Вы находитесь на странице: 1из 2

Connector Tables for Harness 311-8144

ECM

A-C22

CRS COMBUSTION
AIR DELTA P (REAR)
2986502

ABSOLUTE
PRESS SENSOR CGI DELTA P
PRESS (FRONT)
3033357
2986502 A-C14

CLR-GA

OR-18-GXL

A-C5

TO HARNESS AR
A-C17

CRS COMBUST
AIR CONTROL VALVE
2986410

OR-18-GXL

A-C21

PK-18-GXL
YL-18-GXL
GN-18-GXL

BU-18-GXL

GY-18-GXL

Earlier Production
Harnesses:
297-5531
292-7095
286-8221

WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL
PK-18-GXL
BR-18-GXL
YL-18-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
2345013

PU-18-GXL

A-C9

BR-18-GXL
GY-18-GXL
GN-18-GXL
PK-18-GXL
YL-18-GXL
BU-18-GXL

INTAKE AIR HEATER RELAY


2678477
A-C26

BU-18-GXL
GY-18-GXL

FUEL RAIL PRESS SENSOR


2935340
A-C3

A-S12
(C830-BU)

BU-18-GXL
YL-18-GXL
WH-18-GXL
BR-18-GXL

CRANKCASE
PRESS SENSOR
3056873

A-S11
(F793-OR)

PU-18-GXL
BU-18-GXL
OR-18-GXL

A-C8

OR-18-GXL

OR-18-GXL

A-S15
(G829-GN)
A-S9
(Y748-WH)

A-S4
(T858-GY)
A-S3
(G833-PK)

A-C32

AIH LAMP

A-C12

TDC PROBE
A-C15

INTAKE MAN AIR


PRESS SENSOR
2668650

A-C16

A-C19

CRS FLAME
BOUNDARY SENSOR
A-C2 2748008

A-C29

A-S1
(G826-BR)

COOLANT
TEMPERATURE
SENSOR
2345012

A-C25

A-S5
(T860-OR)

WH-18-GXL

YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
BU-18-GXL

OIL PRESS
SENSOR
2935535

CRS MAIN
CRS PILOT FUEL PRESS
FUEL PRESS SENSOR
SENSOR
3007324
A-C28
2859259

PURGE AIR
CONTROL
VALVE
2875801

YL-18-GXL
PK-18-GXL

BU-18-GXL
BU-18-GXL

A-C6

TO INTERNAL
HARNESS J

FUEL PUMP FUEL PUMP


SOL FORE 1 SOL AFT 2
2923709
2923709

FLAME
DETECT/TURBO
TEMP A-C31
2886820

A-C4

OR-16-GXL
BR-18-GXL
OR-18-GXL

A-C33

PK-18-GXL
PU-18-GXL
BU-18-GXL

TO DPF

A-S2
(G829-GN)

A-C18

A-C11

OR-16-HV

A-C10

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

CRS PILOT FUEL


CONTROL VALVE
2858735

PU-18-GXL

A-C27

BR-18-GXL
WH-16-HV
PU-16-HV

CRS MAIN FUEL


CONTROL VALVE
2858734

YL-16-HV

A-C7

TO SPD/TMG JUMPER

QTY
1
1

A-C13

A-S8
(Y749-GN)

ECM

A-C1
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL

QTY
1

A-C2
TERM/PLUG
180-9340
180-9340
180-9340
8T-8737

QTY
1
1

P/N
239-7349

CONNECTOR TABLE
WIRE NAME POS
G826-A89
1
G833-A87
2
Y946-A55
3
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
BR-18-GXL
PK-18-GXL
BU-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
1
G856-A8
G857-A9
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

CLR-GA
WH-18-GXL
YL-18-GXL

A-C3
TERM/PLUG
180-9340
180-9340
180-9340

QTY
1

P/N
230-4013

QTY
1

A-C4
TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
WH-18-GXL
GN-18-GXL
YL-18-GXL
QTY
1

P/N
237-0227

CONNECTOR TABLE
WIRE NAME POS
G828-A40
1
G829-A42
2
U779-A6
3
ACCESSORY TABLE
PART NAME
PLUG AS.

QTY
1

QTY
1

P/N
237-0227

CONNECTOR TABLE
WIRE NAME POS
G826-A39
1
G833-A41
2
R746-A20
3
ACCESSORY TABLE
PART NAME
PLUG AS.

QTY
1

A-C6
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013

TO SPD/TMG JUMPER
CONNECTOR TABLE
WIRE NAME POS
E963-A27
1
E964-A26
2
E965-A48
3
E966-A49
4
Y737-A4
5
Y738-A65
6
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
YL-18-GXL
GY-18-GXL
QTY
1

A-C7
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
G828-A13
1
G829-A46
2
E795-A72
3
ACCESSORY TABLE
PART NAME
PLUG AS.

QTY
1

A-C8
TERM/PLUG
180-9340
180-9340
180-9340
P/N
281-8803

INTAKE MAN AIR TEMP


CONNECTOR TABLE
WIRE NAME POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1

QTY
1

A-C9
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
1
2
3
4
5
6
ACCESSORY TABLE
PART NAME
PLUG AS.

P/N
264-5732
291-6797

QTY
1

A-C10
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737

QTY
1

A-C1

QTY
1

CONNECTOR TABLE
WIRE NAME POS
995-A12
1
G829-A44
2
ACCESSORY TABLE
PART NAME
PLUG AS.

A-C16
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-5179
3E-5180

CLR-GA
PU-18-GXL
OR-18-GXL
QTY
1

QTY
1

A-C11
TERM/PLUG
180-9340
180-9340

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

P/N
155-2269
155-2261

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

A-C17
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
P/N
230-4009

A-C18
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

P/N
155-2269
155-2261

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C-7 On-Highway Engine


Electrical System

A-C27
TERM/PLUG
180-9340
180-9340
P/N
230-4011

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

C7S300-UP

CRS MAIN
FUEL PRESS SENSOR
A-C28
TERM/PLUG
180-9340
180-9340
180-9340

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

P/N
237-0227

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

FUEL PUMP SOL AFT 2


CLR-GA
OR-18-GXL
BR-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
C820-A36
1
C821-A51
2
ACCESSORY TABLE
PART NAME
PLUG AS.

A-C29
TERM/PLUG
180-9340
180-9340

Harness and Wire Symbols

P/N
238-8245

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
Y748-A93
1
Y749-A85
2
Y743-A56
3
T846-A94
4
ACCESSORY TABLE
PART NAME
PLUG AS.

A-C31
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
P/N
230-5008

C-C4
130-6795

QTY
1
1
2
1

A-C19
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
F793-A33
A
C830-A3
B
ACCESSORY TABLE
PART NAME
PLUG AS.
RETAINER
SEAL
CAP

QTY
1

P/N
230-4011

Part Number for


Connector Plug

AG-C3
130-6795

Pin

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Socket

P/N
116-6158
111-2422
100-6674
116-6161

Part Number For


Connector Recepticle

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Harness identification code:


This example indicates wire
135 in harness "AG".

A-C33
TERM/PLUG
180-9340
180-9340
180-9340

Fuse
(5 Amps)

Component
Part Number

Plug

CRS PILOT
FUEL PRESS SENSOR
CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

325-AG135 PK-14

A-C32
TERM/PLUG
116-6159
116-6159

CONNECTOR TABLE
WIRE NAME POS
Y748-A92
1
Y749-A95
2
C803-A58
3
ACCESSORY TABLE
PART NAME
PLUG AS.

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

AIH LAMP
CLR-GA
OR-18-GXL
BU-18-GXL

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

FLAME DETECT/TURBO TEMP

P/N
230-5011

P/N
238-8245

A-C26
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
Y748-A61
1
Y749-A64
2
Y747-A67
3
ACCESSORY TABLE
PART NAME
PLUG AS.

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

A-C25
TERM/PLUG
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
Y733-A90
1
Y736-A100
2
ACCESSORY TABLE
PART NAME
PLUG AS.

Level
Symbol

Symbols and Definitions

CRS PILOT FUEL


CONTROL VALVE

QTY
1

CONNECTOR TABLE
WIRE NAME POS
C818-A37
1
C819-A52
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
BU-18-GXL
PU-18-GXL

COOLANT TEMP
CLR-GA
BU-18-GXL
GN-18-GXL

QTY
1
1

FUEL PUMP SOL FORE 1

P/N
230-5010

Temperature
Symbol

P/N
230-4013

CONNECTOR TABLE
WIRE NAME POS
F793-A30
1
C830-A53
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

CLR-GA
OR-18-GXL
BU-18-GXL

P/N
274-3774

CONNECTOR TABLE
WIRE NAME POS
U781-A77
1
U782-A83
2
J896-A62
3
J894-A82
4
J892-A76
5
K895-A73
6
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.

CLR-GA
YL-18-GXL
PK-18-GXL
OR-18-GXL
WH-18-GXL
PU-18-GXL
BU-18-GXL

P/N
230-4011

Pressure
Symbol

INTAKE AIR HEATER RELAY


A-C15
TERM/PLUG

TO DPF

MATE TO A-C18
CLR-GA

QTY
1
1

P/N
230-4013

CONNECTOR TABLE
WIRE NAME POS
X981-A50
1
X980-A32
2
G828-A98
3
C814-A66
4
U793-A54
5
U773-A69
6
Y750-A88
7
U775-A59
8
G829-A86
9
C815-A34
10
U774-A104
11
Y751-A80
12
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
YL-18-GXL
WH-18-GXL
WH-18-GXL
GN-18-GXL
PU-18-GXL
PK-18-GXL
YL-16-GXL
GY-18-GXL
GN-18-GXL
BR-18-GXL
BU-18-GXL
OR-16-GXL

P/N
238-8247

A-C22
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
Y735-A109
1
H807-A111
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

CLR-GA
PK-18-GXL
YL-18-GXL

TO HARNESS AR

P/N
239-7352

Symbols

A-C21
TERM/PLUG
180-9340
180-9340

PURGE AIR CONTROL VALVE


A-C14
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
T957-A35
1
T958-A17
2
T959-A18
3
T960-A19
4
T961-A28
5
T962-A29
6
T860-A5
7
T860-A7
8
T859-A11
9
T859-A14
10
T858-A16
11
T858-A22
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
WEDGE

QTY
1
1

CRANKCASE PRESS SENSOR


CLR-GA
WH-18-GXL
GN-18-GXL
YL-18-GXL

QTY
1

TO INTERNAL HARNESS J
CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
OR-16-HV
WH-16-HV
WH-16-HV
GY-16-HV
GY-16-HV

CONNECTOR TABLE
WIRE NAME POS
Y748-A105
1
Y749-A97
2
Y923-A71
3
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
WH-18-GXL
GN-18-GXL
PU-18-GXL

P/N
230-4011

CONNECTOR TABLE
WIRE NAME POS
1
2
ACCESSORY TABLE
PART NAME
SEAL-CAP

CLR-GA

INTAKE MAN AIR


PRESS SENSOR
CLR-GA
BR-18-GXL
PK-18-GXL
PK-18-GXL

A-C13
TERM/PLUG
180-9340
180-9340

MATE TO A-C12

A-C5
TERM/PLUG
180-9340
180-9340
180-9340

Harness And Wire Electrical Schematic Symbols

RENR7944-04
April 2009

CRS COMBUSTION
AIR DELTA P (REAR)

CONNECTOR TABLE
WIRE NAME POS
G828-A70
1
G829-A96
2
U787-A21
3
ACCESSORY TABLE
PART NAME
PLUG AS.

