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Transmissions

Section Contents
Transmission Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1.

ZF Marine
Mechanical Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11, B16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B17, B21
New/Old Name Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B22
Seal and Clutch Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B23-24
Operational Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B25-27
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B28-32.
Buck Algonquin

Couplings & Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B33-40

HURTH

MARINE
GEAR

ZF Marine

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Transmission

Velvet Drive
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2-5, B7-10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6

Specifications

B-1

Transmission Overview

HORSE/POWER TORQUE
kW x 9550 = Torque (Nm)
BHP x 5252
= Torque (lb. ft.)
RPM
RPM

Transmission

Metric HP
U.S. HP

This guide provides a convenient single-source listing of


Marine Transmissions. All sizes and gear ratios currently available are listed. Models are grouped under the
main headings of drive configuration for pleasurecraft,
light-duty commercial, and heavy-duty commercial
applications. You will find all of these terms defined in
this section.

Service Classifications:

Pleasure craft: Full throttle used approximately 5% of


total running time. Typical cruising is at 80% or less of
maximum rated engine speed. Engine running time is
400 or less hours per year. Applications in boats
designed as pleasure craft and used for commercial use,
such as charter boats or party fishing boats, are considered light duty commercial applications.

x 0,9863 =
x 1,014 =

U.S. Horsepower
Metric Horsepower

Lubrication: Dexron IIE, Dexron III, or any transmission fluid which meets Detroit Diesel Allison C-4 specifications are recommended for use in all transmissions.

Applications: Matching of engine, transmission

model, transmission ratio and propeller size is important. The combination must allow the engine to obtain
maximum rated engine RPM.

Light Duty Commercial: Full throttle used approxi-

mately 5% of total running time. Longer running periods


with throttle setting at 75% or less of maximum rated
engine speed. Engine running time is up to 1500 hours
per year. Light duty commercial applications include
sport fisherman boats, party fishing boats, crew boats,
search and rescue boats and patrol boats.

Heavy duty commercial: Full throttle used up to

approximately 5% of total running time. Longer running


periods up to 80% of maximum rated engine speed.
Engine running time is up to 2500 hours per year. Heavy
duty applications include towboats, heavy supply boats,
ferries and offshore fishing trawlers.

Rating Advisory: The horsepower ratings shown on

this chart are at specific engine speeds. At the maximum


transmission input speeds, higher horsepower ratings
are available.

System torsionals: System related noises or vibra-

Important Notes:

tions can occur at low engine speeds. They can cause


gear rattle and result in damage to the boat engine as
well as the transmission. Boatswains Locker is not
responsible for total system-related torsional of this type.

Specifications: All specifications and descriptive data

shown are nominal and subject to change without notice.

NOTE: General definitions listed are defined by Velvet Drive. For


exact definitions of Hurth/ZF Please call Boatswains Locker, Inc.

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Specifications

B-2
For a complete parts or
service manual on any
model, please call our
order desk

Available in Direct Drive, In-Line Reduction, and V-Drive configurations


Wide selection of Reduction Ratios to suit your particular needs
Proven, reliable cast iron design

In-Line

The Velvet Drive 71 and 72 designations indicate input horsepower ranges. There are two basic configurations
of transmissions in the 71 and 72 ratings. The most popular model is the in-line unit. In-line indicates that the
input and output shafts of the transmission are on the same axis.

Direct drive versions of the in-line models are frequently used on high horsepower, light weight boats. The reduction ratio versions use an additional planetary gear set to allow the use of larger propellers for greater pulling power
at lower shaft speeds.

General Information
Available Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.00:1.00
Approximate dry weight (direct drive) . 95 lbs (43.1 kg)

Model 71C (10-17) General Information

Available Ratios . . . 1.00, 1.52, 1.88*, 2.10, 2.57, 2.91:1.00


Shaft Rotation . . . . output same as engine unless noted
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . by asterisk (*)
Approximate dry weight . . . . . . . . . . . . 109 lbs (49.4 kg)
Approximate dry weight (reduction) . 153 lbs (69.4 lbs)

Model 72C (10-18) General Information

See Page B-6 for Dimensions

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

71/72 Series Features

Specifications

B-3

Transmission

For a complete parts or


service manual on any
model, please call our
order desk

V-Drive

The Velvet Drive V-Drive marine transmission is a compact, self-contained unit that helps create extra cargo and
cabin space by allowing you to move your engines further aft. Because the V-Drive requires no universal joints, a
potentially costly maintenance item is completely eliminated.

The deeper offset of the Velvet Drive V-Drive marine gear allows easy propeller shaft alignment for quick, simple
installation. A series of reduction ratios is available. Opposite propeller rotation can be provided for twin engine
applications with two engines of like rotation.

General Information
Available Ratios. . . . . . . . . . . . . 1.21, 1.51, 1.99, 2.49:1.00
Dry weight . . . . . . . . . . . . . . . . . . . . . . . 203 lbs. (92.1 kg)

Model 72C (10-18)

See Page B-6 for Dimensions

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Specifications

B-4
For a complete parts or
service manual on any
model, please call our
order desk

8 degree down angle allows Horizontal Engine installation


Fully reversing feature allows for Twin Engine installation using Automotive Rotation Engines
Compact design with lightweight aluminum housing
Available in Direct Drive and 5 Reductions

Specifications

The Series 5000 Down Angle transmission is specifically designed for twin engine applications that require nearly
horizontal engine installation. Its full reversing feature eliminates the need for opposite rotating engines, while the
8o down angle eliminates the problems that result from extremely steep engine installation angle. An improved
hydraulic system provides more engine torque to the propeller. New design features such as an hydraulic pump and
control valve make service easier. The control lever and dipstick are centrally located. Additionally, an optional SAE
A auxiliary pump drive mounting is available on the rear of the Series 5000 transmission. Like all Velvet Drive
marine transmissions, the Series 5000 accepts standard damper assemblies, flywheel housing adapters and propeller
shaft couplings.

Available Ratios . . . . . . . . . . . . . . . 1.25, 1.50, 2.00, 2.50:1


Both directions of output rotation
Input Shaft Spline Teeth . . . . . . . . . . . . . . . . . . . . . . . . . 26

General Information

Input Shaft Rotation . . . . . . . . . . . automotive/left hand


Output Shaft Rotation . . . . . . . . . . . . . . . either direction
Approximate Dry Weight . . . . . . . . . . . . . . 109 (49.4 kg)

See Page B-6 for Dimensions

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

5000 Down Angle Features

Specifications

B-5

Transmission

For a complete parts or


service manual on any
model, please call our
order desk

5000V Series Features

Designed specifically for V-Drive applications


Fully reversing feature allows for Twin Engine installation using Automotive Rotation Engines
Compact design with lightweight aluminum housing
Available in 4 Reduction Ratios

The Velvet Drive Marine Series 5000V is the latest member of the Velvet Drive transmission family. The Series 5000V
is designed specifically for V-drive applications. Its fully reversing feature allows for a twin-engine layout using
automotive rotating engines, while the 12 degree down angle between the input and output shafts allows the desired
system installation. The coupling flange, located on the opposite side to the engine and hollow output shaft, provides position and ease of propeller shaft alignment. The compact design and aluminum case provide a lighter and
considerably shorter package than the 70 Series V-Drive. The improved hydraulic system, with reduced parasitic
losses, offers more power to the propeller. The Series 5000V has the same engine adaption features as the 70 Series
and Series 5000 Down Angle.

Available Ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25, 1.50, 2.00, 2.50:1


Input Shaft Spline Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Input Shaft Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . automotive/left hand
Output Shaft Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . either direction
Approximate Dry Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 lbs. (60.4 kg)

General Information

Hollow output shaft to accept 2: (51.0mm) diameter through shaft

See Page B-6 for Dimensions

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Dimensions

B-6

Reduction Models
A
B
71 C (10-17)
5.63 (143.00)
5.69 (144.53)
72 C (10-18)
5.63 (143.00)
5.69 (144.53)
** 71C Reduction models no longer in production

C
16.89 (429.01)
17.79 (451.86)

D
5.00 (127.00)
5.00 (127.00)

Direct Drive Models


71 C (10-17)
72 C (10-18)

C
10.50 (266.70)
11.44 (290.58)

D
4.00 (100.60)
5.00 (127.00)

Refer to Page B2
Models

A
5.63 (143.00)
5.63 (143.00)

B
5.69 (144.53)
5.69 (144.53)

5.63 (142.88)

12.72 (323.09)

19.15 (486.41)

7.64 (194.06)

5.00 (127.00)

V-Drive Dimensions Inches (millimeters)

71C (10-04)

** 71C Reduction models no longer in production


72C (10-05)

5.63 (142.88)

12.72 (323.09)

20.06 (509.52)

8.58 (217.93)

5.00 (127.00)

Refer to Page B3

5000 Down Angle Dimensions


A
12.09
(307.0)

B
9.78
(2.48.5)

Refer to Page B4

C
6.38
(162.0)

5000 V Dimensions
A
12.10
(307)

B
12.40
(316)

Refer to Page B5

C
6.37
(161.8)

D
8.25
(209.5)

E
5.00
(127.0)

F
5.95
(151.2)

G
2.56
(65.0)

H
8.98
(228.1)

D
8.25
(209.55)

E
5.00
(127)

F
7.90
(200)

G
9.80
(248)

H
8.23
(209)

Inches (millimeters)

Inches (millimeters)

I
1.10
(28)

J
10.0
(254)

F
10.19 (258.83)
10.19 (258.83)

10.14 (257.56)
10.14 (257.56)
10.19 (258.83)
10.19 (258.83)

10.14 (257.56)
10.14 (257.56)

K
16.46
(418)

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

L
2.50
(63.50)

Transmission

71/72 Series Dimensions Inches (millimeters)

Specifications

B-7

HORSE/POWER TORQUE
kW x 9550 = Torque (Nm)
BHP x 5252
= Torque (lb. ft.)
RPM
RPM
Metric HP
U.S. HP
This model is broken into three groups of assemblies. Below
are listed the Model 72C assemblies available and the proper
set of rating charts applicable to each assembly.

