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2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
RENR1243-06
J une 2007
3500B Engi ne f or El ec t r i c Power
Conver si on
3508:
5XM1-UP
3508B:
6PN249-UP
3512:
6PM1-UP
3516:
7KM1-UP
Gener at i on (EPG) w i t h Sw i t chgear
3LS1-UP
4GM171-UP
3MS1-UP 3NS1-UP
2HW1-311
CBB1-UP
3512B: 3516B:
8RM175-UP
7RN428-UP
6WN114-UP
6HN138-UP
5AW1-UP
2JW1-UP
4AW1-1089
1NW1-148
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screwterminals and a wire can be disconnected
fromit.
No circle indicates that the wire cannot be disconnected fromthe component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1 1
2 2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
40-Pin Deutsch Connector
110-6848 PlugAs.
or
110-6847 PlugAs.
(Service Replacement)
110-6844 Seal
110-6847 PlugAs.
110-6848 PlugAs.
or
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
Wire Gauge Pin # Socket #
14-18 7N-7779 7N-7780
7N-9737 Plug 7N-9738 Receptacle
1
2
Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
16-18
Notes
14-18
4-6
10
12-14
DT, DRC, HD, and Deutsch connectors.
DT, DRC, HD, and Deutsch connectors.
Surseal connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
7N-7780
8N-1548
8N-1542
8N-1540
9X-6856
8N-1538
7N-7779
8N-1547
8N-1543
8N-1541
9X-6857
8N-1539
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
9-Pin HD10 Receptacle
8T-8736 Receptacle
A B
C
D E
F
G H
J
Wire Gauge
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3-Pin DT Plug
3E-3307 ReceptacleAs.
3E-3371 Wedge
3E-3368 Wedge
102-8813 Seal
104-2921 PlugAs.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
2-Pin DT Plug
3E-3362 Wedge
102-8812 Seal
3E-3365 Wedge
3E-3364 PlugAs.
3E-3361 PlugAs.
102-8803 Receptacle Kit
102-8802 Receptacle Kit
102-8808 Plug Kit
102-8807 Plug Kit
2-Pin Sure-Seal Plug
D86819
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
4-Pin DT Plug
3E-3376 ReceptacleAs. 3E-3377 Wedge 3E-3374 Wedge
102-8814 Seal
3E-3373 PlugAs.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3E-8558 Bolt
3E-4367 Ring
9X-3265 Seals
9X-0145 ReceptacleAs.
7X-6222 Connector As.
24 23 22
21 20 19
DEUTSCH IPD
DRC16-24SA
USA391521
1622 10 4
61224 18
13 719 1
18 17
16
15
19
1 2
3 20
9 10
23
22 21
4
5
6
7
8 11 12
13
14 25 24
18 17 16
15
19
1 2
3
20
9 10
23
22 21
4
5
6
7
8
11 12
13
14 25 24
Pin # Socket #
16-18
25-Pin CE Plug
4-6
10
12-14
8N-1548
8N-1540
8N-1542
9X-6856
8N-1538
8N-1547
8N-1543
8N-1541
9X-6857
8N-1539
8N-1521 Endbell As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3E-4367 Ring
3E-8557 Bolt
8T-9834 Connector As. 9X-3132 Seals
9X-1343 ReceptacleAs.
40-Pin DRC Connector
DEUTSCH IPD
DRC16-40S
40 39 38 37 36
35 34 33 32 31
102040 30
2636 16 6
5152535
21 1131 1
24-Pin DRC Connector
Wire Gauge
3T-3044 or
8N-1518 PlugAs. 3T-3043 or
8N-1517 ReceptacleAs.
102-8804 Receptacle Kit 102-8809 Plug Kit
10 40
366
5 35
311
246
224
213
1 19
D86820
3
17
11
26
1
1
21
23
24
25
Front View
Rear View
9 14
23a
20 21 25 7
21a
3 5
6
8
10
11
12
15 16
1
2
17
18
19
22
23
26 28
29 30
32
Component Locations - Prime Power Applications
3
25 26
11
15
16
1
18 19
21
23
24
Front View
1
17
Rear View
5
6
9
10
11
14 15 16
3
17
18 19 20 21 25
29 30
7
21a
8
Left Side View
Air
Cleaner
Air
Cleaner
Right Side View 4
12
1
2
22
23
26
27
28
31
32
23a
Component Locations - Standby Power Applications
Right Side View
Left Side View
Component Location
Component Schematic
Location
Machine
Location
Component Schematic
Location
Machine
Location
Alarm G-16 1 Sensor - Atmospheric Press G-5 11
Alternator G-10 2 Sensor - Crankcase Press G-4 12
Assembly - Relay Board K-3 Note 5 Sensor - Engine Coolant Level K-7 Note 4
Assembly - Relay Board I-3 Note 5 Sensor - Engine Coolant Temp G-5 14
Batteries I-8 Note 1 Sensor - Engine Oil Press (Filtered) G-4 15
Breaker - Alternator G-12 1 Sensor - Engine Oil Press (Unfiltered) G-4 16
Breaker - Battery G-12 1 Sensor - Engine SpeedTiming (Primary) E-5 17
Breaker - Control Switch D-14 1 Sensor - Fuel Filter Press (Filtered) G-4 18
Breaker - Denox C-12 1 Sensor - Fuel Filter Press (Unfiltered) G-4 19
Breaker - EMS II F-16 1 Sensor - L. Turbo Exhaust Temp A-7 20
Breaker - Engine Control D-16 1 Sensor - L. Turbo Inlet Press (Note 3) E-4 21,21a
Breaker - Mag Relay H-13 1 Sensor - R. Turbo Exhaust Temp A-7 22
Breaker - Main Crank E-Stop H-12 1 Sensor - R. Turbo Inlet Press (Note 3) G-5 23,23a