ABSOLUTE PRESS SENSOR


CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL

QTY
1

CGI DELTA P
PRESS (FRONT)

CONNECTOR TABLE
WIRE NAME POS
G826-A38
1
G827-A43
2
994-A10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

CONNECTOR TABLE
WIRE NAME POS
C801-A60
1
C800-A63
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
OR-18-GXL
GY-18-GXL

P/N
155-2269
155-2261

CONNECTOR TABLE
WIRE NAME POS
Y736-A100
1
Y734-A91
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
OR-18-GXL
BU-18-GXL

OIL PRESS SENSOR


CLR-GA
BR-18-GXL
BU-18-GXL
GY-18-GXL

A-C12
TERM/PLUG
180-9340
180-9340

CRS MAIN
FUEL CONTROL VALVE

FUEL RAIL PRESS SENSOR

A-S16
(Y749-GN)

A-S14
(Y748-WH)

CONNECTOR TABLE
WIRE NAME POS
Y748-A79
1
Y749-A74
2
Y753-A99
3
4
ACCESSORY TABLE
PART NAME
PLUG AS.

CRS COMBUST
AIR CONTROL VALVE

TDC PROBE

CRS FLAME BOUNDARY SENSOR

CONNECTOR TABLE
WIRE NAME POS
1
2
3
4
F793-A31
5
6
7
8
9
C801-A60
10
11
12
K895-A73
13
14
R746-A20
15
U787-A21
16
G829-A2
17
18
19
C800-A63
20
21
22
23
X980-A32
24
E963-A27
25
G856-A8
26
Y923-A71
27
994-A10
28
29
G833-A47
30
31
C815-A34
32
E795-A72
33
X981-A50
34
E964-A26
35
G857-A9
36
37
U793-A54
38
39
40
C803-A58
41
42
U775-A59
43
C814-A66
44
Y735-A109
45
E966-A49
46
E965-A48
47
48
49
50
U774-A104
51
Y738-A65
52
53
G827-A43
54
T846-A94
55
J894-A82
56
U779-A6
57
58
Y733-A90
59
Y734-A91
60
C820-A36
61
62
Y753-A99
63
64
65
J896-A62
66
67
68
Y737-A4
69
U773-A69
70
71
G828-A78
72
73
74
75
C830-A57
76
C818-A37
77
78
H807-A111
79
G826-A1
80
Y748-A68
81
U781-A77
82
Y749-A103
83
995-A12
84
Y946-A55
85
86
87
Y751-A80
88
Y747-A67
89
90
Y743-A56
91
92
U782-A83
93
J892-A76
94
C967-A15
95
96
97
98
T860-A25
99
100
101
102
103
T858-A23
104
T962-A29
105
T959-A18
106
T961-A28
107
T960-A19
108
Y750-A88
109
110
C819-A52
111
112
C821-A51
113
114
T859-A24
115
T957-A35
116
117
T958-A17
118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
COVER - ENDBELL

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2009 Caterpillar
All Rights Reserved

P/N
230-4013

Harness 311-8144 Connector and Splice Locations

TO HARNESS A
CLR-GA
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
YL-18-GXL
GY-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
E963-GF1
1
E964-GF2
2
E965-GF3
3
E966-GF4
4
Y737-GF5
5
Y738-GF6
6
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.

CRS FUEL ENABLE VALVE

GF-C1
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

CLR-GA
YL-18-GXL
GY-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
Y737-GF5
1
Y738-GF6
2
ACCESSORY TABLE
PART NAME
PLUG_AS.

GF-C4
TERM/PLUG
180-9340
180-9340

CLR-GA
BU-18-GXL
YL-18-GXL

GF-C4

QTY
1

P/N
238-8245

CONNECTOR TABLE
WIRE NAME POS
E965-GF3
A
E966-GF4
B
ACCESSORY TABLE
PART NAME
PLUG_AS.

Earlier Production
Harnesses:
314-2830
314-5054
298-6171
292-7096
286-8223

GF-C3
TERM/PLUG
111-1567
111-1567
P/N
111-2416

GF-C3
CAM S/T TOP

P/N
239-7353

GF-C1

GF-C2

CLR-GA
BK-18-GXL
WH-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
E963-GF1
A
E964-GF2
B
ACCESSORY TABLE
PART NAME
PLUG_AS.

GF-C2
TERM/PLUG
111-1567
111-1567

AR-C1

ENGINE GROUND
AR-T1
(200-BK)

QTY
1

P/N
100-3320

CONNECTOR TABLE
WIRE NAME POS
Y750-AR11
1
200-AR16
2
Y751-AR15
3
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
YL-16-TFE
BK-16-TFE
OR-16-TFE
QTY
1

ECM
AMP
CLR-GA

E-C22

CRS COMBUST
AIR CONTROL VALVE
2986410

OR-18-GXL

CGI DELTA P
PRESS (FRONT)
2986502

E-C5

OR-18-GXL
GN-18-GXL
YL-18-GXL
BU-18-GXL

E-C14

ABSOLUTE
PRESS SENSOR
3033357

Earlier Production
Harness:
298-6978

E-C21

PK-18-GXL
YL-18-GXL
GN-18-GXL

GY-18-GXL

WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL
PK-18-GXL

INTAKE MAN AIR TEMP


2345013

AIH LAMP
E-C32

E-S13
(G828-WH)

CRANKCASE
PRESS SENSOR
3056873

INTAKE AIR HEATER RELAY


2678477
E-C26

FUEL RAIL
PRESS SENSOR
2935340 E-C3

J1939 TERM RESISTOR


E-C37

PU-18-GXL

BR-18-GXL

E-C8

GY-18-GXL

E-C36

PK-18-GXL
YL-18-GXL
BU-18-GXL

E-S18
(Y798-GN)

E-S12
(C830-BU)
E-S11
(F793-OR)

E-C34

TO HARNESS AH

YL-18-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL

E-C9

CRS FLAME
BOUNDARY SENSOR
2961406
E-C40
2886818
2886817

INTAKE MAN AIR


TDC PROBE PRESS SENSOR
E-C15
E-C6 2668650

E-C2

E-S15
(G829-GN)

TO DPF

E-C17

E-C18

TO HARNESS AH

BU-18-GXL
YL-18-GXL
WH-18-GXL
BR-18-GXL
PU-18-GXL
BU-18-GXL
OR-18-GXL

E-C10
E-C12

BU-18-GXL
GY-18-GXL

FLAME
DETECT/TURBO
TEMP
2886820
E-C31

OR-18-GXL

OIL PRESS
SENSOR
2935535

OR-18-GXL

E-C4

WH-18-GXL

YL-18-GXL
PK-18-GXL

E-C16

TO INTERNAL
HARNESS J

E-C19

FUEL PUMP
SOL FORE 1
2923709

E-C29

E-S4
(T858-GY)
E-S3
(G833-PK)
E-C35

E-S10
(T859-WH)

FUEL PUMP
SOL AFT 2
2923709

E-S1
(G826-BR)

COOLANT TEMP
2345012

VNT
ACTUATOR
PWR/GND
SOURCE

PURGE AIR
CONTROL
VALVE
2875801
E-C25

CRS MAIN
FUEL PRESS
CRS PILOT
SENSOR
FUEL PRESS
3007324
SENSOR
E-C28
2859259

BU-18-GXL
BU-18-GXL
YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
BU-18-GXL

E-C33

OR-16-GXL
BR-18-GXL
OR-18-GXL

E-S9
(Y748-WH)

PK-18-GXL
PU-18-GXL
BU-18-GXL

E-S2
(G829-GN)

E-S5
(T860-OR)
OR-16-HV

E-C11

CRS PILOT FUEL


CONTROL VALVE
2858735

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

E-C27

PU-18-GXL

CRS MAIN
FUEL CONTROL VALVE
2858734

BR-18-GXL
WH-16-HV
PU-16-HV

E-S14
(Y748-WH)

E-C13

ECM
E-C1

E-S8
(Y749-GN)

Harness 312-0968 Connector and Splice Locations (350hp)

E-S16
(Y749-GN)

YL-16-HV

E-C7

TO SPD/TMG JUMPER

QTY
1
1

CONNECTOR TABLE
WIRE NAME POS
1
2
3
4
F793-E31
5
6
7
8
9
C801-E60
10
Y798-E86
11
Y797-E108
12
K895-E73
13
14
R746-E20
15
U787-E21
16
G829-E2
17
18
19
C800-E63
20
21
22
23
X980-E32
24
E963-E27
25
G856-E8
26
Y923-E71
27
994-E10
28
29
G833-E47
30
31
32
E795-E72
33
X981-E50
34
E964-E26
35
G857-E9
36
37
U793-E54
38
39
40
C803-E58
41
42
U775-E59
43
44
Y735-E109
45
E966-E49
46
E965-E48
47
48
49
50
U774-E104
51
Y738-E65
52
53
G827-E43
54
T846-E94
55
J894-E82
56
U779-E6
57
58
Y733-E90
59
Y734-E91
60
C820-E36
61
62
Y753-E99
63
64
65
J896-E62
66
67
68
Y737-E4
69
U773-E69
70
71
G828-E78
72
73
74
75
C830-E57
76
C818-E37
77
78
H807-E111
79
G826-E1
80
Y748-E68
81
U781-E77
82
Y749-E103
83
995-E12
84
Y946-E55
85
86
87
Y751-E80
88
Y747-E67
89
90
Y743-E56
91
92
U782-E83
93
J892-E76
94
C967-E15
95
96
97
98
T860-E25
99
100
101
102
103
T858-E23
104
T962-E29
105
T959-E18
106
T961-E28
107
T960-E19
108
Y750-E88
109
110
C819-E52
111
112
C821-E51
113
114
T859-E24
115
T957-E35
116
117
T958-E17
118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
COVER - ENDBELL

COOLANT TEMP

CRS FLAME BOUNDARY SENSOR


E-C1
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737

AMPSEAL CONNECTOR TABLE


CLR-GA
WIRE NAME POS
WH-18-GXL
Y748-E79
1
GN-18-GXL
Y749-E74
2
OR-18-GXL
Y753-E99
3
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

E-C2
TERM/PLUG
180-9340
180-9340
180-9340
8T-8737

QTY
1

QTY
1

P/N
239-7349

FUEL RAIL PRESS SENSOR


AMP SEAL
CLR-GA
BR-18-GXL
PK-18-GXL
BU-18-GXL

AMP SEAL
CLR-GA
BU-18-GXL
GN-18-GXL

CONNECTOR TABLE
WIRE NAME POS
G826-E89
1
G833-E87
2
Y946-E55
3
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C3
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
995-E12
1
G829-E44
2
ACCESSORY TABLE
PART NAME
PLUG AS.

P/N
230-4011

AMP SEAL
CLR-GA
BU-18-GXL
PU-18-GXL
QTY
1

P/N
230-4013

E-C12
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261

AMP SEAL
CLR-GA
OR-18-GXL
GY-18-GXL
QTY
1

AMP SEAL
CLR-GA
BR-18-GXL
BU-18-GXL
GY-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
G826-E38
1
G827-E43
2
994-E10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C4
TERM/PLUG
180-9340
180-9340
180-9340

E-C5
TERM/PLUG
180-9340
180-9340
180-9340

QTY
1

CONNECTOR TABLE
WIRE NAME POS
G826-E39
1
G833-E41
2
R746-E20
3
ACCESSORY TABLE
PART NAME
PLUG AS.

P/N
230-4013

TO SPD/TMG JUMPER
AMPSEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
BK-18-GXL
E963-E27
1
WH-18-GXL
E964-E26
2
BU-18-GXL
E965-E48
3
YL-18-GXL
E966-E49
4
YL-18-GXL
Y737-E4
5
GY-18-GXL
Y738-E65
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

E-C7
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
P/N
239-7352

CRANKCASE PRESS SENSOR


AMP SEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
WH-18-GXL G828-E13
1
GN-18-GXL
G829-E46
2
YL-18-GXL
E795-E72
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

E-C8
TERM/PLUG
180-9340
180-9340
180-9340
P/N
281-8803

INTAKE MAN AIR TEMP


AMP SEAL
CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
C967-E15
1
G833-E45
2
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C9
TERM/PLUG
180-9340
180-9340
P/N
230-4011

MATE TO E-C18
AMP SEAL
CLR-GA

P/N
264-5732
291-6797
QTY
1

CONNECTOR TABLE
WIRE NAME POS
1
2
3
4
5
6
ACCESSORY TABLE
PART NAME
PLUG AS.