Transmission

Model 72C Ratings:

Assembly No.
10-05-000-002
10-05-000-003
10-05-000-004
10-05-000-005
10-05-000-010
10-05-000-011

Description
Chart Applicable
V-drive 1.99:1 ratio
A
V-drive 1.99:1 ratio
C
V-drive 2.49:1 ratio
C
V-drive 2.49:1 ratio
B
V-drive 1.51:1 ratio
B
V-drive 1.51:1 ratio
B

Gasoline Ratings

x 0,9863 =
x 1,014 =

Assembly No.
10-05-000-012
10-05-000-013
10-18-000-002
10-18-000-004
10-18-000-106
10-18-000-007
10-18-000-008
10-18-000-010
10-18-000-012
10-18-000-014

U.S. Horsepower
Metric Horsepower

Description
Chart Applicable
V-drive 1.21:1 ratio
B
V-drive 1.21:1 ratio
B
In-line
1:1 ratio
A
In-line 1.52:1 ratio
B
In-line 1.88:1 ratio
B
In-line 2.10:1 ratio
B
In-line 2.10:1 ratio
B
In-line 2.57:1 ratio
A
In-line 2.91:1 ratio
A
In-line
1:1 ratio
A

Diesel Ratings

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Specifications

B-8

Transmission

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

B-9

Specifications

Transmission

For Parts and Service


Information on Models Not
Shown in This Catalog,
Contact Our Order Desk

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Specifications

B-10

Transmission

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Mechanical Transmissions (Hurth)

B-11

Transmission

ZF Marine
Pleasure Duty
Single Speed

Mechanical Transmission
MODEL

POWER/RPM

INPUT POWER CAPACITY

kW

rpm

kW
2800

hp
rpm

kW
3000

hp
rpm

kW
3600

hp
rpm

0.0042
0.0031
0.0066
0.0047
0.0109

0.0056
0.0042
0.0088
0.0063
0.0146

12
9
18
13
30

16
12
25
18
41

13
9
20
14
33

17
13
27
19
44

15
11
20
17
38

20
15
27
23
51

0.0095
0.0068
0.0131
0.0111
0.0152

0.0128
0.0149
0.0176
0.0149
0.0204

27
19
37
31
43

36
26
49
42
57

29
20
39
33
46

38
27
53
45
61

34
25
47
40
55

46
33
63
54
73

5000

ZF 15 MA 0.0152 0.0204

43

57

46

61

55

73

5000

8 degrees 0.0131
0.0111
ZF 15 MIV 0.0152
15 degrees 0.0111

0.0176
0.0149
0.0204
0.0149

37
31
43
31

49
42
57
42

39
33
46
33

53
45
61
45

47
40
55
40

63
54
73
54

ZF 25 M

0.0351
0.0289
0.0237
0.0288
0.0237

73
60
50
60
50

98
81
66
81
66

79
65
53
64
53

105
87
71
86
71

80
78
64
77
64

107 5000
104
85
104 5000
85

ZF 4 M
ZF 5 M
ZF 10 M

ZF 12 M
ZF 15 M

0.0262
0.0216
0.0177
ZF 25 MA 0.0215
8 degrees 0.0177

MAX
RPM

5000
5000
5000

5000

5000

RATIOS

WEIGHT

'A' Pos

'B' Pos kg

lb

2.045
2.722
2.045
2.722
1.482
1.792
2.045
2.722
2.136
2.632
1.556
1.875

1.864
2.150
1.864
2.150
1.864
1.864
1.864
2.150
1.955
1.955
1.955
1.955

18

18

20

13

29

13

29

1.875

1.955

14

31

2.136
2.632
2.134
2.718
2.995
1.880
2.273
2.737
2.227
2.737

1.955
1.955
2.224
2.224
2.224
2.095
2.095
2.722
2.737
2.737

20

44

18

40

18

40

BELL HSGS.
AND NOTE

B/W
Max input power 15 kW
B/W
Max input power 20 kW.
SAE 4, 5, B/W
Max input power 38 kW.
Ratio 1.482 'B Pos' max torque 95 Nm.
Ratio 1.792 B Pos' max torque 95 Nm.
SAE 4, 5, B/W, Yanmar JH
Max input power 55 kW.
SAE 4, 5, B/W, Yanmar JH
Max input power 55 kW. Ratio 1.556 'B
Pos' max torque 120 Nm Ratio 1.875 'B
Pos' max torque 120 Nm
SAE 4, 5, B/W, Yanmar JH Max input
power 55 kW. Ratio 1.875 'B Pos' max
torque 120 Nm Ratio 2.136 'B Pos' max
torque 120 Nm
SAE 4, 5, B/W, Yanmar JH
Max input power 55kW
Ratio 2.134 'B Pos' max torque 120 Nm
SAE 4, 5, B/W, Yanmar JH
Max input power 80 kW.
Ratio 1.880 'B Pos' max torque 230 Nm
SAE 4, 5, B/W, Yanmar JH
Max input power 80 kW. Ratio 2.227
'B Pos' max torque 169 Nm.

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.
Note: For all "M" (Mechanical) transmissions reduce power capacity by the following shock factors:
1 cylinder engine 1.25, 2 cylinder engine 1.20, 3 cylinder engine 1.15

For a complete parts or


service manual on any
model, please call our
order desk

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Mechanical & Hydraulic Transmissions (Hurth)

B-12

ZF Marine
Mechanical Transmission
MODEL

ZF 12
ZF 25
ZF 25 A
8 degrees

POWER.RPM

INPUT POWER CAPACITY

kW

rpm

0.0131
0.0111
0.0325
0.0251
0.0325

0.0176
0.0149
0.0435
0.0337
0.0435

kW
hp
2600 rpm
34
46
29
39
84
113
65
88
84
113

kW
hp
2800 rpm
37
49
31
42
91
122
70
94
91
122

kW
hp
3300 rpm
43
58 3800
37
49
107
144 5500
83
111
107
144 5500

68
65

73
70

98
94

86
83

116
111

0.0262 0.0351
0.0251 0.0337

91
88

MAX
RPM

RATIOS

WEIGHT

BELL HSGS.
AND NOTE

'A' Pos

'B' Pos kg

lb

2.136
2.632
1.969
2.800
1.548
1.926
2.292
2.714

1.955
1.955
1.969
2.800
1.548
1.926
2.292
2.714

13

29

SAE 4, 5, B/W

24

53

SAE 4, 5, B/W, Yanmar JH

24

53

SAE 4, 5, B/W, Yanmar JH

1.256
1.514
2.034
2.435
1.000
2.200
2.512
3.031
3.741
1.256
1.514
1.933
2.480
2.783
1.216
1.563
2.037
2.682
2.522
1.000
1.294
1.560
1.992
2.477

1.256
1.514
2.034
2.435
1.031
2.200
2.512
3.031
3.741
1.250
1.521
1.973
2.476
2.799
1.215
1.583
2.017
2.709
2.536
1.013
1.288
1.567
2.033
2.528

28

62

SAE 3, 4, Yanmar 4LH,


Volvo 30-40

Hydraulic Transmission
ZF 45 A 0.0471 0.0632
8 degrees

123

164

132

177

155

209 5500

ZF 45 C
ZF 45-1

0.0440 0.0590
0.0555 0.0744
0.0471 0.0632

114
144
123

153
194
164

123
155
132

165
208
177

145
183
155

195
246 5500
209 5500

ZF 63

0.0712 0.0955

185

248

199

267

235

315 5500

0.0623 0.0836
0.0597 0.0800
0.0712 0.0955

154

206

165

222

195

261

185

248

199

267

235

315 5500

0.0836
0.0800
0.0955
0.0955

162
155
185
185

217
208
248
248

174
167
199
199

234
224
267
267

206
197
235
235

276
264
315 5500
315 5500

0.0659 0.0883

171

230

184

247

217

291

ZF 63 A
8 degrees

0.0623
0.0597
ZF 63 C 0.0712
ZF 63 IV 0.0712
12 degrees

30 66
60 132

SAE 3, 4
SAE 3, 4, Yanmar 4LH, Volvo 41
HD

46 101

SAE 3, 4, Yanmar LH, Volvo 30-40

44

97

SAE 3, 4, Yanmar LH, Volvo 30-40

32 70
62 136

SAE 3, 4
SAE 3, 4, Yanmar LH, Volvo 30-40

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.

For a complete parts or


service manual on any
model, please call our
order desk

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

Pleasure Duty
Single Speed

Hydraulic Transmissions (Hurth)

B-13

Transmission

ZF Marine
Pleasure Duty
Single Speed

Hydraulic Transmission
MODEL

POWER/RPM

INPUT POWER CAPACITY

kW

kW
hp
2600 rpm
256
343

kW
hp
2800 rpm
276
370

kW
hp
3300 rpm
325
436 4500

0.0903 0.1210
0.0850 0.1140
ZF 80 IV 0.0984 0.1320
12 degrees

235
221
256

315
296
343

253
238
276

339
319
370

298
281
325

399
376
436 3300

0.0859 0.1151
ZF 80-1 A 0.1047 0.1404
8 degrees

223
272

299
365

240
293

322
393

283
346

380
463 4500

0.0961 0.1289
0.0904 0.1212
ZF 80-1 IV 0.1047 0.1404
12 degrees

250
235
272

335
315
365

269
253
293

361
339
393

317
298
346

425
400
463 3300

0.0940 0.1261
0.0921 0.1236

244
240

328
321

263
258

353
346

310
304

416
408 5500

rpm

ZF 80 A 0.0984 0.1320
8 degrees

ZF 88 C

MAX
RPM

RATIOS

WEIGHT

'A' Pos

'B' Pos kg

1.200
1.406
1.567
1.962
2.500
2.850
1.208
1.399
1.644
2.008
2.493
1.200
1.406
1.567
1.962
2.500
2.850
1.208
1.399
1.644
2.008
2.493
1.000

1.200
1.406
1.567
1.962
2.500
2.850
1.202
1.392
1.638
1.996
2.468
1.200
1.406
1.567
1.962
2.500
2.850
1.202
1.392
1.638
1.996
2.468
1.013

BELL HSGS.
AND NOTE

lb

64 141

SAE 2, 3, 3 CAT

93 205

SAE 2, 3, 3 CAT

64 141

SAE 2, 3, 3 CAT

93 205

SAE 2, 3, 3 CAT

32

SAE 3, 4

70

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.

For a complete parts or


service manual on any
model, please call our
order desk

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Hydraulic Transmissions (Hurth)

B-14

ZF Marine
Hydraulic Transmission
MODEL

POWER.RPM
kW

INPUT POWER CAPACITY

rpm

MAX
RPM

ZF 220

kW
hp
2300 rpm
0.0985 0.1321 227
304

kW
hp
2800 rpm
276
370

kW
hp
3300 rpm
315
423

ZF 220 A
10 degrees
ZF 220 IV
12 degrees
ZF 220 V
10 degrees
ZF 280

0.0855
0.0932
0.0855
0.0932
0.0855
0.0932
0.0855
0.1398

0.1147
0.1250
0.1147
0.1250
0.1147
0.1250
0.1147
0.1875

197
214
197
214
197
214
197
322

240
261
240
261
240
261
240
391

274
298
274
298
274
298
274
447

0.1205
0.1142
ZF 280 A 0.1398
7 degrees 0.1205
ZF 280 IV 0.1398
14 degrees 0.1205
0.1016

0.1616
0.1532
0.1875
0.1616
0.1875
0.1616
0.1362

277
372
263
352
322
431
277
372
322
431
277
372
234
313
2300 rpm
360
483
329
442
317
425
296
396

ZF 285 A 0.1566 0.2101


7 degrees 0.1432 0.1921
0.1398 0.1848
ZF 301 A 0.1285 0.1723
10 degrees
ZF 301 C 0.1446 0.1939 333
0.1116 0.1497
ZF 302 IV 0.1566 0.2101
15 degrees 0.1446 0.1939
0.1198 0.1606
2100 rpm
ZF 304 A 0.1812 0.2429
7 degrees
ZF 305
0.2059 0.2761
0.1946 0.2609
0.1783 0.2391
0.1556 0.2087

264
287
264
287
264
287
264
431

321
350
321
350
321
350
321
525

337
453
320
429
391
525
337
453
391
525
337
453
284
381
2500 rpm
392
525
358
480
345
462
321
431

367
400
367
400
367
400
367
600

386
517
366
490
447
600
386
517
447
600
386
517
325
436
2800 rpm
439
588
401
538
386
517
360
482

RATIOS

WEIGHT
kg

4500 1.000, 1.128*, 1.237*, 1.400*,


1.500, 1.963, 2.478
63
3.000*
4500 1.235, 1.533, 1.750*, 2.040
50
2.455
4500 1.213, 1.527, 1.885
86
2.492
4500 1.235, 1.533, 1.750*, 2.040
65
2.455
3300 0.814*, 1.000, 1.214*, 1.514,
1.719*, 2.000
73
2.478
3.000*
3300 1.118, 1.483, 1.769, 2.000, 2.227 73
2.476*
3300 1.252, 1.561, 1.772, 2.063
106
2.556
3.094*

485

405

543

257
344
360
483
333
446
276
369
2300 rpm
380
510

279
374
392
525
362
485
299
402
2500 rpm
417
559

313
439
405
335

419
588
543
450

3300 1.200, 1.333, 1.484, 1.750, 1.962 77


2.208
2.500
3000 1.190, 1.516, 2.005,
2.301*,2.551*, 2.901
87
3000 1.106, 1.179*, 1.236*, 1.296*,
1.408, 1.862, 2.137*, 2.694
87
1.004*
3000 1.297, 1.482, 1.651, 1.771*
127
2.184
2.611, 3.159*

