RENR8331-03

January 2014
793D Off-Highway Truck
Hydraulic System
FDB1-UP
Printed in U.S.A. 2014 Caterpillar, All Rights Reserved
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOWFLUID LEVEL
LINES CROSSING LINES JOINING
TWO - WAY THREE - WAY FOUR - WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
SPRING
(ADJUSTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH - PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVE ENVELOPES VALVE PORTS
FLUID CONDITIONER PUMP OR MOTOR
FLUID POWER SYMBOLS
UNIDIRECTIONAL
BIDIRECTIONAL
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED
HYDRAULIC PUMPS
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SOLENOID SERVO THERMAL DETENT
HYDRAULIC & PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
2 POSITION
INFINITE
POSITIONING
FLOWIN ONE
DIRECTION
FLOW IN
EITHER
DIRECTION
3 POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
MAIN AUX
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FLUID STORAGE RESERVOIRS
CROSSING & JOINING LINES
VALVES
PILOT CONTROL SYMBOLS
COMBINATION CONTROLS
BASIC COMPONENT SYMBOLS
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
INTERNAL
SUPPLY PRESSURE
COMPLETE
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
HYDRAULIC SYMBOLS (ELECTRICAL)
ELECTRICAL SYMBOLS TABLE
325-AG135 PK-14
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
325-PK-14
WIRE GAUGE
WIRE COLOR
CIRCUIT NUMBER
IDENTIFICATION
WIRE NUMBER IDENTIFICATION CODES
CURRENT STANDARD
PREVIOUS STANDARD
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
325-PK
WIRE COLOR
CIRCUIT NUMBER
IDENTIFICATION
B
WIRE
WIRE
(EXAMPLE VALVE)
CURRENT STANDARD
TRANSDUCER
(FLUID)
M
ELECTRIC MOTOR TRANSDUCER
(GAS / AIR)
G
GENERATOR
PRESSURE SWITCH ELECTRICAL WIRE PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
ELECTRICAL SYMBOLS (ELECTRICAL)
A
CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
T
R
E
N
R
8
3
3
1
-
0
3
3
0

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47
TP7 TP9
TP6
TP8
FAN
STEER
Component Locations
Description
Part
Number
Machine
Location
Schematic
Location
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Common Rail and Engine Fan
40
41
43
44
45
46
47
49
50
51
52
56
57
58
59
61
62
63
64
65
67
68
69
70
3
18
Tap Locations
Pressure, Sampling, and Sensor
Tap
Number
Description
Schematic
Location
TP1 Traction Control Valve Right Brake Press
TP2 Traction Control Valve Left Brake Press
TP3 Steering Pump Discharge Pressure
Manifold Pressure
Steering Valve Pressure
TP6
Steering Pump Case/ Brake Cooling
Motor Case Drains Filter Output Pressure
TP7
Steering Pump Case/ Brake Cooling
Motor Case Drains Filter Input Pressure
TP8
Brake Cooling Motor/ Fan Motor Case
Drains Filter Output Pressure
TP9
Brake Cooling Motor/ Fan Motor Case
Drains Filter Input Pressure
TP10 Parking Brake Pressure (Rear)
