KRUPP INDUSTRIES INDIA LTD

DESIGN Calculation Procedure

MANUAL SHEET 1 OF 24
A Dedusting points
1 Troughed belt conveyor
2 Steel apron feeder
3 Steel apron feeder, bulk material standing
4 Deep bucket conveyor
5 Box feeder
6 Weigh belt
7 Bucket elevator, chain - type
8 Bucket elevator, belt - type, single casing
9 Bucket elevator, belt - type, double casing
10 Vibrating trough without flex seal, bulk material falling
11 Vibrating trough without flex seal, bulk material standing
12 Vibrating trough with flex seal, bulk material falling
13 Vibrating trough with flex seal, bulk material standing
14 Vibrating screen without flex seal
15 Vibrating screen with flex seal
16 Aeropol
17 Poldos pressure vessel conveyor
18 Fluidor
19 Clinker silo feed, silo penthouse closed, 1 feed opening
20 Clinker silo feed, silo penthouse closed, 2 feed opening
21 Clinker silo feed, silo penthouse closed, 3 feed opening
22 Clinker silo feed, silo penthouse open, 1 feed opening
23 Clinker silo feed, silo penthouse open, 2 feed opening
24 Clinker silo feed, silo penthouse open, 3 feed opening
25 Clinker silo feed, cover trapezoidal plate, 1 feed opening
26 Clinker silo feed, cover trapezoidal plate, 2 feed opening
27 Clinker silo feed, cover trapezoidal plate, 3 feed opening
28 Bin on top, 1 feed opening
29 Bin on top, 2 feed opening
30 Bin on top, pneumatic feed
31 Polycom
32 Feed hopper
33 Crusher, moisture level < 6%
34 Hammer crusher
35 Vaccume relief
36 Bulk loading, open
37 Cement cooler
38 Other machines / aggregates
DEDUSTING
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 2 OF 24
B Types of dust
a) Non - Wearing / Abrasive dust
1 Dust from lime stone
2 Dust from clay
3 Dust from marl
4 Raw mix dust
5 Coal dust
6 Exit dust from raw material dryers
7 Raw gypsum dust
b) Wearing / Abrasive dust
1 Dust from iron ore
2 Dust from slag
3 Exit dust from kiln
4 Cement kiln dust
5 Clinker dust
6 Cement dust
C Recommended air velocities in dedusting pipes
a) Non - Abrasive dust
vmax. = max. air velocity = 19 m/s
vmin = min. air velocity = 13 m/s
b) Abrasive dust
vmax. = max. air velocity = 16 m/s
vmin. = min. air velocity = 10 m/s
D Recommended standard pipe (OD) sizes
139.7 1118
219.1 1219.0
273.0 1422
323.9 1626
355.6 1700
406.4 1800
457.2 1900
558.8 2000
609.6 2100
711.2 2200
813 2300
914 2400
1016 2500
1067
DEDUSTING
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 3 OF 24
E Calculation for Pipe size and air velocity
V = Volume i.e. volume of to be dedusted in m3/h
V = (pi/4) * (Di/1000)
2
* vmax * 3600 where
vmax = max velocity in m/s
Di = pipe I D in mm.
Di = 1000 * [(4 * V) / (3600 * pi * vmax)]
0.5
in mm
Select standard pipe size D from given table corresponding to Di
D D
Selected Selected
pipe O D pipe O D
> 0.0 < 131.7 139.7 >= 1059 < 1110 1118
>= 160.3 < 211.1 219.1 >= 1110 < 1211 1219.0
>= 211.1 < 265.0 273.0 >= 1211 < 1414 1422
>= 265.0 < 315.9 323.9 >= 1414 < 1618 1626
>= 315.9 < 347.6 355.6 >= 1618 < 1692 1700
>= 347.6 < 398.4 406.4 >= 1692 < 1792 1800
>= 398.4 < 449.2 457.2 >= 1792 < 1892 1900
>= 449.2 < 500 558.8 >= 1892 < 1992 2000
>= 500 < 602 609.6 >= 1992 < 2092 2100
>= 602 < 703 711.2 >= 2092 < 2192 2200
>= 703 < 805 813 >= 2192 < 2292 2300
>= 805 < 906 914 >= 2292 < 2392 2400
>= 906 < 1007 1016 >= 2392 < 2492 2500
>= 1007 < 1059 1067