453

607

3000 1.525, 1.789, 1.972, 2.558

432
409
374
327

473
447
410
358

515
486
446
389

690
652
598
522

3000 1.000, 1.220, 1.486, 1.758, 1.968


2.250
2.500
2.917

446

580
548
502
438

362

635
600
550
480

BELL HSGS.
AND NOTE

lb

139

SAE 2, 3, 3 CAT

110

SAE 2,3, 3 CAT

189

SAE 2, 3, 3 CAT

143

161

161
233

169

SAE 1, 2, 3, 3 CAT

SAE 1, 2, 3, 3
CAT
SAE 2,3, 3 CAT

SAE 1, 2, 3, 3
CAT

191

SAE 1, 2, 3,
3 CAT
SAE 1, 2, 3,
3 CAT

279

SAE 2, 3, 3 CAT

191

140 308
98

SAE 1, 2
216

* Non Standard Ratio

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

SAE 1, 2, 3

Transmission

Pleasure Duty
Single Speed

Hydraulic Transmissions (ZF)

B-15

Transmission

ZF Marine
Pleasure Duty
Single Speed

Hydraulic Transmission
MODEL

POWER/RPM

INPUT POWER CAPACITY

kW

kW
hp
2100 rpm
432
580
391
525
361
484
454
608
429
454
608
429
575
442
592
346
464
442
592
346
464
545
731
0.3130 490
545
730
511
685
490
657
429
575
545
731
490
657
613
822

rpm

ZF 305 A 0.2059 0.2761


7 degrees 0.1864 0.2499
0.1718 0.2304
ZF 311
0.2160 0.2897
0.2042 0.2738
ZF 311 A 0.2160 0.2897
7 degrees 0.2042 0.2738
ZF 320
0.2104 0.2821
0.1649 0.2212
ZF 320 A 0.2104 0.2821
7 degrees 0.1649 0.2212
ZF 325 IV 0.2595 0.3480
14 degrees
0.2334
ZF 325-1 0.2594 0.3478
0.2432 0.3262
0.2334 0.3130
0.2043 0.2740
ZF 325-1 A 0.2595 0.3480
7 degrees 0.2334 0.3130
ZF 350
0.2917 0.3912

0.2756 0.3696 579


0.2917 0.3912 613

ZF 350 A
7 degrees
ZF 350 IV 0.2917 0.3912 613
14 degrees
ZF 350 V 0.2917 0.3912 613
7 degrees

MAX
RPM

kW
hp
2300 rpm
473
635
429
575
395
530
497
666
575
470
497
666
470
630
484
649
379
509
484
649
379
509
597
800
657
537
597
800
559
750
537
720
470
630
597
800
537
720
671
900

kW
hp
2500 rpm
515
690
466
625
430
576
540
724
630
510
540
724
510
685
526
705
412
553
526
705
412
553
649
870
720
584
648
870
608
815
584
782
511
685
649
870
584
782
729
978

776
822

634
671

850
900

689
729

822

671

900

822

671

900

RATIOS

WEIGHT
kg

BELL HSGS.
AND NOTE

lb

924
978

3000 1.200, 1.514, 1.750, 1.967


97 213
2.179
2.423
3000 0.804*, 1.000, 1.477,1.946, 2.548 171 376
685 3.048*, 3.455*
3000 1.092, 1.501, 1.759, 2.033
140 308
2.492
3000 1.031, 1.214*, 1.444, 1.929*, 2.143165 363
2.476
3000 1.262*, 1.552, 2.083
205 451
2.524
3000 1.216, 1.485, 1.733, 2.037, 2.240*185 407
782
2.417
3000 1.167, 1.225, 1.459, 1.727, 2.033130 286
1.000, 2.250
2.500
2.957
3000 1.216, 1.485, 1.733, 2.037, 2.240* 130 286
2.417
3000 1.025, 1.225*, 1.286, 1.441*,
1.581, 1.759*, 2.077, 2.636
256 563
2.864
3000 1.286, 1.581, 1.759*, 2.077, 2.636 256

563

729

978

3000 1.318*, 1.653, 1.853, 2.032

SAE 1

729

978

3000 1.286, 1.581, 1.759*, 2.077, 2.636 256 563

274 603

SAE 1, 2, 3

SAE 1, 2
SAE 1, 2
SAE 1, 2
SAE 1, 2
SAE 1, 2
Optional
SAE 1

SAE 1

SAE 1

* Non Standard Ratio

For a complete parts or


service manual on any
model, please call our
order desk

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

SAE 1

Hydraulic Transmissions (ZF)

B-16

ZF Marine

MODEL

POWER/RPM
kW

ZF 90 ATS
8 degrees

ZF 90 IVTS
12 degrees

ZF 90 TS

ZF 110 ATS
8 degrees

ZF 110 IVTS
12 degrees

ZF 110 TS

Transmission

Pleasure Duty
Two Speed

hp

0.0848 0.1137

INPUT POWER CAPACITY


kW

hp

2600 rpm
221
296

kW

hp

2800 rpm
237
318

MAX
kW

hp

3300 rpm
280
375

RPM

3800

RATIOS
1st 'A'

1st 'B'

WT

2nd 'A' 2nd 'B'

BELL
kg

lb

1.216 1.215 0.943 0.942 63 139


1.563 1.583 1.211 1.227
2.037 2.017 1.579 1.563
0.0659 0.0883 171
230
184
247 217
291
2.522 2.536 1.954 1.966
2.682 2.709 2.078 2.100
0.0848 0.1137 221
296
237
318 280
375 3800 1.294 1.288 1.003 0.998 80 176
1.560 1.567 1.209 1.215
1.992 2.033 1.544 1.575
0.0747 0.1001 194
260
209
280 246
330
2.477 2.528 1.920 1.959
0.0848 0.1137 221
296
237
318 280
375 3800 1.256 1.250 0.974 0.969 66 145
1.514 1.521 1.174 1.179
1.933 1.973 1.498 1.529
0.0658 0.0882 171
229
184
247 217
291
2.480 2.476 1.922 1.919
2.783 2.799 2.157 2.169
0.1047 0.1404 272
365
293
393 346
463 3300 1.200 1.200 0.930 0.930 84 185
1.406 1.406 1.090 1.090
1.567 1.567 1.214 1.214
1.962 1.962 1.520 1.520
0.0946 0.1268 246
330
265
355 312
418
2.500 2.500 1.938 1.938
0.0893 0.1198 232
311
250
335 295
395
2.850 2.850 2.209 2.209
0.1047 0.1404 272
365
----3300 1.208 1.202 0.936 0.931 107 235
272
365
293
393 --1.399 1.392 1.084 1.079
272
365
293
393 346
463
1.644 1.638 1.274 1.269
2.008 1.996 1.556 1.547
0.0946 0.1268 246
330
265
355 312
418
2.493 2.468 1.932 1.912
0.1047 0.1404 272
365
293
393 346
463 3300 1.306 1.306 1.012 1.012 84 185
1.515 1.515 1.174 1.174
"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.

HSGS
SAE 3, 3 CAT, 4,
Yanmar LH,
Volvo 30-40

SAE 3, 3 CAT, 4,
Yanmar LH,
Volvo 30-40
SAE 3, 3 CAT, 4,
Yanmar LH,
Volvo 30-40

SAE 2, 3, 3 CAT

SAE 2, 3, 3 CAT

SAE 2, 3, 3 CAT

For a complete parts or


service manual on any
model, please call our
order desk

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Dimensions

B-17

Transmission

ZF Marine
Pleasure Single Speed
Dimensions
Mechanical H Configuration

mm (inches)
H1
H2
110 (4.33)
73.0 (2.87)
110 (4.33)
73.0 (2.87)
112 (4.41)
73.0 (2.87)
122 (4.80)
89.0 (3.50)
122 (4.80)
89.0 (3.50)
93.0 (3.66) 139 (5.47)

Vertical Offset Direct Mount


MODEL
ZF 4 M
ZF 5 M
ZF 10 M
ZF 12 M
ZF 15 M
ZF 25 M

A
62.0 (2.44)
62.0 (2.44)
62.0 (2.44)
72.0 (2.83)
72.0 (2.83)
85.0 (3.35)

B1
75.0 (2.95)
75.0 (2.95)
75.0 (2.95)
80.0 (3.15)
80.0 (3.17)
96.0 (3.78)

B2
136 (5.35)
128 (5.04)
128 (5.04)
134 (5.25)
134 (5.25)
149 (5.85)

L
156 (6.14)
156 (6.14)
180 (7.09)
192 (7.56)
193 (7.58)
218 (8.56)

L2
60.0 (2.36)
60.0 (2.36)
60.0 (2.36)
60.0 (2.36)
60.0 (2.36)
65.0 (2.56)

L3
15.0 (0.59)
15.0 (0.59)
15.0 (0.59)
15.0 (0.59)
15.0 (0.59)
17.5 (0.69)

BELL HSG.
B/W
B/W
B/W
B/W
B/W
B/W

Pleasure Single Speed


Dimensions
Hydraulic H Configuration
mm (inches)
H2
192 (7.56)
212 (8.35)
271 (10.7)
266 (10.5)
281 (11.1)
301 (11.9)
372 (14.7)
305 (12.0)
355 (14.0)
415 (16.3)

Vertical Offset Direct Mount


MODEL
ZF 12
ZF 25
ZF 45-1
ZF 63
ZF 220
ZF 280
ZF 305
ZF 320
ZF 325-1
ZF 350

A
72.0 (2.83)
99.0 (3.90)
151 (5.94)
127 (4.98)
135 (5.31)
146 (5.75)
155 (6.10)
170 (6.69)
165 (6.50)
175 (6.89)

B1
80.0 (3.15)
147 (5.79)
170 (6.69)
178 (6.99)
215 (8.46)
230 (9.06)
254 (10.0)
285 (11.2)
265 (10.4)
290 (11.4)

B2
91.3 (3.59)
147 (5.79)
170 (6.69)
178 (6.99)
175 (6.89)
175 (6.89)
254 (10.0)
285 (11.2)
265 (10.4)
290 (11.4)

H1
89.0 (3.50)
101 (3.98)
139 (5.47)
118 (4.67)
125 (4.92)
131 (5.16)
147 (5.79)
207 (8.15)
156 (6.14)
160 (6.30)

L
207 (8.15)
296 (11.7)
303 (11.9)
329 (13.0)
386 (15.2)
394 (15.5)
444 (17.5)
598 (23.5)
489 (19.2)
569 (22.4)

L1
222 (8.74)
270 (10.6)
221 (8.70)
273 (10.8)
287 (11.3)
299 (11.8)
330 (13.0)
443 (17.4)
382 (15.0)
446 (17.6)

L2
75.0 (2.95)
82.5 (3.25)
74.0 (2.91)
65.0 (2.56)
94.5 (3.72)
71.0 (2.80)
55.0 (2.17)
83.0 (3.27)
55.0 (2.17)
55.0 (2.17)

L3
15.0 (0.59)
17.5 (0.69)
20.0 (0.79)
11.0 (0.43)
35.5 (1.40)
34.5 (1.36)
45.0 (1.77)
70.0 (2.76)
45.0 (1.77)
45.0 (1.77)

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

HSG.
B/W
B/W
-3
2
2
1
1
1
1

Dimensions

B-18
For a Complete Parts or
Service Manual On Any
Model Please Call Our
Order Desk

ZF Marine

Transmission

Pleasure Single Speed


Dimensions

Hydraulic Coaxial Configuration

MODEL

ZF 45 C
ZF 63 C
ZF 88 C
ZF 301 C
ZF 311

30.0 (1.18)

mm (inches)
H2

Co-Axial or New Co-Axial Direct Mount

B1

136 (5.33)
136 (5.33)
136 (5.33)
235 (9.25)
265 (10.4)

