VUNG ANG THERMAL POWER PLANT 2 X 600 MW

VIETNAM MACHINERY AND INSTALLATION CORPORATION (LILAMA)

PURCHASE ORDER NO.: 300709
PAGE NO.
ANSG194-02-301-RA.DWG FILENAME:
G
REV DATE DESCRIPTION CHKD DRWN APPD
SAMPLE FLOW SCHEMATIC DRAWING FOR UNIT 1 (CEMS)
22-FEB-12
1 OF 6
A K.WU REDHEESH.P KK.NG ISSUED FOR APPROVAL
CUSTOMER'S DRAWING NO. : VA1-YEA-02100-I-I1-PID-0001
VENDOR'S DRAWING NO. : ANSG194-02-301
ANSG194-02-301
SAMPLE FLOW SCHEMATIC DRAWING FOR UNIT 2 (CEMS)
A
VIVEK.K REDHEESH.P WX.TAN
A VA1-YEA-02100-I-I1-PID-0001
INDEX
2 OF 6 NTS
PAGE NO. DESCRIPTION
REVISION
A
1 COVER SHEET 22-FEB-12
2 INDEX 22-FEB-12
3 LEGEND 22-FEB-12
4 SAMPLE CONDITIONING SYSTEM DRAWING 22-FEB-12
5 SAMPLE CONDITIONING SYSTEM DRAWING 22-FEB-12
6 BILL OF MATERIALS 22-FEB-12
INDEX
REV :
PAGE.:
THIS DRAWING AND THE DESIGN IT COVERS ARE THE PROPERTY OF YOKOGAWA ENGINEERING
ASIA PTE LTD (YEA). NEITHER THE WHOLE NOR PART OF THIS DOCUMENT MAY BE DISCLOSED,
REPRODUCED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF YEA.
FILENAME:
PROJECT
DRAWING TITLE :
PROJECT NO. : SCALE:
CLIENT :
:
APPROVED BY : CHECKED BY : DRAWN BY :
REV :
Yokogawa Engineering Asia Pte Ltd
DRAWING DESCRIPTION :
CLIENT'S DRAWING NO. :
VENDOR'S DRAWING NO. :
ANSG194-02-301-RA.DWG
VUNG ANG THERMAL POWER PLANT 2 X 600 MW
VIETNAM MACHINERY AND INSTALLATION CORP. (LILAMA)
ANSG194
ANSG194-02-301
SAMPLE FLOW SCHEMATIC DRAWING FOR UNIT 2 (CEMS)
A
VIVEK.K REDHEESH.P WX.TAN
A VA1-YEA-02100-I-I1-PID-0001
LEGEND
3 OF 6 NTS
LEGEND
LIGHT SWITCH LS
ANALOG JUNCTION BOX
DIGITAL JUNCTION BOX DJB
AJB
JUNCTION BOX JB
TO BE ADVISED BY CUSTOMER TBA
COMMUNICATION JUNCTION BOX CJB
POWER JUNCTION BOX PJB
GROMMETED THROUGH HOLE
BULKHEAD FITTING
WALL
//
C
H
P
DENOTES BY CUSTOMER
DENOTES SIGNAL
DENOTES PNEUMATIC SIGNAL
DENOTES HOT INSULATION
DENOTES COLD INSULATION
DENOTES ELECTRICAL HEAT TRACED
DENOTES POWER SUPPLY LINE
THROUGH HOLE WITHOUT GROMMETED
S
ET
NEEDLE VALVE
3-WAY BALL VALVE
BALL VALVE
3/2-WAY SOLENOID VALVE
S
FLOW INDICATOR WITH NEEDLE VALVE
PRESSURE INDICATOR
PRESSURE REDUCING REGULATOR
