RAIDER 150R : Single Seat

Repair Procedure for Reverse Gear

REVERSE GEAR REPAIR

1 Unscrew the fixing nut (M16) of the reverse gear

M16 screwing torque: 50-60N•M

2 Loosen the chain-adjusting nut M12

M12 screwing torque: 30-40N•M

3 Separate the chain link lock from the

chain then remove the chain

4 Loosen the fixing bolt (M10) on the reverse gear

bracket then remove bracket
M10 screwing torque: 20-30N•M
5 Remove the reverse gear set

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

6 Disassemble the reverse gear set, check for abrasion of

the planetary gear ，the driving gear，liner bushing brace.
Replace those parts if any abrasion is noticed.

7 Loosen the locking nut at the reverse gear set. Unscrew

the adjusting bolt to the end until both the adjusting bolt and
lock nut are in the same opening direction ,then remove the
adjusting bolt and nut

8 Remove two fixing bolts on the shift yoke cover.

Then remove the yoke cover

9 Dismount the set collar of the reverse gear yoke

10 Push the shifting yoke, and take out the reverse gear cable.

11 Take out the shifting yoke and then replace the spring

12 To assemble the reverse gear set by the opposite

procedure of disassemble, Then adjust the tightness of the
chain and the reverse gear cable

Note: When re-installing the chain, ensure the direction of clasp groove
is opposite to the chain’s movement
 ADJUSTING THE REVERSE GEAR CABLE

1 Loosen the locking nut of the handle, located on the right

side, next to driver's seat

2 Loosen the locking nut on the reverse gear

3 Adjust the adjusting bolt of reverse gear cable. Turn bolt

counter-clockwise to loosen the cable , turn the adjusting
bolt clockwise to tighten the cable

4 When the gearshift handle is set forward, there is 2mm free

path for cable, fasten the locking nut of the reverse gear
cable
 ADJUSTING CHAIN TENSION
1 Press the chain with thumb until it has a bound distance of
5-10mm, then