75

15
POT BASE THK.
28
PAD 26THK.
SPIG. PROJ . 36
160
DOWEL
(FOR SUBSTRUCTURE
ONLY)
DRILL AND TAP
M 20x40mmDEEP
6
POT BASE THK.
28
360LENGTH OF
PISTON FLAT
540 + 1 PCD
530
430
520LENGTH
OF SSPLATE
D
I
R
E
C
T
I
O
N

O
F
M
O
V
E
M
E
N
T
EQ
14. HEIGHT OF PEDESTALS SHALL BE ADJ USTED AS PER THE VERTICAL
8500
8500
R.C.C DETAILS OF PEDESTAL
PLAN
1LAYERSTO BE PLACED
20mmBELOW TOP SURFACE
AND 2ndLAYER TO BE PLACED
100mmBELOW TOP SURFACE.
5 NOS. 12O STIRRUPS
16 O VERTICAL BARS
2 LAYERS 8 mmO M.S. 75 C/C(MESH)
430WIDTH OF SSPLATE
Y
PLAN
340 POT BASE
O 480
PISTON O 420
EQ
EQ
850
340
850
850
5 NOS. 12 O STIRRUPS
24NOS.
16 O BARS
POT BASE O 480
POT/PISTON DETAILS
POT WALL O.D. 460
380 POT INTERNAL O
CLEARANCE AVAILABLE BETWEEN ABUTMENTS CAP TOP AND BOTTOM
OF BEARING BEAM.
a) PLAN DIMENSIONS :-0 TO +5 mm
c) HEIGHT OF ELASTOMER :-0/+5%
2) UNMACHINED :CLASS 2 OF IS:4897
1) MACHINED :-0 TO +I mm
b) OVERALL HEIGHT :-0 TO +3 mm
d) HEIGHT OF ANY STEEL COMPONENT
CASTINGS SHALL BE ULTRASONICALLY TESTED & CERTIFICATES SUBMITTED,
b) TEST ON WELDING:SOUNDNESS OF WELDING SHALL BE CERTIFIED BY
13. TOLERANCES
THE MANUFACTURER.
QUALITY LEVEL 3 AS PER IS:9565
EQ
X
EQ
X
490
550
Y
LUG DETAIL
DRILL HOLES OF 20O
FOR M20Gr. 8.8BOLTS.
TOP PLATE
25THK.
ABOVE SPIG. 15THK.
VERTICAL FACE OF PISTON 10
47
POT DEPTH
SPIG. PROJ . 36
PAD 26THK.
13 DISTRIBUTION PLATE SSPLATE 3mmTHK.
12
3mmTHK S.SSTRIP WELDED/SCREWED
DIMENSION-PISTON 360x20mm
DIMENSION-GUIDE BAR 520X20mm
POT BASE O 480
POT WALL O.D. 460
540 + 1 PCD
2d
5d
540 + 1 PCD
POT BASE O 480
POT WALL O.D. 460
SECTION AT X - X
d=Dia. of
Bolt
+ 1 PCD 540
POT BASE
O 480
PAD 380 O x 26 THK.
FLANGE
16THK.
1 2
195
SECTION AT Y - Y
DOWEL
WELD 12x12x50mm
ANTI ROTATI0N LUG
10
9. WELDING
a) TESTS ON CASTING: TESTS SPECIFIED IN IS: 1030 WILL BE PERFORMED
a) SILICON GREASE WILL BE APPLIED AT PTFE STAINLESS STEEL INTER FACE.
b) ANCHORE SLEEVES WILL BE CEMENT COATED AT SITE.
FINISH PAINT.TOTAL DRY FILM THICKNESS >160 MICRONS.
11. GREASING:
12. TESTS:
a) ALL NON WORKING SURFACES WILL BE COATED WITH 2 COATS OF EPOXY
PRIMER & ONE OR MORE COATS EACH OF EPOXY INTERMEDIATE AND
a) ALL WELDING WILL BE MANUAL METAL ARC PROCESS CONFORMING TO
IS:814, PRE HEATING & POST WELD STRESS RELIEVING TO BE DONE
10. FINISHING
IF REQUIRED.
6. ACESSORIES TO IS 226/2062.
8. THE STAINLESS STEEL PLATE SHALL BE STICH WELDED SCREWED ON THE
PROPERTIES REGARDING TENSILE STRENGTH ETC. AS PER BS:5400 SEC 9.2,
7. CONFINED PTFE WILL BE OF UNFILLED QUALITY AND WILL HAVE REQUIRED
BS 3784 & BS 6564.THE THICKNESS SHALL BE >OR =45 MM.
BACKING PLATE.
5. ANCHORES: HSS BOLTS OF Gr. 8.8 & SLEEVE MATERIAL AS PER IS 2062.
AGEING WILL BE AS PAR TABLE-I-PROPERTIES OF ELASTOMER IN
c) MIN ELONGATION AT BREAK , MAX COMPRESSION SET & ACCELERATED
b) MIN. TENSILE STRENGTH MPaIS:3400 (PART I) 15.5
a) HARDNESS IRHD IS:3400 (PART II) 50+5
IRC:83 (PART II).
530
490
630
DISTRIBUTION PLATE OF SIZE 530x630x25THK.
WELDED WITH SUPERSTRUCTURE BY
CONTINOUSFILLET WELDING
27.5
7 8 4 5
FLANGE 16THK.
27.5
TOP PLATE
25THK.
3
12
ABOVE SPIG. 15THK.
15
13
11
16
GUIDE BAR
HEIGHT 20
14
50
M 20x45mmLONG for POT
M 20x45mmLONG for TOP PLATE
Gr. 8.8HSSBOLT
C/W FLAT WASHER
9
SIDE TO RECEIVE BOLTS OF M20 DIA. AND SHALL BE FIXED TO THE
STEEL SUPERSTRUCTURES CONTINOUS FILLET WELDING ALL ALONG THE
CONFINED ELASTOMER INSIDE POT WILL HAVE FOLLOWING PROPERTIES:
2. ALL DIMENSIONS ARE IN mmUNLESS OTHERWISE MENTIONED.
4. MATERIALS
3. PCD =PITCH CIRCLE DIAMETER.
EDGES FOR THE OTHER SIDE.
1. ANCHORING ARRANGEMENT WITH SUPERSTRUCTURE SHALL BE THROUGH
DISTRIBUTION PLATE HAVING DRILL AND TAPE OF SUITABLE SIZE ON ONE
NOTES :-
40
2
2