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ERP-

338
65.9 (2 ) 40
79
.
.


, .
. 1, . 17, . 4 .

. . , . . ,
. .

. . , ,
,

2004

44

45

47

48

48

1. 49
........................................................... 49
ERP- Mfg/Pro ..................................................... 57
........................ 60

Mfg\Pro .................................................................................................. 66
2.
............................................................................................. 27
( ).................... 27
() ....................................... 29
() ........................................... 32

36

37

41
..60

46

,
ERP-,
. 0611 , .
, , .
:
1. ;
2. ;
3. , .

47

1



1.

.
2.

, .
3.

14 Times New Roman
.

:
ERP- Mfg/Pro.
Mfg/Pro Window OK.
/. , ,
, , . .

(MPS) .
.
- .
.
(MRP) .
.
.
- .

ERP- Mfg/Pro ( Mfg/Pro) . : Mfg/Pro,



, Mfg/Pro. :
, ;
-
Mfg/Pro.

Mfg/Pro. 1.1 , ,
.
.

1.1

Cpstock
Cpdep
R12
stock
Pw

48



(
2 ).
1.1.18

12 2
2
1
(
4 )
. 1 5


(

4 )

49

1.1

1.1

( )

HP

(
4 )

Cstock

Cstock = (Rstock + Pw + +Cwp) 12

Cwp

(
4 )

1 3

= stock : 320 : Cp stock

Tdelay

10

= Vitem


( 7 ).
- 13.5

Sstock

Qtyper

Sstock=1: Kstock D V Tdelay : n


( 1 ).

Vitem

(
3 )

320 . 36.2.1,
36.2.5

Corder

(
3 )

Cpprod

(
3 )

Tsupply

(
5 ).
1.4.7

9 28. LT 1.7. 1.4.7

LT

( )
Rstock

Rstock = R12 Sstock

50

stock

stock = K Sstock

Shdmaster

, , . . ,
.
. 1.4.7

EOQ

EOQ =

2 D order
D
, K = 1

H K
Cp prod

1.4.7.

EOQ n
, T > T delay + T supply ,
D
EOQ n
TQ =
+ supply + Tdelay ,
D
TEOQ =

< =T delay + T supply


1.4.7
Q

ROP

Q = Q D :n
1.4.7

ROP =

(Tsupply + Tdelay )D
n

1.4.7
SS

SS = Tdelay d d =

D
n

1.4.7

51

1.1

( )
Plcorder

1.4.7.
POQ ( 1.4.7). ,
( ): 1- 50 2- 50. , , 14
, 100 . ,
7, POQ LFL;
FOQ
(
1.4.7). ,
(
): 1- 50, 2- 50 3-
50. 1- 50 , 2-
50 3-
50 . , 100. MRP
100 ( 100 1- 2- , 100 ( ) 3- );
LFL ( .) ,
: 1- 50,
2- 50 3- 50.
1-, 2-, 3- MRP
50 ;
(
1.4.7.) . ,
( ):
1- 50, 2- 50. ( 1.4.7.) 50. MRP 50 ;
Blank: (ROP), ,
(Q).

52

1.1

Rdep

Rdep = R1 Cpdep

Cdep

Cdep = (Rdep +Pw + + C wp) 12

1. (Cstock)
1 3 10 (H) 1.2. , .
1.2


, .

1 3
10 , .

Cstock= (15020 + [3000 + 3000] 2+ 3000 2 12) = 252000,


150 ,
./ 3; 20 , 3; 3000 , .; 3000
, .; 2 ; 3000 , .;
2 ;
H = [252000 /320] 10/20 = 500.
2. (H).
,
105.100.001 105.
H = 500 0,002 32 = 32,
500 1 3, ./ 3; 0,002 105.100.00, 3 /.; 32 , .
53

3. 1.3.
1.3

, .

4. - -.
5. . (
1.4.7).
, 105.100.001
105. , 105.100.001
. ,
1.4.7 .
6. EOQ .
, EOQ 105.100.001

EOQ =

2 6000 150
= 1087,
32 (1 6000 : 6300)

6000 105.100.001, .; 150


, .; 32 105.100.001
(
), .; 6300 ,
.
7. EOQ.
, EOQ 105.100.001
1087 320
= 58,
6000
6000 105.100.001, .; 1087 105.100.001( ), .;
320 , .

