Page

Page 11/17/2011
Ed.
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
TITLE SHEET
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
2
4
11/17/2011
2
2
=
Name
5
FUNCTION PACK DESIGN 2011
1 Page
Document number
00
REV. IND
Status:
ABB
Project description : FUNCTION PACK DESIGN 2011
+34 93 728 87 00
Number of pages
Drawing version :
08192
10/27/2011
Last revision
3AEJ030401-000
Project start
ABB
Document number :
24 V
34
Mains Voltage
F26_ABB
C/Illa De Buda,55
Type of installation
Manufacturer (company)
Control Cabinet FUNCTION PACK DESIGN 2011
Year of construction
Phone.
Type
2011
Company / customer :
11/17/2011
Control Voltage
Sant Quirze del Valls, Barcelona
ABB
Project Manager Jos Ruiz
400 V AC Supply
Designed by Gaurav Rajore
Last revision 11/17/2011
Page
Page 11/17/2011
Ed.
1
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INDEX OF SHEETS
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
2.a
4
11/17/2011
2.a
2
=
Name
5
FUNCTION PACK DESIGN 2011
2 Page
Document number
00
REV. IND
Status:
Page description supplementary page field Page Edited by
Table of contents
mounting location
F06_002
higher-level function Date
CAB 1 Administrator 11/17/2011 CONTROLLER TITLE SHEET
2 Administrator 11/17/2011 INDEX OF SHEETS CONTROLLER
2.a Administrator 11/17/2011 INDEX OF SHEETS CONTROLLER
3 Administrator 11/17/2011 STRUCTURE IDENTIFIER OVERVIEW CONTROLLER
4 INABSAN 11/16/2011 POWER SUPPLY CONTROLLER
5 Administrator 11/14/2011 ABB MODULE CONTROL ROBOT CONTROLLER
6 Administrator 11/14/2011 DISTRIBUTION PROFIBUS CONTROLLER
7 Administrator 11/14/2011 CONTROLLER SUMMARY MODULES PM573
10 INABSAN 11/16/2011 INPUT MODULE DC532 CONTROLLER
11 INABSAN 11/16/2011 INPUT MODULE DC532 CONTROLLER
12 INABSAN 11/16/2011 INPUT/OUTPUT MODULE DC532 CONTROLLER
13 INABSAN 11/16/2011 INPUT/OUTPUT MODULE DC532 CONTROLLER
14 Administrator 11/14/2011 JOKAB SAFETY MODULES CONTROLLER
15 Administrator 11/14/2011 CONTROLLER PLUTO S46 I/O OVERVIEW
18 Administrator 11/14/2011 INPUTS MODULE SAFE CONTROLLER
19 Administrator 11/14/2011 INPUTS MODULE SAFE CONTROLLER
20 Administrator 11/14/2011 INPUTS MODULE SAFE CONTROLLER
21 Administrator 11/14/2011 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE CONTROLLER
22 Administrator 11/14/2011 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE CONTROLLER
23 INABSAN 11/16/2011 OUTPUTS MODULE SAFE CONTROLLER
24 INABSAN 11/16/2011 EXTENSION CONTACTS SAFE CONTROLLER
25 Administrator 11/14/2011 SECURITY EMERGENCY STOP CONTROLLER
8 INABSAN 11/16/2011 CONTROLLER CONNECTION PM573
17 INABSAN 11/16/2011 SUMMARY MODULES
CONTROL SAFETY
CONTROLLER
9 Administrator 11/14/2011 SUMMARY MODULE
DC532
CONTROLLER
16 Administrator 11/14/2011 SUMMARY MODULES
CONTROL SAFETY
CONTROLLER
Page
Page 11/17/2011
Ed.
2
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INDEX OF SHEETS
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
3
4
11/17/2011
3
2
=
Name
5
FUNCTION PACK DESIGN 2011
2.a Page
Document number
00
REV. IND
Status:
Page description supplementary page field Page Edited by
Table of contents
mounting location
F06_002
higher-level function Date
CAB 26 Administrator 11/14/2011 SECURITY GENERAL STOP CONTROLLER
27 Administrator 11/17/2011 Terminal Diagram CONTROLLER
28 Administrator 11/17/2011 Terminal Diagram CONTROLLER
29 Administrator 11/17/2011 Terminal Diagram CONTROLLER
30 Administrator 11/17/2011 Terminal Diagram CONTROLLER
31 Administrator 11/17/2011 Terminal Diagram CONTROLLER
32 Administrator 11/17/2011 Plug Diagram CONTROLLER
33 Administrator 11/17/2011 Plug Diagram CONTROLLER
Page
Page 11/17/2011
Ed.
2.a
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
STRUCTURE IDENTIFIER OVERVIEW
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
4
4
11/17/2011
4
2
=
Name
5
FUNCTION PACK DESIGN 2011
3 Page
Document number
00
REV. IND
Status:
Labeling Full designation
F24_002
F24_002
Structure description
Structure identifier overview
=CAB Higher-level function
+CONTROLLER Mounting location
+CMDB1 Mounting location
+CMDB2 Mounting location
+24V Mounting location
Page
Page 10/27/2011
Ed.
3
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
POWER SUPPLY
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
5
4
11/16/2011
5
2
=
Name
5
FUNCTION PACK DESIGN 2011
4 Page
Document number
00
REV. IND
Status:
SUPPLY
PLC
SUPPLY
SAFETY PLC
IRC5 Option Customer Power Supply
ac
-
ac
+
4A
-G4
2 -XT13 6
1
2
-Q1
2A
24VDC
ABB
1 -X.Q1 2 3 4 5 6 7 8
1
2
Q2
2A
24VDC
ABB
1 X.Q2 2 3 4 5 6 7 8
1 X.0V 2 3 4 5 6 7 8
-X2 + -
3 7
+ -
2
4
P
L
C
1
/
8
.
2
2
4
P
L
C
S
/
2
3
.
0
2
4
V
_
U
P
1
.
8
/
1
0
.
8
2
4
V
_
U
P
2
.
8
/
1
1
.
8
2
4
V
_
U
P
3
.
8
/
1
2
.
8
2
4
V
_
U
P
4
.
8
/
1
3
.
8
0
V
_
1
/
2
4
.
1
0
V
_
2
/
2
4
.
5
0
P
L
C
S
/
2
3
.
0
0
P
L
C
1
/
8
.
2
0
V
_
Z
P
1
.
9
/
1
0
.
9
0
V
_
Z
P
2
.
9
/
1
1
.
9
0
V
_
Z
P
3
.
9
/
1
2
.
9
0
V
_
Z
P
4
.
9
/
1
3
.
9
Page
Page 10/27/2011
Ed.
4
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
ABB MODULE CONTROL ROBOT
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
6
4
11/14/2011
6
2
=
Name
5
FUNCTION PACK DESIGN 2011
5 Page
Document number
00
REV. IND
Status:
CM572
PWR
RDY
RUN
STA
ERR
5
1
6
9
P
R
O
F
I
B
U
S