WITH PRESSURE INDICATOR
FLOW INDICATOR
PI
FI
FI
PI
MEMBRANE FILTER
GAS CYLINDER
MF
MC
CF
MS MOSITURE SENSOR
MIST CATCHER
GLASS BOWL FILTER W/
COALESCING FILTER ELEMENT
REV :
PAGE.:
THIS DRAWING AND THE DESIGN IT COVERS ARE THE PROPERTY OF YOKOGAWA ENGINEERING
ASIA PTE LTD (YEA). NEITHER THE WHOLE NOR PART OF THIS DOCUMENT MAY BE DISCLOSED,
REPRODUCED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF YEA.
FILENAME:
PROJECT
DRAWING TITLE :
PROJECT NO. : SCALE:
CLIENT :
:
APPROVED BY : CHECKED BY : DRAWN BY :
REV :
Yokogawa Engineering Asia Pte Ltd
DRAWING DESCRIPTION :
CLIENT'S DRAWING NO. :
VENDOR'S DRAWING NO. :
ANSG194-02-301-RA.DWG
VUNG ANG THERMAL POWER PLANT 2 X 600 MW
VIETNAM MACHINERY AND INSTALLATION CORP. (LILAMA)
ANSG194
SAMPLE CONDITIONING SYSTEM SCS
HEATED
SAMPLE
PROBE-1
TT1
S
THERMOWELL
TEMPERATURE
TRANSMITTER
2" 150#
RF FLANGE
1-1/2" 150# RF FLANGE
ET
ET
ET
ET
HEATED
SAMPLE
PROBE-2
TT2
THERMOWELL
TEMPERATURE
TRANSMITTER
2" 150#
RF FLANGE
1-1/2" 150# RF FLANGE
OPACITY
ANALYZER-1
16 16
20
(NOTE 5)
19 19
5
(NOTE 9) 9
5
(NOTE 9)
"AS" 90NB, 3" 150# FLANGE "AS" 90NB, 3" 150# FLANGE
(NOTE 9)
20
(NOTE 5)
SERVICE FLUE GAS AT PRE HEATER OUTLET
PRESSURE 1.4 KPa (G)
TEMPERATURE 8 C
FLOWRATE 2285780
DENSITY 1.331 KG/CM
3
PROCESS COMPOSITION
COMPONENTS MIN MAX UNIT MEASURING RANGE
NOX 0 2000 rg/r 0 - 2000
SO2 0 1500 rg/r 0 - 2500
CO 0 500 rg/r 0 - 1145
O2 0 25 Vol% 0 - 25
N2 0 - Vol% BALANCE
CH4 0 500 rg/r 0 - 500
CO2 0 20 Vol% 0 - 20
1
8
0
M
(NOTE 9)
9
4
REFER TO DWG
ANSG194-01-102 FOR DETAILS
COUNTER FLANGE (BY CLIENT)
REFER TO ANSG194-01-201
VA1-YEA-00100-I-I1-DGA-2000 FOR DETAILS
TO SCS (S2)
PAGE 5
S S
S14
S15
S14
S15
(N
O
T
E
1
2
)
(N
O
T
E
1
2
)
ET
ET
ET
ET
S
S
S
S
S
S
S
S S
S
S
S
4
OPACITY
ANALYZER-2 FJB
S S S S S S S S S S S S S S S S
S
S
S
S
S S S S S S S S S S S S S S
S
S
S
S
S S S S S S S
S S S
S
S
(NOTE 13)
TO CEMS ROOM
S
S S S S S S S S S S S S S
S S S S
S
S
S
S
S
S
S
S
S
S
S S S
S S
S S S
S S S
// // // // // // // // // // // // // // // // //
INSTRUMENT
AIR HEADER
(BY OTHERS)
2" HEAT SHRINK
BOOT
2" HEAT SHRINK
BOOT
S

