ProjectTitle: Customer : Chevron

PreparedBy : TF
CheckedBy : RS
ApprovedBy : AS
1.DATA
1.Load
TareWeight DL = 1.500 Ton
LiveLoad LL = 3.000 Ton
SafetyFactor SF = 2.5
TotalLoadStructure = 9.750 Ton
PadeyesQuantity n = 4 EA
LoadPerPadeye P = 4.5 Ton BSEN120791:2006Section5.2.2.2:(3xR.g)/(n1)
SideLoad(10%) Ph = 0.450 Ton
2.Shackle
UseShackle= 4 3/4 Ton OK
PinShackle= 22.40 mm 2.24 cm
GapShackle= 31.80 mm 3.18 cm
3.MaterialofPadeyes
ASTMA36(Fy) 2531 Kg/cm
4.PinHoleGap
SWL>200Ton Max 5 mm
SWL<200Ton Max 3 mm
2.PADEYESDIMENSIONS
1.PinHole
MaximumRadius(ro)
PinHole = 24 mm = 2.40 cm
ro = 12 mm = 1.20 cm
2.MainPlate
MinThickness = 9 mm
UseThickness(T) = 25 mm = 2.50 cm
Radius(R) = 45 mm = 4.50 cm
3.CheekPlate
MinThickness = 5 mm
Thickness(t) = 0 mm = 0.00 cm
ConnectionBetweenShackleandPadeyes Radius(r) = 28 mm = 2.80 cm
Hole OK Lag 1.60 mm
Thickness OK Lag 6.80 mm High(I) = 68 mm = 6.80 cm
Radius OK Lag 38.5 mm Length(L) = 112 mm = 11.2 cm
31.8 71.5 4.BaseConnection
25 33.0 Thickness(ts) = 10 mm = 1.00 cm
Length Ls = 55 mm = 5.50 cm
Lt = 156 mm = 15.60 cm
DesignCalculationPadeyesforToolContainer
Rev:0
PT.BUKAKATEKNIKUTAMA
ENGINEERINGDEPARTMENT
t t
T
L
l
CL
R
r
0
r
DrawingNo.: ContractNo.: Page1of4
ProjectTitle: Customer : Chevron
PreparedBy : TF
CheckedBy : RS
ApprovedBy : AS
DesignCalculationPadeyesforToolContainer
Rev:0
PT.BUKAKATEKNIKUTAMA
ENGINEERINGDEPARTMENT
3.CHECKINGONSTRESSES
1.CheckBearingStress
A
BR
= *(T+2t) = 560 mm
= 5.60 cm
P
A
BR
FBR = 0.9Fy = 2277.9 Kg/cm
fBR < FBR OK
2.ShearStress
As = 2*(T(Rro)+2t(rro)) DoubleShearArea
= 1650 mm = 16.5 cm
P
AS
FS = 0.4Fy = 1012.4 Kg/cm
fS < FS OK
3.AxialStress
A
T
= (l+R2ro)*T+2*(2r2ro)*t
= 3325 mm = 33.25 cm
P
A
T
FT = 0.6Fy = 1518.6 Kg/cm
fT < FS OK
4.BendingStress
OutofPlane
M = Ph*I
= 3060 Kgcm
Inertia = (2*ts*Ls3+L*ts)/12
= 399381.6 mm
= 39.94 cm
Y = Ls/2
= 27.50 mm
= 2.75 cm
S = Inertia/Y
= 14.52 cm
M
S
= 210.70 Kg/cm
FB = 0.66Fy
= 1670.46 Kg/cm OK
135.3 Kg/cm
fS = = 272.7 Kg/cm
= f
T
=
= f
BR
= 803.6 Kg/cm
fB =
DrawingNo.: ContractNo.: Page2of4
ProjectTitle: Customer : Chevron
PreparedBy : TF
CheckedBy : RS
ApprovedBy : AS
DesignCalculationPadeyesforToolContainer
Rev:0
PT.BUKAKATEKNIKUTAMA
ENGINEERINGDEPARTMENT
InPlane
Inertia = ((Ls*Lt
3
)L
3
*(LsT))/12
= 790.92 cm
Y = 2.75 cm
S = Inertia/Y
= 287.61 cm
M
S
= 10.64 Kg/cm
FB = 0.66Fy
= 1670.46 Kg/cm OK
5.HertzPressure
f
HRZ
= 0.591*(PE/K
D
)
1/2
D1*D2 D1 =
D1D2 D2 = Hole
= 336.0 mm P = Pin
= 33.6 cm E = Loadperunitlength
Contactlengthbetweenpinandplate 2.1E6 kg/cm
2
= T+2t
= 25.0 mm = 2.5 cm
fHRZ = 6269 Kg/cm
FHRZ = 6328 Kg/cm
4.WELDING
1.WeldingonCheekPlatetoMainPlate
UseElectrodeE70XX(70Ksi)
Fy = 2531 kg/cm
2
(BasedonAWSD1.1)
Fv = 0.4Fy
= 1012.4 kg/cm
2
LoadperCheekPlate
P.t
T+2.t
0
25
= 0.00 Kg
KD =
fB =
OK
Pc =
=
DrawingNo.: ContractNo.: Page3of4
ProjectTitle: Customer : Chevron
PreparedBy : TF
CheckedBy : RS
ApprovedBy : AS
DesignCalculationPadeyesforToolContainer
Rev:0
PT.BUKAKATEKNIKUTAMA
ENGINEERINGDEPARTMENT
Lw = 1/2*2*3.14*r+2l
= 311.92 mm
= 31.192 cm
0.707 * Lw * Tw * Fv Pc
Tw = 0.0000 cm
TakesminimumTw = 20 mm
2.WeldingBetweenPadeyes
WeldingType:FilletWeld20mm
WeldingThickness (Tw) = 0.9 cm 5.5
WeldingLength (Lw) = 48 cm 1 (cm)
WeldingArea (Aw) = 22 cm 11
WeldingSectionModuli (Ww) = 177 cm
AllowableWeldingStress:
Mat'lGradeA36 (Fv) = 1012.4 kg/cm
2
InternalForce:
ShearForce (V) = 4500 Kg
BendingMoment (M) = Px0.5xLt
= 35100 Kg.cm
StressesonWelding:
Shearstress (fv) = V/Aw
= 202.70 kg/cm
2
Bendingstress (fb) = M/Ww
= 198.68 kg/cm
2
Resultantstress (fR) = (fv^2+fb^2)^0.5
= 283.84 kg/cm
2
Checkstress: fR<Fv OK
DrawingNo.: ContractNo.: Page4of4