TEOQ =

54

8. SS.
, 105.100.001
10 6000
=180,
320
10 , ; 6000
, .; 320 , .
9. (LT) (ROP).
, ROP 105.100.001:
SS =

6 6000
+ 188 = 295,
320
6000 , .; 320 ,
; 188 ( ), .; 6 ,
- (
1.4.7), :

ROP =

LT= (0,005:8 + 0,011087:8 +


+ 0,021087 :8)1,4 = 6.
10. - ( -)
(FOQ LFL, POQ, OTO). ,
, (Q)
(EOQ).
: - -
, POQ.
, , , Blank. , .
, FOQ
Mfg/Pro EOQ, POQ T.
Blank ROP Q, LFL
.
55

,
105.100.001.
FOQ ( ). (TEOQ) (LT):
58 () > 6 (). , FOQ. FOQ
: 105.100.001,
Mfg/Pro
1087 . . ,
Mfg/Pro , .

106.100.003.
106.100.003
, , , ( ), 450 . Blank. (TEOQ)
(Tsupply): 14 () = 14 (), (TQ) (Q).
Blank :
75 (ROP) Mfg/Pro
119 (Q).
Mfg/Pro ROP Q.
11. 1.4.

12.
(Cdep). .
. , 3 .
, 105. (
) ( ). , .
, . .

Cdep = (20012 + 45003+45003+60003) 122 = 1137600,


200 ,
./3; 12 , 2; 4500
, .; 4500 , .; 3 ; 3000
, .; 3 ; 2 ; 12
.
13. 1.5.
.
1.5


, .

1.4

(Shdmaster)

(Plcorder)

..
(SS)

EOQ

TEOQ

TQ

(ROP)

ERP- Mfg/Pro
Mfg/Pro 1.6 (
)
.

56

57

1.6

(
1,5 ). ,
1.2.1, ,
, , 1.4.3.

(
2 ).
1.1.18.

(
4 ). ,
14.1.


()

-
,
( 8 ). ., 14.5.

(
9 ). , , ,
14.13.1.

(
7 ). ,
, - 13.5.

8- , 5 .
36.2.5, 36.2.1

(
5 A). , , 2.3.1, 1.4.9.

(
6 ). , , 2.1.1.

14. ,
Mfg/Pro. 1.2.1.
1 (. ),

.

58

15. Mfg/Pro .
1.1.18.
2 (. ).
.
16. Mfg/Pro .
1.4.1. 1
3 ( , , , , ) ,
5 ( , , , ). .
17. Mfg\Pro
2.3.1.
5 ( ).
.
18. Mfg/Pro
( 1.4). 1.4.7.

. , , (. , 5).
19. 1.4.17 1.4.18
Mfg/Pro , . 1.4.17 ,
. 1.4.18
. ,
Mfg/Pro, 5 . .
20. 1.4.9 (. )
. ,
Mfg/Pro, 5 .
21. Mfg\Pro 13.5 (BOM). , Mfg/Pro, 7 59

. .
22. Mfg\Pro 14.1.
8 .

.
23. 36.2.5 Mfg/Pro 320 , 8- , 5 .
24. Mfg/Pro
14.5. 8 .
.
25. Mfg/Pro - . 14.13.1.
9 .
.
26. Mfg\Pro , 2.1.1.
6 (. ). .
27. Mfg\Pro
, . 12.1.1 12.1.13. 12.1.1 , 12.1.13
- ,
, 3 .

1.7

Tsetup


, -

(
9 ).

14.13.1

Trun


,
-

(
9 ).
. 14.13.1

Tmove

Tturn

,
-

Twaiting

,
-

Ttransport

3 .
12.1.13

MacperOp

Tsubc

Csetup

1-

(
8 ).
14.5

Crun

1-

(
8 ). 14.5



1.7. , Mfg/Pro.

60

61

1.7

Qtyper

(
7 ). -
13.5

Pm

(
5 ).
1.4.9

Cstock

1. 1

Cdep

1. 1

Tsupply

(
5 ).
1.4.7.

DLhours

8 .
36.2.5.

