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FORTIS

H135FT, H155FT
(J006)

1698731
08/2011

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

SECTIONS
1

FRAME

ENGINE ASSEMBLY

FUEL SYSTEM

ELECTRICAL SYSTEM

TRANSMISSION

DRIVE AXLE

STEERING SYSTEM

BRAKE SYSTEM

HYDRAULIC SYSTEM

10

MAST-TWO STAGE LIMITED FREE-LIFT

11

MAST-THREE STAGE FULL FREE-LIFT

12

OPTIONS

13

FIELD CONVERSION KITS

14

NUMERICAL INDEX

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.

08/2011

UNIT CODE J006


NORTH AMERICA

TABLE OF CONTENTS
DESCRIPTION

PAGE

A
ACCUMULATOR .............................................................................................................................................
ADD-ON OPTION KITS ...................................................................................................................................
AIR FILTER .....................................................................................................................................................
AIR INTAKE
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
AIR INTAKE MANIFOLD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
ARMREST ASSEMBLY
MINI-LEVER MODULES .............................................................................................................................
ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 1 OF 3 ...............................................................
GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 2 OF 3 ...............................................................
GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 3 OF 3 ...............................................................
ATTACHMENT MOUNTING KITS ..................................................................................................................
AUXILIARY FUNCTION HOSES .....................................................................................................................
AUXILIARY ONE AND TWO SECTIONS
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ( 6/2009) ...................................
ELECTRONIC CONTROLLER - THREE AND FOUR FUNCTION (6/2009 ) .........................................
AUXILIARY TUBE EXTENSION KITS ............................................................................................................
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N A614V02262H )
....................................................................................................................................................................
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N A614V02262H ) .............................................................................................................
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N A614V02262H ) .............................................................................................................
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - WITHOUT
QUICK DISCONNECT FITTINGS (S/N A614V02262H ) .......................................................................
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A614V02262H ) .....................................
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS
WITH QUICK DISCONNECT FITTINGS (S/N A614V02262H ) .............................................................
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N A613V03307H )
....................................................................................................................................................................
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N A613V03307H ) .............................................................................................................
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N A613V03307H ) .............................................................................................................
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ( 6/2009) .........................................................
ELECTRONIC CONTROL VALVE - FOUR FUNCTION (6/2009 ) .........................................................

2011 HYSTER COMPANY

See Service Manual


for service procedures.

12-10
13-3
3-8
3-6
3-4
3-2
2-102
4-30
4-25
1-58
2-22
2-26
2-30
13-2
10-26
9-30
9-48
9-50
13-5
11-28
11-30
11-32
11-34
11-36
11-38
10-20
10-22
10-24
9-52
9-54

UNIT CODE J006


NORTH AMERICA

08/2011

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

B
BACK-UP ALARM ...........................................................................................................................................
BATTERY AND CONTROL CABLE DISCONNECT SWITCH ........................................................................
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
BRAKE AND INCHING PEDAL CONVERSION ..............................................................................................
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL .......................................................................................................................
BRAKE PEDAL LINKAGE AND MASTER CYLINDER
DUAL PEDAL ..............................................................................................................................................
SINGLE PEDAL ..........................................................................................................................................
C
CAB
ATTACHING PARTS - SHEET 1 OF 2 .......................................................................................................
ATTACHING PARTS - SHEET 2 OF 2 .......................................................................................................
HEATER AND HOSES - CUMMINS QSB 3.3L DIESEL .............................................................................
HEATER AND HOSES - GM 4.3L GASOLINE AND LPG ..........................................................................
LEFT HAND DOOR ASSEMBLY ................................................................................................................
MAIN ASSEMBLY .......................................................................................................................................
RIGHT HAND DOOR ASSEMBLY ..............................................................................................................
WINDOW WIPER SYSTEM ........................................................................................................................
WINDOWS ..................................................................................................................................................
CAMSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CAMSHAFT AND OIL PAN
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
CARRIAGE
THREE STAGE FULL FREE-LIFT - HOOK TYPE ......................................................................................
THREE STAGE FULL FREE-LIFT - PIN TYPE ..........................................................................................
TWO STAGE LIMITED FREE-LIFT - HOOK TYPE ....................................................................................
TWO STAGE LIMITED FREE-LIFT - PIN TYPE .........................................................................................
CHARGE PUMP ..............................................................................................................................................
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
COMPARTMENT PLATFORM ........................................................................................................................
CONTROL LEVER LABELS
MANUAL HYDRAULICS .............................................................................................................................
CONTROL VALVE
THREE SPEED TRANSMISSION ...............................................................................................................
TWO SPEED TRANSMISSION ..................................................................................................................
CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION (6/2009 ) ......................................................................
ELECTRO-HYDRAULIC - FOUR FUNCTION (6/2009 ) ........................................................................
ELECTRONIC CONTROL - THREE FUNCTION ( 6/2009) ....................................................................
ELECTRONIC CONTROL - FOUR FUNCTION ( 6/2009) ......................................................................
MANUAL CONTROL - THREE FUNCTION ................................................................................................

ii

See Service Manual


for service procedures.

12-6
4-16
4-12
4-14
13-2
8-12
8-6
8-2

1-24
1-26
1-36
1-38
1-32
1-22
1-34
1-30
1-28
2-85
2-52
2-48
11-20
11-22
10-12
10-14
5-42
2-62
1-14
1-66
5-24
5-40
9-36
9-40
9-34
9-38
9-22

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

MANUAL CONTROL - FOUR FUNCTION ..................................................................................................


CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ......................................................................................................................
COOLING
CUMMINS QSB 3.3L ...................................................................................................................................
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG ..................................................................................................................
COUNTERWEIGHTS AND FENDERS ...........................................................................................................
COWL ELECTRICAL
ELECTRIC HYDRAULIC .............................................................................................................................
MANUAL HYDRAULIC ................................................................................................................................
COWL MOUNT ................................................................................................................................................
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CRANKSHAFT PULLEY
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
D
DIFFERENTIAL ...............................................................................................................................................
DISTRIBUTER AND COIL
GM 4.3L LPG - PSI OPTION .......................................................................................................................
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ...............................................................................................................................................
DRIVE AXLE HOUSING AND HUB ................................................................................................................
DRIVE TIRE AND WHEEL ..............................................................................................................................
DUAL MIRRORS
WITH CAB ...................................................................................................................................................
WITH OVERHEAD GUARD ........................................................................................................................

9-24
9-20
2-14
2-10
1-20
4-8
4-10
1-16
2-94
2-92
2-40
2-68
2-46
2-70
2-44
6-8
2-63
4-24
6-4
6-6
6-2
12-8
12-9

E
E-HYDRAULIC CONTROL CONVERSION KITS
ELECTRICAL MOUNTING PLATE
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ............................................................... 2-18
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL ..........................................................................
4-4
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................
4-6
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 9-46

2011 HYSTER COMPANY

See Service Manual


for service procedures.

iii

UNIT CODE J006


NORTH AMERICA

08/2011

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION) ( S/N J006V02753H EXC. 02721) ...................................
MINI-LEVER MODULES (THREE FUNCTION) ( S/N J006V02753H EXC. 02721) ...............................
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ELECTRONIC MINI LEVER LABELS
DUAL FUNCTION .......................................................................................................................................
SINGLE FUNCTION ....................................................................................................................................
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
ENGINE ELECTRICAL SYSTEM
CUMMINS QSB 3.3L DIESEL - UL TYPE DS .............................................................................................
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
ENGINE MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
EXHAUST MANIFOLDS
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
EXHAUST SYSTEM
CUMMINS QSB 3.3L ...................................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
F
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
FIRE EXTINGUISHER
WITH CAB ...................................................................................................................................................
WITH OVERHEAD GUARD ........................................................................................................................
FLOORPLATES AND COVERS ......................................................................................................................
FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
FORK POSITIONER ASSEMBLY ...................................................................................................................
FORK POSITIONER CYLINDER ....................................................................................................................
FORKS
PIN TYPE ....................................................................................................................................................
STANDARD TAPER - CLASS IV ................................................................................................................
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 .................................................................................................
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION ..................................................................................................................

iv

See Service Manual


for service procedures.

4-54
4-52
4-46
1-70
1-68
4-23
4-34
4-36
4-20
2-64
2-16
2-100
2-41
2-4
2-8
2-6

2-65
2-36
2-32
2-34
12-3
12-4
1-12
2-74
2-20
12-14
12-16
1-74
1-72
5-20
5-38

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

FORWARD CLUTCH LOW AND SECOND SHAFT


THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................
FREE-LIFT
THREE STAGE FULL FREE-LIFT ..............................................................................................................
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ..............................................................................................................
FUEL CAP
DIESEL ........................................................................................................................................................
FUEL FILTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL SUPPLY SYSTEM
GM 4.3L GASOLINE ...................................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L LPG WITH OVERHEAD GUARD OR PCV DOOR CAB - GFI
OPTION ( PENDING PER ECN 152361) ...............................................................................................
GM 4.3L LPG WITH STEEL DOOR CAB - GFI OPTION (PENDING PER ECN 152361 ) ....................
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC - SWIVEL AND NON-SWIVEL (S/N J006V02754H INC. 02721)
....................................................................................................................................................................
SHEET 2 OF 2 (S/N J006V02754H INC. 02721) ..................................................................................
WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721) ........................
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721) ........................
FUSE BOX
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................

5-18
11-16
11-18
3-38
3-46
3-44
3-39
3-40
3-42
3-10
3-18
3-16
3-12
3-36
1-52
1-56
1-48
1-50
4-28

G
GEAR PUMP ................................................................................................................................................... 9-10
GEAR PUMP ASSEMBLY ...............................................................................................................................
9-8
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 12-26
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................
FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................
THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................
THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................
HANG-ON SIDE-SHIFT CARRIAGE
WITH FORK POSITIONER AND BACKREST ............................................................................................

2011 HYSTER COMPANY

See Service Manual


for service procedures.

9-16
9-18
9-12
9-14
12-12

UNIT CODE J006


NORTH AMERICA

08/2011

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

HEADER HOSE CONVERSION KITS


HEADER HOSES AND AUXILIARY TUBE
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
HEATER ..........................................................................................................................................................
HEATER CONTROL .......................................................................................................................................
HOIST HOSE AND ATTACHING PARTS .......................................................................................................
HOOD ASSEMBLY .........................................................................................................................................
HYDRAULIC CONTROL CONVERSIONS
HYDRAULIC FILTER ......................................................................................................................................
HYDRAULIC SUPPLY AND RETURN ............................................................................................................
I
IMPACT SENSOR ...........................................................................................................................................
INNER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
INSTRUMENT CLUSTER ...............................................................................................................................
INTERIOR PANELS AND COVERS ...............................................................................................................
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
L
LABELS
EXTERIOR ..................................................................................................................................................
INTERIOR ...................................................................................................................................................
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
LIFTING EYE ...................................................................................................................................................
LIGHT CONVERSION KITS ............................................................................................................................
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB ....................................
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD .........
LOAD BACKREST EXTENSION .....................................................................................................................
LOAD WEIGH ELECTRICAL ..........................................................................................................................
LPG CONVERTER
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
LPG LOCK OFF
GM 4.3L - PSI OPTION (PENDING PER ECN 152361 ) .......................................................................
LPG REGULATOR
GM 4.3L LPG - GFI OPTION ( PENDING PER ECN 152361) ...............................................................
LPG REGULATOR AND MIXER
GM 4.3L - PSI OPTION (PENDING PER ECN 152361 ) .......................................................................

11-24
10-16
1-40
1-42
9-67
1-2
9-6
9-2
4-64
11-6
10-4
4-18
1-4
11-4

1-62
1-64
2-66
12-28
13-7
4-40
4-42
1-76
4-62
3-31
3-32
3-28
3-30

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 11-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-10
vi

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

MAIN LIFT CYLINDERS


THREE STAGE FULL FREE-LIFT ..............................................................................................................
MAST ELECTRICAL .......................................................................................................................................
MID INLET SECTION
MANUAL AND ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ...............................
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS .......................................................................................................
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N J006V02754H INC. 02721) ............................................
WITH ARMREST - FOUR FUNCTION (S/N J006V02754H INC. 02721) ..............................................
MISCELLANEOUS CONVERSION KITS ........................................................................................................
MONOTROL PEDAL ASSEMBLY ...................................................................................................................

11-12
4-60
9-26
1-60
4-56
4-58
13-4
3-50

N
NON SUSPENSION SEAT
WITH HIP RESTRAINT ( S/N J006V02753H EXC. 02721) .................................................................... 1-44
WITHOUT ELECTRONIC CONTROLS (S/N J006V02754H INC. 02721) ............................................ 1-46
O
OIL FILLER ARRANGEMENT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PAN
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PUMP
GM 4.3L GASOLINE AND LPG ..................................................................................................................
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OUTER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITHOUT ANTI-STALL
SOLENOID ( 6/2009) ..............................................................................................................................
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL
SOLENOID (6/2009 ) ..............................................................................................................................
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
OUTPUT SHAFT
TWO SPEED TRANSMISSION ..................................................................................................................
OVERHEAD GUARD ......................................................................................................................................

2-84
2-80
2-106
2-78
2-60
2-82
11-2
10-2
9-56
9-58
9-32
5-36
1-18

P
PARK BRAKE ASSEMBLY ............................................................................................................................. 8-10
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-90
POWER DISTRIBUTION MODULE ................................................................................................................ 4-66

2011 HYSTER COMPANY

See Service Manual


for service procedures.

vii

UNIT CODE J006


NORTH AMERICA

08/2011

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

PULLEY AND TENSIONER


GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ............................................................... 2-38
PUMP DRIVE .................................................................................................................................................. 5-44
R
RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
REPLACEMENT KITS .....................................................................................................................................
REVERSE CLUTCH
TWO SPEED TRANSMISSION ..................................................................................................................
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
S
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
SEAT CONVERSION KITS .............................................................................................................................
SEAT PAN AND COVERS ..............................................................................................................................
SIDE-SHIFT ASSEMBLY ................................................................................................................................
WITHOUT FORK POSITIONER (S/N A613V03724J ) (S/N A613V03724J ) ....................................
SIDE-SHIFT CYLINDER .................................................................................................................................
WITHOUT FORK POSITIONER (PENDING PER ECN 106964 ) ..........................................................
SINGLE AND DUAL LPG TANK BRACKETS .................................................................................................
SOUND ABATEMENT
DIESEL ........................................................................................................................................................
GASOLINE AND LPG .................................................................................................................................
SPARK PLUGS AND WIRES
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
STARTER
GM 4.3L .......................................................................................................................................................
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STARTING AID
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STEER AXLE
7/2009 ....................................................................................................................................................
7/2009 ....................................................................................................................................................
STEER COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................
GASOLINE AND LPG .................................................................................................................................
STEER CYLINDER
7/2009 ....................................................................................................................................................
7/2009 ....................................................................................................................................................
STEER TIRE AND WHEEL .............................................................................................................................
STEERING COLUMN ASSEMBLY .................................................................................................................
STEERING CONTROL UNIT ..........................................................................................................................
STEERING LINES ...........................................................................................................................................

viii

See Service Manual


for service procedures.

2-12
13-8
5-34
5-22
2-88

4-32
13-3
1-6
12-18
12-22
12-20
12-24
3-34
1-10
1-8
4-22
4-26
4-44
2-104
7-10
7-14
7-2
7-3
7-17
7-18
7-19
7-4
7-6
7-8

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

STROBE LIGHT
LED ............................................................................................................................................................. 12-2
T
THERMOSTAT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
THROTTLE BODY
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
THROTTLE BODY ASSEMBLY
GM 4.3L LPG ( S/N J006V02542H) ........................................................................................................
GM 4.3L LPG (S/N J006V02543H PENDING PER ECN 152361) ........................................................
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE ...................................................................................................................................
THROTTLE PEDAL AND ATTACHING PARTS .............................................................................................
TILT CYLINDER AND MAST INSTALLATION ................................................................................................
TILT CYLINDERS ............................................................................................................................................
TILT HYDRAULICS .........................................................................................................................................
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 0F 2 ( S/N J006V02222G) ..........................................................................
THREE SPEED - SHEET 2 OF 2 ( S/N J006V02222G) .........................................................................
THREE SPEED - SHEET 1 OF 2 (S/N J006V02223G ) .........................................................................
THREE SPEED - SHEET 2 OF 2 (S/N J006V02223G ) .........................................................................
TWO SPEED - SHEET 1 OF 2 ( S/N J006V02109G) .............................................................................
TWO SPEED - SHEET 2 0F 2 ( S/N J006V02109G) .............................................................................
TWO SPEED - SHEET 1 OF 2 (S/N J006V02110G ) .............................................................................
TWO SPEED - SHEET 2 OF 2 (S/N J006V02110G ) .............................................................................
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER ................................................................................................................
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ...............................................................................................................
TWO SPEED TRANSMISSION ..................................................................................................................
TRANSMISSION MOUNT ...............................................................................................................................
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................

2-72
2-42
3-26
3-22
3-24
3-20
3-48
9-60
9-62
9-64
9-44
5-6
5-4
5-10
5-12
5-14
5-16
5-26
5-28
5-30
5-32
5-8
4-50
4-48
5-2
2-96
2-98

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 9-42
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 9-28

2011 HYSTER COMPANY

See Service Manual


for service procedures.

ix

UNIT CODE J006


NORTH AMERICA

08/2011

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

VALVE COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
VALVE COVER AND INLET MANIFOLD
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
VENT LINES ....................................................................................................................................................
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
W
WATER OUTLET CONNECTION
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WET BRAKE ASSEMBLY ...............................................................................................................................
WIRE HARNESS
ALTERNATOR - CUMMINS QSB 3.3L DIESEL .........................................................................................
COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............................................
COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP
SOLENOID ..................................................................................................................................................
ELECTRONIC CONTROL VALVE - THREE FUNCTION ...........................................................................
ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................................................
ENGINE - GM 4.3L LPG ( S/N J006V02542H) .......................................................................................
ENGINE - GM 4.3L GASOLINE ( S/N J006V02542H) ...........................................................................
ENGINE - CUMMINS QSB 3.3L DIESEL ....................................................................................................
LEFT HAND CHASSIS - GM 4.3L GASOLINE ( S/N J006V02542H) ....................................................
LEFT HAND CHASSIS - GM 4.3L GASOLINE (SERIES 2010) (S/N J006V02543H ) ...........................
LEFT HAND CHASSIS - GM 4.3L LPG ( S/N J006V02542H) ................................................................
LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL
SENSOR) (S/N J006V02543H ) .............................................................................................................
LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL
SENSOR) (S/N J006V02543H ) .............................................................................................................
LIGHTS WITH OVERHEAD GUARD ..........................................................................................................
LOW FUEL SENSOR ..................................................................................................................................
REAR - GM 4.3L GASOLINE AND LPG .....................................................................................................
REAR - CUMMINS QSB 3.3L DIESEL ........................................................................................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ( S/N J006V03418H) .................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (S/N J006V03419H ) .................................
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H) ....................................
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N J006V03363H ) ....................................
SEALED ALTERNATOR - CUMMINS QSB 3.3L DIESEL ..........................................................................
SEAT JUMPER ( S/N J006V03362H) ....................................................................................................
TRANSMISSION - THREE SPEED ............................................................................................................
TRANSMISSION - TWO SPEED ................................................................................................................
WORK LIGHT JUMPER - WITH TWO STAGE MASTS .............................................................................

See Service Manual


for service procedures.

2-86
2-58
2-54
9-66
2-105

2-107
2-76
3-47
6-10
4-146
4-130
4-142
4-158
4-160
4-68
4-80
4-88
4-120
4-122
4-124
4-126
4-128
4-162
4-166
4-116
4-118
4-90
4-96
4-102
4-108
4-148
4-114
4-152
4-156
4-164

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID, WITHOUT
LOCKOUT ...................................................................................................................................................
WITH FORWARD AND REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID, WITH LOCKOUT
....................................................................................................................................................................
WIRE HARNESS (ENGINE)
GM 4.3L GASOLINE (GFI OPTION) - WITH CATALYTIC CONVERTER (S/N J006V02543H ) ...........
GM 4.3L LPG (GFI OPTION) - 2010 SERIES (S/N J006V02543H PENDING PER ECN 152361) .......
GM 4.3L, LPG - PSI OPTION (PENDING PER ECN 152361 ) ..............................................................

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-134
4-138
4-84
4-72
4-76

xi

UNIT CODE J006


NORTH AMERICA

08/2011

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High


Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High


Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High


Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High


Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High


Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only


Memory

Volts

xii

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

2011 HYSTER COMPANY

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

See Service Manual


for service procedures.

xiii

UNIT CODE J006


NORTH AMERICA

08/2011

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.
4.

5.

WHEN THE PART NUMBER AND THE NEXT


HIGHER ASSEMBLY IS NOT KNOWN:
Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
Use the Numerical Index (Page 14-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:

6.

The assembly breakdowns include part numbers,


descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (FFigure 10)

7.

8.

xiv

Keys are used to show two or more similar


assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and

subparts of assemblies. In the example on the


previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
S/N D001H2628
Indicates last serial number affected.
S/N D001H2629
Indicates the first serial number affected.
S/N D001H1553 S/N D001H3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

2011 HYSTER COMPANY

See Service Manual


for service procedures.

xv

UNIT CODE J006


NORTH AMERICA

08/2011

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2.

3.

4.

The carriage group number is stamped on the right


hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

xvi

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

2011 HYSTER COMPANY

See Service Manual


for service procedures.

xvii

UNIT CODE J006


NORTH AMERICA

08/2011

PUBLICATIONS
Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS

MANUALS with complete replacement part


identification, are available at a nominal fee from your
Hyster dealer to assist users in effectively maintaining
Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1653165


Service Manual (Complete)......................................................................................................... 1698723
Parts Manual............................................................................................................................... 1698731

xviii

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FRAME

08/2011

UNIT CODE J006


NORTH AMERICA

SECTION 1
FRAME
DESCRIPTION

PAGE

ARMREST ASSEMBLY
MINI-LEVER MODULES .............................................................................................................................
CAB
ATTACHING PARTS - SHEET 1 OF 2 .......................................................................................................
ATTACHING PARTS - SHEET 2 OF 2 .......................................................................................................
HEATER AND HOSES - CUMMINS QSB 3.3L DIESEL .............................................................................
HEATER AND HOSES - GM 4.3L GASOLINE AND LPG ..........................................................................
LEFT HAND DOOR ASSEMBLY ................................................................................................................
MAIN ASSEMBLY .......................................................................................................................................
RIGHT HAND DOOR ASSEMBLY ..............................................................................................................
WINDOW WIPER SYSTEM ........................................................................................................................
WINDOWS ..................................................................................................................................................
COMPARTMENT PLATFORM ........................................................................................................................
CONTROL LEVER LABELS
MANUAL HYDRAULICS .............................................................................................................................
COUNTERWEIGHTS AND FENDERS ...........................................................................................................
COWL MOUNT ................................................................................................................................................
ELECTRONIC MINI LEVER LABELS
DUAL FUNCTION .......................................................................................................................................
SINGLE FUNCTION ....................................................................................................................................
FLOORPLATES AND COVERS ......................................................................................................................
FORKS
PIN TYPE ....................................................................................................................................................
STANDARD TAPER - CLASS IV ................................................................................................................
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC - SWIVEL AND NON-SWIVEL (S/N J006V02754H INC. 02721)
....................................................................................................................................................................
SHEET 2 OF 2 (S/N J006V02754H INC. 02721) ..................................................................................
WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721) ........................
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721) ........................
HEATER ..........................................................................................................................................................
HEATER CONTROL .......................................................................................................................................
HOOD ASSEMBLY .........................................................................................................................................
INTERIOR PANELS AND COVERS ...............................................................................................................
LABELS
EXTERIOR ..................................................................................................................................................
INTERIOR ...................................................................................................................................................
LOAD BACKREST EXTENSION .....................................................................................................................
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS .......................................................................................................
NON SUSPENSION SEAT
WITH HIP RESTRAINT ( S/N J006V02753H EXC. 02721) ....................................................................
WITHOUT ELECTRONIC CONTROLS (S/N J006V02754H INC. 02721) ............................................
OVERHEAD GUARD ......................................................................................................................................
SEAT PAN AND COVERS ..............................................................................................................................
SOUND ABATEMENT
DIESEL ........................................................................................................................................................
GASOLINE AND LPG .................................................................................................................................
2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-58
1-24
1-26
1-36
1-38
1-32
1-22
1-34
1-30
1-28
1-14
1-66
1-20
1-16
1-70
1-68
1-12
1-74
1-72
1-52
1-56
1-48
1-50
1-40
1-42
1-2
1-4
1-62
1-64
1-76
1-60
1-44
1-46
1-18
1-6
1-10
1-8
1-1

UNIT CODE J006


NORTH AMERICA

08/2011

HOOD ASSEMBLY (FIGURE 1-1)

1-2

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

HOOD ASSEMBLY
ITEM
1
2
2
3
4
5
6
7
8
9
10
11
11
12
12
13
14
15
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
35

PART NO.

DESCRIPTION

1675474
1664290
1664289
362030
287816
1476421
1581565
1650477
1663631
1650479
1615395
1593335
320157
4011397
1563369
4014557
1527880
1639723
1678274
1480237
1375391
1351689
1531557
1669446
1678273
1460477
317594
1356113
1527886
1638510
1510113
1530243
1641590
1641591
1610906
1650480
1663630
1650473
1585581
1615638
1664273
1664272

Seal .....................................................................................................................
Hood (LH) (With Overhead Guard) .....................................................................
Hood (LH) (With Cab) .........................................................................................
Handle ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Sound Liner (LH) ................................................................................................
Sound Liner (LH) ................................................................................................
Sound Liner (LH) ................................................................................................
Seal .....................................................................................................................
Nut ......................................................................................................................
Washer (Not Illustrated) ......................................................................................
Ball Stud .............................................................................................................
Ball Stud (Alternate Part) ....................................................................................
Gas Spring ..........................................................................................................
Capscrew ............................................................................................................
Hinge ..................................................................................................................
Hinge (Alternate Part) .........................................................................................
Nut ......................................................................................................................
Pin (Rod End) .....................................................................................................
Lockring ..............................................................................................................
Insert ...................................................................................................................
Hinge (Base) .......................................................................................................
Hinge (Base) (Alternate Part) .............................................................................
Nut ......................................................................................................................
Motor Mount ........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Hood Support ......................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Crossmember (With Overhead Guard) ...............................................................
Crossmember (With Cab) ...................................................................................
Seal .....................................................................................................................
Sound Liner (RH) ................................................................................................
Sound Liner (RH) ................................................................................................
Sound Liner (RH) ................................................................................................
Bumper (Hood) ...................................................................................................
Seal .....................................................................................................................
Hood (RH) (With Overhead Guard) ....................................................................
Hood (RH) (With Cab) ........................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
1
1
2
4
4
4
1
1
1
1
12
8
4
4
2
16
2
2
8
4
4
8
2
2
4
4
4
4
1
3
3
1
1
1
1
1
1
4
1
1
1

1-3

UNIT CODE J006


NORTH AMERICA

08/2011

INTERIOR PANELS AND COVERS (FIGURE 1-2)

1-4

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

INTERIOR PANELS AND COVERS


KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
ITEM
1
2
3
3
3
4
5
6
6
7
7
8
9
10
10
11
12

PART NO.
2098330
2065666
2071261
a 1710007
a 1307737
2065667
1531001
2070726
2076204
1641656
1641657
1641658
1646609
1573597
1573598
2070975
2027655

QTY
A
B

DESCRIPTION
Cover (Steering Column Upper) .................................................................
Cover (Steering Column Lower) .................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Fastener .....................................................................................................
Clip .............................................................................................................
Insert ..........................................................................................................
Panel (Single Pedal) ..................................................................................
Panel (Dual Pedal) .....................................................................................
Cover Plate ................................................................................................
Cover Plate ................................................................................................
Seal ........................................................................................................
Seal ........................................................................................................
Dash Panel .................................................................................................
Dash Panel .................................................................................................
Cup Holder .............................................................................................
Screw .........................................................................................................

1
1
5
4
1
8
5
1
1
1
..
1
1
1
..
1
2

1
1
5
4
1
8
5
1
1
..
1
1
1
..
1
1
2

FOOTNOTES:
a

With Alternate Fastener

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-5

UNIT CODE J006


NORTH AMERICA

08/2011

SEAT PAN AND COVERS (FIGURE 1-3)

1-6

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

SEAT PAN AND COVERS


KEY:
A: With Cab
B: Without Cab
ITEM
1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
21
22
22
23

PART NO.
1660750
a 1649639
b 1649640
2098220
2021395
1586627
1536813
1646509
1530243
1605990
1586431
1615757
1531557
1597959
1608654
1646593
1647413
1608413
1527877
1608414
191534
1650191
1615758
1561015
4031944
c 1585592
d 1585592
1583611

DESCRIPTION

QTY
A
B

Insert ..........................................................................................................
Cover (Seat Surround) ...............................................................................
Cover (Seat Surround) ...............................................................................
Plug ........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Handle (Grab) ............................................................................................
Spacer ........................................................................................................
Insert ..........................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Seal (LH) ....................................................................................................
Insert ..........................................................................................................
Seal ............................................................................................................
Capscrew ...................................................................................................
Cover ..........................................................................................................
Cover ..........................................................................................................
Striker Bolt ..................................................................................................
Capscrew ...................................................................................................
Latch ..........................................................................................................
Nut ..............................................................................................................
Seat Pan ....................................................................................................
Seal (RH) ...................................................................................................
Grommet ....................................................................................................
Grommet (Alternate Part) ...........................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Capscrew ...................................................................................................

4
1
..
1
1
2
1
2
2
4
4
1
9
2
3
1
..
1
2
1
1
1
1
2
2
2
1
20

..
..
1
1
1
2
1
2
2
4
4
1
9
2
5
..
1
1
2
1
1
1
1
2
2
2
1
20

FOOTNOTES:
a
b

With Cab
With Overhead Guard

2011 HYSTER COMPANY

c
d

With Swivel Seat


Without Swivel Seat

See Service Manual


for service procedures.

1-7

UNIT CODE J006


NORTH AMERICA

08/2011

SOUND ABATEMENT (FIGURE 1-4)


GASOLINE AND LPG

1-8

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

SOUND ABATEMENT
GASOLINE AND LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART NO.
1670592
1651112
1651110
1651111
1670593
1651115
2098416
1651113
1651107
1651104
1651105
1651106
1651109
2076134
2065797
c 2094680
c 2065826
c 2065827
1651405
1617081
1651404
1617082
1616484
1616483
1651108
2098417
1651116
1651114
ab 1698474

DESCRIPTION

QTY

Seal .....................................................................................................................
Sound Liner (Seat Support) ................................................................................
Sound Liner (Seat Support) ................................................................................
Sound Liner (Seat Support) ................................................................................
Seal .....................................................................................................................
Sound Liner (Seat Support LH) (Seat Support LH) ............................................
Plug (LH) .............................................................................................................
Sound Liner ........................................................................................................
Sound Liner (Rear Floorplate) ............................................................................
Sound Liner (LH) (Frame) ...................................................................................
Sound Liner (LH) (Frame) ...................................................................................
Sound Liner (RH) (Frame) ..................................................................................
Sound Liner (Front Floor Plate) (Front Floorplate) .............................................
Seal .....................................................................................................................
Seal .....................................................................................................................
Seal .....................................................................................................................
Seal .....................................................................................................................
Seal .....................................................................................................................
Sound Liner (Cowl Plate) (Cowl Plate) ...............................................................
Sound Liner (Foam) (RH) (Dash) .......................................................................
Sound Liner (Cowl Plate) (Cowl Plate) ...............................................................
Sound Liner (Dash) (LH) (Dash) .........................................................................
Sound Liner ........................................................................................................
Sound Liner ........................................................................................................
Sound Liner (Rear Floorplate) ............................................................................
Plug (RH) ............................................................................................................
Sound Liner (Seat Pan) ......................................................................................
Sound Liner (Seat Support RH) (Seat Support RH) ...........................................
Sound Liner ........................................................................................................

2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

FOOTNOTES:
a
b

Inside Top of Module Plate


Not Illustrated

2011 HYSTER COMPANY

With Electronic Hydraulics

See Service Manual


for service procedures.

1-9

UNIT CODE J006


NORTH AMERICA

08/2011

SOUND ABATEMENT (FIGURE 1-5)


DIESEL

1-10

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

SOUND ABATEMENT
DIESEL
KEY:
A: Cab
B: Overhead Guard
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PART NO.
1651404
cd 2076134
cd 2065797
c 2065827
c 2065826
c 2094680
1616484
1651405
1617082
1616483
1617081
1692279
1692265
1692263
1692261
1692431
1692430
1695810
1698475
1692277
1692278
1651104
1651105
1651115
1651113
1651114
1651111
1651112
1651110
1651116
1651109
2098416
2098417
1670593
1670592
1307737
ab 1698474

QTY
A
B

DESCRIPTION
Sound Liner (Cowl Plate) ...........................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Sound Liner ................................................................................................
Sound Liner (Cowl Plate) ...........................................................................
Sound Liner (Dash) (LH) ............................................................................
Sound Liner ................................................................................................
Sound Liner (Foam) (RH) ...........................................................................
Sound Liner (Frame Cowl) .........................................................................
Sound Liner (Frame Cowl) .........................................................................
Sound Liner (LH) ........................................................................................
Sound Liner (RH) .......................................................................................
Sound Liner (RH) .......................................................................................
Sound Liner (RH) .......................................................................................
Sound Liner (LH) ........................................................................................
Sound Liner (RH) .......................................................................................
Sound Liner (Rear Floor Plate) ..................................................................
Sound Liner (Cover Plate) ..........................................................................
Sound Liner (LH) (Frame) ..........................................................................
Sound Liner (LH) (Frame) ..........................................................................
Sound Liner (Seat Support LH) ..................................................................
Sound Liner ................................................................................................
Sound Liner (Seat Support RH) .................................................................
Sound Liner ................................................................................................
Sound Liner ................................................................................................
Sound Liner ................................................................................................
Sound Liner (Seat Pan) ..............................................................................
Sound Liner (Front Floor Plate) ..................................................................
Plug (LH) ....................................................................................................
Plug (RH) ...................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Fastener .....................................................................................................
Sound Liner ................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
..
..
..
..
..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2

1
..
..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
..
..
..
..
..
2

FOOTNOTES:
a
b

Inside Top of Module Plate


Not Illustrated

2011 HYSTER COMPANY

c
d

With Electronic Hydraulics


With Manual Hydraulics

See Service Manual


for service procedures.

1-11

UNIT CODE J006


NORTH AMERICA

08/2011

FLOORPLATES AND COVERS (FIGURE 1-6)

1-12

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FLOORPLATES AND COVERS


KEY:
A: Without Cab
B: With Cab
ITEM
1
2
3
3
4
5
6
7
7
8
9
10
11
12
12
12
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

PART NO.
2093343
2093342
d 2056823
e 2107957
1586495
2067475
1540643
d 2056822
e 2107958
1531558
1531001
1659938
1531558
a 1640867
b 1640868
a 1640877
b 1640876
1530019
1640874
1640865
c 1622865
c 1586432
c 2090693
1608654
1608671
1480237
1608667
1640870
325182
1597960
1608673
1608669
1640872
1622867
1607634
1530135
2092324
1608204
1393879
2092323

DESCRIPTION

QTY
A
B

Floormat (Rear) ..........................................................................................


