Kawasaki Ninja 650R (ER-6F) & ER-6N Torque Specification Sheet

Fastener
Fuel System (DFI) Water Temperature Sensor Speed Sensor Bolt Fuel Pump Bolts Oxygen Sensor (Europe Models) Cooling System Radiator Hose Clamp Screws Water Pump Impeller Bolt Water Pump Cover Bolts Water Pump Drain Bolt Thermostat Housing Bolts Water Temperature Sensor Baffle Plate Bolts Engine Top End Air Suction Valve Cover Bolts Cylinder Head Cover Bolts Camshaft Cap Bolts Cylinder Head Bolts (M10 New Bolts) Cylinder Head Bolts (M10 Used Bolts) Cylinder Bolt (M8) Cylinder Nut (M10) Cylinder Head Bolts (M6) Cylinder Bolts (M6) Throttle Body Holder Bolts Rear Camshaft Chain Guide Bolt Camshaft Chain Tensioner Mounting Bolts Camshaft Chain Tensioner Cap Bolt Camshaft Sprocket Bolts Spark Plugs Exhaust Pipe Manifold Holder Nuts Muffler Body Mounting Bolt (Front) Muffler Body Mounting Bolt (Rear) Baffle Plate Bolts Clutch Upper Cap on Clutch Cover Lower Cap on Clutch Cover Oil Filler Plug Clutch Cover Mounting Bolts Clutch Spring Bolts Clutch Hub Nut Clutch Lever Clamp Bolts Oil Pump Chain Guide Bolts Clutch Cable Holder Bolts Clutch Cable Clamp Bolt Engine Lubrication Engine Oil Drain Bolt Filter Plate Bolts Oil Filter Holder Mounting Bolt Oil Pan Bolts Oil Pump Chain Guide Bolts Oil Pipe Plate Bolt Oil Pressure Relief Valve Oil Pressure Switch Oil Pump Cover Bolts Lower Fairing Bracket Bolt Oil Pump Sprocket Bolt Oil Passage Plug Oil Plate Bolts Torque N-m 12 7.8 9.8 44.1 2 9.8 9.8 7 9.8 12 5.9 9.8 9.8 12 54 49 27.5 49 12 12 12 20 9.8 20 15 15 17 20 20 5.9 3.9 9.8 9.8 132 7.8 12 9.8 9.8 30 9.8 17.2 25 12 12 9.8 15 15 9.8 12 12 20 9.8 kgf-m 1.2 0.8 1.0 4.5 0.2 1.0 1.0 0.7 1.0 1.2 0.6 1.0 1.0 1.2 5.5 5.0 2.8 5.0 1.2 1.2 1.2 2.0 1.0 2.0 1.5 1.5 1.7 2.0 2.0 0.6 0.4 1.0 1.0 13.5 0.8 1.2 1.0 1.0 3.0 1.0 1.75 2.5 1.2 1.2 1.0 1.5 1.5 1.0 1.2 1.2 2.0 1.0 in-lb 106 69 87 390 17 87 87 62 87 106 52 87 87 106 480 432 240 432 106 106 106 180 87 180 132 132 144 180 180 52 35 87 87 1176 69 106 87 87 264 87 156 216 106 106 87 132 132 87 106 106 180 89 ft-lb 8.8 5.75 7.25 32.5 1.4 7.25 7.25 5.2 7.25 8.8 4.3 7.25 7.25 8.8 40 36 20 36 8.8 8.8 8.8 15 7.25 15 11 11 12 15 15 4.3 2.9 7.25 7.25 98 5.75 8.8 7.25 7.25 22 7.25 13 18 8.8 8.8 7.25 11 11 7.25 8.8 8.8 15 7.4

