DAFTAR ISI

HALAMAN JUDUL.......................................................................................... i
LEMBAR PENGESAHAN................................................................................ ii
KATA PENGANTAR......................................................................................... iii
ABSTRAK......................................................................................................... v
DAFTAR ISI...................................................................................................... vi
DAFTAR TABEL............................................................................................. viii
DAFTAR GAMBAR.......................................................................................... ix
DAFTAR RUMUS............................................................................................. xi
BAB I PENDAHULUAN
1.1

Latar Belakang.............................................................................. 1

1.2

Rumusan Masalah......................................................................... 2

1.3

Batasan Masalah............................................................................ 2

1.4

Tujuan............................................................................................ 3

1.5

Manfaat.......................................................................................... 3

1.6

Metode Pengumpulan Data........................................................... 4

1.7

Tempat dan Waktu Pelaksanaan.................................................... 4

1.8

Sistematika Penulisan.................................................................... 5

BAB II GAMBARAN UMUM PERUSAHAAN

2.1

Sejarah PT. PINDAD (Persero)..................................................... 6

2.2

Tujuan, Visi, dan Misi PT. PINDAD (Persero)............................. 7

2.3

Logo PT. PINDAD (Persero)........................................................ 8

2.4

Aktifitas Operasional PT. PINDAD (Persero)............................... 10

2.5

Profil Divisi Tempa dan Cor.......................................................... 14

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BAB III TINJAUAN PUSTAKA DAN DASAR TEORI

3.1

Proses Pengecoran (Casting)......................................................... 19

3.2

Perlakuan Panas (Heat Treatment)................................................ 20

3.3

Baja Paduan................................................................................... 26

3.4

Wheel Bucket Teeth........................................................................ 29

3.5

Pengamatan Struktur Mikro.......................................................... 30

3.6

Pengujian Kekerasan..................................................................... 32

3.7

Pengujian Tarik.............................................................................. 36

3.8

Diagram Alir Proses Produksi....................................................... 46

3.9

Proses Produksi Bucket Teeth........................................................ 47

BAB IV HASIL DAN PEMBAHASAN

4.1

Data Pengamatan dan Pengujian................................................... 53

4.2

Pembahasan................................................................................... 61

BAB V PENUTUP
5.1

Kesimpulan.................................................................................... 71

5.2

Saran.............................................................................................. 71

DAFTAR PUSTAKA......................................................................................... 73
LAMPIRAN....................................................................................................... 74

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DAFTAR TABEL

Tabel 3.1 Temperature Tempering...................................................................... 23

Tabel 3.2 Spesifikasi Bucket Teeth..................................................................... 30
Tabel 4.1 Hasil Spektrometer............................................................................. 53
Tabel 4.2 Hasil Pengamatan Mikroskop Spesimen As-Cast............................... 56
Tabel 4.3 Hasil Pengamatan Mikroskop Spesimen Quenchin Tempering....... 56
Tabel 4.4 Hasil Pengamatan Mikroskop Spesimen Normalizing....................... 57
Tabel 4.5 Hasil Pengamatan Mikroskop Spesimen Normalizing-Tempering..... 57
Tabel 4.6 Hasil Uji Tarik dan Elongasi............................................................... 60

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DAFTAR GAMBAR

Gambar 2.1 Logo PT. PINDAD (Persero).......................................................... 8

Gambar 2.2 Struktur Organisasi PT. PINDAD (Persero)................................... 18
Gambar 3.1 Skema proses pengecoran Sand Casting........................................ 20
Gambar 3.2 Grafik Heat Treatment.................................................................... 23
Gambar 3.3 Diagram CCT Baja Karbon Rendah............................................... 24
Gambar 3.4 Diagram TTT Baja Karbon Rendah............................................... 25
Gambar 3.5 Grafik Pengaruh Karbon terhadap Kekerasan Rockwell................ 26
Gambar 3.6 Jenis Bucket Teeth........................................................................... 29
Gambar 3.7 Spesifikasi Bucket Teeth................................................................. 30
Gambar 3.8 Pemeriksaan Benda Uji dengan Mikroskop Metalurgi................... 32
Gambar 3.9 Gambar dan Skema Mesin Uji Brinell........................................... 33
Gambar 3.10 Parameter-parameter dasar pada pengujian Brinell...................... 35
Gambar 3.11 Bola Identor berdiameter 10 mm.................................................. 36
Gambar 3.12 Dudukan Identor........................................................................... 36
Gambar 3.13 Kurva Tegangan-Regangan dari Benda Baja Ulet........................ 37
Gambar 3.14 Kurva Tegangan-Regangan dari Benda Uji Bahan Getas............. 39
Gambar 3.15 Grafik Tegangan-Regangan Beberapa Baja.................................. 42
Gambar 3.16 Perbandingan Kurva Teg-Reg Rekayasa dan Sebenarnya............ 43
Gambar 3.17 Penampang Samping Bentuk Patah Benda Uji Tarik................... 44
Gambar 3.18 Ilustrasi Proses Terbentuknya Perpatahan Benda Uji Tarik.......... 45
Gambar 3.19 Diagram Alir Proses Produksi Bucket Teeth................................. 46
Gambar 3.20 Model Bucket Teeth...................................................................... 48
Gambar 3.21 Bahan-Bahan Pasir Cetak............................................................. 49
Gambar 3.22 Peleburan Logam.......................................................................... 50
Gambar 3.23 Tes pada Peleburan....................................................................... 50
Gambar 3.24 Perlengkapan Shot Blasting.......................................................... 51

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Gambar 3.25 Label Produk................................................................................ 52

Gambar 4.1 Grafik Quenching-Tempering......................................................... 54
Gambar 4.2 Grafik Normalizing......................................................................... 54
Gambar 4.3 Grafik Normalizing-Tempering...................................................... 55
Gambar 4.4 Grafik Uji Kekerasan Spesimen As-Cast....................................... 58
Gambar 4.5 Grafik Uji Kekerasan Spesimen Quenching Tempering.............. 59
Gambar 4.6 Grafik Uji Kekerasan Spesimen Normalizing................................ 59
Gambar 4.7 Grafik Uji Kekerasan Spesimen Normalizing Tempering........... 60
Gambar 4.8 Diagram Fasa Fe-Fe3C................................................................... 62
Gambar 4.9 CCT Diagram Quenching Tempering.......................................... 64
Gambar 4.10 CCT Diagram Normalizing.......................................................... 66
Gambar 4.11 Grafik Perbandingan Hasil Uji Kekerasan................................... 67
Gambar 4.12 Grafik Perbandingan Hasil Uji Tarik............................................ 69
Gambar 4.13 Grafik Perbandingan Elongasi...................................................... 69

DAFTAR RUMUS
Rumus 3.1 Mencari Kekerasan Brinnel 1.......................................................... 33
Rumus 3.2 Mencari Kekerasan Brinnel 2.......................................................... 33
Rumus 3.3 Mencari Kekerasan Brinnel 3.......................................................... 34
Rumus 3.4 Perbandingan Beban Dan Diameter Bola Pengujian Brinell........... 35
Rumus 3.5 Ultimate Tensile Strength................................................................. 40
Rumus 3.6 Persentase Perpanjangan (Elongation)............................................. 41
Rumus 3.7 Persentase Reduksi Penampang (Area Reduction).......................... 41
Rumus 3.8 Modulus Elastisitas (E).................................................................... 41
Rumus 4.1 Carbon Equivalent (CE).................................................................. 61

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