7
NOTE 10
S S
TRIP SIGNAL FROM
MOISTURE CONTROLLER
PAGE 5
TO SCS (S1)
(PAGE 5)
//
// //
PI
PI
// //
TO UNIT 1
SCS
TO UNIT 1
SCS
ANSG194-02-301
SAMPLE FLOW SCHEMATIC DRAWING FOR UNIT 2 (CEMS)
A
VIVEK.K REDHEESH.P WX.TAN
A VA1-YEA-02100-I-I1-PID-0001
SAMPLE CONDITIONING SYSTEM DRAWING
4 OF 6 NTS
FIELD
NOTES:
1. AREA CLASSIFICATION: SAFE AREA.
2. ALL SAMPLE WETTED PARTS ARE SS316.
3. ALL TUBING SHALL BE 1/4" OD, 0.035" WT UNLESS OTHERWISE STATED.
4. ALL SOV DRAWN UNDER DE-ENERGIZED CONDITION.
5. SAMPLE TUBING COMES WITH HEATED 3/8" OD, 0.035" WT PTFE TUBING & UNHEATED
1/4" OD, 0.035" WT PTFE TUBING BY YOKOGAWA.
6. NO2 CATALYST REPLACEMENT 6 - 9 MONTHS.
7. CALIBRATION GAS CYLINDERS, REGULATORS & FITTINGS UNDER YEA SCOPE.
8. CABLE FROM CJB TO DATA RECORDER PC BY OTHERS.
9. REFER TO GENERAL ARRANGEMENT DRAWING FOR OPACITY, DWG. ANSG194-03-201 FOR DETAILS.
10. PUMP LOOSE SUPPLIED, INSTALLATION BY CUSTOMER OUTSIDE CEMS CONTROL ROOM.
11. SAMPLE LINE ELEVATION DISTANCE FROM STACK TO CEMS CABINET IS 120M.
12. TO BE LOCATED INSIDE THE CEMS ROOM.
13. REFER DRAWING ANSG191-01-402 FOR DETAILED WIRING DETAILS.
14. TEFLON TUBING TO SAMPLE CONDITIONING SYSTEM INLET.
15. " " DENOTES BY CUSTOMER.
16. REFER DRAWING: VA1-FI-0002-M-G1-PFD-0601 REV: B : PROCESS FLOW DIAGRAM,
COMPRESS AIR MASS DIAGRAM FOR DETAILS.
REV :
PAGE.:
THIS DRAWING AND THE DESIGN IT COVERS ARE THE PROPERTY OF YOKOGAWA ENGINEERING
ASIA PTE LTD (YEA). NEITHER THE WHOLE NOR PART OF THIS DOCUMENT MAY BE DISCLOSED,
REPRODUCED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF YEA.
FILENAME:
PROJECT
DRAWING TITLE :
PROJECT NO. : SCALE:
CLIENT :
:
APPROVED BY : CHECKED BY : DRAWN BY :
REV :
Yokogawa Engineering Asia Pte Ltd
DRAWING DESCRIPTION :
CLIENT'S DRAWING NO. :
VENDOR'S DRAWING NO. :
ANSG194-02-301-RA.DWG
VUNG ANG THERMAL POWER PLANT 2 X 600 MW
VIETNAM MACHINERY AND INSTALLATION CORP. (LILAMA)
ANSG194
LEGEND:
" " SIGNAL CABLE
" " PNEUMATIC LINE
S
/ /
TIE-IN CONNECTION
TAG DESCRIPTION CONNECTION SIZE
S1 SAMPLE GAS INLET-STREAM 1 1/4" O.D COMPRESSION, SS316
S2 CAL. GAS OUTLET TO PROBE 1/4" O.D COMPRESSION, SS316
S3 ATM VENT OUTLET 1/4" O.D COMPRESSION, SS316
S4 CONDENSATE DRAIN OUTLET 1/4" O.D COMPRESSION, SS316
S5 ZERO GAS-1 INLET (N2) 1/4" O.D COMPRESSION, SS316
S6 ZERO GAS-2 INLET (N2) 1/4" O.D COMPRESSION, SS316
S7 SPAN GAS-1 INLET (O2) 1/4" O.D COMPRESSION, SS316
S8 SPAN GAS-2 INLET (NO) 1/4" O.D COMPRESSION, SS316
S9 SPAN GAS-3 INLET (CO2) 1/4" O.D COMPRESSION, SS316
S10 SPAN GAS-4 INLET (SO2) 1/4" O.D COMPRESSION, SS316
S11 SPAN GAS-5 INLET (CO) 1/4" O.D COMPRESSION, SS316
S12 SPAN GAS-6 INLET (CH4) 1/4" O.D COMPRESSION, SS316
S13 INSTRUMENT AIR INLET 3/8" O.D COMPRESSION, SS316
S14 SAMPLE GAS OUTLET TO SAMPLE PUMP 1/4" O.D PTFE
S15 CAL GAS OUTLET TO SCS 3/8" O.D PTFE
MC
CONDENSATE DRAIN
PI
PI
1% O2
BAL N2
(SPAN GAS-1)
PI
PI
NO
BAL N2
(SPAN GAS-2)
(NOTE 7)
CF
PI
S S S S S S
S