AMP SEAL CONNECTOR TABLE


CLR-GA
WIRE NAME POS
WH-18-GXL G828-E70
1
GN-18-GXL
G829-E96
2
YL-18-GXL
U787-E21
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

E-C10
TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
P/N
230-5010

E-C13
TERM/PLUG
180-9340
180-9340
P/N
230-4011

QTY
1

CONNECTOR TABLE
WIRE NAME POS
1
2
ACCESSORY TABLE
PART NAME
SEAL-CAP

QTY
1
1

CONNECTOR TABLE
WIRE NAME POS
T957-E35
1
T958-E17
2
T959-E18
3
T960-E19
4
T961-E28
5
T962-E29
6
T860-E5
7
T860-E7
8
T859-E11
9
T859-E14
10
T858-E16
11
T858-E22
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
WEDGE

P/N
230-4013

P/N
274-3774

E-C16
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-5179
3E-5180

E-C17
TERM/PLUG
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
P/N
230-4009

TO DPF
AMP SEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
YL-18-GXL
U781-E77
1
PK-18-GXL
U782-E83
2
OR-18-GXL
J896-E62
3
WH-18-GXL
J894-E82
4
PU-18-GXL
J892-E76
5
BU-18-GXL
K895-E73
6
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS.

E-C21
TERM/PLUG
180-9340
180-9340
P/N
238-8247

E-C22
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013

DT
CLR-GA
PK-18-GXL
YL-18-GXL
QTY
1
1

CONNECTOR TABLE
WIRE NAME POS
Y735-E109
1
H807-E111
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

E-C25
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261

INTAKE AIR HEATER RELAY


E-C15
TERM/PLUG

TO HARNESS AH
AMP SEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
YL-18-GXL
X981-E50
1
WH-18-GXL
X980-E32
2
3
PU-18-GXL
U793-E54
4
PK-18-GXL
U773-E69
5
GN-18-GXL
G829-E66
6
GY-18-GXL
U775-E59
7
GN-18-GXL
G829-E34
8
BU-18-GXL U774-E104
9
WH-18-GXL G828-E98
10
YL-16-GXL
Y750-E88
11
OR-16-GXL
Y751-E80
12
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

CONNECTOR TABLE
WIRE NAME POS
C801-E60
1
C800-E63
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AMP SEAL CONNECTOR TABLE


CLR-GA
WIRE NAME POS
WH-18-GXL Y748-E105
1
GN-18-GXL
Y749-E97
2
PU-18-GXL
Y923-E71
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

DT
CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
1

TO INTERNAL HARNESS J
DT
CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
OR-16-HV
WH-16-HV
WH-16-HV
GY-16-HV
GY-16-HV

P/N
238-8245

PURGE AIR CONTROL VALVE


E-C14
TERM/PLUG
180-9340
180-9340
180-9340

MATE TO E-C12
DT
CLR-GA

E-C6
TERM/PLUG
180-9340
180-9340
180-9340

CONNECTOR TABLE
WIRE NAME POS
Y736-E100
1
Y734-E91
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CGI DELTA P
PRESS (FRONT)

P/N
237-0227

INTAKE MAN AIR


PRESS SENSOR
AMP SEAL
CLR-GA
BR-18-GXL
PK-18-GXL
PK-18-GXL

QTY
1

P/N
237-0227

ABSOLUTE
PRESS SENSOR
AMP SEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
WH-18-GXL G828-E40
1
GN-18-GXL
G829-E42
2
BR-18-GXL
U779-E6
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

AMP SEAL
CLR-GA
OR-18-GXL
BU-18-GXL

E-C19
TERM/PLUG
180-9340
180-9340

CRS COMBUSTION
AIR DELTA P (REAR)

CRS MAIN

FUEL CONTROL VALVE


OIL PRESS SENSOR

CONNECTOR TABLE
WIRE NAME POS
C818-E37
1
C819-E52
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CRS COMBUST
AIR CONTROL VALVE

TDC PROBE
DT
CONNECTOR TABLE
CLR-GA
WIRE NAME POS
WH-18-GXL
G856-E8
1
YL-18-GXL
G857-E9
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
WEDGE

CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE

AIH LAMP

FUEL PUMP SOL FORE 1


E-C11
TERM/PLUG
180-9340
180-9340

E-C18
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

CONNECTOR TABLE
WIRE NAME POS
F793-E30
1
C830-E53
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

E-C26
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261

CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
1
2
1

QTY
1

CONNECTOR TABLE
WIRE NAME POS
Y733-E90
1
Y736-E100
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CONNECTOR TABLE
CLR-GA
WIRE NAME POS
WH-18-GXL
Y748-E92
1
GN-18-GXL
Y749-E95
2
BR-18-GXL
C803-E58
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

QTY
1

CONNECTOR TABLE
WIRE NAME POS
C820-E36
1
C821-E51
2
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
PU-18-TFE
GN-18-TFE
QTY
1

AR-S1
(G829-GN)

AR-C3

P/N
260-6728

CONNECTOR TABLE
WIRE NAME POS
U793-AR14
1
G829-AR1
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AR-C5
TERM/PLUG
311-4892
311-4892

AVNT ACTUATOR

QTY
1

ACCESSORY TABLE
RECEPTACLE AS.

CLR-GA
GN-18-TFE
BR-18-TFE
QTY
1

INJ 3

J-C3

INJ 2

AR-C2
TERM/PLUG
118-8430
118-8430

CLR-GA
WH-18-TFE
YL-18-TFE

P/N
314-2563

QTY
1

CONNECTOR TABLE
WIRE NAME POS
X980-AR4
1
X981-AR5
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AR-C4
TERM/PLUG
311-4892
311-4892

CLR-GA
BU-18-TFE
GY-18-TFE

P/N
240-7876

QTY
1

CONNECTOR TABLE
WIRE NAME POS
U774-AR6
1
U775-AR7
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AR-C6
TERM/PLUG
311-4892
311-4892

E-C27
TERM/PLUG
180-9340
180-9340
P/N
230-4011

E-C28
TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227

CLR-GA
YL-18-GXL
GN-18-GXL

QTY
1
1

CONNECTOR TABLE
WIRE NAME POS
Y797-E102
A
Y798-E115
B
C
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

P/N
240-7877

AR-C6

AMP SEAL
CLR-GA
BU-18-TFE
GY-18-TFE

E-C35
TERM/PLUG
126-1767
126-1767

QTY
1

P/N
230-4012

CONNECTOR TABLE
WIRE NAME POS
U774-AH6
1
U775-AH7
2
ACCESSORY TABLE
PART NAME
PLUG AS.

TO MAIN HARNESS
AMP SEAL
CLR-GA
YL-18-TFE
WH-18-TFE

AH-C6
TERM/PLUG
311-4892
311-4892

PU-18-TFE
PU-18-TFE
GN-18-TFE
GY-18-TFE
GN-18-TFE
BU-18-TFE
WH-18-TFE
YL-16-TFE
OR-16-TFE

P/N
240-7877

AMP SEAL
CLR-GA
WH-18-TFE
YL-18-TFE
QTY
1

CONNECTOR TABLE
WIRE NAME POS
X980-AH4
1
X981-AH5
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AH-C4
TERM/PLUG
311-4892
311-4892

QTY
1

CONNECTOR TABLE
WIRE NAME POS
X981-AH5
1
X980-AH4
2
3
U793-AH14
4
U773-AH13
5
G829-AH1
6
U775-AH7
7
G829-AH9
8
U774-AH6
9
G828-AH2
10
Y750-AH11
11
Y751-AH15
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.

AH-C1
TERM/PLUG
311-4891
311-4891
8T-8737
311-4891
311-4891
311-4891
311-4891
311-4891
311-4891
311-4891
180-9339
180-9339
P/N
260-6728

P/N
240-7876

AH-C1

AMBIENT AIR TEMPERATURE

VNT ACTUATOR
CLR-GA
OR-14-GXL
YL-18-GXL
BK-14-GXL
GN-18-GXL
QTY
1

CONNECTOR TABLE
WIRE NAME POS
X715-AH3
1
Y797-AH8
2
X716-AH10
3
Y798-AH12
4
ACCESSORY TABLE
PART NAME
PLUG AS.

AH-C2
TERM/PLUG
126-1768
180-9340
126-1768
180-9340

CLR-GA
PU-18-TFE
GN-18-TFE

AH-C5

QTY
1

CONNECTOR TABLE
WIRE NAME POS
U793-AH14
1
G829-AH1
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AH-C5
TERM/PLUG
311-4892
311-4892

AH-C8

TO MAIN HARNESS
AMP SEAL
CLR-GA
YL-18-GXL
GN-18-GXL
BK-14-GXL
OR-14-GXL

P/N
240-7874

P/N
230-5008

QTY
1

ENGINE GROUND
P/N
274-3782

AH-T1
(200-BK)

AH-C2

E-C29
TERM/PLUG
180-9340
180-9340
P/N
238-8245

CRS IGNITION PRIMARY


E-C31
TERM/PLUG
180-9340
180-9340
180-9340
180-9340

QTY
1
1
1

J-C5

J-C6

INJ 4

INJ 5

CLR-GA
YL-16-TFE
BK-16-TFE
OR-16-TFE
QTY
1

CONNECTOR TABLE
WIRE NAME POS
Y750-AH11
1
200-AH16
2
Y751-AH15
3
ACCESSORY TABLE
PART NAME
PLUG AS.

AH-C7
TERM/PLUG
180-9340
180-9340
180-9340

P/N
153-9693
154-3769
154-0877

CONNECTOR TABLE
WIRE NAME POS
T961-J9
A
T860-J10
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C6
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

J-C7

INJ 6

AH-C7

CGI VENTURI TEMP SENSOR

P/N
240-7878

CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE

P/N
230-5008

AH-C3
QTY
1

CONNECTOR TABLE
WIRE NAME POS
G828-AH2
1
G829-AH9
2
U773-AH13
3
4
ACCESSORY TABLE
PART NAME
PLUG AS.

DT
CLR-GA
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW
OR-16-NW
OR-16-NW
WH-16-NW
WH-16-NW
GY-16-NW
GY-16-NW
QTY
1
1

CONNECTOR TABLE
WIRE NAME POS
T957-J1
1
T958-J3
2
T959-J5
3
T960-J7
4
T961-J9
5
T962-J11
6
T860-J12
7
T860-J10
8
T859-J8
9
T859-J6
10
T858-J4
11
T858-J2
12
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE

Harness 299-4169 Connector and Splice Locations

AH-C6

E-C37
TERM/PLUG
180-9340
180-9340
8T-8737

E-C40
TERM/PLUG

P/N
153-9693
154-3769
154-0877

J-C7
TERM/PLUG
154-2389
154-2389

INJECTOR 5

J-C1

P/N
230-5008

MATE TO E-C2
CONNECTOR TABLE
CLR-GA
WIRE NAME POS
1
2
3
4
ACCESSORY TABLE
QTY
PART NAME
1
SEAL-CAP

TPI
CLR-GA
GN-16-NW
OR-16-NW

ENGINE
HARNESS

Harness 311-8146 Connector Locations

P/N
174-0502
155-2266

J-C5
TERM/PLUG
154-2389
154-2389

Earlier Production
Harness:
296-3000
280-1089

E-C34
TERM/PLUG
180-9340
180-9340
126-1768
126-1768

134-2540

CONNECTOR TABLE
WIRE NAME POS
T960-J7
A
T859-J8
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

J-C4

J-C2

P/N
230-4013

E-C36
TERM/PLUG

QTY
1
1
1

CGI ACTUATOR

AR-C2

FLAME DETECT/TURBO TEMP


AMPSEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
WH-18-GXL
Y748-E93
1
GN-18-GXL
Y749-E85
2
OR-18-GXL
Y743-E56
3
YL-18-GXL
T846-E94
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

QTY
1
1
1

E-C33
TERM/PLUG
180-9340
180-9340
180-9340

MATE TO E-C37
CLR-GA

P/N
153-9693
154-3769
154-0877

P/N
240-7874

TURBO SPEED
CONNECTOR TABLE
WIRE NAME POS

QTY
1
1
1

P/N
153-9693
154-3769
154-0877

CONNECTOR TABLE
WIRE NAME POS
T962-J11
A
T860-J12
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

ENGINE HARNESS

AR-C4

TURBO SPEED

CONNECTOR TABLE
WIRE NAME POS
C814-AR12
1
C815-AR8
2
ACCESSORY TABLE
PART NAME
PLUG AS.