D
P
I/O-Bus
BATT
SYS
COM2
COM1
FBP
ETH
PM573
PUSH
INSERT
502
MC
PWR RUN ERR
RUN DIAG
VAL CFG
ESC
OK
UP 24VDC 10W CPU
1
4
5
3
2
9
8
7
6
5
4
3
2
1
5
4
3
2
1
C
O
M
2
C
O
M
1
E
T
H
E
R
N
E
T
D
C
-
I
N

1
0
W
ABB TB511-ETH
9
6
1
FBP
1
...8
5
3.6
3.5
3.4
3.3
3.2
3.1
3.0
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
1.7
1.6
1.4
1.5
1.3
1.2
1.1
1.0
ABB TU516
4.9
4.8
4.7
4.6
4.5
4.4
4.3
4.2
4.1
4.0
3.9
3.8
3.7
.1
.6
.5
.4
.3
.2
.0 4
ZP
C30
4 C31
4 UP
4
C29
4
C26
4 C27
4 C28
4
C24
4 C25
4
.7
.8
.9
3
3
3
3
3
3
3
3
3
.1
.2
.3
.4
.5
.6
.7
.8
.9
CH-ERR4
DC532
UP 24VDC 200W 16DI 16DC
Input 24VDC
3.0 I8
2 I9
2 I10
2 I11
2 I12
2 I13
2 I14
2 I15
2 UP
2 ZP
2.0
.1
.2
.3
.4
.5
.6
.7
.8
.9
CH-ERR2
1
1
1
1
1
1
1
1
1
.1
.2
.3
.4
.5
.6
.7
.8
.9
I1
I2
I3
I4
I5
I6
I7
I0 1.0
UP
ZP
Output 24VDC 0,5A
CH-ERR1 CH-ERR3
ZP
UP
C16
C17
C18
C19
C20
C21
C22
C23
A1.2 -A1.1
/8.0
/7.1
-A1.0
/6.1
Page
Page 10/27/2011
Ed.
5
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
DISTRIBUTION PROFIBUS
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
7
4
11/14/2011
7
2
=
Name
5
FUNCTION PACK DESIGN 2011
6 Page
Document number
00
REV. IND
Status:
ABB CM572-DP PROFIBUS ABB CM572-DP PROFIBUS ABB CM572-DP PROFIBUS ABB CM572-DP PROFIBUS
B 0V +5V A
SCHRIM
1
N.C.
2
RxD/TxD-P
3
CNTR-P
4
DGND
5
VP
6
N.C.
7
RxD/TxD-N
8
CNTR-N
9 -A1.0
/5.3
Page
Page 10/27/2011
Ed.
6
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
SUMMARY MODULES PM573
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
8
4
11/14/2011
8
2
=
Name
5
FUNCTION PACK DESIGN 2011
7 Page
Document number
00
REV. IND
Status:
RS-232 RTS
7
/8.8
RS-232 RxD
8
/8.8
RS-232 TxD
3
/8.7
RS-485 RxD/TxD-N
3
/8.4
RS-485 RxD/TxD-P
2
/8.4
RS-485 Term.P
1
/8.4
-XCOM1
L+
2
/8.2
M
3
/8.2
M
4
/8.2
FE
5
/8.2
-A1.1
/5.3
ABB
PM573-ETH
RS-485 RxD/TxD-P
5
/8.7
SGND
9
/8.8
RS-485 Term.N
4
/8.7
FE
1
/8.6
-XCOM2
RS-485 RxD/TxD-P
2
/8.7
RS-232 TxD
6
/8.7
RS-232 CTS
9
/8.5
RS-232 RxD
8
/8.5
L+
1
/8.2
-XZPUP
SGND
7
/8.5
RS-232 TxD
6
/8.5
RS-232 RTS
5
/8.5
RS-485 Term.N
4
/8.4
FBP
1-5
/8.1
-XFBP
ETHERNET /8.3
-XETH
Page
Page 10/27/2011
Ed.
7
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
CONNECTION PM573
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
9
4
11/16/2011
9
2
=
Name
5
FUNCTION PACK DESIGN 2011
8 Page
Document number
00
REV. IND
Status:
FBP FBP FBP FBP
ADDRESS ADDRESS ADDRESS ADDRESS
ETHERNET ETHERNET ETHERNET ETHERNET
ADDRESS ADDRESS ADDRESS ADDRESS
COM1 RS-232 / RS-485 COM2 RS-232 / RS-485
5 1
6 9
ZP/UP FBP
5 4 3
1 2
1...8
ETHERNET
-A1.1
/5.3
ABB PM573-ETH
6
RS-232 TxD
7
RS-232 RTS
8
RS-232 RxD
6
RS-232 TxD
7
SGND
8
RS-232 RxD
9
RS-232 CTS
1
FE
-XCOM2
2
RS-485 RxD/TxD-P
3
RS-232 TxD
4
RS-485 Term.N
5
RS-485 RxD/TxD-P
1-5
FBP
-XFBP
9
SGND
4
RS-485 Term.N
5
RS-232 RTS
3
RS-485 RxD/TxD-N
2
RS-485 RxD/TxD-P
1
RS-485 Term.P
-XCOM1
1-8
ETHERNET
-XETH
1
L+
24VDC
-XZPUP
2
L+
24VDC
3
M
0VDC
4
M
0VDC
5
FE
0
P
L
C
1
/
4
.
6
2
4
P
L
C
1
/
4
.
0
Page
Page 10/27/2011
Ed.
8
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
SUMMARY MODULE
DC532
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
10
4
11/14/2011
10
2
=
Name
5
FUNCTION PACK DESIGN 2011
9 Page
Document number
00
REV. IND
Status:
ABB DC532 ABB DC532
DI0 /10.1 E-STOP 1
DI1 /10.2 E-STOP 2
DI2 /10.3 E-STOP 3
DI3 /10.4 E-STOP ROBOT
DI4 /10.5 CELL DOOR 1
DI5 /10.6 CELL DOOR 2
DI6 /10.7 CELL DOOR 3
DI7 /10.8 CELL DOOR 4
UP 24VDC /10.8 24 VDC SUPPLY
ZP 0V /10.9 0 VDC SUPPLY
-A1.2
/5.5
-A1.2
/5.5
DI8 /11.1 SPARE
DI10 /11.3 SPARE
DI11 /11.4 SPARE
DI12 /11.5 SPARE
DI13 /11.6 SPARE
DI14 /11.7 SPARE
DI15 /11.8 SPARE
UP 24VDC /11.8 24 VDC SUPPLY
ZP 0V /11.9 0 VDC SUPPLY
DI9 /11.2 SPARE
DC16 /12.1 SPARE
DC17 /12.2 SPARE
DC18 /12.3 SPARE
DC19 /12.4 SPARE
DC20 /12.5 SPARE
DC21 /12.6 SPARE
DC22 /12.7 SPARE
UP 24VDC /12.8 24 VDC SUPPLY
ZP 0V /12.9 0 VDC SUPPLY
DC24 /13.1 SPARE
DC25 /13.2 SPARE
DC26 /13.3 SPARE
DC27 /13.4 SPARE
DC28 /13.5 SPARE
DC29 /13.6 SPARE
DC30 /13.7 SPARE
DC31 /13.8 SPARE
UP 24VDC /13.8 24 VDC SUPPLY
ZP 0V /13.9 0 VDC SUPPLY
DC23 /12.8 SPARE
Page
Page 10/27/2011
Ed.
9
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUT MODULE DC532
