applied 4.1.2 All components shall be visualy examined in accordance with ASME div.1, part UG 93. 4.1.3 For the end closure, all mating elements and flanges machined surface, door hinge, hinge attachments and locking mechanisms shall be subject to magnetic particle inspections. Any defect shall constitute a basis for rejection. 4.1.4 Third Party Inspection is required for witnessing and certification for non-destructive and Other testing and examination. 4.1.5 The COMPANY reserves the right to inspect material, manufacturing process, testing etc. Such inspection does not relieve the Vendor/Manufacturer of the responsibility of suitable design and workmanship. Vendor/Manufacturer shall submit to COMPANY a detailed Inspection and Test Plan (ITP) for approval with scheduled activities and acceptance criteria, before start of manufacturing. 4.1.7 Access shall be made available to the COMPANYs representative at any time during the manufacture of the equipment and packages. For all witnessed tests the Vendor/Manufacturer shall give the COMPANY the agreed notice period. All NDT including radiographic, ultrasonic, magnetic particle or liquid penetrant examinations shall be performed before and after Post Weld Heat Treatment (PWHT). NDT shall be conducted as follows: UT shall be in accordance with ASME BPV Sec. V, Articles 5 & 23; X - Ray shall be in accordance with ASME BPV Sec. V, Articles 2 & 22; and MT shall be the wet method and in accordance with ASME BPV Sec. V, Article 7 & 25. Results shall be reviewed, interpreted, and evaluated in accordance with the following criteria : X-ray : ASME BPV Sec VII Div. 1, Section UW51; MT : ASME BPV Sec. VIII. 1, Appendix 6; UT : Forwelds, ASME BPV Sec. VIII Div. 1, Appendix 12 ;and UT : For Forging, ASME Sec. VIII Div. 2, Section. AM203.2 (c) All operators, including for Dye Penetrant or Magnetic Particle Inspection, must be qualified to SNT-TC-1A level, as a minimum. Any manufactured part, which does not comply with the requirements, or any material which shows defect during inspection, will be rejected. In such event, Vendor/Manufacturer will be notified in writing. No goods shall be packed, sealed or dispatched prior to receipt of a written release note by the COMPANY or his appointed agent.

4.1.6

4.1.8 4.1.9

4.1.10

4.1.11 4.1.12

4.1.13

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4.2
4.2.1 4.2.2

Hydrostatic Pressure Test

All equipment shall be shop hydrostatically tested in accordance to code requirements (Ref. ASME BPV Sec. VIII Div. 1) based on the maximum allowable working pressure.

Hydrostatic pressure tests shall be carried out by Vendor/Manufacturer at a test pressure based on a fiber stress of 90% of the specified minimum yield strength (SMYS) in the shell or at the applicable test pressure listed in ASME B16.5, whichever is the lower. 4.2.3 The temperature of the pig traps material and test liquid shall not be less than 50F during the hydrostatic test. 4.2.4 Fresh water shall be used for all testing. For equipment of stainless steel construction, or of partly stainless steel construction, the test fluid shall not contain more than 30 ppm chlorides. 4.2.5 Pressure testing is to be conducted using calibrated test gauges. Test pressures shall be held a minimum of 4 hours. 4.2.6 As soon as possible after completion of the hydrotest, all equipment shall be drained, and dried throughout. Stainless steel equipment prior to drying shall be rinsed out with water containing less than 5ppm chlorides. 4.2.7 All reinforcing pads, doubler plates and wrapper plates shall be pneumatically tested at a minimum pressure of 1 bar, using soap solution, before stress relief and/or hydrotest. 4.2.8 All tests are to be carried out in the presence of the COMPANYs inspector and/or representative.

4.3
4.3.1

Surface Preparation
After acceptance of hydrostatic test, all external surface shall be prepared and prime coated. The vendor proposed method of surface preparation shall be approved by the COMPANY.

4.4
4.4.1

Weight and Dimensional Control

A Weight / Centre of Gravity (COG) Datasheet shall be submitted with the quotation for each package, detailing the package weight, dimensional envelope and coordinates of the COG in relation to the package envelope. At the quotation stage, the required accuracy for the weight shall be +/- 10%, and +/-5% for the length parameters. The Datasheet shall be periodically re-issued during the course of design and fabrication to assist ongoing platform design verification with closer tolerances. A final "as-built" issue shall be based on actual measurements carried out in the shop of the completed equipment.

4.4.2

5. 5.1
5.1.1 5.1.2

PACKING AND PREPARATION FOR SHIPMENT General

Cleaning, packing, shipping and storage requirements shall be subject to the COMPANY approval. No pig traps section shall be released for shipment without the COMPANY prior written authorisation.