VNT ACTUATOR
PWR/GND SOURCE
CONNECTOR TABLE
WIRE NAME POS
X715-E112
1
X716-E113
2
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.

TPI
CLR-GA
BU-16-NW
WH-16-NW

TPI
CLR-GA
WH-16-NW
OR-16-NW

INJECTOR 4

CONNECTOR TABLE
WIRE NAME POS
T958-J3
A
T858-J4
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

INJ 1

CGI ACTUATOR

CLR-GA
OR-14-GXL
BK-14-GXL

J-C3
TERM/PLUG
154-2389
154-2389

INJECTOR 2
TPI
CLR-GA
YL-16-NW
GY-16-NW

INJECTOR 6
J-C4
TERM/PLUG
154-2389
154-2389

AR-C5

P/N
261-0524

P/N
116-6158
111-2422
100-6674
116-6161

QTY
1
1
1

AH-C4

FUEL PUMP SOL AFT 2


AMP SEAL
CLR-GA
OR-18-GXL
BR-18-GXL

QTY
1

P/N
153-9693
154-3769
154-0877

CONNECTOR TABLE
WIRE NAME POS
T959-J5
A
T859-J6
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

AMBIENT AIR TEMPERATURE

P/N
240-7878

AR-C7

AR-C3
TERM/PLUG
311-4892
311-4892
311-4892
8T-8737

TO HARNESS AH
CONNECTOR TABLE
CLR-GA
WIRE NAME POS
YL-18-GXL Y797-E107
1
GN-18-GXL Y798-E114
2
BK-14-GXL X716-E113
3
OR-14-GXL X715-E112
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

QTY
1
1
1

TPI
CLR-GA
BR-16-NW
WH-16-NW

J1939 TERM RESISTOR

CRS MAIN
FUEL PRESS SENSOR
AMP SEAL CONNECTOR TABLE
CLR-GA
WIRE NAME POS
WH-18-GXL
Y748-E61
1
GN-18-GXL
Y749-E64
2
BR-18-GXL
Y747-E67
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

E-C32
TERM/PLUG
116-6159
116-6159

CONNECTOR TABLE
WIRE NAME POS
G828-AR2
1
G829-AR9
2
U773-AR13
3
4
ACCESSORY TABLE
PART NAME
PLUG AS.

CRS PILOT
FUEL PRESS SENSOR

CRS PILOT FUEL


CONTROL VALVE
AMP SEAL
CLR-GA
PU-18-GXL
OR-18-GXL

CONNECTOR TABLE
WIRE NAME POS
F793-E33
A
C830-E3
B
ACCESSORY TABLE
PART NAME
PLUG AS.
RETAINER
SEAL
CAP

AR-C1
TERM/PLUG
311-4891
311-4891
311-4891
311-4891
311-4891
311-4891
180-9339
311-4891
311-4891
311-4891
311-4891
180-9339

AR-C7
TERM/PLUG
180-9340
180-9340
180-9340

CGI MAF VENTURI TEMP SENSOR

CRS COMBUSTION
AIR DELTA P (REAR)
2986502

CONNECTOR TABLE
WIRE NAME POS
X981-AR5
1
X980-AR4
2
G828-AR2
3
C814-AR12
4
U793-AR14
5
U773-AR13
6
Y750-AR11
7
U775-AR7
8
G829-AR3
9
C815-AR8
10
U774-AR6
11
Y751-AR15
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.

CRS IGNITION PRIMARY

Connector Tables for Harness 312-8344 and 311-8151

Connector Tables for Harness 312-0968 (350hp)

CLR-GA
YL-18-TFE
WH-18-TFE
WH-18-TFE
GN-18-TFE
PU-18-TFE
PU-18-TFE
YL-16-TFE
GY-18-TFE
GN-18-TFE
BR-18-TFE
BU-18-TFE
OR-16-TFE

J-C2
TERM/PLUG
154-2389
154-2389

AH-C3
TERM/PLUG
311-4892
311-4892
311-4892
8T-8737
P/N
261-0524

P/N
230-5011

Harness 312-0969 Connector Locations (350hp)

Earlier Production
Harness:
298-6979

CONNECTOR TABLE
WIRE NAME POS
Y797-AH8
1
Y798-AH12
2
X716-AH10
3
X715-AH3
4
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.

AH-C8
TERM/PLUG
180-9339
180-9339
126-1767
126-1767
P/N
230-5009

J-C1
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
P/N
155-2252
155-2258

(Dimensions: 39 inches x 24 inches)

CAM S/T BOTTOM

INJECTOR 3

CONNECTOR TABLE
WIRE NAME POS
T957-J1
A
T858-J2
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
CLIP
SEAL

30 Page,

TO MAIN HARNESS

RENR7944-04

INJECTOR 1
TPI
CLR-GA
PU-16-NW
GY-16-NW

E-C16 J-C1
3E5179 1552252

T957-E35
T958-E17
T959-E18
T960-E19
T961-E28
T962-E29
T858-E23 GY-16-HV
T859-E24 WH-16-HV

T860-E25 OR-16-HV

T960-E19 BU-16-HV

PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV

E-S4

T961-E28 GN-16-HV
T962-E29 WH-16-HV
T860-E5 OR-16-HV
T860-E7 OR-16-HV

T858-E22 GY-16-HV
T858-E16 GY-16-HV

E-S10

T859-E11 WH-16-HV

T859-E14 WH-16-HV
T859-E11 WH-16-HV

T859-E14 WH-16-HV
T858-E16 GY-16-HV

T860-E5 OR-16-HV
T860-E7 OR-16-HV

E-S5

T858-E22 GY-16-HV

T957-J1 PU-16-NW

T957-J1 PU-16-NW

T958-J3 YL-16-NW

T858-J2 GY-16-NW

J-C3
1539693

T961-J9 GN-16-NW
T962-J11 WH-16-NW

T958-J3 YL-16-NW

T860-J12 OR-16-NW

T858-J4 GY-16-NW

J-C4
1539693

T859-J6 WH-16-NW
T858-J4 GY-16-NW

Y749-E85 GN-18-GXL
Y743-E56 OR-18-GXL
T846-E94 YL-18-GXL

RD-18

VS
GND
FLAME SIG
TURBO SIG

BK-18

Y749-E74 GN-18-GXL

RD-18

G828-E13 WH-18-GXL
G829-E46 GN-18-GXL

AIR INLET HEATER RELAY/LAMP

ARD COMBUSTION AIR CONTROL RETURN


ENGINE CAN LO
ENGINE CAN HI
INLET MANIFOLD AIR PRESSURE
CGI DELTA PRESSURE
ANALOG SENSOR RET(COOL T,INLET T,ABS P,CCV P)
ARD COMBUSTION AIR CONTROL HS
CAN SHIELD
TURBOSPEED (+)
CAMSHAFT (PRIMARY) SPEED/TIMING (-)
TDC SERVICE PROBE +
ARD COMBUSTION DELTA PRESSURE
ENGINE OIL PRESSURE
ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT)

TURBOSPEED (-)
CAMSHAFT (PRIMARY) SPEED/TIMING (+)
TIMING CALIBRATION (TDC) SERVICE PROBE AIR INLET TEMPERATURE
ARD PILOT FUEL PRESSURE
CGI ACTUATOR RETURN
PURGE AIR CONTROL
CAMSHAFT (SECONDARY) SPEED/TIMING (-)
CAMSHAFT
(SECONDARY) SPEED/TIMING (+)

CGI ACTUATOR
ARD FUEL ENABLE VALVE ACTUATOR RETURN
ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P)
ARD TURBO OUTLET TEMPERATURE
PARTICULATE TRAP INLET TEMPERATURE
CGI ABSOLUTE PRESSURE
ARD FUEL CONTROL
ARD MAIN FUEL CONTROL RETURN
FUEL PUMP 2 (AFT) DRIVER
ARD FLAME BOUNDARY TEMPERATURE
PARTICULATE TRAP DIFFERENTIAL PRESSURE
ARD FUEL ENABLE
CGI TEMPERATURE
+5V PRESSURE SENSOR

(ABS P,DELTA P)

AIR INLET HEATER RELAY/LAMP RETURN


FUEL PUMP 1 (FORE) DRIVER

PURGE AIR RETURN


+5V PRESSURE SENSOR POWER (FUEL RAIL,IMAP,OIL)
+5V SENSOR (ARD ACTIVE)
+5V SENSOR POWER (PARTICULATE TRAP ACTIVE)
SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE)
COOLANT TEMPERATURE
FUEL RAIL PRESSURE
ARD IGNITION COIL RETURN
ARD MAIN FUEL PRESSURE
ARD FLAME DETECT TEMPERATURE
PARTICULATE TRAP RETURN
PARTICULATE TRAP OUTLET TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE

INJECTOR 5 & 6 HS

INJECTOR 1 &
INJECTOR
INJECTOR
INJECTOR
INJECTOR
ARD IGNITION

2 HS
6 LS
3 LS
5 LS
4 LS
COIL

FUEL PUMP 1 (FORE) DRIVER RETURN


FUEL PUMP 2 (AFT) DRIVER RETURN
INJECTOR 3 & 4 HS
INJECTOR 1 LS
INJECTOR 2 LS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

C801-E60 OR-18-GXL
Y798-E86 GN-16
Y797-E108YL-16-GXL
K895-E73 BU-18-GXL

994-E10 GY-18-GXL
995-E12 BU-18-GXL
C800-E63 GY-18-GXL
C801-E60 OR-18-GXL
C803-E58 BR-18-GXL
C818-E37 BU-18-GXL
C819-E52 PU-18-GXL
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
C967-E15 BU-18-GXL
E964-E26 WH-18-GXL
E963-E27 BK-18-GXL
E966-E49 YL-18-GXL
E965-E48 BU-18-GXL
G827-E43 BU-18-GXL
G856-E8 WH-18-GXL
G857-E9 YL-18-GXL
H807-E115 YL-18-GXL
J892-E76 PU-18-GXL
J894-E82 WH-18-GXL
J896-E62 OR-18-GXL
K895-E73 BU-18-GXL
R746-E20 PK-18-GXL
T846-E94 YL-18-GXL
U773-E86 PK-18-GXL
U774-E84 BU-18-GXL
U775-E98 GY-18-GXL
U779-E6 BR-18-GXL
U781-E77 YL-18-GXL
U782-E83 PK-18-GXL
U787-E21 YL-18-GXL
U793-E54 PU-18-GXL
X980-E32 WH-18-GXL
X981-E50 YL-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
Y743-E56 OR-18-GXL
Y747-E67 BR-18-GXL
Y750-E88 YL-16-GXL
Y751-E80 OR-16-GXL
Y753-E99 OR-18-GXL
Y923-E71 PU-18-GXL
Y946-E55 BU-18-GXL

R746-E20 PK-18-GXL
U787-E21 WH-18-GXL
G829-E2 GN-18-GXL
C800-E63 GY-18-GXL

X980-E32 WH-18-GXL
E963-E27 BK-18-GXL
G856-E8 WH-18-GXL
Y923-E71 PU-18-GXL
994-E10 GY-18-GXL
G833-E47 PK-18-GXL
E795-E72 YL-18-GXL
X981-E50 YL-18-GXL
E964-E26 WH-18-GXL
G857-E9 YL-18-GXL
U793-E54 PU-18-GXL
C803-E58 BR-18-GXL
U775-E59 GY-18-GXL
Y735-E109 PK-18-GXL
E966-E49 YL-18-GXL
E965-E48 BU-18-GXL

