MAN

Negligence Lack of Supervision Lack of Training Lack of Training Lack of process Knowledge Unavailability study materials Bad performance of cooling tower

MACHINE
Improper CW water treatment Poor maintenance Poor evacuation steam side deposition Low CT fan Poor maintenance blade angle Fills\Nozzle chockage Unfavourable weather conditions Bad Vacuum Pump Performance Lack of process Knowledge Negligence Poor maintenance

poor operation

Lack of process Knowledge

ImproperEjector/ Vacuum Pump operation

SOP not followed Negligence

Condenser tube deposition

Lack of Coordination

Bad quality of make-up water Poor quality of APRDS steam TG gland damage
Improper TG gland sealing

GS supply/dump v/v malfunction

METHOD
Failure of GSEF
Air ingress

MATERIAL
Tube leakage

Poor Performance of GSC No/insufficient condensate flow Chockage of U-loop Improper evacuation of Gland steam exhaust

ACHINE

Improper U loop filling

Tube/flange leakage
Poor evacuation steam side deposition

Bad ejector performance Excess number of tube blocking Poor heat excahnge in condenser tubes

Poor quality of APRDS steam

Air ingress Strainer chockage

er conditions

Tube leakage
Poor maintenance

Improper CW water treatment

Water side deposition Leakage in rupture

Low Condenser Vacuum

Through diaphragm ejector/GSC Air ingress at CEP suction side Air ingress Leakage in negative pressure zones Failure of gland sealing Air ingress in flash tank condenser wall leakage Operating fault PVC Fills chockage Poor CW treatment

up water

MATERIAL

e leakage

Poor Performance of GSC icient condensate flow

Prepared by: Sandip Pattanayak