Calculate air velocity v considering selected pipe dia. D
v = 1000 * ((4 * V) / (3.6* pi * (D - 8)
2
) in m/s
Calculated velocity should be >= vmin <= vmax
Example : Volume calculated V is 7561.51 m
3
/h
Di = 1000 * [(4 * V) / (3600 * pi * vmax)]
0.5
in mm
= 375.173
D = 406.4 selected from the table
v = 1000 * (4 * V / (3.6 * pi * (D - 8)
2
) in m/s
= 16.8491
DEDUSTING
pipe I D pipe I D
Di Di
Calculated Calculated
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 4 OF 24
E Calculation for air volume
1 Troughed belt conveyor
Discharge point
Air volume Vd in m
3
/h
Vd = kt * kh * ( Belt width in mm) * ( (belt speed in m/s) / 1.7)
0.5
* 3.6 in m
3
/h
Where
kt = 1 if temperature <= 40
0
C
= 1.1 if temperature > 40
0
C
kh = 0.65 if height of slope <= 3 m
= 1 if height of slope > 3 m
Feed front point
Air volume Vff in m
3
/h
Vff = ( Belt width in mm) *( (belt speed in m/s) / 1.7)
0.5
* 3.6 in m
3
/h
Feed back point
Air volume Vfb in m
3
/h
Vfb = kb * 60 in m
3
/h
kb = 12.2 if belt width is > 1000 mm
= 8.5 if belt width is <= 1000 mm
Example Belt width 2500 mm
Height of slope 4 m
Belt speed 1.2 m/s
Temperature 20
0
C
Vd =1*1 *( 2500) *( (1.2) / 1.7)
0.5
* 3.6 in m
3
/h
= 7561.51 m
3
/h
Vff = ( 2500) * ( (1.2) / 1.7)
0.5
* 3.6 in m
3
/h
= 7561.51 m
3
/h
Vfb = 12.2* 60 in m
3
/h
= 732.00 m
3
/h
2 Steel apron feeder
Discharge point
Air volume Vd in m
3
/h
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m
3
/h
Where
kt = 1 if temperature <= 40
0
C
= 1.16 if temperature > 40
0
C
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
DEDUSTING
surt:\techdata\dedusting\procedure.xls
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 5 OF 24
Feed point
Air volume Vf in m
3
/h
Vf = kt * kh * ( width in mm) * 3.6 in m
3
/h
Example Width 2500 mm
Height of slope 6 mm
Temperature 30
0
C
Vd =1.15 * 1 * 1.1 * ( 2500) *3.6 in m
3
/h
= 11385 m
3
/h
Vf =1*1.1 *( 2500) *3.6 in m
3
/h
= 9900 m
3
/h
3 Steel apron feeder, bulk material standing
Feed point
Air volume Vf in m
3
/h
Vd = 1.25 * kt * ( width in mm) in m
3
/h
Where
kt = 1 if temperature <= 40
0
C
= 1.1 if temperature > 40
0
C
Example Width 2500 mm
Temperature 30
0
C
Vf =1.25 * 1 * ( 2500) in m
3
/h
= 3125 m
3
/h
4 Deep bucket conveyor
Discharge point
Air volume Vd in m
3
/h
Vd = 1.15 * kt * kh * ( width in mm) * 3.6 in m
3
/h
kt = 1 if temperature <= 40
0
C
= 1.16 if temperature > 40
0
C
kh = 1 if height of slope <= 3 m
= 1.1 if height of slope > 3 m
Feed point
Air volume Vf in m
3
/h
Vf = kt * kh * ( width in mm) * 3.6 in m
3
/h
Example Width 1400 mm
Height of slope 4 m
Temperature 30
0
C
KRUPP INDUSTRIES INDIA LTD
DEDUSTING
surt:\techdata\dedusting\procedure.xls
DESIGN Calculation Procedure
MANUAL SHEET 6 OF 24
Vd =1.15 * 1 * 1.1 * ( 1400) *3.6 in m
3
/h
= 638 m
3
/h
Vf =1*1.1 *( 630) *3.6 in m
3
/h
= 5544 m
3
/h
5 Box feeder
Discharge point
Air volume Vd in m
3
/h
Vd = km * ( width in mm) * 3.6 in m
3
/h
Where
km = 0.6 if moisture level < 6 %
= 0.4 if moisture level > 6 %
Feed point
Air volume Vf in m
3
/h
Vf = 0.27 * ( width in mm) * 3.6 in m
3
/h
Example Width 2500
Moisture level % 4
Vd =0.4 * ( 2500) *3.6 in m
3
/h
= 3600 m
3
/h
Vf =0.27*( 2500) *3.6 in m
3
/h
= 2430 m
3
/h
6 Weigh belt
Discharge point
Air volume Vd in m
3
/h
Vd = 0.525 * kt * ( width in mm) * 3.6 in m
3
/h
Where