EOQ

1. 6.
1.4.7

1. 10.
1.4.7

Lbrbdn%

(
8 ). %
14.5

Qtyper

(
5 ). -
13.5

(
1 )

Brdn%

62

1.7

Lbr

CBrdLbr

Cmaterial

= Cmaterial + Lbr +CBrdnLbr + CBrdn



1.4.9

1.4.9.
N
M

Lbr = setupC setup + ( run )run +


=1
. =1

+ setup setup + ( run ) run Qty per ,


=1
.=1

;
N , -
;
M ;
C , -
;
R ;
.
, ,


1.4.9
CBrdLbr = Lbrbdn% Lbr

1.4.9

material =

[Qty per Cm ] ,
N

=1

N , .
. ,

63

1.7

1.7


Cbrdn


1.4.9.

brdn = (Cstock + Cdep + Cdm)

LC

LC =T supply +LT + T transport

Csale

Csale = C 110%

Brdn % : Di ,
i =1

N ; i ; Cdm
(Cdm =
= D S material ),
,
( Blank)
LT

, Mfg/Pro

14.13.13 (. 27)


1.4.7.
LT =

[Tturn + Tsetup + Tmove ]: DLhours


N

=1

+ Trun EOQ : DLhours MachPerOp +


+Twaitin g: 24 + Tsubc)
1. -
( -
14.13.1),
(1.4.7), EOQ
.
2.

, 1.
3.
, 1,4

64

28. (brdn),
. , ( 1 1).
Mfg\Pro 1.4.9 .
,
105.100.001
brdn = (1137600+504000+15000) 10% :12000 = 13,8,
1137600 , .;
504000 , .; 15000
(106.100.003), .; 10%-
105 ( 10); 12000
, , .
29. 14.13.13, - , Current - . , (LT). LT ( 9).
30. 13.12.13, - , Current.
31. Mfg/Pro, (C).
32. (LC), , ( 1.8).

65

1.8

,
.

,
.

,
.

33. (Csale)
1.4.9.
34.
1.9.
1.9

35. Mfg\Pro, 3.9.


, 2830
. 30
.


Mfg\Pro
36. 2.3.4.
37.
1.5.5.
66

38. ( ) , 1.5.16. -.
34 35
, .
39. 1.1.20. , Window OK.
40. (
14.7), .
, , .
, - , .
41. , 13.8.20,
, .
13.8.20 :
, 105;
- 105;
1;
.
,
/ D P,
1- . , / M, 1- . , :
1- ;
1- .

67

. .

1- , . 13.8.20, :
1- ;
- 105;
1;
.
1- , / D P,
2- . ,
/ M 2- . ,
:
2- ;
2- .

2, 3, ..., n .
42. - 14.3.18. , Window OK. .

( ).
43. ( 2.1.4).
44. ( ) . 1.5.17, .
42 43
.

45. , , , ,
. 13.12.16 .
46. 13.12.4.
,
. 1.1.

68

69

105

109

104

101

107

""

1.1

1
, , ,
,
2.


Mfg/Pro ( )
, , , .

Mfg/Pro (. 1).
:
;
;
.
-
, , Mfg/Pro.

5. (Prftcrs%) .
2.1

Csale

( 1 )

70

. 32 7


Plncost

Plnship


( )

Mfg/Pro. 2.1
, , .
1. (Plncost). 12 .
2. (Plnship)
12 .
3. (Plnorder), (Plnprod) (Plnstock) .
4. (Trnvrstock).

1.7, 29, 30.

20.1

n
Plncost = (Ci D i ) , i ; n i =1


20.1.

n
Pln ship = ( salei Di )
i =1

Pln ship = 1,1Plncost , i , n Plnorder

Plnprod

Prftcrs%

Plnstock

Trnvrstock


20.1
Plnorder i = 2 Plnship i 0,5Plnorder i1
. 15
20.1.
Plnprod i = 1,5 Plncost i 0,5 Plnprod i1
. 10


% 20.1)
Prft crs% = (Plnship Plncost) : Plnship100

20.1
Plnstock = Pln cost Pln prod

Trnvrstock = Plncost : Pln stock

71

6. 2.2.
2.2
, , ,
.
.
.

2.3

,
.

,
.

%,
%

Csale

Plnprod



(
20.1)

()

, ,
. 2.3 ,
, .

