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1. Bolt torque and tap check are methods used to ensure bolts on derrick structures maintain proper tension over time.
2. Bolt torque uses a calibrated torque wrench to tighten bolts to the manufacturer's specification, while tap check uses manual wrenches to check bolts are sufficiently tight.
3. Maintaining proper bolt tension is important for derrick structures, which are tall frameworks used to support oil drilling equipment, to ensure the structure shares loads safely between components.
Исходное описание:
o describe the differential of bolt torque and bolt tap test on derrick structure
1. Bolt torque and tap check are methods used to ensure bolts on derrick structures maintain proper tension over time.
2. Bolt torque uses a calibrated torque wrench to tighten bolts to the manufacturer's specification, while tap check uses manual wrenches to check bolts are sufficiently tight.
3. Maintaining proper bolt tension is important for derrick structures, which are tall frameworks used to support oil drilling equipment, to ensure the structure shares loads safely between components.
1. Bolt torque and tap check are methods used to ensure bolts on derrick structures maintain proper tension over time.
2. Bolt torque uses a calibrated torque wrench to tighten bolts to the manufacturer's specification, while tap check uses manual wrenches to check bolts are sufficiently tight.
3. Maintaining proper bolt tension is important for derrick structures, which are tall frameworks used to support oil drilling equipment, to ensure the structure shares loads safely between components.
HIGH STRENGTH BOLT TAP CHECK DERRICK CONSTRUCTION BEFORE WE GO FURTHER TO UNDERSTAND WHAT IS BOLT TORQUE AND BOLT CHECK,
LETS FIND OUT, WHAT IS BOLT ASTM A325 & ASTM A490 AND DERRICK CONSTRUCTION?
BOLT ASTM A325 ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS) ASTM A325 IS STANDARD FOR HEAVY HEX STRUCTURAL BOLT WHICH HAVE 830 Mpa MINIMUM TENSILE STRENGHT AND HAVE RANGE FROM M12 ~ M36
ASTM A325 IS SIMILAR TO BOLT GRADE 8.8
BOLT ASTM A325 IMPERIAL SYSTEM ASTM A325 MINIMUM TENSILE STRENGTH = 120/105 KSI SIZE RANGE = 1/2 1-1/2
METRIC SYSTEM ASTM A325 MINIMUM TENSILE STRENGTH = 830 Mpa SIZE RANGE = M12 M36 IMPERIAL SYSTEM = BRITISH METRIC SYSTEM = AMERICA BOLT ASTM A490 ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS) ASTM A490 IS A STANDARD FOR HEAVY HEX STRUCTURAL BOLT MADE FROM ALLOY WHICH HAVE 1040 MPA MIN. YIELD STRENGTH AND HAVE RANGE FROM M12 ~ M36
ASTM A490 IS SIMILAR TO BOLT GRADE 10.9
BOLT ASTM A490 IMPERIAL SYSTEM ASTM A490 MINIMUM TENSILE STRENGTH = 150 173 KSI SIZE RANGE = 1/2 1-1/2
METRIC SYSTEM ASTM A490 MINIMUM TENSILE STRENGTH = 1040 Mpa SIZE RANGE = M12 M36 IMPERIAL SYSTEM = BRITISH METRIC SYSTEM = AMERICA DERRICK STRUCTURE What is derrick structure? A TALL FRAMEWORK ERECTED OVER AN OIL WELL AND USED TO SUPPORT HOISTING EQUIPMENT (FOR RAISING & LOWERING) BASIC CONCEPT BOLTED STRUCTURE STRESS AREA = SHARE LOADS The structure will have slightly movement on its load path and then the bolts will act as stabilizer and to hold the structure.