kt = 1 if temperature <= 40
0
C
= 1.15 if temperature > 40
0
C
Feed point
Air volume Vf in m
3
/h
Vf = 480 in m
3
/h when (tph * 1.4) < 480
Vf =1.4 * ( tph ) in m
3
/h when (tph * 1.4) > 480
Example Width = 2500 mm
tph = 600 tph
Temp. 30
0
C
KRUPP INDUSTRIES INDIA LTD
DEDUSTING
surt:\techdata\dedusting\procedure.xls
DESIGN Calculation Procedure
MANUAL SHEET 7 OF 24
Vd =0.525 * 1 * ( 2500 ) *3.6 in m
3
/h
= 11385 m
3
/h
Vf =1.4 * 600 in m
3
/h
= 840 m
3
/h
7 Bucket elevator, chain - type
Bottom boot
Air volume Vb in m
3
/h
Vb = 0 when height < 12 m
Vb = 14.61 * ( width in mm)0.67815 in m3/h If temperature <= 40
0
C
Vb = 13.28 * ( width in mm)0.6777 in m3/h If temperature > 40
0
C
Top hood
Air volume Vt in m
3
/h
Vt = 19.33 * ( width in mm)
0.67836
in m
3
/h If temperature <= 40
0
C
Vt = 26.56 * ( width in mm)
0.6777
in m
3
/h If temperature > 40
0
C
Example Width 1000 mm
Height 30 m
Temp. 30
0
C
Vb = 14.61 * ( 1000)
0.67815
in m
3
/h
= 1582 m
3
/h
Vt = 19.33 * ( 1000)
0.67836
in m
3
/h
= 2096 m
3
/h
8 Bucket elevator, belt type, single casing
Top hood
Air volume Vt in m
3
/h
Vt = 27.41 * ( width in mm)
0.741
in m
3
/h If temperature <= 40
0
C
Vt = 46.1 * ( width in mm)
0.6877
in m
3
/h If temperature > 40
0
C
Example Width 1000 mm
Height 30 m
Temp. 30
0
C
Vb = 27.41 * ( 1000)
0.741
in m
3
/h
= 4580.46 m
3
/h
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DEDUSTING
surt:\techdata\dedusting\procedure.xls
DESIGN Calculation Procedure
MANUAL SHEET 8 OF 24
9 Bucket elevator, belt type, double casing
Bottom hood
Air volume Vb in m
3
/h
Vb = 0 in m
3
/h If height < 12 m
Vb = 11.8 * ( width in mm)
0.741
in m
3
/h If temperature <= 40
0
C
Vb = 40.92 * ( width in mm)
0.52
in m
3
/h If temperature > 40
0
C
Top hood
Air volume Vt in m
3
/h
Vt = 15.62 * ( width in mm)
0.741
in m
3
/h If temperature <= 40
0
C
Vt = 21.5 * ( width in mm)
0.752
in m
3
/h If temperature > 40
0
C
Example Width 1000 mm
Height 30 m
Temp. 30
0
C
Vb = 11.8 * ( 1000)
0.741
= 1972 m
3
/h
Vt = 15.62 * ( width in mm)
0.741
= 2610 m
3
/h
10 Vibrating trough without flex seal, bulk material falling
Feed point
Air volume Vf in m
3
/h
Vf = 0.16 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40
0
C
Vf = 0.2 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40
0
C
Discharge point
Air volume Vd in m
3
/h
Vd = 0.6 * ( width in mm) * 3.6 If temperature <= 40
0
C
Vd = ( width in mm) * 3.6 If temperature > 40
0
C
Example Width 1500 mm
Length 8 m
Temp. 100
0
C
Vf = 0.2 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 18360 m
3
/h
Vd = (1500) * 3.6
= 5400 m
3
/h
KRUPP INDUSTRIES INDIA LTD
DEDUSTING
surt:\techdata\dedusting\procedure.xls
DESIGN Calculation Procedure
MANUAL SHEET 9 OF 24
11 Vibrating trough without flex seal, bulk material standing
Feed point
Air volume Vf in m
3
/h
Vf = 0.08 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40
0
C
Vf = 0.12 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40
0
C
Discharge point
Air volume Vd in m
3
/h
Vd = 0.4 * ( width in mm) * 3.6 If temperature <= 40
0
C
Vd = 0.8 * ( width in mm) * 3.6 If temperature > 40
0
C
Example Width 1500 mm
Length 8 m
Temp. 100
0
C
Vf = 0.12 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 11016 m
3
/h
Vd = 08 * (1500) * 3.6
= 4320 m
3
/h
12 Vibrating trough with flex seal, bulk material falling