U774-E104BU-18-GXL
Y738-E65 GY-18-GXL
G827-E43 BU-18-GXL
T846-E94 YL-18-GXL
J894-E82 WH-18-GXL
U779-E6 BR-18-GXL

J896-E62 OR-18-GXL

F793-E31 OR-18-GXL

Y737-E4 YL-18-GXL
U773-E69 PK-18-GXL

G826-E1

E-C7
2397352
E964-E26 WH-18-GXL
E965-E48 BU-18-GXL
E966-E49 YL-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL

G829-E2

Y751-E80 OR-16-GXL
Y747-E67 BR-18-GXL
Y743-E56 OR-18-GXL
U782-E83 PK-18-GXL
J892-E76 PU-18-GXL
C967-E15 BU-18-GXL

WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL

E-S9
Y748-E101 WH-18-GXL
T858-E23 GY-16-HV
T962-E29 WH-16-HV
T959-E18 BR-16-HV
T961-E28 GN-16-HV
T960-E19 BU-16-HV
Y750-E88 YL-16-GXL

E-S16

C819-E52 PU-18-GXL

T859-E24 WH-16-HV
T957-E35 PU-16-HV

J894-F4 WH-18-GXL

J894-F4

WH-18-GXL

J892-F5 PU-18-GXL

J892-F5

PU-18-GXL

U782-F7

PK-18-GXL

E965-GF3 BU-18-GXL

Y748-E105WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E93 WH-18-GXL

U782-P29 PK-18
Y746-P30 PK-1OR
Y741-P31 YL-16
Y742-P32 GN-16
Y745-P33 BU-16

E964-E26 WH-18-GXL

Y737-GF5 YL-18-GXL

NOTE A

NOTE A

Y738-GF6 GY-18-GXL

GF-C3
1112416
BK-18
BK-18

1
2

Y734-E91 BU-18-GXL

C819-E52 PU-18-GXL

C820-E36 OR-18-GXL

CRS PILOT FUEL


CONTROL VALVE
285-8735

E966-E49 YL-18-GXL
NOTE A

GF-C4
2388245
Y738-E65 GY-18-GXL

Y749-E95 GN-18-GXL
Y749-E85 GN-18-GXL
Y749-E64 GN-18-GXL

1
2

BK-18
BK-18

AH-C4
2407876

NOTE A

X715-E112 OR-14-GXL

Y749-E74 GN-18-GXL
Y749-E97 GN-18-GXL

X981-AH5 YL-18-TFE

FUEL PUMP
SOLENOID 2(AFT)
292-3709

1
2

AH-C6
2407877
U774-AH6 BU-18-TFE

Y797-E102YL-18-GXL
E-S18
Y798-E86 GN-18-GXL
Y798-E114GN-18-CBL

1
2

BK

X716-E113 BK-14-GXL

X716-AH10 BK-14-GXL

NOTE A

Y797-AH8 YL-18-CBL

X980-E32 WH-18-GXL

U793-E54 PU-18-GXL
U773-E69 PK-18-GXL
G829-E66 GN-18-GXL
U775-E59 GY-18-GXL

G829-E34 GN-18-GXL
U774-E104BU-18-GXL
G828-E98 WH-18-GXL
Y750-E88 YL-16-GXL
Y751-E80 OR-16-GXL

GROUND

G829-AH9 GN-18-TFE

AH-C1
2606728

Y946-E55 BU-18-GXL

1
2
3

G833-E41 PK-18-GXL

CRS FUEL
ENABLE VALVE
3000510

R746-E20 PK-18-GXL

NOTE A
U793-AH14 PU-18-TFE

NOTE A

200-AH16 BK-16-TFE

G829-AH1 GN-18-TFE

Y751-AH15 OR-16-TFE

Y799-E46 CU-18-CBL

994-E10 GY-18-GXL

J1939 TERMINATION
RESISTOR

ARD IGNITION COIL RETURN


ARD MAIN FUEL PRESSURE
ARD FLAME DETECT TEMPERATURE
PARTICULATE TRAP RETURN
PARTICULATE TRAP OUTLET TEMPERATURE
INLET MANIFOLD AIR TEMPERATURE

+ VOLTS
GROUND
SIGNAL

ENGINE OIL
PRESSURE SENSOR
293-5535

BK-18
BK-18

E-C11
2304011
CGI TEMPERATURE
SENSOR
317-9564

1
2

995-E12 BU-18-GXL
G829-E44 GN-18-GXL

CRS IGNITION COIL


296-7725

C967-E15 BU-18-GXL
G833-E45 PK-18-GXL

SIGNAL
GROUND

INJECTOR 5 & 6 HS

INJECTOR 1 &
INJECTOR
INJECTOR
INJECTOR
INJECTOR
ARD IGNITION

2 HS
6 LS
3 LS
5 LS
4 LS
COIL

FUEL PUMP 1 (FORE) DRIVER RETURN


FUEL PUMP 2 (AFT) DRIVER RETURN
INJECTOR 3 & 4 HS
INJECTOR 1 LS
INJECTOR 2 LS

INLET AIR
HEATER

C803-A58
Y733-A90
Y734-A91
Y748-A92
Y749-A95

1
2

SIGNAL
GROUND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

F793-A31 OR-18-GXL

C800-E63 GY-18-GXL

G829-E42 GN-18-GXL

G828-E40 WH-18-GXL
G829-E42 GN-18-GXL

C801-A60 OR-18-GXL
K895-A73 BU-18-GXL

C800-A63
C801-A60
C803-A58
C814-A66
C815-A34
C818-A37
C819-A52
C820-A36
C821-A51
C967-A15

R746-A20 PK-18-GXL
U787-A21 YL-18-GXL
G829-A2 GN-18-GXL
C800-A63 GY-18-GXL

X980-A32
E963-A27
G856-A8
Y923-A71
994-A10

WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

E795-A72
E963-A27
E964-A26
E965-A48
E966-A49
G827-A43
G856-A8
G857-A9

G833-A47 PK-18-GXL
C815-A34
E795-A72
X981-A50
E964-A26
G857-A9

BR-18-GXL
YL-18-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL

BR-18-GXL

1
2
3

Y748-E105 WH-18-GXL
Y749-E97 GN-18-GXL

J892-A76
J894-A82
J896-A62
K895-A73
R746-A20
T846-A94

C803-A58 BR-18-GXL
U775-A59 GY-18-GXL
C814-A66 GN-18-GXL
Y735-A109PK-18-GXL
E966-A49 YL-18-GXL
E965-A48 BU-18-GXL

U774-A104BU-18-GXL
Y738-A65 GY-18-GXL
G827-A43
T846-A94
J894-A82
U779-A6

Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
C820-A36 OR-18-GXL
Y753-A99 OR-18-GXL
J896-A62 OR-18-GXL
Y737-A4 YL-18-GXL
U773-A69 PK-18-GXL

U782-A83 PK-18-GXL
J896-A62 OR-18-GXL
J894-A82 WH-18-GXL

YL-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
BU-18-GXL
WH-18-GXL
YL-18-GXL

J892-A76 PU-18-GXL
K895-A73 BU-18-GXL

PU-18-GXL
WH-18-GXL
OR-18-GXL
BU-18-GXL
PK-18-GXL
PK-18-GXL

NOTE A

G826-A1

C830-A57 BU-18-GXL
C818-A37 BU-18-GXL
H807-A111YL-18-GXL
G826-A1 BR-18-GXL
Y748-A68 WH-18-GXL
U781-A77 YL-18-GXL
Y749-A103GN-18-GXL
995-A12 BU-18-GXL
Y946-A55 BU-18-GXL