Floormat (Front) .........................................................................................
Tail Light Base (RH) ...................................................................................
Tail Light Base (RH) ...................................................................................
Capscrew ...................................................................................................
Cover (Rear Crossmember) .......................................................................
Capscrew ...................................................................................................
Tail Light Base (LH) ...................................................................................
Tail Light Base (LH) ...................................................................................
Insert ..........................................................................................................
Insert ..........................................................................................................
Floorplate (Rear) ........................................................................................
Insert ..........................................................................................................
Cover (RH) (Rear) ......................................................................................
Cover (RH) (Rear) ......................................................................................
Cover (RH) (Rear) ......................................................................................
Cover (RH) (RH) (Rear) .............................................................................
Screw .........................................................................................................
Cover (LH) (Rear) ......................................................................................
Cover (LH) (Rear) ......................................................................................
Plate (LH) ...................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Plate (Lower LH Tread) ..............................................................................
Nut ..............................................................................................................
Plate (Upper LH Tread) ..............................................................................
Cover (Front LH) ........................................................................................
Nut ..............................................................................................................
Seal ............................................................................................................
Plate (RH) ..................................................................................................
Plate (Upper RH Tread) .............................................................................
Cover (RH) .................................................................................................
Plate (RH) ..................................................................................................
Floorplate ...................................................................................................
Grommet ....................................................................................................
Seal (RH) ...................................................................................................
Floorplate ...................................................................................................
Nut ..............................................................................................................
Seal (LH) ....................................................................................................

1
1
1
1
4
1
3
1
1
4
3
1
2
1
1
..
..
12
..
1
1
4
4
10
1
23
1
..
10
2
1
1
..
..
1
1
1
1
8
1

1
1
1
1
4
1
3
1
1
4
3
1
2
..
..
1
1
12
1
1
1
4
4
10
1
33
1
1
10
2
1
1
1
..
1
1
1
1
8
1

FOOTNOTES:
a
b
c

GM 4.3L Gasoline and Cummins 3.3L Diesel


GM 4.3L LPG
S/N J006V02047G

2011 HYSTER COMPANY

d
e

S/N J006V02094G
S/N J006V02095G

See Service Manual


for service procedures.

1-13

UNIT CODE J006


NORTH AMERICA

08/2011

COMPARTMENT PLATFORM (FIGURE 1-7)

1-14

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COMPARTMENT PLATFORM
ITEM
1
1
2
3
4
5
6
7

PART NO.
a 1614903
b 1708799
300937
296423
300939
1660337
2037998
293657

DESCRIPTION

QTY

Module ................................................................................................................
Operator Module .................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Isolator ................................................................................................................
Stud ....................................................................................................................
Capscrew ............................................................................................................

1
1
2
4
4
4
2
2

FOOTNOTES:
a

PENDING PER ECN 105594

2011 HYSTER COMPANY

PENDING PER ECN 105594

See Service Manual


for service procedures.

1-15

UNIT CODE J006


NORTH AMERICA

08/2011

COWL MOUNT (FIGURE 1-8)

1-16

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COWL MOUNT
ITEM
1
2
3
4
5

PART NO.

DESCRIPTION

1686718
1530243
1586629
1640776
1583611

Cowl ....................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
6
6
2

1-17

UNIT CODE J006


NORTH AMERICA

08/2011

OVERHEAD GUARD (FIGURE 1-9)

1-18

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

OVERHEAD GUARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.
1659541
1494888
1599415
1560671
b 1586495
b 2070223
2069454
1566726
1493465
1330414
1330437
b 1500912
b 1582464
1597479
1586436
1531557
1558219
a 1661321

DESCRIPTION

QTY

Overhead Guard .................................................................................................


Plug .....................................................................................................................
Plug .....................................................................................................................
Grommet .............................................................................................................
Capscrew ............................................................................................................
Handle Assembly (Alternate Horn Button) ..........................................................
Handle ............................................................................................................
Push Button Switch ........................................................................................
Connector .......................................................................................................
Connector (Secondary Lock) ..........................................................................
Terminal (Pin) .................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Grommet .............................................................................................................
Grommet .............................................................................................................

1
4
1
1
2
1
1
1
1
1
2
1
1
10
2
2
2
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

Optional

See Service Manual


for service procedures.

1-19

UNIT CODE J006


NORTH AMERICA

08/2011

COUNTERWEIGHTS AND FENDERS (FIGURE 1-10)

1-20

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COUNTERWEIGHTS AND FENDERS


ITEM
1
1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

1609046
1609047
1609049
1301086
292586
1571610
292629
1637881
302492
1609048

Counterweight (H135FT) ....................................................................................


Counterweight (H155FT) ....................................................................................
Fender (RH) ........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Tow Pin ...............................................................................................................
Roll Pin ...............................................................................................................
Fender (LH) ........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
4
4
1
1
1
1
1

1-21

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-11)


MAIN ASSEMBLY

1-22

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
MAIN ASSEMBLY
ITEM
1
2
3
4

PART NO.

DESCRIPTION

1673586
.....
1656067
1656081

Cab (FFigure 1-12, FFigure 1-13, FFigure 1-15)............................................


Cab Glass .......................................................................................................
Door (LH) (FFigure 1-16)..............................................................................
Door (RH) (FFigure 1-17)..............................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1

1-23

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-12)


ATTACHING PARTS SHEET 1 OF 2

1-24

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
ATTACHING PARTS SHEET 1 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
20
21
22
23
24
25

PART NO.

DESCRIPTION

1673586
2070996
1359562
1583611
1613734
1531557
1463912
292678
1565125
1574301
1527880
1668633
1669114
1650145
1581739
1502543
1531558
1527877
1646922
1635026
1705156
1494888
1534329
226458
1589787
1650568
1599415

Cab (With Steel Doors) .......................................................................................


Grommet .............................................................................................................
Fan Assembly .....................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ...................................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Screw ..................................................................................................................
Plug .....................................................................................................................
Capscrew ............................................................................................................
Striker .................................................................................................................
Bolt ......................................................................................................................
Hose Assy ...........................................................................................................
Nut ......................................................................................................................
Nut (Flange) ........................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Reservoir (Window Washer Assembly) ..............................................................
Cap .................................................................................................................
Pump (Windshield Washer, 12V) ...................................................................
Plug .....................................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Seal .....................................................................................................................
Seal .....................................................................................................................
Plug .....................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
1
2
1
4
4
8
4
2
2
2
2
4
4
4
1
1
1
4
1
10
2
2
1

1-25

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-13)


ATTACHING PARTS SHEET 2 OF 2

1-26

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
ATTACHING PARTS SHEET 2 OF 2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO.
1673586
.....
1656012
1474710
1647423
1656013
1393511
1474953
1656010
1678405
1656015
1647439
1647440
1491466
1491220
1393528
1393527
1474952
296419
a 1474709

DESCRIPTION

QTY

Cab .....................................................................................................................
Cab Frame .....................................................................................................
Headliner ........................................................................................................
Insert ..............................................................................................................
Coat Hook ......................................................................................................
Gas Spring .....................................................................................................
Grommet ........................................................................................................
Hinge (RH) .....................................................................................................
Bolt .................................................................................................................
Striker .............................................................................................................
Seal ................................................................................................................
Seal (Front Cowl) ...........................................................................................
Wire Harness (Cab) ........................................................................................
Fastener .........................................................................................................
Screw .............................................................................................................
Dome Light .....................................................................................................
Bulb ................................................................................................................
Hinge (LH) ......................................................................................................
Washer ...........................................................................................................
Block ...............................................................................................................

1
1
1
5
1
2
3
2
2
2
1
1
1
2
2
1
1
2
12
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-27

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-14)


WINDOWS

1-28

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
WINDOWS
ITEM
1
2
2
2
2
2
3
4
5
5
5
5
5
6
6

PART NO.

DESCRIPTION

1656093
1656089
1697680
1697679
4001171
4001172
4017129
1656090
1698685
1656091
1697680
1697679
4001171
4001172
4017129
1647522
1676205
1504083
1502771
1502772

Window (Rear) ....................................................................................................


Sliding Window (LH Slider) .................................................................................

1
1

Latch ...............................................................................................................
Strip (Aluminum) (Slider) (Aluminum) .............................................................
Screw .............................................................................................................
Strip (Plastic) (Slider) (Plastic) .......................................................................
Window (Lower Door) .........................................................................................
Front Window ......................................................................................................
Sliding Window (RH Slider) ................................................................................

1
1
2
1
2
1
1

Latch ...............................................................................................................
Strip (Aluminum) (Slider) (Aluminum) .............................................................
Screw .............................................................................................................
Strip (Plastic) (Slider) (Plastic) .......................................................................
Window (Top) .....................................................................................................
Foam Lining (Top Window) ............................................................................
Kit-Glue ...............................................................................................................
Activator .........................................................................................................
Adhesive .........................................................................................................

1
1
2
1
1
1
1
1
1

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1-29

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-15)


WINDOW WIPER SYSTEM

1-30

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
WINDOW WIPER SYSTEM
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NO.
1673586
1656007
1393505
1656017
1656008
1656016
1656011
1647422
1623368
1656014
1393494
1623369
1474704
1647424
a 1647446

DESCRIPTION

QTY

Cab .....................................................................................................................
Cover (Tail Light) ............................................................................................
Wiper Arm (Rear) ...........................................................................................
Wiper Blade (Rear) .........................................................................................
Wiper Motor (Rear) .........................................................................................
Hose ...............................................................................................................
Trim (Rear) .....................................................................................................
Cover (Front Wiper) ........................................................................................
Wiper Motor (Front) ........................................................................................
Trim (Front Window) .......................................................................................
Wiper Blade (Front) ........................................................................................
Wiper Arm (Front) ...........................................................................................
Grommet ........................................................................................................
Connector .......................................................................................................
Connector (washer hose) ...............................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-31

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-16)


LEFT HAND DOOR ASSEMBLY

1-32

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
LEFT HAND DOOR ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NO.
1656067
1656070
1656071
1647451
1647452
.....
.....
1688654
1656074
.....
1656068
1656069
1647453
1393479
1656072
1656073
a 1474710
a 296229
a 1688655
a 1474709
a 1490966
a 1689908

DESCRIPTION

QTY

Door (LH) ............................................................................................................


Seal ................................................................................................................
Seal ................................................................................................................
Latch (Door) ...................................................................................................
Seal (Door Latch) .......................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Bushing ..........................................................................................................
Link .................................................................................................................
Door (LH) ........................................................................................................
Latch Door Stop .............................................................................................
Knob ...............................................................................................................
Lever (LH Door) ..............................................................................................
Door Handle ...................................................................................................
Panel ..............................................................................................................
Plug ................................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Strap (Door Restraint) ....................................................................................
Block ...............................................................................................................
Screw .............................................................................................................
Door Key ........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
2
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-33

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-17)


RIGHT HAND DOOR ASSEMBLY

1-34

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
RIGHT HAND DOOR ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NO.
1656081
.....
.....
1688654
1656085
.....
1656083
1656073
1393482
1647453
1656069
1474709
1647452
1647451
1656071
1656084
a 1474710
a 296229
a 1490966
a 1688655
a 1474709
a 1689908

DESCRIPTION

QTY

Door (RH) ...........................................................................................................


Door (RH) .......................................................................................................
Pin ..................................................................................................................
Bushing ..........................................................................................................
Link .................................................................................................................
Cotter Pin .......................................................................................................
Panel (RH) ......................................................................................................
Plug ................................................................................................................
Door Handle ...................................................................................................
Lever (LH Door) ..............................................................................................
Knob ...............................................................................................................
Block ...............................................................................................................
Seal (Door Latch) ...........................................................................................
Latch (Door) ...................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Screw .............................................................................................................
Strap (Door Restraint) ....................................................................................
Block ...............................................................................................................
Door Key ........................................................................................................

1
1
1
1
1
1
1
5
1
1
1
2
1
1
1
1
1
2
1
1
2
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-35

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-18)


HEATER AND HOSES CUMMINS QSB 3.3L DIESEL

1-36

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
HEATER AND HOSES CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

PART NO.

DESCRIPTION

1463910
1677808
1640513
1562088
1640778
1636241
1636242
397676
1510114
1605479
1678514
1480237
1527880
2101948
2101947
17536
16396
2101971
1608654
1636243
1629280
292667
296452
1636244
1531557
1640770
1583611
1641103
1636510
78286
2092448
325182
1527878
1644840
130845

Capscrew ............................................................................................................
Heater Control (FFigure 1-21)...........................................................................
Hose ...................................................................................................................
Clip ......................................................................................................................
Hose ...................................................................................................................
Louver .................................................................................................................
Adapter ...............................................................................................................
Strap Clamp ........................................................................................................
Capscrew ............................................................................................................
Hose Clamp (Dual Hose) ....................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Tube Assy (Heater Out) ......................................................................................
Tube Assy (Heater In) .........................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Hose ...................................................................................................................
Capscrew ............................................................................................................
Adapter ...............................................................................................................
Heater (12V) (FFigure 1-20)..............................................................................
Nut ......................................................................................................................
Screw ..................................................................................................................
Vent ....................................................................................................................
Insert ...................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Adapter (Rectangular) ........................................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Vent ....................................................................................................................
Clamp .................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4
1
2
2
2
4
2
10
1
1
1
3
2
1
1
1
1
2
4
2
1
2
2
1
2
1
2
1
1
2
1
2
2
1
4

1-37

UNIT CODE J006


NORTH AMERICA

08/2011

CAB (FIGURE 1-19)


HEATER AND HOSES GM 4.3L GASOLINE AND LPG

1-38

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAB
HEATER AND HOSES GM 4.3L GASOLINE AND LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
16
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

PART NO.
1463910
1677808
1640513
1562088
1640778
1636241
1636242
397676
a 1510116
a 1564804
a 130845
b 130845
a 158269
a 1570597
1561759
1612617
2092717
2070783
2092718
2098119
1569465
1608654
1636243
1629280
292667
296452
1636244
1531557
1640770
1583611
1641103
1636510
78286
2092448
325182
1527878
1644840

DESCRIPTION

QTY

Capscrew ............................................................................................................
Heater Control (FFigure 1-21)...........................................................................
Hose (Front) ........................................................................................................
Clip ......................................................................................................................
Hose (Rear) ........................................................................................................
Louver .................................................................................................................
Adapter ...............................................................................................................
Strap Clamp ........................................................................................................
Capscrew ............................................................................................................
Tube ....................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Tube ....................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (GFI Series) .............................................................................................
Hose (GFI Series) ...............................................................................................
Hose (PSI Series) ...............................................................................................
Hose (GFI Series) ...............................................................................................
Hose (PSI Series) ...............................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Adapter ...............................................................................................................
Heater (12V) (FFigure 1-20)..............................................................................
Nut ......................................................................................................................
Screw ..................................................................................................................
Vent ....................................................................................................................
Insert ...................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Adapter (Rectangular) ........................................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Vent ....................................................................................................................

4
1
2
2
2
4
2
10
1
1
5
4
1
1
2
1
1
1
1
1
4
4
2
1
2
2
1
2
1
2
1
1
2
1
2
2
1

FOOTNOTES:
a

GM 4.3L Gasoline

2011 HYSTER COMPANY

GM 4.3L LPG

See Service Manual


for service procedures.

1-39

UNIT CODE J006


NORTH AMERICA

08/2011

HEATER (FIGURE 1-20)

1-40

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

HEATER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART NO.

DESCRIPTION

1629280
1661971
1661972
1661973
1661974
1661975
1661976
.....
1661978
1661979
1661980
1661981
1661982
1661983
1661984
1661985
1661986
1661987
1661988
1487951
1661989
1661990
220289
1662007
1662008
221420
187727
15049
1661991
227096

Heater .................................................................................................................
Heater (Blower) ..............................................................................................
Heater (Coil) ...................................................................................................
Adapter (2.0 inch) ...........................................................................................
Adapter (2.5 inch) ...........................................................................................
Adapter (3.5 inch) ...........................................................................................
Heater (Blower Plate) .....................................................................................
Casing ............................................................................................................
Cover ..............................................................................................................
Bracket ...........................................................................................................
Cover ..............................................................................................................
Bracket ...........................................................................................................
Bracket ...........................................................................................................
Flange ............................................................................................................
Flange ............................................................................................................
Flange ............................................................................................................
Wire Harness ..................................................................................................
Valve ..............................................................................................................
Filter ...............................................................................................................
Hose (Heater) .................................................................................................
Clamp .............................................................................................................
Gasket ............................................................................................................
Screw .............................................................................................................
Screw .............................................................................................................
Screw .............................................................................................................
Capscrew .......................................................................................................
Rivet ...............................................................................................................
Nut ..................................................................................................................
Screw (Plastic) ...............................................................................................
Screw .............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
15
6
9
2
4
2
6

1-41

UNIT CODE J006


NORTH AMERICA

08/2011

HEATER CONTROL (FIGURE 1-21)

ITEM
1
2
3
4
5
6
7
8

1-42

PART NO.

DESCRIPTION

QTY

1677808
1690067
1690068
1487959
1690070
1690069
1487957
1690066
1487956

Heater Control ....................................................................................................


Wire Harness (Heater Control) .......................................................................
Push-Pull Cable ..............................................................................................
Switch (180 deg) ............................................................................................
Shim ...............................................................................................................
Label ...............................................................................................................
Knob ...............................................................................................................
Mounting Plate ...............................................................................................
Switch , Blower (with Nut) ..............................................................................

See Service Manual


for service procedures.

1
1
1
1
2
1
2
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-43

UNIT CODE J006


NORTH AMERICA

08/2011

NON SUSPENSION SEAT (FIGURE 1-22)


WITH HIP RESTRAINT ( S/N J006V02753H EXC. 02721)

1-44

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

NON SUSPENSION SEAT


WITH HIP RESTRAINT ( S/N J006V02753H EXC. 02721)
ITEM

1
1
1
1
2
2
3
3
4
5
6
7
8
9
10
11

PART NO.
b 2102122
c 2103360
b 2102125
c 2103361
1563351
1563222
ab 1563215
ac 1709876
1563217
1563216
1598504
1636120
302400
1690996
1591652
1500901
296149
1500912
1537551
1677286

DESCRIPTION

QTY

Seat-Non Suspension Assembly (Vinyl) (Vinyl) ..................................................


Seat-Non Suspension (Vinyl) ..............................................................................
Seat-Non Suspension (Cloth) .............................................................................
Seat-Non Suspension (Cloth) .............................................................................
Kit-Seat Cushion (Vinyl) .................................................................................
Kit-Seat Cushion (Cloth) .................................................................................
Sensor (Operator Presence) ......................................................................
Sensor (Operator Presence) ......................................................................
Hip Restraint (RH) ..........................................................................................
Hip Restraint (LH) ...........................................................................................
Kit-Seat Belt (Black) .......................................................................................
Kit-Red Seat Belt ............................................................................................
Nut ..................................................................................................................
Kit-Seat Rail ...................................................................................................
Wire Harness ..................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Nut ......................................................................................................................
Stud ................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
4

FOOTNOTES:
a
b

Not Illustrated
PENDING PER ECN 104987

2011 HYSTER COMPANY

PENDING PER ECN 104987

See Service Manual


for service procedures.

1-45

UNIT CODE J006


NORTH AMERICA

08/2011

NON SUSPENSION SEAT (FIGURE 1-23)


WITHOUT ELECTRONIC CONTROLS (S/N J006V02754H INC. 02721)

1-46

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS (S/N J006V02754H INC. 02721)
ITEM
1
2
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NO.

DESCRIPTION

4603376
1563351
1563216
1690996
1709876
4002682
4013095
1563217
1584060
1482950
1603701
1598504
1636120
313828
1677286
221536
1581852
221353
2107969
4007891
296357
1694830
292500
15127
272133
1593334

Seat-Non Suspension (Vinyl) ..............................................................................


Kit-Seat Cushion (Vinyl) .................................................................................
Hip Restraint (LH) ...........................................................................................
Kit-Seat Rail ...................................................................................................
Sensor (Operator Presence) ..........................................................................
Bracket (Operator Presence Sensor) .............................................................
Wire Harness ..................................................................................................
Hip Restraint (RH) ..........................................................................................
Storage Box ....................................................................................................
Cover ..............................................................................................................
Seat Belt .............................................................................................................
Kit-Seat Belt (Black) ............................................................................................
Kit-Red Seat Belt ................................................................................................
Nut ......................................................................................................................
Stud ....................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Cover (Seat Side Electrical) ................................................................................
Cover Plate .........................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Clamp .................................................................................................................
Nut ......................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
6
2
1
1
2
2
2
1
1
2

1-47

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT (FIGURE 1-24)


WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721)

1-48

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721)
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
ITEM

1
1
2
2
3
3
4
4
5
5
5
6
7
7
8

PART NO.
1593425
1593426
2084981
2084982
1470152
1470153
1470157
1470156
1598504
1636120
1563207
1566453
1470163
1584631
1600126
1470161
1591652
1654891
191941
a 1500901
a 1500912
a 1537551
a 296149
a 1483828
a 1563210
a 1563211
a 1470155
a 1467529
a 1627639
a 1467525
a 1467523
a 1467526
a 1467524
a 1467527
a 1563208

DESCRIPTION

Seat-Full Suspension (Vinyl) ....................................................


Seat-Full Suspension (Cloth) ....................................................
Seat-Full Suspension (Vinyl) ....................................................
Seat-Full Suspension (Cloth) ....................................................
Seat Cushion (Back Cushion) (Vinyl) ...................................
Seat Cushion (Back Cushion) (Cloth) ...................................
Hip Restraint (LH) .................................................................
Hip Restraint (RH) ................................................................
Kit-Seat Belt (Black) .............................................................
Kit-Red Seat Belt ..................................................................
Seat Cushion (Vinyl) .............................................................
Seat Cushion (Cloth) ............................................................
Kit-Weight Adjuster ...............................................................
Knob .................................................................................
Handle ..............................................................................
Kit-Seat Rail ..........................................................................
Wire Harness ........................................................................
Wire Harness ........................................................................
Nut ............................................................................................
Clip ............................................................................................
Clip ............................................................................................
Nut ............................................................................................
Capscrew ..................................................................................
Kit-Gas Spring (Mounted to the rear of the seat) ......................
Cap (Electronic Control Arm) ....................................................
Knob (Electronic Control Arm) ..................................................
Information Case (Kit) ...............................................................
Kit-Spring ..................................................................................
Weight Adjust Rack ..................................................................
Kit-Bumper ................................................................................
Kit-Boot .....................................................................................
Kit-Shaft and Bearing ................................................................
Kit-Bearing ................................................................................
Kit-Weight Adjuster Indicator ....................................................
Sensor (Operator Presence) ................................................

1
..
..
..
1
..
1
1
1
1
1
..
1
1
1
1
1
..
4
..
..
..
..
1
..
..
1
1
1
1
1
1
1
1
1

QTY
B
C
..
1
..
..
..
1
1
1
1
1
..
1
1
1
1
1
1
..
4
..
..
..
..
1
..
..
1
1
1
1
1
1
1
1
1

..
..
1
..
1
..
1
..
1
1
1
..
1
1
1
1
..
1
4
1
1
1
1
..
1
1
1
1
1
1
1
1
1
1
1

D
..
..
..
1
..
1
1
..
1
1
..
1
1
1
1
1
..
1
4
1
1
1
1
..
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-49

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-25)


WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721)

1-50

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SWIVEL SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS ( S/N J006V02753H EXC. 02721)
KEY:
A: Full Suspension with Hip Restraints
B: Full Suspension with Electronic Control Arm
ITEM

1
1
2
2
3
3
4
4
5
5
5
6
7
7
8
9
10
11
12

PART NO.
1593437
1593438
2085188
2085190
1470152
1470153
1470157
1470156
1598504
1636120
1563207
1566453
1470163
1584631
1600126
1470161
1591652
1654891
191941
1500901
1500912
1537551
296149
a 1483828
a 1647532
a 1563211
a 1470155
a 1467529
a 1684395
a 1467525
a 1467523
a 1467526
a 1467524
a 1467527
1563208
1546689

QTY
A
B

DESCRIPTION
Seat-Full Suspension (Vinyl) ......................................................................
Seat-Full Suspension (Cloth) .....................................................................
Seat-Full Suspension (Vinyl) ......................................................................
Seat Assy -Full Suspension (Cloth) ...........................................................
Seat Cushion (Back Cushion) (Vinyl) ....................................................
Seat Cushion (Back Cushion) (Cloth) ....................................................
Hip Restraint (LH) ..................................................................................
Hip Restraint (RH) .................................................................................
Kit-Seat Belt (Black) ...............................................................................
Kit-Red Seat Belt ...................................................................................
Seat Cushion (Vinyl) ..............................................................................
Seat Cushion (Cloth) .............................................................................
Kit-Weight Adjuster ................................................................................
Knob ..................................................................................................
Handle ...............................................................................................
Kit-Seat Rail ...........................................................................................
Wire Harness .........................................................................................
Wire Harness .........................................................................................
Nut ..............................................................................................................
Clip .............................................................................................................
Clip .............................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Kit-Gas Spring (Mounted to the rear of the seat) .......................................
Foam (Cap Electronic Control Arm) ...........................................................
Knob (Electronic Control Arm) ...................................................................
Information Case (Kit) ................................................................................
Kit-Spring ...................................................................................................
Kit-Swivel Seat Full Susp ...........................................................................
Kit-Bumper .................................................................................................
Kit-Boot ......................................................................................................
Kit-Shaft and Bearing .................................................................................
Kit-Bearing .................................................................................................
Kit-Weight Adjuster Indicator ......................................................................
Sensor (Operator Presence) ......................................................................
Lever (Swivel Release) ..............................................................................

1
1
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
..
4
..
..
..
..
1
..
..
1
1
1
1
1
1
1
1
1
1

..
..
1
1
1
1
1
..
1
1
1
1
1
1
1
1
..
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-51

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT (FIGURE 1-26)


MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON-SWIVEL (S/N J006V02754H INC. 02721)

1-52

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON-SWIVEL (S/N J006V02754H INC. 02721)
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
ITEM

1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
5
5
5
5
6
6
6
6
6
7
7
8
8
9
9
10
10
11
12
13

QTY
A
B

PART NO.

DESCRIPTION

4603382
4603383
4603384
4603385
1703900
1703903
1703901
1703898
.....
.....
1703902
1703899
.....
.....
.....
1703892
.....
.....
.....
.....
1703893
.....
.....
.....
1703894
.....
.....
.....
.....
1703904
.....
.....
.....
.....
4013095
1563208
4009620
4612911
18735
18738
1512536
4007319
221353
1581852
221536

Seat-Full Suspension (Vinyl) (Non-Swivel) ................................................


Seat-Full Suspension (Cloth) (Non-Swivel) ................................................
Seat-Full Suspension (Vinyl) (Swivel) ........................................................
Seat-Full Suspension (Cloth) (Swivel) .......................................................
Kit-Cushion (Seat and Back, Cloth) .......................................................
Kit-Cushion (Seat and Back, Vinyl) ........................................................
Kit-Cushion (Back Cushion, Vinyl) ....................................................
Kit-Cushion (Back Cushion, Cloth) ....................................................
Back Cushion ................................................................................
Screw ............................................................................................
Kit-Seat Cushion (Vinyl) ....................................................................
Kit-Seat Cushion (Cloth) ....................................................................
Seat Cushion .................................................................................
Spring ............................................................................................
Cotter Pin ......................................................................................
Kit-Weight Adjuster ................................................................................
Knob ..................................................................................................
Bushing .............................................................................................
Washer ..............................................................................................
Pin .....................................................................................................
Kit-Service (Front Panel) (Non Swivel) ..................................................
Front Panel ........................................................................................
Socket Head Capscrew .....................................................................
Roll Pin ..............................................................................................
Kit-Service (Front Panel) (With Swivel) .................................................
Front Panel ........................................................................................
Knob ..................................................................................................
Socket Head Capscrew .....................................................................
Roll Pin ..............................................................................................
Kit-Seat Rail ...........................................................................................
Locking Rail .......................................................................................
Slave Rail ..........................................................................................
Bolt ....................................................................................................
Nut .....................................................................................................
Wire Harness .........................................................................................
Sensor (Operator Presence) .............................................................
Armrest (Left-Hand Side) ...........................................................................
Armrest (Left-Hand Side) (Alternate Part) ..................................................
Screw .........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Spacer ........................................................................................................
Locknut .......................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
4
4
1
1
1
1
2
..
2
..
2
6
2

1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
4
4
1
1
1
1
1
1
1
1
2
6
1
1-53

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON-SWIVEL (S/N J006V02754H INC. 02721)
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
ITEM
14
15
16
16
17
17
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO.
4004776
19901
1598504
1636120
2099951
.....
4005010
.....
4007318
169874
296379
18471
1694830
296357
2107969
313828
1677286
1694700
221542
221530
18462
a 114312
a 1470155
a 4601499
a 4027341
1703895
1703896
1703897

QTY
A
B

DESCRIPTION
Cover Plate ................................................................................................
Roll Pin .......................................................................................................
Kit-Seat Belt (Black) ...................................................................................
Kit-Red Seat Belt ........................................................................................
Armrest (Right-Hand Side) .........................................................................
Armrest (Electro-Hydraulic) ........................................................................
Armrest (Slider with Mini Lever) (FFigure 1-28)...................................
Mini-Lever Modules ...............................................................................
Spacer ........................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Cover (Seat Side Electrical) .......................................................................
Nut ..............................................................................................................
Stud ............................................................................................................
Spacer ........................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Strap Clamp ...............................................................................................
Information Case (Kit) ................................................................................
Wire Harness (Seat Jumper) ......................................................................
Bracket (Angle Controller) ..........................................................................
Kit-Service Internal Tether-80 MM Travel ..................................................
Kit-Service Internal Tether-56 MM Travel ..................................................
Kit-Service Internal Tether-40 MM Travel ..................................................

1
1
1
1
1
..
..
..
2
4
2
2
2
2
1
4
4
..
..
1
2
1
1
1
1
1
1
1

1
1
1
1
..
1
1
1
2
4
2
2
2
2
1
4
4
1
1
..
2
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

1-54

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-55

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT (FIGURE 1-27)


SHEET 2 OF 2 (S/N J006V02754H INC. 02721)

1-56

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FULL SUSPENSION SEAT


SHEET 2 OF 2 (S/N J006V02754H INC. 02721)
ITEM
1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

1703891
.....
.....
1482905
.....
1482906
1367150
1703890
1584632
1367150
1584638

Kit-Recliner (Back Seat Adjustment) ..................................................................


Knob ...............................................................................................................
Lever ..............................................................................................................
Plate ...............................................................................................................
Spring .............................................................................................................
Latch ...............................................................................................................
Nut ..................................................................................................................
Kit-Damper Service .............................................................................................
Damper ...........................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
1
1
2
2

1-57

UNIT CODE J006


NORTH AMERICA

08/2011

ARMREST ASSEMBLY (FIGURE 1-28)


MINI-LEVER MODULES

1-58

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ARMREST ASSEMBLY
MINI-LEVER MODULES
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART NO.

DESCRIPTION

4005010
.....
1661511
1655865
227157
4007052
296360
313828
1531558
296165
.....
1661511
1655865
227157
4004775
316826
320160
1650640
4007319
18738
296360
313828
18462
18471
4007318
4004776
169874
4603492
2062875
4603493

Armrest (Slider with Mini Lever) ..........................................................................


Slider Assembly ..............................................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket Wldmt ................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Slider Assembly ..............................................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Cover Plate .........................................................................................................
Nut ......................................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
2
1
4
4
3
2
1
1
1
2
1
1
1
2
1
1
2
2
1
1
1
1
2
1
5
1

1-59

UNIT CODE J006


NORTH AMERICA

08/2011

MINI LEVER MODULE LABELS (FIGURE 1-29)


HYDRAULIC CONTROL FUNCTIONS

1-60

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

MINI LEVER MODULE LABELS


HYDRAULIC CONTROL FUNCTIONS
ITEM
1

PART NO.

DESCRIPTION

2102640

Label ...................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1-61

UNIT CODE J006


NORTH AMERICA

08/2011

LABELS (FIGURE 1-30)


EXTERIOR

1-62

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LABELS
EXTERIOR
ITEM
1
2
3
4
5
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.
a. . . . .
b 2034459
316448
1677428
d 2073197
1639478
1639479
1586439
1636393
2074255
2074256
1330917
b 154067
1330920
1335129
2075656
1562353
1330919
2073197
1345939
1375676
1354165
2089112
1325271
ce 4603386

DESCRIPTION

QTY

Label (Impact Rating) .........................................................................................


Label (Ether Warning) .........................................................................................
Label (Lifting Eye) ...............................................................................................
Label (Hyster Logo) ............................................................................................
Label (Operator Warning) ...................................................................................
Label (Model 135) ...............................................................................................
Label (Model 155) ...............................................................................................
Label (Fortis) .......................................................................................................
Label (Hyster) .....................................................................................................
Label (Unleaded Fuel Only) ................................................................................
Label (Fuel Fill) ...................................................................................................
Label (Operator Restraint) ..................................................................................
Label (Type DS) ..................................................................................................
Label (No Riders) ................................................................................................
Label (Pinch Point) .............................................................................................
Label (Mast Warning) .........................................................................................
Label (Hyster) .....................................................................................................
Label (Mast Warning) .........................................................................................
Label (Operator Warning) ...................................................................................
Label (Fan Warning) ...........................................................................................
Label (Boron-Free Antifreeze) ............................................................................
Label (Antifreeze) ...............................................................................................
Label (Coolant Fill) ..............................................................................................
Label (Fan Warning) ...........................................................................................
Label (Hydraulic Quick Disconnect) ....................................................................

1
1
3
1
1
2
2
2
2
1
1
2
2
2
2
2
2
1
1
2
1
1
1
1
1

FOOTNOTES:
a
b
c

Contact Your Local Hyster Dealer


Diesel
Not Illustrated

2011 HYSTER COMPANY

d
e

Without Cab
5/2010

See Service Manual


for service procedures.

1-63

UNIT CODE J006


NORTH AMERICA

08/2011

LABELS (FIGURE 1-31)


INTERIOR

1-64

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LABELS
INTERIOR
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12

PART NO.
a. . . . .
170658
389688
1385102
2073197
1589377
b 1589397
b 1589417
1335137
1534660
2074209
d 1324480
a. . . . .
c 2106332

DESCRIPTION

QTY

Nameplate ..........................................................................................................
Rivet ....................................................................................................................
Nameplate Cover ................................................................................................
Label (Drive Train Protection) .............................................................................
Label (Operator Warning) ...................................................................................
Label (Basic Powershift Transmission) ...............................................................
Label (DuraMatch Transmission) ........................................................................
Label (DuraMatch Plus Transmission) ................................................................
Label (Nameplate Tag) .......................................................................................
Label (Patents and Trademarks) ........................................................................
Label (Parking Brake Warning) ...........................................................................
Label (Battery Switch) .........................................................................................
UL Inspection Plate .............................................................................................
Label (ECM Code) (Standard Transmission Only) .............................................