Feed point
Air volume Vf in m
3
/h
Vf = 0.08 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40
0
C
Vf = 0.12 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40
0
C
Discharge point
Air volume Vd in m
3
/h
Vd = 0.4 * ( width in mm) * 3.6 If temperature <= 40
0
C
Vd = 0.7 * ( width in mm) * 3.6 If temperature > 40
0
C
Example Width 1500 mm
Length 8 m
Temp. 100
0
C
Vf = 0.12 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 11016 m
3
/h
Vd = 0.7 * (1500) * 3.6
= 3780
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DEDUSTING
surt:\techdata\dedusting\procedure.xls
DESIGN Calculation Procedure
MANUAL SHEET 10 OF 24
13 Vibrating trough with flex seal, bulk material standing
Feed point
Air volume Vf in m
3
/h
Vf = 0.05 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature <= 40
0
C
Vf = 0.075 * ( width in mm) * 3.6 * (1 + 2 * Length in m ) If temperature > 40
0
C
Discharge point
Air volume Vd in m3/h
Vd = 0.35 * ( width in mm) * 3.6 If temperature <= 40
0
C
Vd = 0.55 * ( width in mm) * 3.6 If temperature > 40
0
C
Example Width 1500 mm
Length 8 m
Temp. 100
0
C
Vf = 0.075 * ( 1500) * 3.6 * (1 + 2 * 8 )
= 6885 m
3
/h
Vd = 0.55 * (1500) * 3.6
= 2970
14 Vibrating screen without flex seal
Feed point
Air volume Vf in m
3
/h
Vf_spec = 0 If length / width < 2.5
Vf_spec = kt * 0.6 * ( width in mm ) * 3.6 If length / width > 2.5
kt = 1 If temperature <= 40 0C
kt = 1.1 If temperature > 40 0C
Vf = Vf_spec
Screen track
Air volume Vst in m3/h
Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40
0
C
Vst_spec = 1.1 * 0.3 * ( width in mm ) * 3.6 If temperature > 40
0
C
Vst = 0 If length / width < 2.5
Vst = Vst_spec If length / width > 2.5
Discharge point
Air volume Vd in m
3
/h
Vd_spec = 0.75 * ( width in mm ) * 3.6 If temperature <= 40
0
C
Vd_spec = 1.3 * ( width in mm ) * 3.6 If temperature > 40
0
C
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DEDUSTING
surt:\techdata\dedusting\procedure.xls
DESIGN Calculation Procedure
MANUAL SHEET 11 OF 24
Vd = Vf_spec + Vst_spec + Vd_spec If length / width < 2.5
Vd = Vd_spec If length / width > 2.5
Example Width 1500 mm
Length 8000 mm
Temp. 100 0C
Vf_spec = 1.1 * 0.6 * (1500 ) * 3.6
= 3564
Vf = Vf_spec
= 3564 m
3
/h
Vst_spec = 1.1*0.3 * ( 1500 ) * 3.6
= 1782
Vst = Vst_spec
= 1782 m
3
/h
Vd_spec = 1.3 * ( 1500 ) * 3.6
= 7020
Vd = Vd_spec
= 7020 m
3
/h
15 Vibrating screen with flex seal
Feed point
Air volume Vf in m
3
/h
Vf_spec = 0 If length / width < 2.5
Vf_spec = 0.2 * ( width in mm ) * 3.6 If length / width > 2.5
Vf = Vf_spec If temperature <= 40
0
C
Vf = 1.1 * Vf_spec If temperature > 40
0
C
Screen track
Air volume Vst in m
3
/h
Vst_spec = 0.3 * ( width in mm ) * 3.6 If temperature <= 40
0
C
Vst_spec = 0.55 * ( width in mm ) * 3.6 If temperature > 40
0
C
Vst = Vf_spec +Vst_spec If length / width < 2.5
Vst = Vst_spec If length / width > 2.5
Example Width 1500 mm
Length 8000 mm
Temp. 100
0
C
Vf_spec = 0.2 * (1500 ) * 3.6
= 1080
Vf = 1.1 * Vf_spec
= 1188 m
3
/h
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
DEDUSTING
DEDUSTING
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 12 OF 24
Vst_spec = 0.55 * ( 1500 ) * 3.6
= 2970
Vst = Vst_spec
= 2970 m
3
/h
16 Aeropol
Pressure vessel
Air volume Vpa in m
3
/h
Vpa = 0.00000000002 * (Aeropol dia.)
4
+ 0.00000024 * (Aeropol dia.)