Y737-A4

BR-18-GXL

A-S13

G828-A78 WH-18-GXL

A-S15
G829-A110 GN-18-GXL

Y751-A80 OR-16-GXL
Y747-A67 BR-18-GXL
Y743-A56 OR-18-GXL

G829-A2

U782-A83 PK-18-GXL
J892-A76 PU-18-GXL
C967-A15 BU-18-GXL

A-S2

GN-18-GXL

A-S3

G833-A47 PK-18-GXL

T860-A25 OR-16-HV

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL

A-S14

Y748-A68 WH-18-GXL

C819-A52 PU-18-GXL
Y748-A101 WH-18-GXL

C821-A51 BR-18-GXL

A-C7
2304013

X980-A32 WH-18-GXL
X981-A50 YL-18-GXL

A-S1

H807-A111 YL-18-GXL

288-6820

Y749-A85 GN-18-GXL

2
3

GND
FLAME SIGNAL

T846-A94 PK-18-GXL

TURBO SIGNAL

BK-18

T859-A24 WH-16-HV
T957-A35 PU-16-HV

A-S9

A-S16

T958-A17 YL-16-HV

USED ON REMOTE MOUNTED ECMS ONLY

ENGINE GND

ECM GND

Y923-E71 PU-18-GXL

1
2

SIGNAL

T959-J5 BR-16-NW

GROUND

T859-J6 WH-16-NW

T859-J8 WH-16-NW

CRS MAIN FUEL


PRESSURE SENSOR
300-7324

+ VOLTS
GROUND
SIGNAL

C800-A63 GY-18-GXL

PURGE AIR
CONTROL VALVE
287-5801

1
2

CRS COMBUSTION AIR


CONTROL VALVE
298-6410

T962-J11 WH-16-NW
T860-J12 OR-16-NW

Y736-A100 OR-18-GXL

E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
YL-18-GXL

Y738-A65 GY-18-GXL

YL-18-GXL
PK-18-GXL

J896-F3

OR-18-GXL

J894-F4 WH-18-GXL

J894-F4

WH-18-GXL

J892-F5 PU-18-GXL

J892-F5

PU-18-GXL

U782-F7

PK-18-GXL

U782-F6 PK-18-GXL
U782-F7 PK-18-GXL

WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL

G829-A86 GN-18-GXL
G829-A96 GN-18-GXL

G829-A42 GN-18-GXL
G829-A46 GN-18-GXL
G829-A44 GN-18-GXL

G833-A87 PK-18-GXL
G833-A41 PK-18-GXL
G833-A45 PK-18-GXL

Y748-A61 WH-18-GXL
Y748-A92 WH-18-GXL

1
2
3
4
5
6

1
2
3
4
5
6

E964-A26 WH-18-GXL

Y746-P30 PK-1OR

E966-GF4 YL-18-GXL
Y737-GF5 YL-18-GXL

Y741-P31 YL-16
Y742-P32 GN-16
Y745-P33 BU-16

DPF

C803-A58 BR-18-GXL

Y738-GF6 GY-18-GXL

E966-A49 YL-18-GXL

G833-A87 PK-18-GXL
Y946-A55 BU-18-GXL

CRANKCASE PRESSURE SENSOR


3056873

C818-A37 BU-18-GXL

Y738-A65 GY-18-GXL

C820-A36 OR-18-GXL
C821-A51 BR-18-GXL

CRS FUEL
ENABLE VALVE
300-0510

BK-18
BK-18

C830-A3 BU-18-GXL

NOTE A

AR-C4
2407876

G828-A70 WH-18-GXL
G829-A96 GN-18-GXL

TURBO SPEED
SENSOR
291-3979

1
2

X980-AR4 WH-18-TFE
X981-AR5 YL-18-TFE

AR-C6
2407874

Y749-A74 GN-18-GXL
Y749-A97 GN-18-GXL

C814-AR12 GN-18-TFE

A-C17
2304009

U774-A104 BU-18-GXL
Y751-A80

OR-16-GXL

AR-C1
2606728
1
2
3
4
5
6
7
8
9
10
11
12

U787-A21 YL-18-GXL

OR

1
2

OR
BK

BK

CGI ACTUATOR
298-6166

PWM +
PWM -

PWM +
PWM -

G829-AR3 GN-18-TFE

X981-AR5 YL-18-TFE

U773-AR13 PU-18-TFE

U793-AR14 PU-18-TFE

X980-AR4 WH-18-TFE

G828-AR2 WH-18-TFE

G828-AR2 WH-18-TFE

U773-AR13 PU-18-TFE

C814-AR12 GN-18-TFE

G829-AR3 GN-18-TFE

U793-AR14 PU-18-TFE

G829-AR9 GN-18-TFE

U793-AR14 PU-18-TFE

Y750-AR11 YL-16-TFE

G829-AR1 GN-18-TFE

U775-AR7 GY-18-TFE

AR-C7
240-7878

G829-AR3 GN-18-TFE
C815-AR8 BR-18-TFE

Y750-AR11 YL-16-GXL

U774-AR6 BU-18-TFE

200-AR16 BK-16-GXL

Y751-AR15 OR-16-TFE

994-A10 GY-18-GXL

1
2
3
4

VS
GND
SIGNAL
NONE

AR-C5
2407874

G829-AR1 GN-18-TFE

U773-AR13 PU-18-TFE

G827-A43 BU-18-GXL

AVNT ACTUATOR
(PART OF TURBO
AR-C3
290-0508)
2610524
G828-AR2 WH-18-TFE

FUEL PUMP
SOLENOID 1(FORE)
292-3709

1
2

FUEL PUMP
SOLENOID 2(AFT)
292-3709

AIR INLET
HEATER LAMP

A-C15
274-3774
TIMING CALIBRATION (TC)
PROBE

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
234-5013

SIGNAL

1
2

GROUND

1
2
3

+ VOLTS
GROUND
SIGNAL

CGI DELTA
PRESSURE SENSOR
298-6502

1
2
3

+ VOLTS
GROUND
SIGNAL

ENGINE OIL
PRESSURE SENSOR
293-5535

1
2
3

1
2

SIGNAL
GROUND

1
2

RD-18
BK-18

SIGNAL

F793-A30 OR-18-GXL

GROUND

C830-A53 BU-18-GXL

CGI ABSOLUTE
PRESSURE SENSOR
303-3357

CBL-G1 OR-2

CGI TEMPERATURE
SENSOR 317-9564
A-C11
2304011

AIR INLET
TEMPERATURE SENSOR
234-5013

995-A12 BU-18-GXL
G829-A44 GN-18-GXL

SIGNAL

G826-A39 BR-18-GXL

R746-A20 PK-18-GXL

AP HARNESS

GROUND

1
2
3

+ VOLTS
GROUND
SIGNAL

INTAKE MANIFOLD AIR


PRESSURE SENSOR
266-8650

1
2
3

+ VOLTS
GROUND
SIGNAL

CGI ABSOLUTE
PRESSURE SENSOR
303-3357

1
2
3

+ VOLTS
GROUND
SIGNAL

ARD COMBUSTION DELTA


PRESSURE SENSOR
298-6502

CRS HEAD GROUND

G828-A40 WH-18-GXL
G829-A42 GN-18-GXL
U779-A6 BR-18-GXL

R746-A20 PK-18-GXL
G829-A42 GN-18-GXL
G828-A40 WH-18-GXL
G833-A41 PK-18-GXL
G826-A39 BR-18-GXL
U779-A6 BR-18-GXL
Y923-A71 PU-18-GXL
Y749-A97 GN-18-GXL
Y748-A105WH-18-GXL

A-C22
2304013
Y748-A105 WH-18-GXL
Y749-A97 GN-18-GXL
Y923-A71 PU-18-GXL

STANDARD WIRING

TO INTAKE AIR
HEATER RELAY
(CONTACT SIDE)

TO + BATTERY

N/O
RELAY

P1
1607689

L994-YL

WARNING LAMP

KEY SWITCH
OFF
ON
START

L994-YL
659-PK

G880-PK

G880-PK

AFTERTREATMENT
REGENGERATION LAMP

AUXILIARY BRAKE
OUTPUT

659-PK

E991-GY

SPEEDOMETER

ALTERNATOR

9 PIN CAB
CONNECTOR

- 12V +

BATTERY 3

BATTERY 2

+BAT. B
-BAT. A
J
H
J1587- G
J1587+ F
J1939SHIELD E
J1939- D
J1939+ C

- 12V +

BATTERY 1

TACHOMETER

SIGNAL+
SIGNAL-

C973-GN

450-YL
451-BR

451-BR

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
14
14
14
14
14
14
14
14

10A
10A
10A
ENGINE
BLOCK

FAST IDLE ENABLE SWITCH


L902-GN

N/O MOMENTARY SWITCH

C975-WH
SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

C992-PU

C992-PU
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT.

G882-WH

G882-WH

(PEDAL RELEASE BUTTON)

CLUTCH PEDAL POSITION SWITCH N/C


H795-PK
(PEDAL RELEASED POSITION)

C977-BU

C977-BU

E716-GY
E717-GN

H795-PK
AVNT ENGINE BRAKE
ON/OFF SWITCH

+BAT.

A/C HIGH PRESSURE SWITCH N/C

(TRANSMISSION IN GEAR)

409-OR

+8 V
ACCELERATOR PEDAL POSITION

C979-OR
C992-PU
G844-PK
G842-GY
101-RD
C983-WH
K900-YL
101-RD
101-RD
C984-YL
101-RD
K999-GN
K980-PK
C975-WH
K982-YL
409-OR
229-BK
G882-WH
229-BK
C986-BR
229-BK
G845-PU
229-BK
J906-BR

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

BK
RD
WH

B
A
C
J403

1
2

P403

COOLING FAN SOLENOID

ACCELERATOR PEDAL POSITION SENSOR

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

(+) BATTERY SWITCHED


STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL (POSITIVE) FROM ECM
SIGNAL (RETURN) FROM ECM
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
J1939 DATA LINK
HIGHWAYS

Form Number
RENR9342

Systems Operation / Testing and Adjusting

RENR9818

NOTE A: MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm.


NOTE B: TURBO SPEED JUMPER NOT NECESSARY ON ALL ENGINES.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

CHECK ENGINE LAMP


WARNING LAMP
OUTPUT #1
OUTPUT #9
VEHICL
LE SPEED IN POSITIVE
VEHICLL
LE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
ENGINE BRAKE MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD

IDENT LOCATION PART NUMBER

RESUME
SERVICE BRAKE PEDAL POSITION SW
INPUT #7
INPUT #5
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
ENGINE COOLANT LEVELLOW
UNSWITCHED +BATTERY
INPUT #1(PT0 ON/OFF SWITCH)
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3

CHG

HARNESS DESCRIPTION

A
A
A
A
A

E-4
E-4
E-4

311-8144
312-0967
297-5531
292-7095
286-8221

00
00
03
01
01

MAIN ENGINE HARNESS


EXTENDED MAIN ENGINE HARNESS
MAIN ENGINE HARNESS (EARLY PRODUCTION)
MAIN ENGINE HARNESS (EARLY PRODUCTION)
MAIN ENGINE HARNESS (EARLY PRODUCTION)

E
E

E-8
E-8

312-0968
298-6978

00
01

350HP RV MAIN ENGINE HARNESS


350HP RV MAIN ENGINE HARNESS (EARLY PROD)

J
J
J

F-2
F-2
F-2

299-4169
296-3000
280-1089

01
01
00

INTERNAL ENGINE HARNESS


INTERNAL ENGINE HARNESS (EARLY PRODUCTION)
INTERNAL ENGINE HARNESS (EARLY PRODUCTION)

GF
GF

E-3
E-3

311-8151
312-8344

00
00

SPEED/TIMING JUMPER
SHORTENED SPEED/TIMING JUMPER

C-1

305-1487

01

CABLE ASSEMBLIES
INLET AIR HEATER CABLE

AR
AR
AR
AR
AR
AR

C-3
C-3
C-3
C-3
C-3

311-8146
314-2830
314-5054
298-6171
292-7096
286-8223

00
00
00
02
00
00

STD RIGHT HARNESS


BBCV RIGHT HARNESS
BBFE RIGHT HARNESS
STD RIGHT HARNESS (EARLY PRODUCTION)
STD RIGHT HARNESS (EARLY PRODUCTION)
STD RIGHT HARNESS (EARLY PRODUCTION)

AH
AH

C-7
C-7

312-0969
298-6979

00
00

350 HP RV RIGHT HARNESS


350 HP RV RIGHT HARNESS (EARLY PROD)

317-7681

00

DPF JUMPER HARNESS

00

OEM 6 PIN TO 8 PIN JUMPER

AFTERTREATMENT REGENERATION DEVICE

INPUT #12
-BATTERY
INPUT #13
-BATTERY
ACCELERATOR PEDAL POSITION
-BATTERY
INPUT #8(REMOTE PTO ACCELERATOR)
-BATTERY
IGNITION KEY SWITCH

Harness identification code


This example indicates
wire 135 in harness "AG".
P174
1306795

325-AG135 PK-14
Pin

H795-PK
C985-BU
C986-BR
G840-PU

Socket

Single Wire
Connector

ARC
SUPPRESSOR

Wire
Color

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

P274
1117898

J174
1306795

ENGINE VIEWS

Connector Reference
Designator

Plug
Wire
Gauge

Part Number For


Connector Assembly

J274
3E5179
325-A135 PK-14
1
Receptacle
2

CIRCUIT NOT CONNECTED

ACRONYM

Pin or Socket
Number

Ground
Circuit
Connection
Number
Identification

ARD
CGI
CCV
IMAP
AVNT
DAVNT

200-L32 BK-14

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

E-3

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

E-2

CONNECTOR

Fuse

Harness And Wire Symbols

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

(+) BATTERY

Troubleshooting

G808-BU
G809-GN

H795-PK
C985-BU
C986-BR

COLOR

Title

T #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
ENGINE BRAKE LOW/HI SWITCH

409-OR

G808-BU
G809-GN

ABBREV

Related Electrical Service Manuals

E971-GN
PASSIVE MAGNETIC
VEHICL
E SPEED
SENSOR

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED


ACCELERATOR PEDAL SENSOR/ SWITCH SENSOR COMMON

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E716-GN
E971-GN
A249-BK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

TRANSMISSION NEUTRAL SWITCH N/O

E971-GN

H795-PK

L902-GN
C975-WH

CRUISE CONTROL ON/OFF SWITCH

GXL
GXL
GXL
GXL
GXL
GXL
GXL
GXL

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
101-RD
101-RD
101-RD
101-RD
229-BK
229-BK
229-BK
229-BK

C978-BR
C979-OR

H795-PK
H795-PK

AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG

C978-BR
C979-OR

SET/RESUME SWITCH

C981-GY
F713-OR
L901-GY
G838-BR
G839-BU
G840-PU
C977-BU
E716-GY

450-YL

10A

H795-PK

C974-PU

C973-GN

SIGNAL-

GROUND

- 12V +

C974-PU

SIGNAL+

STARTER
MOTOR

G879-OR
993-BR
C985-BU
H795-PK
G843-OR
G841-GN
E794-YL
E793-BU
E718-PK
G837-YL
E991-GY
G836-WH

A-C5
2304013

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CHECK ENGINE LAMP

COOLANT TEMPERATURE
SENSOR
234-5012

1
2

A-C6
2304013

CRS IGNITION COIL


296-7725

SPARK PLUG
295-3099

INLET AIR
HEATER

BK-18
BK-18

1
2

COLOR ABBREVIATIONS

TO VEHICLE
COMPONENTS

AIR INLET
HEATER RELAY
267-8477

A-C26
1552269

G833-A41 PK-18-GXL

350 HP RV WIRING

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

FUEL RAIL
PRESSURE SENSOR
293-5340

A-C4
2370227
G826-A38 BR-18-GXL

1
2

NOTE A

Y751-A15 OR-16-GXL

CRS COMBUSTION DELTA


PRESSURE SENSOR
298-6502

A-C14
2304013

AR-C2
2175887

Y750-A88 YL-16-GXL

CRS PILOT FUEL


PRESSURE SENSOR
285-9259

+ VOLTS
GROUND
SIGNAL

1
2

1
2

G833-A45 PK-18-GXL

U775-AR7 GY-18-TFE

U773-A69 PK-18-GXL

CRS MAIN FUEL


CONTROL VALVE
285-8734

+ VOLTS
GROUND
SIGNAL

A-C12
1552269

C967-A15 BU-18-GXL

Y749-A85 GN-18-GXL
Y749-A64 GN-18-GXL
Y749-A95 GN-18-GXL

U793-A54 PU-18-GXL

CRS PILOT FUEL


CONTROL VALVE
285-8735

BK-18

A-C9
2304011

U774-AR6 BU-18-TFE

C814-A66 GN-18-GXL

BK-18

A
B

F793-A33 OR-18-GXL

NOTE A

Y748-A105 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A93 WH-18-GXL

X980-A32 WH-18-GXL

1
2

A-C29
2388245

+ VOLTS
GROUND
SIGNAL

BU-18-GXL
PU-18-GXL
OR-18-GXL
BR-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
BR-18-GXL
PK-18-GXL
BU-18-GXL
GY-18-GXL
BU-18-GXL
BU-18-GXL
BU-18-GXL
BU-18-GXL
OR-18-GXL
OR-18-GXL
BR-18-GXL
BU-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
PK-18-GXL
WH-18-GXL
YL-18-GXL
YL-18-GXL