Remarks

L L, S

S MO, S MO, S MO, S MO, S S S L

Hand-tighten Hand-tighten

R S L L

L EO, R L L L L SS L L L, Lh L L

Fastener
Engine Removal/Installation Rear Engine Mounting Nuts Engine Mounting Bracket Bolts Front Engine Mounting Bolts Crankshaft/Transmission Oil Plate Bolts Breather Plate Bolts Crankcase Bolts (M9, L = 113 mm) Crankcase Bolts (M9, L = 83 mm) Crankcase Bolts (M8, L = 73 mm) Crankcase Bolts (M8, L = 60 mm) Crankcase Bolts (M8, L = 111 mm) Crankcase Bolts (M8, L = 50 mm) Crankcase Bolts (M6) Upper Crankcase Bolts Shift Drum Bearing Holder Screw Connecting Rod Big End Nuts Timing Rotor Bolt Oil Pressure Switch Oil Pressure Plug Gear Positioning Lever Bolt Shift Shaft Return Spring Pin Shift Drum Cam Bolt Neutral Switch Transmission Case Bolts Shift Rod Plate Bolt Neutral Switch Holder Screw Shift Shaft Cover Bolts Shift Shaft Cover Screw Wheels/Tires Front Axle Front Axle Clamp Bolt Rear Axle Nut Final Drive Engine Sprocket Nut Rear Axle Nut Rear Sprocket Nuts Speed Sensor Bolt Speed Sensor Bracket Bolts Brakes Bleed Valve Brake Hose Banjo Bolts Brake Lever Pivot Bolt Brake Lever Pivot Bolt Locknut Brake Pedal Bolt Brake Pipe Joint Nuts (EX650B Models) Front Brake Disc Mounting Bolts Front Brake Light Switch Screw Front Brake Reservoir Cap Screws Front Caliper Mounting Bolts Front Master Cylinder Clamp Bolts Rear Brake Disc Mounting Bolts Rear Caliper Mounting Bolts Rear Master Cylinder Mounting Bolts Rear Master Cylinder Push Rod Locknut Suspension Front Axle Clamp Bolt Front Fork Bottom Allen Bolts Front Fork Clamp Bolts (Lower) Front Fork Clamp Bolts (Upper) Front Fork Top Plugs Rear Shock Absorber Bolt Rear Shock Absorber Nut Swingarm Pivot Shaft Nut

Torque N-m 44 25 44 9.8 9.8 44 44 35 35 27.5 27.5 19.6 27.5 4.9 See Text 40 15 20 12 29 12 15 20 9.8 4.9 9.8 4.9 108 34 108 125 108 59 7.8 9.8 7.8 25 1.0 5.9 8.8 18 27 1.0 1.0 34 8.8 27 25 25 18 34 30 20 20 25 59 59 108 kgf-m 4.5 2.5 4.5 1.0 1.0 4.5 4.5 3.6 3.6 2.8 2.8 2.0 2.8 0.5 4.1 1.5 2.0 1.2 2.9 1.2 1.5 2.0 1.0 0.5 1.0 0.5 11.0 3.5 11.0 12.7 11.0 6.0 0.8 1.0 0.8 2.5 0.1 0.6 0.9 1.8 2.8 0.1 0.1 3.5 0.9 2.8 2.5 2.5 1.8 3.5 3.1 2.0 2.0 2.5 6.0 6.0 11.0 in-lb 384 216 384 87 87 384 384 312 312 240 240 180 240 43 360 132 180 106 264 106 132 180 87 43 87 43 960 300 960 1104 960 528 69 87 69 216 9 52 78 156 240 9 9 300 78 240 216 216 156 300 264 180 180 216 528 528 960 ft-lb 32 18 32 7.25 7.25 32 32 26 26 20 20 15 20 3.6 30 11 15 8.8 22 8.8 11 15 7.25 3.6 7.25 3.6 80 25 80 92 80 44 5.75 7.25 5.75 18 0.75 4.3 6.5 13 20 0.75 0.75 25 6.5 20 18 18 13 25 22 15 15 18 44 44 80

