power. This is due in part to degrading motor efficiency coupled with relatively high unloaded motor horsepower.
A single-stage rotary screw compressor consumes 0.5% of its input power to produce each pound (PSI) of discharge pressure. A two-stage compressor will consume 0.4% input power per pound per pressure.
Air flow in CFM is dependent on pressure. As pressure decreases, air flow through an orifice, regulator, etc. will also decrease. A 0.25 inch orifice will discharge 126 CFM at 125 PSIG and only 95 CFM at 90 PSIG -- a reduction of 25%.
The same 100 hp air compressor operating at 125 PSIG may be capable of fully meeting system demand operating only at 110 PSIG. This additional 15 PSIG pressure translates into a potential power cost of $3,200 per year. In addition, the same 15 PSIG increases air consumption by 11% due to increased air flow at the higher pressure. The mass of compressed air depends on pressure and temperature. Increasing pressure increases the density and, therefore, the mass of air. Increasing air temperature will decrease the airs density, decreasing the mass of air. Generation and Demand are not always equal, resulting in changing system pressure
When Qgen> Qdmnd, system pressure increases When Qgen< Qdmnd, system pressure decreases
The energy imbalance between generation and demand is either absorbed into or released from storage Therefore, standards are adopted to express the mass of air under Standard conditions, resulting in the definition for a Standard Cubic Foot of air (scf). Standard conditions adopted by CAGI (Compressed Air and Gas Institute) and Compressed Air Challenge (CAC) are 14.5 psia, 68F, and 0% relative humidity.