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
11
4
11/16/2011
11
2
=
Name
5
FUNCTION PACK DESIGN 2011
10 Page
Document number
00
REV. IND
Status:
ABB DC532 UP 24VDC 100W
E-STOP 1 E-STOP 1 E-STOP 1 E-STOP 1 E-STOP 2 E-STOP 2 E-STOP 2 E-STOP 2 E-STOP 3 E-STOP 3 E-STOP 3 E-STOP 3 E-STOP E-STOP E-STOP E-STOP
ROBOT ROBOT ROBOT ROBOT
CELL CELL CELL CELL
DOOR 1 DOOR 1 DOOR 1 DOOR 1
CELL CELL CELL CELL
DOOR 2 DOOR 2 DOOR 2 DOOR 2
CELL CELL CELL CELL
DOOR 3 DOOR 3 DOOR 3 DOOR 3
CELL CELL CELL CELL
DOOR 4 DOOR 4 DOOR 4 DOOR 4
24 24 24 24
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
0000
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
-A1.2
/5.5
ZP 0V
1.9
/9.2
UP 24VDC
1.8
/9.2
DI7
1.7
/9.2
DI6
1.6
/9.2
DI5
1.5
/9.2
DI4
1.4
/9.2
DI3
1.3
/9.2
DI2
1.2
/9.2
DI1
1.1
/9.2
DI0
1.0
/9.2
-
A
1
0
-
I
Q
1
0
/
2
1
.
1
-
A
1
0
-
I
Q
1
1
/
2
1
.
2
-
A
1
0
-
I
Q
1
2
/
2
1
.
3
-
A
1
0
-
I
Q
1
3
/
2
1
.
4
-
A
1
0
-
I
Q
1
4
/
2
1
.
5
-
A
1
0
-
I
Q
1
5
/
2
1
.
6
-
A
1
0
-
I
Q
1
6
/
2
1
.
7
-
A
1
0
-
I
Q
1
7
/
2
1
.
8
2
4
V
_
U
P
1
.
8
/
4
.
1
0
V
_
Z
P
1
.
9
/
4
.
6
Page
Page 10/27/2011
Ed.
10
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUT MODULE DC532
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
12
4
11/16/2011
12
2
=
Name
5
FUNCTION PACK DESIGN 2011
11 Page
Document number
00
REV. IND
Status:
ABB DC532 UP 24VDC 100W
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 24 24 24 24
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
0000
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
-A1.2
/5.5
ZP 0V
2.9
/9.2
UP 24VDC
2.8
/9.2
DI15
2.7
/9.2
DI14
2.6
/9.2
DI13
2.5
/9.2
DI12
2.4
/9.2
DI11
2.3
/9.2
DI10
2.2
/9.2
DI9
2.1
/9.2
DI8
2.0
/9.2
2
4
V
_
U
P
2
.
8
/
4
.
1
0
V
_
Z
P
2
.
9
/
4
.
6
Page
Page 10/27/2011
Ed.
11
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUT/OUTPUT MODULE DC532
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
13
4
11/16/2011
13
2
=
Name
5
FUNCTION PACK DESIGN 2011
12 Page
Document number
00
REV. IND
Status:
ABB DC532 UP 24VDC 100W OUTPUT 24VDC/0.5A
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 0000
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
24 24 24 24
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
-A1.2
/5.5
ZP 0V
3.9
/9.6
UP 24VDC
3.8
/9.6
DC23
3.7
/9.6
DC22
3.6
/9.6
DC21
3.5
/9.6
DC20
3.4
/9.6
DC19
3.3
/9.6
DC18
3.2
/9.6
DC17
3.1
/9.6
DC16
3.0
/9.6
2
4
V
_
U
P
3
.
8
/
4
.
1
0
V
_
Z
P
3
.
9
/
4
.
7
Page
Page 10/27/2011
Ed.
12
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUT/OUTPUT MODULE DC532
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
14
4
11/16/2011
14
2
=
Name
5
FUNCTION PACK DESIGN 2011
13 Page
Document number
00
REV. IND
Status:
ABB DC532 UP 24VDC 100W
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 24 24 24 24
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
0000
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
-A1.2
/5.5
ZP 0V
4.9
/9.6
UP 24VDC
4.8
/9.6
DC31
4.7
/9.6
DC30
4.6
/9.6
DC29
4.5
/9.6
DC28
4.4
/9.6
DC27
4.3
/9.6
DC26
4.2
/9.6
DC25
4.1
/9.6
DC24
4.0
/9.6
2
4
V
_
U
P
4
.
8
/
4
.
1
0
V
_
Z
P
4
.
9
/
4
.
7
Page
Page 10/27/2011
Ed.
13
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
JOKAB SAFETY MODULES
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
15
4
11/14/2011
15
2
=
Name
5
FUNCTION PACK DESIGN 2011
14 Page
Document number
00
REV. IND
Status:
-A12
/24.5
EXTENSION CONTACT SAFE
AUTOMATIC STOP
A11
/24.1
EXTENSION CONTACT SAFE
GENERAL STOP
-A10
/18.0
/19.1
/20.1
/21.0
/22.0
/23.0
/16.5
/17.2
/16.1
JOKAB SAFETY PLUTO S46
MODULES CONTROL SAFETY
Page
Page 11/9/2011
Ed.
14
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
PLUTO S46 I/O OVERVIEW
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
16
4
11/14/2011
16
2
=
Name
5
FUNCTION PACK DESIGN 2011
15 Page
Document number
00
REV. IND
Status:
Page
Page 10/27/2011
Ed.
15
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
SUMMARY MODULES
CONTROL SAFETY
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
17
4
11/14/2011
17
2
=
Name
5
FUNCTION PACK DESIGN 2011
16 Page
Document number
00
REV. IND
Status:
I
n
p
u
t
s
,