Breaker - PRCM L-13 1 Sensor - Turbo Outlet Press G-5 24
Breaker - Relay G-13 1 Solenoid - Air Shut-off (Left Side) H-6 25
Control - Engine C-7 3 Solenoid - Air Shut-off (Right Side) H-6 26
Control - Speed F-15 1 Solenoid - Air Start (if equipped) H-9 27
Gauge - Cluster #1 K-16 1 Solenoid - Cylinder Head (Note 2) F-3, F-2 28
Gauge - Cluster #2 K-15 1 Solenoid - StartAid H-6 29
Gauge - Cluster #3 K-15 1 Solenoid - StartAid H-6 30
Module - Customer Communication L-10 Note 5 Switch - AlarmSilence H-16 1
Module - Loadshare M-8 1 Switch - Charger Fault K-7 Note 1
Module - Prog Relay Control K-5 Note 5 Switch - Control D-15 1
Module - Relay Driver J -2 Note 5 Switch - Customer Shut-down J -7 Note 1
Module - Relay Driver L-2 Note 5 Switch - Disconnect I-9 Note 1
Monitor- EMS II I-18 1 Switch - E-Stop E-15 1
Motor - Prelube G-6 4 Switch - Fuel Level K-7 Note 1
Motor - Starter (1/2 Group) H-10 5 Switch - LH/RH G-16 1
Motor - Starter (1/2 Group) H-10 6 Switch - LowIdle F-13 1
Potentiometer J -10 Note 1 Switch - Manual Crank G-15 1
Pyrometer C-3 1 Switch - Mode/Clear G-16 1
Relay - Air Shut-off LH F-14 1 Switch - Overspeed Verify C-15 1
Relay - Air Shut-off RH G-14 1 Switch - Prelube Override C-10 1
Relay - Denox C-12 1 Switch - Prelube Press D-5 31
Relay - E - Stop C-12 1 Switch - Remote Start/Stop K-7 Note 1
Relay - E - Stop Lockout D-12 1 Switch - Service H-16 1
Relay - Caterpillar Monitoring System E-16 1 Switch - StartAid C-15 1
Relay - Engine Control D-16 1 Terminal Block (TB-1) H-12 1
Relay- Mag#1 G-14 1 Terminal Block (TB-2) E-12 1
Relay- Mag#2 L-13 1 Terminal Block (TB-3) C-16 1
Relay - PRCM H-14 1 Terminal Block (TB-4) G-13 1
Relay - Prelube (Master) G-14 1 Terminal Block (TB-5) J -16 1
Relay - Prelube (Slave) H-14 1 Terminal Block (TB-6) J -16 1
Relay - Shut-down Notify L-12 1 Terminal Block (TB-7) J -16 1
Relay - StartAid Hold H-14 1 Terminal Block (TB-8) I-15 1
Relay - StartAid Start H-15 1 Terminal Block (TB10) D-11 1
Resistor G-6 7 Terminal Block (TB-11) D-11 1
Sender - Air Inlet Temp J -7 9 Terminal Block (TB-12) K-12 1
Sender - Eng Oil Temp J -7 8 Thermocouple (Note 2) A-1, C-1 32
Sensor - Aftercooler Temp G-5 10 Timer - Air Shut-off F-15 1
Note 1: Customer supplied component.
Note 2: One located at each cylinder.
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.
Note 4: Located at the Radiator.
Note 4: Remote mounted.
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INPUT SIGNAL WIRES TO ECM
OUTPUT SIGNAL WIRES FROM ECM
SENSOR SUPPLY VOLTAGE
(+) BATTERY SUPPLY WIRES
SIGNAL PLUS
(-) BATTERY / SENSOR RETURN
SIGNAL MINUS
F708-YL
CUSTOMER SUPPLIED
24 VDC POWER SUPPLY (FUSED)
+
-
200-BK
L20
200-BK
F702-GN
998-BR
L19
2
3
4
6
7
8 5
COOL/STOP-2
1
151-OR
200-BK
14
01-PK
02-RD
03-BU
04-BU
12-BK
13 12
05-BU
06-BU
07-BU
08-BU
09-BU
11
10-BU
10
11-BU
9 8
01-PK
02-RD
03-BU
04-BU
05-BU
06-BU
07-BU
08-BU
09-BU
10-BU
11-BU
RELAY BOARD ASSEMBLY
9Y-6497
12-BK
1 2
RELAY BOARD ASSEMBLY
9Y-6497
3 4 5 6 7
12
RELAY DRIVER MODULE
123-7450
12
13
11 R9 14
12-BK
R9
15
11-BU
10-BU
09-BU
08-BU
07-BU
06-BU
05-BU
19
9
F10
F9
18
R8 17 R8 10
16
R7 20 R7
21
F8
F7
24
R6 23 R6 8
22
25
7 R5 26 R5
27
F6
F5
30
R4 29 R4 6
28
31
5 R3 32 R3
33
F4
F3
36
R2 35 R2 4
34
37
3 R1 38 R1
39
F2
F1
40
2
1
1
04-BU
03-BU
02-RD
01-PU
11-BU
10-BU
09-BU
08-BU
07-BU
06-BU
05-BU
12-BK
04-BU
03-BU
1
1
2
40
F1
F2
39
R1 38 R1 3
37
34
4 R2 35 R2
36
F3
F4
33
R3 32 R3 5
31
28
6 R4 29 R4
30
F5
F6
27
R5 26 R5 7
25
22
8 R6 23 R6
24
F7
F8
21
R7 20 R7
16
10 R8 17 R8
18
F9
F10
9
19
RELAY DRIVER MODULE
123-7450
7 6 5 4 3 2 1
15
R9 14
8 9
R9
10 11
11
13
12
12 13
200-BK
-B
+B 123-6008
PROGRAMABLE RELAY
CONTROL MODULE
F10 RM39
RM38 F9
F8 RM37
RM36 F7
F6 RM35
RM34 F5
F4 RM33
RM32 F3
F2 RM31
RM28
RM27
RM26
RM25
RM24
RM23
RM22
RM21
RM20
RM19
RM18
RM17
RM16
RM15
RM14
RM13
RM12
K5 N/O OUT
K5 N/C OUT
K2 N/O OUT
K4 N/C OUT
K6 N/C OUT
K6 N/O OUT
K4 N/O OUT
K3 N/C OUT
K3 N/O OUT
K7 N/O OUT
-BAT.
FLYBACK GND
NC
NC
RM11
RM10
RM9
RM8
RM7
RM6
RM5
RM4
RM3
RM2
K1 N/O OUT
K1 IN
+BAT. FUSED OUT
NC
RM30
NC
K5 IN
F1
K5 IN
K2 IN
K4 IN
K6 IN
K7 IN
K3 IN
RM29 +BAT. SW RM1
+BAT. UNFUSED
XXX-XX
XXX-XX
36-PU
02-RD
35-PK
XXX-XX
XXX-XX
36-PU
35-PK
XXX-XX
XXX-XX
151-OR XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
893-GN
36-PU
XXX-XX
XXX-XX
SHIELD
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
PLUG AS.