3
- 0.001 * (Aeropol dia.)
2
+ 1.353 * ( Aeropol dia.) - 221.1 vessel dia. In mm
800 1000 1250 1600 2000 2500
352 392 425 498 725 1443
6 7 7 8 12 24
Conveying pipe
Air volume Vcp in m
3
/h
Vcp = tph * ((273 + temp) / 273) * 1.1
Example Aeropol dia. 1000 mm
tph 65
Temperature 80
0
C
Vpa = 391.90 m3/h
Vcp = 92.45 m3/h
17 Poldos pressure vessel conveyor
Fluidisation air
Air volume Vfl in m
3
/h
Vfl = 2 * (spec air volume) * ((273 + Temperature) / 293)
Where
spec air volume = air volume for aeration in m
3
/h
Temperature = aeration air temperature in
0
C
Compressor
Air volume Vc in m
3
/h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
Where
spec air volume = air volume of compressor in m
3
/h
Temperature = compressor air temperature in
0
C
Example Volume for aeration air in m
3
/h 150
Temperature of aeration air in
0
C 30
Volume for compressor air in m
3
/h 8000
Temperature of compressor air in
0
C 30
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure DEDUSTING
Aeropol dia
m3/h
m3/min
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 13 OF 24
Vfl = 2 * (150) * ((273 + 30) / 293)
= 310 m
3
/h
Vfl = (spec air volume) * ((273 + Temperature) / 293) * 1.1
= 9100
18 Fluidor
Aeration air
Air volume Va in m
3
/h
Va = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1
ka = 2 in m3/min/m
2
for raw meal, cement
= 5 in m3/min/m
2
for circulating material
= 6.7 in m3/min/m
2
for grits
Example width 300 mm
length 25 m
temperature 30
0
C
Va = 2 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1 for raw meal / cement
1024 m
3
/h
Va = 5 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1 for circulating material
2559 m
3
/h
Va = 6.7 * (300/1000) * 25 * 60 * (273 + 30)/293 * 1.1for grits
3430 m
3
/h
19 Clinker silo feed silo penthouse closed, 1 feed opening
Silo
Air volume Vs in m
3
/h
Vs = (Dia of silo/1000)
2
* pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening
Air volume Vf in m
3
/h
Vf = width of opening in mm * height of opening in mm /1000 * 1.5 * 3.6
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000 mm
width 2000 mm
height 2500 mm
Vs = (10000/1000)
2
* pi()/4 * (10000/2000) * 0.5773503/3 * 3
227 m
3
/h
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DESIGN Calculation Procedure DEDUSTING
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 14 OF 24
Vf = 2000 * 2500 /1000 * 1.5 * 3.6
27000 m
3
/h
Vr = Vf = 27000 m
3
/h as Vs < Vf
20 Clinker silo feed silo penthouse closed, 2 feed opening
Silo
Air volume Vs in m
3
/h
Vs = (Dia of silo/1000)
2
* pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
Air volume Vf1 in m
3
/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 1.5 * 3.6
Feed opening 2
Air volume Vf2 in m
3
/h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 1.5 * 3.6
Vf = Vf1 + Vf2
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 12000 mm
width1 1000 mm width1 900 mm
height1 1250 mm height2 1300 mm
Vs = (12000/1000)
2
* pi()/4 * (12000/2000) * 0.5773503/3 * 3
392 m
3
/h
Vf1 = 1000 * 1250 /1000 * 1.5 * 3.6
6750 m
3
/h
Vf2 = 900 * 1300 /1000 * 1.5 * 3.6
6318 m
3
/h
Vf = Vf1+Vf2 = 13068 m
3
/h
Vr = Vf = 13068 m
3
/h as Vs < Vf
21 Clinker silo feed silo penthouse closed, 3 feed opening
Silo
Air volume Vs in m
3
/h
Vs = (Dia of silo/1000)
2
* pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
Air volume Vf1 in m
3
/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 1.5 * 3.6
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DESIGN Calculation Procedure DEDUSTING
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 15 OF 24
Feed opening 2
Air volume Vf2 in m
3