in
d
iv
id
u
a
l
f
a
ils
a
f
e
I
n
p
u
t
s
,

in
d
iv
id
u
a
l
f
a
ils
a
f
e
I
n
p
u
t
s
,

in
d
iv
id
u
a
l
f
a
ils
a
f
e
A
I
S
R
4
1
A
I
S
R
4
5
A
I
S
R
4
7
D
ig
it
a
l/
A
n
a
lo
g
u
e
I30
/19.1 -X.AS:1 DOOR 1 CHANNEL 1
F
a
ils
a
f
e

in
p
u
t
s

/

O
u
t
p
u
t
s

(
n
o
t

f
a
ils
a
f
e
)

/

D
y
n
a
m
ic

o
u
t
p
u
t
s
-A10
/14.1
/16.5
/17.2 I0
/18.1 -X.ES:1 EMERGENCY STOP 1 CHANNEL 1
I1
/18.2 -X.ES:2 EMERGENCY STOP 1 CHANNEL 2
I2
/18.3 -X.ES:3 EMERGENCY STOP 2 CHANNEL 1
I3
/18.4 -X.ES:4 EMERGENCY STOP 2 CHANNEL 2
I4
/18.5 -X.ES:5 EXTERNAL DEVICE EMERGENCY CHANNEL 1
I5
/18.6 -X.ES:6 EXTERNAL DEVICE EMERGENCY CHANNEL 2
I6
/18.7 -A21-X1:2 EMERGENCY STOP ROBOT CHANNEL 1
I7
/18.8 -X2:2 EMERGENCY STOP ROBOT CHANNEL 2
I31
/19.2 -X.AS:2 DOOR 1 CHANNEL 2
I32
/19.3 -X.AS:3 DOOR 2 CHANNEL 1
I33
/19.4 -X.AS:4 DOOR 2 CHANNEL 2
I34
/19.5 -X.AS:5 DOOR 3 CHANNEL 1
I35
/19.6 -X.AS:6 DOOR 3 CHANNEL 2
I36
/19.7 -X.AS:7 EXTERNAL DEVICE DOOR CHANNEL 1
I37
/19.8 -X.AS:8 EXTERNAL DEVICE DOOR CHANNEL 2
I40
/20.1 -X.RST:1 RESET DOOR 1
I41
/20.2 -X.RST:2 RESET DOOR 2
I42
/20.3 -X.RST:3 RESET DOOR 3
I43
/20.4 -X.RST:4 EXTERNAL DEVICE RESET DOOR
I44
/20.5 -X.RST:5 SPARE
I45
/20.6 -X.RST:6 SPARE
I46
/20.7 -X.RST:7 SPARE
I47
/20.8 -X.RST:8 SPARE
-A10
/14.1
IQ10
/21.1 -A1.2:1.0 STATUS E-STOP 1
IQ11
/21.2 -A1.2:1.1 STATUS E-STOP 2
IQ12
/21.3 -A1.2:1.2 STATUS E-STOP EXTERNAL DEVICE
IQ13
/21.4 -A1.2:1.3 STATUS E-STOP ROBOT
IQ14
/21.5 -A1.2:1.4 STATUS DOOR 1
IQ15
/21.6 -A1.2:1.5 STATUS DOOR 2
IQ16
/21.7 -A1.2:1.6 STATUS DOOR 3
IQ17
/21.8 -A1.2:1.7 STATUS DOOR EXTERNAL DEVICE
IQ20
/22.1 SPARE
IQ21
/22.2 SPARE
IQ22
/22.3 SPARE
IQ23
/22.4 SPARE
IQ24
/22.5 SPARE
IQ25
/22.6 DYNAMIC SIGNAL A
IQ26
/22.7 DYNAMIC SIGNAL B
IQ27
/22.8 -A21-X1:1 DYNAMIC SIGNAL C
Page
Page 10/27/2011
Ed.
16
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
SUMMARY MODULES
CONTROL SAFETY
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
18
4
11/17/2011
18
2
=
Name
5
FUNCTION PACK DESIGN 2011
17 Page
Document number
00
REV. IND
Status:
A B
A B
A B
A B
A B
A B
Safety outputs
Power Supply
Identifier IDFIX
-A10
/14.1
Q0
/23.2 SPARE
0L
/23.1
Q1
/23.4 SPARE
1L
/23.3
Q4
/23.7 SPARE
Q5
/23.8 SPARE
4L
/23.7
Q2
/23.5 -A11:A1 GENERAL STOP EXPANSION MODULE
Q3
/23.6 -A12:A1 AUTOMATIC STOP EXPANSION MODULE
+24V
/23.0 24 VDC SUPPLY
0V
/23.0
ID
/23.1
Page
Page 10/27/2011
Ed.
17
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUTS MODULE SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
19
4
11/14/2011
19
2
=
Name
5
FUNCTION PACK DESIGN 2011
18 Page
Document number
00
REV. IND
Status:
EMEGENCY EMEGENCY EMEGENCY EMEGENCY
STOP 1 STOP 1 STOP 1 STOP 1
CHANNEL 1 CHANNEL 1 CHANNEL 1 CHANNEL 1
EMERGENCY EMERGENCY EMERGENCY EMERGENCY
STOP 1 STOP 1 STOP 1 STOP 1
CHANNEL 2 CHANNEL 2 CHANNEL 2 CHANNEL 2
EMEGENCY EMEGENCY EMEGENCY EMEGENCY
STOP 2 STOP 2 STOP 2 STOP 2
CHANNEL 1 CHANNEL 1 CHANNEL 1 CHANNEL 1
EMERGENCY EMERGENCY EMERGENCY EMERGENCY
STOP 2 STOP 2 STOP 2 STOP 2
CHANNEL 2 CHANNEL 2 CHANNEL 2 CHANNEL 2
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
EMERGENCY CHANNEL 1 EMERGENCY CHANNEL 1 EMERGENCY CHANNEL 1 EMERGENCY CHANNEL 1
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
EMERGENCY CHANNEL 2 EMERGENCY CHANNEL 2 EMERGENCY CHANNEL 2 EMERGENCY CHANNEL 2
EMEGENCY EMEGENCY EMEGENCY EMEGENCY
STOP STOP STOP STOP
ROBOT ROBOT ROBOT ROBOT
CHANNEL 1 CHANNEL 1 CHANNEL 1 CHANNEL 1
EMERGENCY EMERGENCY EMERGENCY EMERGENCY
STOP STOP STOP STOP
ROBOT ROBOT ROBOT ROBOT
CHANNEL 2 CHANNEL 2 CHANNEL 2 CHANNEL 2
AI AI
AI
PLUTO S46
-A10
/14.1
I0
I0
/16.2
I1
I1
/16.2
I2
I2
/16.2
I3
I3
/16.2
I4
I4
/16.2
I5
I5
/16.2
I6
I6
/16.2
I7
I7
/16.2
X.ES 1 2 3 4 5 6
A
1
0
_
I
7
/
2
5
.
5
A
1
0
_
I
6
/
2
5
.
1
Page
Page 10/27/2011
Ed.
18
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUTS MODULE SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
20
4
11/14/2011
20
2
=
Name
5
FUNCTION PACK DESIGN 2011
19 Page
Document number
00
REV. IND
Status:
DOOR 1 DOOR 1 DOOR 1 DOOR 1
CHANNEL 1 CHANNEL 1 CHANNEL 1 CHANNEL 1
DOOR 1 DOOR 1 DOOR 1 DOOR 1
CHANNEL 2 CHANNEL 2 CHANNEL 2 CHANNEL 2
DOOR 2 DOOR 2 DOOR 2 DOOR 2
CHANNEL 1 CHANNEL 1 CHANNEL 1 CHANNEL 1
DOOR 2 DOOR 2 DOOR 2 DOOR 2
CHANNEL 2 CHANNEL 2 CHANNEL 2 CHANNEL 2
DOOR 3 DOOR 3 DOOR 3 DOOR 3
CHANNEL 1 CHANNEL 1 CHANNEL 1 CHANNEL 1
DOOR 3 DOOR 3 DOOR 3 DOOR 3
CHANNEL 2 CHANNEL 2 CHANNEL 2 CHANNEL 2
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
DOOR CHANNEL 1 DOOR CHANNEL 1 DOOR CHANNEL 1 DOOR CHANNEL 1
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