3E-6286
AEC-40
01-PU
SHIELD
XXX-XX
151-OR
40 SWITCH INPUT 4
SWITCH INPUT 5 39
38 SWITCH INPUT 1
NC 37
36 RDM 2
RDM 1 35
34 NC
SWITCH INPUT 2 33
32 SWITCH INPUT 3
31
30
29
28
27
26 NC
NC
25
24
NC
SWITCH INPUT 6 23
22 NC
NC 21
20 CAT DATA LINK -
CAT DATA LINK + 19
18 NC
17
16
NC 15
14 NC
13
12
11
10
09
08
07
06
05
04
NC 03
02
NC
NC
SWITCH INPUT 8
FUEL LEVEL
123-2993
NOTE A
01
SWITCH INPUT 7
1
2
NC
NC
NC
NC
NC
NC
1
2
NC
200-BK
NC
229-BK
102-RD L41
L41
200-BK
35-PK
36-PU
L41
L41
200-BK
36-PU
ATTACHMENTS
200-BK
200-BK
200-BK
151-OR
NC
NC
NC
NC
NC
NC
1K
NC
200-BK
200-BK
D839-YL
T
ENGINE OIL
TEMPERATURE
129-9191
1K 200-BK
L20
STOP-1
151-OR
SPEED TRIM
POTENTIOMETER
(OPTIONAL)
SPM SYNCHRONIZER INPUT
(OPTIONAL)
+
-
+
-
LOAD SIGNAL
(FOR SETUP ONLY)
AUXILIARY CONTACT
PULSE WIDTH MODULATED
OUTPUT SIGNAL
(TO ENGINE MOUNTED ECM)
OPEN FOR DROOP
+
-
LOAD SHARING LINES
COMMON TO ALL UNITS
TO AMMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)
TO VOLTMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
50-400 HZ
+
-
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
6
5
4
3
2
1
6
6
XXX-XX
XXX-XX
MAIN BUS
C464-BU
D936-WH
200-BK
C
B
A
GN-18
BK-18
RD-18
ALARM
VS
RETURN
CIRCUIT
BREAKER
998-BR
998-BR
35-PK
AIR INLET
TEMPERATURE
129-9191
T
3
103-RD-14
103-RD-14
022-WH
6
024-BR
1
2 NOTES:
WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE
CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG
AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:
PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 4 TO 5.
PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 6 TO 7.
PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 8 TO 9.
POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A
SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS
ESSENTIALLY 0 VA.
CONTACTS TO CLOSE WHEN BREAKER CLOSES.
THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN
RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT
TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH
VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.
POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE
CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD IS
TO BE TIED TO GROUND AT MODULE END ONLY.
040-OR-14
CUSTOMER SHUT-DOWN
(REMOTE E-STOP) NOTE A
L20
151-OR
060-YL
050-WH
F719-BR
F715-PU
CHARGER FAULT
COOLANT LEVEL
SENSOR 111-3794
REMOTE
START/STOP
133-9027
NOTE A
CUSTOMER SUPPLIED
J982-OR
J981-WH
L20
150-OR
200-BK
200-BK
200-BK
998-BR
998-BR
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
L19
L19
CUSTOMER POWER
CONNECTION
7X-6222
DRC-24
200-BK
04
05
06
200-BK
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
03
02
01
L19
022-WH
024-BR
998-BR
998-BR
998-BR
L19
C464-BU
L19
F719-BR
D839-YL
B472-YL
D936-WH
F715-PU
050-WH
060-YL
040-OR-14
103-RD-14
L19
L19
L19
RS-232C PORT
998-BR
- CAT DATA LINK
998-BR
F702-GN
892-BR
+
998-BR
893-GN
-B +B
F702-GN
998-BR
START/RUN-1
200-BK
199-OR
998-BR
F702-GN
103-RD-14
040-OR-14
060-YL
050-WH
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
998-BR
F702-GN
CW
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
A
B
C
A
B
C
A CURRENT XFORMER
A AMMETER
B CURRENT XFORMER
B AMMETER
C CURRENT XFORMER
C AMMETER
LOAD SHARE (+)
LOAD SHARE (-)
LOAD SHARE SHIELD GND
DROOP SWITCH CONTACT A
DROOP SWITCH CONTACT B
24 VDC POWER SUPPLY (+)
24 VDC POWER SUPPLY (-)
PWM OUTPUT SIGNAL (+)
PWM OUTPUT SIGNAL (-)
PWM OUTPUT SHIELD GND
LOAD SIGNAL (+) FOR SETUP ONLY
LOAD SIGNAL (-)/SPM SYNC SHIELD GND
SPM SYNCHRONIZER INPUT (+)
SPM SYNCHRONIZER INPUT (-)
SPEED TRIP POT HIGH
SPEED TRIM POT WIPER
SPEED TRIM POT LOW
GENERATOR
F715-PU
CUSTOMER
CONNECTION
8T-9834
DRC-40
01
02
03
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
COOL/STOP-1
11
10
09
4
08
998-BR
D839-YL
103-RD-14
B472-YL
D936-WH
080-GN
090-PU
L19
07
5
022-WH
024-BR
D936-WH
B472-YL
022-WH
024-BR
D839-YL
06
050-WH
060-YL
040-OR-14
F715-PU
F719-BR
SPEED ADJUST
POT (1K OHM)
10 TURN
122-9458
SA
05
F702-GN
WOODWARD
LOADSHARE
MODULE
161-0797
04
3
2 1
C464-BU
200-BK
070-WH
C464-BU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
F719-BR
998-BR
200-BK
020-WH-14
CUSTOMER
COMMUNICATION
MODULE
117-6170
151-OR
12
NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER
AND KEPT AS SHORT AS POSSIBLE.
030-BU-14
124-3176 COVER
010-OR-14 SHUTDOWN NOTIFY RELAY-COMMON
SHUTDOWN NOTIFY RELAY-NORMALLY CLOSE D
SHUTDOWN NOTIFY RELAY-NORMALLY OPEN
NOTE A
200-BK
J981-WH
200-BK
J982-OR
START/RUN-2
B472-YL
STOP-2
2
1
14
200-BK
2 1
109-6507 SWITCH
111-1324 BLOCK
L20
200-BK
103-RD-14
200-BK
37
38
39
40
04
03
08
07
36
35
32
31
28
27
24
23
20
19
16
15
12
11
02
01
06
05
34
33
30
29
26
25
22
21
18
17
14
13
10
09
150-OR
200-BK
F705-PK
103-RD-14
E797-WH
998-BR
E798-PK
102-RD
102-RD
113-OR-14
998-BR
DENOX
BREAKER
114-1142
10A
DNCB
2 1
L43
L43
102-RD-14
102-RD
102-RD-10
200-BK
113-OR-14
200-BK
103-RD
102-RD-10 16A
150-OR
150-OR
NOTE G:
NOTE D:
150-OR
114-OR-14
150-OR
102-RD-14
150-OR
200-BK
200-BK
150-OR
200-BK 200-BK
229-BK
8 7 6 5 4 3 2 1 12345678 8 7 6 5 4
01
02
03
04
05
06
08
10
12
07
14
09
11
13
15
16
17
18
19
20
21
22
23
24
3
25
23
21
17
24
22
20
19
18
16
15
14
12
10
08
13
11
09
07
04
06
05
03
02
L42
L42
200-BK
2 1 113-OR-14
200-BK
L42
1
10A
PRCM
BREAKER
114-1142
PRCMCB
2
102-RD
102-RD-14
200-BK
L42
200-BK
151-OR
113-OR-14
102-RD
30
87
87a
85 86
PRCM RELAY
9Y-2921 PRCMR
102-RD
F721-GY
102-RD
F721-GY
F721-GY OFF-A
AUTO-A
STOP-A
START-A 21
22
23
24
25
926-RD
104-RD
104-RD
104-RD-14
104-RD-14
NOTE F:
NOTE B:
200-BK
151-OR
L41 PROGRAMMABLE RELAY CONTROL MODULE POWER
L42 PRCM RELAY POWER
L43 CONTROL/ECM/EMS/DENOX POWER
200-BK
103-RD-14
103-RD-14
103-RD-14
102-RD
105-RD
102-RD-10
103-RD-14 7
ECM BREAKER
114-1143
F721-GY
104-RD-14
11
12
13
14
15
16
9
8
7
10
INDICATES "CLOSED"
BEFORE BREAK"
24
23
-INDICATES "MAKE
STOP
AUTO
MAN.