B2

131 (5.16)
131 (5.16)
131 (5.16)
235 (9.25)
265 (10.4)

H1

145 (5.71)
145 (5.71)
145 (5.71)
200 (7.87)
215 (8.46)

198 (7.80)
198 (7.80)
198 (7.80)
270 (10.7)
350 (13.8)

480 (18.9)
528 (3.15)

L1

267 (10.5)
267 (10.5)
267 (10.5)
344 (13.5)
392 (15.4)

L2

64.5 (2.54)
64.5 (2.54)
64.5 (2.54)
89.3 (3.52)
85.0 (3.35)

L3

BELL
HSG.
B/W
B/W
B/W
80.0 (3.15) 2
80.0 (3.15) 1

Mechanical A Configuration

MODEL

ZF 15 MA
ZF 25 MA

8.0
8.0

B1

91.8 (3.61)
110 (4.32)

B2

80.0 (3.15)
96.0 (3.78)

mm (inches)
H2
L

Down Angle Direct Mount

H1

133 (5.22)
149 (5.85)

78.2 (3.08)
84.3 (3.32)

142 (5.58)
164 (6.44)

L1

193 (7.60)
223 (8.76)

L2

60.0 (2.36)
65.0 (2.56)

L3

15.0 (0.59)
17.5 (0.69)

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

BELL
HSG.
B/W
B/W

Dimensions

B-19

Transmission

ZF Marine
Pleasure Single Speed
Dimensions
Hydraulic A Configuration
MODEL
ZF 25 A
ZF 45 A
ZF 63 A
ZF 80A/
ZF 80-1 A
ZF 220 A
ZF 280 A
ZF 301 A
ZF 304 A
ZF 305 A
ZF 311 A
ZF 320 A
ZF 325 A
ZF 350 A

A
115.3 (4.54)
125.5 (4.94)
144 (5.67)

160 (6.30)
144.5 (5.69)
146.6 (5.77)
55.9 (2.20)
35 (1.38)
169 (6.65)
36.5 (1.44)
212.1 (8.35)
180.8 (7.12)
195.2 (7.69)

B1
147 (5.79)
158 (6.20)
178 (6.99)

210 (8.27)
187.5 (7.38)
215 (8.46)
235 (9.25)
255 (10.04)
254 (10.00)
255 (10.04)
285 (11.22)
265 (10.43)
290 (11.42)

mm (inches)
H1
H2
75 (2.94)
196 (11.38)
78.5 (3.09)
270 (10.63)
82 (3.23)
284 (11.18)

Down Angle Mount

B2
147 (5.79)
158 (6.20)
178 (6.99)

210 (8.27)
187.5 (7.38)
175 (6.89)
235 (9.25)
255 (10.04)
254 (10.00)
255 (10.04)
285 (11.22)
265 (10.43)
290 (11.42)

112 (4.41)
116 (4.57)
113 (4.45)
167 (6.57)
179 (7.05)
123 (4.84)
202 (7.95)
165 (6.50)
128 (5.04)
140 (5.51)

303 (11.91)
230 (9.06)
255 (10.04)
295 (11.61)
309 (12.17)
395 (15.55)
305 (12.01)
395 (15.55)
350 (13.78)
435 (17.13)

L
289 (11.38)
305 (12.01)
322 (12.68)
370 (14.57)
376 (14.80)
362 (14.25)
484 (19.06)
529 (20.83)
435 (17.13)
565 (22.24)
598 (23.54)
525 (20.67)
620 (24.41)

L1
216 (8.50)
227.7 (8.96)
265 (10.43)

290.5 (11.44)
246.4 (9.70)
280.1 (11.03)
324 (12.76)
336 (13.23)
315 (12.40)
346.9 (13.66)
415.5 (16.36)
412 (16.22)
488.9 (19.25)

L2
BELL HSG.
83 (0.83)
B/W
65 (2.56)
B/W
65 (2.56)
3
76 (2.99)
93 (3.66)
71 (2.80)
88 (3.46)
74 (2.91)
55 (2.17)
86 (3.39)
83 (3.27)
55 (2.17)
68 (2.68)

3
2
2
2
2
1
1
1
1
1

Pleasure Single Speed


Dimensions
Hydraulic V Configuration
Shaft passes through transmission
MODEL

ZF 15 MIV
ZF 63 IV
ZF 80 IV
ZF 80-1 IV
ZF 220 IV
ZF 302 IV

Angle A

15.0
12.0
12.0
12.0
12.0
15.0

147 (5.79)
219 (8.61)
246 (9.69)
246 (9.69)
248 (9.74)
270 (10.6)

B1

133 (5.24)
178 (6.99)
190 (7.48)
190 (7.48)
190 (7.48)
254 (10.0)

B2

mm (inches)
H1
H2

V-Drive Direct Mount

80.0 (3.15)
178 (6.99)
190 (7.48)
190 (7.48)
190 (7.48)
254 (10.0)

106 (4.17)
107 (4.22)
132 (5.20)
132 (5.20)
151 (5.94)
164 (6.45)

197 (7.76)
355 (14.0)
389 (15.3)
389 (15.3)
418 (16.4)
440 (17.3)

L1

265 (10.4) 60.0 (2.36)


329 (12.9) 326 (12.8)
370 (14.6) 375 (14.8)
370 (14.6) 375 (14.8)
380 (15.0) 313 (12.3)
467 (18.4) 302 (11.9)

L2

15.0 (0.59)
65.0 (2.56)
76.0 (2.99)
76.0 (2.99)
100 (3.92)
73.0 (2.87)

L3

BELL
HSG
B&W
11.0 (0.43)
3
11.0 (0.43)
3
11.0 (0.43)
3
35.0 (1.38)
2
50.0 (1.97)
1

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Dimensions

B-20

For Parts and Service


Information on Models Not
Shown in This Catalog,
Contact Our Order Desk

ZF Marine

Transmission

Pleasure Single Speed


Dimensions
Hydraulic V Configuration
Shaft does not pass through transmission

MODEL

ZF 280 IV
ZF 325 IV
ZF 350 IV

Angle A
14.0
14.0
14.0

331 (13.0)
378 (14.9)
416 (16.4)

B1

184 (7.24)
220 (8.66)
290 (11.4)

mm (inches)
H2

V-Drive Direct Mount

B2

184 (7.24)
242 (9.53)
290 (11.4)

H1

90.1 (3.55)
140 (5.51)
110 (4.33)

501 (19.7)
655 (25.8)
571 (22.5)

395 (15.6)
489 (19.3)
458 (18.0)

L1

285 (11.2)
357 (14.0)
458 (18.0)

L2

59.0 (2.32)
55.0 (2.17)
156 (6.12)

L3

34.5 (1.36)
45.0 (1.77)
168 (6.59)

BELL
HSG.
3
1
1

Pleasure Single Speed


Dimensions

MODEL Angle

ZF 220 V
ZF 350 V

10.0
7.0

B1

B2

mm (inches)
H1
H2

V-Drive Remote Mount


L

L1

L2

L3 BELL
L4
HSG.
145 (5.69) 187 (7.38) 187 (7.38) 115 (4.55) 231 (9.09) 250 (9.84) 246 (9.70) 105 (4.13) 104 (4.08)
195 (7.69) 290 (11.4) 290 (11.4) 143 (5.62) 400 (15.0) 429 (16.9) 454 (17.9) 141 (5.55) --

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Dimensions

B-21

Transmission

ZF Marine
Pleasure
TWO SPEED
Dimensions

MODEL

ZF 90 ATS
ZF 110 ATS
ZF 300 ATS
ZF 325 ATS
ZF 350 ATS

Angle A

8.0
8.0
7.0
7.0
7.0

144 (6.00)
160 (6.00)
147 (5.77)
180 (7.09)
195 (7.69)

B1

mm (inches)
H2

Down Angle Direct Mount

178 (6.99)
210 (8.27)
215 (8.46)
265 (10.4)
290 (11.4)

B2

178 (6.99)
210 (8.27)
175 (6.89)
265 (10.4)
290 (11.4)

H1

82.0 (3.23)
112 (4.41)
113 (4.45)
128 (5.04)
140 (5.50)

336 (13.2)
356 (14.0)
282 (11.1)
439 (17.3)
435 (17.1)

L1

L2

L3

BELL
HSG
484 (19.1) 406 (16.0) 76.0 (2.99) 11.0 (0.43)
3
532 (20.9) 432 (17.0) 76.0 (2.99) 11.0 (0.43)
3
517 (20.4) 435 (17.1) 71.5 (2.81) 35.5 (1.40)
703 (27.7) 590 (23.2) 793 (31.2) 669 (26.3) 1

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Cross Reference - ZF

B-22

ZF Marine
ZF 4 M
ZF 5 M
ZF 10 M
ZF 12 M
ZF 15 M
ZF 15 MA
ZF 15 MIV
ZF 25 M
ZF 12
ZF 25
ZF 25 A
ZF 45
ZF 45 A
ZF 45 C
ZF 63
ZF 63 A
ZF 63 C
ZF 63 IV
ZF 80 A
ZF 80-1 A
ZF 80 IV
ZF 88 C
ZF 220
ZF 220 A
ZF 220 V
ZF 220 IV
ZF 280
ZF 280 A
ZF 280 IV
ZF 301
ZF 301 A
ZF 302 IV
ZF 304 A
ZF 305
ZF 305 A
ZF 311
ZF 311 A
ZF 320
ZF 320 A
ZF 325
ZF 325 A
ZF 325 IV
ZF 350

New Name

HBW 40
HBW 50
HBW 100
HBW 125
HBW 150
HBW 150 A
HBW 150 V
HSW 250
HSW 125 H
HSW 250 H
HSW 250 A
HSW 450 H2
HSW 450 A2
HSW 450 D
HSW 630 H1
HSW 630 A1
HSW 630 D
HSW 630 V1
HSW 800 A3
HSW 800 V1
HSW 800 V2

Old Name

IRM 220 PL
IRM 220 A-1
IRM 220 V-2
IRM 220 V-LD
IRM 280 PL-1
IRM 280 A-2
IRM 280 V-LD-1
IRM 301 PL-2
IRM 301 A-2
IRM 302 V-LD-1

New Model
New Model
IRM 311 PL
IRM 311 A-1
IRM 320 PL-1
IRM 320 A-1
IRM 325 PL
IRM 325 A
New Model
IRM 350 PL-2

ZF 350 A
ZF 350 V
ZF 350 IV
ZF 550
ZF 550 A
ZF 550 V
ZF 600
ZF 600 A
ZF 600 V
ZF 650
ZF 650 A
ZF 650 V
ZF 660
ZF 660 A
ZF 660 V
ZF 670
ZF 670 A
ZF 670 V
ZF 1900
ZF 1900 A
ZF 1900 V
ZF 1950
ZF 1950 A
ZF 1950 V
ZF 1955
ZF 1955 A
ZF 1955 V
ZF 1960
ZF 1965
ZF 2000
ZF 2000 A
ZF 2000 V
ZF 2050
ZF 2050A
ZF 2050 V
ZF 2150
ZF 2150 A
ZF 2150 V
ZF 2500
ZF 2500 A
ZF 2500 V
ZF 2550
ZF 2550 A

New Name

IRM 350 A-2


IRM 350 V
IRM 350 V-LD-1
BW 155
BW 155 A
BW 155 V
BW 160
BW 160 A
BW 160 V
BW 165
BW 165 A
BW 165 V
BW 165 P3
BW 165 AP3
BW 165 VP3
BW 165 P4
BW 165 AP4
BW 165 VP4
BW 190
BW 190 A
BW 190 V
BW 195
BW 195 A
BW 195 V
BW 195 P1
BW 195 AP1
BW 195 VP1
BW 196
BW 196 P1
New Model
New Model
New Model
New Model
New Model
New Model
New Model
New Model
New Model
BW 250
BW 250 A
BW 250 V
BW 255
BW 255 A