TP11 Parking Brake Pressure (Front)
TP12 Service Brake Pressure, Right , Rear
TP13 Service Brake Pressure, Left , Rear
Hoist/ Brake Retract Pump Pressure
Hoist/ Brake Retract Pump Pressure
Auto Retaeder Off Pilot Pressure
Auto Retaeder On Pilot Pressure
Brake Oil Sampling Pressure
Service Brake Pressure
Description Media Number
Parts Book: SEBP3976
Air System & Brake SOTA RENR8330
Steering System RENR8336
Fan Drive Hydraulic System RENR8341
Traction Control System SENR2986
Schematic RENR8333
Schematic RENR9866
Air System:
Related Manuals
Parts Manual:
Machine System:
Electrical System:
MACHINE COMPONENT LOCATIONS
FILTERS BRAKES
STEERING
65 2 64 46 61 40
43
15 20 5 56 3
11 23
50
66
9
13 23
34 26 14 16 17
19
22
32
36
31 12 27
58 52
35
10 24
36
29 28
33 18
45
59
30
25
9 8 21
7
1
57
70
69
4
41
2 44
6
44
47
67
51
68 62
63
49
7
TP13
TP12
TP11
21
8
22
TP10
28
35
31
13
11
47
35
TP1
TP2
57
70
69
44
40
TP5 TP3
44
64
68
50
1
59
56
Accumulator Gp - Brake (Charged) 241-3147 E-2
Brake Gp - Serv/Parking (Front), STD
Brake Gp - Serv/Parking (Front), XLWS
252-8709
188-5020
D-1, E-1
Core As - Oil Clr, (Brk, Hydr.Fan, Strng) 251-4511 D-1
Core As - Oil Cooler 253-1807 D-4
Core As - Oil Cooler (Front Brakes) 250-6186 D-1
Cylinder Gp - Air/Hydr. (Frnt Serv. Brk)
STD: 8W-3406
XLWS: 230-9517
E-1
Cylinder Gp - Air/Hydr. (Rear Brake) 8W-3405 E-4
Cylinder Gp - Hoist,Telescoping 121-2071 C-2
Filter Gp - Hydr. Oil Cooler 274-7575 D-2
Filter Gp - Oil, Service Brakes Rear
Manifold Gp
246-1001
186-6317 37
C-4
C-4
Plug - Pipe, Orifice 122-7765 F-2
Pump and Motor Gp - Brake Release 5T-1060 C-3
Pump Gp - Brake Cooling Drive 197-8885 B-4
Pump Gp - Hoist And Brake Retract 284-3536 C-4
Screen As - Hoist lines 9T-3850 C-4
Screen As - Parking Brake 210-1753 C-4
38 Screen As - Service Brake 6E-5065 F-2
Screen Gp - Hoist Pump 6E-5472 C-4
Screen Gp - Hydr. Oil Clr Lines 7J-2656
39
D-4
Sensor Gp - Pressure, Parking Brake 221-3410 E-4
Slack Adjuster Gp -Front Brakes 205-0559 E-1
Slack Adjuster Gp -Rear Brakes 205-0560 E-5
Switch Gp - Bypass 164-7577 C-4
Switch As - Pressure 117-7773 D-2
Tank Gp - Brake 6E-1851 F-2
Tank Gp - Hydraulic 267-5592 B-4
Valve As - Check 138-4733 D-3
Valve and Mtg Gp - Brake (Auto Rtrdr) 177-8840 E-2
Valve As - Check 9T-3752
55
E-2
Valve As - Check 123-4750 C-3
Valve As - Shuttle 8J-6173 E-1, E-5
Valve Gp - Brake 149-4133 E-3
Valve Gp - Control (Hoist) 247-1437 D-2
Valve Gp - Diverter 105-0170 D-1
Valve Gp - Relief 6E-5855 B-4
Valve Gp - Traction Control 222-4742 E-4
Wheel Gp - Final Drv / Brk (Rear), STD
Wheel Gp - Fnl Drv / Brk (Rear), XLWS
246-5264
188-5019
E-5, D-5
Accumulator Gp - Steering
205-0224
219-2538
E-7
Adapter 132-6194 D-6
Core As 209-7824 42 E-8
Core As - Oil Clr (Hydr. Fan, Steering) 199-6683 C-8
Cylinders Gp - Steering 9T-8912 E-6
Drive Gp - Pump 271-0163 C-6, C-4