72

2.2
(
5 ).
- 13.5

Frcst

13.5.
100%-
Qtyper

7. Mfg\Pro 2.2. .
%.

. 32 1. 7

( 1
)

Qtyper

1.7,
29,30

Frcstm

Frcstw
Frcstwp

MPS


12
X = D : ( Pln prod ) 100,
N =1
N


, 22.7.7

Frcstm = : 100 Plnprod : ,
,

Frcstw = Frcstm : 4
( )


22.2.
Frcstwp = Frcstw Qty per Frcst %


MPS = Frcstwp + Frcstw

()

73

8. (X), .
9. (Frcstm) 2.4.
2.4
1

,
.

2
,
.

,
.

3
,
.

,
.

,
.


()
. 2.7 , , .
2.7

10. (Frcstw).
, 22.7.7
( 22.7.1).
2.5.
Mfg\Pro 22.7.9.

Plcorder

,
.

,
.

,
.

11. (MPS).
2.6. Mfg/Pro, 22.22.
2.6
1

( 1.16 ).
Mfg/Pro 1

Prcscrap


0%. Mfg/Pro
1

. 1, 1.1 6.
Mfg/Pro 1

EOQ

. 1, 1.1 10.
Mfg/Pro 1

. 1, 1.1 7.
Mfg/Pro 1

. 1, 1.1 8.
Mfg/Pro 1

. 1, 1.1 9.
Mfg/Pro 1

ROP

, .

, .

SS

MPS

74

. 1, 1.1 10.
Mfg/Pro 1

Qtyper

2.5
1
2
3

()

. 11, 11

75

2.7

LT

Tsupply

Stc

. 1,
1.7, 9 29.
Mfg/Pro 1

( 5 ).
Mfg/Pro 1

. 1,
9

Ordsite

,
(
)

Ordprod

()

QtyProrder


-
QtySlorder


Frcst %

Qtyorder


Dfrcst



Ddue


Drelease


0

0

2.7

Ddue



Rqrwo

Rqrpl

QtyPlOrder

Ddue = Dprt-release,
Dprt-release
Drelease
Rqrwo = QtyProrder Qtyper Frcst % + Ordsite
Rqrpl = Frcst w + Frcst wp + QtySlorder +
+ Rqrwo
QtyPlOrder = Rqrpl Stc Ordprod

12.
.
, 23.1 ( MRP). 23.24 , 90 .
13. 2.8.
Mfg/Pro, 23.22.
2.8

100%-
Qtyper . Mfg/Pro
1 .

0
2.5

Ddue = Dfrcst
Drelease = Ddue LT, ,
Drelease = Ddue Tsupply,

76

77

LT

Tsupply

14.
23.22,
- .

.
, 2 .
3 4.

78


1. , .. []: /
.. . : , 1995. 251 .
2. []: / . . . : 2- .,
. .:-, 2001. 352 . ( ).
3. , . . [] / . . , . . , . . : . .
.: . , 2001. 704 .
4. Mfg/Pro Version 8.5 Introduction to Mfg/Pro training Guide
Printed in the U.S.A.May 1997, 70246D.
5. , . .
MRP II [] / . . . .: , 2002. 320 .
6. , .. [] : / . . , . . , . . . .: , 1998. 216 .

79

(Tsetup)
.
.

(MPS)
, ( ) .

(Tsupply)

.
(LT) ( , , , . .).


/ ,
- -.
(LC) ,
.
, / .

80

(Cmaterial) , ( , ).
- (routing) , , , , , . .
.
, .

, (item) (,
, , ) .
,
.
,
.
.

, .
,
.
. : ,
, .

/ ,
, .
(economic order quantity, EOQ)
, .

81

(site)
. , , .
(CBrdLbr ) ,
.
(T)
,
( POQ).

- , (product line)
, , .
(ROP) , .
(Clabor) , (
1- , . .).

(Plcorder) ,
MRP- .
(Cbrdn) ,
.

.

.
,
/, /
.

(SS) ,

(, MRP ,
).
(bill of material, BOM) , ,
.
( , ) , , , .

82

83

1

105 .

: 992
02 . .
: . .

2004

84

1. ..........................................................................
2. ....................................
2.1. ........................................................
2.2.
...........................................................................
3.
.........................................................................................
4.
Mfg\Pro ................................................................................

1.

, .
9 ( .. 1), :
( 109),
, ;
(
105). ,
1) ; 2) ; 3) ;
(
104) , : 1) ; 2)
, 3) , 4)
; 5) ; 6) ;
. ( 103) ,
;
( 102)

, ;
( 101) ;

85

( 106) , ;
( 107) , , ;
( 108)

.
, 105 109, 104, 106 110. 105 , 105.