Old Name

ZF 2550 V
ZF 2555
ZF 2555 A
ZF 2555 V
ZF 2560
ZF 2656
ZF 4540
ZF 4550 C
ZF 4570
ZF 4600
ZF 4600 A
ZF 4600 V
ZF 4640
ZF 4650
ZF 4650 A
ZF 4650 V
ZF 4660
ZF 4661
ZF 7500
ZF 7500 C
ZF 7540
ZF 7549
ZF 7549 C
ZF 7550
ZF 7550 V
ZF 7550 NRH
ZF 7850 C
ZF 12000
ZF 12000 C
ZF 12010
ZF 12020
ZF 15550
ZF 15550 C
ZF 15560
ZF 15570
ZF 20570
ZF 23560 D
ZF 23560 C
ZF 23860 C
ZF 53000 NRH
ZF 53000-1 NRH
ZF 53000 NR
ZF 53000-1 NR

New Name

BW 255 V
BW 255 P
BW 255 AP
BW 255 VP
BW 256
BW 256 P
New Model
BWK 455-1
BW 457-1
BW 460-1
New Model
New Model
BW 465
BW 465-1
BW 465-1 A
BW 465-1 V
BW 466
BW 466 G
BW 750
BWK 750
BW 754
BW 755
BWK 755
BW 755-1
New Model
BU 755-1 HWR/L
BWK 785
BW 1200
BWK 1200
BW 1201
BW 1202
BW 1555
BWK 1555
BW 1556
BW 1557
BW 2057
BW 2356 DR/DL
BWK 2356
BWK 2386
BU 5300 HW R/L
New Model
BU 5300 VWT
New Model

Old Name

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Transmission

New/Old Names Cross Reference List

Seal & Cluch Kits

B-23

HURTH
Trans. Model
HBW 35-50

Kit No.
500-436

HBW 100

500-437

MARINE
GEAR

Part No.
106-864
326-578/2
274-251/4
254-716
284-260
105-159
288-748/2
288-757/4
288-758/4
288-760/2
288-761/2
106-864
105-679
326-578/2
288-739/4
254-716
280-135
105-153
288-748/2
288-757/8
288-758/6
288-761/2

Transmission

SEAL AND CLUTCH KITS-HBW

HBW 10/125/
150(A)
500-438

HBW 150V

500-439

106-864
105-530
326-578/2
254-715/4
254-716
215-875
105-159
344-787/2
407-231/8
407-230/8
195-714/2
195-715/2
106-864
326-578/2
254-715/2
254-716
215-875
401-647/2
105-590
291-618/2
344-787/2
407-231/8
407-230/8
195-714/2
195-715/2

Description
Shift Cover
Drain Plug
Cover
Shift Cover
Input Shaft
Output Shaft
Bearing/Gear
Clutch Pac
Clutch Pac
Clutch Pac
Clutch Pac
Shift Cover
Input Shaft
Drain Plug
Cover
Shift Cover
Input Shaft
Output Shaft
Bearing/Gear
Clutch Pac
Clutch Pac
Clutch Pac

Shift Cover
Input Shaft
Drain Plug
Cover
Shift Cover
Input Shaft
Output Shaft
Bearing/Gear
Clutch Pac
Clutch Pac
Clutch Pac
Clutch Pac
Shift Cover
Drain Plug
Cover
Shift Cover
Input Shaft
Output Shaft
Output Shaft
Output Shaft
Bearing/Gear
Clutch Pac
Clutch Pac
Clutch Pac
Clutch Pac

Trans. Model
HBW 250

Kit No.
500-440

Trans. Model
HBW 35-50

Kit No.
500-426

HBW 100

500-427

Part No.
106-864
326-578/2
274-251/4
254-716
284-260
105-159
327-395/2
288-889/10
206-026/8
195-714/2
195-715/2

Description
Shift Cover
Drain Plug
Cover
Shift Cover
Input Shaft
Output Shaft
Bearing/Gear
Clutch Pac
Clutch Pac
Clutch Pac
Clutch Pac

106-864
105-530
326-578/2
254-715/4
254-716
215-875
105-159
106-864
326-578/2
252-715/2
254-716
215-875
401-647/2
105-590
291-618/2
106-864
326-578/2
274-251/4
254-716
284-260
105-159

Shift Cover
Input Shaft
Drain Plug
Cover
Shift Cover
Input Shaft
Output Shaft
Shift Cover
Drain Plug
Cover
Shifting Cover
Input Shaft
Output Shaft
Output Shaft
Output Shaft
Shift Cover
Drain Plug
Cover
Shifting Cover
Input Shaft
Output Shaft

SEAL AND CLUTCH KITS-HBW

SEAL KITS-HBW

HBW 10/125/
150(A)
500-428

HBW 150V

500-429

HBW 250

500-430

Part No.
106-864
105-524
326-578/2
288-739/4
254-716
280-135
105-153
106-864
105-679
326-578/2
288-739/4
254-716
280-135
105-153

Description
Shift Cover
Shift Fork
Drain Plug
Cover
Shifting Cover
Input Shaft
Output Shaft
Shift Cover
Input Shaft
Drain Plug
Cover
Shifting Cover
Input Shaft
Output Shaft

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Seal & Cluch Kits

HURTH
Kit No.
500-431

MARINE
GEAR

Part No.
105-559
413-883
374-056
408-388
447-038/3
489-120/8
489-119/10
105-571
413-883
442-135
408-388
447-038/3
455-786/8
455-787/10
413-883
444-070
444-071
408-388
447-038/3
455-786/10
455-787/12
384-176
413-883
448-160
408-388
447-038/3
455-786/10
455-787/12
423-883
105-113
408-762
408-388
447-038/3
455-786/10
455-787/12

SEAL AND CLUTCH KITS-HSW

HSW 630A/H 500-432

HSW 630V

500-433

HSW 800A2

500-434

HSW 800V

500-435

Description
Output Flg
Input Shaft
Output Shaft
Control Blk
Input Shaft
Clutch Pac
Clutch Pac
Output Flg
Input Shaft
Output Shaft
Control Blk
Input Shaft
Clutch Pac
Clutch Pac
Input Shaft
Out-Flg Side
Out-Eng Side
Control Blk
Input Shaft
Clutch Pac
Clutch Pac
Output Flg
Input Shaft
Output Shaft
Control Blk
Input Shaft
Clutch Pac
Clutch Pac
Input Shaft
Out-Flg Side
Out-Eng Side
Control Blk
Input Shaft
Clutch Pac
Clutch Pac

Trans. Model
HSW 450A2

Kit No.
500-421

SEAL KITS-HSW

HSW 630 A/H 500-422


HSW 630V

500-423

HSW 800A2

500-424

HSW 800V

500-425

Part No.
105-559
413-883
374-056
408-388
105-571
413-883
442-135
408-388
413-883
444-070
444-071
408-388
384-176
413-883
448-160
408-388
413-883
105-113
480-762
408-388

Description
Output Flg
Input Shaft
Output Shaft
Control Blk
Output Flg
Input Shaft
Output Shaft
Control Blk
Output Flg
Input Shaft
Output Shaft
Control Blk
Output Flg
Input Shaft
Output Shaft
Control Blk
Input Shaft
Out-Flg Side
Out-Eng Side
Control Blk

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Transmission

Trans. Model
HSW 450A2

B-24

Operational Notes & Bell Housing

B-25

Transmission

ZF Marine
Operational Notes for HBW
Cooling unit:

The arrangement of the cooling unit for the HBW 100, 150, 150V and 250 (no cooling unit is
required for HBW 50) can be seen from the following drawings.

The table below shows the maximum power output in continuous operation
(lever position A and B) usable without cooling. When these values are exceeded,
a cooling unit is required.
Max engine power (kW) usable without cooling in continuous operation.
Lever Position

HBW 50

HBW 100

HBW 150

HBW 150V

HBW 250

no cooling

no cooling

40

25

40

no cooling

25

25

20

always with cooling unit

SAE Bell Housing Dimensions


SAE No.

00
0
1/2
1
2
3
4
5
6

inch

mm

inch

mm

inch

mm

No.

31
25-1/2
23
20-1/8
17-5/8
16-1/8
14-1/4
12-3/8
10-1/2

787,40
647,70
584,20
511,18
447,68
409,58
361,95
314,33
266,70

33-1/2
26-3/4
24-3/4
20-7/8
18-3/8
16-7/8
15
13-1/8
11-1/4

850,90
679,45
619,13
530,23
466,73
428,63
381,00
333,38
285,75

34-3/4
28
25-1/2
21-3/4
19-1/4
17-3/4
15-7/8
14
12-1/8

882,65
711,20
647,70
552,45
488,95
450,85
403,23
355,60
307,98

16
16
12
12
12
12
12
8
8

Bolt Holes
Diameter
inch mm
17/32 13,49
17/32 13,49
17/32 13,49
15/32 11,91
13/32 10,32
13/32 10,32
13/32 10,32
13/32 10,32
13/32 10,32

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Operational Notes

HURTH

B-26

MARINE
GEAR

Note: Several version of a given model may exist. When ordering parts be sure to reference the first two digits of
the serial number to identify which versions you have. You will find the transmission type and version on your
transmission name plate. If the type and version indicated differs from that printed in this manual, the relative spart
parts list should be ordered fro m our order desk.

Spare Parts List

When ordering spare parts, please state:


transmission type
serial number with version number
item no., part name, part no. and
quantity of parts required
The name plate is mounted to the
transmission.

Name plate

Operational Notes for HBW

Example of name plate

Care should be taken that the engine gearbox compartment is properly ventilated.

Engine Gearbox Compartment

Fill the gearbox with oil (ATF) of the recommended


grade. The oil level should be up to the index mark on
the dipstick (see illustration)

Initial Operation

To check the oil level, just insert the dipstick, do not


screw in. Retighten the hex screw with the dipstick
after the oil level check. Do not forget sealing ring.

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Transmission

Accessories for Marine Transmissions Type HBW

Operational Notes

B-27

Transmission

HURTH

MARINE
GEAR

Accessories for Marine Transmissions Type HBW


Rotation of the propeller without load while the boat is
sailing, being towed, or anchored in a river, as well as
operation of the engine with the propeller stopped (for
charging battery), will have no detrimental effects on
the gearbox.

Sailing and moving in tow

When the boat is sailing (engine stopped), the gear


level must be in zero position. Never put the gear lever
in the position corresponding to the direction of travel
of the boat.

Important

Locking of the propeller shaft by an additional brake is


not required; use the gear lever position opposite your
direction of travel for this purpose.
If the transmission is not used for periods of more than
1 year it should be completely filled with oil of the
same grade to prevent corrosion. Protect the input
shaft and the output flange by means of an anticorrosive coating if required.

Lay-up periods

Possible troubles and remedies


Kind of trouble

Noticeable effect

Delay of gear
engagement

Propeller will start rotating with several


seconds delay or only after increase
in engine speed

Possible cause

Remedy
Detach Bowden cable and operate
gearbox by hand to find whether
malfunction is caused by gearbox or
Bowden cable

Lever travel 0-A not equal to


lever travel 0-B
Insufficient clearance between

If caused by transmission:
Adjust cover plate (9) until lever is
exactly in midway position. Travel
0-A = 0-B = 35mm/30mm
Adjust to minimum clearance of 0.5

mm
actuating lever an cover plate
Bowden cable fails to move lever
through required minimum travel
0-A = 0-B = 35mm/30mm

If caused by Bowden cable:


Check total travel of Bowden cable
If too short, adjust accordingly

Transmission fails to
move into gear

Excessive effort required to move


actuating lever

Insufficient clearance between


actuating lever and cover plate (9).