START
OFF
RESET
20
17
18
19
S
T
A
R
T
CONTROL SWITCH CHART
6
102-RD-6
5
4
3
2
1
102-RD
C
O
N
T
A
C
T
S
109-RD-6
101-RD-6
01
102-RD
O
F
F
/
R
E
S
E
T
NOTE BLOCK
L1 INJECTOR WIRING
L2 EXH TEMP SENSOR PWR/RTN
L3 SPD/TIMING
L4 TIMING CALIBRATION
L5 ETHER
L6 FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATURE
L7 ANALOG ENGINE SENSOR SIGNALS
L8 ANALOG SENSOR PWR/RTN
L9 ISOCHRONUS/DROOP SIGNALS
L10 STARTER RELAY SIGNAL
L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGEATHER)
L12 CUSTOMER SHUT-DOWN
L13 SWITCH GEAR
L14 AIR SHUTOFF/PRELUBE
L15 ETHER PULL-IN/HOLD-IN
L16 ECM (+)BATT/(-)BATT
L17 AIR SHUT-OFF SOLENOIDS
L18 ELECTRIC/AIR STARTER SOLENOIDS
L19 CUSTOMER SUPPLIED WIRING
L20 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGEATHER)
L21 ECM (+)BATTERY
L22 ECM (-)BATTERY
L23 STARTER MAG RELAYS
L24 SPEED/DROOP SIGNALS
L25 AIR SHUT-OFF/PRELUBE RELAY SIGNALS
L26 STARTER MAG RELAYS CONTACTS
L27 CUSTOMER SHUT-DOWN
L28 CONTROL/OVERSPEED/ETHER SWITCHES
L29 ETHER PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTS
L30 AIR SHUT-OFF SOLENOIDS
L31 SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNAL
L32 EMS-II CUSTOMER INTERFACE
L33 REMOTE START/STOP
L34 EMS-II CUSTOMER INTERFACE
L35 EMS-II CUSTOMER INTERFACE
L36 EMS-II HARNESS CODE
L37 SECONDARY CAT DATA LINK (NOTE:PAIR IS TWISTED TOGEATHER)
L38 EMS-II GAUGE CODE
L39 MISC (-)BATT
L40 CUSTOMER INTERFACE (-)BATT
22
25
21
11
12
15
16
19
20
23
24
27
28
31
32
35
8
200-BK
36
09
200-BK
200-BK
103-RD-14
ESR
E-STOP RELAY
9Y-2921
85 86
87a
87
30
10
13
14
17
103-RD-14
30
87
87a
86 85
200-BK-10
PECMCB
200-BK
200-BK
200-BK
L29
200-BK
102-RD-14
113-OR-14
200-BK
200-BK
114-OR-14
102-RD-14
3
103-RD
EMSR
EMS-II RELAY
9Y-2921
86 85
87a
87 30
199-OR
18
21
22
25
26
29
102-RD-14 1
E798-PK
104-RD
101-RD-6
109-RD-6
2
CSCB
30
104-RD-10
102-RD-6
150-OR-10
L38 L38
L40
229-BK
200-BK
200-BK
33
C465-OR-10
102-RD
199-OR
NOTE K:
199-OR
199-OR
200-BK
103-RD
103-RD
34
07
08
E-STOP LOCKOUT RELAY
9Y-2921 ESLR
103-RD-14
4
103-RD
199-OR
XXX-XX-4
30
87
87a
86 85
200-BK
DENOX RELAY
9Y-2921 DNOXR
200-BK
998-BR
1
200-BK
2
103-RD
102-RD
200-BK
200-BK
J982-OR
998-BR
200-BK
200-BK
E797-WH
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
L39
L39 L39
200-BK
200-BK
200-BK
L39
102-RD
J981-WH
L37
F702-GN
103-RD-14
LOW IDLE SW
4D-1836
NOTE A
2 1
3
LIS
200-BK
L40
998-BR
102-RD-6
051-WH
052-YL
053-GN
049-OR
200-BK
200-BK
200-BK
200-BK
049-OR
053-GN
051-WH
052-YL
10A
053-GN
049-OR
200-BK
052-YL
051-WH
L38
200-BK
TB-10
TB-11
CONB
SERC
INSTRUMENT BOX
INNER
BULKHEAD
SERVICE
CONNECTOR
9W-1951
XXX-XX
F720-GN
L36
L28
L28
XXX-XX
XXX-XX-8
XXX-XX
XXX-XX-8
XXX-XX
XXX-XX-4
113-OR-14
XXX-XX
XXX-XX
2
F706-PU
395-BR-14
394-GN-14
382-PK-14
F710-BR
F707-WH
F720-GN
F717-YL
C465-OR-10
926-RD
F705-PK
F708-YL
F702-GN
F722-OR
E799-BR
101-RD-6
109-RD-6
304-WH-10
F715-PU
314-PU-10
998-BR
F701-BR
J
H
G
F
E
D
C
B
A
229-BK
893-GN
892-BR
1
50A
L27
L26
L22 229-BK-14
229-BK-14
MAG RELAYS
BREAKER
116-7655
MAGCB
2
XXX-XX
200-BK
XXX-XX
200-BK-10
200-BK
L33
TB-2
998-BR
L29
F719-BR
L21
XXX-XX
F716-WH
E797-WH
INSTRUMENT BOX
CONNECTOR 'A'
25-PIN
3T-3043
L23
103-RD
L30
L31
L29
L30
INSTRUMENT BOX
CONNECTOR 'B'
25-PIN
8N-1517
1
L24
104-RD-10
L24
113-OR-14
200-BK
107-RD-10
107-RD-10
200-BK
102-RD
CONTROL SWITCH
BREAKER
114-1142
998-BR
A
U
T
O
F721-GY
F702-GN
F722-OR
05
105-RD
200-BK
200-BK
102-RD-10
L26
200-BK
200-BK
150-OR
040-OR-14
105-RD
L23
050-WH
104-RD
C465-OR-10
F722-OR
060-YL
998-BR
114-OR-14
998-BR
L36
150-OR
102-RD-10
TB-3
15
14
13
12
10
9
8
7
20
19
5
4
3
2
103-RD-14
18
17
2 1
ES
6 5
F706-PU
EMSSS
11
30
87
87a
EMSCB
SC
SAS
OSS
AST
060-YL
050-WH
040-OR-14
200-BK