1
4
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a
b

Contact Your Local Hyster Dealer


Electronic Transmission

2011 HYSTER COMPANY

c
d

Not Illustrated
UL Type DS

See Service Manual


for service procedures.

1-65

UNIT CODE J006


NORTH AMERICA

08/2011

CONTROL LEVER LABELS (FIGURE 1-32)


MANUAL HYDRAULICS

1-66

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CONTROL LEVER LABELS


MANUAL HYDRAULICS
ITEM
1
2
3
3
3
3
3
3
3
3
3
3

PART NO.
2070296
2070297
2070298
2070299
2070300
2070301
2070302
2070303
2070304
2070305
2070306
2070307
a 2070655

DESCRIPTION

QTY

Lens (Lift) ............................................................................................................


Lens (Tilt) ............................................................................................................
Lens (Reach) ......................................................................................................
Lens (Swing) .......................................................................................................
Lens (Load Stabilizer) .........................................................................................
Lens (Scoop) ......................................................................................................
Lens (Upender) ...................................................................................................
Lens (Push/Pull) .................................................................................................
Lens (Clamp) ......................................................................................................
Lens (Rotate) ......................................................................................................
Lens (Side-Shift) .................................................................................................
Lens (Fork Spread) .............................................................................................
Lens (Blank) ........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

1-67

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC MINI LEVER LABELS (FIGURE 1-33)


SINGLE FUNCTION

1-68

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC MINI LEVER LABELS


SINGLE FUNCTION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12

PART NO.

DESCRIPTION

1581055
2073115
2073114
2073118
2085877
2073116
2073117
2073119
2073121
2073122
2073123
2085875

Label (Hoist and Tilt) ...........................................................................................


Label (Reach) .....................................................................................................
Label (Swing) ......................................................................................................
Label (Push/Pull) ................................................................................................
Label (Clamp) .....................................................................................................
Label (Load Stabilizer) ........................................................................................
Label (Scoop) .....................................................................................................
Label (Upender) ..................................................................................................
Label (Rotate) .....................................................................................................
Label (Side-Shift) ................................................................................................
Label (Fork Spread) ............................................................................................
Label (Hoist and Tilt with Return to Set Tilt) .......................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1

1-69

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC MINI LEVER LABELS (FIGURE 1-34)


DUAL FUNCTION

1-70

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC MINI LEVER LABELS


DUAL FUNCTION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

DESCRIPTION

2081229
2081230
2081231
2081232
2081233
2081234
2081235
2081236
2081237
2081238
2081239
2081240
2081241
2081242
2081243
2081244
2081245
2081246
2081247
2081248
2081249
2081250
2081251
2081252
1581055

Label (Reach/Side-Shift) .....................................................................................


Label (Reach/Rotate) ..........................................................................................
Label (Reach/Upender) ......................................................................................
Label (Reach/Scoop) ..........................................................................................
Label (Reach/Load Stabilizer) ............................................................................
Label (Reach/Swing) ..........................................................................................
Label (Reach/Fork Spread) ................................................................................
Label (Side-Shift/Push or Pull) ............................................................................
Label (Side-Shift/Rotate) ....................................................................................
Label (Side-Shift/Upender) .................................................................................
Label (Side-Shift/Scoop) .....................................................................................
Label (Side-Shift/Load) .......................................................................................
Label (Side-Shift/Swing) .....................................................................................
Label (Side-Shift/Fork Spread) ...........................................................................
Label (Push or Pull/Load) ...................................................................................
Label (Rotate/Upender) ......................................................................................
Label (Rotate/Scoop) ..........................................................................................
Label (Rotate/Load Stabilizer) ............................................................................
Label (Rotate/Swing) ..........................................................................................
Label (Rotate/Fork Spreader) .............................................................................
Label (Scoop/Load Stabilizer) .............................................................................
Label (Load Stabilizer/Swing) .............................................................................
Label (Load Stabilizer/Fork Spread) ...................................................................
Label (Swing/Fork Spread) .................................................................................
Label (Hoist and Tilt) ...........................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1-71

UNIT CODE J006


NORTH AMERICA

08/2011

FORKS (FIGURE 1-35)


STANDARD TAPER CLASS IV

1-72

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FORKS
STANDARD TAPER CLASS IV
ITEM
1
1
1
1
1
2
3
4
5

PART NO.

DESCRIPTION

1333001
1333002
1333003
1333004
1647909
1523734
1523732
1500786
1523741

Fork (48 in.) ........................................................................................................


Fork (54 in.) ........................................................................................................
Fork (60 in.) ........................................................................................................
Fork (72 in.) ........................................................................................................
Fork (96 in.) ........................................................................................................
Pin .......................................................................................................................
Knob ...................................................................................................................
Spring .................................................................................................................
Pin .......................................................................................................................

2
2
2
2
2
1
1
1
1

1523742

Kit-Latch (Class IV) .............................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1-73

UNIT CODE J006


NORTH AMERICA

08/2011

FORKS (FIGURE 1-36)


PIN TYPE

1-74

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FORKS
PIN TYPE
ITEM
1
1
1
1
1

PART NO.

DESCRIPTION

1330787
1330791
1330792
1330793
1330794

Fork (48 in.) ........................................................................................................


Fork (54 in.) ........................................................................................................
Fork (60 in.) ........................................................................................................
Fork (72 in.) ........................................................................................................
Fork (96 in.) ........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
2
2
2
2

1-75

UNIT CODE J006


NORTH AMERICA

08/2011

LOAD BACKREST EXTENSION (FIGURE 1-37)

ITEM
1
1
2
3

1-76

PART NO.

DESCRIPTION

QTY

115112W
1652028
1581854
1581833

Load Backrest (78 in.) (Pin Type) .......................................................................


Load Backrest (78 in.) (Hook Type) ....................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

See Service Manual


for service procedures.

1
1
6
6

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ASSEMBLY

08/2011

UNIT CODE J006


NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY
DESCRIPTION

PAGE

AIR INTAKE MANIFOLD


CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 1 OF 3 ...............................................................
GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 2 OF 3 ...............................................................
GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 3 OF 3 ...............................................................
CAMSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CAMSHAFT AND OIL PAN
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
COOLING
CUMMINS QSB 3.3L ...................................................................................................................................
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CRANKSHAFT PULLEY
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
DISTRIBUTER AND COIL
GM 4.3L LPG - PSI OPTION .......................................................................................................................
ELECTRICAL MOUNTING PLATE
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
ENGINE MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
EXHAUST MANIFOLDS
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
EXHAUST SYSTEM
CUMMINS QSB 3.3L ...................................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-102
2-22
2-26
2-30
2-85
2-52
2-48
2-62
2-14
2-10
2-94
2-92
2-40
2-68
2-46
2-70
2-44
2-63
2-18
2-64
2-16
2-100
2-41
2-4
2-8
2-6
2-65
2-36
2-32
2-1

UNIT CODE J006


NORTH AMERICA

08/2011

SECTION 2
ENGINE ASSEMBLY
DESCRIPTION

PAGE

GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................


FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL FILLER ARRANGEMENT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PAN
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PUMP
GM 4.3L GASOLINE AND LPG ..................................................................................................................
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
PULLEY AND TENSIONER
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STARTING AID
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
THERMOSTAT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
VALVE COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
VALVE COVER AND INLET MANIFOLD
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WATER OUTLET CONNECTION
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................

2-2

See Service Manual


for service procedures.

2-34
2-74
2-20
2-66
2-84
2-80
2-106
2-78
2-60
2-82
2-90
2-38
2-12
2-88
2-104
2-72
2-42
2-96
2-98
2-86
2-58
2-54
2-105
2-107
2-76

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-3

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST SYSTEM (FIGURE 2-1)


CUMMINS QSB 3.3L

2-4

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST SYSTEM
CUMMINS QSB 3.3L
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.

DESCRIPTION

1670604
30372
4010347
4010345
1697342
30375
2107736
1582222
320158
1510113
1510117
1668428
1666569
1666570
1687082
1502543
1530243
1697344
1393879
1527880
1510113
4010355

Exhaust Pipe .......................................................................................................


Clamp .................................................................................................................
Bracket (Exhaust) ...............................................................................................
Clamp .................................................................................................................
Exhaust Pipe .......................................................................................................
Clamp .................................................................................................................
Muffler .................................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Overhead Exhaust ..............................................................................................
Exhaust Pipe .......................................................................................................
Bracket ................................................................................................................
Nut (Flange) ........................................................................................................
Insert ...................................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Bracket (Exhaust) ...............................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
4
1
1
1
1
1
2
2
2
3
1
1
1
1
4
2
1
2
5
2
1

2-5

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST SYSTEM (FIGURE 2-2)


GM 4.3L GASOLINE AND LPG GFI OPTION

2-6

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG GFI OPTION
KEY:
A: With Catalytic Converter
B: Without Catalytic Converter
ITEM
1
2
3
4
5
6
6
7
7
8
9
10
11
12
13
14
15
15
16
17
18
19
19
20
21
21
22
23
24
25
26
26
27
27
28
29
30
31

PART NO.
1611882
1351178
30370
1510115
c 1528938
c 1528930
e 1709996
c 1649471
e 1708371
1616249
1460477
320158
1582222
1657458
1402189
1580027
b 1683840
d 4039968
320159
1580136
1580092
1580029
4006052
1611885
2098586
4601152
1532585
1580028
292683
1469405
1639679
4006456
4020857
2078353
a 2072202
1510117
4006802
1557546
1657455

QTY
A
B

DESCRIPTION
Tail Pipe .....................................................................................................
Cover ..........................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Mount .........................................................................................................
Isolator .......................................................................................................
Spacer ........................................................................................................
Spacer ........................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Locknut .......................................................................................................
Exhaust Pipe ..............................................................................................
Gasket ........................................................................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Washer .......................................................................................................
Locknut .......................................................................................................
Stud ............................................................................................................
Gasket ........................................................................................................
Gasket (Alternate Part, Multi Layer) ...........................................................
Exhaust Pipe ..............................................................................................
Catalytic Converter .....................................................................................
Catalytic Converter (2010 Series) ..............................................................
Washer .......................................................................................................
Gasket ........................................................................................................
Lockwasher ................................................................................................
Nut ..............................................................................................................
Exhaust Pipe ..............................................................................................

1
1
2
2
4
2
4
2
2
1
6
2
2
1
2
1
1
1
6
6
6
2
2
1
1
1
1
1
2
2
1

1
1
2
2
4
2
4
2
2
..
4
2
2
..
2
..
1
1
6
6
6
2
2
1
..
..
2
..
..
..
..

Exhaust Pipe (2010 Series) .......................................................................


Muffler (Crimped) .......................................................................................
Muffler (Welded) .........................................................................................
Capscrew ...................................................................................................
Sensor (Oxygen) (2010 Series) .................................................................
Oxygen Sensor (With Wire Harness) (2010 Series) ..................................
Exhaust Pipe ..............................................................................................

1
1
1
3
1
2
..

..
1
1
3
..
2
1

FOOTNOTES:
a
b
c

Optional
PENDING PER ECN 152361
S/N J006V02472G INC. 02485

2011 HYSTER COMPANY

d
e

PENDING PER ECN 152361


S/N J006V02473G EXC. 02485

See Service Manual


for service procedures.

2-7

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST SYSTEM (FIGURE 2-3)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

2-8

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST SYSTEM
GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27

PART NO.
1611882
1351178
1510117
30370
1611885
1510115
1709996
1708371
320158
1582222
1616249
1657458
1580027
1402189
4039968
320159
1580136
1557546
4006052
4615342
1580028
292683
1469405
4006802
1460477
4006456
4020857
a 2072202
2078353

DESCRIPTION

QTY

Tail Pipe ..............................................................................................................


Cover ..................................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Exhaust Pipe .......................................................................................................
Capscrew ............................................................................................................
Isolator ................................................................................................................
Spacer ................................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Bracket ................................................................................................................
Exhaust Pipe .......................................................................................................
Gasket ................................................................................................................
Gasket ................................................................................................................
Exhaust Pipe .......................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Oxygen Sensor (With Wire Harness) ..................................................................
Gasket (Multi Layer) ...........................................................................................
Catalytic Converter .............................................................................................
Gasket ................................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Sensor (Oxygen) .................................................................................................
Nut ......................................................................................................................

1
1
3
2
1
2
4
2
2
2
1
1
1
2
1
6
6
2
2
1
1
2
2
1
6

Exhaust Pipe .......................................................................................................


Muffler (Welded) .................................................................................................
Muffler (Crimped) ................................................................................................

1
1
1

FOOTNOTES:
a

Optional

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-9

UNIT CODE J006


NORTH AMERICA

08/2011

COOLING SYSTEM (FIGURE 2-4)


GM 4.3L GASOLINE AND LPG

2-10

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COOLING SYSTEM
GM 4.3L GASOLINE AND LPG
ITEM
1
2
3
4
5
5
6
7
8
8
8
8
8
8
8
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
20
21
21
22

PART NO.
1668856
1529787
1502543
1510113
1531404
a 14385
178899
1551663
b 2066322
b 1623821
b 1623819
c 4603551
c 4038262
c 4038256
c 4038264
c 4038265
c 4038266
c 4038267
119236
2096559
385107
1600414
302023
320154
1535257
369804
2078103
369815
1302955
.....
336550
345454
339735
1643342
4022937
2100090

DESCRIPTION

QTY

Support ...............................................................................................................
Isolator ................................................................................................................
Nut (Flange) ........................................................................................................
Capscrew ............................................................................................................
Sensor (Low Coolant Level) ...............................................................................
Fitting ..................................................................................................................
Radiator Cap .......................................................................................................
Clip ......................................................................................................................
Radiator (Assembly) ...........................................................................................
Radiator ..........................................................................................................
Oil Cooler .......................................................................................................
Radiator (Assembly) ...........................................................................................
Oil Cooler .......................................................................................................
Radiator ..........................................................................................................
Drain Valve .....................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Clamp .................................................................................................................
Radiator Hose (Lower) ........................................................................................
Clamp (Insulated) ...............................................................................................
Shroud ................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
Radiator Hose (Upper) ........................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Outlet Assembly ..................................................................................................
Bushing ..........................................................................................................
Cap .................................................................................................................
Hose ...............................................................................................................
Reservoir ............................................................................................................
Seal (Not Illustrated) ...........................................................................................
Cover ..................................................................................................................

1
4
4
4
1
1
1
2
1
1
1
1
1
1
1
2
8
4
3
1
1
1
2
2
2
1
1
2
1
1
1
1
1
1
1
1

FOOTNOTES:
a
b

Without Low Coolant Sensor


PENDING PER ECN 134242

2011 HYSTER COMPANY

PENDING PER ECN 134242

See Service Manual


for service procedures.

2-11

UNIT CODE J006


NORTH AMERICA

08/2011

RADIATOR MOUNTING (FIGURE 2-5)


CUMMINS QSB 3.3L DIESEL

2-12

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6

PART NO.

DESCRIPTION

1669428
1529787
1527880
1502543
1669439
2076760

Bracket Wldmt ....................................................................................................


Isolator ................................................................................................................
Capscrew ............................................................................................................
Nut (Flange) ........................................................................................................
Spacer ................................................................................................................
Retainer ..............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
4
4
4
2
2

2-13

UNIT CODE J006


NORTH AMERICA

08/2011

COOLING (FIGURE 2-6)


CUMMINS QSB 3.3L

2-14

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COOLING
CUMMINS QSB 3.3L
ITEM
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO.
2101482
1352140
1535257
2099388
1302955
1689881
a 14385
1677231
369815
1359580
2099389
119236
1665700
1665556
2101973
2101871
1666557
2100401
302023
197066
1643342
336550
345454
345455
1663877

DESCRIPTION

QTY

Radiator Assembly ..............................................................................................


Radiator Cap .......................................................................................................
Nut ......................................................................................................................
Radiator Hose (Lower) ........................................................................................
Hose ...................................................................................................................
Sensor (Coolant Level) .......................................................................................
Fitting (Without Coolant Sensor) .........................................................................
Seal .....................................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Radiator Hose (Upper) ........................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Clamp .................................................................................................................
Tube ....................................................................................................................
Shroud ................................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Reservoir ............................................................................................................
Bushing ..........................................................................................................
Cap .................................................................................................................
Outlet Assembly .............................................................................................
Hose ...............................................................................................................

1
1
2
..
1
1
1
2
3
1
1
4
2
4
1
1
2
1
2
2
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-15

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE MOUNTING (FIGURE 2-7)


GM 4.3L GASOLINE AND LPG

2-16

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE MOUNTING
GM 4.3L GASOLINE AND LPG
ITEM
1
1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

1590397
1590399
1667636
293699
1557737
2069951
1504075
1565453
303150
1591666
1565195
1566853

Mount (LH) ..........................................................................................................


Mount (RH) .........................................................................................................
Rubber Mount (Crossmember) ...........................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Isolator ................................................................................................................
Washer ...............................................................................................................
Nut (Flange) ........................................................................................................
Dowel ..................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
4
4
2
2
2
6
6
2

2-17

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRICAL MOUNTING PLATE (FIGURE 2-8)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8

2-18

PART NO.

DESCRIPTION

QTY

4019016
4040248
4040289
4040290
4040290
4040269
1527879
4019082

Bracket (LIfting Eye) ...........................................................................................


Bracket (Electrical) ..............................................................................................
Spacer ................................................................................................................
Bolt ......................................................................................................................
Bolt ......................................................................................................................
Bracket (ECU) .....................................................................................................
Capscrew ............................................................................................................
Bolt ......................................................................................................................

See Service Manual


for service procedures.

1
1
1
2
1
1
3
4

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-19

UNIT CODE J006


NORTH AMERICA

08/2011

FLYWHEEL AND HOUSING (FIGURE 2-9)


GM 4.3L GASOLINE AND LPG

2-20

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FLYWHEEL AND HOUSING


GM 4.3L GASOLINE AND LPG
ITEM

1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

1649504
1694587
4004339
1649334
1694586
4004338
1527876
1602835
1594029
1636867
264749
221539
221769
1602836
1586629
292515
388049
292682

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Capscrew .......................................................................................................
Cover ..............................................................................................................
Housing ..........................................................................................................
Flywheel .........................................................................................................
Ring Gear ...................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Cover Plate .....................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................

1
1
1
1
1
1
4
1
1
1
1
6
6
1
12
9

Lockwasher ....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-21

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE (FIGURE 2-10)


GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 1 OF 3

2-22

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 1 OF 3
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
39

PART NO.

DESCRIPTION

1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
4020187
1514429
1527877
.....
1628117
1641371
1564035
1544212
1460477
1578620
388049
292682
16634
1305165
221544
1377750
1453247
2085641
296418
1566505
1527879
1583769
1578617
2090303
1578619
1527885
2090051
1528482
1636803
1560200
1569540
.....
1534017
2071579
1529366
1554814
1327647
2063017
320157
302400
1623917
4008610

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Assy (LPG) (2011 Series) .......................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Spark Plug Wires (LH) ....................................................................................
Clamp .............................................................................................................
Bracket (2007-2011 Series) ...........................................................................
Bracket ...........................................................................................................
Bracket ...........................................................................................................
Nut ..................................................................................................................
Stud ................................................................................................................

1
1
1
1
1
1
1
1
1
6
6
1
2
1
2
1
5
2

Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Pulley ..............................................................................................................
Spacer (2007 Series) .....................................................................................
Fan (2006-2007 Series) .................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Fan Mount Assembly (FFigure 2-13)............................................................
Stud ................................................................................................................
Belt Tensioner ................................................................................................
Stud ................................................................................................................
Capscrew .......................................................................................................
V-Belt (Serpentine 6 Rib Micro) ......................................................................
Capscrew .......................................................................................................
Bracket (Alternator) ........................................................................................
Thermostat Housing .......................................................................................
Thermostat (Bypass Type 197 Degree With Seal) .........................................
Spark Plug Wires (RH) ...................................................................................
Alternator ........................................................................................................
Fan Pulley (Fan) .............................................................................................
Capscrew .......................................................................................................
Spacer ............................................................................................................
Capscrew .......................................................................................................
Pulley (Water Pump) ......................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Manifold (Exhaust) .........................................................................................
Exhaust Manifold (Heavy Duty) ......................................................................

3
3
1
1
1
1
1
4
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-23

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 1 OF 3
ITEM
40
41
42
43
44
45
46
47
48
49
50
51
52
52
52
53
54
55
56

2-24

PART NO.

DESCRIPTION

QTY

1671273
1316487
1383257
1539274
133696
1671271
1676923
1316488
1539273
1560255
246108
1510113
1654872
1654871
1560193
2067592
1527876
1702713
2087117

Exhaust Shield ...............................................................................................


2
Shield .............................................................................................................
1
Bolt ................................................................................................................. 12
Gasket (Exhaust) ............................................................................................
2
Clamp .............................................................................................................
1
Dipstick Tube (2011 Series) ...........................................................................
1
Dipstick ...........................................................................................................
1
Shield .............................................................................................................
2
Gasket ............................................................................................................
2
Sensor (Coolant Temperature) .......................................................................
1
Sealant ........................................................................................................... AR
Capscrew .......................................................................................................
2
Adapter (Gasoline) (2008-2011 Series) .........................................................
1
Adapter (LPG) ................................................................................................
1
Sleeve ............................................................................................................
2
Gasket ............................................................................................................
1
Capscrew .......................................................................................................
2
Heat Shield (Spark Plug) ................................................................................
6
Wrap (Manifold) ..............................................................................................
2

2088997

Kit-Ignition Cable (Spark Plug Wires and Coil Wire) ......................................

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-25

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE (FIGURE 2-11)


GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 2 OF 3

2-26

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 2 OF 3
KEY:
A: Gasoline
B: LPG
ITEM

QTY
A
B

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
8
8
9
10
11
12
12
12

1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
4020187
1514429
392620
1552141
1309993
385670
1590201
246108
2093681
2093682
4601159
4601160
1636048
1566654
1534417
2101429
2101430
4603426

12
12

4603425
4603427

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1527877
1628117
1514429
1628118
1579136
1636047
198675
174413
2080791
1309993
2081136
1552840
164488
1623860
2062587

Engine Assy-Gas (2008 Series) .................................................................


1
Engine Assy-Gas (2009 Series) .................................................................
1
Engine Assy -Gas (2010 Series) ................................................................
1
Engine Assy (Gas) (2011 Series) ...............................................................
1
Engine Assy-LPG (2008 Series) ................................................................
..
Engine Assy-LPG (2009 Series) ................................................................
..
Engine Assy -LPG (2010 Series) ...............................................................
..
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .....................................
..
Engine Assy (LPG) (2011 Series) ..............................................................
..
Nut .........................................................................................................
1
Screw .....................................................................................................
4
Filler Neck ..............................................................................................
1
Screw .....................................................................................................
4
Clamp ....................................................................................................
2
Fitting .....................................................................................................
1
Sealant ................................................................................................... AR
Wire Harness (Engine) (2008 - 2009 Series) .........................................
1
Wire Harness (Engine) (2008 - 2009 Series) .........................................
..
Wire Harness (Engine) (2010 - 2011 Series) .........................................
1
Wire Harness (Engine) (2010 - 2011 Series) .........................................
..
Bracket ...................................................................................................
1
Pressure Transducer Sensor (Oil Pressure) ..........................................
1
Capscrew ...............................................................................................
3
Engine Control Module (2008-2009 Engine ECU) .................................
..
Engine Control Module (2008-2009 Engine ECU) .................................
1
Engine Control Module (2010 - 2011 Series) (LPG with Catalytic
Converter) ..............................................................................................
..
Engine Control Module (2010 - 2011 Series) (Gas) ..............................
1
Engine Control Module (2010 Series) (LPG without Catalytic
Converter) ..............................................................................................
..
Capscrew ...............................................................................................
6
Clamp ....................................................................................................
1
Nut .........................................................................................................
6
Clamp ....................................................................................................
2
Fitting .....................................................................................................
1
Bracket ...................................................................................................
1
Clamp ....................................................................................................
2
Screw .....................................................................................................
2
Bracket ...................................................................................................
1
Screw .....................................................................................................
1
Tube .......................................................................................................
1
Tube .......................................................................................................
1
Clamp ....................................................................................................
1
Bracket ...................................................................................................
1
Hose ......................................................................................................
1

2011 HYSTER COMPANY

See Service Manual


for service procedures.

..
..
..
..
1
1
1
1
1
1
4
1
4
2
1
AR
..
1
..
1
1
1
3
1
..
1
..
1
6
1
6
2
1
1
..
2
..
1
..
..
..
..
..
2-27

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 2 OF 3
KEY:
A: Gasoline
B: LPG
ITEM
28
29
30
31
32
33
34

PART NO.
1564036
168718
2066137
1546285
1543933
1534417
2081315
a 14387

QTY
A
B

DESCRIPTION
Retainer (Three Wire Clip) .....................................................................
Clamp ....................................................................................................
Hose ......................................................................................................
Elbow (3/8 90 degree Elbow) .................................................................
Fitting .....................................................................................................
Capscrew ...............................................................................................
Adapter ..................................................................................................
Fitting .....................................................................................................

1
4
1
1
1
5
1
1

1
..
..
..
..
5
1
1

FOOTNOTES:
a

Not Illustrated

2-28

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-29

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE (FIGURE 2-12)


GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 3 OF 3

2-30

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ASSEMBLED ENGINE
GM 4.3L GASOLINE AND LPG (GFI OPTION) SHEET 3 OF 3
ITEM

1
1
2
3
4
5
6
7
8
9

PART NO.
1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
4020187
130845
a 130845
b 2076429
bc 2082657
1514429
1527877
b 1570597
b 1593913
b 1510116
b 1579136

DESCRIPTION

QTY

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Assy (LPG) (2011 Series) .......................................................................
Clamp .............................................................................................................
Clamp .............................................................................................................
Hose ...............................................................................................................
Module (Injector Driver) ..................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Tube ...............................................................................................................
Tube ...............................................................................................................
Capscrew .......................................................................................................
Fitting ..............................................................................................................

1
1
1
1
1
1
1
1
1
2
1
1
2
6
6
1
1
1
1

FOOTNOTES:
a
b

Gasoline Engine
LPG Engine

2011 HYSTER COMPANY

Up through 2009 series

See Service Manual


for service procedures.

2-31

UNIT CODE J006


NORTH AMERICA

08/2011

FAN MOUNT ASSEMBLY (FIGURE 2-13)


GM 4.3L GASOLINE AND LPG GFI OPTION

2-32

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FAN MOUNT ASSEMBLY


GM 4.3L GASOLINE AND LPG GFI OPTION
ITEM
1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

1583769
1615817
1615920
2014670
1615818
2083634
15180
292559
1502093
12921
360387

Fan Mount Assembly ..........................................................................................


Bracket ...........................................................................................................
Ball Bearing ....................................................................................................
Bearing ...........................................................................................................
Spacer ............................................................................................................
Shaft ...............................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................

2011 HYSTER COMPANY

QTY
1
1
1
1
1
1
1
1

Snap Ring .......................................................................................................


1
Loctite ............................................................................................................. AR

See Service Manual


for service procedures.

2-33

UNIT CODE J006


NORTH AMERICA

08/2011

FAN MOUNT ASSEMBLY (FIGURE 2-14)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

2-34

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FAN MOUNT ASSEMBLY


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NO.

DESCRIPTION

4019016
1578619
1578620
1578617
4019033
4019034
4019035
4019036
2083634
4019038
1460477
15906
292559

Bracket ................................................................................................................
Stud ....................................................................................................................
Stud ....................................................................................................................
Stud ....................................................................................................................
Bracket ................................................................................................................
Ball Bearing ........................................................................................................
Ball Bearing ........................................................................................................
Spacer ................................................................................................................
Shaft ...................................................................................................................
Snap Ring ...........................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
2
2
1
1
1
1
1
1
4
1
1

2-35

UNIT CODE J006


NORTH AMERICA

08/2011

FAN ASSEMBLY (FIGURE 2-15)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4

2-36

PART NO.

DESCRIPTION

QTY

2099479
1453247
296418
1566505

Fan ......................................................................................................................
Spacer ................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

See Service Manual


for service procedures.

1
1
4
4

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-37

UNIT CODE J006


NORTH AMERICA

08/2011

PULLEY AND TENSIONER (FIGURE 2-16)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

2-38

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

PULLEY AND TENSIONER


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM

1
2
3
4
5
6
7

PART NO.

DESCRIPTION

4615531
4615533
4019122
2063017
4019124
4019125
2090051
1460477
1527879

Engine Assy-LPG ...............................................................................................


Engine Assy-LPG (Heavy Duty) .........................................................................
Bolt .................................................................................................................
Pulley (Water Pump) ......................................................................................
Fan Pulley ......................................................................................................
Tensioner .......................................................................................................
V-Belt (Serpentine 6 Rib Micro) ......................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
2
1
1
1
1
1
4

2-39

UNIT CODE J006


NORTH AMERICA

08/2011

CRANKSHAFT PULLEY (FIGURE 2-17)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM

1
2
3
4
5

2-40

PART NO.

DESCRIPTION

QTY

4615531
4615533
1305165
1377750
34811
221545
15917

Engine Assy-LPG ...............................................................................................


Engine Assy-LPG (Heavy Duty) .........................................................................
Washer ...........................................................................................................
Pulley ..............................................................................................................
Screw .............................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................

See Service Manual


for service procedures.

1
1
1
1
3
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST MANIFOLDS (FIGURE 2-18)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM

1
2
3
4
5
6
6
7
8

PART NO.

DESCRIPTION

4615531
4615533
1316488
1316487
4040272
4040273
1529010
4040274
4040281
1383257
4033440

Engine Assy-LPG ...............................................................................................


Engine Assy-LPG (Heavy Duty) .........................................................................
Shield .............................................................................................................
Shield .............................................................................................................
Gasket ............................................................................................................
Gasket ............................................................................................................
Heat Shield .....................................................................................................
Exhaust Manifold (Standard) ..........................................................................
Exhaust Manifold (Heavy Duty) ......................................................................
Bolt .................................................................................................................
Stud ................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
2
1
2
2
1
2
2
12
6

2-41

UNIT CODE J006


NORTH AMERICA

08/2011

THERMOSTAT AND WATER OUTLET HOUSING (FIGURE 2-19)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM

1
2
3
4

2-42

PART NO.

DESCRIPTION

QTY

4615531
4615533
4019021
4019022
159708
4040271

Engine Assy-LPG ...............................................................................................


Engine Assy-LPG (Heavy Duty) .........................................................................
Gasket ............................................................................................................
Thermostat .....................................................................................................
Capscrew .......................................................................................................
Thermostat Housing .......................................................................................

See Service Manual


for service procedures.

1
1
1
1
2
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-43

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER HEAD (FIGURE 2-20)


GM 4.3L GASOLINE AND LPG

2-44

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
ITEM

1
1
1
1
2
2
3
4
4
5
6
7
8
8
9
10

PART NO.
1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
a 4020187
b 4615531
b 4615533
1471557
1653888
1386190
4017128
1653887
1389051
1377110
1386194
1482701
1386195
1393127
1386197
1386198
1689026
1460384
1489643

DESCRIPTION

QTY

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Assy (LPG) (2011 GFI Series) ................................................................
Engine Assy-LPG (PSI Series) ...........................................................................
Engine Assy-LPG (Heavy Duty) (PSI Series) .....................................................
Cylinder Head (Gasoline) ...............................................................................
Cylinder Head (LPG)(2007-2011 Series) .......................................................
Cylinder Head Gasket ................................................................................
Kit-Service (Head-LPG) (Heavy Duty with Intake Seat Insert) .......................
Rocker Arm (2007-2011 Series) .....................................................................
Bolt .................................................................................................................
Valve Stop ......................................................................................................
Exhaust Valve (Gasoline) ...............................................................................
Exhaust Valve (LPG) ......................................................................................
Inlet Valve .......................................................................................................
Cap .................................................................................................................
Seal (Black) (Intake) .......................................................................................
Spring (Gasoline) ...........................................................................................
Spring (LPG) ..................................................................................................
Seal (Orange) (Exhaust) ................................................................................
Support (Rocker Arm) ....................................................................................

1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
12
4
24
6
6
6
12
6
12
1
6
2

FOOTNOTES:
a

PENDING PER ECN 152361

2011 HYSTER COMPANY

PENDING PER ECN 152361

See Service Manual


for service procedures.

2-45

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER BLOCK (FIGURE 2-21)


GM 4.3L GASOLINE AND LPG

2-46

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
ITEM

1
2
2
2
3
3
4
4
5
5
6
7
8
9
10
11
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART NO.
1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
a 4020187
b 4615531
b 4615533
.....
1390759
1390760
1627183
1390761
1390765
a 1360179
b 4038242
1360182
4038241
1330450
1390770
1460386
388302
263842
1558807
1460738
a 1309839
b 1390773
1514968
159977
1374313
1335499
1451319
1500884
1514267
375601
1460330
1450555
1460331
375575
375602
1331341
388313

DESCRIPTION

QTY

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Assy (LPG) (2011 GFI Series) ................................................................
Engine Assy-LPG (PSI Series) ...........................................................................
Engine Assy-LPG (Heavy Duty) (PSI Series) .....................................................
Short Block Assembly ....................................................................................
Kit-Piston (Standard) ..................................................................................
Kit-Piston (0.020 O/S) ................................................................................
Kit-Piston (0.005 in O/S) ............................................................................
Kit-Piston Ring (Standard) .........................................................................
Kit-Piston Ring (0.020 O/S) ........................................................................
Piston Rod (GFI Series) .............................................................................
Rod Assy (Piston) (PSI Series) ..................................................................
Bolt (GFI Series) ....................................................................................
Bolt (PSI Series) ....................................................................................
Nut .........................................................................................................
Piston Rod Bearing (Connecting Rod) .......................................................
Crankshaft ..................................................................................................
Plug (RH) ...................................................................................................
Bolt .............................................................................................................
Kit-Crankshaft Bearing (Standard) .............................................................
Kit-Crankshaft Bearing (0.020 in. O/S) .......................................................
Bearing Set (0.010 in. O/S) (GFI Series) ...................................................
Kit-Crankshaft Bearing (0.001 in.) (PSI Series) .........................................
Valve ..........................................................................................................
Pin ..............................................................................................................
Plug ............................................................................................................
Pin ..............................................................................................................
Key .................................................................................................................
Gasket ............................................................................................................
Plug (2007-2011 Series) ................................................................................
Pin (CR/SHF RR Seal Retainer) ....................................................................
Retainer ..........................................................................................................
Stud ............................................................................................................
Seal ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Plug ................................................................................................................
Nut ..................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
6
2
2
2
6
1
3
10
3
3
1
1
1
4
1
2
1
1
2
1
1
2
1
1
1
4
1

FOOTNOTES:
a

PENDING PER ECN 152361

2011 HYSTER COMPANY

PENDING PER ECN 152361

See Service Manual


for service procedures.