/h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 1.5 * 3.6
Feed opening 3
Air volume Vf3 in m
3
/h
Vf3 = width of opening3 in mm * height of opening3 in mm /1000 * 1.5 * 3.6
Vf = Vf1 + Vf2 +Vf3
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 15000
width1 1000 width1 900 width3 900
height1 1250 height2 1300 height3 1300
Vs = (15000/1000)
2
* pi()/4 * (15000/2000) * 0.5773503/3 * 3
765 m
3
/h
Vf1 = 1000 * 1250 /1000 * 1.5 * 3.6
6750 m
3
/h
Vf2 = 900 * 1300 /1000 * 1.5 * 3.6
6318 m
3
/h
Vf3 = 900 * 1300 /1000 * 1.5 * 3.6
6318
Vf = Vf1 + Vf2 + Vf3
19386 m
3
/h
Vr = Vf = 19386 m
3
/h as Vs < Vf
22 Clinker silo feed silo penthouse open, 1 feed opening
Silo
Air volume Vs in m
3
/h
Vs = (Dia of silo/1000)
2
* pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening
Air volume Vf in m
3
/h
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000
width 2000
height 2500
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure DEDUSTING
surt:\techdata\dedusting\procedure.xls
MANUAL SHEET 16 OF 24
Vs = (10000/1000)
2
* pi()/4 * (10000/2000) * 0.5773503/3 * 3
227 m
3
/h
Vf = 2000 * 2500 /1000 * 2 * 3.6
36000 m
3
/h
Vr = Vf = 36000 m
3
/h as Vs < Vf
23 Clinker silo feed silo penthouse open, 2 feed opening
Silo
Air volume Vs in m
3
/h
Vs = (Dia of silo/1000)
2
* pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
Feed opening 1
Air volume Vf1 in m
3
/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Feed opening 2
Air volume Vf2 in m
3
/h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 12000
width1 1000 width2 900
height1 1250 height2 1300
Vs = (12000/1000)
2
* pi()/4 * (12000/2000) * 0.5773503/3 * 3
392 m
3
/h
Vf1 = 1000 * 1250 /1000 * 2 * 3.6
9000 m
3
/h
Vf2 = 900 * 1300 /1000 * 2 * 3.6
8424 m
3
/h
Vf = 17424 m
3
/h
Vr = Vf = 17424 m
3
/h as Vs < Vf
24 Clinker silo feed silo penthouse open, 3 feed opening
Silo
Air volume Vs in m
3
/h
Vs = (Dia of silo/1000)
2
* pi()/4 * (Dia of silo/2000) * 0.5773503/3 * 3
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 17 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
Feed opening 1
Air volume Vf1 in m
3
/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Feed opening 2
Air volume Vf2 in m
3
/h
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Feed opening 3
Air volume Vf3 in m
3
/h
Vf3 = width of opening3 in mm * height of opening3 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2 +Vf3
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 15000
width1 1000 width1 900 width3 900
height1 1250 height2 1300 height3 1300
Vs = (15000/1000)
2
* pi()/4 * (15000/2000) * 0.5773503/3 * 3
765 m
3
/h
Vf1 = 1000 * 1250 /1000 * 2 * 3.6
6750 m
3
/h
Vf2 = 900 * 1300 /1000 * 2 * 3.6
6318 m
3
/h
Vf3 = 900 * 1300 /1000 * 2 * 3.6
6318
Vf = Vf1 + Vf2 + Vf3
19386 m
3
/h
Vr = Vf = 19386 m
3
/h as Vs < Vf
25 Clinker silo feed cover trapezoidal plate, 1 feed opening
Silo
Air volume Vs in m
3
/h
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2))
0.5
if
(Dia of silo /1000)
2
* pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 18 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
then
Vs = (Dia of silo /1000)

* pi() * width annular gap * Vs4 * 3.6
otherwise
Vs = (Dia of silo /1000)
2
* pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
Air volume Vf in m
3
/h
Vf = width of opening in mm * height of opening in mm /1000 * 2 * 3.6
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 10000 annular gap 50 temp 40
width 2000
height 2500
Vs1 = 10000 / 2000 * pi() / 180 * 35
3.05433
Vs2 = 1.2 * 293 / (273 + temp)
1.12332
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.34198