Detach Bowden cable and operate


lever by hand. If lever jams, adjust
clearance to 0.5 mm

Boat fails to attain top


speed specified

Increased operating temperature

Use of wrong oil

Use ATF oil and check oil level

Boat operated without cooling unit

Install cooling unit

Transmission operating in upper


limit range

Use suitable HBW transmission unit

Corrosion effects in area of


radial sealing ring and shaft;

Check and correct oil level. Remove


and dismantle transmission, rema-

Oil leakage

Oil leakage points visible on


transmission unit

chine

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Specifications

HURTH

B-28

MARINE
GEAR

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

Accessories for Marine Transmissions Type HBW

Specifications

B-29

Transmission

HURTH

MARINE
GEAR

Accessories for Marine Transmissions Type HBW

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Specifications

HURTH

MARINE
GEAR

B-30

For Parts and Service


Information on Models Not
Shown in This Catalog,
Contact Our Order Desk

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

Accessories for Marine Transmissions Type HBW

Specifications

B-31

Transmission

HURTH

MARINE
GEAR

Accessories for Marine Transmissions Type HBW

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Specifications

HURTH

B-32

MARINE
GEAR

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

Accessories for Marine Transmissions Type HBW

Couplings & Accessories

B-33

For a complete parts or


service manual on any
model, please call our
order desk

TRANSMISSION COUPLINGS
Transmission

Ductile Iron
Transmission

Part Number
Solid
Split
--50TC575
--50TC575
50MC573 ---505751
---50TC725
-50725A
--50725B
---50TC900
-509001
--

Flange
Taper
5 3/4"
5 3/4"
5 3/4"
5 3/4"
7 1/4"
7 1/4"
7 1/4"
9"
9"

Shaft
# of
Dia.
Range
1 1/2"
6
1 3/4 - 2 1/4"
6
1 1/2 - 2"
6
1 1/4 - 2"
6
1 3/4 - 2 1/2"
6
1 1/4 - 1 3/4"
6
2 - 2 1/2"
6
2 - 2 1/2"
8
1 1/2 - 2 1/2"
8

Bolt
Bolts
1/2"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
3/4"
3/4"

Bolt
Dia.
4 3/4"
4 3/4"
4 3/4"
4 3/4"
6"
6"
6"
7 1/2"
7 1/2"

Pilot
Circle
3 X 1/4" F
3 X 1/4" F
3 X 1/4" F
3 X 1/4" F
3 3/4 X 1/4" F
3 3/4 X 1/4" F
3 3/4 X 1/4" F
6 X 1/4" F
6 X 1/4" F

Borg Warner

50MC004 --50401S
-50400B
50MC005 --50500A
-50500C
-50501S
----------50MC573 --50575

-------50TC500
50TC500
50TC500
50TC575
50TC575
---

4"
4"
4"
5"
5"
5"
5"
5"
5"
5"
5 3/4"
5 3/4"
5 3/4"
5 3/4"

3/4 - 1 1/2"
1 - 1 1/4"
1 - 1 1/2"
1 - 2"
1 - 1 1/2"
1 1/2 - 2"
1 - 1 1/2"
1 1/4"
1 3/8"
1 1/2 - 1 3/4"
1 1/2"
1 3/4 - 2 1/4"
1 1/2 - 2"
1 1/4 - 2 1/4"

4
4
4
4
4
4
4
4
4
4
6
6
6
6

3/8"
3/8"
3/8"
7/16"
7/16"
7/16"
7/16"
7/16"
7/16"
7/16"
1/2"
1/2"
1/2"
1/2"

3 1/4"
3 1/4"
3 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 3/4"
4 3/4"
4 3/4"
4 3/4"

2 1/2 X 3/32"M 2 1/4"


2 1/2 X 3/32"M 2"
2 1/2 X 3/32"M3 7/16"
2 1/2 X 3/32"M 2 5/8"
2 1/2 X 3/32"M3 7/16"
2 1/2 X 3/32"M 4"
2 1/2 X 3/32"M 2 1/2"
2 1/2 X 3/32"M 3 7/8"
2 1/2 X 3/32"M 4 1/4"
2 1/2 X 3/32"M 5"
3 X 1/4"F
5"
3 X 1/4"F 6 1/2"
3 X 1/4"F 4 1/2"
3 X 1/4"F 4 3/16"

Capitol

-50475A
-50475B
50MC472 -------50MC573 --505751
---50725A
-50725B

---50TC475
50TC575
50TC575
--50TC725
---

4 3/4"
4 3/4"
4 3/4"
4 3/4"
5 3/4"
5 3/4"
5 3/4"
5 3/4"
7 1/4"
7 1/4"
7 1/4"

1 - 1 1/2"
1 1/2 - 2"
1 1/4 - 1 1/2"
1 3/8 - 1 3/4"
1 1/2"
1 3/4 - 2 1/4"
1 1/2 - 2"
1 1/4 - 2 1/4"
1 3/4 - 2 1/2"
1 1/4 - 1 3/4"
2 - 2 1/2"

6
6
6
6
6
6
6
6
6
6
6

7/16"
7/16"
7/16"
7/16"
1/2"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"

3 7/8"
3 7/8"
3 7/8"
3 7/8"
4 3/4"
4 3/4"
4 3/4"
4 3/4"
6"
6"
6"

2 1/2 X 3/16"F 3 1/2"


2 1/2 X 3/16"F 4"
2 1/2 X 3/16"F 3 5/8"
2 1/2 X 3/16"F 4 3/16"
3 X 1/4"F
5"
3 X 1/4"F 6 1/2"
3 X 1/4"F 4 1/2"
3 X 1/4"F 4 5/16"
3 3/4 X 1/4"F 7 3/4"
3 3/4 X 1/4"F 4 3/8"
3 3/4 X 1/4"F 5 1/2"

Hurth

-5041S
--50400B
-50MC004 --50MC005 ---50500A
--50500C
---50TC500
--50TC500
--50TC500

4"
4"
4"
5"
5"
5"
5"
5"
5"

1 - 1 1/4"
1 - 1 1/2"
3/4 - 1 3/8"
1 - 1 3/4"
1 - 1 1/2"
1 -2"
1 1/4"
1 3/8"
1 1/2 - 1 3/4"

4
4
4
4
4
4
4
4
4

3/8"
3/8"
3/8"
7/16"
7/16"
7/16"
7/16"
7/16"
7/16"

3 1/4"
3 1/4"
3 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"

2 1/2 X 3/32"M 2"


2 1/2 X 3/32"M3 7/16"
2 1/2 X 3/32"M 2 1/4"
2 1/2 X 3/32"M 2 5/8"
2 1/2 X 3/32"M 3 1/2"
2 1/2 X 3/32"M 4"
2 1/2 X 3/32"M 3 7/8"
2 1/2 X 3/32"M 4 1/4"
2 1/2 X 3/32"M 5"

Allison

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Overall
Length
5"
6 1/2"
4 1/2"
4 3/16"
7 3/4"
4 3/8"
5 1/8"
7 3/4"
5 1/2"

Couplings & Accessories

B-34

TRANSMISSION COUPLINGS
Ductile Iron
Part Number
Solid
Split
50MC005 ---50500A
--50500C
---50TC500
--50TC500
--50TC500
--50TC575
--50TC575
50MC573 ---505751
---50TC725
-50725A
--50725B
--

Flange
Taper
5"
5"
5"
5"
5"
5"
5 3/4"
5 3/4"
5 3/4"
5 3/4"
7 1/4"
7 1/4"
7 1/4"

Paragon

-50400A
-50400S
50MC4020 --50400C
-50402S
50MC4026 -50MC4526 --50500B
-50500D
-50500S
50MC5022 -50MC5027 --

-------------

4"
4"
4"
4"
4"
4"
4 1/2"
5"
5"
5"
5"
5"

Twin Disc

-50475A
-50475B
50MC4725 ---50501A
----505752
50MC574 ------50726A
-50726B
-----509002
-501050
---

---50TC475
5"
50TC501
--50TC576
50TC576
--50TC726
50TC901
--50TC1050

4 3/4"
4 3/4"
4 3/4"
4 3/4"
1 - 1 1/2"
5"
5 3/4"
5 3/4"
5 3/4"
5 3/4"
7 1/4"
7 1/4"
7 1/4"
9"
9"
10 1/2"
10 1/4"

Newage

Shaft
# of
Bolt
Dia.
Range
Bolts
1 - 1 3/4"
4
7/16"
1 - 1 1/2"
4
7/16"
1 1/2 - 2"
4
7/16"
1 1/4"
4
7/16"
1 3/8"
4
7/16"
1 1/2 - 1 3/4" 4
7/16"
1 1/2"
6
1/2"
1 3/4 - 2 1/4" 6
1/2"
1 1/2 - 2"
6
1/2"
1 1/4 - 2 1/4" 6
1/2"
1 3/4 - 2 1/2" 6
5/8"
1 1/4 - 1 3/4" 6
5/8"
2 - 2 1/2"
6
5/8"
1 - 1 1/2"
1 - 1 1/4"
3/4 - 1 3/8"
1 - 1 1/2"
1 - 1 1/4"
3/4 - 1 3/8"
1 - 1 3/4"
1 - 1 1/2"
1 1/2 - 2"
1 - 1 1/2"
1 - 1 3/4"
1 - 1 3/4"

4
4
4
4
4
4
4
4
4
4
4
4

1 - 1 1/2"
6
1 1/2 - 2"
6
1 1/4 - 1 1/2" 6
1 3/8 - 1 1/2" 6
8
3/8"
1 1/4 - 1 3/4" 8
1 1/4 - 2 1/4" 6
1 1/2 - 2"
6
1 1/2"
6
1 3/4 - 2 1/4" 6
1 1/4 - 1 3/4" 6
2 - 2 1/2"
6
1 3/4 - 2 1/2" 8
2 - 2 1/2"
8
1 1/2 - 3"
8
2 1/2 - 4"
8
3 - 4"
8

3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"

Bolt
Dia.
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 1/4"
4 3/4"
4 3/4"
4 3/4"
4 3/4"
6"
6"
6"

Pilot
Overall
Circle
Length
2 1/2 X 3/32"M 2 5/8"
2 1/2 X 3/32"M 3 1/2"
2 1/2 X 3/32"M 4"
2 1/2 X 3/32"M 3 7/8"
2 1/2 X 3/32"M 4 1/4"
2 1/2 X 3/32"M 5"
3 X 1/4"F
5"
3 X 1/4"F 6 1/2"
3 X 1/4"F 4 1/2"
3 X 1/4"F 4 3/16"
3 3/4 X 1/4"F 7 3/4"
3 3/4 X 1/4"F 4 3/8"
3 3/4 X 1/4"F 5 1/8"

3 1/4"
3 1/4"
3 1/4"
3 1/4"
3 1/4"
3 1/4"
3 3/4"
4 1/8"
4 1/8"
4 1/8"
4 1/8"
4 1/8"

2 X 3/32"M 3 7/16"
2 X 3/32"M
2"
2 X 3/32"M 2 1/4"
2 5/8 X 3/32"M3 7/16"
2 5/8 X 3/32"M 2"
2 5/8 X 3/32"M 2 1/4"
2 5/8 X 3/32"M 2 5/8"
2 3/4 X 3/32"M3 7/16"
2 3/4 X 3/32"M 4"
2 3/4 X 3/32"M 2 1/2"
2 1/4 X 3/32"M 2 5/8"
2 3/4 X 3/32"M 2 5/8"

7/16" 3 7/8" 2 1/2 X 3/16"F 3 7/16"