.19 .
.1 105

1051

5%

105.100.001

75%

105.200.001

1052

105.200.002
105.200.003
1053

20%

105.400.001

I1

SPA 100
160W

SPA 200
160W

SPA 200
160W

FAN Coller
Socket-478


, .
60000

18000

18000

18000

20000

.2 () 105

105

,
3

105.001

20

105.003

20

.3 105

.1

86

,
3

,
.

, ./

105.100.001

0,002

105.001

90

6300

105.300.001

0,002

105.001

90

6300

105.200.001

0,002

105.001

90

18300

105.200.002

0,001

105.002

90

18300

105.200.003

0,001

105.002

90

18300

105.400.001

0,002

105.001

90

20300

87

.4

,
. 12

150
200

.6 105

,
.


/,
,
.
.

3000
3000
3000

4500
4500
6000

105.100.001

109
108
104

105.300.001

109
108
104

105.200.001
105.200.002
105.200.003

109
108

105.400.001

109
108
104

.5 ,
/

104.100.002 2

107.200.001

(,
3)

.
(0,000013)

,
.

0,8

104

30

107

.
(0,001 3)

111.100.021

.
(0,01 3)

80

106

111.100.022

150

(0,01 3)

60

104

(0,01 3)

106.100.003

15
(
)

88

106

90

14


,
,
-

,
,
-

,


,
,
-

.7 , 105
90

14

90

14

90

14

105.100.001

I1

14

104.100.002
107.200.001
111.100.021
111.100.022

2
3
1
1

.8 () 105

90

105.01

,
./

,
./

,
%

15
15

120
120

1050101
1050102

89

.9 -
105

105.100.001

I1

10

1050101

0,005

0,01

20

1050102

0,02

2.
2.1.
.10 .11.
Exel (. .xls, -, ).
.10


, .


1 3 10 , .

105.001

252000

500

105.003

252000

500

50400

.11

2.2.
( . .xls, ) .12.
.
(4 ), - .
.12

EOQ

TEOQ

TQ

105.100.001

FOQ

1087

104.100.002

FOQ

4743

107.200.001

POQ

1969

35

563

111.100.021

POQ

562

30

188

111.100.022

POQ

562

30

188

106.100.003

Blank

119

375

75

.12 ( ), 1.4.7 1.4.17.

2.3.
( ) ( ). .13 ( .
.xls, -, ).


, .

105.001

105.100.001

32

104.100.002

0,16

, .

105.003

, .

105.003

107.200.001

16

105.2

568800

105.003

111.100.021

160

105.003

111.100.022

160

105.1

105.103

106.100.003

160

90

.13

568800
1137600

91

2.4.

( . .xls, -, )
( .14).
.14


, .

10501

105.100.001

13,8

105.200.001
105.200.003
105.400.001

16,56

.15
105.100.001, .
.15

,
.

,
.

,
.

231,6

0,47

0,56

13,8

246,4

271,062

12.1.15

26

: 103-105
- : 105
-
. .

----- -------- ------------------------ ------- --- -------- -----1


103
.
100.0%
3
: 104-105
- : 105
-
. .

----- -------- ------------------------ ------- --- -------- ------1


104
-
100.0%
3
: 106-105
- : 105
-
. .

----- -------- ------------------------ ------- --- -------- -----1


106

100.0%
3
: 107-105
- : 105
-
. .

----- -------- ------------------------ ------- --- -------- -----1


107

100.0%
3
dnssrp01.p
: 2

12.1.15

: 04/04/04
: 00:44:23

: admin

:
- : 105
.: 04/07/04
:

92

: 04/04/04
: 00:44:23

: 102-105
- : 105
-
. .

----- -------- ------------------------ ------- --- -------- -----1


102

100.0%
3

21,48

105.200.002
10503

.16 ,

dnssrp01.p
: 1

105.300.001
10502

2.5.
Mfg\Pro
105 .
( 12.1.15) (
1.5.16, 1.5.17) 105.100.001 ( .1618).

:
: 105
: window
:

93

.17
pppsrp14.p

.18

1.5.17 - ./-

: 04/05/04
: 13:48:23

-: 105

- :104 ,

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