1

CONTENT
Over view of one year training schedule.
Safety Points.
Key Learning.
Relation of study and job works.
Project Done.
Suggestions for improvement.
2
SAFETY is a mission, not an intermission

FIVE CARDINAL RULES
Do not override or interfere with any safety provision
Personal Protective Equipment (PPE) rules
Isolation & Lockout Procedure must always be followed.
No person may work if under the influence of alcohol or drugs.
All injuries and incidents must be reported.
Holcim`s Goal:-
No Harm to Anyone, Anywhere associated with us
or Zero Harm


3
Overview of One Year Training
Induction Program at Ambuja Nagar.
5- Months in plant training Bhatinda,Punjab.
2 weeks training in integrated plant (Darlaghat)
7- Months on job training MCW overview
4
Overview of One Year Training
INDUCTION PROGRAM AT AMBUJA NAGAR
Introduction With Ambuja Cement.

1 Week Classroom Training.

Plant Visit (Cement Plant And Power Plant)

Mines Visit

Session By Mr. Joseph Raj




5
Overview of One Year Training
2 Months Traning at Bhatinda and Darlaghat
Knowledge about Clinker production and Cement Grinding Process.

Knowledge of Departmental Working Procedure.

Detailed Knowledge of Field Instruments.

Knowledge of PLC and Control Systems.





6
Overview of One Year Training
7 Months In Plant Traning at MCW
2 Weeks Training at Safety

2 Weeks Training at ACF.

Worked at Safety Pyramid Block B-11.

Worked For Internal Safety Audit Job.






7
PLC
PLC is not generating any
output
RTD status is
healthy
As temperature is low than
set point PLC is not taking
any action
Set point
Actuator
Compressed
Air
Output Low
Cooling water is flowing and
temperature is in normal level
Solenoid valve is shutoff so
no air going to pneumatic
actuator
Actuator is not operating
JB
8
PLC
Set point
Compressed
Air
Output High
JB
Actuator Actuator
Cooling may be flow or not
but temperature is above
normal level
RTD status is
not healthy
As temperature is high
than set point so PLC is
taking action
PLC is generating output
Solenoid valve is open so air
going to pneumatic actuator
Actuator will now operate
Actuator Actuator Actuator Actuator Actuator
Probe is out of kiln now and
safe
Temperature is still high
but due to proxy sensor
interlock PLC output is
low
Output Low