F716-WH
86
6
85
ECM RELAY
9Y-2921
F705-PK
16
F702-GN
104-RD
F722-OR
104-RD
998-BR
-B S D +B
1 2 3
3
109-6507 E-STOP
113-OR-14
F706-PU 150-OR
OVERSPEED VERIFY SW
7N-8001
L20
START-K
WH RD
055-WH
F708-YL
200-BK
BK
2 1
STOP-K
AUTO-K
OFF-K
106-RD-14
START2
STOP2
AUTO2
OFF2
OFF1
AUTO1
103-RD-14
STOP1
START1
START-B
STOP-B
AUTO-B
OFF-B
2 3
1
200-BK
200-BK
PECMR
F716-WH
STARTING AID SWITCH 8N-0694 MOMENTARY
150-OR-10
103-RD-14
EMS-II BREAKER
114-1142
10A L33
L42
L28
200-BK
998-BR
102-RD-14
F720-GN
L40
998-BR
113-OR-14
F717-YL
200-BK
CONTROL SW
127-2331
055-WH
F708-YL
L21
AIR S/O
RELAY LH
9Y-2921
SPEED CONTROL
9X-9591
150-OR-14
103-RD-14
L31 080-GN
070-WH
090-PU
150-OR 150-OR-14
105-RD
F702-GN
C465-OR-10
RELAY-ONE
SHOT 2.4 SEC
9X-3207
85 86
87
F708-YL
L33
998-BR
229-BK
MINIMUM PULL-IN VOLTAGE: 14.4 VDC
MINIMUM HOLD-IN VOLTAGE: 7.0 VDC
L30
F717-YL
1
1 2
102-RD-10
200-BK
L28
F716-WH
F717-YL
01
02
03
L35
L38
200-BK
2
MCESCB
24
104-RD
23
22
21
200-BK
150-OR
20
19
18
17
16
15
14
13
12
MAN CRANK
E-STOP
BREAKER
114-1142
200-BK
200-BK
200-BK
11
10
200-BK
200-BK
09
10A
F720-GN
200-BK
08
07
06
05
04
200-BK
COND
INSTRUMENT BOX
POWER CONNECTOR
9X-0145
DRC-24
102-RD-6
L40 L40
F706-PU L28
113-OR-14
L36
200-BK
998-BR
998-BR
200-BK
102-RD-10
998-BR
998-BR
200-BK
200-BK
200-BK
200-BK
200-BK
150-OR
200-BK
TB-8
TB-7
2
1
RHLH
ALS
ALARM
SS
MCS
5 4
2 1
200-BK
200-BK
118-GN
SAR2 SAR1
ASOS2
ASOS1
998-BR
4
C465-OR-10
3
1
85 86
87a
87
105-RD
30
2
L32
L34
022-WH
024-BR
D936-WH
B472-YL
D839-YL
TB-6
104-RD-10 PRELUBE RELAY
SLAVE 9X-8124
PPRS 2 1
3 4
C464-BU
XXX-XX
XXX-XX
024-BR
XXX-XX
B472-YL
D839-YL
XXX-XX
052-YL
XXX-XX
D936-WH
025-GN
L20
200-BK
ELECTRONIC MONITORING SYSTEM-II
158-6255
+ 24 VOLT IN
GROUND
+ V CLUSTER
MODULE CLOCK
MODULE LOAD
MODULE DATA
ACTION LAMP
SERVICE
CLEAR
TRANS SPEED IN
ENGINE SPEED IN
ALTERNATOR 'R'
SENSOR 1/SW 11
SENSOR 2/SW 12
SENSOR 3/SW 13
SENSOR 4/SW 14
SENSOR 5/SW 15
SENSOR 6/SW 16
SENSOR 7/SW 17
SENSOR 8/SW 18
+ 8 VOLT OUT
ACTION ALARM
DATA LINK +
DATA LINK -
HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
SWITCH 1
SWITCH 2
SWITCH 3
SWITCH 4
SWITCH 5
SWITCH 6
SWITCH 7
SWITCH 8
SWITCH 9/FUEL
SWITCH 10/FUEL 09
18
21
11
32
40
20
39
29
19
06
16
22
12
03
31
14
05
04
24
38
28
10
08
27
37
17
07
30
36
26
33
23
13
35
15
25
34
02
01
MANCS
30
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
028-GY
892-BR
150-OR
L34
XXX-XX
027-PU
029-YL
026-OR
025-GN
028-GY
ALARM
3N-5762
200-BK
L35
87
893-GN
TB-5
L29
F705-PK 104-RD
118-GN
304-WH-10
104-RD-14
L30
F707-WH
104-RD
104-RD
107-RD-10
107-RD-10
104-RD
104-RD-14
394-GN-14
87a
395-BR-14
GAUGE 2
OIL FILTER DIFF
FUEL FILTER DIFF
EXHAUST TEMP
INLET RESTRICTION
GAUGE 1
VOLTAGE
OIL PRESS
COOLANT TEMP
FUEL PRESS
394-GN-14
GAUGE CLUSTER 2
112-2975
XXX-XX
022-WH
051-WH
XXX-XX
026-OR
029-YL
200-BK
200-BK
200-BK
200-BK
053-GN
049-OR
L36
926-RD
86
200-BK
GAUGE CLUSTER 1
112-2974
85
395-BR-14
F708-YL
PPRM
055-WH
F708-YL
055-WH
SMMS1
200-BK
XXX-XX
ETHER
HOLD RELAY
9Y-2921
ETHER
START RELAY
9Y-2921
PRELUBE RELAY
MASTER 9Y-2921
MAG RELAY #1
9X-8124
MAG RELAY #2
9X-8124
6
4
3
1
027-PU
027-PU
SERVICE
SWITCH
MOMENTARY
8N-0694
NOTE A
2 3
1
5
2 3
85 86
87a
30 87
3
1 2
314-PU-10
382-PK-14
L35
998-BR
F710-BR
F707-WH
L26
F701-BR
E799-BR E799-BR
87a
87
30
30
87
87a
86 85
SMMS2 2 1
3 4
F701-BR 105-RD
MANUAL
CRANK
SWITCH
MOMENTARY
8T-9637
EMS-II HARNESS CODE
STANDBY PANEL
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = GND
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
PRIME PANEL
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = GND
HARNESS CODE 2 = OPEN
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