2-47

UNIT CODE J006


NORTH AMERICA

08/2011

CAMSHAFT AND OIL PAN (FIGURE 2-22)


GM 4.3L GASOLINE AND LPG GFI OPTION

2-48

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG GFI OPTION
ITEM

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
37
37

PART NO.

DESCRIPTION

1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
4020187
1627196
1374297
1683675
.....
.....
.....
1374301
1374299
1374298
1454955
1454957
1383257
1683678
1683677
1460322
1374108
130845
1383263
1374317
1374315
1339963
1374326
1374314
1377107
1451321
1374313
375587
1320000
1386176
1683746
1460757
1460758
1683744
1386183
1360178
1514965
1683747
1514964
1683720
1654480
1654481

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Assy (LPG) (2011 Series) .......................................................................
Camshaft ........................................................................................................
Pin ..............................................................................................................
Kit-Repair Cable Chain (Timing Chain) ..........................................................
Timing Chain ..............................................................................................
Sprocket .....................................................................................................
Sprocket .....................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Retainer ..........................................................................................................
Bearing ...........................................................................................................
Bearing ...........................................................................................................
Bolt .................................................................................................................
Water Pump (2008-2011 Series) ....................................................................
Gasket ........................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Clamp .............................................................................................................
Cap .................................................................................................................
Bolt .................................................................................................................
Kit-Gear (Balancer) ........................................................................................
Bolt .................................................................................................................
Retainer ..........................................................................................................
Bearing ...........................................................................................................
Shaft ...............................................................................................................
Bearing .......................................................................................................
Plug ................................................................................................................
Fitting ..............................................................................................................
Oil Filter ..........................................................................................................
Engine Oil Pump ............................................................................................
Oil Pan ............................................................................................................
Screw .........................................................................................................
Gasket ........................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Sensor (Crankshaft Position) .........................................................................
O-Ring ............................................................................................................
Engine Cover (Front Cover) ...........................................................................
Bracket .......................................................................................................
Shoe (Tensioner) .......................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
2
1
4
1
1
1
10
1
1
6
1
2
1
1
1
1
2
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
2-49

UNIT CODE J006


NORTH AMERICA

08/2011

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG GFI OPTION
ITEM
38
39
40
41
42
43
43

PART NO.
1386179
1377103
1389092
1690267
1627199
1514962
4004594
a 1683721
a 1683722

DESCRIPTION

QTY

Bolt .............................................................................................................
Bolt .............................................................................................................
Grommet ....................................................................................................
Oil Seal .......................................................................................................
Damper ...........................................................................................................
Ring (Crankshaft Position Sensor) .................................................................
Ring (Crankshaft Position Sensor) (Alternate Part) ........................................
Pin ..................................................................................................................
Gasket (Engine Front Cover) .........................................................................

4
2
6
1
1
1
1
2
1

FOOTNOTES:
a

Not Illustrated

2-50

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-51

UNIT CODE J006


NORTH AMERICA

08/2011

CAMSHAFT AND OIL PAN (FIGURE 2-23)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

2-52

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAMSHAFT AND OIL PAN


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44

PART NO.

DESCRIPTION

4615531
4615533
1627196
1374297
1683675
.....
.....
.....
1374301
1374299
1374298
1454955
1454957
1383257
4040276
263828
1460322
1677876
1654481
1654480
1374317
1374315
1339963
1374326
1451321
1377107
1451321
1374313
375587
1320000
1386176
1683746
1460757
1460758
1683744
1386183
1360178
1514965
1683747
1514964
1683720
1683722
1386179
1377103
1389092
1690267
1627199
1514962
388364

Engine Assy-LPG ...............................................................................................


Engine Assy-LPG (Heavy Duty) .........................................................................
Camshaft ........................................................................................................
Pin ..............................................................................................................
Kit-Repair Cable Chain ...................................................................................
Timing Chain ..............................................................................................
Sprocket .....................................................................................................
Sprocket .....................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Retainer ..........................................................................................................
Bearing ...........................................................................................................
Bearing ...........................................................................................................
Bolt .................................................................................................................
Water Pump ...................................................................................................
Gasket ............................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Shoe (Tensioner) ............................................................................................
Bracket ...........................................................................................................
Bolt .................................................................................................................
Kit-Gear ..........................................................................................................
Bolt .................................................................................................................
Retainer ..........................................................................................................
Bearing ...........................................................................................................
Shaft ...............................................................................................................
Bearing .......................................................................................................
Plug ................................................................................................................
Fitting ..............................................................................................................
Oil Filter ..........................................................................................................
Engine Oil Pump (FFigure 2-26)...................................................................
Oil Pan ............................................................................................................
Screw .........................................................................................................
Gasket ........................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Sensor (Crankshaft Position) .........................................................................
O-Ring ............................................................................................................
Engine Cover (Front Cover) ...........................................................................
Gasket (Engine Front Cover) .........................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Grommet ........................................................................................................
Oil Seal ...........................................................................................................
Damper ...........................................................................................................
Ring (Crankshaft Position Sensor) .................................................................
Stud (Oil Pan) .................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
3
2
1
2
1
4
1
1
1
10
1
1
6
1
3
1
1
1
1
2
1
1
1
1
1
1
1
10
1
1
1
1
1
1
4
2
6
1
1
1
1
2-53

UNIT CODE J006


NORTH AMERICA

08/2011

VALVE COVER AND INLET MANIFOLD (FIGURE 2-24)


GM 4.3L GASOLINE AND LPG GFI OPTION

2-54

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

VALVE COVER AND INLET MANIFOLD


GM 4.3L GASOLINE AND LPG GFI OPTION
ITEM

1
2
3
3
3
4
5
6
7
8
9
10
11
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
24
24
25
26
27
28
29

PART NO.
1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
4020187
1597705
1389102
1552141
1374290
1683749
1559695
1334423
1374288
379407
1641492
1564670
1383904
1374289
1684098
1684085
1684099
1389093
1559570
1559567
1374293
a 1377792
a 1377793
a 1377794
1471559
1389050
1389051
1386189
1386190
1627354
1471557
1653888
4017128
1471560
1671271
1676923
133696
1600925
1386187

2011 HYSTER COMPANY

DESCRIPTION

QTY

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Assy (LPG) (2011 Series) .......................................................................
Cover (LH) ......................................................................................................
Cover (RH) .....................................................................................................
Filler Neck ......................................................................................................
Cap .................................................................................................................
Cap .................................................................................................................
Distributor Assembly ......................................................................................
Gasket ............................................................................................................
Grommet ........................................................................................................
Fitting ..............................................................................................................
Spark Plug ......................................................................................................
Ignition Coil Assembly ....................................................................................
Grommet ........................................................................................................
Bolt .................................................................................................................
Manifold Assy (2008-2011 Series) .................................................................
Intake Manifold (Lower) ..............................................................................
Intake Manifold (Upper) ..............................................................................
Bolt .............................................................................................................
Gasket ........................................................................................................
Sensor (Temperature manifold absolute pressure) ........................................
Gasket ............................................................................................................
Bolt (Long) ......................................................................................................
Bolt (Medium) .................................................................................................
Bolt (Short) .....................................................................................................
Valve Lifter .....................................................................................................
Guide ..............................................................................................................
Bolt .................................................................................................................
Push Rod ........................................................................................................
Cylinder Head Gasket ....................................................................................
Hose Assy ......................................................................................................
Cylinder Head (Gasoline) ...............................................................................
Cylinder Head (LPG)(2007-2011 Series) .......................................................
Kit-Service (Head-LPG) (Heavy Duty with Intake Seat Insert) .......................
Clamp .............................................................................................................
Dipstick Tube (2008-2011 Series) ..................................................................
Dipstick (2008-2011 Series) ...........................................................................
Clamp .............................................................................................................
Fitting (90 Degree) .........................................................................................
Kit-Gasket (The kit includes two intake manifold gaskets) (Intake
Manifold) .........................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
6
1
6
6
1
1
1
8
1
1
2
10
4
12
12
2
2
12
1
1
1
1
1
2
1
1
1
1
1

2-55

UNIT CODE J006


NORTH AMERICA

08/2011

FOOTNOTES:
a

Quantity is listed for both heads

2-56

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-57

UNIT CODE J006


NORTH AMERICA

08/2011

VALVE COVER AND INLET MANIFOLD (FIGURE 2-25)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

2-58

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

VALVE COVER AND INLET MANIFOLD


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28

PART NO.

DESCRIPTION

4615531
4615533
1597705
1389102
1552141
1683749
379407
1374288
4040268
1331341
4040255
1389093
1374289
1383904
1627349
1386187
4019128
1460332
1377793
1377794
1377792
1374293
1653888
4017128
1386189
1386190
1339963
1389050
1386188
1671271
1676923
133696

Engine Assy-LPG ...............................................................................................


Engine Assy-LPG (Heavy Duty) .........................................................................
Cover (LH) ......................................................................................................
Cover (RH) .....................................................................................................
Filler Neck ......................................................................................................
Cap .................................................................................................................
Fitting ..............................................................................................................
Grommet ........................................................................................................
Fitting ..............................................................................................................
Plug ................................................................................................................
Fitting ..............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Grommet ........................................................................................................
Intake Manifold ...............................................................................................
Kit-Gasket (The kit includes two intake manifold gaskets) .............................
Clamp .............................................................................................................
Hose Assy ......................................................................................................
Bolt (Medium) .................................................................................................
Bolt (Short) .....................................................................................................
Bolt (Long) ......................................................................................................
Gasket ............................................................................................................
Cylinder Head (Standard) (FFigure 2-20).....................................................
Kit-Service (Head-LPG) (Heavy Duty) ............................................................
Push Rod ........................................................................................................
Cylinder Head Gasket ....................................................................................
Bolt .................................................................................................................
Guide ..............................................................................................................
Valve Lifter .....................................................................................................
Dipstick Tube ..................................................................................................
Dipstick ...........................................................................................................
Clamp .............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
3
1
1
1
8
6
6
1
1
2
1
4
12
10
2
1
1
12
2
2
2
12
1
1
1

2-59

UNIT CODE J006


NORTH AMERICA

08/2011

OIL PUMP (FIGURE 2-26)


GM 4.3L GASOLINE AND LPG

2-60

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

OIL PUMP
GM 4.3L GASOLINE AND LPG
ITEM

1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

1649504
1694587
4004339
4020186
1649334
1694586
4004338
4019146
1386176
4020187
1374319
1338223
268573
1374320
1330453
1333541
388306
1386177
1450941
263795
263794

Engine Assy-Gas (2008 Series) .........................................................................


Engine Assy-Gas (2009 Series) .........................................................................
Engine Assy -Gas (2010 Series) ........................................................................
Engine Assy (Gas) (2011 Series) .......................................................................
Engine Assy-LPG (2008 Series) .........................................................................
Engine Assy-LPG (2009 Series) .........................................................................
Engine Assy -LPG (2010 Series) ........................................................................
Engine Assy (LPG)(2010) (Heavy Duty, Optional) .............................................
Engine Oil Pump ............................................................................................
Engine Assy (LPG) .............................................................................................
Cover ..........................................................................................................
Stop .......................................................................................................
Regulator Valve .....................................................................................
Spring ....................................................................................................
Pin ..........................................................................................................
Kit-Screw ....................................................................................................
Bolt .................................................................................................................
Screen ............................................................................................................
Pin ..................................................................................................................
Retainer ..........................................................................................................
Shaft ...............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1

2-61

UNIT CODE J006


NORTH AMERICA

08/2011

COIL ASSEMBLY (FIGURE 2-27)


GM 4.3L GASOLINE AND LPG

ITEM

2-62

PART NO.

DESCRIPTION

QTY

1564670
1578517
1371237
1578518
1578519
1578520
1578521
1374323
1578522

Ignition Coil Assembly ........................................................................................


Bracket ...........................................................................................................
Bolt .................................................................................................................
Module ............................................................................................................
Heatsink .........................................................................................................
Screw .............................................................................................................
Ignition Coil .....................................................................................................
Nut ..................................................................................................................
Bracket ...........................................................................................................

See Service Manual


for service procedures.

1
1
4
1
1
2
1
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

DISTRIBUTER AND COIL (FIGURE 2-28)


GM 4.3L LPG PSI OPTION

ITEM
1
2
3
4
5
6

PART NO.

DESCRIPTION

4040252
1559695
4019057
1569750
4019058
162572
1527879

Bracket ................................................................................................................
Distributor Assembly ...........................................................................................

1
1

Yoke (Distributor) ................................................................................................


Ignition Coil .........................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

1
1
2
2

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-63

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE MOUNTING (FIGURE 2-29)


CUMMINS QSB 3.3L DIESEL

ITEM
1
1
2
3
4
5
6
7
8
9
10
11

2-64

PART NO.

DESCRIPTION

QTY

2096896
1696332
1696333
2069951
1663183
2069951
1557737
1504075
293697
1663739
1565453
1528888
1665557

Engine Assy-Diesel .............................................................................................


Mounting Plate (LH) .......................................................................................
Mounting Plate (RH) .......................................................................................
Isolator ............................................................................................................
Motor Mount ...................................................................................................
Isolator ............................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Bolt .................................................................................................................
Nut (Flange) ...................................................................................................
Nut (Shoulder) ................................................................................................
Capscrew .......................................................................................................

See Service Manual


for service procedures.

1
1
1
2
2
2
2
2
2
8
2
6
6

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FAN ASSEMBLY (FIGURE 2-30)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

2103244
2108566
2101871
1535257
197066
302023
2099479
136750
296418
1668639

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Shroud ............................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................
Fan .................................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Spacer ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
2
2
1
4
4
1

2-65

UNIT CODE J006


NORTH AMERICA

08/2011

LIFTING BRACKET (FIGURE 2-31)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3

2-66

PART NO.

DESCRIPTION

QTY

2103244
2108566
1691825
1691679
1696967

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Bracket ...........................................................................................................
Bracket ...........................................................................................................

See Service Manual


for service procedures.

1
1
4
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-67

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER BLOCK (FIGURE 2-32)


CUMMINS QSB 3.3L DIESEL

2-68

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16

PART NO.

DESCRIPTION

2103244
2108566
1693601
.....
1691581
1691583
1691584
1691586
1691587
1691588
1691589
.....
.....
1691592
1691593
1691594
1517010
1517011
.....

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Kit-Bearing ......................................................................................................
Thrust Bearing ................................................................................................
Valve Tappet ..................................................................................................
Dowel Pin .......................................................................................................
Dowel Pin .......................................................................................................
Dowel Pin .......................................................................................................
Plug ................................................................................................................
Dowel .............................................................................................................
Dowel .............................................................................................................
Shaft (Lube Oil Pump) ....................................................................................
Bushing ..........................................................................................................
Dowel .............................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
Plug Assembly ................................................................................................
O-Ring ........................................................................................................
Cylinder Block ................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
3
8
2
2
6
1
1
2
1
1
4
4
1
5
1
1

2-69

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER HEAD (FIGURE 2-33)


CUMMINS QSB 3.3L DIESEL

2-70

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

2103244
2108566
1691897
1691898
1691899
1691901
1691902
1691903
1691904
1691905
1691906
.....
1707215

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Cylinder Head Gasket ....................................................................................
Capscrew .......................................................................................................
Cap .................................................................................................................
Spring .............................................................................................................
Retainer ..........................................................................................................
Valve (Collet) ..................................................................................................
Seal (Valve Stem) ..........................................................................................
Inlet Valve .......................................................................................................
Exhaust Valve ................................................................................................
Cylinder Head .................................................................................................
Label ...............................................................................................................

1
1
1
17
8
8
8
16
8
4
4
1
2

1691913

Kit-Cylinder Head ................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-71

UNIT CODE J006


NORTH AMERICA

08/2011

THERMOSTAT (FIGURE 2-34)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2

2-72

PART NO.

DESCRIPTION

QTY

2103244
2108566
1691627
1691629

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Kit-Thermostat ................................................................................................
Gasket ........................................................................................................

See Service Manual


for service procedures.

1
1
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-73

UNIT CODE J006


NORTH AMERICA

08/2011

FLYWHEEL AND HOUSING (FIGURE 2-35)


CUMMINS QSB 3.3L DIESEL

2-74

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FLYWHEEL AND HOUSING


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO.

DESCRIPTION

2103244
2108566
1691660
1691661
1691662
1691663
1691864
1691867
1543337
1511970
1691667
1691668
1691633
4023568
1691681
1691682
1639725
1691678
1691807

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Cover Plate .....................................................................................................
Gasket ............................................................................................................
Oil Seal ...........................................................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Flywheel Housing ...........................................................................................
Cover Plate .....................................................................................................

1
1
4
1
1
1
1
1
11
2
1
1

Capscrew .......................................................................................................
Adapter ...........................................................................................................
Flywheel .........................................................................................................
Ring Gear ...................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................

6
1
1
1
6
6

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-75

UNIT CODE J006


NORTH AMERICA

08/2011

WATER PUMP AND PULLEY (FIGURE 2-36)


CUMMINS QSB 3.3L DIESEL

2-76

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WATER PUMP AND PULLEY


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
6
6
7
8
9
10
11
12
13
14

PART NO.
2103244
2108566
1691840
1692048
1692049
1692050
1692051
1692052
1705954
1692058
1692057
1692059
1692060
1692053
1692054
1692055
1692056
1691647
a 1692061

DESCRIPTION

QTY

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Seal ................................................................................................................
Gasket ............................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
Water Pump ...................................................................................................
Water Pump (Alternate Part) ..........................................................................
Body ...........................................................................................................
Capscrew ...................................................................................................
Gasket ........................................................................................................
Cover Plate ................................................................................................
Boss ...............................................................................................................
Impeller ...........................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Water Pump Pulley .........................................................................................
V-Belt ..............................................................................................................

1
1
4
1
1
2
1
1
1
1
7
1
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-77

UNIT CODE J006


NORTH AMERICA

08/2011

OIL PAN (FIGURE 2-37)


CUMMINS QSB 3.3L DIESEL

2-78

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

OIL PAN
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

2103244
2108566
1691860
1691853
1691862
2109562
1691864
1691865
1691866
1691867

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Oil Pan ............................................................................................................
Plug ................................................................................................................
Seal ................................................................................................................
Tube ...............................................................................................................
Washer ...........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
24
2
1
1
1
1
1
1

2-79

UNIT CODE J006


NORTH AMERICA

08/2011

OIL FILTER AND COOLER (FIGURE 2-38)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5
6
7
8

2-80

PART NO.

DESCRIPTION

QTY

2103244
2108566
1691844
1691845
1691841
1691842
1691837
1691843
1691828
1691846

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Oil Cooler .......................................................................................................
Coupling .........................................................................................................
Coupling .........................................................................................................
Hose ...............................................................................................................
Coupling .........................................................................................................
Hose ...............................................................................................................
Hose Clamp ....................................................................................................
Oil Filter ..........................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
4
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-81

UNIT CODE J006


NORTH AMERICA

08/2011

OIL PUMP AND FRONT GEAR COVER (FIGURE 2-39)


CUMMINS QSB 3.3L DIESEL

2-82

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

OIL PUMP AND FRONT GEAR COVER


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12

PART NO.

DESCRIPTION

2103244
2108566
1691853
1691869
1691830
1691831
1691832
1691833
1691834
1691853
1691854
1597807
1691856
1691857
1691855

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Oil Seal ...........................................................................................................
Cover ..............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................

1
1
2
2
6
8
1
1
2
4

Capscrew (Flange) .........................................................................................


Spacer ............................................................................................................
Oil Pump .........................................................................................................
Gear ...............................................................................................................

1
1
1
1

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-83

UNIT CODE J006


NORTH AMERICA

08/2011

OIL FILLER ARRANGEMENT (FIGURE 2-40)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5

2-84

PART NO.

DESCRIPTION

QTY

2103244
2108566
39378
1691792
258590
1510116
1691858

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
O-Ring ............................................................................................................
Tube ...............................................................................................................
Clamp .............................................................................................................
Capscrew .......................................................................................................
Cap .................................................................................................................

See Service Manual


for service procedures.

1
1
2
1
1
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CAMSHAFT (FIGURE 2-41)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

2103244
2108566
1691869
1691886
1691887
1691888
1691894
1693081
1691885
1691896

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Adapter (Position Sensor) ..............................................................................
Camshaft ........................................................................................................
Key .............................................................................................................
Plate (Clamping) ........................................................................................
Gear ...........................................................................................................
Cotter Pin .......................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
2
1
1
1
1
1
1
2

2-85

UNIT CODE J006


NORTH AMERICA

08/2011

VALVE COVER (FIGURE 2-42)


CUMMINS QSB 3.3L DIESEL

2-86

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

VALVE COVER
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

2103244
2108566
1692035
1692036
1692037
1692038
1692040
.....
.....
.....
1691858

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Locknut ...........................................................................................................
Washer ...........................................................................................................
Gasket ............................................................................................................
Cover ..............................................................................................................
Gasket ........................................................................................................
Rivet ...........................................................................................................
Cover Plate ................................................................................................
Tube ...........................................................................................................
Cap .................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
3
3
3
1
1
4
1
1
1

2-87

UNIT CODE J006


NORTH AMERICA

08/2011

ROCKER ARM SHAFT (FIGURE 2-43)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5
6
7
8
9
10
11
12

2-88

PART NO.

DESCRIPTION

QTY

2103244
2108566
1691992
1691993
1691994
1691996
1691997
1691998
1691999
1692000
1692001
1692002
1692004
1692005

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Push Rod ........................................................................................................
Capscrew .......................................................................................................
Spring .............................................................................................................
Support ...........................................................................................................
Support ...........................................................................................................
Clip .................................................................................................................
Capscrew .......................................................................................................
Lever ..............................................................................................................
Shaft ...............................................................................................................
Screw .............................................................................................................
Locknut ...........................................................................................................

See Service Manual


for service procedures.

1
1
5
8
3
3
1
3
2
1
8
1
8
8

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

2-89

UNIT CODE J006


NORTH AMERICA

08/2011

PISTON AND CONNECTING ROD (FIGURE 2-44)


CUMMINS QSB 3.3L DIESEL

2-90

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

PISTON AND CONNECTING ROD


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6

PART NO.

DESCRIPTION

2103244
2108566
1691890
4035760
.....
1691893
1691881
1691882

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Retaining Ring ................................................................................................
Bearing ...........................................................................................................
Piston .............................................................................................................
Piston Ring Set ...............................................................................................
Pin ..................................................................................................................
Piston Rod ......................................................................................................

1
1
8
4
4
1
4
4

1691892

Kit-Piston ........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-91

UNIT CODE J006


NORTH AMERICA

08/2011

CRANKSHAFT (FIGURE 2-45)


CUMMINS QSB 3.3L DIESEL

2-92

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CRANKSHAFT
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3

PART NO.

DESCRIPTION

2103244
2108566
1691597
1691598
.....

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Crankshaft ......................................................................................................
Woodruff Key .............................................................................................
Crankshaft Gear .........................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1

2-93

UNIT CODE J006


NORTH AMERICA

08/2011

CRANKCASE BREATHER (FIGURE 2-46)


CUMMINS QSB 3.3L DIESEL

2-94

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NO.

DESCRIPTION

2103244
2108566
2102765
1527980
1676948
1527881
173247
1480237
1686731
1502006
1677717
1502004
1473099
1569616
1677426
1687413
1527883
1676949
1501994
2102767
1399400

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Hose ...............................................................................................................
Hose Clamp ....................................................................................................
Separator ........................................................................................................
Capscrew .......................................................................................................
Clamp .............................................................................................................
Nut ..................................................................................................................
Hose ...............................................................................................................
Hose Clamp ....................................................................................................
Reducer ..........................................................................................................
Hose Clamp ....................................................................................................
Hose ...............................................................................................................
Hose Clamp ....................................................................................................
Check Valve ...................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Bracket ...........................................................................................................
Hose Clamp ....................................................................................................
Hose ...............................................................................................................
Clamp .............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
1
1
2
1
1
1
1
1
2
4
1
1
3
1
1
1
1

2-95

UNIT CODE J006


NORTH AMERICA

08/2011

TURBOCHARGER (FIGURE 2-47)


CUMMINS QSB 3.3L DIESEL

2-96

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

TURBOCHARGER
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10

PART NO.

DESCRIPTION

2103244
2108566
1691986
1691987
1691988
1691989
1691990
.....
1691806
1691822
1691823
1513191

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Stud ................................................................................................................
Nut ..................................................................................................................
Gasket ............................................................................................................
Connector .......................................................................................................
Gasket ............................................................................................................
Turbocharger ..................................................................................................
Clamp .............................................................................................................
Seal ................................................................................................................
Pipe ................................................................................................................
Fitting ..............................................................................................................

1
1
4
4
1
1
1
1
1
1
1
1

1692003

Kit-Turbocharger and Gasket .............................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2-97

UNIT CODE J006


NORTH AMERICA

08/2011

TURBOCHARGER PLUMBING (FIGURE 2-48)


CUMMINS QSB 3.3L DIESEL

2-98

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

2103244
2108566
1692011
1691860
1691909
1692023
1692024
1692025
1692026
1673878
1692027
1513714
1692028
1692029
1692030
1692031
1692032
1692033
1692034

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Gasket (Oil Drain) ...........................................................................................
Gasket (Oil Drain) ...........................................................................................
Screw (Banjo Connector) ...............................................................................
Clip .................................................................................................................
Screw (Banjo Connector) ...............................................................................
Washer ...........................................................................................................
Sealing Ring ...................................................................................................
Boot ................................................................................................................
Tube (Oil Supply) ...........................................................................................
Clip .................................................................................................................
Seal ................................................................................................................
Tube (Oil Drain) ..............................................................................................
Spacer ............................................................................................................
Spacer ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
2
2
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1

2-99

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST MANIFOLD (FIGURE 2-49)


CUMMINS QSB 3.3L DIESEL

2-100

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4

PART NO.

DESCRIPTION

2103244
2108566
1692009
1692010
1692008
1644113

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Plug ................................................................................................................
Exhaust Manifold ............................................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
7

2-101

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE MANIFOLD (FIGURE 2-50)


CUMMINS QSB 3.3L DIESEL

2-102

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE MANIFOLD


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7

PART NO.

DESCRIPTION

2103244
2108566
1691839
1691840
1691645
1691838
1513191
1691577
1691835

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Intake Manifold ...............................................................................................
Connector (Air Intake) ....................................................................................
Fitting ..............................................................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
2
6
1
1
1
1
4

2-103

UNIT CODE J006


NORTH AMERICA

08/2011

STARTING AID (FIGURE 2-51)


CUMMINS QSB 3.3L DIESEL

ITEM

PART NO.
2103244
2108566
1691576
1705956
1691577
ab 1691613

1
1
2

DESCRIPTION

QTY

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Heater .............................................................................................................
Heater (Alternate Part) ...................................................................................
Gasket ............................................................................................................
Plug ................................................................................................................

1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2-104

When heater is not used

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

VIBRATION DAMPER (FIGURE 2-52)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5

PART NO.

DESCRIPTION

2103244
2108566
1691614
1691615
1691624
1691625
1691626

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Plate ...............................................................................................................
Crankshaft Pulley ...........................................................................................
Ring (Speed Indicator) ...................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
4
1
1
1

2-105

UNIT CODE J006


NORTH AMERICA

08/2011

OIL LEVEL GAUGE (FIGURE 2-53)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6

2-106

PART NO.

DESCRIPTION

QTY

1691847
1691848
1691849
1691850
1691851
1691852

Plug .....................................................................................................................
Collar ..................................................................................................................
Nut ......................................................................................................................
Dipstick ...............................................................................................................
Dipstick Tube (Lower) .........................................................................................
Dipstick Tube (Upper) .........................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WATER OUTLET CONNECTION (FIGURE 2-54)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3

PART NO.

DESCRIPTION

2108566
2103244
1691869
1691830
1692046

Engine Assy-Diesel (99 Horsepower) .................................................................


Engine Assy-Diesel .............................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Connector (Water Outlet) ...............................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1

2-107

UNIT CODE J006


NORTH AMERICA

08/2011

NOTES

2-108

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SYSTEM

08/2011

UNIT CODE J006


NORTH AMERICA

SECTION 3
FUEL SYSTEM
DESCRIPTION

PAGE

AIR FILTER .....................................................................................................................................................


AIR INTAKE
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................
FUEL CAP
DIESEL ........................................................................................................................................................
FUEL FILTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL SUPPLY SYSTEM
GM 4.3L GASOLINE ...................................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
GM 4.3L LPG WITH OVERHEAD GUARD OR PCV DOOR CAB - GFI
OPTION ( PENDING PER ECN 152361) ...............................................................................................
GM 4.3L LPG WITH STEEL DOOR CAB - GFI OPTION (PENDING PER ECN 152361 ) ....................
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
LPG CONVERTER
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
LPG LOCK OFF
GM 4.3L - PSI OPTION (PENDING PER ECN 152361 ) .......................................................................
LPG REGULATOR
GM 4.3L LPG - GFI OPTION ( PENDING PER ECN 152361) ...............................................................
LPG REGULATOR AND MIXER
GM 4.3L - PSI OPTION (PENDING PER ECN 152361 ) .......................................................................
MONOTROL PEDAL ASSEMBLY ...................................................................................................................
SINGLE AND DUAL LPG TANK BRACKETS .................................................................................................
THROTTLE BODY
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
THROTTLE BODY ASSEMBLY
GM 4.3L LPG ( S/N J006V02542H) ........................................................................................................
GM 4.3L LPG (S/N J006V02543H PENDING PER ECN 152361) ........................................................
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE ...................................................................................................................................
THROTTLE PEDAL AND ATTACHING PARTS .............................................................................................
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-8
3-6
3-4
3-2
3-38
3-46
3-44
3-39
3-40
3-42
3-10
3-18
3-16
3-12
3-36
3-31
3-32
3-28
3-30
3-50
3-34
3-26
3-22
3-24
3-20
3-48
3-47

3-1

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE (FIGURE 3-1)


GM 4.3L GASOLINE AND LPG GFI OPTION

3-2

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE
GM 4.3L GASOLINE AND LPG GFI OPTION
ITEM
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.
154821
1501888
115696
2081788
a 2105571
b 4613024
2102917
2102916
1661665
1502009
2093738
379407
1527879
1640863
1530243
1510113
1561847
165991

DESCRIPTION

QTY

Cap .....................................................................................................................
Pre-Cleaner ........................................................................................................
Hose Clamp ........................................................................................................
Hose (Dirty Air) ...................................................................................................
Air Filter Assembly (FFigure 3-4).......................................................................
Air Filter Assembly (FFigure 3-4).......................................................................
Hose (Clean Air) .................................................................................................
Hose (Air Intake) .................................................................................................
Coupler (PCV) ....................................................................................................
Hose Clamp ........................................................................................................
Hose ...................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Plug .....................................................................................................................
Indicator (Restriction) ..........................................................................................

1
1
6
1
1
1
1
1
1
2
1
1
2
1
2
2
2
1

FOOTNOTES:
a

8/2011

2011 HYSTER COMPANY

8/2011

See Service Manual


for service procedures.

3-3

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE (FIGURE 3-2)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

3-4

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE
GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.
154821
1501888
115696
2081788
4613024
4615426
4615352
1661665
1502009
4615235
379407
1527879
1640863
1530243
1510113
1561847
165991
a 1543842
a 1502061

DESCRIPTION

QTY

Cap .....................................................................................................................
Pre-Cleaner ........................................................................................................
Hose Clamp ........................................................................................................
Hose (Dirty Air) ...................................................................................................
Air Filter Assembly (FFigure 3-4).......................................................................
Hose (Clean Air) .................................................................................................
Hose (Clean Air) .................................................................................................
Coupler (PCV) ....................................................................................................
Hose Clamp ........................................................................................................
Hose (PCV Vent) ................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Plug .....................................................................................................................
Indicator (Restriction) ..........................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................

1
1
6
1
1
1
1
1
2
1
1
2
1
2
2
2
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-5

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE (FIGURE 3-3)


CUMMINS QSB 3.3L DIESEL

3-6

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

AIR INTAKE
CUMMINS QSB 3.3L DIESEL
ITEM
1
1
2
3
4
5
6
7
8
8
8
9
10
11
12

PART NO.

DESCRIPTION

154821
2097624
1689464
1638510
115696
2099265
2099080
227220
2100119
2103627
1689296
1664618
1510113
293645
292656

Cap .....................................................................................................................
Pre-Cleaner ........................................................................................................
Clamp .............................................................................................................
Hood Support ......................................................................................................
Hose Clamp ........................................................................................................
Hose (Dirty Air) ...................................................................................................
Hose (Clean Air) .................................................................................................
Clamp .................................................................................................................
Air Filter ..............................................................................................................
Filter Element .................................................................................................
Kit-Cover ........................................................................................................
Bracket Wldmt ....................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
2
1
1
2
1
1
1
1
4
2
2

3-7

UNIT CODE J006


NORTH AMERICA

08/2011

AIR FILTER (FIGURE 3-4)

ITEM

1
2
3
4
5
6

PART NO.
a 2105571
b 4613024
374923
1620145
1620142
1688547
141331
b 4030497

DESCRIPTION

QTY

Air Filter Assembly ..............................................................................................


Air Filter Assembly ..............................................................................................
Valve ..............................................................................................................
Inner Liner Assy (Gasket) ...............................................................................
Filter Element .................................................................................................
Cover ..............................................................................................................
Cap .................................................................................................................
Connector (Pipe Nipple) .................................................................................

1
1
1
1
1
1
1
1

FOOTNOTES:
a

3-8

8/2011

8/2011

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-9

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM (FIGURE 3-5)


GM 4.3L GASOLINE

3-10

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM


GM 4.3L GASOLINE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.
166857
2080130
1527881
353000
1608872
192306
12856
17353
1551665
1551828
1371149
1590211
1511729
114312
1528893
2074231
119236
1553541
2066137
1579677
1528608
325549
a 1528481

DESCRIPTION

QTY

Clamp .................................................................................................................
Hose ...................................................................................................................
Capscrew ............................................................................................................
O-Ring ................................................................................................................
Fuel Sender ........................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Cover ..............................................................................................................
Fuel Sender ....................................................................................................
Connector .......................................................................................................
Bracket ...........................................................................................................
Wire Harness ..................................................................................................
Strap Clamp ...................................................................................................
Quad Ring ...........................................................................................................
Hose ...................................................................................................................
Clamp .................................................................................................................
Fuel Filter ............................................................................................................
Hose ...................................................................................................................
Fuel Cap .............................................................................................................
Grommet .............................................................................................................
Shim (0.020 in.) ..................................................................................................
Plug (With O-Ring) (Fuel Tank Drain) .................................................................