DOOR CHANNEL 2 DOOR CHANNEL 2 DOOR CHANNEL 2 DOOR CHANNEL 2
I36
I36
/16.2
PLUTO S46
-A10
/14.1
I30
I30
/16.2
I31
I31
/16.2
I32
I32
/16.2
I33
I33
/16.2
I34
I34
/16.2
I35
I35
/16.2
8
I37
I37
/16.2
X.AS 1 2 3 4 5 6 7
Page
Page 10/27/2011
Ed.
19
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUTS MODULE SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
21
4
11/14/2011
21
2
=
Name
5
FUNCTION PACK DESIGN 2011
20 Page
Document number
00
REV. IND
Status:
RESET RESET RESET RESET
DOOR 2 DOOR 2 DOOR 2 DOOR 2
RESET RESET RESET RESET
DOOR 3 DOOR 3 DOOR 3 DOOR 3
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
RESET DOOR RESET DOOR RESET DOOR RESET DOOR
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE RESET RESET RESET RESET
DOOR 1 DOOR 1 DOOR 1 DOOR 1
I46
I46
/16.2
PLUTO S46
-A10
/14.1
I40
I40
/16.2
I41
I41
/16.2
I42
I42
/16.2
I43
I43
/16.2
I44
I44
/16.2
I45
I45
/16.2
8
I47
I47
/16.2
X.RST 1 2 3 4 5 6 7
Page
Page 10/27/2011
Ed.
20
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUTS MODULE SAFE / OUTPUTS MODULE NON
SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
22
4
11/14/2011
22
2
=
Name
5
FUNCTION PACK DESIGN 2011
21 Page
Document number
00
REV. IND
Status:
PLUTO S46
STATUS STATUS STATUS STATUS
E-STOP 1 E-STOP 1 E-STOP 1 E-STOP 1
STATUS STATUS STATUS STATUS
E-STOP 2 E-STOP 2 E-STOP 2 E-STOP 2
STATUS E-STOP STATUS E-STOP STATUS E-STOP STATUS E-STOP
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
STATUS STATUS STATUS STATUS
E-STOP E-STOP E-STOP E-STOP
ROBOT ROBOT ROBOT ROBOT
STATUS STATUS STATUS STATUS
DOOR 1 DOOR 1 DOOR 1 DOOR 1
STATUS STATUS STATUS STATUS
DOOR 2 DOOR 2 DOOR 2 DOOR 2
STATUS STATUS STATUS STATUS
DOOR 3 DOOR 3 DOOR 3 DOOR 3
STATUS DOOR STATUS DOOR STATUS DOOR STATUS DOOR
EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE EXTERNAL DEVICE
-
A
1
0
-
I
Q
1
7
/
1
0
.
8
-A10
/14.1
IQ10
/16.6
IQ11
/16.6
IQ12
/16.6
IQ13
/16.6
IQ14
/16.6
IQ15
/16.6
IQ16
/16.6
IQ17
/16.6
-
A
1
0
-
I
Q
1
0
/
1
0
.
1
-
A
1
0
-
I
Q
1
1
/
1
0
.
2
-
A
1
0
-
I
Q
1
2
/
1
0
.
3
-
A
1
0
-
I
Q
1
3
/
1
0
.
4
-
A
1
0
-
I
Q
1
4
/
1
0
.
5
-
A
1
0
-
I
Q
1
5
/
1
0
.
6
-
A
1
0
-
I
Q
1
6
/
1
0
.
7
Page
Page 10/27/2011
Ed.
21
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
INPUTS MODULE SAFE / OUTPUTS MODULE NON
SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
23
4
11/14/2011
23
2
=
Name
5
FUNCTION PACK DESIGN 2011
22 Page
Document number
00
REV. IND
Status:
PLUTO S46
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
DYNAMIC DYNAMIC DYNAMIC DYNAMIC
SIGNAL A SIGNAL A SIGNAL A SIGNAL A
DYNAMIC DYNAMIC DYNAMIC DYNAMIC
SIGNAL B SIGNAL B SIGNAL B SIGNAL B
DYNAMIC DYNAMIC DYNAMIC DYNAMIC
SIGNAL C SIGNAL C SIGNAL C SIGNAL C
-A10
/14.1
IQ20
/16.6
IQ21
/16.6
IQ22
/16.6
IQ23
/16.6
IQ24
/16.6
IQ25
/16.6
IQ26
/16.6
IQ27
/16.6
X.DYN 1 2
-A21-X1:1
25.1
-X2:1
25.5
Page
Page 10/27/2011
Ed.
22
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
OUTPUTS MODULE SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
24
4
11/16/2011
24
2
=
Name
5
FUNCTION PACK DESIGN 2011
23 Page
Document number
00
REV. IND
Status:
A
B
A
B
A
B
A
B
A
B
A
B
PLUTO S46
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
AUTOMATIC STOP AUTOMATIC STOP AUTOMATIC STOP AUTOMATIC STOP
EXPANSION EXPANSION EXPANSION EXPANSION
MODULE MODULE MODULE MODULE
GENERAL STOP GENERAL STOP GENERAL STOP GENERAL STOP
EXPANSION EXPANSION EXPANSION EXPANSION
MODULE MODULE MODULE MODULE
SPARE SPARE SPARE SPARE
SPARE SPARE SPARE SPARE
0000
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
24 24 24 24
VDC VDC VDC VDC
SUPPLY SUPPLY SUPPLY SUPPLY
Q2
/17.3
Q3
/17.3
Q5
/17.3
Q4
/17.3
4L
4L
/17.3
0L
0L
/17.3
Q0
Q0
/17.3
Q1
Q1
/17.3
SPARE
1L
1L
/17.3
-A10
/14.1
ID
/17.3
0V
/17.3
+24V
/17.3
-
A
1
0
-
Q
2
/
2
4
.
1
-
A
1
0
-
Q
3
/
2
4
.
5
2
4
P
L
C
S
/
4
.
3
0
P
L
C
S
/
4
.
6
Page
Page 10/27/2011
Ed.
23
Original
3AEJ030401-000
INABSAN +
Date
Date
Aproved by, date:
CAB
CONTROLLER
EXTENSION CONTACTS SAFE
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
25
4
11/16/2011
25
2
=
Name
5
FUNCTION PACK DESIGN 2011
24 Page
Document number
00
REV. IND
Status:
GENERAL STOP ROBOT & EXTERNAL DEVICE GENERAL STOP ROBOT & EXTERNAL DEVICE GENERAL STOP ROBOT & EXTERNAL DEVICE GENERAL STOP ROBOT & EXTERNAL DEVICE AUTOMATIC STOP ROBOT & EXTERNAL DEVICE AUTOMATIC STOP ROBOT & EXTERNAL DEVICE AUTOMATIC STOP ROBOT & EXTERNAL DEVICE AUTOMATIC STOP ROBOT & EXTERNAL DEVICE
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1

















