Remarks
S S S L L MO, S MO, S MO, S MO, S S S S S L MO SS L L L L

L L (2) L

MO

Si

S L

L AL

Fastener
Steering Front Fork Clamp Bolts (Lower) Front Fork Clamp Bolts (Upper) Handlebar Holder Bolts Left Switch Housing Screws Right Switch Housing Screws Steering Stem Head Bolt Steering Stem Nut Frame Footpeg Stay Bolts Front Fender Bolts Front Fender Bracket Bolts Front Turn Signal Light Mounting Screws Grab Rail Mounting Bolts Seat Lock Mounting Screws Sidestand Bolt Sidestand Switch Bolt Electrical System Alternator Cover Bolts Alternator Lead Holding Plate Bolt Alternator Rotor Bolt Crankshaft Sensor Bolts Engine Ground Cable Terminal Bolt Front Brake Light Switch Screw Front Turn Signal Light Mounting Screws Left Switch Housing Screws License Plate Light Cover Screws License Plate Light Mounting Screws Meter Screws Neutral Switch Oil Pressure Switch Oxygen Sensor Regulator/Rectifier Bolts Right Switch Housing Screws Sidestand Switch Bolt Spark Plugs Speed Sensor Bolt Starter Motor Cable Terminal Nut Starter Motor Clutch Bolts Starter Motor Mounting Bolts Starter Motor Terminal Locknut Starter Motor Through Bolts Stator Coil Bolts Timing Rotor Bolt Water Temperature Sensor Basic Torque for General Fasteners 5 6 8 10 12 14 16 18 20

Torque N-m 20 20 25 3.5 3.5 108 20 34 3.9 8.8 1.2 25 1.2 44 8.8 9.8 9.8 155 6 9.8 1.2 1.2 3.5 0.9 1.2 1.2 15 15 44.1 8.8 3.5 8.8 15 7.8 6 34 9.8 11 4.9 12 40 12 3.4 - 4.9 5.9 - 7.8 14 - 19 25 - 34 44 - 61 73 - 98 115 - 155 165 - 225 225 - 325 kgf-m 2.0 2.0 2.5 0.36 0.36 11.0 2.0 3.5 0.4 0.9 0.12 2.5 0.12 4.5 0.9 1.0 1.0 15.8 0.60 1.00 0.12 0.12 0.36 0.09 0.12 0.12 1.5 1.5 4.5 0.9 0.36 0.9 1.5 0.8 0.6 3.5 1.0 1.1 0.5 1.2 4.1 1.2 0.35 - 0.5 0.6 - 0.8 1.4 - 1.9 2.6 - 3.5 4.5 - 6.2 7.4 - 10.0 11.5 - 16.0 17.0 - 23.0 23.0 - 33.0 in-lb 180 180 216 31 31 960 180 300 35 78 11 216 11 384 78 87 87 1368 53 87 11 11 31 8 11 11 132 132 390 78 31 78 132 69 53 300 87 97 43 106 360 106 30 - 43 52 - 69 120 - 162 228 - 300 396 - 540 648 - 864 996 - 1380 1500 - 1980 1980 - 2880 ft-lb 15 15 18 2.6 2.6 80 15 25 2.9 6.5 0.9 18 0.9 32 6.5 7.25 7.25 114 4.4 7.25 0.9 0.9 2.6 0.6 0.9 0.9 11 11 32.5 6.5 2.6 6.5 11 5.75 4.4 25 7.25 8 3.6 8.8 30 8.8 2.5 - 3.6 4.3 - 5.75 10 - 13.5 19 - 25 33 - 45 54 - 72 83 - 115 125 - 165 165 - 240

Remarks
AL S

L MO

SS

L L L L

Remarks Column Key AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. EO: Apply engine oil. L: Apply a non-permanent locking agent to the threads. Lh: Left-hand threads. MO: Apply molybdenum disulfide oil solution. (mixture of engine oil & molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts. S: Follow the specified tightening sequence. Si: Apply silicone grease (ex. PBC grease). SS: Apply silicone sealant. Created by Trent @ Ninja 650R Forum ( www.ninja650r.com)