Filter Element - Hydr. (Steering Oil) 249-2337 B-8
Filter Gp - Hydr. Fan, Steering 177-6979 C-8
Filter Gp - Rear Axle Oil 192-3841 48 F-8
Manifold Gp - Control (RAX Lubrication) 283-5462 E-8
Motor Gp - Brake Cooling 198-6041 E-6
Motor Gp - Fan, Standard
Motor Gp - Fan, Additional
242-4042
240-7790
C-7
Motor Gp - RAX Lube System 202-9940 D-8
Motor Gp - Rear Axle Oil Cooler Fan 307-1504 53 E-7
Plug As 242-7114 54 E-8
Pump Gp - Hydr. Fan 335-5893 C-6
Pump Gp - Metering 9T-1318 C-6
Pump Gp - Rear Axle Lubrication 214-1555 D-8
Pump Gp - Steering 335-5913 C-6
Sensor Gp - Pressure 160-1582 60
66
E-8
Sensor Gp - Speed, Brk Cooling Pump 186-0131 E-6
Switch As - Pressure, High Steering Oil 3E-7812 E-7
Switch As - Pressure, Low Steering Oil 3E-7809 E-6
Switch Gp - Bypass 164-7577
71
F-8
Switch Gp - Pressure, Oil Filter Bypass 253-2673 C-8
Tank and Fliter Gp - Steering 248-6246 B-8
Valve Gp - Breaker Relief 117-9152 C-8
Valve Gp - Makeup 183-7170 C-7
Valve Gp - Sol. and Mnfld Combination 198-6577 E-6
Valve Gp - Steer Solenoid And Relief 272-9849 E-7
Valve Gp - Steering 9T-8931 D-6
Filter Gp - Hoist Lines 8X-4575 C-4
Screen As - Hydr. Oil Cooler 149-2754 D-2
E-4
E-4
TP4
TP5
D-6
E-8
D-7
C-8
C-8
C-8
C-8
E-5
E-1
D-5
Service Brake Pressure, Right , Front
Service Brake Pressure, Left , Front
E-5
TP14 C-4
TP15 C-4
TP16 E-2
TP17 E-2
TP18 E-2
TP19 D-2
TP20 D-1
TP21 E-1
37
38
39
55
71
42 48 53 54
60
TP4
TP14 TP15
TP16
TP17
TP19
TP18
TP21
TP20
R
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Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 193-6202, CHANGE: 02, VERSION: -
MEDIA NUMBER: RENR8331-03
THIS SCHEMATIC IS FOR THE 793D OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
1 2 3 4 5 6 7 8
A
B
C
D
E
F
1 2 3 4 5 6 7 8
A
B
C
D
E
F
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter) YY
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
BRAKE SYSTEM CHARGE PUMP OUTPUT
RAX SYSTEM
HOIST PUMP AND CONTROL CIRCUIT
STEERING CIRCUIT
FAN PUMP AND CIRCUIT
SUPPLY LINE
PARKING BRAKE CONTROL CIRCUIT
REAR BRAKE COOLING SYSTEM
FRONT BRAKE COOLING SYSTEM
DRAIN / RETURN LINE
SERVICE BRAKES CONTROL CIRCUIT
STEERING, RAX FAN, AND BREAK COOLING
MOTOR PUMP OUTPUT
HOIST, BRAKE COOLING, PARKING BRAKE RETRACT AND TRACTION CONTROL SYSTEMS
COMMON RAIL AND ENGINE FAN
TP1
TP13
CL CR
L R
HP
HT
LS EF P T
L R
P T LS
B R CD1 CD2
FULL
W2
T1 AUX
ED
T2 W1
LOW S
FINAL
DRIVE
DIFFERENTIAL
BANJO HOUSING SUMP
A M G T1 L1
Vg min Vg max
S SL M1 T2 R U
R B
F
T
A SW
P
P
U
M
P

D
R
I
V
E

B
O
X
L1 T1 G M A
Vg max Vg min
U R T2 M1 SL S
HST / BRK TANK LEFT
FRONT
LEFT
REAR
RIGHT
FRONT
RIGHT
REAR
LOWER
FLOAT
SNUB
HOLD
RAISE
MAIN RELIEF
DUMP SPOOL
P
U
M
P

D
R
I
V
E

B
O
X
B
TMR
HS1 HS2 PBS TMS
PBD
BMD HR
RBCO FBCO
RBCR1 FBCR2
RBCR2 FBCR1
ECD
M
PUMP GP
BRK COOLING
DRIVE
197-8885
CYLINDER GP
AIR/ HYDR.