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1

















































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1

















































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1

















































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2









































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2









































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2









































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2









































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2










































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2










































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2










































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

G
S
T

C
H
2










































































































C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2
C
O
M
M
O
N

E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2
E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
1















































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2














































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2














































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2














































































































E
X
T
E
R
N
A
L

D
E
V
I
C
E

A
S
T

C
H
2














































































































-A11
/14.4
GENERAL STOP
A1 Y14 X4
T1 T2 A1
13
14
23 33
34
43
44 24
13
14
K1
13
14
K2
23
24
33
34
43
44
23
24
33
34
43
44
-A12
/14.7
AUTOMATIC STOP
A1 Y14 X4
T1 T2 A1
13
14
23 33
34
43
44 24
13
14
K1
13
14
K2
23
24
33
34
43
44
23
24
33
34
43
44
-X.EDS 1
X.EDS 3 4
2 X.EDS 5 6
X.EDS 7 8
-
X
5
_
4
/
2
6
.
4 -
A
1
0
-
Q
2
/
2
3
.
5
-
X
5
_
1
2
/
2
6
.
1
-
X
5
_
1
0
/
2
6
.
4
0
V
_
1
/
4
.
5
-
X
5
_
5
/
2
6
.
3 -
A
1
0
-
Q
3
/
2
3
.
6
-
X
5
_
6
/
2
6
.
1
-
X
5
_
1
1
/
2
6
.
2
0
V
_
2
/
4
.
5
Page
Page 10/27/2011
Ed.
24
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
SECURITY EMERGENCY STOP
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
26
4
11/14/2011
26
2
=
Name
5
FUNCTION PACK DESIGN 2011
25 Page
Document number
00
REV. IND
Status:
E
S
1
O
U
T
:
B
E
S
1
O
U
T
:
B
E
S
1
O
U
T
:
B
E
S
1
O
U
T
:
B
E
S
1

