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Fitting Motors BBU, BJX, BKV & BLZ

(Ajustando Correlacin entre rboles de Levas de Motores BBU, BJX, BKV y BL!

t "#en installin$ t#e ca%s#a&ts 'o( ) cylinder ca%s %ust *oint u*+ards(
t "#en installin$ t#e bearin$ ca*s, ensure t#at t#e cover %ar,in$ is le$ible &ro% t#e
cylinder #ead inlet side( t -& re.usin$ old drive c#ains, ali$n t#e c#ains +it# t#e colour
identi&ication on bot# ca%s#a&ts(

/ 0ene+ rubber1%etal seal &or c#ain tensioner and li$#tly coat #atc#ed area +it# sealant
2 3arts Catalo$ue( / 3lace t#e drive c#ain onto t#e ca%s#a&t s*roc,ets as &ollo+s4

t -& usin$ a ne+ drive c#ain, t#e distance bet+een notc#es .A. and .B. on t#e ca%s#a&t
%ust e5ual )6 c#ain rollers( 7#e &i$ure s#o+s +#ere t#e )st and )6t# rollers %ust be
*laced in t#e c#ain s*roc,ets(
t 'otc# .A. is sli$#tly de&lected in+ards +it# res*ect to t#e c#ain roller .).( / -nsert
#ydraulic c#ain tensioner into t#e drive c#ain( / 8il runnin$ sur&aces o& bot# ca%s#a&ts(

/ 9it t#e ca%s#a&ts +it# t#e drive c#ain and c#ain tensioner into t#e cylinder #ead( /
7i$#ten t#e c#ain tensioner to ):'% (ta,e note o& do+el sleeves!(

/ 7i$#ten inlet and e;#aust ca%s#a&t <nd and =t# bearin$ ca*s usin$ alternate and cross.
over se5uence to ): '% (ta,e note o& do+el sleeves!(

/9it t#e t+o bearin$ ca*s at t#e c#ain s*roc,ets o& t#e inlet and e;#aust ca%s#a&t(
C#ec, ca%s#a&ts are *ositioned correctly .arro+s. and ti$#ten bearin$ ca* to ): '%
(re%e%ber do+el sleeves!( / 0e%ove counter#old tool .7<::==.

/ Coat #atc#ed area o& double bearin$ ca* li$#tly +it# sealant 2 3arts Catalo$ue,
install and ti$#ten to ): '% (re%e%ber do+el sleeves!(

/ -nstall re%ainin$ bearin$ ca*s and ti$#ten to ): '% (re%e%ber do+el sleeves!(
/ 9it ca%s#a&t s*roc,et( 'ote t#e installation *osition4 7#e t#in core o& t#e ca%s#a&t
s*roc,et *oints out+ards .arro+s. and 7>C %ar, o& cylinder ) can be seen &ro% t#e
&ront( Continue installation &ollo+in$ reverse order &or re%ovin$( t


/ C#ec, *osition o& ca%s#a&ts to one anot#er( -nstallin$ ti%in$ belt and adjustin$ valve
ti%in$ 2 C#a*ter(


A&ter &ittin$ ca%s#a&ts, en$ine is not to be started &or a**ro;( ?: %inutes( 7#e #ydraulic
valve co%*ensation ele%ents +ill #ave to settle (ot#er+ise, t#e valves could rest on t#e
*istons!(

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