G828-A98 WH-18-GXL

INJECTOR 6
260-5663

BK-18

A-C19
2388245

G856-A8 WH-18-GXL

X981-A50 YL-18-GXL

A
B

A-C32
1166158
1
2

Y737-A4 YL-18-GXL

BK-18

1
2
3

G826-A89 BR-18-GXL

G857-A9 YL-18-GXL

C818-A37
C819-A52
C820-A36
C821-A51
E963-A27
E964-A26
E965-A48
E966-A49
G826-A89
G833-A87
Y946-A55
994-A10
995-A12
C967-A15
C830-A3
C830-A53
F793-A33
F793-A30
G826-A38
G827-A43
G828-A70
G829-A96
G829-A44
G833-A45
G856-A8
G857-A9
U787-A21

INJECTOR 5
260-5663

A-C3
2304013

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CRANK BOTTOM)
109-7195

A
B

E965-A48 BU-18-GXL

1
2

1
2
3

Y748-A92 WH-18-GXL
Y749-A95 GN-18-GXL

C819-A52 PU-18-GXL

GF-C3
1112416

E965-GF3 BU-18-GXL

1
2
3

E795-A72 YL-18-GXL

U782-P29 PK-18

E964-GF2 WH-18-GXL

GF-C4
2304011

G828-A13 WH-18-GXL

A
B

A-C33
2304013

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CAM TOP)
109-7194

A
B

E963-A27 BK-18-GXL

N-C1
2305011
1
2
3
4
5
6

U781-P28 YL-18

Y734-A91 BU-18-GXL

OEM
HARNESS

GF-C2
1003320

NOTE A

P-C1
P-C2
2305010 2305010

A-C10
2305010

NOTE A

G829-A46 GN-18-GXL
G826-A89 BR-18-GXL
G826-A39 BR-18-GXL
G826-A38 BR-18-GXL

Y736-A100 OR-18-GXL

E963-GF1 BK-18-GXL

A-C8
2818803

INJECTOR 4
260-5663

A-C13
2304011

GROUND

U782-F6

GF-C1
2397353

A
B

A-C27
2304011

SIGNAL

1
2

RD-18

U781-F1

J896-F3 OR-18-GXL

INJECTOR 3
260-5663

J-C7
1539693

1
2

GROUND

F-C2
2305011

U782-F2 PK-18-GXL

A
B

J-C6
1539693

Y733-A90 PU-18-GXL

Y749-A106 GN-18-GXL
A-S8

C801-A60 OR-18-GXL

SIGNAL

1
2

RD-18

Y743-A56 OR-18-GXL

INJECTOR 2
260-5663

J-C5
1539693

A-C21
2304011

CRS FLAME DETECT


SENSOR

U781-F1 YL-18-GXL

1
2
3
4
5
6

E964-A26 WH-18-GXL

F793-A33 OR-18-GXL
F793-A30 OR-18-GXL

G828-A98
G828-A70
G828-A40
G828-A13

BK-18

T960-J7 BU-16-NW

1
2
3

Y735-A109 PK-18-GXL

BR-18-GXL
PU-18-GXL
BU-18-GXL
WH-18-GXL
GN-18-GXL

NOTE A

E963-A27 BK-18-GXL

A-S11

RD-18

T961-J9 GN-16-NW

VS

A
B

J-C4
1539693

A-C28
2370227

F-C1
2305010

1
2
3
4
5
6

U781-A77 YL-18-GXL

U773-A69 PK-18-GXL
U774-A104 BU-18-GXL
U775-A59 GY-18-GXL
U779-A6 BR-18-GXL
U781-A77 YL-18-GXL
U782-A83 PK-18-GXL
U787-A21 YL-18-GXL
U793-A54 PU-18-GXL

F793-A31 OR-18-GXL

G828-A78 WH-18-GXL

T858-A23
T962-A29
T959-A18
T961-A28
T960-A19
Y750-A88

A-C18
2305011

GY-18-GXL
OR-18-GXL
BR-18-GXL
GN-18-GXL
BR-18-GXL
BU-18-GXL
PU-18-GXL
OR-18-GXL
BR-18-GXL
BU-18-GXL

Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
Y743-A56 OR-18-GXL
Y747-A67 BR-18-GXL
Y750-A88 YL-16-GXL
Y751-A80 OR-16-GXL
Y753-A99 OR-18-GXL
Y923-A71 PU-18-GXL
Y946-A55 BU-18-GXL
A-S12
C830-A57 BU-18-GXL
C830-A3 BU-18-GXL
C830-A53 BU-18-GXL

BU-18-GXL
YL-18-GXL
WH-18-GXL
BR-18-GXL

CRS COMBUSTION AIR


CONTROL VALVE
298-6410

+ VOLTS
GROUND
SIGNAL

Y753-A99 OR-18-GXL

VS
GND
FLAME SIG

T858-J4 GY-16-NW

CRS TURBO OUTLET


TEMPERATURE SENSOR

NOTE A

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
234-5013

+ VOLTS
GROUND
SIGNAL

Y749-A74 GN-18-GXL

T858-J2 GY-16-NW

H807-A111 YL-18-GXL

U793-A54 PU-18-GXL

1
2
3
4

Y748-A79 WH-18-GXL

T858-J4 GY-16-NW

CRS FLAME BOUNDARY


TEMPERATURE
SENSOR
274-8008

296-1406
288-6818
288-6817

A-C2
2397349

T859-J6 WH-16-NW

994-A10 GY-18-GXL
995-A12 BU-18-GXL

Y749-A103 GN-18-GXL

COOLANT TEMPERATURE
SENSOR
234-5012

E-C22
2304013

BR-18-GXL
WH-18-GXL
GN-18-GXL
PU-18-GXL

T860-J10 OR-16-NW
T859-J8 WH-16-NW

A-T3
ENGINE GROUND
1
2
3

G828-E40 WH-18-GXL

T958-J3 YL-16-NW

T860-J12 OR-16-NW

T860-J10 OR-16-NW

E-C5
2304013

U779-E6

T962-J11 WH-16-NW

BK-18

C815-A34 BR-18-GXL

1
2

C801-E60 OR-18-GXL

SPARK PLUG
295-3099

T961-J9 GN-16-NW

Y747-A67 BR-18-GXL

INJECTOR 1
260-5663

J-C3
1539693

T960-J7 BU-16-NW

Y749-A64 GN-18-GXL

Y748-A93 WH-18-GXL

A
B

T959-J5 BR-16-NW

A-C25
1552269

A-C1
2645732

G829-A86 GN-18-GXL

ENGINE GROUND

T858-J2 GY-16-NW

Y748-A61 WH-18-GXL

A-C31
2305008

200-A75 BK-12

E-C21
2304011

CRS HEAD GROUND

T957-J1 PU-16-NW

T958-J3 YL-16-NW

C800-A63 GY-18-GXL
C801-A60 OR-18-GXL
H807-A111YL-18-GXL
Y735-A109PK-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y749-A74 GN-18-GXL
Y749-A64 GN-18-GXL
Y753-A99 OR-18-GXL

WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
OR-18-GXL
GN-18-GXL
GN-18-GXL
GN-18-GXL
GN-18-GXL
BR-18-GXL
YL-16-GXL

U775-A59 GY-18-GXL

G828-AH2 WH-18-TFE

T957-J1 PU-16-NW

C815-AR8 BR-18-TFE

E-C9
2304011

AH-T1

PURGE AIR RETURN


+5V PRESSURE SENSOR POWER (FUEL RAIL,IMAP,OIL)
+5V SENSOR (ARD ACTIVE)
+5V SENSOR POWER (PARTICULATE TRAP ACTIVE)
SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE)
COOLANT TEMPERATURE
FUEL RAIL PRESSURE

AIR INLET
HEATER RELAY
267-8477
1
2

(ABS P,DELTA P)

AIR INLET HEATER RELAY/LAMP RETURN


FUEL PUMP 1 (FORE) DRIVER

E-C24
1342540

1
2
3

G826-E38 BR-18-GXL

AP HARNESS

Y751-AH15 OR-16-TFE

PARTICULATE TRAP DIFFERENTIAL PRESSURE

E-C4
2370227

U775-AH7 GY-18-TFE

Y750-AH11 YL-16-TFE

ARD FLAME BOUNDARY TEMPERATURE

CGI DELTA
PRESSURE SENSOR
298-6502

+ VOLTS
GROUND
SIGNAL

A
B
C

Y797-E107 YL-16-GXL

F793-E30 OR-18-GXL

U774-AH6 BU-18-TFE

ARD FUEL CONTROL


ARD MAIN FUEL CONTROL RETURN
FUEL PUMP 2 (AFT) DRIVER

+5V PRESSURE SENSOR

1
2
3

Y798-E106 GN-16

AIR INLET
TEMPERATURE SENSOR
234-5013

G829-AH9 GN-18-TFE

ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P)


ARD TURBO OUTLET TEMPERATURE
PARTICULATE TRAP INLET TEMPERATURE
CGI ABSOLUTE PRESSURE

ARD FUEL ENABLE


CGI TEMPERATURE

E-C37
1740502

1
2
3

Y750-AH11 YL-16-TFE

U773-AH13 PU-18-TFE

CGI ACTUATOR
ARD FUEL ENABLE VALVE ACTUATOR RETURN

INTAKE MANIFOLD AIR


PRESSURE SENSOR
266-8650

+ VOLTS
GROUND
SIGNAL

CBL G1-OR-2

AH-C7
2407878

X980-AH4 WH-18-TFE

CGI ACTUATOR RETURN


AVNT ACTUATOR (+)
PURGE AIR CONTROL
CAMSHAFT (SECONDARY) SPEED/TIMING (-)
CAMSHAFT (SECONDARY) SPEED/TIMING (+)

E-C14
2304013

C830-E53 BU-18-GXL

VS
GND
SIGNAL
NONE

ARD PILOT FUEL PRESSURE

FUEL RAIL
PRESSURE SENSOR
293-5340

+ VOLTS
GROUND
SIGNAL

E-C26
1552269

1
2
3
4

AIR INLET TEMPERATURE

E-C6
2304013

X981-AH5 YL-18-TFE

C800-E63 GY-18-GXL
C801-E60 OR-18-GXL

U779-E6
Y748-E105
Y749-E97
Y923-E71

1
2
3

G826-E89 BR-18-GXL
G833-E87 PK-18-GXL

AH-C3
2610524
G828-AH2 WH-18-TFE

AVNT ACTUATOR RETURN


CRANKCASE PRESSURE
TURBOSPEED (-)
CAMSHAFT (PRIMARY) SPEED/TIMING (+)
TDC SERVICE PROBE -

E-C3
2304013

Y798-AH12 GN-18-CBL

PLUG AS E
2788844

VNT ACTUATOR
POWER/GROUND
CONNECTOR

1
2
3
4
5
6
7
8
9
10
11
12

X981-E50 YL-18-GXL

G857-E9 YL-18-GXL

TURBO REA

X716-AH10 BK-14-GXL

U773-AH13PU-18-TFE

NOTE A

SIGNAL

ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT)