T
O
P
E
S
1

T
O
P
E
S
1

T
O
P
E
S
1

T
O
P
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
R
U
N

C
H
1
R
U
N

C
H
1
R
U
N

C
H
1
R
U
N

C
H
1
T
O
P
T
O
P
T
O
P
T
O
P
S
E
P

E
S
1
:
A
S
E
P

E
S
1
:
A
S
E
P

E
S
1
:
A
S
E
P

E
S
1
:
A
S
E
P

E
S
1
:
B
S
E
P

E
S
1
:
B
S
E
P

E
S
1
:
B
S
E
P

E
S
1
:
B
E
S
1
E
S
1
E
S
1
E
S
1
B
O
T
T
O
M
B
O
T
T
O
M
B
O
T
T
O
M
B
O
T
T
O
M
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
E
S
2
O
U
T
:
A
E
S
2
O
U
T
:
A
E
S
2
O
U
T
:
A
E
S
2
O
U
T
:
A
E
S
2
O
U
T
:
B
E
S
2
O
U
T
:
B
E
S
2
O
U
T
:
B
E
S
2
O
U
T
:
B
E
S
2

T
O
P
E
S
2

T
O
P
E
S
2

T
O
P
E
S
2

T
O
P
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
R
U
N

C
H
2
R
U
N

C
H
2
R
U
N

C
H
2
R
U
N

C
H
2
T
O
P
T
O
P
T
O
P
T
O
P
S
E
P

E
S
2
:
A
S
E
P

E
S
2
:
A
S
E
P

E
S
2
:
A
S
E
P

E
S
2
:
A
S
E
P

E
S
2
:
B
S
E
P

E
S
2
:
B
S
E
P

E
S
2
:
B
S
E
P

E
S
2
:
B
E
S
2
E
S
2
E
S
2
E
S
2
B
O
T
T
O
M
B
O
T
T
O
M
B
O
T
T
O
M
B
O
T
T
O
M
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
E
S
1
O
U
T
:
A
E
S
1
O
U
T
:
A
E
S
1
O
U
T
:
A
E
S
1
O
U
T
:
A
-X2 1 2 3 4 5 9 10 7 8
A21
/26.0
2 3 4 5 9 10 7 8 -X1 1
-
A
1
0
_
I
7
/
1
8
.
8
-A10_I6
18.7
-A21-X1:1
22.8
-X2:1
22.8
Page
Page 10/27/2011
Ed.
25
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
SECURITY GENERAL STOP
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
27
4
11/14/2011
27
2
=
Name
5
FUNCTION PACK DESIGN 2011
26 Page
Document number
00
REV. IND
Status:
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
A
S
1
+
A
S
1
+
A
S
1
+
A
S
1
+
A
S
2
+
A
S
2
+
A
S
2
+
A
S
2
+
A
S
2
-
A
S
2
-
A
S
2
-
A
S
2
-
G
S
1
+
G
S
1
+
G
S
1
+
G
S
1
+
G
S
1
-
G
S
1
-
G
S
1
-
G
S
1
-
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
2
4
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
0
V