PREMIUM PANEL - SCAC
HARNESS CODE 0 = GND
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = OPEN
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
PREMIUM PANEL - JWAC
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = OPEN
HARNESS CODE 3 = GND
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
C464-BU
103-RD-14
027-PU
AIR S/O
RELAY RH
9Y-2921
104-RD-14
055-WH
200-BK L23
MODE/CLEAR
SWITCH
MOMENTARY
7N-8008
NOTE A
2
RH/LH
8D-2676
NOTE A
ALARM SILENCE
9W-0073
NOTE A
GC3 GC2 GC1
EMS
105-RD 107-RD-10
1
J981-WH
020-WH-14
030-BU-14
200-BK
NOTE A
NOTE A
200-BK
199-OR
022-WH
024-BR
D936-WH
B472-YL
D839-YL
C464-BU
L37
025-GN
029-YL
028-GY
200-BK
NOTE A
NOTE A
C464-BU
103-RD
200-BK
30
87
87a
104-RD-14
85 86
1
NOTE E:
NOTE C:
102-RD
102-RD-14
SHUT-DOWN
NOTIFY RELAY
9Y-2921
S
T
O
P
200-BK
63A
BATTERY
BREAKER
107-5856
BATTCB
2 107-RD-10
NOTE H:
L37 L20
027-PU
L20
1 2
2 1
ALTCB
TB-1
RCB
TB-4
CONA
050-WH
060-YL
040-OR-14
103-RD-14
TB-12
L33
030-BU-14
030-BU-14
+BATT
L27 F715-PU
01
02
03
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
L31
020-WH-14
010-OR-14
E798-PK
090-PU
080-GN
D839-YL
B472-YL
D936-WH
024-BR
022-WH
XXX-XX
010-OR-14
E797-WH 11
10
09
08
J982-OR
J981-WH
229-BK-14
150-OR-14
150-OR-14
893-GN
892-BR
229-BK-14
998-BR
RELAY BREAKER
107-5857
ALTERNATOR
BREAKER
125-7096
INSTRUMENT BOX
CONNECTOR
9X-1343
DRC-40
L32
L32
892-BR
893-GN L20
32A
07
L22
GAUGE 3
BOOST
A/C TEMP
INLET AIR TEMP
ENGINE OIL TEMP
GAUGE CLUSTER 3
118-8582
020-WH-14
L42
06
L21 L21
NOTE I:
102-RD-6
104-RD-14
102-RD-6
200-BK-10
E798-PK
05
102-RD-10
102-RD-6
104-RD-10
F702-GN
04
ATTACHMENTS
63A
SDNR
L23
L26
070-WH
F719-BR
25
06
03
04
01
02
40
39
38
37
CONNECTOR PIN ASSIGNMENT REPRESENTS
STANDARD RIGHT HAND SERVICE USING
INTERNAL BOX HARNESS P/N 121-4101.
CONNECTOR PIN ASSIGNMENT REPRESENTS
LEFT HAND SERVICE USING INTERNAL
BOX HARNESS 121-4102.
J982-OR
XXX-XX
998-BR
998-BR
998-BR
111-1323 (N.O.)
111-1323 (N.0.)
111-1324 (N.C.)
111-1324 (N.C.)
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
893-GN
893-GN
132-8095
DIAGRAM-WIRING
GENSET - NON-EMCP
THERMOCOUPLE
CONNECTION
9X-1343
DRC-40
L20
XXX-XX
15Y
15R
- + + -
13R
13Y
EXHAUST
PORT #13
114-2410
EXHAUST
PORT #15
11Y
11R
- + + -
9R 9Y 7Y7R
- + + - +
5R 5Y
010203040506070809101112131415161718
010203040506070809101112131415161718
3Y
EXHAUST
PORT #3
EXHAUST
PORT #1
EXHAUST
PORT #5
EXHAUST
PORT #7
EXHAUST
PORT #9
EXHAUST
PORT #11
3R
- -
2 1122 1122 112
1R 1Y
+
1 2
EXHAUST
PORT #12
EXHAUST
PORT #10
21 1 2
EXHAUST
PORT #8
EXHAUST
PORT #6
21 1 2
EXHAUST
PORT #2
2Y 2R4R4Y6Y 6R8R8Y
10Y
10R
12R
12Y
EXHAUST
PORT #4
YELLOW (+)
RED (-)
115-9609
THERMOCOUPLE (16)
K TYPE
PYROMETER ALTRONIC DPY-4118U
XXX-XX
2 112
1 2
EXHAUST
PORT #16
EXHAUST
PORT #14
21
14Y
XXX-XX
892-BR L20
XXX-XX
14R
16R
16Y
L20 892-BR
893-GN
L20
THERMOCOUPLE
CONNECTION
8T-9834
DRC-40
F721-GY
CONC
XXX-XX
MODULE USED IN
ABSENSE OF
WOODWARD
SIGNAL PIN-19
NOTE J:
892-BR
AIR SHUT-OFF
TIMER
893-GN
- ++
2
+ - - +- ++- - ++-
1
-
SET TO TYPE 'K'
& FAHRENHEIT
H401-PU
H401-PU
F719-BR
F715-PU
H401-PU
F715-PU
F719-BR
L12
AIR SHUTOFF
SWITCH (LH)
227-7483
200-BK-10
RD-00
BK-00
NEG POS POS NEG
CUSTOMER
SUPPLIED
DISCONNECT
SWITCH
998-BR
F703-GY 25
24
23
22
21
20
19
18
17
16
15
13
11
09
14
07
12
10
08
06
05
A B CA B
382-PK
200-BK ETHER SOL #2
9X-7137 BK
1
2
BU
RES1 RD-16
RD-16
2
1
AIR SHUT-OFF
SOLENOID RH
233-8020
MOTOR
200-BK
BU 382-PK
DIODE AS.
1W-9070
2
1
BK
926-RD
200-BK-14
382-PK-14
395-BR-14
200-BK-10
200-BK-14
ATTACHMENTS
200-BK-14
394-GN-14
L5
DIODE AS.
1W-9070
ETHER SOL #1
9X-7137
PRELUBE
MOTOR AS.
3T-7583
AIR SHUT-OFF
SOLENOID LH
233-8020
+
RESISTOR AS.
9X-9584
RESISTOR AS.