BASIC CONCEPT BOLTED STRUCTURE Reference API RP 4G. Each part of a bolted structure is designed to carry its share of the load. Parts omitted or improperly placed may contribute to the failure of the structure (5.3.1)
During erection of bolted structures, bolts should be left loose enough, in way of erection, to allow proper fit of adjacent mast/derrick members without distortion and locked in stress (5.3.1)
Reference AISC 13 The snug-tightened condition is the tightness that is attained with a few impacts of an impact wrench or the full effort of an ironworker using an ordinary spud wrench to bring the connected plies into firm contact (8.1)
CONCLUSION CONCLUSION 1. DERRICK IS A TALL ERECTED STRUCTURE TO CARRY STATIC LOADS 2. BOLTS ON DERRICK HELP TO MINIMIZE PREMATURE FAILURE (FRACTURE / CRACKS) ON STRUCTURE DUE TO SHARE LOADS (MULTIPLE AXIS FORCE) 3. TENSILE STRENGHT ON BOLTS WILL HELP THE BOLTS TO SUSTAIN THE GIVEN SHARE LOADS 4. THE PRE-TENSION BOLTS SHOULD BE LEFT LOOSE ENOUGH TO ALLOW FIT ADJACEMENT WITHOUT DISTORTION AND LOCKED IN STRESS 5. BOLT GRIP STRENGHT SHOULD FREQUENTLY CHECK OR TORQUE AS PER MANUFACTURE OR SPEC RECOMMENDATION
Definition: To return the bolt to their original value based on its yield strength by using calibrated wrench Definition: To check the in-service bolt by using ordinary spud- wrench and impacts to desired minimum tension Torque value known Torque value unknown BOLT TORQUE TAP CHECK AISC (American Institute of Steel Construction) RCSC (Research Council on Structural Connection) ASSEMBLY CONTRACT DOCUMENT B. SNUG TIGHTENED JOINT (Prior to the start of work) A. PRETENSIONED JOINTS (Prior to the start of work) Turn-of-nut method (AISC section 9.2.1) Calibrated wrench method (AISC section 9.2.2) Twist-of-type method (AISC section 9.2.3) Direct-tension- indicator (AISC section 9.2.4) Manufacturer / Engineer approval (AISC section 2.6.2) THE BOLTS SHOULD NOT BE INSPECTED TO DETERMINE THE ACTUAL INSTALLED PRETENSION (AISC 9.1)
Recommendation reference: At completion of erection, all bolts should be checked for proper torque. Periodically, all bolts should be checked for proper torque (AP RP 4G, section 5.3.1)
Bolt tensioning shall be achieved using calibrated tensioning methods. Bolts that are specified to be pre- tensioned to a higher value than 50 % of the bolt material minimum ultimate strength shall only be used once (AP RP 4G, section 5.3.1)
The use of the turn-of-nut method is always acceptable for use on bolts which are not to be reused. Reuse of bolts is acceptable if so specified in the manufacturers instructions or by a professional engineer (AP RP 4G, section 5.3.1)
Check 10% of the bolts at the connections on torque by a calibrated torque wrench. If some bolts are not on the correct pre-stress, then check the complete connection. Put the bolts again to the correct pre-stress by a calibrated torque wrench (NOV Derrick manual No: T7801-Z-MA-001 section 6.3.3)
BOLT TORQUE TAP CHECK Recommendation reference: For joints that are designated in the contract documents as snug-tightened joints, the bolts shall be installed in accordance with Section 8.1 (Snug-Tightened Joints). For joints that are designated in the contract documents as pre-tensioned or slip-critical, the bolts shall be installed in accordance with Section 8.2 (Turn-of-nut method, Calibrated wrench method, Twist-of-type method, Direct- tension-indicator) (RCSC section 8)
ASSEMBLY CONTRACT DOCUMENT B. SNUG TIGHTENED JOINT (Prior to the start of work) A. PRETENSIONED JOINTS (Prior to the start of work) Turn-of-nut method (AISC section 9.2.1) Calibrated wrench method (AISC section 9.2.2) Twist-of-type method (AISC section 9.2.3) Direct-tension- indicator (AISC section 9.2.4) Manufacturer / Engineer approval (AISC section 2.6.2) THE BOLTS SHOULD NOT BE INSPECTED TO DETERMINE THE ACTUAL INSTALLED PRETENSION (AISC 9.1)
BOLT TORQUE TAP CHECK To return the bolt grip value by using calibrated torque wrench by applying a calculated average torque value to fasteners.
Torque value refer to manufacture recommendation
Manufacture recommendation NO derrick Size Hot Dip Galvanized Phosphate M20 8.8 412 Nm 10. 9 465 Nm M22 8.8 554 Nm 10. 9 626 Nm M24 8.8 712 Nm 10. 9 804 Nm M27 8.8 1028 Nm 10. 9 1161 Nm M30 8.8 1402 Nm 10. 9 1582 Nm REMEMBER!! ASTM A325 IS SIMILAR TO BOLT GRADE 8.8 ASTM A490 IS SIMILAR TO BOLT GRADE 10.9
Turn-of-nut is performed by rotating the nut or bolt of a fastener assembly a specific turn angle based on the fastener's length, and diameter while restraining the unturned element from rotating Table 1 for turn-of-nut pre-tensioning Bolt length Bolt face normal to bolt axis Tolerance < 4d 1/3 turn 30 Deg < 4d > 8d 1/2 turn 30 Deg < 8d > 12d 2/3 turn 40 Deg BOLT TORQUE TAP CHECK Match mark: Match-marking is a drawn line from nut to the extend bolt thread of base metal and this is to improve the ability to inspect bolts that have been pre-tensioned with the calibrated torque wrench method Match-mark
Before torque After torque BOLT TAP CHECK Step 1. Fit the flogger to size nut Step 2. Apply few impact on flogger until visually the nuts firm (tight) to the surface Step 2. Spray and draw a match-mark on bolt and nut for next survey BOLT TORQUE BOLT TORQUE Step 1. Check the torque value from derrick drawing & set the torque value on wrench
Step 2. Torqueing bolt on derrick. Follow step and manual of torque wrench
Step 3. Spray and draw a match-mark on bolt and nut for next survey
THANK YOU REFERENCE - American Institute of Steel Construction (AISC) 13 th edition - Research Council on Structural Connections (RCSC) - API RP 4G Operation, Inspection, Maintenance, and Repair of Drilling and Well Servicing Structures - Derrick NOV manufacturer manual
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