quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Information Schematic Machine Views Component Table Tap Table Fluid Power Symbols Electrical Symbols Front Frame Rear Frame Tap Views Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. This document is best viewed at a screen resolution of 1024 X 768. FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool CTRL / + KEYS CTRL / - CTRL / 0 (zero) SPACEBAR (hold down) Find CTRL / F 2013 Caterpillar, All Rights Reserved Printed in U.S.A. RENR9980-07 July 2013 336D MHPU Hydraulic System Heavy Lift and Fine Swing 330D: MAG1-UP B6H1-UP LRM1-UP JLP1-UP HAS1-UP EDX1-UP T2Y1-UP 336D: PTB1-UP J2F1-UP KDJ1-UP MYP1-UP M4T1-UP WET1-UP 330D, 336D, and 336D2 Excavator and 336D MHPU: JRX1-UP 336D2: ZCT1-UP COMPONENT LOCATION Description Part Number Machine Location Schematic Location ACCUMULATOR GP 164-6981 1 B-6 CYLINDER GP - BOOM NOTE A 2 G-3 CYLINDER GP - BUCKET NOTE A 3 G-10 CYLINDER GP - STICK NOTE A 4 G-10 FILTER GP - OIL (CASE DRAIN) 289-8194 5 A-6 FILTER GP - OIL (HYDRAULIC RETURN) 188-4140 6 A-9 FILTER GP - OIL (PILOT) 158-8987 7 A-5 MANIFOLD GP - CONTROL (PILOT OIL) 215-5037 8 B-8 MOTOR GP - HYDRAULIC FAN 234-4638 9 A-10 MOTOR GP - SWING 200-3373 10 G-8 MOTOR GP - TRAVEL (LEFT) 271-6376 11 G-6 MOTOR GP - TRAVEL (RIGHT) 271-6376 12 G-5 PUMP GP - HYDRAULIC FAN 259-0815 13 B-4 PUMP GP - MAIN 322-8733 14 B-3 SWIVEL GP 234-4440 15 F-6 VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 16 B-9 VALVE GP - CUSHION (CROSSOVER RELIEF) 322-8716 17 F-8 VALVE GP - LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) 255-5683 18 E-3 VALVE GP - LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) 255-5680 19 E-7 VALVE GP - MAIN CONTROL 285-1345 20 D-4 VALVE GP - PILOT (TRAVEL) 310-0414 21 E-10 VALVE GP - PILOT CONTROL (LEFT JOYSTICK) 297-0533 22 D-10 VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) 297-0532 23 D-9 VALVE GP - PRESSURE REDUCING (BOOM, SWING PRIORITY) 310-0210 24 B-6 VALVE GP - SHUTTLE 185-0462 25 C-10 VALVE GP - SHUTTLE 123-2430 26 B-6 VALVE GP - SOLENOID (HEAVY LIFT) 121-6303 27 B-6 VALVE GP - TRAVEL (COUNTERBALANCE) (LEFT) 204-2819 28 F-7 VALVE GP - TRAVEL (COUNTERBALANCE) (RIGHT) 204-2819 29 F-5 Note A: Refer to Parts Manual for your specific machine. TAP LOCATION Tap Number Description Schematic Location AA Pilot Filter Pressure Test Port A-6 BB Drive Pump Pressure Test Port B-2 CC Power Shift Pressure Test Port B-2 SOS Hydraulic Oil Sampling Port A-5 DD Idler Pump Pressure Test Port A-2 FLUID POWER SYMBOLS ONE POSITION TWO POSITION THREE POSITION VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL LINES CROSSING LINES J OINING TWO-WAY THREE-WAY FOUR-WAY SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED) 2-SECTION PUMP MAIN AUX. SPRING (ADJ USTABLE) VARIABILITY LINE RESTRICTION (VARIABLE) LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED PRESSURE COMPENSATION PUMP: VARIABLE and PRESSURE COMPENSATED ENERGY TRIANGLES HYDRAULIC PNEUMATIC MEASUREMENT PRESSURE TEMPERATURE FLOW ROTATING SHAFTS UNIDIRECTIONAL BIDIRECTIONAL PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING MANUAL CONTROL SYMBOLS HYDRAULIC MOTORS FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL BIDIRECTIONAL HYDRAULIC PUMPS FLUID STORAGE RESERVOIRS CROSSING AND JOINING LINES VALVE ENVELOPES VALVE PORTS BASIC COMPONENT SYMBOLS FLUID CONDITIONER PUMP or MOTOR FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL BIDIRECTIONAL VALVES PILOT CONTROL SYMBOLS RELEASED PRESSURE EXTERNAL RETURN INTERNAL RETURN REMOTE SUPPLY PRESSURE SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE ACCUMULATORS SPRING LOADED GAS CHARGED SOLENOID