9X-9584
1
2
RD-16
RD-16
394-GN-14
395-BR-14 L17
C
200-BK-10
A
B
382-PK-14
200-BK-14
926-RD
C465-OR-10
RES2
C
04
03
02
25
23
21
17
24
22
20
19
18
16
15
14
12
10
08
13
11
09
07
04
WH-18
BK-18
BK-18
WH-18
A746-PK
F713-OR
F714-PK
997-OR
993-BR
997-OR
993-BR
997-OR
993-BR
993-BR
997-OR
997-OR
993-BR
995-BU
996-GN
998-BR
999-WH
996-GN
999-WH
A B C A B C A B C
06
05
A B
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
DIGITAL RET
SIGNAL
+V SPD/TIM
WH-18
BK-18
OR-18
OR-18
BK-18
WH-18
+V ANALOG
SIGNAL
ANALOG RET
ANALOG RET
SIGNAL
+V ANALOG
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
TURBO
OUTLET
PRESSURE
SENSOR
194-6724
LEFT
TURBO
INLET
PRESSURE
SENSOR
161-9926
RIGHT
TURBO
INLET
PRESSURE
SENSOR
161-9926
ENGINE
OIL
PRESSURE
SENSOR
UNFILTD
194-6725
ENGINE
COOLANT
TEMP
SENSOR
102-2240
ENGINE
SPEED/
TIMING
SENSOR
129-6628
C
ANALOG RET
SIGNAL
+V ANALOG
GN-18
F731-OR
F730-GY
F729-GN
F728-BR
F727-GN
F726-YL
A712-BR
A711-PU
A710-GY
A709-OR
A708-BR
A707-PU
A706-GY
A705-YL
A704-GN
A703-BR
A702-PU
A701-GY
YL-18
OR-18
SOL 14&16 RETURN
SOL 13&15 RETURN
SOL 10&12 RETURN
SOL 9&11 RETURN
SOL 6&8 RETURN
SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 1&3 RETURN
SOLENOID 16 POWER
SOLENOID 15 POWER
SOLENOID 14 POWER
SOLENOID 13 POWER
SOLENOID 12 POWER
SOLENOID 11 POWER
SOLENOID 10 POWER
SOLENOID 9 POWER
SOLENOID 8 POWER
SOLENOID 7 POWER
SOLENOID 6 POWER
SOLENOID 5 POWER
SOLENOID 4 POWER
SOLENOID 3 POWER
SOLENOID 2 POWER
SOLENOID 1 POWER
L1
A747-GY
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
ATMOS
PRESSURE
SENSOR
161-9926
CBA
993-BR
997-OR
A747-GY
PRELUBE
PRESSURE
SWITCH
3N-1400
NOTE A
L9
L2
L6 F725-WH
FUEL
FILTER
PRESSURE
SENSOR
FILTD
194-6725
ANALOG RET
SIGNAL
+V ANALOG
GN-18
YL-18
OR-18
CBA
993-BR
997-OR
F725-WH
F700-BU
F701-BR
E799-BR
A746-PK
A747-GY
F713-OR
994-GY
F714-PK
E798-PK
F704-OR
F703-GY
F702-GN
SHUTDOWN NOTIFY POWER
TURBO IN EXH RH TEMP SNSR
TURBO IN EXH LH TEMP SNSR
RATED SPEED SIGNAL (TERM S)
AFTERCOOLER TEMPERATURE SNSR
A751-YL
OIL PRESSURE SNSR - FILTERED
TURBO INLET LH PRESSURE SNSR
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
3.5A PWM RETURN
1303 02 08 14 2023 07 19
TURBO INLET RH PRESSURE SNSR
ROCKFORD FAN VALVE
CRANK
L8
L7
L7
A700-OR
998-BR
F723-PK
F724-PU
ANALOG RET
SIGNAL
+V ANALOG
A751-YL
993-BR
997-OR
E798-PK
L3
F704-OR
A700-OR
998-BR
OR-18
+V DIGITAL
SIGNAL
DIGITAL RET
TURBO
EXHAUST
TEMP RH
163-7882
TURBO
EXHAUST
TEMP LH
163-7882
DIGITAL RET
SIGNAL
+V DIGTAL
OR-18
998-BR
A700-OR
F703-GY
F737-YL
E795-YL
A746-PK
F713-OR
F714-PK
995-BU
997-OR
993-BR
G770-WH
F737-YL
997-OR
993-BR
A B C
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
G769-PU
E797-WH
A716-PU
A715-GY
A751-YL
AFTER
COOLER
TEMP
SENSOR
102-2240
A714-PK
L10
L4
F724-PU
F723-PK
21
995-BU
COOLANT TEMPERATURE SNSR
TIMING
CALI-
BRATION
32D-KEY
PLUG AS.
101-0205
09 242501293516402634 152838223718311230061005111721333904 27 36
FUEL
FILTER
PRESSURE
SENSOR
UNFILTD
194-6725
CRANK
CASE
PRESSURE
SENSOR
161-9926
ANALOG RET
SIGNAL
+V ANALOG
CBA
993-BR
997-OR
E795-YL
997-OR
993-BR
A B C
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
ENGINE
OIL
PRESSURE
SENSOR
FILTD
194-6725
2 1
E797-WH
F737-YL
FUEL PRESSURE SNSR - UNFILTERED
SHUTDOWN NOTIFY RETURN
2 1
12 2 1
12 2 1
12 2 1 12 2 1
A713-GN
A716-PU
G770-WH
CYLINDER
HEAD
SOL 16
CYLINDER
HEAD
SOL 14
G770-WH
A714-PK
YLYL
YL YL
G769-PU
A715-GY
CYLINDER
HEAD
SOL 15
CYLINDER
HEAD
SOL 13
A713-GN
G769-PU
YLYL
YL YL
YL
YLYL
A713-GN
G769-PU
A715-GY
YL
A716-PU
G770-WH
A702-PU
F727-GN
A704-GN
A706-GY
F729-GN
A708-BR
A710-GY
F731-OR
A712-BR
A711-PU
F730-GY
A709-OR
A707-PU
F728-BR
A705-YL
YL YL YLYL
A701-GY
F726-YL
F726-YL
A703-BR
A705-YL
F728-BR
F728-BR
A707-PU
A709-OR
F730-GY
F730-GY
A711-PU
A712-BR
F731-OR
F731-OR
A710-GY
CYLINDER
HEAD
SOL 11
CYLINDER
HEAD
SOL 9
CYLINDER
HEAD
SOL 7
CYLINDER
HEAD
SOL 5
CYLINDER
HEAD
SOL 3
L1
CYLINDER
HEAD
SOL 1
CYLINDER
HEAD
SOL 12
CYLINDER
HEAD
SOL 10
CYLINDER
HEAD
SOL 8
CYLINDER
HEAD
SOL 6
CYLINDER
HEAD
SOL 4
YL YL YLYL
YL YL
CYLINDER
HEAD
SOL 2
YLYL
A714-PK
A703-BR
YL YL YLYL
INJECTOR GP (16)
A708-BR
F729-GN
F729-GN
A706-GY
F726-YL
A704-GN
12 2 1
F727-GN
A701-GY
F727-GN
A702-PU
12 2 1 1
1
2
2
YL YL
RECEPT AS. (16)
9X-0352
L12
XXX-XX
XXX-XX-8
XXX-XX
XXX-XX-8
XXX-XX
ENGINE
CONNECTION 'B'
25-PIN
8N-1518
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS
L14
L11
L8 L2L3
SW7 (UNUSED)
E795-YL
996-GN
999-WH
892-BR
F722-OR
F719-BR
C-KEY
PLUG AS.