Vs4 = (2 * Vs3 / (3 * Vs2))
0.5
1.17894
(Dia of silo /1000)
2
* pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
= 453
Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
= 6667
Vs = (10000/1000) * pi() * width annular gap * Vs4 * 3.6
6667 m
3
/h
Vf = 2000 * 2500 / 1000 * 2 * 3.6
36000 m
3
/h
Vr = Vf = 36000 m
3
/h as Vs < Vf
26 Clinker silo feed cover trapezoidal plate, 2 feed opening
Silo
Air volume Vs in m
3
/h
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2))
0.5
if
(Dia of silo /1000)
2
* pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 19 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
then
Vs = (Dia of silo /1000)

* pi() * width annular gap * Vs4 * 3.6
otherwise
Vs = (Dia of silo /1000)
2
* pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
Air volume Vf in m
3
/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 12000 annular gap 50 temp 40
width1 1000 width2 900
height1 1250 height2 1300
Vs1 = 12000 / 2000 * pi() / 180 * 35
3.05433
Vs2 = 1.2 * 293 / (273 + temp)
1.12332
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.34198
Vs4 = (2 * Vs3 / (3 * Vs2))
0.5
1.17894
(Dia of silo /1000)
2
* pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
= 784
Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
= 8000
Vs = (12000/1000) * pi() * width annular gap * Vs4 * 3.6
8000 m
3
/h
Vf1 = 1000 * 1250 / 1000 * 2 * 3.6
9000 m
3
/h
Vf2 = 900 * 1300 / 1000 * 2 * 3.6
8424 m
3
/h
Vf = Vf1 + Vf2
17424
Vr = Vf = 17424 m
3
/h as Vs < Vf
27 Clinker silo feed cover trapezoidal plate, 3 feed opening
Silo
Air volume Vs in m
3
/h
Vs1 = Dia of silo / 2000 * pi() / 180 * 35
Vs2 = 1.2 * 293 / (273 + temp)
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 20 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
Vs3 = Vs1 * (1.2 - Vs2) * 10
Vs4 = (2 * Vs3 / (3 * Vs2))
0.5
if
(Dia of silo /1000)
2
* pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
< Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
then
Vs = (Dia of silo /1000)

* pi() * width annular gap * Vs4 * 3.6
otherwise
Vs = (Dia of silo /1000)
2
* pi() / 4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
Feed opening
Air volume Vf in m
3
/h
Vf1 = width of opening1 in mm * height of opening1 in mm /1000 * 2 * 3.6
Vf2 = width of opening2 in mm * height of opening2 in mm /1000 * 2 * 3.6
Vf3 = width of opening3 in mm * height of opening3 in mm /1000 * 2 * 3.6
Vf = Vf1 + Vf2 + Vf3
Required air volume Vr in m
3
/h
Vr = Vs If Vs > Vf
Vr = Vf If Vs < Vf
Example Silo dia 15000 annular gap 50 temp 40
width1 1000 width2 900 width3 900
height1 1250 height2 1300 height3 1300
Vs1 = 15000 / 2000 * pi() / 180 * 35
3.05433
Vs2 = 1.2 * 293 / (273 + temp)
1.12332
Vs3 = Vs1 * (1.2 - Vs2) * 10
2.34198
Vs4 = (2 * Vs3 / (3 * Vs2))
0.5
1.17894
(Dia of silo /1000)
2
* pi()/4 * Dia of silo / 2000 * 0.5773503 / 3 * 6
= 1530
Dia of silo / 1000 * pi() * width annular gap * Vs4 * 3.6
= 10000
Vs = (15000/1000) * pi() * width annular gap * Vs4 * 3.6
10000 m
3
/h
Vf1 = 1000 * 1250 / 1000 * 2 * 3.6
9000 m
3
/h
Vf2 = 900 * 1300 / 1000 * 2 * 3.6
8424 m
3
/h
Vf3 = 900 * 1300 / 1000 * 2 * 3.6
8424 m
3
/h
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 21 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
Vf = Vf1 + Vf2 + Vf3
25848
Vr = Vf = 25848 m
3
/h as Vs < Vf
28 Bin on top 1 feed opening
V = 1 * width1 * height1 / 1000 *3.6 m
3
/h if temperature <= 40
0
C
= 1.15 * width1 * height1 / 1000 *3.6 m
3
/h if temperature > 40
0
C
Example width1 1000 mm
height 1200 mm
temp. 30
0
C
V = 1000 * 1200 /1000 * 3.6
= 4320
29 Bin on top 2 feed opening