6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-11

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM (FIGURE 3-6)


GM 4.3L LPG WITH STEEL DOOR CAB GFI OPTION (PENDING PER ECN 152361 )

3-12

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM


GM 4.3L LPG WITH STEEL DOOR CAB GFI OPTION (PENDING PER ECN 152361 )
ITEM
1
2
3
4
5
6
6
7
8
9
10
11
12
13
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
26
26
26
26
26
26
26
27
27
28
29
30
31

PART NO.
130845
2094425
366000
1542436
2094426
2072631
1698684
1502066
1543842
1639118
1529366
1527881
1530243
e 2056762
4602051
g 2056762
4602051
b 1639673
a 2110983
1527879
1376782
1480237
366473
1542439
1399437
14330
296152
1639119
1527880
14358
d 2070100
f 2105803
d 1581302
f 1689544
.....
.....
.....
.....
b 16151
a 14349
2079983
1339452
1650217
1501970
ac 1662253
ac 1705818

2011 HYSTER COMPANY

DESCRIPTION

QTY

Clamp .................................................................................................................
Coolant Hose ......................................................................................................
Fitting ..................................................................................................................
Clamp .................................................................................................................
Coolant Hose ......................................................................................................
Hose (Vapor) ......................................................................................................
Kit-O-Ring .......................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................

8
2
2
1
2
1
1
1
2
1
2
5
2

LPG Converter (FFigure 3-13)...........................................................................

LPG Converter (FFigure 3-13)...........................................................................


Tube ....................................................................................................................
Tube Assy ...........................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Hose ...................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Fuel Filter (LPG) .................................................................................................
Fuel Filter (LPG) .................................................................................................
Kit-Filter Element ............................................................................................
Kit-Filter Element ............................................................................................
O-Ring ........................................................................................................
Filter Element .............................................................................................
O-Ring ........................................................................................................
Seal ............................................................................................................
Fitting ..................................................................................................................
Fitting (Pipe Plug) (Not Shown) ..........................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Bracket ................................................................................................................
Pressure Switch (Low Fuel) ................................................................................
Sensor (Vapor) ...................................................................................................
Fitting (Vapor Sensor) .........................................................................................

1
1
1
1
1
6
2
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

See Service Manual


for service procedures.

3-13

UNIT CODE J006


NORTH AMERICA

08/2011

FOOTNOTES:
a
b
c
d

For use only with premium low fuel sensor.


For use only without premium low fuel sensor.
Not Illustrated
S/N J006V01684F

3-14

e
f
g

S/N J006V02294G
S/N J006V01685F
S/N J006V02295G

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-15

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM (FIGURE 3-7)


GM 4.3L LPG WITH OVERHEAD GUARD OR PCV DOOR CAB GFI OPTION
( PENDING PER ECN 152361)

3-16

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM


GM 4.3L LPG WITH OVERHEAD GUARD OR PCV DOOR CAB GFI OPTION
( PENDING PER ECN 152361)
ITEM
1
2
3
4
5
6
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
28

PART NO.
1527881
1480237
1650217
2079983
1339452
2072631
.....
1502066
1543842
1639118
1529366
d 2056762
4602051
e 2056762
4602051
1530243
130845
1542436
2071009
366473
1399437
1542439
1527879
b 1639673
a 2110983
1376782
14330
14358
1639119
296152
1527880
2105803
b 16151
a 14349
ac 1662253
ac 1705818

DESCRIPTION

QTY

Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
O-Ring ............................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................

5
6
1
1
1
1
2
1
1
1
1

LPG Converter (FFigure 3-13)...........................................................................

LPG Converter (FFigure 3-13)...........................................................................


Insert ...................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Coolant Hose ......................................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Tube ....................................................................................................................
Tube Assy ...........................................................................................................
Clamp .................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Fuel Filter (LPG) .................................................................................................
Fitting ..................................................................................................................
Fitting (Pipe Plug) (Not Shown) ..........................................................................
Sensor (Vapor) ...................................................................................................
Fitting (Vapor Sensor) .........................................................................................

1
2
4
2
2
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1

FOOTNOTES:
a
b
c

For use only with premium low fuel sensor.


For use only without premium low fuel sensor.
Not Illustrated

2011 HYSTER COMPANY

d
e

S/N J006V02294G
S/N J006V02295G

See Service Manual


for service procedures.

3-17

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM (FIGURE 3-8)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

3-18

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SUPPLY SYSTEM


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )
KEY:
A: With Premium Low-Fuel System
B: Without Premium Low-Fuel System
ITEM
1
2
3
4
5
6
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19

PART NO.
1527881
1650217
1480237
1339452
2079983
14349
16151
2105803
14358
1527880
1639119
296152
12855
1662253
14330
4615506
1527879
173247
1398062
1502061
1502059
a 246108

QTY
A
B

DESCRIPTION

Capscrew ...................................................................................................
3
Bracket .......................................................................................................
1
Nut ..............................................................................................................
6
Clamp .........................................................................................................
1
Hose Assy ..................................................................................................
1
Fitting (Pipe Plug) .......................................................................................
1
Fitting .........................................................................................................
..
Fuel Filter (LPG) .........................................................................................
1
Fitting .........................................................................................................
2
Capscrew ...................................................................................................
2
Bracket .......................................................................................................
1
Capscrew ...................................................................................................
2
Fitting .........................................................................................................
1
Sensor ........................................................................................................
1
Fitting .........................................................................................................
..
Hose Assy ..................................................................................................
1
Capscrew ...................................................................................................
2
Clamp .........................................................................................................
2
Nut ..............................................................................................................
1
Clamp .........................................................................................................
1
Clamp .........................................................................................................
1
Sealant ....................................................................................................... AR

3
1
6
1
1
..
1
1
1
2
1
2
1
..
1
1
2
2
1
1
1
AR

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-19

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY ASSEMBLY AND FUEL RAIL (FIGURE 3-9)


GM 4.3L GASOLINE

3-20

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY ASSEMBLY AND FUEL RAIL


GM 4.3L GASOLINE
ITEM
1
2
3
4
4
4
4
4
4
4
4
5

PART NO.

DESCRIPTION

1540643
1557551
1557547
1677787
1559563
1677429
1559557
1689940
1559561
1686965
1686966
2066137

Capscrew ............................................................................................................
Gasket (Throttle Body) ........................................................................................
Throttle Body ......................................................................................................
Tube Assy (Fuel Rail Assembly) .........................................................................
Injector ............................................................................................................
Retainer ..........................................................................................................
Clip .................................................................................................................
Clip (Alternate Part) ........................................................................................
Regulator ........................................................................................................
Fuel Rail .........................................................................................................
Pressure Valve ...............................................................................................
Hose ...................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4
1
1
1
6
6
1
1
1
1
1
1

3-21

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY ASSEMBLY (FIGURE 3-10)


GM 4.3L LPG ( S/N J006V02542H)

3-22

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY ASSEMBLY


GM 4.3L LPG ( S/N J006V02542H)
ITEM
1
2
3
4
5
6
6
6
7
8
9
10
11
12
13
14
15

PART NO.
1557547
1540643
1557566
1557551
1527876
1632297
1632298
1632299
c 15347
a 1632300
1557560
1632301
1632302
1632303
1632304
1632305
1557565
b 1632307

DESCRIPTION

QTY

Throttle Body ......................................................................................................


Capscrew ............................................................................................................
Hose Clamp ........................................................................................................
Gasket (Throttle Body) ........................................................................................
Capscrew ............................................................................................................
Fuel Rail ..............................................................................................................
Fuel Rail ..............................................................................................................
Fuel Rail .........................................................................................................
Fitting ..............................................................................................................
Sensor (Fuel Pressure) ..................................................................................
Injector (LPG) .....................................................................................................
Hose ...................................................................................................................
Adapter ...............................................................................................................
Bracket ................................................................................................................
Tube Assy ...........................................................................................................
Tube Assy ...........................................................................................................
O-Ring ................................................................................................................
Bracket ................................................................................................................

1
4
12
1
4
1
1
1
1
1
6
6
6
2
1
1
6
2

FOOTNOTES:
a
b

Left Rail Only


Not Illustrated

2011 HYSTER COMPANY

Right Rail Only

See Service Manual


for service procedures.

3-23

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY ASSEMBLY (FIGURE 3-11)


GM 4.3L LPG (S/N J006V02543H PENDING PER ECN 152361)

3-24

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY ASSEMBLY


GM 4.3L LPG (S/N J006V02543H PENDING PER ECN 152361)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
16

PART NO.

DESCRIPTION

1557547
1557551
1540643
1632305
1632304
4013329
4013328
1527876
4013327
1632300
4013301
4013302
4013303
4013299
4013304
1557565
1632306
15347
246108

Throttle Body ......................................................................................................


1
Gasket (Throttle Body) ........................................................................................
1
Capscrew ............................................................................................................
4
Tube Assy ...........................................................................................................
1
Tube Assy ...........................................................................................................
1
Bracket ................................................................................................................
2
Fuel Rail (LH) ......................................................................................................
1
Capscrew ............................................................................................................
8
Fuel Rail (RH) .....................................................................................................
1
Sensor (Fuel Pressure) .......................................................................................
1
Injector ................................................................................................................
6
O-Ring ................................................................................................................
6
O-Ring ................................................................................................................
6
O-Ring ................................................................................................................
6
Adapter ...............................................................................................................
6
O-Ring ............................................................................................................
6
Lubricant ......................................................................................................... AR
Fitting ..................................................................................................................
1
Sealant ........................................................................................................... AR

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

3-25

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE BODY (FIGURE 3-12)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

3-26

PART NO.

DESCRIPTION

QTY

4019103
4040263
4040264
4040265
4019090
4019104
4019120
4019105
4019106
4040250
4040266
4019107
4040267
4019099
4040268
293774
191534
296003

Throttle Body ......................................................................................................


Fitting ..................................................................................................................
Hose (8 in.) .........................................................................................................
Gasket ................................................................................................................
Clamp .................................................................................................................
Stud ....................................................................................................................
Plug .....................................................................................................................
Adapter ...............................................................................................................
O-Ring ................................................................................................................
Hose ...................................................................................................................
Adapter ...............................................................................................................
Spacer ................................................................................................................
Bracket ................................................................................................................
Clamp .................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Screw ..................................................................................................................

See Service Manual


for service procedures.

1
1
1
2
2
4
1
1
2
1
1
1
1
2
1
4
4
4

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-27

UNIT CODE J006


NORTH AMERICA

08/2011

LPG REGULATOR (FIGURE 3-13)


GM 4.3L LPG GFI OPTION ( PENDING PER ECN 152361)

3-28

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LPG REGULATOR
GM 4.3L LPG GFI OPTION ( PENDING PER ECN 152361)
ITEM

1
2
3
4
5
6
7
7
7
7
7
7
7

PART NO.

DESCRIPTION

2056762
4602051
1581762
1581763
1581764
1585751
1585748
1585747
1581761
.....
.....
.....
.....
.....
.....
1692176
.....
.....
.....
.....
.....
.....
.....
.....
.....
4600754

LPG Converter ....................................................................................................


Fitting (Inlet Fitting With O-Ring) ....................................................................
Fitting (Outlet Fitting With O-Ring) .................................................................
Drain Plug (With O-Ring) ................................................................................
Kit-Screw (With Connector Screw) .................................................................
Kit-O-Ring (With Coolant Fitting O-Ring) .......................................................
LPG Lock-Off ..................................................................................................
Kit-Filter ..........................................................................................................
O-Ring ........................................................................................................
Plastic Cap .................................................................................................
Foam Filter .................................................................................................
Paper Filter .................................................................................................
Rubber Washer ..........................................................................................
Screen ........................................................................................................
Kit-Repair LPG Converter ..............................................................................
Diaphragm ..................................................................................................
Barrier, Lower .............................................................................................
Barrier, Upper .............................................................................................
Rubber Seal, High Pressure ......................................................................
Support (For Rubber Seal) .........................................................................
Pivot Pin .....................................................................................................
Screw (For Pivot Pin) .................................................................................
Washer .......................................................................................................
Washer, Anti-Friction ..................................................................................
Fitting .........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

3-29

UNIT CODE J006


NORTH AMERICA

08/2011

LPG REGULATOR AND MIXER (FIGURE 3-14)


GM 4.3L PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8
9

3-30

PART NO.

DESCRIPTION

QTY

4019120
4019119
4040270
4019118
4019117
293744
292672
4019121
1565407

Plug .....................................................................................................................
Regulator ............................................................................................................
Adapter ...............................................................................................................
Fitting ..................................................................................................................
Carburetor (Mixer) ..............................................................................................
Screw ..................................................................................................................
Capscrew ............................................................................................................
Stud ....................................................................................................................
Nut ......................................................................................................................

See Service Manual


for service procedures.

2
1
1
1
1
4
4
4
8

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LPG CONVERTER (FIGURE 3-15)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8
9
9
10
11
12
13

PART NO.

DESCRIPTION

4040254
4019086
4040255
4019092
4040256
4040257
4040258
4040259
4040260
4040288
4040261
4040262
1502543
1527876

Conduit (20 in.) ................................................................................................... AR


Hose ...................................................................................................................
1
Fitting ..................................................................................................................
1
Clamp .................................................................................................................
4
Bracket ................................................................................................................
1
Spacer ................................................................................................................
1
Hose ...................................................................................................................
1
Fitting ..................................................................................................................
1
Regulator ............................................................................................................
1
Kit-Regulator Repair .......................................................................................
1
Fitting ..................................................................................................................
1
Isolator ................................................................................................................
3
Nut (Flange) ........................................................................................................
3
Capscrew ............................................................................................................
2

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

3-31

UNIT CODE J006


NORTH AMERICA

08/2011

LPG LOCK OFF (FIGURE 3-16)


GM 4.3L PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3

3-32

PART NO.

DESCRIPTION

QTY

4019018
4019019
4019020

Fitting ..................................................................................................................
Fitting ..................................................................................................................
Valve (Lock-Off) ..................................................................................................

See Service Manual


for service procedures.

1
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-33

UNIT CODE J006


NORTH AMERICA

08/2011

SINGLE AND DUAL LPG TANK BRACKETS (FIGURE 3-17)

3-34

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

SINGLE AND DUAL LPG TANK BRACKETS


KEY:
A: Single
B: Dual
ITEM
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NO.
1649891
1649890
1651063
1649889
98334
15006
15156
1657439
1657438
1528888
300939
1527888
2094438
2083136
1650496
19923
1510113
1530243
1614156
101809
14385
2071517
97999
1528889
1354171
1661150
1527880
1531557
a 1501259
a 1501258
a 170658
a 2098848

QTY
A
B

DESCRIPTION
Cover (43.5 lb Front) ..................................................................................
Cover (33.5 lb Front) ..................................................................................
Cover (43.5 lb Rear) ...................................................................................
Cover (33.5 lb Rear) ...................................................................................
Pin ..............................................................................................................
Nut ..............................................................................................................
Lockwasher ................................................................................................
LPG Tank Bracket (33.5, 43.5 lb Rear) ......................................................
LPG Tank Bracket (33.5, 43.5 lb Front) .....................................................
Nut (Shoulder) ............................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Hose Assy (43.5 lb) ....................................................................................
Hose Assy (33.5 lb) ....................................................................................
Latch ..........................................................................................................
Roll Pin .......................................................................................................
Capscrew ...................................................................................................
Insert ..........................................................................................................
Bracket Wldmt ............................................................................................
Relief Valve ................................................................................................
Fitting .........................................................................................................
Sleeve ........................................................................................................
Fitting .........................................................................................................
Capscrew ...................................................................................................
Label (Flammable LPG) .............................................................................
Barrier ........................................................................................................
Capscrew ...................................................................................................
Insert ..........................................................................................................
Nameplate (LP Tank) .................................................................................
Nameplate (LP Tank) .................................................................................
Rivet ...........................................................................................................
Label (LPG Tank Quantity) ........................................................................

1
..
..
..
2
4
4
..
1
5
4
4
1
1
2
2
2
2
1
1
1
1
1
1
1
1
2
2
1
..
4
..

..
1
1
1
4
8
8
1
1
10
8
8
2
2
4
4
2
2
1
1
..
2
2
2
1
1
2
2
2
2
6
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

3-35

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SYSTEM (FIGURE 3-18)


CUMMINS QSB 3.3L DIESEL

3-36

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
24
25
25
26
27
28
29
30

PART NO.

DESCRIPTION

1665636
1665637
1665638
1668425
168718
1673878
1673877
1513714
1502057
1606544
1543698
176454
1527881
353000
1676919
1551828
17353
12855
17314
16190
17352
16134
.....
1584171
1590977
16121
1640901
16121
1528893
1676918
1543842
1663739
292655

Hose ...................................................................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Plug .....................................................................................................................
Clamp .................................................................................................................
Screw ..................................................................................................................
Fitting ..................................................................................................................
Sealing Ring .......................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
O-Ring ................................................................................................................
Fuel Sender Assembly ........................................................................................
Fuel Sender ....................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Drain Valve (Shutoff) ......................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Bracket ...........................................................................................................
Cover ..............................................................................................................
Tube-Wldmt ....................................................................................................
Fitting .........................................................................................................
Tube ...............................................................................................................
Fitting .........................................................................................................
Quad Ring ...........................................................................................................
Bracket ................................................................................................................
Clamp .................................................................................................................
Bolt ......................................................................................................................
Nut ......................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
6
2
2
4
1
4
2
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
4

3-37

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL CAP (FIGURE 3-19)


DIESEL

ITEM
1
1
2
3
4

PART NO.
2081840
a 1579677
2021683
a 2021685
1528314
1593391
1564392
1529366
1528608

5
6
7

DESCRIPTION

QTY

Fuel Cap .............................................................................................................


Fuel Cap .............................................................................................................
Gasket ................................................................................................................
Gasket ................................................................................................................

1
1
1
1

Seal .....................................................................................................................
Pipe (Fill) .............................................................................................................
Capscrew ............................................................................................................
Grommet .............................................................................................................

1
1
2
1

FOOTNOTES:
a

Safety Option

3-38

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL INJECTION PUMP (FIGURE 3-20)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

2103244
2108566
1691806
1691807
1691808
1691809
1691810
1691811
1691812
1691813
1691816

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Clamp .............................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Fuel Pump ......................................................................................................
Gear ...............................................................................................................
Support ...........................................................................................................
Stud ................................................................................................................
Seal ................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
3
1
1
1
1
1
1
3
1

3-39

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL INJECTOR AND INJECTOR PLUMBING (FIGURE 3-21)


CUMMINS QSB 3.3L DIESEL

3-40

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL INJECTOR AND INJECTOR PLUMBING


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

2103244
2108566
1691886
1691653
1691664
1691665
1691836
1691872
1691874
1691884
1691982
1691983
1691984
.....
1691909
1691911
1691632
1691608
1691912

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Clip .................................................................................................................
Manifold (Fuel Rail) ........................................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Cover ..............................................................................................................
Clamp .............................................................................................................
Injector ............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Dust Seal ........................................................................................................
Gasket ............................................................................................................

1
1
2
2
10
1
1
1
1
1
1
10
4
4
4
4
4
4
4

1691914

Kit-Injector ...........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

3-41

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL PUMP PLUMBING (FIGURE 3-22)


CUMMINS QSB 3.3L DIESEL

3-42

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL PUMP PLUMBING


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO.

DESCRIPTION

2103244
2108566
1691853
1691660
1644113
1691824
1673877
1691826
1691827
1673878
1691669
1691670
1513714
1691671
1691672
1691673
1691674
1691675
4017851
1691676
1691677

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Gasket ............................................................................................................
Fitting (Banjo Connector) ...............................................................................
Screw (Banjo Connector) ...............................................................................
Spacer ............................................................................................................
Screw (Banjo Connector) ...............................................................................
Clip .................................................................................................................
Screw (Banjo Connector) ...............................................................................
Sealing Ring ...................................................................................................
Tube (Fuel Supply) .........................................................................................
Adapter (Fuel Connector) ...............................................................................
Tube (Fuel Supply) .........................................................................................
Hose ...............................................................................................................

1
1
1
1
1
2
1
1
1
1
1
1
7
1
1
1
1

Connector (Banjo) ..........................................................................................


Roll Pin ...........................................................................................................
Screw (Banjo Connector) ...............................................................................

1
1
1

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

3-43

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL FILTER PLUMBING (FIGURE 3-23)


CUMMINS QSB 3.3L DIESEL

3-44

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL FILTER PLUMBING


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
6
7
8
9
10
11
12
12

PART NO.
2103244
2108566
b 1691853
b 1691654
b 1673878
b 1691655
b 1691656
b 1513714
4004645
b 1691657
b 1691658
b 1691659
a 1673877
a 1673878
a 1513714
4004645

DESCRIPTION

QTY

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Screw (Banjo Connector) ...............................................................................
Clip .................................................................................................................
Coupling .........................................................................................................
Sealing Ring ...................................................................................................
Washer (Copper) (Alternate Part) ..................................................................
Clip .................................................................................................................
Plate (Clamping) .............................................................................................
Hose ...............................................................................................................
Fitting (Banjo Connector) ...............................................................................
Screw .............................................................................................................
Sealing Ring ...................................................................................................
Washer (Copper) (Alternate Part) ..................................................................

1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
2

FOOTNOTES:
a

Fuel Inlet

2011 HYSTER COMPANY

Mounting Location: Fuel Pump Side Middle Mount

See Service Manual


for service procedures.

3-45

UNIT CODE J006


NORTH AMERICA

08/2011

FUEL FILTER (FIGURE 3-24)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5

3-46

PART NO.

DESCRIPTION

QTY

2103244
2108566
1543337
1691649
1691650
1691651
1691652

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Filter Head ......................................................................................................
Fuel Filter .......................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WATER SEPARATOR (FIGURE 3-25)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5

PART NO.

DESCRIPTION

2103244
2108566
1691817
1691818
1691819
.....
1691821

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Plug ................................................................................................................
Seal ................................................................................................................
Fuel Filter .......................................................................................................
Filter Head ..................................................................................................
Cartridge (Includes Sensor) .......................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1

3-47

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 3-26)

3-48

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

THROTTLE PEDAL AND ATTACHING PARTS


ITEM
1
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14

PART NO.
1654411
1524267
1654754
1530971
1527879
1530311
329069
1608412
a 302437
b 302443
2071181
1564752
2063842
296378
1582301
1582300
c 1654156

DESCRIPTION

QTY

Throttle Plate ......................................................................................................


1
Bushing ..........................................................................................................
1
Shaft ...................................................................................................................
1
E-Ring .................................................................................................................
1
Capscrew ............................................................................................................
3
Screw (Stop) .......................................................................................................
1
Nut ......................................................................................................................
1
Monotrol Pedal Assembly (FFigure 3-27)..........................................................
1
Roll Pin ...............................................................................................................
1
Roll Pin ...............................................................................................................
1
Pedal (Standard) .................................................................................................
1
Capscrew ............................................................................................................
2
Sensor (Half Throttle Position) ............................................................................
1
Washer ...............................................................................................................
2
Spring (Inner) ......................................................................................................
1
Spring (Outer) .....................................................................................................
1
Shim .................................................................................................................... AR

FOOTNOTES:
a
b

For Use With Monotrol Pedal Only


For Use With Standard Pedal Only

2011 HYSTER COMPANY

Not Illustrated

See Service Manual


for service procedures.

3-49

UNIT CODE J006


NORTH AMERICA

08/2011

MONOTROL PEDAL ASSEMBLY (FIGURE 3-27)

3-50

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

MONOTROL PEDAL ASSEMBLY


ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

1608412
2074702
220428
2072782
1330416
1489655
1531312
.....
.....
1582464
362036
15931
1340470
325699
16708
1500912
16865
53162

Monotrol Pedal Assembly ...................................................................................


Pedal ..............................................................................................................
Screw .............................................................................................................
Wire Harness ..................................................................................................
Connector ...................................................................................................
Connector (4 Way) .....................................................................................
Terminal .....................................................................................................
Switch .........................................................................................................
Switch .........................................................................................................
Fastener .........................................................................................................
Washer ...........................................................................................................
Lockwasher ....................................................................................................
Pad .................................................................................................................
Spring .............................................................................................................
Screw .............................................................................................................
Clip .................................................................................................................
Nut ..................................................................................................................
Lockwasher ....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
4
1
1
1
4
1
1
1
2
4
1
2
4
1
4
4

3-51

UNIT CODE J006


NORTH AMERICA

08/2011

NOTES

3-52

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRICAL SYSTEM

08/2011

UNIT CODE J006


NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

ALTERNATOR AND MOUNTING


CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
BATTERY AND CONTROL CABLE DISCONNECT SWITCH ........................................................................
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
COWL ELECTRICAL
ELECTRIC HYDRAULIC .............................................................................................................................
MANUAL HYDRAULIC ................................................................................................................................
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL ..........................................................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) ( S/N J006V02753H EXC. 02721) ...................................
MINI-LEVER MODULES (THREE FUNCTION) ( S/N J006V02753H EXC. 02721) ...............................
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
ENGINE ELECTRICAL SYSTEM
CUMMINS QSB 3.3L DIESEL - UL TYPE DS .............................................................................................
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
FUSE BOX
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
IMPACT SENSOR ...........................................................................................................................................
INSTRUMENT CLUSTER ...............................................................................................................................
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB ....................................
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD .........
LOAD WEIGH ELECTRICAL ..........................................................................................................................
MAST ELECTRICAL .......................................................................................................................................
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N J006V02754H INC. 02721) ............................................
WITH ARMREST - FOUR FUNCTION (S/N J006V02754H INC. 02721) ..............................................
POWER DISTRIBUTION MODULE ................................................................................................................
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
SPARK PLUGS AND WIRES
GM 4.3L LPG - PSI OPTION (PENDING PER ECN 152361 ) ...............................................................
STARTER
GM 4.3L .......................................................................................................................................................
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ...............................................................................................................
2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-30
4-25
4-16
4-12
4-14
4-8
4-10
4-24
4-4
4-6
4-54
4-52
4-46
4-23
4-34
4-36
4-20
4-28
4-64
4-18
4-40
4-42
4-62
4-60
4-56
4-58
4-66
4-32
4-22
4-26
4-44
4-50
4-1

UNIT CODE J006


NORTH AMERICA

08/2011

SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

TWO SPEED TRANSMISSION ..................................................................................................................


WIRE HARNESS
ALTERNATOR - CUMMINS QSB 3.3L DIESEL .........................................................................................
COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............................................
COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP
SOLENOID ..................................................................................................................................................
ELECTRONIC CONTROL VALVE - THREE FUNCTION ...........................................................................
ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................................................
ENGINE - GM 4.3L LPG ( S/N J006V02542H) .......................................................................................
ENGINE - GM 4.3L GASOLINE ( S/N J006V02542H) ...........................................................................
ENGINE - CUMMINS QSB 3.3L DIESEL ....................................................................................................
LEFT HAND CHASSIS - GM 4.3L GASOLINE ( S/N J006V02542H) ....................................................
LEFT HAND CHASSIS - GM 4.3L GASOLINE (SERIES 2010) (S/N J006V02543H ) ...........................
LEFT HAND CHASSIS - GM 4.3L LPG ( S/N J006V02542H) ................................................................
LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL
SENSOR) (S/N J006V02543H ) .............................................................................................................
LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL
SENSOR) (S/N J006V02543H ) .............................................................................................................
LIGHTS WITH OVERHEAD GUARD ..........................................................................................................
LOW FUEL SENSOR ..................................................................................................................................
REAR - GM 4.3L GASOLINE AND LPG .....................................................................................................
REAR - CUMMINS QSB 3.3L DIESEL ........................................................................................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ( S/N J006V03418H) .................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (S/N J006V03419H ) .................................
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H) ....................................
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N J006V03363H ) ....................................
SEALED ALTERNATOR - CUMMINS QSB 3.3L DIESEL ..........................................................................
SEAT JUMPER ( S/N J006V03362H) ....................................................................................................
TRANSMISSION - THREE SPEED ............................................................................................................
TRANSMISSION - TWO SPEED ................................................................................................................
WORK LIGHT JUMPER - WITH TWO STAGE MASTS .............................................................................
WIRE HARNESS (COWL)
WITH FORWARD AND REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID, WITHOUT
LOCKOUT ...................................................................................................................................................
WITH FORWARD AND REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID, WITH LOCKOUT
....................................................................................................................................................................
WIRE HARNESS (ENGINE)
GM 4.3L GASOLINE (GFI OPTION) - WITH CATALYTIC CONVERTER (S/N J006V02543H ) ...........
GM 4.3L LPG (GFI OPTION) - 2010 SERIES (S/N J006V02543H PENDING PER ECN 152361) .......
GM 4.3L, LPG - PSI OPTION (PENDING PER ECN 152361 ) ..............................................................

4-2

See Service Manual


for service procedures.

4-48
4-146
4-130
4-142
4-158
4-160
4-68
4-80
4-88
4-120
4-122
4-124
4-126
4-128
4-162
4-166
4-116
4-118
4-90
4-96
4-102
4-108
4-148
4-114
4-152
4-156
4-164
4-134
4-138
4-84
4-72
4-76

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-3

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRICAL SYSTEM (FIGURE 4-1)


RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL

4-4

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
5
6
7
8
9
9
10
11
12
13
14
15
16
17

PART NO.
1593331
1500912
1582464
2090613
1527876
1527877
1502543
1402883
1350215
b 2105725
c 4607742
2100710
1500912
1527879
1618978
1480237
2079843
320157
287851
a 4601499

DESCRIPTION

QTY

Connector ...........................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Module (FFigure 4-33).......................................................................................
Capscrew ............................................................................................................
Capscrew (Alternate Part) ..................................................................................
Nut (Flange) ........................................................................................................
Fuse Puller ..........................................................................................................
Nut ......................................................................................................................
Wire Harness (Right Hand Chassis) (FFigure 4-42)..........................................
Wire Harness (Right Hand Chassis) (FFigure 4-43)..........................................
Fastener ..............................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Horn ....................................................................................................................
Nut ......................................................................................................................
Sensor (Impact) ..................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Wire Harness (Seat Jumper) (FFigure 4-44).....................................................

1
5
6
1
4
4
2
1
4
1
1
1
1
1
1
1
1
2
2
1

FOOTNOTES:
a
b

Not Illustrated
PENDING PER ECN 106620

2011 HYSTER COMPANY

PENDING PER ECN 106620

See Service Manual


for service procedures.

4-5

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRICAL SYSTEM (FIGURE 4-2)


RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG

4-6

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG
ITEM
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15

PART NO.
1527877
1502543
2090613
1350215
b 2105724
c 4607741
1582464
1500912
1531480
1657411
1527879
1480237
1618978
1638987
1402883
1593331
a 4601499

DESCRIPTION

QTY

Capscrew ............................................................................................................
Nut (Flange) ........................................................................................................
Module (FFigure 4-33).......................................................................................
Nut ......................................................................................................................
Wire Harness (RH Chassis) ................................................................................
Wire Harness (RH Chassis) (FFigure 4-41)......................................................
Fastener ..............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Horn ....................................................................................................................
Shield .............................................................................................................
Fuse Puller ..........................................................................................................
Connector ...........................................................................................................
Wire Harness (Seat Jumper) (FFigure 4-44).....................................................

4
3
1
4
1
1
9
7
1
1
3
3
1
1
1
1
1

FOOTNOTES:
a
b

Not Illustrated
PENDING PER ECN 106620

2011 HYSTER COMPANY

PENDING PER ECN 106620

See Service Manual


for service procedures.

4-7

UNIT CODE J006


NORTH AMERICA

08/2011

COWL ELECTRICAL (FIGURE 4-3)


ELECTRIC HYDRAULIC

4-8

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COWL ELECTRICAL
ELECTRIC HYDRAULIC
KEY:
A: With Return to Set Tilt
B: Without Return to Set Tilt
ITEM

PART NO.

1
1

f 2098011
f 2098012

2
3
3
3
4
4
5
6
6
7
7
8
9
10
11
12

1554902
1600190
2111004
2111005
1529366
1529366
1531975
a 2058909
c 2060198
e 2068343
d 2068344
1500912
1582464
1582465
1510115
1529366
b 1563841

QTY
A
B

DESCRIPTION
Wire Harness (Cowl with Monotrol Pedal) (Gasoline and LPG) .................
Wire Harness (Cowl with Forward/Reverse Lever) (Gasoline and
LPG) ...........................................................................................................
Screw .........................................................................................................
Bracket .......................................................................................................
Bracket (Left Hand) (Alternate Part) ...........................................................
Bracket (Right Hand) (Alternate Part) ........................................................
Capscrew ...................................................................................................
Capscrew (Alternate Part) ..........................................................................
Bracket .......................................................................................................
Wire Harness (Electronic Control Valve) (FFigure 4-61)..........................
Wire Harness (Electronic Control Valve) (FFigure 4-60)..........................
Vehicle System Manager (VSM) -8525420 ................................................
Vehicle System Manager (VSM) -8525421 ................................................
Clip .............................................................................................................
Fastener .....................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Dust Cap ....................................................................................................

..

..
2
1
1
1
2
2
1
1
1
1
1
3
3
1
3
2
1

1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
3
2
1

FOOTNOTES:
a
b
c

Four Function
Not Illustrated
Three Function

2011 HYSTER COMPANY

d
e
f

With Electronic Hydraulics and Cab


With Electronic Hydraulics and Overhead Guard
With Hydraulic Pump Solenoid

See Service Manual


for service procedures.

4-9

UNIT CODE J006


NORTH AMERICA

08/2011

COWL ELECTRICAL (FIGURE 4-4)


MANUAL HYDRAULIC

4-10

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

COWL ELECTRICAL
MANUAL HYDRAULIC
ITEM

PART NO.

DESCRIPTION

QTY

1
1
1
1

2104701
2104702
4603281
4603282

2
3
3
3
4
4
5
6
7
8
8
9
10

1529366
1600190
2111004
2111005
1500912
1582464
a 2068342
1582465
1510115
1528482
1398062
1686719
1562088

Wire Harness ......................................................................................................


Wire Harness (Forward/Reverse Lever) .............................................................
Wire Harness (With Monotrol)(Alternate Part) (FFigure 4-52)...........................
Wire Harness (With Forward/Reverse Lever)(Alternate Part) (FFigure
4-54)....................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Bracket (Left Hand) (Alternate Part) ...................................................................
Bracket (Right Hand) (Alternate Part) .................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Vehicle System Manager (VSM) -8525419 ........................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Clip ......................................................................................................................

1
1
1
1
2
1
1
1
4
4
1
1
3
1
1
1
2

FOOTNOTES:
a

Without Electronic Hydraulics

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-11

UNIT CODE J006


NORTH AMERICA

08/2011

BATTERY CABLES (FIGURE 4-5)


CUMMINS QSB 3.3L DIESEL

4-12

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

BATTERY CABLES
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

PART NO.

DESCRIPTION

2111099
1474893
148795
204223
148798
1566146
16079
176454
1527879
1663747
1643937
1399332
1480237
1544157
4015631
1460477
1527884
2065745
1502543
1540805
2111098
204223
16079
148786
1595774
148798
1566146
148792
1536304
2099799
.....
1474893
148783
148789
806426
2093220
1564044
806426
1529366
296380

Battery Cable (Positive) (Diesel Safety) .............................................................