E-C15
274-3774
TIMING CALIBRATION (TC)
1
2
PROBE

E-C12
1552269

G856-E8 WH-18-GXL

X715-AH3 OR-14-GXL

X715-AH3 OR-14-GXL

E-C17
2304009

C830-E3 BU-18-GXL

G827-E43 BU-18-GXL

1
2

AIR INLET
HEATER LAMP

A
B

F793-E33 OR-18-GXL

CGI ACTUATOR
298-6166

PWM +
PWM -

OR

AH-C2
2305008

Y798-AH12 GN-18-CBL

1
2

X715-E112 OR-14-GXL

G829-AH1 GN-18-TFE

NOTE A

Y797-AH1 YL-18-CBL

E-C35
2304012

E-C32
1166158

TURBO SPEED
SENSOR
291-3979

1
2

X980-AH4 WH-18-TFE

U793-AH14 PU-18-TFE

AH-C8
2305009
1
2
3
4

Y798-E114 GN-18-GXL

DPF

TURBOSPEED (+)
CAMSHAFT (PRIMARY) SPEED/TIMING (-)
TDC SERVICE PROBE +
ARD COMBUSTION DELTA PRESSURE
ENGINE OIL PRESSURE

G829-E96 GN-18-GXL

AH-C5
2407874

Y797-E107 YL-18-GXL

ARD COMBUSTION AIR CONTROL HS

U787-E21 YL-18-GXL

U775-AH7 GY-18-TFE

E-C34
2305008

NOTE A

INLET MANIFOLD AIR PRESSURE


CGI DELTA PRESSURE
ANALOG SENSOR RET(COOL T,INLET T,ABS P,CCV P)

G826-E39 BR-18-GXL

1
2

Y737-E4 YL-18-GXL

CRS MAIN FUEL


CONTROL VALVE
285-8734

FUEL PUMP
SOLENOID 1(FORE)
292-3709

E-C29
2388245
C821-E51 BR-18-GXL

BK-18

C7 ECM
A4E4V3
J2

ECM

G828-E70 WH-18-GXL

E-C19
2388245
C818-E37 BU-18-GXL

BK-18

Y748-A93
Y748-A79
Y748-A61
Y748-A92
Y743-A56
Y749-A85
Y749-A95
Y749-A64
Y749-A74
Y747-A67
Y750-A88

INJECTOR 6
260-5663

A
B

T860-J12 OR-16-NW

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAM BOTTOM)
109-7195

A
B

E965-E48 BU-18-GXL

1
2

INJECTOR 5
260-5663

N-C1
2305011
1
2
3
4
5
6

T859-A11 WH-16-HV

C803-A58 BR-18-GXL
C801-A60 OR-18-GXL
C800-A63 GY-18-GXL
H807-A111YL-18-GXL
T846-A94 PK-18-GXL
Y753-A99 OR-18-GXL
Y735-A109PK-18-GXL
Y751-A80 OR-16-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL

J-C7
1539693

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CAM TOP)
109-7194

A
B

E963-E27 BK-18-GXL

NOTE A

E966-GF4 YL-18-GXL

GY-18-GXL
BU-18-GXL
BU-18-GXL
BU-18-GXL
BU-18-GXL
OR-18-GXL
OR-18-GXL
BR-18-GXL
BR-18-GXL
BR-18-GXL
BU-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
PK-18-GXL
PK-18-GXL
PK-18-GXL
WH-18-GXL
YL-18-GXL

U781-P28 YL-18

GF-C2
1003320

Y946-E55 BU-18-GXL
Y797-E102YL-18-GXL
Y798-E115GN-18-GXL

K995-OR

(Dimensions: 39 inches x 28 inches)

30 Page,

OR-18-GXL

E964-GF2 WH-18-GXL

Y736-E100 OR-18-GXL

E-S17
Y797-E108 YL-18-CBL
Y797-E107YL-18-CBL

T958-E17 YL-16-HV

J896-F3

J896-F3 OR-18-GXL

1
2
3
4
5
6

E963-GF1 BK-18-GXL

BU-18-GXL
PU-18-GXL
OR-18-GXL
BR-18-GXL
PU-18-GXL
BU-18-GXL

X716-E113 BK-14-GXL

E-S8
Y749-E103 GN-18-GXL

PK-18-GXL

U782-F6 PK-18-GXL
U782-F7 PK-18-GXL

1
2
3
4
5
6

U780-E21 WH-18-GXL

Y749-E106 GN-18-GXL

C821-E51 BR-18-GXL

U782-F6

U782-F2 PK-18-GXL

R746-E20 PK-18-GXL

E-S14
Y748-E68 WH-18-GXL
Y748-E61 WH-18-GXL
Y748-E92 WH-18-GXL

T860-E25 OR-16-HV

YL-18-GXL

E-C13
2304011

994-E10
995-E12
C830-E3
C830-E53
C967-E15
F793-E30
F793-E33
G826-E38
G826-E39
G826-E89
G827-E43
G828-E70
G829-E44
G829-E96
G833-E41
G833-E45
G833-E87
G856-E8
G857-E9

T860-J10 OR-16-NW

NOTE A

Y733-E90 PU-18-GXL

G833-E87 PK-18-GXL
G833-E41 PK-18-GXL
G833-E45 PK-18-GXL

G833-E47 PK-18-GXL

U781-F1

T860-A7 OR-16-HV

T860-A5 OR-16-HV
T860-A7 OR-16-HV

J-C2
1539693

INJECTOR
CONNECTIONS

ARD COMBUSTION AIR CONTROL RETURN

U781-F1 YL-18-GXL

T860-A5 OR-16-HV

INJECTOR 4
260-5663

A
B

T961-J9 GN-16-NW

OEM
HARNESS

Y736-E100 OR-18-GXL

G829-E42 GN-18-GXL
G829-E46 GN-18-GXL
G829-E44 GN-18-GXL

GN-18-GXL

1
2
3
4
5
6

T962-A29 WH-16-HV

T859-A14 WH-16-HV
T859-A11 WH-16-HV

T858-A22 GY-16-HV

PURGE AIR
CONTROL VALVE
231-3269

P-C1
P-C2
E-C10
2305010 2305010 2305010

T961-A28 GN-16-HV

T858-A22 GY-16-HV
T858-A16 GY-16-HV

T858-A16 GY-16-HV

AIR INLET HEATER RELAY/LAMP

F-C2
2305011

T960-A19 BU-16-HV

T859-A14 WH-16-HV

+ VOLTS
GROUND
SIGNAL

F-C1
2305010

E-C27
2304011

C818-E37
C819-E52
C820-E36
C821-E51
Y733-E90
Y734-E91

T859-J8 WH-16-NW

CRS PILOT FUEL


PRESSURE SENSOR
284-2728

+ VOLTS
GROUND
SIGNAL

1
2

H807-E115 YL-18-GXL

GF-C1
2397353

1
2
3
4
5
6

E963-E27 BK-18-GXL

G829-E66 GN-18-GXL
G829-E34 GN-18-GXL
G829-E96 GN-18-GXL

G829-E110 GN-18-GXL

E-C18
2305011

K895-A73 BU-18-GXL

G828-E70
G828-E40
G828-E98
G828-E13

G828-E78 WH-18-GXL

C830-E57 BU-18-GXL
C818-E37 BU-18-GXL
H807-E111 YL-18-GXL
G826-E1 BR-18-GXL
Y748-E68 WH-18-GXL
U781-E77 YL-18-GXL
Y749-E103 GN-18-GXL
995-E12 BU-18-GXL
Y946-E55 BU-18-GXL

E795-E72 YL-18-GXL

J892-A76 PU-18-GXL

G826-E89 BR-18-GXL
G826-E39 BR-18-GXL
G826-E38 BR-18-GXL

BR-18-GXL

G829-E46 GN-18-GXL

J894-A82 WH-18-GXL

F793-E33 OR-18-GXL
F793-E30 OR-18-GXL

G828-E78 WH-18-GXL

1
2
3

G828-E13 WH-18-GXL

J896-A62 OR-18-GXL

Y798-E115GN-18-GXL

RENR7944-04

E-C8
2818803

A-S5

T959-A18 BR-16-HV

INJECTOR 3
260-5663

A
B

T960-J7 BU-16-NW

T962-J11 WH-16-NW

1
2
3

Y735-E109 PK-18-GXL

CRANKCASE
PRESSURE SENSOR
305-6873

A-S10

T958-A17 YL-16-HV

J-C5
1539693

CRS MAIN FUEL


PRESSURE SENSOR
283-0242

+ VOLTS
GROUND
SIGNAL

E-C25
1552269

U782-A83 PK-18-GXL

C830-E3 BU-18-GXL
C830-E53 BU-18-GXL

C830-E57 BU-18-GXL

Y753-E99 OR-18-GXL

GROUND

C803-E58 BR-18-GXL

U781-A77 YL-18-GXL

Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
C820-E36 OR-18-GXL

Y747-E67 BR-18-GXL

Y749-E95 GN-18-GXL

T846-E94 YL-18-GXL

F793-E31 OR-18-GXL

Y749-E64 GN-18-GXL

SIGNAL

A-S4

1
2
3
4
5
6
7
8
9
10
11
12

T957-A35 PU-16-HV

PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV

J-C6
1539693
1
2
3

Y748-E92 WH-18-GXL

K895-E73 BU-18-GXL
Y735-E109PK-18-GXL
Y743-E56 OR-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y748-E93 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E85 GN-18-GXL
Y749-E95 GN-18-GXL
Y753-E99 OR-18-GXL

CRS FLAME BOUNDARY


TEMPERATURE
SENSOR
282-3141

E-C33
2304013

H807-E111YL-18-GXL
J892-E76 PU-18-GXL
J894-E82 WH-18-GXL
J896-E62 OR-18-GXL

ECM

GROUND

C803-E58 BR-18-GXL
H807-E111 YL-18-GXL
Y735-E109 PK-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E95 GN-18-GXL
Y753-E99 OR-18-GXL

C803-E58 BR-18-GXL
E795-E72 YL-18-GXL

E-C1
2645732

1
2

VS
GND
FLAME SIG
TURBO SIG

E-C28
2370227

SIGNAL

Y748-E61 WH-18-GXL

BK-18

C7 ECM E
A4E4V3
J2

1
2

T859-J6 WH-16-NW

1
2
3
4

Y748-E79 WH-18-GXL

T860-A25 OR-16-HV

A
B

T959-J5 BR-16-NW

E-C2
2397349

T858-J2 GY-16-NW

CRS FLAME DETECT


SENSOR

288-6820
1
2
3
4

T858-A23 GY-16-HV
T859-A24 WH-16-HV

T859-J8 WH-16-NW

Y753-E99 OR-18-GXL

Y748-E93 WH-18-GXL

INJECTOR 2
260-5663

A
B

T860-J10 OR-16-NW

INJECTOR
CONNECTIONS

E-C31
2305008

T957-A35
T958-A17
T959-A18
T960-A19
T961-A28
T962-A29

T959-J5 BR-16-NW
T960-J7 BU-16-NW

A-C16 J-C1
3E5179 1552252

INJECTOR 1
260-5663

A
B

T958-E17 YL-16-HV
T959-E18 BR-16-HV

J-C2
1539693

AT

1
2
3
4
5
6
7
8
9
10
11
12

T957-E35 PU-16-HV

AT1

105-9344

Component
Part Number

DESCRIPTION
AFTERTREATMENT REGENERATION DEVICE
CLEAN GAS INDUCTION
CRANKCASE VENTILATION
INTAKE MANIFOLD AIR PRESSURE
AXLE VARIABLE NOZZLE TURBINE
DUEL AXLE VARIABLE NOZZLE TURBINE

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

THIS SCHEMATIC IS FOR THE C7 (2007) ON HIGHWAY ENGINE:


Standard, Ford, FCCC RV, & Remote Mounted ECM

CIRCUIT CONNECTED

PART NUMBER: 270-9415, CHANGE: 09, VERSION: -

SPLICE

Components are shown installed on a fully operable machine.

BLADE, SPADE, RING OR SCREW


TERMINAL

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.