S

S

S

S

SET @
0.5 BARG
SET @
30 NL/HR
17
25
21
11
24
13
18
1/4" OD
SS316 TUBING
1/4" OD
PTFE TUBING
S1
S2
S4 S5 S6
S S S S S S
S S S S S S
SOV-1 12
MS
S

MOISTURE
CONTROLLER
CO/CH4
20.9% O2
(ZERO GAS-2)
24
SOV-4
S S S S S
MAKE
MODEL
: YOKOGAWA
: IR400
NDIR ANALYZER
NO/SO2
NO2
CONVERTOR
UNIT 2
UNIT 1
TO ATM VENT
MAKE
MODEL
: YOKOGAWA
: ZX8D
15
FS
14
1
3
10
COMPONENTS MEASURING RANGE
NOX 0-2000 MG/M
3
SO2 0-2500 MG/M
3
CO 0-1145 MG/M
3
O2 0-25 VOL %
CH4 0-500 MG/M
3
SAMPLE CONDITIONING SYSTEM
S S S S S S S S
//
//
//
A
S
E
S
E
L
F
-
R
E
G
E
N
E
R
A
T
IV
E
A
IR
D
R
Y
E
R
//
F
PI
PI
CO2
CAL N2
(SPAN GAS-3)
S7
ZIRCONIA O2
SENSOR
MAKE
MODEL
: YOKOGAWA
: IR200
NDIR ANALYZER
CO2
NGD
23
6
22
18
2
24
SOV-5
24
SOV-6
24
SOV-7
S

PI
PI
SO2
BAL N2
(SPAN GAS-4)
24
SOV-8
S S S
FROM IR400
RELAY
BOARD
FROM SAMPLE PUMP PAGE 4
FROM HEATED SAMPLE LINE
PAGE 4
PI
PI
N2
(ZERO GAS-1)
24
SOV-3
S9
PI
PI
CO
BAL N2
(SPAN GAS-5)
24
SOV-9
S10
PI
PI
CH4
BAL N2
(SPAN GAS-6)
24
SOV-10
SET @
60 NL/HR
15
FS
14
24
S

S S S S S
S

S

S

S S S S S S S S S S S
S S S S S S
S S
S
SOV-2
S8
FI
FI
S
S
18
18
18
18
18
18
18
18
PI
PI
S3
OUTSIDE CEMS ROOM
MAKE
MODEL
: YOKOGAWA
: VJAT-020-AAT0
SIGNAL DISTRIBUTOR
26
4-20mA
ALARM
4-20mA
ALARM
S