Clamp .............................................................................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Start Battery Wet ................................................................................................
Start Battery Wet ................................................................................................
Nut ......................................................................................................................
Clip ......................................................................................................................
Battery (Tray) ......................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Link (Battery Hold Down) ....................................................................................
Nut (Flange) ........................................................................................................
Cap .....................................................................................................................
Battery Cable (Positive) (Standard Diesel) .........................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Battery Cable (Negative) ....................................................................................
Terminal .........................................................................................................
Clamp .............................................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
E-Ring ............................................................................................................
Battery Cable (Negative) ....................................................................................
E-Ring ............................................................................................................
E-Ring ............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
1
1
1
2
3
1
2
2
1
1
1
3
3
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2

4-13

UNIT CODE J006


NORTH AMERICA

08/2011

BATTERY CABLES (FIGURE 4-6)


GM 4.3L GASOLINE AND LPG

4-14

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

BATTERY CABLES
GM 4.3L GASOLINE AND LPG
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17

PART NO.

DESCRIPTION

2098768
2098769
2093220
1529366
296380
1527879
1480237
1544157
1326653
1502543
1460477
1663948
1527884
1643937
1399332
2065745
1638706
1540805

Battery Cable ......................................................................................................


Battery Cable ......................................................................................................
Battery Cable ......................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Clip ......................................................................................................................
Clamp .................................................................................................................
Nut (Flange) ........................................................................................................
Nut ......................................................................................................................
Battery Tray ........................................................................................................
Capscrew ............................................................................................................
Start Battery Wet ................................................................................................
Start Battery Wet (Optional) ................................................................................
Link (Battery Hold Down) ....................................................................................
Link (Battery Hold Down) ....................................................................................
Cap .....................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
2
5
4
4
1
2
3
1
3
1
1
1
1
1

4-15

UNIT CODE J006


NORTH AMERICA

08/2011

BATTERY AND CONTROL CABLE DISCONNECT SWITCH (FIGURE 4-7)

4-16

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

BATTERY AND CONTROL CABLE DISCONNECT SWITCH


ITEM
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
18

PART NO.

DESCRIPTION

17407
15156
15002
15916
1578660
2098994
1590368
2065745
126
1517361
1660295
1502543
1540805
2093121
1542440
1543698
1527876
1531558
1565382
1703868

Nut ......................................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Switch .................................................................................................................
Battery Cable ......................................................................................................
Terminal .........................................................................................................
Link (Battery Hold Down) ....................................................................................
Pin .......................................................................................................................
Locking Ring Cotter Pin ......................................................................................
Formed Bracket ..................................................................................................
Nut (Flange) ........................................................................................................
Cap .....................................................................................................................
Cable Assy ..........................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Bracket ................................................................................................................
Bracket (Alternate Part) ......................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1

4-17

UNIT CODE J006


NORTH AMERICA

08/2011

INSTRUMENT CLUSTER (FIGURE 4-8)

ITEM
1
1
2
2
3
4
4
5
6
7
8
9
10
11
12

PART NO.
b 2102904
c 4604594
2076696
2076695
2066485
2069431
2066483
2066484
2060032
1337197
2057948
1527879
1554902
2060033
a 2066482

DESCRIPTION

QTY

Lever (Detent Forward and Reverse) .................................................................


Lever ...................................................................................................................
Display (With Cab) ..............................................................................................
Display (With Overhead Guard) ..........................................................................
Bezel (Display Cluster) ...................................................................................
Label (Blank) (LH Display with Overhead Guard) ..........................................
Label (LH Display with Cab) ...........................................................................
Label (RH Display, All Options) ..........................................................................
Cover (Display Lever) .........................................................................................
Key Set ...............................................................................................................
Ignition Switch (Without Keys) ............................................................................
Capscrew ............................................................................................................
Screw ..................................................................................................................
Cover (Keyswitch) ...............................................................................................
Label (RH Display) ..............................................................................................

1
1
1
1
2
1
1
1
1
1
1
4
5
1
1

FOOTNOTES:
a
b

Remove Panels From Overlay as Required For


Truck Configuration.
S/N J006V02611H

4-18

S/N J006V02612H

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-19

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM (FIGURE 4-9)


GM 4.3L, GASOLINE AND LPG

4-20

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM


GM 4.3L, GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
ITEM
1
2
3
4
5
6
7
8
9
9
9
9
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
22
23
23
24
25
25
25

PART NO.
1529257
1566420
1527877
1652220
1527880
1480237
1557546
1350215
a 2094677
a 2094678
b 4604430
b 4604389
b 4604394
1561871
1502061
292668
296380
1502543
1527879
264148
1397716
1677876
1640531
1640818
1544157
1402629
2098768
1590368
2098769
1616122
1529366
2093220
806426
1564044

QTY
A
B

DESCRIPTION
Sensor (Air Flow Restriction) .....................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Bracket Wldmt ............................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Oxygen Sensor (With Wire Harness) .........................................................
Nut ..............................................................................................................
Wire Harness (LH Chassis) (2008-2009 Series) (FFigure 4-47)...............
Wire Harness (LH Chassis) (2008-2009 Series) (FFigure 4-49)...............
Wire Harness (LH Chassis) (2010 Series) (FFigure 4-48)........................
Wire Harness (LH Chassis) (2010 Series) (FFigure 4-50)........................
Wire Harness (LH Chassis) (2010 Series) (FFigure 4-51)........................
Clamp (Swivel) ...........................................................................................
Clamp .........................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Nut (Flange) ...............................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Bolt .............................................................................................................
Bolt (Alternate Part) ....................................................................................
Starter ........................................................................................................
Bracket .......................................................................................................
Clip .............................................................................................................
Bracket .......................................................................................................
Battery Cable (Positive) .............................................................................
Terminal .................................................................................................
Battery Cable (Negative) ............................................................................
Terminal .................................................................................................
Capscrew ...................................................................................................
Battery Cable (Negative) ............................................................................
E-Ring ....................................................................................................
E-Ring ....................................................................................................

1
3
4
1
3
6
2
1
1
..
1
..
..
1
1
1
3
1
4
2
2
2
1
1
3
1
1
1
1
1
2
1
2
1

1
3
4
1
3
6
2
1
..
1
..
1
1
1
1
1
3
1
4
2
2
2
1
1
3
..
1
1
1
1
2
1
2
1

FOOTNOTES:
a

S/N J006V02542H

2011 HYSTER COMPANY

S/N J006V02543H

See Service Manual


for service procedures.

4-21

UNIT CODE J006


NORTH AMERICA

08/2011

SPARK PLUGS AND WIRES (FIGURE 4-10)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

1564035
4019061
4040251
1452376
.....
.....
.....
221416

Bracket ................................................................................................................
2
Separator ............................................................................................................
2
Conduit (46 in.) ................................................................................................... AR
Spark Plug ..........................................................................................................
6
Spark Plug Harness (RH) ...................................................................................
1
Spark Plug Harness (LH) ....................................................................................
1
Coil Wire .............................................................................................................
1
Capscrew ............................................................................................................
4

2088997
a 4040249

QTY

Kit-Ignition Cable (Spark Plug Wires and Coil Wire) ...........................................


Wire Harness (Engine) (FFigure 4-36)..............................................................

1
1

FOOTNOTES:
a

Not Illustrated

4-22

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE CONTROL MODULE AND SENSORS (FIGURE 4-11)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8
9
10
11

PART NO.
1646456
4040286
4019045
4019046
4019047
4019050
1527876
221493
148818
4019052
128408
a 4040249

DESCRIPTION

QTY

Sensor (Oxygen) .................................................................................................


Electronic Control Module ...................................................................................
Sensor (T-Map) ...................................................................................................
Sensor (Coolant) .................................................................................................
Pressure Sender (Oil) .........................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Clamp .................................................................................................................
Wire Harness ......................................................................................................

2
1
1
1
1
1
1
2
1
1
2
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-23

UNIT CODE J006


NORTH AMERICA

08/2011

DISTRIBUTOR ASSEMBLY (FIGURE 4-12)


GM 4.3L GASOLINE AND LPG

ITEM
1
2
3
4
5
6
7
8

4-24

PART NO.

DESCRIPTION

QTY

1559695
1566458
1566459
1559922
1334423
1559923
1559924
1559925
1335497

Distributor Assembly ...........................................................................................


Distributor Cap ...............................................................................................
Rotor ...............................................................................................................
Kit-Gear ..........................................................................................................
Gasket ............................................................................................................
Sensor (Cam) .................................................................................................
Screw .............................................................................................................
Screw .............................................................................................................
Clamp .............................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
4
2
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ALTERNATOR AND MOUNTING (FIGURE 4-13)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

1327647
4019177
1636803
1554814
302326
320157
1527885
1528482

Capscrew ............................................................................................................
Alternator ............................................................................................................
Bracket (Alternator) .............................................................................................
Spacer ................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1

4-25

UNIT CODE J006


NORTH AMERICA

08/2011

STARTER (FIGURE 4-14)


GM 4.3L

4-26

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

STARTER
GM 4.3L
ITEM
1
2
2
2
3
4
5
6
7

PART NO.
2109666
1534417
a 148962
b 1463910
1640531
1640818
264148
1677876
b 292668

DESCRIPTION

QTY

Dust Shield .........................................................................................................


Capscrew ............................................................................................................
Capscrew (Alternate Part) ..................................................................................
Capscrew ............................................................................................................
Starter .................................................................................................................
Bracket (Heat Shield) ..........................................................................................
Nut ......................................................................................................................
Bolt ......................................................................................................................
Nut ......................................................................................................................

1
2
2
2
1
1
2
2
1

FOOTNOTES:
a

GFI Option

2011 HYSTER COMPANY

PSI Option

See Service Manual


for service procedures.

4-27

UNIT CODE J006


NORTH AMERICA

08/2011

FUSE BOX (FIGURE 4-15)


GM 4.3L LPG PSI OPTION (PENDING PER ECN 152361 )

ITEM
1
2
3
4
5
6
7

4-28

PART NO.

DESCRIPTION

QTY

1567317
1567316
1498046
1498044
1498047
1378418
1567835

Relay (Power and Fuel Pump) ............................................................................


Relay (Starter) ....................................................................................................
Fuse (10 Amp) ....................................................................................................
Fuse (5 Amp) ......................................................................................................
Fuse (15 Amp) ....................................................................................................
Fuse (50 Amp) ....................................................................................................
Cover (Bottom-Fuse Box) ...................................................................................

See Service Manual


for service procedures.

2
1
1
1
2
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-29

UNIT CODE J006


NORTH AMERICA

08/2011

ALTERNATOR AND MOUNTING (FIGURE 4-16)


CUMMINS QSB 3.3L DIESEL

4-30

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ALTERNATOR AND MOUNTING


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
15

PART NO.

DESCRIPTION

2103244
2108566
1691631
4023567
1691854
1597807
1691633
4023568
1691634
1691635
1691641
.....
1691638
1691639
1637812
1691636
1691640
1691642
.....
1691637
1637805
4007486

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................

1
1

Capscrew .......................................................................................................

Capscrew (Flange) .........................................................................................

Capscrew .......................................................................................................
Capscrew .......................................................................................................
Spacer ............................................................................................................
Support ...........................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Retainer ..........................................................................................................
Spacer ............................................................................................................
Pulley ..............................................................................................................
Bracket ...........................................................................................................
Bushing ......................................................................................................
Plate (Pivot) ....................................................................................................
Alternator ........................................................................................................
Alternator (Alternate Part) ..............................................................................

1
1
1
1
2
1
2
1
1
1
1
1
1
1
1

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-31

UNIT CODE J006


NORTH AMERICA

08/2011

SEALED ALTERNATOR AND MOUNTING (FIGURE 4-17)


CUMMINS QSB 3.3L DIESEL

ITEM

1
2
3
4
5
6
7
8
8

4-32

PART NO.

DESCRIPTION

QTY

2103244
2108566
1394001
18515
18497
1544153
1678178
1678069
1617601
1537422
1677952

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Alternator (Sealed) .........................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Locknut ...........................................................................................................
Spacer ............................................................................................................
Bracket Wldmt ................................................................................................
Bolt .................................................................................................................
Spacer ............................................................................................................
Pulley (Alternator) ...........................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-33

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM (FIGURE 4-18)


CUMMINS QSB 3.3L DIESEL UL TYPE DS

4-34

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM


CUMMINS QSB 3.3L DIESEL UL TYPE DS
ITEM
1
2
3
4
5
6
7
8
9
9
9
9
10
11
12
13
14
15
16
17
18
18
19
19
19
20
21

PART NO.

DESCRIPTION

2103830
1394001
1501948
18497
18515
1544157
1480237
1527879
2099801
1357268
1357266
2111099
16079
1661688
204223
148798
1566146
148795
1502066
1561871
2099799
1616122
2093220
806426
1564044
1529366
296380

Wire Harness (Sealed Alternator) (FFigure 4-57)..............................................


1
Alternator (Sealed) (FFigure 4-17)....................................................................
1
Pulley ..................................................................................................................
1
Capscrew ............................................................................................................
1
Washer ...............................................................................................................
1
Clip ......................................................................................................................
2
Nut ......................................................................................................................
2
Capscrew ............................................................................................................
2
Battery Cable (Positive) ......................................................................................
1
Battery Cable (Red) ........................................................................................ AR
Battery Cable (Red) ........................................................................................ AR
Battery Cable (Alternate Part) .............................................................................
1
Terminal .........................................................................................................
1
Boot ................................................................................................................
1
Boot ................................................................................................................
1
Terminal .........................................................................................................
1
Boot ................................................................................................................
1
Terminal .........................................................................................................
1
Clamp .................................................................................................................
1
Clamp (Swivel) ....................................................................................................
1
Battery Cable (Negative) ....................................................................................
1
Terminal .........................................................................................................
1
Battery Cable ......................................................................................................
1
E-Ring ............................................................................................................
2
E-Ring ............................................................................................................
1
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
2

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-35

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM (FIGURE 4-19)


CUMMINS QSB 3.3L DIESEL

4-36

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM


CUMMINS QSB 3.3L DIESEL
ITEM
1
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
32
33
33
34
35
36
36
37
38
39
40
41
42
43
44

PART NO.
1703318
a 1691544
1691441
296169
1527879
2099800
1357265
148800
204223
321158
203689
1582464
1500912
1678123
1528778
2110986
1402815
1480187
1493465
1364263
1544731
1501919
806426
148638
806427
2103224
1490242
1527879
176454
2099799
16078
1629204
1474893
148783
148789
1616122
2111098
1357268
16079
1595774
148786
1590368
148792
1536304
148798
1566146
1669570
1480237
1510115
1527879

2011 HYSTER COMPANY

DESCRIPTION

QTY

Shield (Starter) ....................................................................................................


1
Foam (Seal) ....................................................................................................
1
Bracket Wldmt (Fuel Pump Shield) .....................................................................
1
Capscrew ............................................................................................................
1
Capscrew ............................................................................................................
1
Battery Cable (Positive) ......................................................................................
1
Battery Cable (Red) ........................................................................................ AR
Terminal (Battery) ...........................................................................................
1
Boot ................................................................................................................
1
Boot ................................................................................................................
1
E-Ring ............................................................................................................
1
Fastener ..............................................................................................................
2
Clip ......................................................................................................................
2
Bracket (Wire Harness) ......................................................................................
1
Capscrew ............................................................................................................
1
Wire Harness (Alternator) (FFigure 4-16)..........................................................
1
Clip .................................................................................................................
1
Connector .......................................................................................................
1
Connector .......................................................................................................
1
Clamp .............................................................................................................
1
Receptacle .....................................................................................................
1
Connector .......................................................................................................
1
E-Ring ............................................................................................................
1
E Ftg Spade Term #10 ...................................................................................
1
E-Ring ............................................................................................................
2
Wire Harness (2 Pin Extension) ..........................................................................
1
Connector .......................................................................................................
1
Capscrew ............................................................................................................
2
Clamp .................................................................................................................
2
Battery Cable (Negative) ....................................................................................
1
Battery Cable .................................................................................................. AR
Boot ................................................................................................................
1
Clamp .............................................................................................................
2
Terminal .........................................................................................................
1
Terminal .........................................................................................................
1
Terminal (Alternate Part) ................................................................................
1
Battery Cable (Positive) (Positive) ......................................................................
1
Battery Cable (Red) ........................................................................................ AR
Terminal .........................................................................................................
1
Boot ................................................................................................................
1
Terminal .........................................................................................................
1
Terminal (Alternate Part) ................................................................................
1
Terminal .........................................................................................................
1
Boot ................................................................................................................
1
Terminal .........................................................................................................
1
Boot ................................................................................................................
1
Bracket (Engine Control Module) ........................................................................
1
Nut (Foldover) .....................................................................................................
7
Capscrew ............................................................................................................
4
Capscrew ............................................................................................................
3
See Service Manual
for service procedures.

4-37

UNIT CODE J006


NORTH AMERICA

08/2011

ENGINE ELECTRICAL SYSTEM


CUMMINS QSB 3.3L DIESEL
ITEM
45
46
47
48
48
49
50
51
52

PART NO.

DESCRIPTION

QTY

2046866
1501896
1565407
2093220
1357533
806426
1564044
296380
1527879

Capscrew ............................................................................................................
2
Contactor ............................................................................................................
1
Nut ......................................................................................................................
2
Battery Cable (Negative) ....................................................................................
1
Wire-Bulk ........................................................................................................ AR
E-Ring ............................................................................................................
2
E-Ring ............................................................................................................
1
Washer ...............................................................................................................
2
Capscrew ............................................................................................................
2

FOOTNOTES:
a

Not Illustrated

4-38

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-39

UNIT CODE J006


NORTH AMERICA

08/2011

LIGHTS (FIGURE 4-20)


BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE WITH CAB

4-40

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE WITH CAB
ITEM
1
1
1
2
3
4
4
4
4
5
5
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28

PART NO.

DESCRIPTION

2056824
2107957
2107958
2056826
1565125
2098084
2107383
2098085
2107384
2098083
2107382
1664626
1698541
2098082
1647440
1608591
2070561
1608654
2070562
1608592
1565076
1302024
1586759
1586428
1531558
1586495
1698543
1532775
1586495
1531558
1537551
1558771
1698541
1664656
1583611
1531557
1654013

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...........................................


Tail Light Base (RH) (Not Shown) ......................................................................
Tail Light Base (LH) (Not Shown) .......................................................................
Reflector (Tail) ....................................................................................................
Screw ..................................................................................................................
Work Light (RH Front) (Halogen) ........................................................................
Head/Work Light (Front RH) (LED) .....................................................................
Work Light (LH Front) (Halogen) ........................................................................
Head/Work Light (Front LH) (LED) .....................................................................
Work Light (Rear) (Halogen) ...............................................................................
Head/Work Light (Rear) (LED) ...........................................................................
Bracket (Without Cab) ........................................................................................
Bracket (Use with LED Lights) ............................................................................
Bulb (Halogen) ...............................................................................................
Wire Harness (Cab) ............................................................................................
Trim (RH) ............................................................................................................
Turn Signal Light (RH Front) ...............................................................................
Capscrew ............................................................................................................
Turn Signal Light (LH Front) ...............................................................................
Trim (LH) .............................................................................................................
Bracket Wldmt ....................................................................................................
Guard ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Bracket (Alternate Part) ......................................................................................
Bracket (With Cab) .............................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Strobe Light Assembly ........................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
2
2
1
1
2
2
4
1
1
2
4
4
1

4-41

UNIT CODE J006


NORTH AMERICA

08/2011

LIGHTS (FIGURE 4-21)


BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE WITH OVERHEAD GUARD

4-42

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE WITH OVERHEAD GUARD
ITEM
1
1
1
2
3
4
4
4
4
4
4
5
6
7
8
9
10
10
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
24
24
24
25
25
25
25
25

PART NO.

DESCRIPTION

2056824
2107957
2107958
2056826
1565125
2098083
2107382
2098086
2107383
2098087
2107384
2098082
1654013
1608654
1608589
1608590
2095895
1514597
1514598
1484709
1634047
1644398
1606544
1565076
1302024
1586759
1586428
1531001
1586495
2101862
1539584
1560447
1560448
1537551
2070561
2070563
1493466
1330415
1330437
2070562
2070563
1493466
1330415
1330437

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...........................................


Tail Light Base (RH) ...........................................................................................
Tail Light Base (LH) ............................................................................................
Reflector (Tail) ....................................................................................................
Screw ..................................................................................................................
Work Light (Rear) (Halogen) ...............................................................................
Head/Work Light (Rear) (LED) ...........................................................................
Work Light (RH Front) (Halogen) ........................................................................
Head/Work Light (Front RH) (LED) .....................................................................
Work Light (LH Front) (Halogen) ........................................................................
Head/Work Light (Front LH) (LED) .....................................................................
Bulb (Halogen) ...............................................................................................
Strobe Light Assembly ........................................................................................
Capscrew ............................................................................................................
Trim (RH) ............................................................................................................
Trim (LH) .............................................................................................................
Wire Harness ......................................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Resistor ..........................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Bracket Wldmt ....................................................................................................
Guard ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Wire Harness (Lights) (FFigure 4-62)................................................................
Grommet (Vehicle System Manager) .................................................................
Grommet (RH Tail Light) .....................................................................................
Grommet (LH Tail Light) .....................................................................................
Nut ......................................................................................................................
Turn Signal Light (RH Front) ...............................................................................
Cap (Black Plastic) .........................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Turn Signal Light (LH Front) ...............................................................................
Cap (Black Plastic) .........................................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
1
1
2
4
1
1
1
1
1
1
1
1
4
1
1
1
1
1
4
3
1
1
1
1
2
2
2
2
1
1
1
1
4
1
2
1
1
3
1
2
1
1
3

4-43

UNIT CODE J006


NORTH AMERICA

08/2011

STARTER MOTOR (FIGURE 4-22)


CUMMINS QSB 3.3L DIESEL

ITEM

PART NO.
2103244
2108566
1692007
1692006
1707217
a 1703318

1
2
2

DESCRIPTION

QTY

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Motor (Starter) ................................................................................................
Capscrew ...................................................................................................
Capscrew (Alternate Part) ..........................................................................
Shield .............................................................................................................

1
1
1
3
3
1

FOOTNOTES:
a

Not Illustrated

4-44

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-45

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC CONTROL MODULE AND SENSORS (FIGURE 4-23)


CUMMINS QSB 3.3L DIESEL

4-46

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC CONTROL MODULE AND SENSORS


CUMMINS QSB 3.3L DIESEL
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO.
2103244
2108566
1691869
1691870
1517120
1691871
1543439
1543435
1565040
1644129
1644128
1644131
1691861
1691868
1691877
1691878
1691879
1691880
a 2106332

DESCRIPTION

QTY

Engine Assy-Diesel .............................................................................................


Engine Assy-Diesel (99 Horsepower) .................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Data Plate .......................................................................................................
Capscrew .......................................................................................................
Switch, Oil Pressure .......................................................................................
O-Ring ............................................................................................................
Temperature Sensor ......................................................................................
Crank Position Sensor ....................................................................................
O-Ring ............................................................................................................
Cam Position Sensor (Crank Position) ...........................................................
Electronic Control Module ..............................................................................
Support ...........................................................................................................
Sensor (Ambient Air Pressure) .......................................................................
Sensor (Intake Manifold Temperature) ...........................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Label (ECM Code) (Standard Transmission) (FFigure 1-31)........................

1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-47

UNIT CODE J006


NORTH AMERICA

08/2011

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 4-24)


TWO SPEED TRANSMISSION

4-48

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

TRANSMISSION ELECTRICAL SYSTEM


TWO SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7

PART NO.

DESCRIPTION

2106249
1582464
1500912
1515654
1527876
1541231
1541232

Wire Harness (Transmission) (FFigure 4-59)....................................................


Fastener ..............................................................................................................
Clip ......................................................................................................................
Temperature Sensor ...........................................................................................
Capscrew ............................................................................................................
Sensor (Input Speed, TISS) ................................................................................
Sensor (Output Speed, TOSS) ...........................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
2
1
1
1
1

4-49

UNIT CODE J006


NORTH AMERICA

08/2011

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 4-25)


THREE SPEED TRANSMISSION

4-50

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

TRANSMISSION ELECTRICAL SYSTEM


THREE SPEED TRANSMISSION
ITEM
1
2
3
4
5
6
7
8
9
10
10
10
10
10
10
10
10
11
12

PART NO.
1527876
292680
1541231
1500912
1582464
1534417
1603367
1662302
1480237
ad 2108841
ae 4604103
bd 2108843
be 4604105
cd 2089017
ce 4604095
cd 2091460
ce 4604099
1527879
2106248

DESCRIPTION

QTY

Capscrew ............................................................................................................
Washer ...............................................................................................................
Sensor (Input Speed, TISS) ................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Controller ............................................................................................................
Controller (Extended Function) ...........................................................................
Controller (Extended Function) ...........................................................................
Capscrew ............................................................................................................
Wire Harness (Transmission, Three Speed) (FFigure 4-58).............................

1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a
b
c

Cummins QSB 3.3L 80 Horsepower


Cummins QSB 3.3L 99 Horsepower
GM 4.3L Gasoline and LPG

2011 HYSTER COMPANY

d
e

S/N J006V02546H
S/N J006V02547H

See Service Manual


for service procedures.

4-51

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC CONTROL LEVERS (FIGURE 4-26)


MINI-LEVER MODULES (THREE FUNCTION) ( S/N J006V02753H EXC. 02721)

4-52

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) ( S/N J006V02753H EXC. 02721)
ITEM
1

2
3
4
4
5
6
7

PART NO.
2105372
1689455
b 1598224
c 1598223
2105376
a 1598223
d 1598221
b 1598224
c 1689455
1689460
2105378
a 1598223
d 1598221
b 1598224
c 1689455
1689460
2105380
d 1598221
b 1598224
c 1598223
1689455
1689460
.....
1591181
.....
1658063
.....
1598224
.....

DESCRIPTION

QTY

Mini-Lever (8544613) ..........................................................................................


1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Plug ................................................................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever (8544617) (With Clamping) ...............................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Plug ................................................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
2
Kit-Mini-Lever (Clamping) ...............................................................................
1
Mini-Lever (8544619) (With Return To Set Tilt) ..................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Kit-Switch (Interlock Switch) ...........................................................................
1
Plug ................................................................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
2
Kit-Mini-Lever (Clamping) ...............................................................................
1
Mini-Lever (8544621) (With Clamping and Return to set Tilt) ............................
1
Kit-Switch (Interlock Switch) ...........................................................................
2
Plug ................................................................................................................
2
Kit-Plug (Interlock Switch Plug) ......................................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
1
Kit-Mini-Lever (Clamping) ...............................................................................
2
Plug (Momentary Switch) ............................................................................... AR
Switch-Momentary .......................................................................................... AR
Mini-Lever ....................................................................................................... AR
Handle (Mini-Lever) ....................................................................................
1
Label (Shows Production Part Number) .........................................................
1
Plug (Mini-Lever) ............................................................................................
1
Control Labels (FFigure 1-33, FFigure 1-34)....................................................
1

FOOTNOTES:
a
b

Kit Includes: 1 Interlock Rocker (must be used in


combination with a Momentary Interlock Switch), 1
Gasket, 4 Screws (parts are NSS)
Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are
NSS)

2011 HYSTER COMPANY

c
d

Kit Includes: 1 Momentary Interlock Switch Plug, 1


Gasket (parts are NSS)
Kit Includes: 1 Momentary Switch, 1 Lockwasher,
1 Gasket, 1 Nut (parts are NSS)

See Service Manual


for service procedures.

4-53

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC CONTROL LEVERS (FIGURE 4-27)


MINI-LEVER MODULE (FOUR FUNCTION) ( S/N J006V02753H EXC. 02721)

4-54

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION) ( S/N J006V02753H EXC. 02721)
ITEM
1
1

1
2
3
4
4
5
6

PART NO.
2105373
1689455
b 1598223
2105377
1689455
1689460
c 1598221
b 1598223
2105379
1689455
a 1689460
c 1598221
b 1598223
2105381
1689455
c 1598221
b 1598223
1689460
1591181
.....
.....
1658063
.....
.....

DESCRIPTION

QTY

Mini-Lever (8544614) ..........................................................................................


1
Kit-Mini-Lever (Non-Clamping) .......................................................................
4
Kit-Plug (Interlock Switch Plug) ......................................................................
3
Mini-Lever (8544618) (With Clamping) ...............................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Kit-Mini-Lever (Clamping) ...............................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
1
Mini-Lever (8544620) (With Return to Set Tilt) ...................................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
3
Kit-Mini-Lever (Clamping) ...............................................................................
1
Kit-Switch (Interlock Switch) ...........................................................................
1
Kit-Plug (Interlock Switch Plug) ......................................................................
2
Mini-Lever (8544622) (Clamping and Return to Set Tilt) ....................................
1
Kit-Mini-Lever (Non-Clamping) .......................................................................
2
Kit-Switch (Interlock Switch) ...........................................................................
2
Kit-Plug (Interlock Switch Plug) ......................................................................
1
Kit-Mini-Lever (Clamping) ...............................................................................
2
Switch-Momentary .......................................................................................... AR
Plug (Momentary Switch) ............................................................................... AR
Mini-Lever ....................................................................................................... AR
Handle (Mini-Lever) ....................................................................................
1
Label ...............................................................................................................
1
Control Labels (FFigure 1-33, FFigure 1-34)....................................................
1

FOOTNOTES:
a
b

Kit Includes: 1 Interlock Mini-Lever (must be used


in combination with a Momentary Interlock Switch),
1 Gasket, 4 Screws (parts are NSS)
Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)

2011 HYSTER COMPANY

Kit Includes: 1 Momentary Switch, 1 Lockwasher,


1 Gasket, 1 Nut (parts are NSS)

See Service Manual


for service procedures.

4-55

UNIT CODE J006


NORTH AMERICA

08/2011

MINI-LEVER CONTROLS (FIGURE 4-28)


WITH ARMREST THREE FUNCTION (S/N J006V02754H INC. 02721)

4-56

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

MINI-LEVER CONTROLS
WITH ARMREST THREE FUNCTION (S/N J006V02754H INC. 02721)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
ITEM
1
1
1
1
1
1
1
1
2
2
3
3
3
4
4
4
5
6
6
7
8
9
10
11
11
12
12
13
14
15
16
17
18
19
20

PART NO.
4601093
c 4601265
a 4601097
b 4601099
4601101
c 4601103
a 4601105
b 4601107
.....
2110791
.....
2110791
a 2110793
.....
2110791
c 2110792
2108249
2111799
ac 4603439
2111769
1709587
1698449
4605336
c 1591181
b 1591181
c 1598225
b 1598225
1704529
2111802
4605337
2111800
4601120
2111770
2110943
2110942
1698449

QTY
A
B

DESCRIPTION
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Lever Position 1 .....................................................................................
Lever (Single Function) .....................................................................
Lever Position 2 .....................................................................................
Lever (Single Function) .....................................................................
Lever (With Override) ........................................................................
Lever Position 3 .....................................................................................
Lever (Single Function) .....................................................................
Lever (Clamping) ...............................................................................
Plug ........................................................................................................
Armrest (Without Holes) ........................................................................
Armrest (With Holes) .............................................................................
Cushion (Armrest) ..................................................................................
Nut .........................................................................................................
Capscrew ...............................................................................................
Wire Harness .........................................................................................
Switch-Momentary .................................................................................
Switch-Momentary .................................................................................
Hole Plug ...............................................................................................
Hole Plug ...............................................................................................
Wire Harness (Push Buttons) ................................................................

1
1
1
1
..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
5
6
1
1
2
2
1
1

..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
6
1
1
2
2
1
1

Printed Circuit Board ..............................................................................


Cover (Bottom Armrest) .........................................................................
Plug ........................................................................................................
Horn Button ............................................................................................
Switch (Directional Control) ...................................................................
Plug (Directional Control Switch) ...........................................................
Capscrew ...................................................................................................

1
1
1
1
..
1
8

1
1
1
1
1
..
8

FOOTNOTES:
a
b

Return to Set Tilt


Three Function Clamp with Return to Set Tilt

2011 HYSTER COMPANY

With Clamping

See Service Manual


for service procedures.

4-57

UNIT CODE J006


NORTH AMERICA

08/2011

MINI-LEVER CONTROLS (FIGURE 4-29)


WITH ARMREST FOUR FUNCTION (S/N J006V02754H INC. 02721)

4-58

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

MINI-LEVER CONTROLS
WITH ARMREST FOUR FUNCTION (S/N J006V02754H INC. 02721)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
ITEM
1
1
1
1
1
1
1
1
2
2
3
3
3
4
4
5
5
5
6
6
7
8
9
10
11
11
12
12
13
14
15
16
17
18
19
20

PART NO.
4601094
a 4601096
c 4601098
b 4601100
4601102
a 4601104
c 4601106
b 4601108
.....
2110791
.....
2110791
b 2110793
.....
2110791
.....
2110791
ab 2110792
2111799
abc 4603439
2111769
1709587
1698449
4605336
a 1591181
b 1591181
a 1598225
b 1598225
1704529
2111802
4605337
2111800
4601120
2111770
2110943
2110942
1698449

QTY
A
B

DESCRIPTION
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Mini-Lever Assembly ..................................................................................
Lever Position 1 .....................................................................................
Lever (Single Function) .....................................................................
Lever Position 2 .....................................................................................
Lever (Single Function) .....................................................................
Lever (With Override) ........................................................................
Lever Position 3 .....................................................................................
Lever (Single Function) .....................................................................
Lever Position 4 .....................................................................................
Lever (Single Function) .....................................................................
Lever (Clamping) ...............................................................................
Armrest (Without Holes) ........................................................................
Armrest (With Holes) .............................................................................
Cushion (Armrest) ..................................................................................
Nut .........................................................................................................
Capscrew ...............................................................................................
Wire Harness .........................................................................................
Switch-Momentary .................................................................................
Switch-Momentary .................................................................................
Hole Plug ...............................................................................................
Hole Plug ...............................................................................................
Wire Harness (Push Buttons) ................................................................

1
1
1
1
..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
5
6
1
1
2
2
1
1

..
..
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
6
1
1
2
2
1
1

Printed Circuit Board ..............................................................................


Cover (Bottom Armrest) .........................................................................
Plug ........................................................................................................
Horn Button ............................................................................................
Switch (Directional Control) ...................................................................
Plug (Directional Control Switch) ...........................................................
Capscrew ...................................................................................................

1
1
1
1
..
1
8

1
1
1
1
1
..
8

FOOTNOTES:
a
b

With Clamping
With Clamping and Return to Set Tilt

2011 HYSTER COMPANY

With Return to Set Tilt

See Service Manual


for service procedures.

4-59

UNIT CODE J006


NORTH AMERICA

08/2011

MAST ELECTRICAL (FIGURE 4-30)

4-60

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

MAST ELECTRICAL
ITEM
1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

1659573
1586629
1649408
1530244
1649407
1553897
302398
1597451
1586430

Bracket ................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ...................................................................................................................
Sensor (Mast Position) .......................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
2
2
1
1

4-61

UNIT CODE J006


NORTH AMERICA

08/2011

LOAD WEIGH ELECTRICAL (FIGURE 4-31)

4-62

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

LOAD WEIGH ELECTRICAL


ITEM
1
2
2
2
2
3
3
3
3
4
5
6
7

PART NO.