FRONT SERV. BRK
STD: 8W-3406
XLWS: 230-9517
TP10
TP2
SWITCH GP
BYPASS
164-7577 FILTER GP
REAR AXLE OIL
192-3841
SENSOR GP
PRESSURE
160-1582
CORE AS
209-7824
MANIFOLD GP
CONTROL
(RAX
LUBRICATION)
283-5462
PLUG AS
242-7114
PUMP GP
REAR AXLE LUBRICATION
214-1555
MOTOR GP
RAX LUBE SYSTEM
202-9940
FILTER GP
HYDR. FAN
STEERING
177-6979
VALVE GP
BREAKER
RELIEF
117-9152
CORE AS
OIL COOLER
BRAKE/ HYDR. FAN / STEERING
199-6683
TANK AND FILTER GP
STEERING
248-6246
PUMP GP
HYDR. FAN
335-5893
MOTOR GP
FAN
STANDARD:
242-4042
ADDITIONAL:
240-7790
VALVE GP
MAKEUP
183-7170
SWITCH AS
PRESSURE
HIGH STEERING OIL
3E-7812
ACCUMULATOR GP
STEERING
205-0224
219-2538 VALVE GP
STEER
SOL. / RELIEF
272-9849
MOTOR GP
FAN
REAR AXLE OIL COOLER
307-1504
VALVE GP
SOL. AND MANIFOLD COMBINATION
198-6577
MOTOR GP
BRAKE COOLING
198-6041
SWITCH AS
PRESSURE
LOWSTEERING OIL
3E-7809
SENSOR GP
SPEED
BREAK COOLING PUMP
186-0131
CYLINDERS GP
STEERING
9T-8912
VALVE GP
STEERING
9T-8931
ADAPTER
132-6194
PUMP GP
METERING
9T-1318
DRIVE GP
PUMP
271-0163
PUMP GP
STEERING
335-5913
WHEEL GP
FINAL DRIVE
BREAK , REAR
STD : 246-5264
XLWS : 188-5019
WHEEL GP
FINAL DRIVE
BREAK , REAR
STD : 246-5264
XLWS : 188-5019
SLACK ADJ GP
REAR BRAKES
205-0560
VALVE AS
SHUTTLE
8J-6173
CYLINDER GP
AIR/ HYDR. REAR BRK
8W-3405
SENSOR GP
PRESSURE
PARKING BRAKE
221-3410
SENSOR GP
PRESSURE
PARKING BRAKE
221-3410
VALVE GP
TRACTION CONTROL
222-4742
SCREEN GP
HYDR. OIL
CLR LINES
7J-2656
CORE AS
OIL COOLER
253-1807
MANIFOLD GP
186-6317
VALVE AS
CHECK
138-4733
FILTER GP
HOIST LINES
8X-4575
DRIVE GP
PUMP
271-0163
SCREEN GP
HOIST PUMP
6E-5472
SWITCH GP
BYPASS
164-7577
PUMP GP
HOIST/
BRK RTRCT
284-3536
FILTER GP
OIL,
SERV BRK, REAR
246-1001
SCREEN AS
HOIST LINES
9T-3850
SCREEN AS
PARK BRK
210-1753
TANK GP
HYDRAULIC
267-5592
VALVE GP
RELIEF
6E-5855
VALVE GP
RELIEF
6E-5855
PUMP AND MOTOR GP
BRAKE RELEASE
5T-1060
VALVE AS
CHECK
123-4750
VALVE GP
BRAKE
149-4133
PLUG - PIPE
ORIFICE
122-7765
SCREEN AS
SERVICE BRAKE
6E-5065
TANK GP
BRAKE
6E-1851
ACCMLTR GP
BRAKE CHARGED
241-3147
VALVE AS
CHECK
9T-3752 VALVE / MTG GP
BRAKE
AUTO RETRDR
177-8840
VALVE GP
CONTROL
HOIST
247-1437
SWITCH AS
PRESSURE
117-7773
FILTER GP
HYDR. OIL
COOLER
274-7575
SCREEN AS
HYDR. OIL
COOLERS
149-2754
CYLINDER GP
HOIST TELESCOPING
121-2071
VALVE GP
DIVERTER
105-0170
CORE AS
OIL CLR
FRONT BRK
250-6186
CORE AS
OIL CLR
BRK,HYDR. FAN,
STEERING
251-4511
BRAKE GP
SERV./ PARKING
FRONT
STD: 252-8709
XLWS: 188-5020
BRAKE GP
SERV./ PARKING
FRONT
STD: 252-8709
XLWS: 188-5020
SLACK ADJ. GP
FRONT BRAKES
205-0559
VALVE AS
SHUTTLE
8J-6173
TP11
TP7
TP6
TP8
TP9
TP3
TP12
FILTER ELEMENTS
HYDR.
STEERING OIL
249-2337
SWITCH GP
PRESSURE
OIL FILTER BYPASS
253-2673
TP4
TP5
TP14 TP15
TP16
TP17
TP18
TP19
TP20
TP21