V1 = 1 * width1 * height1 / 1000 *3.6 m
3
/h if temperature <= 40
0
C
= 1.15 * width1 * height1 / 1000 *3.6 m
3
/h if temperature > 40
0
C
V2 = 1 * width2 * height2 / 1000 *3.6 m
3
/h if temperature <= 40
0
C
= 1.15 * width2 * height2 / 1000 *3.6 m
3
/h if temperature > 40
0
C
V = V1 + V2 m
3
/h
Example width1 800 mm width1 500 mm
height 1000 mm height 800 mm
temp. 30
0
C temp. 30
0
C
V1 = 800 * 1000 /1000 * 3.6
= 2880
V2 = 500 * 800 /1000 * 3.6
= 1440
V = 4320 m
3
/h
30 Bin on top PNEUMATIC FEED
V = 1.4 * tph m
3
/h
31 Polycom
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 22 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
32 Feed hopper
V = 0.5 * width * height / 1000 * 3.6 m
3
/h
33 Crusher moisture level < 6%
Inlet
Vi = 61 * width_inlet * height_inlet / 1000000 * 60 m
3
/h
Outlet
Vo = 76 * width_inlet * height_inlet / 1000000 * 60 m
3
/h
34 Hammer crusher
Inlet
Vi = 61 * width_inlet * height_inlet / 1000000 * 60 m
3
/h
Outlet
Vo = 107 * width_inlet * height_inlet / 1000000 * 60 m
3
/h
35 Vacuume relief
Air volume V in m
3
/h
Y1 = 1.3089969
X = Abs( Temp. * 100) / ( 8 * 7.85 * 9.81 )
If X > 1 Then
Y2 = Atn(-1 / Sqr ( -1 * 1 + 1 ) ) +2 * Atn ( 1 ) '=arccos(1)'
Else
Y2 = Atn(-X / Sqr ( -X * X + 1 ) ) +2 * Atn ( 1 ) '=arccos(X)'
Y3 = width * length * 0.000001
Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 )
If Y2 > Y1 Then
V = 0
Else
V = ( 2 * Y4
2
* Abs((Temp1 * 100) / (1.8 *1.2)))
0.5
* 3600 * ((273 +Temp) / 293 )
Example width 550 mm
length 550 mm
Temp1 = Temp 60
0
C
Temp2 = Temp1 5
0
C
Y1 = 1.309
X = Abs( 5 * 100) / ( 8 * 7.85 * 9.81 )
0.8116
Y2 = ACOS(X) As X < 1
0.62391
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 23 OF 24
DEDUSTING
surt:\techdata\dedusting\procedure.xls
Y3 = width * length * 0.000001
0.3025
Y4 = Y3 * ( Cos ( Y2 ) - Cos ( Y1 ))
0.16722
Y2 < Y1 Hence
V = ( 2 * Y4
2
* Abs((Temp1 * 100) / (1.8 *1.2)))
0.5
* 3600 * ((273 +Temp) / 293 )
14720.7 m
3
/h
36 Bulk loading open
Air volume in m
3
/h
If Dia of hood > 0
V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
If Dia of hood = 0
V =( width / 1000 + length / 1000) * 2 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
Example1 Dia. Of hood 500 mm
Temp 20
0
C
V = Dia. Of hood / 1000 * PI(0 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
1413.72 m
3
/h
Example2 width 800 mm
length 400 mm
Temp 20
0
C
V = (width / 1000 + length / 1000) * 2 * 0.1 * 2.5 * 3600 * (273 +Temp) / 293
2160
37 Cement cooler
Fluidor
Air volume Vf in m
3
/h
Vf = ka * ((width in mm)/1000) * (length in m) * 60 * (273 + temp)/293 * 1.1
ka = 2 in m3/min/m
2
for raw meal, cement
= 5 in m3/min/m
2
for circulating material
Example width 500 mm
length 25 m
temperature 100
0
C
Va = 2 * (500/1000) * 25 * 60 * (273 + 100)/293 * 1.1for raw meal / cement
2101 m
3
/h
Va = 5 * (500/1000) * 25 * 60 * (273 + 30)/293 * 1.1 for circulating material
4266 m
3
/h
Screw conveyor
Air volume Vsc in m
3
/h
KRUPP INDUSTRIES INDIA LTD
DESIGN Calculation Procedure
MANUAL SHEET 24 OF 24
Dsc is Dia. Of screw conveyor in mm
DEDUSTING
surt:\techdata\dedusting\procedure.xls
If
( Dsc / 1000)
2
/ 2 - 0.5 * (Dsc / 1000 )
2
* PI() / 4 *2* 3600 < 510 + 1.237 * Dsc
Then
Vsc = 510 + 1.237 *Dsc
Else
Vsc = ( Dsc / 1000)
2
/ 2 - 0.5 * (Dsc / 1000 )
2
* PI() / 4 *2* 3600
Example Dsc 500 mm
( Dsc / 1000)
2
/ 2 - 0.5 * (Dsc / 1000 )
2
* PI() / 4 *2* 3600
-706.73
510 + 1.237 * Dsc
1128.5
Vsc = 510 + 1.237 *Dsc
1128.5 m
3
/h
Cement cooler
Air volume Vcc in m
3
/h
Vcc = tph * 1.2
Example tph 100
Vcc = tph * 1.2
120 m
3
/h
38 Other machine
V = Air volume in m3/h
surt:\techdata\dedusting\procedure.xls