DESCRIPTION

2079326
1525565
1500913
1330438
1484377
1603021
1603236
1548517
1548519
1606544
1573549
1606735
1648259

Wire Harness (Load Weigh) ...............................................................................


Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Socket) ...........................................................................................
Plug ................................................................................................................
Connector .......................................................................................................
Connector (Secondary Lock) ..........................................................................
Terminal (Socket) ...........................................................................................
Seal ................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Sensor (Load Sensing) .......................................................................................
Fitting ..................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
3
9
1
1
3
3
3
3
1
1

4-63

UNIT CODE J006


NORTH AMERICA

08/2011

IMPACT SENSOR (FIGURE 4-32)

4-64

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

IMPACT SENSOR
ITEM
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
14
15
16
17
18
19

PART NO.

DESCRIPTION

1535166
1500912
1582464
2100710
2079281
1489655
1330416
1330437
1489656
1489657
1330438
1561759
1542439
1502055
1527879
287851
320157
2079843
1489655
1330416
1330433
1502053

Bracket ................................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Fastener (Alternate Part) ....................................................................................
Wire Harness (Impact Sensor) ...........................................................................
Connector (4 Way) .........................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Connector (4-Way) .........................................................................................
Connector .......................................................................................................
Terminal (Socket) ...........................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Capscrew (Alternate Part) ..................................................................................
Washer (Alternate Part) ......................................................................................
Sensor (Impact) ..................................................................................................
Connector (4 Way) .........................................................................................
Connector .......................................................................................................
Terminal .........................................................................................................
Clamp (Swivel) ....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
2
1
1
1
1
4
2
2
8
2
2
1
2
2
2
1
1
1
4
1

4-65

UNIT CODE J006


NORTH AMERICA

08/2011

POWER DISTRIBUTION MODULE (FIGURE 4-33)

4-66

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

POWER DISTRIBUTION MODULE


ITEM
1
2
3
4
5
6
7

PART NO.

DESCRIPTION

2090613
2044712
1528315
1528132
1528133
1528630
1528631
1544255

Module ................................................................................................................
Relay (30 Amp) ..............................................................................................
Relay (20 Amp) ..............................................................................................
Fuse (20 Amp) ................................................................................................
Fuse (30 Amp) ................................................................................................
Semiconductor ...............................................................................................
Resistor (68 Ohm, 5 Watt) ..............................................................................
Fuse (25 Amp) ................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
5
6
2
1
1
2

4-67

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-34)


ENGINE GM 4.3L LPG ( S/N J006V02542H)

4-68

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ENGINE GM 4.3L LPG ( S/N J006V02542H)
ITEM
1
1
2
2
3
3
4
4
4
5
5
5
6
6
6
7
8
9
10
11
12
12
12
12
12
13
13
13
14
14
14
15
15
15
15
15
16
16
16
17
17
17
18
18
18
19
19
19
20

PART NO.

DESCRIPTION

2093682
.....
1541988
.....
1330413
.....
1514597
.....
1561146
1607548
.....
1561146
1607548
.....
1561146
1607548
.....
.....
.....
.....
.....
.....
1482667
1402877
1330355
1482663
.....
1323586
1354237
.....
1327957
1354237
.....
1476067
1476109
1330355
1476108
.....
1402613
1323576
.....
1561146
1607548
.....
1561146
1607548
.....
1561146
1607548
.....

Wire Harness (Engine) (2008 - 2009 Series) ......................................................


Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Injector #5) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector #3) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector #1) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector Assembly ......................................................................................
Connector Assembly ......................................................................................
Connector Assembly ......................................................................................
Connector Assembly ......................................................................................
Connector Assembly (RH Oxygen Sensor) ....................................................
Connector Body .........................................................................................
Electrical Terminal ......................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Cam Sensor) ...............................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Fuel Pressure) ............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector #6) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector #4) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector #2) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Battery) .......................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
4
4
1
1
1
2
1
1
3
1
1
1
3
3
1
1
3
1
2
1
1
2
1
1
2
1
1
4-69

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ENGINE GM 4.3L LPG ( S/N J006V02542H)
ITEM
20
21
21
22
22
22
22
23
23
24
24
24
24
25
25
26
26
27
27
27
28
28
29
29
29
30
30
30
30
30
30
31
31
31
31
31
32
32
32
32
33
33
33
33
33

4-70

PART NO.
129886
.....
1519025
.....
1655119
1655120
1655121
.....
1607743
.....
1543553
1454829
1520543
.....
1454862
.....
1454827
.....
1323576
1323586
.....
148614
.....
1402809
1527275
.....
1476071
1402877
1476109
1330356
1351139
.....
1547483
1354237
1323576
1476109
.....
1607839
1402814
1562649
.....
1482663
1330355
1402877
1482667

DESCRIPTION

QTY

E-Ring ........................................................................................................
Connector Assembly (Starter) ........................................................................
Ring Terminal .............................................................................................
Connector Assembly (Crank Position Sensor) ...............................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Fuse Holder ................................................................................................
Fuse (60 Amp) ...........................................................................................
Terminal .....................................................................................................
Connector Assembly (Cover) .........................................................................
Cover (With Seal) .......................................................................................
Connector Assembly ......................................................................................
Seal ............................................................................................................
Connector Assembly (Alternator) ...................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Alternator) ...................................................................
E-Ring ........................................................................................................
Connector Assembly (LH Chassis Harness) ..................................................
Clip .............................................................................................................
Connector ...................................................................................................
Connector Assembly (Coil) .............................................................................
Connector ...................................................................................................
Electrical Terminal ......................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Connector Assembly (Ignition) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Map Sensor) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (LH Oxygen Sensor) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector Body .........................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
3
3
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
3
1
1
1
1
3
1
1
1
4
4
1
1
4
4
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-71

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE) (FIGURE 4-35)


GM 4.3L LPG (GFI OPTION) 2010 SERIES (S/N J006V02543H PENDING PER ECN 152361)

4-72

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L LPG (GFI OPTION) 2010 SERIES (S/N J006V02543H PENDING PER ECN 152361)
ITEM
1
1
2
2
3
3
4
4
4
5
5
5
6
6
6
7
8
9
10
11
12
13
13
13
13
13
14
14
14
15
16
16
16
17
17
17
17
17
18
19
19
19
20
20
20
21
21
21
22

PART NO.

DESCRIPTION

4601160
.....
1541988
.....
1330413
.....
1514597
.....
1561146
1607548
.....
1561146
1607548
.....
1561146
1607548
1558227
1532778
1532779
.....
.....
.....
.....
1482667
1402877
1330355
1482663
.....
1323586
1354237
1509889
.....
1327957
1354237
.....
1476067
1476109
1330355
1476108
1608857
.....
1402613
1323576
.....
1607548
1561146
.....
1607548
1561146
.....

Wire Harness (Engine) (2010 - 2011 Series) ......................................................


Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Injector #5) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector #3) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector #1) ..................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (CP 203) .......................................................................
Connector Assembly (CP 204) .......................................................................
Connector Assembly (CP 205) .......................................................................
Connector Assembly (Right Hand Oxygen Sensor) .......................................
Connector Body .........................................................................................
Electrical Terminal ......................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (CTS) ............................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Cam Sensor) ...............................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Clip .................................................................................................................
Connector Assembly (Fuel ABS Pressure) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector #6) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector #4) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector #2) ..................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
2
2
1
1
1
1
1
1
4
4
1
1
1
2
1
1
1
3
1
1
1
3
3
2
1
1
3
1
1
2
1
1
2
1
4-73

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L LPG (GFI OPTION) 2010 SERIES (S/N J006V02543H PENDING PER ECN 152361)
ITEM
22
22
23
23
24
24
25
25
25
25
25
26
27
27
28
28
28
29
29
29
30
30
30
31
31
31
32
32
32
32
32
32
33
34
34
34
34
35
35
35
35
35
36
36
36
36
36
37
38
4-74

PART NO.
1607548
1561146
.....
129886
.....
1519025
.....
1655119
1655120
1655121
4001358
1500901
.....
1607743
.....
148614
1566146
.....
4008604
4007984
.....
1323576
1323586
.....
1402809
4006329
.....
1476071
1402877
1476109
1330356
1351139
1500900
.....
1607839
1402814
1562649
.....
1547483
1354237
1323576
1476109
.....
1482663
1330355
1402877
1482667
1570327
1532778

DESCRIPTION

QTY

Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Battery, Positive) .........................................................
E-Ring ........................................................................................................
Connector Assembly (Starter) ........................................................................
Ring Terminal .............................................................................................
Connector Assembly (Crank Position) ...........................................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Retainer ......................................................................................................
Clip .................................................................................................................
Connector Assembly (Electronic Throttle Body) .............................................
Connector ...................................................................................................
Connector Assembly (Alternator Positive) ......................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Connector Assembly (Alternator Inline Fuse) .................................................
Fuse ...........................................................................................................
Connector (Fuse Holder) ............................................................................
Connector Assembly (Alternator) ...................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Left Hand Chassis Harness) .......................................
Clip .............................................................................................................
Connector ...................................................................................................
Connector Assembly (Coil) .............................................................................
Connector ...................................................................................................
Electrical Terminal ......................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (MAP/MAT) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Ignition) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Left Hand Oxygen Sensor) .........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector Body .........................................................................................
Bracket ...........................................................................................................
Clip .................................................................................................................
See Service Manual
for service procedures.

1
2
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
3
1
3
1
1
4
4
1
1
1
3
1
1
1
4
4
1
1
2

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-75

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE) (FIGURE 4-36)


GM 4.3L, LPG PSI OPTION (PENDING PER ECN 152361 )

4-76

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L, LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
4
5
5
5
5
5
5
5
5
5
5
6
6
6
7
7
7
8
8
8
8
9
9
9
9
9
10
10
10
10
10
11

PART NO.

DESCRIPTION

4040249
.....
1641949
1653510
1561147
4025683
4025684
4023295
.....
1543553
1454862
1402889
1454827
1500899
.....
1641944
1650522
1641945
1641947
.....
1327959
1330281
1521989
1327164
1323579
1330297
1641937
1641938
1498044
.....
1465468
1327164
1323579
1323578
1465469
.....
1547629
1508232
2060555
.....
1498424
1653508
1476108
1650797
.....
1498424
1653508
1476108
1650797
.....

Wire Harness ......................................................................................................


Connector Assembly (Engine Control Unit) ....................................................
Connector ...................................................................................................
Terminal (Gold) ..........................................................................................
Plug ............................................................................................................
Connector Lock ..........................................................................................
Strain Relief (Cover) ...................................................................................
Terminal .....................................................................................................
Connector Assembly (Alternate Fuse) ...........................................................
Fuse Holder ................................................................................................
Cover (With Seal) .......................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Clip .............................................................................................................
Connector Assembly (ECU Diagnostic Connector) ........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Spacer ........................................................................................................
Cap .................................................................................................................
Connector Assembly (Mini Fuses) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Lock ............................................................................................................
Cap .............................................................................................................
Clip .............................................................................................................
Fuse (5 Amp) .............................................................................................
Connector Assembly (Air Filter Restriction) ...................................................
Connector ...................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Low Fuel) ....................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Pre-Catalyst 02 Sensor) ..............................................
Housing ......................................................................................................
Terminal (Gold) ..........................................................................................
Wire Seal ....................................................................................................
Lock ............................................................................................................
Connector Assembly (Pre-Catalyst 02 Sensor) ..............................................
Housing ......................................................................................................
Terminal (Gold) ..........................................................................................
Wire Seal ....................................................................................................
Lock ............................................................................................................
Connector Assembly (Ignition Module) ..........................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
32
54
1
1
4
1
1
1
2
2
1
1
1
8
1
1
1
1
3
1
2
6
1
1
1
2
1
1
2
6
2
1
1
1
3
3
1
1
4
5
1
1
1
4
5
1
1
4-77

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L, LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM
11
11
11
11
12
12
12
12
12
13
13
13
13
14
14
14
14
14
14
15
15
15
15
15
16
16
16
16
16
16
17
17
17
17
17
18
19
19
19
19
20
20
20
20
20
21
21
21
21
22
4-78

PART NO.
1548517
1548519
1547483
1476109
.....
1548517
1603236
1548519
1603021
.....
1330355
1476109
1476067
.....
1476071
1330355
1476109
1330356
1482668
.....
1500912
1541988
1463138
1541989
.....
1623050
1330418
1330437
1330439
1531480
.....
1514597
1484709
1500912
1514598
1651850
.....
1569973
1610975
1533810
.....
1330355
1476108
1539872
1345690
.....
1567469
1567471
1567470
.....

DESCRIPTION

QTY

Terminal (Socket) .......................................................................................


Seal ............................................................................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Seal ............................................................................................................
Connector ...................................................................................................
Connector Asembly (Cam Sensor) .................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Connector ...................................................................................................
Connector Assembly (Ignition Coil) ................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle Interface Connector) ......................................
Clip .............................................................................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector (Lock) ........................................................................................
Connector Assembly (Vehicle Interface Connector) ......................................
Housing ......................................................................................................
Connector (Lock) ........................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Clip .............................................................................................................
Connector Assembly (Vehicle Interface Connector) ......................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Clip .............................................................................................................
Connector (Lock) ........................................................................................
E-Ring (Engine Ground) .................................................................................
Connector Assembly (Throttle) .......................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (LPG Lockoff) ...............................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector ...................................................................................................
Terminal (E FTG SEC LOCK) ....................................................................
Connector Assembly (TMAP) .........................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly CPS269) .......................................................................
See Service Manual
for service procedures.

4
4
1
1
1
3
1
3
1
1
3
1
1
1
1
3
1
5
1
1
1
1
8
1
1
1
1
7
1
1
1
1
4
1
1
1
1
1
6
6
1
1
1
1
1
1
1
4
4
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L, LPG PSI OPTION (PENDING PER ECN 152361 )
ITEM
22
22
22
22
22
23
23
24
25
25
25
25
25
26
26
26
26
27
27
28
29
29
29
29

PART NO.
2314771
4612836
1561027
2314768
4612844
1524397
190383
148615
.....
1655119
1655120
1655121
4001358
.....
1547480
1548517
1548519
148614
1520864
148614
.....
1547480
1548517
1548519

2011 HYSTER COMPANY

DESCRIPTION

QTY

Plug ............................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Lock ..........................................................................................
E-Ring (Starter Solenoid) ...............................................................................
Boot ................................................................................................................
E-Ring (Starter B+) .........................................................................................
Connector Assembly (Crank Position Sensor) ...............................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Retainer ......................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
E-Ring (Alternator Positive) ............................................................................
Boot ................................................................................................................
E-Ring (Alternator Ground) ............................................................................
Connector Assembly (Engine Coolant Temp) ................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................

See Service Manual


for service procedures.

1
1
5
1
1
1
1
1
1
1
3
3
1
1
1
2
2
1
1
1
1
1
2
2

4-79

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-37)


ENGINE GM 4.3L GASOLINE ( S/N J006V02542H)

4-80

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ENGINE GM 4.3L GASOLINE ( S/N J006V02542H)
ITEM
1
1
2
2
2
2
3
4
5
6
6
6
6
6
7
7
7
8
8
9
9
9
9
9
9
10
10
10
11
12
12
12
12
12
12
13
14
14
14
15
15
15
15
15
16
17
18
19
19

PART NO.

DESCRIPTION

2093681
.....
1519025
.....
1655119
1655120
1655121
.....
.....
.....
.....
1482667
1330355
1402877
1482663
.....
1323586
1354237
.....
1607743
.....
1543553
1454829
1454862
1454827
1520543
.....
1323586
1323576
.....
.....
1476071
1402877
1330356
1351139
1476109
.....
.....
1527275
1402809
.....
1476067
1476109
1330355
1476108
.....
.....
.....
.....
1541988

Wire Harness (Engine) (2008 - 2009 Series) ......................................................


Connector Assembly (Starter) ........................................................................
Ring Terminal .............................................................................................
Connector Assembly (Crank Position) ...........................................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Connector Assembly (Injector 3) ....................................................................
Connector Assembly (Injector 5) ....................................................................
Connector Assembly (Injector 1) ....................................................................
Connector Assembly (Right Oxygen Sensor) .................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector ...................................................................................................
Connector Assembly (Temperature Sensor) ..................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Connector) ..................................................................
Connector ...................................................................................................
Connector Assembly (Connector) ..................................................................
Fuse Holder ................................................................................................
Fuse (60 Amp) ...........................................................................................
Cover (With Seal) .......................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector 2) ....................................................................
Connector Assembly (Coil) .............................................................................
Connector ...................................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Injector 6) ....................................................................
Connector Assembly (LH Chassis) ................................................................
Connector ...................................................................................................
Clip .............................................................................................................
Connector Assembly (Cam Positioner Sensor) ..............................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
3
3
1
1
1
1
1
4
4
1
1
1
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
2
3
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
4-81

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ENGINE GM 4.3L GASOLINE ( S/N J006V02542H)
ITEM
20
20
21
21
22
22
22
23
23
23
23
23
24
24
24
24
25
25
25
25
25
26
27
27
27
28
28

4-82

PART NO.
.....
1330413
.....
1514597
.....
1327957
1354237
.....
1482667
1330355
1402877
1482663
.....
1607839
1402814
1562649
.....
1547483
1354237
1476109
1323576
.....
.....
148614
1566146
.....
129886

DESCRIPTION

QTY

Connector Assembly (Chassis Harness) ........................................................


Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Left Oxygen Sensor) ...................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector ...................................................................................................
Connector Assembly (Map Sensor) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Ignition) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector 4) ....................................................................
Connector Assembly (Alternator) ...................................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Connector Assembly (Battery) .......................................................................
E-Ring ........................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
3
1
1
4
4
1
1
1
4
4
1
1
1
1
3
1
1
1
1
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-83

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE) (FIGURE 4-38)


GM 4.3L GASOLINE (GFI OPTION) WITH CATALYTIC CONVERTER (S/N J006V02543H )

4-84

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L GASOLINE (GFI OPTION) WITH CATALYTIC CONVERTER (S/N J006V02543H )
ITEM
1
1
2
2
2
2
2
3
4
5
6
7
8
8
8
8
8
9
9
9
10
10
11
11
11
12
12
12
13
13
13
14
15
15
15
15
15
15
16
17
18
19
19
19
20
20
20
20
20

PART NO.

DESCRIPTION

4601159
.....
1519025
.....
1655119
1655120
1655121
4001358
.....
1509888
.....
132972
.....
.....
1482667
1330355
1402877
1482663
.....
1323586
1354237
.....
1607743
.....
4008604
4007984
.....
148614
1566146
.....
1323586
1323576
.....
.....
1476071
1402877
1330356
1351139
1476109
181089
.....
1500900
.....
4006329
1402809
.....
1476067
1476109
1330355
1476108

Wire Harness (Engine) (2010 - 2011 Series) ......................................................


Connector Assembly (Starter) ........................................................................
Ring Terminal .............................................................................................
Connector Assembly (Crank Position) ...........................................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Retainer ......................................................................................................
Connector Assembly (Injector #3) ..................................................................
Clip .................................................................................................................
Connector Assembly (Injector #5) ..................................................................
Clamp .............................................................................................................
Connector Assembly (Injector #1) ..................................................................
Connector Assembly (Right Oxygen Sensor) .................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector ...................................................................................................
Connector Assembly (Coolant Temperature Sensor) ....................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Electronic Throttle Body) .............................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Fuse ...........................................................................................................
Connector (Fuse Holder) ............................................................................
Connector Assembly (Alternator, Positive) .....................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector #4) ..................................................................
Connector Assembly (Coil) .............................................................................
Connector ...................................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Connector Lock ..........................................................................................
Clamp .............................................................................................................
Connector Assembly (Injector #6) ..................................................................
Clip .................................................................................................................
Connector Assembly (To Left Hand Chassis Harness) ..................................
Connector ...................................................................................................
Clip .............................................................................................................
Connector Assembly (Cam Position Sensor) .................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
3
3
1
1
2
1
1
1
1
1
4
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
2
1
1
1
1
1
1
3
3
4-85

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (ENGINE)


GM 4.3L GASOLINE (GFI OPTION) WITH CATALYTIC CONVERTER (S/N J006V02543H )
ITEM
21
22
23
24
24
25
26
27
27
28
28
29
29
30
30
30
31
31
31
31
31
32
32
32
32
33
33
33
33
33
34
35
35

4-86

PART NO.
.....
.....
.....
1558227
1532779
1540944
1540944
.....
1541988
.....
1330413
.....
1514597
.....
1327957
1354237
.....
1482667
1330355
1402877
1482663
.....
1607839
1402814
1562649
.....
1547483
1354237
1476109
1323576
.....
.....
129886

DESCRIPTION

QTY

Connector Assembly ......................................................................................


Connector Assembly ......................................................................................
Connector Assembly ......................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Left Oxygen Sensor) ...................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector ...................................................................................................
Connector Assembly (MAP/MAT Sensor) ......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Ignition) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector #4) ..................................................................
Connector Assembly (Battery, Positive) .........................................................
E-Ring ........................................................................................................

See Service Manual


for service procedures.

1
1
1
2
2
4
1
1
1
1
1
1
1
1
1
3
1
1
4
4
1
1
1
4
4
1
1
1
1
3
1
1
1

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-87

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-39)


ENGINE CUMMINS QSB 3.3L DIESEL

4-88

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ENGINE CUMMINS QSB 3.3L DIESEL
ITEM
1

PART NO.

DESCRIPTION

1700243

Wire Harness (Engine) .......................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-89

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-40)


RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG ( S/N J006V03418H)

4-90

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG ( S/N J006V03418H)
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
7
8
9
10
11
11
11
11
12
13
13
13
14
14
14
14
14
15
16
17
17
17
17
18

PART NO.

DESCRIPTION

2105724
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
.....
1525567
1529046
1463139
1484377
.....
1525569
1529046
1463139
1484377
275496
275497
1540388
1534282
275495
.....
1490242
1490243
1330438
275493
.....
1514597
1330439
.....
1514602
1514603
1330439
1554359
1620149
275498
.....
1541991
1541992
1463139
.....

Wire Harness (Right Hand Chassis Harness) ....................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (4 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (12-Way) ...................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory Two) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
8
1
1
1
1
4
1
1
1
10
2
1
1
1
3
9
1
1
1
3
9
AR
AR
AR
4
AR
1
1
1
2
AR
1
1
4
1
1
1
1
3
2
2
1
1
1
8
1
4-91

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG ( S/N J006V03418H)
ITEM
18
18
18
18
19
19
19
19
20
20
20
20
21
21
21
21
21
22
22
22
22
23
23
24
25
25
26
26
26
26
27
28
28
28
28
29
29
29
30
30
30
30
30
31
31
31
31
32
32
32
4-92

PART NO.
1502625
1502626
1330438
1484377
.....
1514602
1514603
1554359
.....
1329150
1329151
1327164
.....
1329152
1329151
1330281
1402888
.....
1489656
1489657
1330438
.....
1525577
1534329
.....
1626727
.....
1490242
1490243
1330438
1402815
.....
1493430
1529052
1330438
.....
1530960
1484377
.....
1531973
1531974
1463139
1484377
.....
1525567
1529046
1463139
.....
1602431
1498045

DESCRIPTION

QTY

Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Hydraulic Filter) ...........................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Bus Terminal Two) ......................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (With Resistor) ..........................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Alternate Horn Button) ................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (To Rear Harness) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Ignition Fuse) ..............................................................
Fuse Holder ................................................................................................
Fuse (7.5 Amp) ..........................................................................................
See Service Manual
for service procedures.

1
1
7
1
1
1
1
4
1
1
1
2
1
1
1
2
2
1
1
1
4
1
1
2
1
1
1
1
1
2
1
1
1
1
6
1
1
6
1
1
1
5
1
1
1
1
12
1
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG ( S/N J006V03418H)
ITEM
33
33
33
34
34
34
34
35
35
36
36
36
36
37
37
37
37
37
37
37
38
38
38
38
38
38
38
38
39
39
39
39
39
39
40
40
40
40
40
40
41
41
41
41
41
41
42
42
42
42

PART NO.
.....
1602431
1498045
.....
1541991
1541992
1463139
.....
1525573
.....
1489656
1489657
1330438
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1476064
1476109
1330356
1330355
1476108
.....
1521186
1521188
1327164
1323579
1521989
.....
1521185
1521188
1323579
1330281
1521989
.....
1514602
1514603
1554359

2011 HYSTER COMPANY

DESCRIPTION

QTY

Connector Assembly (Battery Fuse) ..............................................................


Fuse Holder ................................................................................................
Fuse (7.5 Amp) ..........................................................................................
Connector Assembly (To Seat Harness) ........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Impact Sensor) ............................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Horn) ...........................................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
See Service Manual
for service procedures.

1
1
1
1
1
1
8
1
1
1
1
1
4
1
1
1
7
1
4
3
1
1
1
5
1
6
1
2
1
1
1
2
3
1
1
1
1
1
7
7
1
1
1
8
5
3
1
1
1
4
4-93

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG ( S/N J006V03418H)
ITEM
43
43
43
44
44
44
44
45
45
45
46
46
46
46
46
47
47
47
47
47
48
48
48
48
48

4-94

PART NO.
.....
1514597
1330439
.....
1545202
1546697
1554359
.....
1480187
1330439
.....
1525567
1530037
1463139
1484377
.....
1525568
1530037
1463139
1484377
.....
1525570
1530037
1463139
1484377

DESCRIPTION

QTY

Connector Assembly (Endcap) .......................................................................


Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory One) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................

See Service Manual


for service procedures.

1
1
4
1
1
1
1
1
1
2
1
1
1
6
6
1
1
1
6
6
1
1
1
4
8

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-95

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-41)


RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG (S/N J006V03419H )

4-96

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG (S/N J006V03419H )
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
7
8
9
10
11
11
11
11
12
13
13
13
14
14
14
14
14
15
16
17
17
17
17
18

PART NO.

DESCRIPTION

4607741
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
.....
1525567
1529046
1463139
1484377
.....
1525569
1529046
1463139
1484377
275496
275497
1540388
1534282
275495
.....
1490242
1490243
1330438
275493
.....
1514597
1330439
.....
1514602
1514603
1330439
1554359
1620149
275498
.....
1541991
1541992
1463139
.....

Wire Harness (Right Hand Chassis Harness) ....................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (4 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (12-Way) ...................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory Two) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
8
1
1
1
1
4
1
1
1
10
2
1
1
1
3
9
1
1
1
3
9
AR
AR
AR
4
AR
1
1
1
2
AR
1
1
4
1
1
1
1
3
2
2
1
1
1
8
1
4-97

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG (S/N J006V03419H )
ITEM
18
18
18
18
19
19
19
19
20
20
20
20
21
21
21
21
21
22
22
22
22
23
23
24
25
25
26
26
26
26
27
28
28
28
28
28
29
29
29
30
30
30
30
31
32
33
33
33
33
33
4-98

PART NO.
1502625
1502626
1330438
1484377
.....
1514602
1514603
1554359
.....
1329150
1329151
1327164
.....
1329152
1329151
1330281
1402888
.....
1489656
1489657
1330438
.....
1525577
1534329
.....
1626727
.....
1490242
1490243
1330438
1402815
.....
1531973
1531974
1463139
1484377
.....
1530960
1484377
.....
1493430
1529052
1330438
1699754
1509890
.....
1531973
1531974
1463139
1484377

DESCRIPTION

QTY

Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Terminal (Secondary Lock) ........................................................................
Seal ............................................................................................................
Connector Assembly (Hydraulic Filter) ...........................................................
Plug ............................................................................................................
Terminal (Secondary Lock) ........................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Bus Terminal Two) ......................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (With Resistor) ..........................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Alternate Horn Button) ................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Rear Harness) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (To Seat Harness) ........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
See Service Manual
for service procedures.

1
1
7
1
1
1
1
4
1
1
1
2
1
1
1
2
2
1
1
1
4
1
1
2
1
1
1
1
1
2
1
1
1
1
5
1
1
1
6
1
1
1
6
1
2
1
1
1
4
2

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG (S/N J006V03419H )
ITEM
34
34
34
34
34
35
35
35
36
36
36
36
37
37
37
38
38
38
39
39
40
40
40
40
41
41
41
41
41
41
41
42
42
42
42
42
42
42
42
43
43
43
43
43
43
44
44
44
44
44

PART NO.
.....
1541991
1541992
1463139
1484377
.....
1541988
1484377
.....
1525567
1529046
1463139
.....
1602431
1498045
.....
1602431
1498045
.....
1525573
.....
1489656
1489657
1330438
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1476064
1476109
1330356
1330355
1476108
.....
1521186
1521188
1327164
1323579

2011 HYSTER COMPANY

DESCRIPTION

QTY

Connector Assembly (To MLM Harness) .......................................................


Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Ignition Fuse) ..............................................................
Fuse Holder ................................................................................................
Fuse (7.5 Amp) ..........................................................................................
Connector Assembly (Battery Fuse) ..............................................................
Fuse Holder ................................................................................................
Fuse (7.5 Amp) ..........................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Impact Sensor) ............................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Horn) ...........................................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
See Service Manual
for service procedures.

1
1
1
5
3
1
1
2
1
1
1
12
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
7
1
4
3
1
1
1
5
1
6
1
2
1
1
1
2
3
1
1
1
1
1
7
4-99

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG (S/N J006V03419H )
ITEM
44
45
45
45
45
45
45
46
46
46
46
47
47
47
48
48
48
48
49
49
49
50
50
50
50
50
51
51
51
51
51
52
52
52
52
52

4-100

PART NO.
1521989
.....
1521185
1521188
1323579
1330281
1521989
.....
1514602
1514603
1554359
.....
1514597
1330439
.....
1546697
1545202
1554359
.....
1480187
1330439
.....
1525567
1530037
1463139
1484377
.....
1525568
1530037
1463139
1484377
.....
1525570
1530037
1463139
1484377

DESCRIPTION

QTY

Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory One) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................

See Service Manual


for service procedures.

7
1
1
1
8
5
3
1
1
1
4
1
1
4
1
1
1
1
1
1
2
1
1
1
6
6
1
1
1
6
6
1
1
1
4
8

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-101

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-42)


RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H)

4-102

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H)
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
7
8
9
10
10
10
10
11
11
11
11
12
13
13
13
13
13
14
14
14
15
16
17
17

PART NO.

DESCRIPTION

2105725
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
.....
1525567
1529046
1463139
1484377
.....
1525569
1529046
1463139
1484377
275496
275497
1540388
1534282
.....
1402849
.....
1402849
.....
1490242
1490243
1330438
275493
.....
1514602
1514603
1330439
1554359
.....
1514597
1330439
275495
1620149
.....
1664870

Wire Harness (Right Hand Chassis) ...................................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (4 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (12-Way) ...................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Contactor Ground) ......................................................
Connector Body .........................................................................................
Connector Assembly (Contactor Signal) ........................................................
Connector Body .........................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Connector Assembly (Accessory 2) ...............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Engine Control Module) ..............................................
Connector ...................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
8
4
1
1
1
4
1
1
1
10
2
1
1
1
3
9
1
1
1
3
9
AR
AR
AR
4
1
1
1
1
1
1
1
2
1
1
1
1
1
3
1
1
6
AR
2
1
1
4-103

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H)
ITEM
17
17
17
18
18
18
18
18
19
20
20
20
20
21
21
21
21
21
22
22
22
22
23
23
24
25
25
26
26
26
26
27
27
27
27
27
28
28
28
28
29
29
29
30
30
30
30
31
31
31
4-104

PART NO.
1664886
1484377
1507725
.....
1514602
1514603
1330439
1554359
275495
.....
1329150
1329152
1327164
.....
1329152
1329151
1330281
1402888
.....
1489656
1489657
1330438
.....
1525577
1534329
.....
1626727
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
1484377
.....
1545202
1546697
1554359
.....
1465468
1327164
.....
1465469
1323578
1402888
.....
1502625
1502626

DESCRIPTION

QTY

Strain Relief ................................................................................................


1
Plug ............................................................................................................ 46
Terminal ..................................................................................................... 14
Connector Assembly (Engine Control Module) ..............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
2
Terminal .....................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Hydraulic Filter) ...........................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Bus Terminal 2) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Endcap with Resistor) .................................................
1
Connector (With Resistor) ..........................................................................
1
Clip .................................................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Alternate Horn Button) ................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (To Alternator Harness) ................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
1
Plug ............................................................................................................
1
Connector Assembly (To Alternator Harness) ................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Air Restriction Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Connector Assembly (To Rear Harness) .......................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
See Service Manual
for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H)
ITEM
31
31
32
33
33
33
34
34
34
34
34
35
35
35
36
36
36
36
37
37
37
38
38
38
39
39
39
39
40
40
41
41
41
41
42
42
42
42
42
42
42
43
43
43
43
43
43
43
43
44

PART NO.
1330438
1330355
1402815
.....
1530960
1484377
.....
1531973
1531974
1463139
1484377
.....
1602431
1498045
.....
1525567
1529046
1463139
.....
1602431
1498045
.....
1602431
1498044
.....
1541991
1541992
1463139
.....
1525573
.....
1489656
1489657
1330438
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....

2011 HYSTER COMPANY

DESCRIPTION

QTY

Terminal (Socket) .......................................................................................


Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Battery Fuse) ..............................................................
Fuse Holder ................................................................................................
Fuse (7.5 Amp) ..........................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Ignition Fuse) ..............................................................
Fuse Holder ................................................................................................
Fuse (7.5 Amp) ..........................................................................................
Connector Assembly (Ignition Fuse) ..............................................................
Fuse Holder ................................................................................................
Fuse (5 Amp) .............................................................................................
Connector Assembly (To Seat Harness) ........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Impact Sensor) ............................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Horn) ...........................................................................
See Service Manual
for service procedures.

7
1
1
1
1
6
1
1
1
5
1
1
1
1
1
1
1
12
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
4
1
1
1
7
1
4
3
1
1
1
5
2
5
1
1
1
4-105

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H)
ITEM
44
44
44
44
44
45
45
45
45
45
45
46
46
46
46
46
46
46
47
47
47
48
48
48
48
49
49
49
50
50
50
50
51
51
51
51
51
52
52
52
52
52
53
53
53
53
53
54
54
54
4-106

PART NO.
1476064
1476109
1330356
1330355
1476108
.....
1521186
1521188
1323579
1327164
1521989
.....
1521185
1521188
1323579
1402888
1330281
1521989
.....
1514597
1330439
.....
1514602
1514603
1554359
.....
1480187
1330439
.....
1545202
1546697
1554359
.....
1525567
1530037
1463139
1554359
.....
1525568
1530037
1463139
1484377
.....
1525570
1530037
1463139
1484377
.....
1476077
1323576

DESCRIPTION

QTY

Connector ...................................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory 1) ...............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
See Service Manual
for service procedures.