7/16" 3 7/8" 2 1/2 X 3/16"F 4"
7/16" 3 7/8" 2 1/2 X 3/16"F 3 5/8"
7/16" 3 7/8" 2 1/2 X 3/16"F 4 3/16"
4 1/8"2 1/2 X 3/32"M 3 7/16"
3/8"
4 1/4" 2 1/2 X 3/32"M5 3/32"
5/8"
4 3/4"
3 X 1/4"F 4 3/16"
5/8"
4 3/4"
3 X 1/4"F 4 1/2"
5/8"
4 3/4"
3 X 1/4"F
5"
5/8"
4 3/4"
3 X 1/4"F 6 1/2"
3/4"
6"
3 3/4 X 1/4"F 4 3/8"
3/4"
6"
3 3/4 X 1/4"F 5 1/2"
7/8"
7 1/2"
6 X 1/4"F 7 3/4"
7/8"
7 1/2"
6 X 1/4"F 7 3/4"
7/8"
7 1/2"
6 X 1/4"F 5 1/2"
1"
8 3/4"
5"F
6 1/2"
1"
8 3/4"
5"F
6 1/2"

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Transmission

Transmission

Couplings & Accessories

B-35

TRANSMISSION COUPLINGS
Transmission

Ductile Iron
Transmission

Part Number
Solid
Split
50MVP400

Flange
Taper
3.945"

Shaft
# of
Dia.
Range
3/4 - 1 1/4"
4

Bolt
Bolts
10mm

Bolt
Dia.
3.142"

Pilot
Overall
Circle
Length
2.366 x 3/32"F2

Yanmar

-- 50400YS
50MCY004 --- 50500YS
50MCY005 --

4"
4"
4 3/4"
4 3/4"

3/4 - 1 1/4"
3/4 - 1 1/4"
1 - 1 1/2"
1 - 1 3/4"

4
4
4
4

10mm
10mm
10mm
10mm

3.070"
3.070"
3.937"
3.937"

1.966 x 5/32"M 2"


1.966 x 5/32"M 2 1/4"
2.556 X 1/8"M3 7/16"
2.556 X 1/8"M 2 3/8"

ZF

-50476A
--50476B
-50MC4726 ----50TC476
50MC574 ---505753
---50TC576
--50TC576
-- 50725BZF ----- 50TC72ZF
-- 50787ZF
--- 50807ZF
---50TC807
-50699 50TC669
--50TC669
--- 50TC725G
--- 50TC725G
-501025
--501050
---- 50TC1050

4 3/4"
4 3/4"
4 3/4"
4 3/4"
5 3/4"
5 3/4"
5 3/4"
5 3/4"
7 1/4"
7 1/4"
7 7/8"
8.07"
8.07"
6.69"
6.69"
7.283"
7.283"
10 1/4"
10 1/2"
10 1/2"

1 - 1 1/2"
1 1/2 - 2"
1 1/4 - 1 1/2"
1 3/8 - 1 3/4"
1 1/2 - 2"
1 1/4 - 2 1/4"
1 1/2"
1 3/4 - 2 1/4"
2 - 2 1/2"
1 3/4 - 2 1/2"
1 1/2 - 2 3/4"
1 1/2 - 2 3/4"
2 - 2 1/2"
2 - 2 1/4"
2 1/2 - 2 3/4"
2 - 2 1/4"
2 1/2 - 3"
2 1/2 - 4"
2 1/2 - 4"
3 - 4"

6
6
6
6
6
6
6
6
8
8
8
10
10
12
12
12
12
10
8
8

12mm
12mm
12mm
12mm
16mm
16mm
16mm
16mm
16mm
16mm
16mm
18mm
18mm
16mm
16mm
18mm
18mm
20mm
1"
7/8"

3 7/8"
3 7/8"
3 7/8"
3 7/8"
4 3/4"
4 3/4"
4 3/4"
4 3/4"
6"
6"
6.693"
6.693"
6.693"
5.512"
5.512"
6.122"
6.122"
8.582"
8 3/4"
9"

2 1/2 x 3/16" F3 7/16"


2 1/2 x 3/16" F 4"
2 1/2 x 3/16" F 3 5/8"
2 1/2 x 3/16" F4 3/16"
3 X 1/4"F 4 1/2"
3 X 1/4"F 4 3/16"
3 X 1/4"F
5"
3 X 1/4"F 6 1/2"
3 3/4 X 1/4"F 5 1/8"
3 3/4 X 1/4"F 7 3/4"
5.512 X 9/32"F 5 1/2"
5.512 X 9/32"F 5 1/2"
5.512 X 9/32"F 7 3/4"
4.530 X 9/32"F 6 1/2"
4.530 X 9/32"F 7 1/2"
4.725 X 9/32"F 6 1/2"
4.725 X 9/32"F 7 1/2"
5.511 X F 6 1/2"
5XF
6 1/2"
6XF
6 3/8"

Volvo Penta
17/32"

-----

BPM

--

50590A

--

5.906"

1 1/2"

12mm

5.118"

3.544 x 1/8" 4 3/16"

Spicer

--

50587SD

--

5 7/8"

1 1/2 - 1 3/4"

1/2"

4 3/4"

3/4 x 1/8"F

4"

Other V-Drives

--

50400D

--

4"

1 1/2"

3/8"

3 1/4"

2 X 3/16"F

3 3/8"

Borg Warner

Universal
Atomic Four

BRONZE
-50MCF004
50MCF005

-----

10TC004
50TC005*
---

4"
5"
4"
5"

1"
11/4 - 1 3/4"
3/4 - 1 1/2"
1 - 1 1/2"

4
4
4
4

3/8"
7/16"
3/8"
7/16"

3 1/4"
4 1/4"
3 1/4"
4 1/4"

2 1/2"M
2 7/8"
2 1/2 X 3/32"M 2 3/4"
2 1/2 X 3/16"F 2 1/4"
2 1/2 X 1/4"F 2 5/8"

--

--

50TC725R

7 1/4"

2"

5/8"

6"

3 3/4 x 1/16"M4 1/2"

---

3.410"
3.410"

NB - 1 1/8"
NB - 1 1/8"

3
3

3/8"
3/8"

2 3/4"
2 3/4"

1 7/8 x 1/4"F 2.437"


1 7/8 x 1/4"F2

50MC3500 --50350A

13/32"
Most couplings available with Pilot Bores. Order by Part Number and Shaft Size. * The 50TC005 coupling has a reverse taper bore.

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Couplings & Accessories

MATING RINGS

Coupling
4 3/4"
5 3/4"
7 1/4"
9"

Part Number
MATRING500

Coupling
5"

Flange Diameter

Change female pilot to male pilot

Keyway Width
Overall Length

Transmission

Part Number
MATRINGSA2
MATRINGSA3
MATRINGSA4
MATRING900

B-36

Change male pilot to female pilot

F Type Pilot

N Type Pilot

Diameter
Pilot Diameter

The Buck Algonquin part number prefix is given. The actual part number requires the Bore size.
EXAMPLE: Prefix 50MC005 + Bore Size of 1 1/4" or 125. The Actual Part Number= 50MC005125.
Diameter of
Bolt Circle

TRANSMISSION GUIDE

Flange
Dim.
3.5
3.945
4.0
4.0
4.0
4.0
4.0
4.5
4.75
4.75
4.75
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.75
5.75
5.75
5.75
5.75

Transmission
UNIVERSAL
VOLVO PENTA
HURTH

Model

Pilot
M/F
1.876/F
2.362/F
2.50/M

ATOMIC 4
MB10A, MD38, MD7A, MD11C
HBW5, 10, 20, 50, 100, 125,
150, 150V, 220, 250
BORG WARGNER
70C, 1017, 1023, 2301,
2.50/M
DIRECT DRIVE
NEWAGE
PRM DELTA
2.50/M
PARAGON
HF, HB, RO
2.00/M
PARAGON
P-200, P-300, P-13, PV-300
2.625/M
PARAGON
RA, PV400
2.625/M
CAPITOL
5HD200
2.50/F
TWIN DISC
MG-502, MG-502-1
2.50/F
ZF
IRM220-A, IRM220-V, IRM220A/V,
2.50/F
IRM220V1, IRM225-A
BORG WARGNER
72C-1017, 1018, 2001
2.50/M
REDUCTION-71C, 1004, 1005, 1013, 1014
HURTH
HSW630A, 630H, 630V, HBW630, 2.50/M
630A, 400, 450, 600, 630
NEWAGE
PRM 210/160
2.50/M
PARAGON
P-400
2.75/M
VOLVO PENTA
MS, MS3, MS4A, MV2
2.50/M
YANMAR
30M30H/G, KVH20, KHIS
2.556/M
ZF
IRM41A2, A3, IRM50A2, V2, V3, IRM501, 2.50/M
IRM50A2/K3, IRM50V2/3LD
ALLISON
3.00/F
BORG WARGNER
3.00/F
CAPITOL
2H3/4HE-10200, 2HE/4H3-11200, M105, M1253.00/F
HURTH
HSW800A3, HSW800V
3.00/F
NEWAGE
PRM-601, 601A, 302, 310, 401, 402 3.00/F

# of
Bolts
3
4
4

Bolt
Dia.
3/8"
.3937
3/8"

Bolt
Circle
2.750
3.149
3.250

PartNumber Prefixes
Solid
Split
Taper
50MC3500
--50MVP400
--50MC004 50401S,50400B
--

3/8"

3.250

50MC004 50401S, 50400B

4
4
4
4
6
6
6

3/8"
3/8"
3/8"
3/8"
7/16"
7/16"
12mm

3.250
3.250
3.250
3.750
3.875
3.875
3.875

50MC004
50MC4026
50MC4026
50MC4526
50MC4725
50MC4725
50MC4726

7/16"

4.25

50MC005 50500A, 50500C 50TC500

7/16"

4.25

50MC005 50500A,50500C 50TC500

4
4
4
4
4

7/16"
3/8"
7/16"
10mm
7/16"

4.25
4.125
4.25
3.937
4.250

50MC005
50MC5027
50MC005
50MCY005
50MC005

6
6
6
6
6

1/2"
1/2"
1/2"
1/2"
1/2"

4.75
4.75
4.75
4.75
4.75

50MC573
50MC573
50MC573
50MC573
50MC573

--

50401S, 50400B
-50401S, 50400A
-----50475A, 50475B 50TC475
50475A, 50475B 50TC475
50476A, 50476B 50TC476

50500A, 50500C 50TC500


50500B, 50500D
-50500A, 50500C 50TC500
50500YS
50500A,50500C 50TC500
505751
505751
505751
505751
505751

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

50TC575
50TC575
50TC575
50TC575
50TC575

Couplings & Accessories

B-37

The Buck Algonquin part number prefix is given. The actual part number requires the Bore size.
EXAMPLE: Prefix 50MC005 + Bore Size of 1 1/4" or 125. The Actual Part Number= 50MC005125.