101-0204
F710-BR
F718-BU
F721-GY
F723-PK
F724-PU
229-BK-14
229-BK-14
113-OR-14
CRANKCASE PRESSURE SENSOR
+V SPEED/TIMING
ENG SPEED/TIMING SIG
SECONDARY CAT DATA LINK (-)
CAT DATA LINK (+)
CAT DATA LINK (-)
DROOP SPEED SIG (TERM D) SW10
OVERSPEED VERIFY
DOUT 2 (UNUSED)
ETHER START RELAY
SPD PWM 1B- (UNUSED)
SPD PWM 1B+ (UNUSED)
INSTRUMENT BOX
SERVICE
CONNECTOR CAP
8C-6354
ECM ON/OFF - KEYSWITCH INPUT
F720-GN
993-BR
997-OR
998-BR
L6
F725-WH
XXX-XX
XXX-XX
XXX-XX
E796-GN
XXX-XX
F715-PU
J981-WH
A700-OR
F705-PK
XXX-XX
J982-OR
893-GN
F708-YL
F707-WH
F717-YL
F716-WH
F706-PU
150-OR-14
150-OR-14
FUEL PRESSURE SNSR - FILTERED
CAN DATA LINK (+) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (-) (UNUSED)
OIL PRESSURE SNSR - UNFILTERED
ENGINE SHUTDOWN SIGNAL 'C' SW2
ECS IN AUTO STATUS SW9
SECONDARY CAT DATA LINK (+)
DIG SNSR PWR (8V)
PRELUBE PUMP
PRELUBE PRESSURE SWITCH
TIMING CAL-FAN SPD(+)
TIMING CAL-FAN SPD(-)
AIR SHUTOFF
ETHER HOLD RELAY
START/RUN/STOP2 SW4
F718-BU
BATTERY(-)
BATTERY(-)
BATTERY(+)
BATTERY(+)
ETHER SWITCH SW8
ANA SNSR RETURN
34
L13
L15
START/RUN/STOP1 SW3
L4
011716 15 10 37 31 32 3807 09 03 1326 2420 14 08 02 2225 30 36 29 35 2127 28 4039 33 18 12 11 051923 06 04
ANA SNSR PWR (5V)
DIG SNSR RETURN
ENGINE SHUTDOWN SIGNAL 'D' SW6
F722-OR
AIR SHUTOFF
SWITCH (RH)
227-7483
E797-WH
998-BR
E798-PK
L16
L18
L15
L13
L14
L9
L10
L17
E798-PK
E798-PK
E797-WH
L1
L9
L11
L12
L11
998-BR
L13
L15
998-BR
F704-OR
L11
L8
A B C CBA
OR-18
YL-18
GN-18
WH-18
BK-18
GN-18
YL-18
OR-18
L6
L14
FOR 3508B ONLY
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN
A702-PU
A701-GY
SOL 6&8 RETURN
SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 1&3 RETURN
SOLENOID 8 POWER
SOLENOID 7 POWER
SOLENOID 6 POWER
SOLENOID 5 POWER
SOLENOID 4 POWER
SOLENOID 3 POWER
SOLENOID 2 POWER
SOLENOID 1 POWER
37D-KEY
PLUG AS.
101-0205
1626323831303605172739
XXX-XX-4
RD-00
BK-00
RD-6
200-BK-6
200-BK-10
101-RD-6
BK-6
C465-OR-10
200-BK-10
L7
OR-18
E796-GN
1/2 MOTOR GP.
8N-3896
E796-GN
F716-WH
926-RD
F717-YL
F720-GN
F706-PU
XXX-XX
L13
XXX-XX-4
XXX-XX
C465-OR-10
F707-WH
F710-BR
382-PK-14
394-GN-14
395-BR-14
113-OR-14
L14
113-OR-14
L11 892-BR
893-GN
229-BK-14
F701-BR
L9
L16
ENGINE
CONNECTION 'A'
25-PIN
3T-3044
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS
XXX-XX
101-RD-6
998-BR
314-PU-10
F715-PU
304-WH-10
109-RD-6
101-RD-6
150-OR-14
E799-BR
150-OR-14
F722-OR
F702-GN
229-BK-14
J981-WH
J982-OR
L5
MOTOR
BAT MTR
S G
200-BK-10
XXX-XX
L18
XXX-XX
314-PU-10
304-WH-10
109-RD-6
200-BK-6
RD-00
1/2 MOTOR GP.
8N-3896
XXX-XX
304-WH
200-BK
AIR STARTER
SOLENOID
5N-8980
200-BK-10
E798-PK
BK-00
F708-YL
F719-BR
L17
2
RD-00
L18 1
L15
E797-WH
L10
BK-00
01
G S
MTR BAT
MOTOR
200-BK-6
200-BK-10
2
FOR 3512B/3516B ONLY
L1
C465-OR-10
994-GY
200-BK-10
109-RD-6
304-WH
101-RD-6
101-RD-6
101-RD-6
200-BK-10
200-BK-6
1
XXX-XX
200-BK-6
(-) (+)
115-5163
ALT 35 AMP + R
YL YL
NON-ELECTRIC STARTER
ENGINES WITH 115-5163
POWER DISTRIBUTION BOX.
200-BK-10
BK-6
L7
L10
L3
L16
L2
L4
200-BK-10
L5
E798-PK
L10
L9
L17
L14
E797-WH
998-BR
L13
L15
L16
RD-6
MOUNTING GP.
126-9191
-
994-GY
F721-GY
F705-PK
XXX-XX
CBA
03
02
01
NOTE G: (-)BATTERY TO BE PROVIDED
TO DENOX SYSTEM ENGINE HARNESS
IF PRESENT.
NOTE D: UNSWITCHED POWER TO BE PROVIDED
TO DENOX SYSTEM ENGINE HARNESS
IF PRESENT.
NOTE F: (-)BATTERY TO BE PROVIDED
TO CCM CONTROL
IF PRESENT.
NOTE B: SWITCHED POWER TO BE PROVIDED
TO CCM CONTROL (+)BATTERY
IF PRESENT.
NOTE K: SWITCHED POWER TO BE PROVIDED
TO DENOX SYSTEM ENGINE HARNESS
IF PRESENT.
NOTE E: (-)BATTERY TO BE PROVIDED
TO PRCM CONTROL
IF PRESENT.
NOTE C: SWITCHED POWER TO BE PROVIDED
TO PRCM CONTROL (+)BATTERY
IF PRESENT.
NOTE H: CIRCUITS 892-BR AND 893-GN MUST BE
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN INSTRUMENT BOX AND
OTHER DEVICES.
NOTE I: CIRCUITS J981-WH AND J982-OR MUST BE
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN INSTRUMENT BOX AND
OTHER DEVICES.
NOTE J: SIGNAL TO BE PROVIDED
FROM WOODWARD LOADSHARE
PIN-19. IF PRESENT.
NOTE A: SWITCH SHOWN IN NORMAL
ENGINE RUNNING POSITION
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A
B
C
D
E
F
G
H
I
J
K
L
A
B
C
D
E
F
G
H
I
J
K
L
M