P
A
N
E
L
S
S
1
+
S
S
1
+
S
S
1
+
S
S
1
+
S
S
1
-
S
S
1
-
S
S
1
-
S
S
1
-
S
S
2
+
S
S
2
+
S
S
2
+
S
S
2
+
S
S
2
-
S
S
2
-
S
S
2
-
S
S
2
-
A
S
1
-
A
S
1
-
A
S
1
-
A
S
1
-
G
S
2
+
G
S
2
+
G
S
2
+
G
S
2
+
G
S
2
-
G
S
2
-
G
S
2
-
G
S
2
-
-X6 6 1 4 2 5 3
A21
/25.0
6 7 1 11 5 3 10 8 -X5 12 9 2 4
-
X
5
_
6
/
2
4
.
6
-
X
5
_
1
1
/
2
4
.
6
-
X
5
_
1
2
/
2
4
.
2
-
X
5
_
1
0
/
2
4
.
2
-
X
5
_
5
/
2
4
.
6
-
X
5
_
4
/
2
4
.
3
Page
Page 11/17/2011
Ed.
26
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Terminal Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
28
4
11/17/2011
28
2
=
Name
5
FUNCTION PACK DESIGN 2011
27 Page
Document number
00
REV. IND
Status:
F13_002 Terminal diagram
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.0V
6 -XT13 A1 1 -A11 /4.5
A1 2 -A12 /4.5
-XZPUP:3 3 -A1.1 /4.6
4 -A10 /4.6
0 VDC SUPPLY 1.9 5 -A1.2 /4.6
= 2.9 -A1.2 6 /4.6
= 3.9 7 -A1.2 /4.7
= 4.9 8 -A1.2 /4.7
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.AS
DOOR 1 CHANNEL 1 I30 1 -A10 /19.1
DOOR 1 CHANNEL 2 I31 2 -A10 /19.2
DOOR 2 CHANNEL 1 I32 3 -A10 /19.3
DOOR 2 CHANNEL 2 I33 4 -A10 /19.4
DOOR 3 CHANNEL 1 I34 5 -A10 /19.5
DOOR 3 CHANNEL 2 I35 6 -A10 /19.6
EXTERNAL DEVICE DOOR
CHANNEL 1
I36 7 -A10 /19.7
EXTERNAL DEVICE DOOR
CHANNEL 2
I37 8 -A10 /19.8
Page
Page 11/17/2011
Ed.
27
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Terminal Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
29
4
11/17/2011
29
2
=
Name
5
FUNCTION PACK DESIGN 2011
28 Page
Document number
00
REV. IND
Status:
F13_002 Terminal diagram
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.DYN
IQ27 -A10 ES1OUT:A 1 1 -A21-X1 /22.8
= 1 2 -X2 /22.8
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.EDS
33 1 -A11 /24.3 EXTERNAL DEVICE GST CH1
2 /24.3 43 -A11 EXTERNAL DEVICE GST CH2
3 /24.3 -A11
4 /24.3 -A11
33 5 -A12 /24.7 EXTERNAL DEVICE AST CH1
6 /24.7 43 -A12 EXTERNAL DEVICE AST CH2
7 /24.7 -A12
-A12 8 /24.7
Page
Page 11/17/2011
Ed.
28
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Terminal Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
30
4
11/17/2011
30
2
=
Name
5
FUNCTION PACK DESIGN 2011
29 Page
Document number
00
REV. IND
Status:
F13_002 Terminal diagram
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.ES
I0 1 -A10 /18.1
EMERGENCY STOP 1
CHANNEL 1
EMERGENCY STOP 1
CHANNEL 2
I1 2 -A10 /18.2
EMERGENCY STOP 2
CHANNEL 1
I2 3 -A10 /18.3
EMERGENCY STOP 2
CHANNEL 2
I3 4 -A10 /18.4
I4 5 -A10 /18.5
EXTERNAL DEVICE
EMERGENCY CHANNEL 1
6 /18.6
EXTERNAL DEVICE
EMERGENCY CHANNEL 2
I5 -A10
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.Q1
2 -Q1 -XZPUP:1 1 -A1.1 /4.0
24 VDC SUPPLY 1.8 2 -A1.2 /4.1
= 2.8 3 -A1.2 /4.1
= 3.8 4 -A1.2 /4.1
= 4.8 5 -A1.2 /4.1
6 /4.2
7 /4.2
8 /4.2
Page
Page 11/17/2011
Ed.
29
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Terminal Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
31
4
11/17/2011
31
2
=
Name
5
FUNCTION PACK DESIGN 2011
30 Page
Document number
00
REV. IND
Status:
F13_002 Terminal diagram
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.RST
RESET DOOR 1 I40 1 -A10 /20.1
RESET DOOR 2 I41 2 -A10 /20.2
RESET DOOR 3 I42 3 -A10 /20.3
EXTERNAL DEVICE RESET
DOOR
I43 4 -A10 /20.4
SPARE I44 5 -A10 /20.5
= I45 6 -A10 /20.6
= I46 7 -A10 /20.7
= I47 8 -A10 /20.8
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-X.Q2
2 -Q2 24 VDC SUPPLY 1 -A10 /4.3
2 /4.3
3 /4.3
4 /4.4
5 /4.4
6 /4.4
7 /4.4
8 /4.5
Page
Page 11/17/2011
Ed.
30
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Terminal Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
32
4
11/17/2011
32
2
=
Name
5
FUNCTION PACK DESIGN 2011
31 Page
Document number
00
REV. IND
Status:
F13_002 Terminal diagram
Target designation
to
Target designation
to
Page / column
t
e
r
m
i
n
a
l
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
C
o
n
n
e
c
t
i
o
n

p
o
i
n
t
function text
=CAB+CONTROLLER-XT13
-G4-X2 SUPPLY PLC 1 2 -Q1 /4.0
-G4-X2 SUPPLY SAFETY PLC 1 3 -Q2 /4.1
-G4-X2 = 1:1 6 -X.0V /4.1
-G4-X2 7 /4.2
Page
Page 11/17/2011
Ed.
31
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Plug Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
33
4
11/17/2011
33
2
=
Name
5
FUNCTION PACK DESIGN 2011
32 Page
Document number
00
REV. IND
Status:
Plug diagram F22_002
Plug contact Female pin target Page / column Plug target
=CAB+CONTROLLER-A21-X1
1 /25.1 -X.DYN:1
2 /25.1 -A10:I6
3 /25.1 -A21-X1:4
4 /25.2 -A21-X1:3;-A21-X1:5
5 /25.2 -A21-X1:4
7 /25.4 -A21-X1:8
8 /25.4 -A21-X1:7
9 /25.3 -A21-X1:10
10 /25.3 -A21-X1:9
Plug contact Female pin target Page / column Plug target
=CAB+CONTROLLER-A21-X5
1 /26.2 -A21-X5:3
2 /26.5 -A21-X5:3
3 /26.3 -A21-X5:1;-A21-X5:2
4 /26.4 -A11
5 /26.3 -A12
6 /26.1 -A12:13
7 /26.1 -A21-X5:9
8 /26.4 -A21-X5:9
9 /26.3 -A21-X5:7;-A21-X5:8
10 /26.4 -A11
11 /26.2 -A12
12 /26.1 -A11:13
Plug contact Female pin target Page / column Plug target
=CAB+CONTROLLER-X2
1 /25.5 -X.DYN:2
2 /25.5 -A10:I7
3 /25.6 -X2:4
Page
Page 11/17/2011
Ed.
32
Original
3AEJ030401-000
Administrator +
Date
Date
Aproved by, date:
CAB
CONTROLLER
Plug Diagram
1
Modification
0 7 6
Appr
Prepared by, date:
8 9 3
34
4
11/17/2011
2
=
Name
5
FUNCTION PACK DESIGN 2011
33 Page
Document number
00
REV. IND
Status:
Plug diagram F22_002
Plug contact Female pin target Page / column Plug target
=CAB+CONTROLLER-X2
4 /25.6 -X2:3;-X2:5
5 /25.6 -X2:4
7 /25.8 -X2:8
8 /25.8 -X2:7
9 /25.7 -X2:10
10 /25.8 -X2:9
1 /26.7 -X6:2
4 /26.7 -X6:6;-X6:5
5 /26.8 -X6:4
6 /26.6 -X6:4
Plug contact Female pin target Page / column Plug target
=CAB+CONTROLLER-X6
2 /26.8 -X6:1;-X6:3
3 /26.8 -X6:2