Transmission

TRANSMISSION GUIDE

Flange
Dim.
5.75
5.75

Transmission
HURTH
TWIN DISC

5.75
5.75
6.69
7.25
7.25
7.25
7.25

ZF
ZF
ZF
ALLISON
ALLISON
CAPITOL
CAPITOL

7.25
7.25

NEWAGE
TWIN DISC

7.25
7.25

ZF
ZF

7.28
7.87
8.07
8.86
9.00
9.00
9.00
9.00
10.25
10.50
10.50

ZF
ZF
ZF
ZF
ALLISON
ALLISON
TWIN DISC
ZF
ZF
TWIN DISC
ZF

Model

Pilot
M/F
3.00/F
3.00/F

HSW800A
MG-5050, 5050A, 5050V,
5061, 5061A, 506, 506-1, 506A
507, 507-2, 507-1, 507A-1, 507A-2
IRM301, IRM220V/LD
3.00/F
IRM301A-1, 301PL-2, 280A, IRM301PL-1, 220PL3.00/F
165PL, IRM325A
4.528/F
M
3.75/F
M
3.75/F
D5072
3.75/F
4HE10700, 4HE11700, HY22000,
3.75/F
HY24000, HY2500, HY6900
PRM60, 601, 601A
3.75/F
MG506, 507, 507-1, 507-2, 507A-1,
3.75/F
507A-2, 509, 509-1SC, 508-1, 509-1
IRM310AL, V250M
3.75/F
IRM310, 310A, 310PL, IRM310ALPL, V250M, 3.75/F
302V/6, 311A, 311PL, 304A
BW190, 195, 195P
4.725/F
IRM200, IRM320PL, V250M
5.511/F
IRM350AL/PL, IRM350A, V250M
5.511/F
IRM320, IRM320/LAV
5.511/F
M20
6.00/F
MH, 15R-L
6.00/F
MG510A, 5111A, DD511, 510, 5111SC, 5114A 6.00/F
IRM320AL
6.00/F
IRM350LAV, BW161
5.511/F
MG512, MG513, MG514
5.00/F
IRM320LAV
5.00/F

# of
Bolts
6
6

Bolt
Dia.
5/8"
5/8"

Bolt
Circle
4.750
4.750

PartNumber Prefixes
Solid
Split
Taper
50MC574 505752 50TC576
50MC574 05752
50TC576

6
6
12
6
6
6
6

1/2"
16mm
16mm
5/8"
3/4"
3/4"
5/8"

4.750
4.750
5.512
6.000
6.000
6.000
6.000

50MC573 505751 50TC575


50MC574 505752 50TC576
--50TC669
-- 50725A, 50725B50TC725
-- 50726A, 50726B50TC726
-- 50726A, 50726B50TC726
-- 50725A, 50725B50TC725

6
6

5/8"
3/4"

6.000
6.000

-- 50725A, 50725B50TC725
-- 50726A, 50726B50TC726

6
8

16mm
16mm

6.000
6.000

-- 50725A, 50725B50TC725
-50725BZF 50TC72ZF

12
8
10
8
8
8
8
8
10
8
8

18mm
16mm
18mm
16mm
3/4"
7/8"
7/8"
7/8"
20mm
1"
1"

6.122
6.732
6.692
7.710
7.500
7.500
7.500
7.500
8.582
8.750
8.750

------------

--50TC725G
50787ZF
508072F
-509001
509002
509002
509002
501025
501050
501050

-50TC807
50TC886
50TC900
50TC901
50TC901
50TC901
----

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Couplings & Accessories

B-38

PROPELLER JAM NUTS


Bronze

Description
1/2" - 13
5/8" - 11
3/4" - 10
7/8" - 9
1" - 8
1 1/8" - 7
1 1/4" - 7
1 1/2" - 6

Shaft Size
3/4"
7/8"
1"
1 1/4"
1 3/8"
1 1/2"
1 3/4"
2"

Part Number
2.50JAMNUT
2.75JAMNUT
3.00JAMNUT
3.50JAMNUT
4.00JAMNUT

Description
1 3/4" - 5
2" - 4 1/2
2 1/4" - 4 1/2
2 1/2" - 4
3" - 3 1/2

Shaft Size
2 1/2"
2 3/4"
3"
3 1/2"
4"

SS PROPELLER SHAFTING
Aquamet Grades 19 or 22 are Available
From 3/4" up to 5" Shaft Diameter
MADE TO ORDER

Bores
3/4"
7/8 & 1 1/8"
1 1/4 & 1 3/8"
1 1/2"
1 3/4"
2"
2 1/4"
2 1/2 & 23/4"

Keyway
3/16"
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"

TRANSMISSION COUPLINGS

Flange Diameter

Overall Length

Keyway Width

N Type Pilot

Diameter
Pilot Diameter
Diameter of
Bolt Circle

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

F Type Pilot

Transmission

Part Number
75JAMNUT
875JAMNUT
1.00JAMNUT
1.25JAMNUT
1.37JAMNUT
1.50JAMNUT
1.75JAMNUT
2.00JAMNUT

Couplings & Accessories

B-39

For a complete parts or


service manual on any
model, please call our
order desk
Part Number
SETSCREW370*
SETSCREW371
SETSCREW375*
SETSCREW431
SETSCREW437
SETSCREW500
SETSCREW625
SETSCREW750
* With drilled heads

Transmission

SET SCREWS

Description
3/8 - 16 X 1"
3/8 - 16 X 1 1/2"
3/8 - 16 X 1 1/4"
7/16 - 14 X 1 1/2"
7/16 - 14 X 1"
1/2 - 20 X 1 1/4"
5/8 - 18 X 1 1/2"
3/4 - 16 X 1 3/4"
Setscrews are unavailable with drilled heads unless shown

SHAFT KEYSTOCK
Naval Bronze - One Foot Lengths
Part Number
KEYS18X1FT
KEYS25X1FT
KEYS31X1FT
KEYS37X1FT
KEYS43X1FT

Size
3/16"
1/4"
5/16"
3/8"
7/16"

Part Number
COTTER125
COTTER137
COTTER150
COTTER175
COTTER200

Description
5/32 X 1 1/4"
5/32 X 1 1/2"
5/32 X 1 1/2"
3/16 X 1 3/4"
3/16 X 2"

Part Number
Size
KEYS50X1FT
1/2"
KEYS56X1FT
9/16"
KEYS62X1FT
5/8"
KEYS75X1FT
3/4"
Available in longer length upon request

COTTER PINS

Available in Brass or Stainless Steel

PROPELLER HEX NUTS


Bronze
Part Number
75HEXNUT
875HEXNUT
1.00HEXNUT
1.25HEXNUT
1.37HEXNUT
1.50HEXNUT
1.75HEXNUT
2.00HEXNUT
2.50HEXNUT

Thread Size
1/2" - 13
5/8"- 11
3/4"- 10
7/8" - 9
1" - 8
1 1/8" - 7
1 1/4" - 7
1 1/2" - 6
1 3/4" - 5

Shaft Size
3/4"
7/8"
1"
1 1/4"
1 3/8"
1 1/2"
1 3/4"
2"
2 1/2"

Part Number
2.75HEXNUT
3.00HEXNUT
3.50HEXNUT
4.00HEXNUT

Thread Size
2 "- 4 1/2
2 1/4" - 4
2 1/2" - 4 1/2
3" - 3 1/2

Shaft Size
2 3/4"
3"
3 1/2"
4"

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Couplings & Accessories

MOTOR LEVELING WEDGES


Overall Diameter
1 5/8 X 4 3/4"

Bolt Slot Dimensions


9/16 X 3 7/8"

Part Number
33MW2
33MW3
33MW4
33MW5

Slope
1/16" to 1/2"
1/4" to 1 5/8"
1/8" to 5/8"
1/2" to 2 3/8"

Overall Diameter
10 x 2 1/8"
8 3/4 x 1 3/4"
9 3/4 x 3 1/2"
18 1/2 x 2 3/4"

Weight, Each, lbs.


0.46

Transmission

Part Number
33MW1

Malleable Iron

B-40

Bolt Slot Dimensions Weight, Each, lbs.


8 x 5/8"
1.20
6 1/2 x 1 1/4"
1.75
8 x 9/16"
2.40
6 x 3/4"
17.00

COUPLING BOLT SETS


Part Number
Description
BOLTSET10M
10 X 40 mm
BOLTSET12M
12 X 40 mm
BOLTSET16M
16 X 50 mm
BOLTSET18M
18 X 70 mm
BOLTSET20M
20 X 80 mm
BOLTSET375 3/8 - 24 x 1 1/2"
BOLTSET432 7 /16 - 20 x 2 3/4"
BOLTSET435
7 /16 - 20 x 2"
BOLTSET437 7 /16 - 20 x 1 1/2"

Qty Per Set


4
6
6
10
10
4
4
6
4

Sets include bolts, nuts, & lock washers.

BOLTSET474
BOLTSET475
BOLTSET500
BOLTSET625
BOLTSET626
BOLTSET750
BOLTSET875

7 /16 - 20 x 1 1/4"
7 /16 - 20 x 1 1/2"
1 /2 - 20 x 2"
5/8 - 18 x 1 1/2"
5/8 - 18 x 2 1/4"
3/4 - 16 x 2 3/4"
7/8 - 14 x 2 3/4"

6
6
6
6
8
8
8

FLANGE PULLER - with 3/4" Bolt


Part Number Overall Diameter
50MCP00500
5"
MCP005BOLT
Bolt Only

Gray Iron

Weight, Each, lbs.


2.5

Fits 4" & 5" 4-bolt couplings.

Part Number
Size
PINCH312
5/16 - 24 X 1 3/4"
PINCH432
7/16 -20 X 2 1/2"
PINCH500
1/2 - 20 X 2 3/4"
PINCH625
5/8 - 18 X 3"
PINCH750
3/4 - 16 X 4 1/2"
PINCH751
3/4 - 14 X 5 1/4"

SPLIT COUPLING PINCH BOLTS

Boatswains Locker (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com

Power Report
ENGINE

Cummins Twin 6BTA 5.9 M3's

Engine Type . . . . . . . . . 6 Cylinder In-line


Rating. . . . . . . . . . 370 HP@ 3000 RPMs
Displacement . . . . . . . . . . . . . . 5.9 Liters
Engine Weight . . . . . . . . . . . . . 1296 lbs.
Marine Gear . . . . . . . . . . Twin Disc 5075
Gear Ratio . . . . . . . . . . . . . . . . . . . . 1.15

RPM

IDLE (500)
1000

1500

2000

KNOTS

9.3

8.1

6.9

31.1

27.0

2800

34.4

3000
3400
3600
3800

MAXIMUM (3000)

6.0

10.3

21.5

2600

3.9

11.9

2200
2400

Moose Boats 340 C

26.4
39.4
N/A
N/A
N/A

39.4

PROPULSION

Material. . . . . . . . . . . . . Aluminum
Length . . . . . . . . . . . . . . . . . 36'-5"
Beam . . . . . . . . . . . . . . . . . . 13'-6"
Weight (as tested). . . . 17,300 lbs.
Draft . . . . . . . . . . . . . . . . . . . . 21"
Fuel Capacity . . . . . . 300 Gallons

MPH
4.5

Moose Boats
201 Willow Road
Nicasio, CA 94946-0515
(866) 466-6673
www.mooseboats.com

BOAT

PERFORMANCE DATA

18.7
22.9
29.9
34.2
N/A

Boatswains Locker, Inc.


931 W. 18th Street
Costa Mesa, CA 92627
(949) 642-6800
www.boatswainslocker.com

Hamilton Jet Drive 292

Impeller Material . Stainless Steel


Diameter/Pitch. . . . #15 Impeller
Diameter/Pitch. . . . . . . . . . . N/A
# of Blades . . . . . . . . . . . . . N/A
# of Blades . . . . . . . . . . . . . N/A

PERFORMANCE SUMMARY
Top Speed: 34.2 Knots

TEST CONDITIONS

Water Conditions . . . Light Chop


Wind Velocity . . . . . . 10 Knots
Air Temperature . . . . 62 F
Fuel Load . . . . . . . . . 180 Gallons
Passengers. . . . . . . . 4 Persons

N/A
N/A

34.2

NOTE: This Power Report is designed to assist potential buyers in evaluating vessels, power plants, and propulsion systems similar to those being considered for purchase. This Power
Report is NOT A WARRANTY OR GUARANTEE OF ANY KIND. Individual vessel speeds are strongly influenced by numerous factors including, but not being limited to, the engine output,
hull weight and shape, the rake of the hull while cruising and hull contamination. Correct propeller selection, therefore, is extremely critical and must be made in accordance with these
various factors taking into account all propeller specifics including the number of blades, pitch, expanded area ratio, efficiency, dynamic balance, and the installation position of the propeller.