S

S

S

RECORDER
29
28
DAS PC
27
31
FROM
CABINET-2
PRINTER
AJB
DJB TO DCS
TO DCS
32 32 33 33 33 33 33 33
S13
S11 S12
COMPONENTS MEASURING RANGE
CO2 0-20 VOL %
SJB
CEMS ROOM
30
36
34
35
36
34
35
36
34
35
36
34
35
36
34
35
36
34
35
36
34
35
36
34
35
USB CABLE
USB CABLE
TRIP SIGNAL
TO PUMP (PAGE 4)
S
S
TO UNIT-1 TO UNIT-1
ANSG194-02-301
SAMPLE FLOW SCHEMATIC DRAWING FOR UNIT 2 (CEMS)
A
VIVEK.K REDHEESH.P WX.TAN
A VA1-YEA-02100-I-I1-PID-0001
SAMPLE CONDITIONING SYSTEM DRAWING
5 OF 6 NTS
INSIDE ANALYZER CABINET
REV :
PAGE.:
THIS DRAWING AND THE DESIGN IT COVERS ARE THE PROPERTY OF YOKOGAWA ENGINEERING
ASIA PTE LTD (YEA). NEITHER THE WHOLE NOR PART OF THIS DOCUMENT MAY BE DISCLOSED,
REPRODUCED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF YEA.
FILENAME:
PROJECT
DRAWING TITLE :
PROJECT NO. : SCALE:
CLIENT :
:
APPROVED BY : CHECKED BY : DRAWN BY :
REV :
Yokogawa Engineering Asia Pte Ltd
DRAWING DESCRIPTION :
CLIENT'S DRAWING NO. :
VENDOR'S DRAWING NO. :
ANSG194-02-301-RA.DWG
VUNG ANG THERMAL POWER PLANT 2 X 600 MW
VIETNAM MACHINERY AND INSTALLATION CORP. (LILAMA)
ANSG194
FIELD
LEGEND:
" " SIGNAL CABLE
" " ETHERNET CABLE
" " PNEUMATIC LINE
S
/ /
TIE-IN CONNECTION
TAG DESCRIPTION CONNECTION SIZE
S1 SAMPLE GAS INLET-STREAM 1 1/4" O.D COMPRESSION, SS316
S2 CAL. GAS OUTLET TO PROBE 1/4" O.D COMPRESSION, SS316
S3 ATM VENT OUTLET 1/4" O.D COMPRESSION, SS316
S4 CONDENSATE DRAIN OUTLET 1/4" O.D COMPRESSION, SS316
S5 ZERO GAS-1 INLET (N2) 1/4" O.D COMPRESSION, SS316
S6 ZERO GAS-2 INLET (N2) 1/4" O.D COMPRESSION, SS316
S7 SPAN GAS-1 INLET (O2) 1/4" O.D COMPRESSION, SS316
S8 SPAN GAS-2 INLET (NO) 1/4" O.D COMPRESSION, SS316
S9 SPAN GAS-3 INLET (CO2) 1/4" O.D COMPRESSION, SS316
S10 SPAN GAS-4 INLET (SO2) 1/4" O.D COMPRESSION, SS316
S11 SPAN GAS-5 INLET (CO) 1/4" O.D COMPRESSION, SS316
S12 SPAN GAS-6 INLET (CH4) 1/4" O.D COMPRESSION, SS316
S13 INSTRUMENT AIR INLET 3/8" O.D COMPRESSION, SS316
S14 SAMPLE GAS OUTLET TO SAMPLE PUMP 1/4" O.D PTFE
S15 CAL GAS OUTLET TO SCS 3/8" O.D PTFE
ANSG194-02-301
SAMPLE FLOW SCHEMATIC DRAWING FOR UNIT 2 (CEMS)
A
VIVEK.K REDHEESH.P WX.TAN
A VA1-YEA-02100-I-I1-PID-0001
BILL OF MATERIALS
6 OF 6 NTS
REV :
PAGE.:
THIS DRAWING AND THE DESIGN IT COVERS ARE THE PROPERTY OF YOKOGAWA ENGINEERING
ASIA PTE LTD (YEA). NEITHER THE WHOLE NOR PART OF THIS DOCUMENT MAY BE DISCLOSED,
REPRODUCED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF YEA.
FILENAME:
PROJECT
DRAWING TITLE :
PROJECT NO. : SCALE:
CLIENT :
:
APPROVED BY : CHECKED BY : DRAWN BY :