1
1
2
3
1
1
1
1
7
1
7
1
1
4
7
1
5
3
1
1
4
1
1
1
4
1
1
2
1
1
1
2
1
1
1
8
4
1
1
1
6
6
1
1
1
4
8
1
1
2

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL ( S/N J006V03362H)
ITEM
55

PART NO.
1402816

2011 HYSTER COMPANY

DESCRIPTION

QTY

Clip .................................................................................................................

See Service Manual


for service procedures.

4-107

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-43)


RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL (S/N J006V03363H )

4-108

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL (S/N J006V03363H )
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
7
8
9
10
10
10
10
11
11
11
11
12
13
13
13
13
13
14
14
14
15
16
17
17

PART NO.

DESCRIPTION

4607742
.....
1525563
1500913
1330438
1363886
.....
1489655
1330416
1330437
.....
1493428
1500913
1330438
1484377
.....
1525567
1529046
1463139
1484377
.....
1525569
1529046
1463139
1484377
275496
275497
1540388
1534282
.....
1402849
.....
1402849
.....
1490242
1490243
1330438
275493
.....
1514602
1514603
1330439
1554359
.....
1514597
1330439
275495
1620149
.....
1664870

Wire Harness (RH Chassis) ................................................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (4 Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (12-Way) ...................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Contactor Ground) ......................................................
Connector Body .........................................................................................
Connector Assembly (Contactor Signal) ........................................................
Connector Body .........................................................................................
Connector Assembly (Hydraulic Solenoid) .....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Connector Assembly (Accessory 2) ...............................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Engine Control Module) ..............................................
Connector ...................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
8
4
1
1
1
4
1
1
1
10
2
1
1
1
3
9
1
1
1
3
9
AR
AR
AR
4
1
1
1
1
1
1
1
2
1
1
1
1
1
3
1
1
6
AR
2
1
1
4-109

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL (S/N J006V03363H )
ITEM
17
17
17
18
18
18
18
18
19
20
20
20
20
21
21
21
21
21
22
22
22
22
23
23
24
25
25
26
26
26
26
27
27
27
27
27
28
28
28
28
29
29
29
30
30
30
30
31
31
31
4-110

PART NO.
1664886
1484377
1507725
.....
1514602
1514603
1330439
1554359
275495
.....
1329150
1329152
1327164
.....
1329152
1329151
1330281
1402888
.....
1489656
1489657
1330438
.....
1525577
1534329
.....
1626727
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
1484377
.....
1545202
1546697
1554359
.....
1465468
1327164
.....
1465469
1323578
1402888
.....
1502625
1502626

DESCRIPTION

QTY

Strain Relief ................................................................................................


1
Plug ............................................................................................................ 46
Terminal ..................................................................................................... 14
Connector Assembly (Engine Control Module) ..............................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Plug ............................................................................................................
2
Terminal .....................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Hydraulic Filter) ...........................................................
1
Plug ............................................................................................................
1
Terminal (Secondary Lock) ........................................................................
1
Terminal .....................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Bus Terminal 2) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Endcap with Resistor) .................................................
1
Connector (With Resistor) ..........................................................................
1
Clip .................................................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Alternate Horn Button) ................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (To Alternator Harness) ................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
1
Plug ............................................................................................................
1
Connector Assembly (To Alternator Harness) ................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Air Restriction Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Connector Assembly (To Rear Harness) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
See Service Manual
for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL (S/N J006V03363H )
ITEM
31
31
32
33
33
33
34
34
34
34
34
35
35
35
36
36
36
36
37
37
37
38
38
38
39
40
40
41
41
41
41
42
42
42
42
42
42
42
43
43
43
43
43
43
43
43
44
44
44
44

PART NO.
1330438
1330355
1402815
.....
1530960
1484377
.....
1531973
1531974
1463139
1484377
.....
1602431
1498045
.....
1525567
1529046
1463139
.....
1602431
1498045
.....
1602431
1498044
275495
.....
1525573
.....
1489656
1489657
1330438
.....
1521183
1521188
1323579
1327164
1330281
1521989
.....
1521184
1521188
1323579
1327164
1330281
1521989
1402888
.....
1476064
1476109
1330356

2011 HYSTER COMPANY

DESCRIPTION

QTY

Terminal (Socket) .......................................................................................


7
Terminal .....................................................................................................
1
Clip .................................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
6
Connector Assembly (To Transmission Harness) ..........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
1
Connector Assembly (Battery Fuse) ..............................................................
1
Fuse Holder ................................................................................................
1
Fuse (7.5 Amp) ..........................................................................................
1
Connector Assembly (To Transmission Harness) ..........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal ..................................................................................................... 12
Connector Assembly (Ignition Fuse) ..............................................................
1
Fuse Holder ................................................................................................
1
Fuse (7.5 Amp) ..........................................................................................
1
Connector Assembly (Ignition Fuse) ..............................................................
1
Fuse Holder ................................................................................................
1
Fuse (5 Amp) .............................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Impact Sensor) ............................................................
1
Connector (4-Way) .....................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock (Secondary Lock) ..............................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Terminal .....................................................................................................
3
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock (Secondary Lock) ..............................................................................
1
Seal ............................................................................................................
5
Seal ............................................................................................................
2
Terminal .....................................................................................................
5
Terminal .....................................................................................................
1
Seal ............................................................................................................
1
Connector Assembly (Horn) ...........................................................................
1
Connector ...................................................................................................
1
Connector Lock (Secondary Lock) .............................................................
1
Seal ............................................................................................................
2
See Service Manual
for service procedures.

4-111

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL (S/N J006V03363H )
ITEM
44
44
45
45
45
45
45
45
46
46
46
46
46
46
46
47
47
47
48
48
48
48
49
49
49
50
50
50
50
51
51
51
51
51
52
52
52
52
52
53
53
53
53
53
54
54
54
55
56
56
4-112

PART NO.
1330355
1476108
.....
1521186
1521188
1323579
1327164
1521989
.....
1521185
1521188
1323579
1402888
1330281
1521989
.....
1514597
1330439
.....
1514602
1514603
1554359
.....
1480187
1330439
.....
1545202
1546697
1554359
.....
1525567
1530037
1463139
1554359
.....
1525568
1530037
1463139
1484377
.....
1525570
1530037
1463139
1484377
.....
1476077
1323576
1402816
.....
1541988

DESCRIPTION

QTY

Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock (Secondary Lock) ..............................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory 1) ...............................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
See Service Manual
for service procedures.

3
1
1
1
1
7
1
7
1
1
4
7
1
5
3
1
1
4
1
1
1
4
1
1
2
1
1
1
2
1
1
1
8
4
1
1
1
6
6
1
1
1
4
8
1
1
2
2
1
1

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L DIESEL (S/N J006V03363H )
ITEM
56
57
57
57
57
57
58
58
58
58
58
59
60

PART NO.
1484377
.....
1541991
1541992
1463139
1484377
.....
1531973
1531974
1463139
1484377
1509890
1699754

2011 HYSTER COMPANY

DESCRIPTION

QTY

Plug ............................................................................................................
8
Connector Assembly (MLM Harness) ............................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
3
Connector Assembly (Seat Harness) .............................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
4
Plug ............................................................................................................
2
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR

See Service Manual


for service procedures.

4-113

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-44)


SEAT JUMPER ( S/N J006V03362H)

4-114

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
SEAT JUMPER ( S/N J006V03362H)
ITEM
1
1
1
1
1
2
2
2
2
2
3
3
3
4
5
6
7
7
7
7
8
9
9
9
9
10
11
11
11
11
12

PART NO.

DESCRIPTION

4601499
.....
1531973
1531974
1463139
1484377
.....
1541991
1541992
1463139
1484377
.....
1541988
1484377
1509890
1699754
275495
.....
1541988
1541989
1463138
1697181
.....
1493465
1330414
1330437
275493
.....
1490242
1490243
1330438
1626727

Wire Harness ......................................................................................................


Connector Assembly (Seat Harness) .............................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (MLM Harness) ............................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
End Cap .........................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal Pin (Pin) ......................................................................................
Conduit ...........................................................................................................
Connector Assembly (RH Chassis Harness) .................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Conduit ...........................................................................................................
Connector Assembly (Alternate Horn Button) ................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Connector (End Cap) .....................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
4
2
1
1
1
5
3
1
1
8
2
AR
AR
1
1
1
8
AR
1
1
1
2
AR
1
1
1
2
1

4-115

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-45)


REAR GM 4.3L GASOLINE AND LPG

4-116

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
REAR GM 4.3L GASOLINE AND LPG
ITEM
1
1
1
1
2
3
4
4
4
4
5
5
6
7
7
7
7
8
8
9
10
10
10
10
10
11
11
11
11

PART NO.

DESCRIPTION

2092437
.....
1402923
1330417
1330437
275496
1509890
.....
1490242
1490243
1330438
.....
1626727
275493
.....
1490242
1490243
1330438
.....
1626727
1509888
.....
1329152
1329151
1330281
1402888
.....
1329150
1329151
1327164

Wire Harness (Rear) ...........................................................................................


1
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
6
Conduit ........................................................................................................... AR
Clip .................................................................................................................
3
Connector Assembly (To Keyswitch Harness) ...............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Backup Alarm) ............................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Clip .................................................................................................................
3
Connector Assembly (Coolant Level) .............................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Seal ............................................................................................................
2

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-117

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-46)


REAR CUMMINS QSB 3.3L DIESEL

4-118

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
REAR CUMMINS QSB 3.3L DIESEL
ITEM
1
1
1
1
1
2
3
3
3
3
4
4
5
6
7
8
8
8
8
9
9
10
11
11
11
11
11
12

PART NO.

DESCRIPTION

2106387
.....
1623050
1330418
1330437
1484377
275496
.....
1490242
1490243
1330438
.....
1626727
1587778
275493
1509888
.....
1490242
1490243
1330438
.....
1626727
275493
.....
1476067
1476109
1330355
1476108
1509890

Wire Harness (Rear) ...........................................................................................


1
Connector Assembly (To RH Chassis Harness) ............................................
1
Housing ......................................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
7
Plug ............................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (To Keyswitch Harness) ...............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Connector Assembly (Backup Alarm) ............................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Coolant Level) .............................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Terminal .....................................................................................................
3
Wire Seal ....................................................................................................
3
Clip .................................................................................................................
3

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-119

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-47)


LEFT HAND CHASSIS GM 4.3L GASOLINE ( S/N J006V02542H)

4-120

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
LEFT HAND CHASSIS GM 4.3L GASOLINE ( S/N J006V02542H)
ITEM
1
1
2
2
2
3
3
3
3
4
5
5
5
6
6
6
7
7
7
7
7
7
7
8
8
8
8
8

PART NO.

DESCRIPTION

2094677
.....
1461743
.....
1465468
1327164
.....
1402888
1465469
1323578
1539859
.....
1476077
1323576
.....
1519611
1323576
.....
1527273
1402926
1402927
1507571
1402929
1527305
.....
1461744
1323579
1402912
1498483

Wire Harness (LH Chassis) ................................................................................


End Cap .........................................................................................................
Relay ..........................................................................................................
Connector Assembly (Air Restriction Cap) .....................................................
Connector ...................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Restriction) ............................................................
Seal ............................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Fuel Pump) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Wire Seal ....................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Latch Relay) ................................................................
Connector Body .........................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Sealant .......................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
2
1
2
1
2
1
1
1
2
1
1
2
1
1
3
5
5
3
1
1
1
4
4
1

4-121

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-48)


LEFT HAND CHASSIS GM 4.3L GASOLINE (SERIES 2010) (S/N J006V02543H )

4-122

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
LEFT HAND CHASSIS GM 4.3L GASOLINE (SERIES 2010) (S/N J006V02543H )
ITEM
1
1
1
1
1
1
1
2
3
3
3
3
3
3
4
5
5
5
5
5
6
6
6
6
7
7
7
8
8
8
9
9
9

PART NO.

DESCRIPTION

4604430
.....
4006330
1527305
1402926
1402927
1402929
1507571
1539859
.....
1461744
1503088
1327164
1402912
1323579
1509888
.....
1498424
1650797
1482666
1476108
.....
1465469
1323578
1402888
.....
1465468
1327164
.....
1476077
1323576
.....
1519611
1323576

Wire Harness (LH Chassis) (Left Hand Chassis) ...............................................


Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (Latch Relay) ................................................................
Connector Body .........................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (Rear Oxygen Sensor) .................................................
Housing ......................................................................................................
Lock ............................................................................................................
Connector Body (Male) ..............................................................................
Wire Seal ....................................................................................................
Connector Assembly (Air Restriction Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Restriction Sensor Cap) ........................................
Connector ...................................................................................................
Seal ............................................................................................................
Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Fuel Pump) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
3
9
3
9
3
1
1
1
1
4
4
3
1
1
1
4
4
1
1
2
2
1
1
2
1
1
2
1
1
2

4-123

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-49)


LEFT HAND CHASSIS GM 4.3L LPG ( S/N J006V02542H)

4-124

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
LEFT HAND CHASSIS GM 4.3L LPG ( S/N J006V02542H)
ITEM
1
2
2
2
2
2
2
3
3
3
3
4
4
4
5
6
6
6
6
6
7
7
7
7
7
7
7
8
8
8

PART NO.

DESCRIPTION

2094678
1461743
.....
1461744
1323579
1327164
1402912
1498483
.....
1465469
1323578
1402888
.....
1327164
1465468
1539859
.....
1329152
1329148
1402888
1329151
.....
1527273
1402926
1402927
1402929
1507571
1527305
.....
1599337
1561146

Wire Harness (LH Chassis) ................................................................................


Relay ..............................................................................................................
Connector Assembly (Latch Relay) ................................................................
Connector Body .........................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Sealant .......................................................................................................
Connector Assembly (Air Restriction) ............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Restriction Cap) .....................................................
Seal ............................................................................................................
Connector ...................................................................................................
Clip .................................................................................................................
Connector Assembly (Low LPG Switch) ........................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Wire Harness) ............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Seal ............................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (LPG Lockoff) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
4
1
4
1
1
1
2
2
1
2
1
1
1
1
2
2
1
1
1
3
5
3
5
1
1
1
2

4-125

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-50)


LEFT HAND CHASSIS GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL SENSOR)
(S/N J006V02543H )

4-126

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
LEFT HAND CHASSIS GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL SENSOR)
(S/N J006V02543H )
ITEM
1
1
1
1
1
1
1
2
3
3
4
4
4
4
4
4
5
5
5
6
6
6
6
7
7
7
8
8
8
8
9
10
10
10
10
10

PART NO.

DESCRIPTION

4604389
.....
4006330
1527305
1402926
1402927
1402929
1507571
1539859
.....
1465468
.....
1461744
1503088
1327164
1402912
1323579
.....
1465468
1327164
.....
1465469
1323578
1402888
.....
1599337
1623057
.....
1547629
1508232
1323579
1509888
.....
1498424
1650797
1482666
1476108

Wire Harness (LH Chassis) (Left Hand Chassis) ...............................................


Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (Relay) ..........................................................................
Connector ...................................................................................................
Connector Assembly (Latching Relay) ...........................................................
Connector Body .........................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Restriction Sensor Cap) ........................................
Connector ...................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Restriction Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (LPG Lockoff) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Low LPG Sensor) ........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (Rear Oxygen Sensor) .................................................
Housing ......................................................................................................
Lock ............................................................................................................
Connector Body (Male) ..............................................................................
Wire Seal ....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
3
9
3
9
1
1
1
1
1
1
1
4
4
1
1
2
1
1
2
2
1
1
2
1
1
3
3
3
1
1
1
4
4

4-127

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-51)


LEFT HAND CHASSIS GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL SENSOR)
(S/N J006V02543H )

4-128

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
LEFT HAND CHASSIS GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL SENSOR)
(S/N J006V02543H )
ITEM
1
1
1
1
1
1
1
2
2
2
2
2
3
4
4
4
5
5
5
5
5
6
7
7
7
7
7
7
8
8
9
9
9
9
10
10
10

PART NO.

DESCRIPTION

4604394
.....
4006330
1527305
1402926
1402927
1402929
1507571
.....
1329152
1329151
1329148
1402888
1539859
.....
1599337
1623057
.....
1498424
1650797
1482666
1476108
1509888
.....
1461744
1503088
1327164
1402912
1323579
.....
1461743
.....
1465469
1323578
1402888
.....
1465468
1327164

Wire Harness (LH Chassis) (Left Hand Chassis) ...............................................


Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Seal ............................................................................................................
Connector Assembly (Low LPG Switch) ........................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (LPG Lockoff) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Rear Oxygen Sensor) .................................................
Housing ......................................................................................................
Lock ............................................................................................................
Connector Body (Male) ..............................................................................
Wire Seal ....................................................................................................
Clip .................................................................................................................
Connector Assembly (Latch Relay) ................................................................
Connector Body .........................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Relay) ..........................................................................
Relay ..........................................................................................................
Connector Assembly (Air Restriction Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Air Restriction Sensor Cap) ........................................
Connector ...................................................................................................
Seal ............................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
3
9
3
9
1
1
1
2
2
1
1
1
2
1
1
1
4
4
3
1
1
1
1
4
4
1
1
1
1
2
2
1
1
2

4-129

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-52)


COWL WITH MONOTROL PEDAL WITH HYDRAULIC PUMP SOLENOID

4-130

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
COWL WITH MONOTROL PEDAL WITH HYDRAULIC PUMP SOLENOID
ITEM

1
1
1
1
2
3
4
4
4
4
5
6
6
6
6
7
7
7
8
9
9
9
9
10
11
12
12
13
13
13
14
14
14
15
15
15
15
15
15
16
17
18
18
18
18
18
19
19

PART NO.

DESCRIPTION

2104701
4603281
.....
1525568
1529046
1463139
1540388
1534282
.....
1484557
1484558
1463139
275493
.....
1484557
1484558
1463139
.....
1525584
1532571
1509888
.....
1489656
1489657
1330438
275496
1534828
.....
1525573
.....
1324310
1324309
.....
1324310
1324309
.....
1484397
1463194
1330438
1700460
1700461
1402816
275493
.....
1603021
1603236
1548517
1548519
.....
1484397

Wire Harness ......................................................................................................


Wire Harness (Alternate Part) .............................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 2) ....................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (To Monotrol Harness) .................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Alternate Part) .........................................................................
Terminal (Alternate Part) ............................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector (3-Way) .....................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
12
AR
1
1
1
1
2
AR
1
1
1
2
1
1
6
4
1
1
1
4
AR
1
1
1
1
1
1
1
1
1
1
1
1
3
1
3
1
AR
1
1
1
3
3
1
1
4-131

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
COWL WITH MONOTROL PEDAL WITH HYDRAULIC PUMP SOLENOID
ITEM
19
19
19
19
20
21
22
22
23
23
23
23
24
24
24
24
24
25
25
25
25
26
27
27
27
27
28
28
28
28
28
29
29
29
29
29
30
30
30
30

4-132

PART NO.
1463194
1330438
1700460
1700461
1500899
275497
.....
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1532664
1330438
1566117
.....
1490242
1490243
1330438
.....
1525570
1529046
1463139
1484377
.....
1500925
1352603
1330437
1484377
.....
1489656
1489657
1330438

DESCRIPTION

QTY

Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Connector (Alternate Part) .........................................................................
1
Terminal (Alternate Part) ............................................................................
3
Clip .................................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Endcap with Resistor) .................................................
1
Connector (With Resistor) ..........................................................................
1
Connector Assembly (Bus Terminal 1) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Display) .......................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
7
Connector Assembly (J1939 Diagnostic) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Dust Cap ........................................................................................................
1
Connector Assembly (Horn Button) ................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-133

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (COWL) (FIGURE 4-53)


WITH FORWARD AND REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID, WITHOUT LOCKOUT

4-134

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID, WITHOUT LOCKOUT
ITEM
1
1
1
1
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
6
7
7
7
8
9
10
11
12
13
14
14
14
14
14
15
15
15
15
16
16
16
16
17
18
19
19
19
20

PART NO.

DESCRIPTION

2098012
.....
1489656
1489657
1330438
.....
1500925
1352603
1330437
1484377
.....
1525570
1529046
1463139
1484377
.....
1525568
1529046
1463139
1484377
1540388
1534282
.....
1525584
1532571
275495
1509888
275496
1534828
1402816
275493
.....
1603021
1603236
1548517
1548519
.....
1484397
1463194
1330438
.....
1484397
1463194
1330438
1500899
275497
.....
1324309
1324310
.....

Wire Harness (Cowl with Forward/Reverse Lever) .............................................


Connector Assembly (To RH Chassis Harness) ............................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Park Brake) .................................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Sleeve ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Brake Fluid) .................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
4
1
1
1
7
5
1
1
1
7
5
1
1
1
7
5
AR
1
1
1
6
AR
4
AR
1
1
AR
1
1
1
3
3
1
1
1
3
1
1
1
3
2
AR
1
1
1
1
4-135

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID, WITHOUT LOCKOUT
ITEM
20
20
21
21
22
22
22
22
23
23
23
23
23
24
24
24
24
25
26
26
26
26

4-136

PART NO.
1324309
1324310
.....
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1532664
1330438
1566117
.....
1490242
1490243
1330438

DESCRIPTION

QTY

Sleeve ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap With Resistor) ................................................
Connector (With Resistor) ..........................................................................
Connector Assembly (Connector) ..................................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Dust Cap ........................................................................................................
Connector Assembly (Horn Button) ................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
4
1
1
1
5
7
1
1
1
3
1
1
1
1
2

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-137

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (COWL) (FIGURE 4-54)


WITH FORWARD AND REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID, WITH LOCKOUT

4-138

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID, WITH LOCKOUT
ITEM

1
1
1
1
1
2
3
4
4
4
4
5
6
6
6
6
7
7
7
8
9
9
9
10
10
10
11
12
12
12
12
12
13
13
13
13
13
13
14
14
14
14
14
14
15
16
17
18

PART NO.

DESCRIPTION

2104702
4603282
.....
1525568
1529046
1463139
1484377
1540388
1534282
.....
1484557
1484558
1463139
275493
.....
1484557
1484558
1463139
.....
1525584
1532571
1509888
.....
1566227
1324309
.....
1566227
1324309
275493
.....
1603021
1603236
1548517
1548519
.....
1484397
1463194
1330437
1700460
1700461
.....
1484397
1463194
1330438
1700460
1700461
1402816
1534828
275496
1500899

Wire Harness ......................................................................................................


Wire Harness (Alternate Part) .............................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 2) ....................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Hydraulic Lockout Solenoid 1) ....................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Accelerator Pedal) ......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Terminal .....................................................................................................
Sleeve ........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector (Alternate Part) .........................................................................
Terminal (Alternate Part) ............................................................................
Connector Assembly (Park Brake) .................................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Alternate Part) .........................................................................
Terminal (Alternate Part) ............................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
8
4
AR
1
1
1
1
2
AR
1
1
1
2
1
1
6
4
1
1
1
1
1
1
AR
1
1
1
3
3
1
1
1
3
1
3
1
1
1
3
1
3
1
1
AR
2
4-139

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID, WITH LOCKOUT
ITEM
19
20
20
21
21
21
21
22
22
22
22
22
23
23
23
23
24
25
25
25
25
26
26
26
26
26
27
27
27
27
27
28
28
28
28

4-140

PART NO.
275497
.....
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1532664
1330438
1566117
.....
1490242
1490243
1330438
.....
1525570
1529046
1463139
1484377
.....
1500925
1352603
1330437
1484377
.....
1489656
1489657
1330438

DESCRIPTION

QTY

Conduit ........................................................................................................... AR
Connector Assembly (Endcap With Resistor) ................................................
1
Connector (With Resistor) ..........................................................................
1
Connector Assembly (Bus Terminal 1) ...........................................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4
Connector Assembly (Display) .......................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
7
Connector Assembly (J1939 Diagnostic) .......................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Dust Cap ........................................................................................................
1
Connector Assembly (Horn Button) ................................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (To RH Chassis Harness) ............................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-141

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-55)


COWL WITH MONOTROL PEDAL WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP SOLENOID

4-142

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
COWL WITH MONOTROL PEDAL WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP SOLENOID
ITEM
1
1
1
1
2
2
2
2
2
3
4
5
5
6
6
6
6
7
7
7
8
9
10
11
12
13
13
13
13
14
14
15
15
15
15
15
16
17
17
17
17
18
18
18
18
19
20
21
21

PART NO.

DESCRIPTION

2098011
.....
1489656
1489657
1330438
.....
1525568
1529046
1463139
1484377
1540388
1534282
.....
1525573
.....
1489656
1489657
1330438
.....
1525584
1532571
275496
1534828
1509890
1402816
275495
.....
1484397
1463194
1330438
.....
1351682
.....
1603021
1603236
1548517
1548519
275493
.....
1484397
1463194
1330438
.....
1484397
1463194
1330438
1500899
275497
.....
1324309

Wire Harness ......................................................................................................


Connector Assembly (To RH Chassis Harness) ............................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (To Monotrol Harness) .................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Mast Harness) .......................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (End Cap) .................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Park Brake) .................................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Sleeve ........................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
4
1
1
1
11
1
AR
1
1
1
1
1
1
4
1
1
6
AR
1
4
1
AR
1
1
1
3
1
1
1
1
1
3
3
AR
1
1
1
1
1
1
1
3
2
AR
1
1
4-143

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
COWL WITH MONOTROL PEDAL WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP SOLENOID
ITEM
21
22
22
22
23
23
24
24
24
24
25
25
25
25
25
26
26
26
26
27
28
28
28
28
29
29
29
29
29
30
30
30
30
30

4-144

PART NO.
1324310
.....
1324309
1324310
.....
1525577
.....
1489656
1489657
1330438
.....
1525567
1529046
1463139
1484377
.....
1566116
1529046
1330438
1566117
.....
1490242
1490243
1330438
.....
1525570
1529046
1463139
1484377
.....
1500925
1352603
1330437
1484377

DESCRIPTION

QTY

Terminal .....................................................................................................
Connector Assembly (Brake Fluid) .................................................................
Sleeve ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap With Resistor) ................................................
Connector (With Resistor) ..........................................................................
Connector Assembly (Bus Terminal 1) ...........................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap ........................................................................................................
Connector Assembly (Horn Button) ................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
4
1
1
1
5
7
1
1
1
1
1
1
1
1
2
1
1
1
7
5
1
1
1
10
2

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-145

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-56)


ALTERNATOR CUMMINS QSB 3.3L DIESEL

4-146

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ALTERNATOR CUMMINS QSB 3.3L DIESEL
ITEM

1
1
2
3
3
4
4
5
6
7
8
8
8
8
8
9
9
9
9
10
11
11
11
12
12
12
12
12
12
13
14
14
15

PART NO.

DESCRIPTION

2103459
2110986
.....
806427
275495
.....
806427
.....
148638
275497
1402815
275495
.....
1493465
1330414
1330437
1484377
.....
1480187
1480188
866401
1364263
.....
1544731
1544733
.....
1501919
1482663
1330355
1482668
1330356
1673486
.....
806425
133483

Wire Harness (Alternator) ...................................................................................


Wire Harness (Alternate Part) .............................................................................
Connector Assembly (Starter Negative Stud) ................................................
E-Ring ........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Starter Positive Stud) ..................................................
E-Ring ........................................................................................................
Connector Assembly (Starter Solenoid) .........................................................
E Ftg Spade Term #10 ...............................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clamp .............................................................................................................
Connector Assembly (Alternator Fuse) ..........................................................
Receptacle .................................................................................................
Pin ..............................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Seal ............................................................................................................
Sleeve ............................................................................................................
Connector Assembly (Alternator Ground) ......................................................
E-Ring ........................................................................................................
Heat Shrink .....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
AR
1
1
1
1
AR
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
AR
1
1
AR

4-147

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-57)


SEALED ALTERNATOR CUMMINS QSB 3.3L DIESEL

4-148

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
SEALED ALTERNATOR CUMMINS QSB 3.3L DIESEL
ITEM

1
1
1
1
2
2
2
2
3
4
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
9
10
11
12
12
13
13
14
15
16
16
16
17
17
17
17
18
18
18

PART NO.

DESCRIPTION

2103830
2110989
.....
1582218
190383
175944
.....
1582218
190383
175944
1402816
1579403
275493
.....
181046
181045
1561117
134810
.....
181045
181046
1561117
134810
.....
1480187
1480188
866401
.....
1493465
1330414
1330437
1484377
275495
1402815
.....
806427
.....
148638
275497
1364263
.....
1544731
1544733
.....
1582218
190383
175944
.....
181045
134810

Wire Harness (Sealed Alternator) .......................................................................


Wire Harness (Alternate Part) .............................................................................
Connector Assembly (Disconnect Switch) .....................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Connector Assembly (Disconnect Switch) .....................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Disconnect Switch Link) ..............................................
Connector Body .........................................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Disconnect Switch Link) ..............................................
Connector Body .........................................................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Connector Assembly (Starter Negative Stud) ................................................
E-Ring ........................................................................................................
Connector Assembly (Starter Solenoid) .........................................................
E Ftg Spade Term #10 ...............................................................................
Conduit ...........................................................................................................
Clamp .............................................................................................................
Connector Assembly (Alternator Fuse) ..........................................................
Receptacle .................................................................................................
Pin ..............................................................................................................
Connector Assembly (Alternator D +) .............................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Connector Assembly (Alternator Excite) ........................................................
Connector Body .........................................................................................
Terminal .....................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
1
1
AR
1
1
1
AR
2
3
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
AR
1
1
1
1
1
AR
1
1
1
1
1
1
1
AR
1
1
1
4-149

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
SEALED ALTERNATOR CUMMINS QSB 3.3L DIESEL
ITEM
19
19
19
20
20
21
21
22

4-150

PART NO.
.....
181045
134810
.....
806425
.....
806427
133483

DESCRIPTION

QTY

Connector Assembly (Alternator Field) ..........................................................


1
Connector Body .........................................................................................
1
Terminal .....................................................................................................
1
Connector Assembly (Alternator Ground) ......................................................
1
E-Ring ........................................................................................................
1
Connector Assembly (Starter Positive Stud) ..................................................
1
E-Ring ........................................................................................................
1
Heat Shrink ..................................................................................................... AR

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-151

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-58)


TRANSMISSION THREE SPEED

4-152

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
TRANSMISSION THREE SPEED
ITEM
1
1
1
1
2
3
3
3
3
4
5
5
5
5
5
6
6
6
6
6
7
8
9
9
9
9
10
10
11
11
11
11
12
12
12
12
13
14
15
16
16
16
16
17
17
17
17
18
18

PART NO.

DESCRIPTION

2106248
.....
1493435
1402814
1562649
275493
.....
1484397
1463194
1330438
275496
.....
1623280
1623281
1484377
1463138
.....
1493430
1529052
1330438
1484377
275495
275497
.....
1525564
1500913
1330438
.....
1602430
.....
1602432
1323581
1532571
.....
1602433
1323581
1532571
1540388
1500899
275493
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
.....
1490242

Wire Harness (Transmission, Three Speed) ......................................................


Connector Assembly (Sump Temperature) ....................................................
Connector (2-Way) .....................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Intermediate Speed) ...................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal Pin ...............................................................................................
Connector Assembly (Turbine Shaft RPM) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Bus Bar) ......................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Bus Bar) ......................................................................
Connector ...................................................................................................
Connector Assembly (APC214-CRP129) .......................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (APC-CRP129) .............................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Forward One Solenoid) ...............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Range Two Solenoid) .................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Forward Two Solenoid) ...............................................
Connector ...................................................................................................

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2
2
AR
1
1
1
3
AR
1
1
1
6
6
1
1
1
5
1
AR
AR
1
1
1
12
1
1
1
1
10
20
1
1
4
14
AR
1
AR
1
1
1
2
1
1
1
2
1
1
4-153

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
TRANSMISSION THREE SPEED
ITEM
18
18
19
19
19
19
20
20
20
20
21
21
21
21
21
22
22
22
22
22
23
23
23
23
23
24
24
24
24
24
25
25
25
25
25
26
26
26
26
26
27

4-154

PART NO.
1490243
1330438
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
.....
1603021
1603236
1548517
1548519
.....
1603021
1603236
1548517
1548519
.....
1603021
1603236
1548517
1548519
.....
1603021
1603236
1548517
1548519
.....
1603021
1603236
1548517
1548519
.....
1493430
1529052
1330438
1484377
275494

DESCRIPTION

QTY

Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Range One Solenoid) .................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector Assembly (Reverse One Solenoid) ...............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector Assembly (Reverse One Pressure) ..............................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector Assembly (Range One Pressure) .................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector Assembly (Forward Two Pressure) ..............................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector Assembly (Range Two Pressure) .................................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector Assembly (Forward One Pressure) ..............................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal (Socket) .......................................................................................
3
Seal ............................................................................................................
3
Connector Assembly (Tail Shaft RPM) ...........................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
5
Plug ............................................................................................................
1
Conduit ........................................................................................................... AR

See Service Manual


for service procedures.

2011 HYSTER COMPANY

08/2011

UNIT CODE J006


NORTH AMERICA

NOTES

2011 HYSTER COMPANY

See Service Manual


for service procedures.

4-155

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-59)


TRANSMISSION TWO SPEED

4-156

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
TRANSMISSION TWO SPEED
ITEM
1
1
1
2
3
4
4
4
4
5
5
5
5
6
6
6
6
7
8
8
8
8
8
9
9
9
9
9

PART NO.

DESCRIPTION

2106249
.....
1558156
1323576
1509888
275493
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
.....
1490242
1490243
1330438
275495
.....
1623280
1623281
1463138
1484377
.....
1530960
1530961
1463138
1484377

Wire Harness (Transmission) .............................................................................


1
Connector Assembly (Output Speed) .............................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Clip .................................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Reverse 1 Solenoid) ...................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Range 1 Solenoid) ......................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Forward 1 Solenoid) ....................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (To Right Hand Chassis Harness) ...............................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal Pin ...............................................................................................
6
Plug ............................................................................................................
6
Connector Assembly (To Right Hand Chassis Harness) ...............................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal Pin ...............................................................................................
5
Plug ............................................................................................................
1

2011 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-157

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 4-60)


ELECTRONIC CONTROL VALVE THREE FUNCTION

4-158

See Service Manual


for service procedures.

2011 HYSTER COMPANY

UNIT CODE J006


NORTH AMERICA

08/2011

WIRE HARNESS
ELECTRONIC CONTROL VALVE THREE FUNCTION
ITEM
1
1
1
1
1
1
2
3
3
3
3
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9

PART NO.

DESCRIPTION

2060198
.....
1525564
1330438
1330439
1525564
1500913
1402815
.....
1531162
1562649
1402814
190383
.....
1531162
1562649
1402814
.....
1493435
1562649
1402814
.....
1493435
1562649
1402814
.....
1490242
1330438
1490243
.....
1490242
1330438
1490243

Wire Harness (Electronic Control Valve) ............................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Clip .................................................................................................................
Connector Assembly (2A Tilt) .........................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Boot ................................................................................................................
Connector Assembly (2B Tilt) .........................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (3B Auxiliary 1) .............................................................
Connector (2-Way) ............................................