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5.2
5.2.1

Packing
The package and protection of equipment shall be suitable for inland and/or sea transportation and for a storage period as defined in the project. Supply shall include complete export boxing packing in compliance with this requirement. All equipment and piping likely to vibrate during transportation shall be properly braced to prevent damage. Desiccant bags shall be located in all capacities to prevent built-up of condensation and warning notices shall be attached.

5.2.2 5.2.3

6. 6.1
6.1.1

MANUFACTURERS DOCUMENTATION Language and Formatof Document

The Manufacturers documentation shall be: Identified as required in the contract; In English language; and In S.1.units (except diameter of nozzles and flanges which shall be in nominal inch size

6.2
6.2.1

Vendor Data Requirement List (VDLR)

Following documents shall be furnished as a minimum requirement: (a) Three copies of the certified mill test report showing the chemical and physical properties for each item of material furnished by the Vendor/Manufacturer shall be provided for COMPANYs approval. (b) A report of results obtained from MT and X-ray of welds indicating all defects were identified and the disposition of all repairs shall be provided. All original radiographs shall be available to the COMPANY for review upon request. (c) Weld identification drawings of the fabrication and the weld number for each weld. (d) A certified copy of all hydrostatic test charts shall be provided. (e) (f) Two years recommended spare parts list. Installation, Operation, and Maintenance instructions/manuals covering end closure, and other equipment supplied in the pig traps packages. (g) Assembly drawings with corresponding keyed parts lists of all equipment supplied in the pig traps packages.

6.3
6.3.1 6.3.2

Document Review
Consistent with the initiative to minimize documentation, only documents listed in the VORL will be required for review and approval by COMPANY. The Vendor/Manufacturer shall check and verify the completeness of the Vendor Data Requirement List (SDRL) proposed and highlight any discrepancy or missing required documents. In addition, the Vendor/Manufacturer shall complete and confirm

KONSORSIUM PLNB - UBE

Document Title :

PIG TRAP SPECIFICATION

Document No. : Class :

PLNB-UBE/ORF-KPM-40.5.005
Rev. Date : Status :

1
Revision :

Page 15 of 17

05-Sep-13

the accuracy of the Vendor/Manufacturer Document Master List to ensure the expedient transmittal of documentation.

7.
7.1.1

QUALITY ASSURANCE AND QUALITY CONTROL

Vendor/Manufacturer shall establish and maintain a quality assurance system in accordance with ISO 9001:2000 or an approved equivalent. The COMPANY shall have the right to undertake such audits as he deems necessary to assess the effectiveness of the Vendors/Manufacturers quality system. A project-specific, draft Quality Plan shall be submitted by the Vendor/Manufacturer with the bid. The contents and format must be agreed with the COMPANY, prior to order placement. A detailed, firm Inspection and Testing Plan (ITP) must be submitted with the Quality Plan.

7.1.2

KONSORSIUM PLNB - UBE

Document Title :

PIG TRAP SPECIFICATION

Document No. : Class :

PLNB-UBE/ORF-KPM-40.5.005
Rev. Date : Status :

1
Revision :

Page 16 of 17

05-Sep-13

Appendix A Typical Main Dimension of Pig Trap

MARK N1 N2L N2R

DESCRIPTION Inlet/Outlet Kicker/BypassConnection for Launcher Kicker/Bypass Connection for Receiver (not use for Pig Receiver) Vent Connection Pressure Pressure Safety Valve Pig Signaler

MARK N7 N8 N9

DESCRIPTION Pressure gauge Balancing Line Purge Connection

N3 N4 N5 N6

N10 N11 N12

Drain Drain End Closure

KONSORSIUM PLNB - UBE

Document Title :

PIG TRAP SPECIFICATION

Document No. : Class :

PLNB-UBE/ORF-KPM-40.5.005
Rev. Date : Status :

1
Revision :

Page 17 of 17

05-Sep-13

Pipeline Diameter (inch) (1) D1 6 8 10 12 14 16 18 20 24

Notes : 1. 2. 3.

Dimension (m) (2)&(3) AL 2.8 4.1 4.3 4.3 4.8 5.1 5.1 5.1 5.7 BL 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 AR 2.8 3.9 4.3 4.3 4.8 5.1 5.1 5.1 5.7 BR 2.8 3.9 4.3 4.3 4.8 5.1 5.1 51 5.7 2 3 4 4 6 6 6 8 8

D2 8 10 12 16 18 20 22 26 30

N2L/N2R

Diameter of pipework (drain, vent, balance, line, etc) shall refer to project P&ID L = related to Pig Launcher, R = related to Pig Receiver These lengths are extreme figures, based on data for presently available magnetic flux and ultrasonic tools. The extreme dimension will be useful for conceptual design but the user should check the lengths of the latest available tools from various relevant manufactures when performing detailed design since there are significant variations between tools (particularly between magnetic flux and ultrasonic tools). Thus it may be decided to design for only one type of tool or the use of temporary extension pieces for the major barrel could be considered.