REV :
Yokogawa Engineering Asia Pte Ltd
DRAWING DESCRIPTION :
CLIENT'S DRAWING NO. :
VENDOR'S DRAWING NO. :
ANSG194-02-301-RA.DWG
VUNG ANG THERMAL POWER PLANT 2 X 600 MW
VIETNAM MACHINERY AND INSTALLATION CORP. (LILAMA)
ANSG194
BILL OF MATERIAL
ITEM DESCRIPTION MAKE PART NO QTY
1 NDIR ANALYZER, 230 VAC/50 Hz YOKOGAWA IR400-Z1ZNZNZNZN23-4TU/R/Z 1
2 NDIR ANALYZER, 230 VAC/50 Hz YOKOGAWA IR200-CNMNNNNNNN-4TU/K/C 1
3 ZIRCONIA OXYGEN ANALYZER, 230 VAC/50 Hz YOKOGAWA ZX8D-3D 1
4 OPACITY ANALYZER, 230 VAC/50 Hz. OPAL OPAL200S 1
5 TEMPERATURE TRANSMITTER, 24 VDC YOKOGAWA YTA-70E 1
6 HEATLESS SELFGENERATIVE DRYER, 230VAC/50Hz. ASE HRD-1000 1
7 1/4" NPTF GAS DIAPHRAGM PUMP, PTFE PUMP HEAD, 230 VAC, 50Hz. KNF N726FTE 1
8 1/4" NPT GAS COOLER, 5 DEG C DEWPOINT, 230VAC/50 Hz BUHLER PKE511 1
9 THERMOWELL WITH RTD SENSOR TSS MC96 1
10 NO2 CONVERTER, 230 VAC/50 Hz. ASE NO2C-20C 1
11 MIST CATCHER YOKOGAWA K9350XV 1
12 MOISTURE SENSOR BUHLER 41110500.0000 1
13 MOISTURE CONTROLLER, 230 VAC/50 Hz BUHLER 4111020.0000 1
14 FLOW SWITCH, SET @0.3 CPM, 0.5 CPM CHEMTEC LPH-125-T-C-NO 2
15 1/4" NPTF GLASS TUBE ROTAMETER W/ NEEDLE VALVE, GLASS, Range:10~100LPM(AIR) YOKOGAWA
RAGK41-T0SS-SSSEE-M632G-SSB
GN
2
16 EXTERNAL DRAIN SEPARATER YOKOGAWA K9641EA 1
17 1/4" NPTF GLASS BOWL FILTER ELEMENT WITH DRAIN OUTLET, 25 MICRON PTFE ELEMENT BUHLER 4150399.0000 1
18 1/4" OD SWG 2 WAY BALL VALVE, SS316 SWAGELOK SS-42GS4 10
19 HEATED SAMPLE PROBE, 2" 150# RF FLANGE WITH SS316 PROBE TUBE ASE HSP 2000 1
20 3/8" O.D X 1/4" O.D PTFE/PFA HEATED SAMPLE CALIBRATION TUBING BUNDLE OBRIEN TRACEPAK SERIES 120M
21 1/4" NPT PRESSURE CONTROL VALVE ASE RU5-35 1
22 1/4" O.D SWG NAFION GAS DRYER, 144" PP PERMAPURE MD-110-144 1
23 1/4" NPTF, INSTRUMENT AIR FILTER, PC BOWL NORGREN F07-200-M1TG 1
24 1/4" NPTF, 2/2 WAY SOLENOID VALVE, SS BODY, 24 VDC BURKERT 6011.0000 10
25 1/4" NPTM PRESSURE GAUGE, 63MM DIAL SIZE, SS316, 0-2 BAR WIKA 232.50.63 BTM 1
26 SIGNAL DISTRIBUTOR , 230VAC, 50HZ YOKOGAWA VJAT-026-AAT0 9
27 DATA RECORDER, 230VAC, 50HZ YOKOGAWA DX1012-3-4-2/ C2/ M1/ TPS4 1
28 DAS WORK STATION HP HPZ600 1
29 DAS LCD MONITOR HP HPZR22W 1
30 ETHERNET SWITCH TPLINK GS105GV3 1
31 DAS PRINTER HP HP5200 1
32 ZERO GAS CYLINDER - - 2
33 SPAN GAS CYLINDER - - 6
34 1/4" NPTF DUAL STAGE CYLINDER REGULATOR, SS316 TESCOM/EQV. 44-3460S24 8
35 1/4" NPTM PRESSURE GAUGE, 63MM DIAL SIZE, SS316, RANGE: 0-2 BARG WIKA 232.50.63 BTM 8
36 1/4" NPTM PRESSURE GAUGE, 63MM DIAL SIZE, SS316, RANGE: 0-250 BARG WIKA 232.50.63 BTM 8