or MANUAL SOLENOID and PILOT SOLENOID and PILOT or MANUAL COMBINATION CONTROLS SOLENOID SERVO THERMAL DETENT HYDRAULIC AND PNEUMATIC CYLINDERS DOUBLE ACTING SINGLE ACTING BASIC SYMBOL SPRING LOADED CHECK VALVES TWO POSITION INFINITE POSITIONING FLOW IN ONE DIRECTION FLOW ALLOWED IN EITHER DIRECTION THREE POSITION CROSS FLOW PARALLEL FLOW INTERNAL PASSAGEWAYS NORMAL POSITION A B P T A B P T SHIFTED POSITION INFINITE POSITION CONTROL VALVES ATTACHMENT MANUAL SHUTOFF SHUTTLE PILOT CONTROLLED ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical) 325-AG135 PK-14 Circuit Identification Number Wire Color Wire Gauge Harness identification code This example indicates wire 135 in harness "AG". 325-PK-14 Wire Gauge Wire Color Circuit Number Identification Wire Number Identification Codes Current Standard Previous Standard Electrical Schematic Example Hydraulic Schematic Example 325-PK Wire Color Circuit Number Identification B A Wire Wire (EXAMPLE VALVE) Current Standard Transducer (Fluid) Transducer (Gas / Air) G Generator Electrical Wire Pressure Switch M Electric Motor Pressure Switch (Adjustable) Temperature Switch Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Electrical Symbols (Electrical) T Components are shown installed on a fully operable machine with the key and engine off, and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations. HYDRAULIC SYSTEM / WITH HEAVY LIFT AND FINE SWING SCHEMATIC PART NUMBER: 259-7414, CHANGE: 02, VERSION: HE MEDIA NUMBER: RENR9980-07 THIS SCHEMATIC IS FOR THE 330D, 336D, AND 336D2 EXCAVATOR AND 336D MHPU A B C D E F G 1 2 3 4 5 6 7 8 9 10 A G 1 2 3 4 5 6 7 8 9 10 B C D E F LINE PATTERNS Drain / Return Lines Component Group Pilot / Load Sensing Pressure Pressure Line CALLOUTS Taps (Pressure, Sampling, Sensor - by letter) YY (52) VALVE GP - CONTROL 138-1234 Callout Number (Machine Location from Component LocationsTable) Component Name Part Number HYDRAULIC CIRCUIT COLOR DESCRIPTIONS PILOT PUMP OUTPUT IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT HEAVY LIFT CONTROL CIRCUIT FAN PUMP OUTPUT POWER SHIFT CONTROL CIRCUIT SUPPLY LINE STICK CONTROL AND STICK CYLINDER CIRCUIT LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT ATTACHMENT CONTROL CIRCUIT SWING CONTROL AND SWING MOTOR CIRCUIT DRAIN / RETURN LINE IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT BOOM CONTROL AND BOOM CYLINDER CIRCUIT R.C.V.: RETURN CHECK VALVE AL3 BL3 AR3 BR3 AR4 BR4 (4) CYLINDER GP STICK (14) PUMP GP MAIN 322-8733 (3) CYLINDER GP BUCKET (2) CYLINDER GP BOOM (26) VALVE GP SHUTTLE 123-2430 (7) FILTER GP OIL (PILOT) 158-8987 (27) VALVE GP SOLENOID (HEAVY LIFT) 121-6303 (24) VALVE GP PRESSURE REDUCING (BOOM, SWING PRIORITY) 310-0210 (1) ACCUMULATOR GP 164-6981 (5) FILTER GP OIL (CASE DRAIN) 289-8194 (8) MANIFOLD GP CONTROL (PILOT OIL) 215-5037 (6) FILTER GP OIL (HYDRAULIC RETURN) 188-4140 (9) MOTOR GP HYDRAULIC FAN 234-4638 (16) VALVE GP CHECK (OIL COOLER BYPASS) 190-7745 (19) VALVE GP LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) 255-5680 (18) VALVE GP LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) 255-5683 (20) VALVE GP MAIN CONTROL 285-1345 (28) VALVE GP TRAVEL (COUNTERBALANCE) (LEFT) 204-2819 (10) MOTOR GP SWING 200-3373 (11) MOTOR GP TRAVEL (LEFT) 271-6376 (17) VALVE GP CUSHION (CROSSOVER RELIEF) 322-8716 bR1 aR1 aL1 bL1 TRAVEL (L) TRAVEL (R) (21) VALVE GP PILOT (TRAVEL) 310-0414 T1 T5 BACK FWD BACK FWD TT TP T2 T4 T6 T3 aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 JLP JLT STICK SWING OUT JL1 IN JL3 R L JL2 JL4 BUCKET BOOM OPEN CLOSE DOWN UP JR1 JR2 JR3 JR4 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 (25) VALVE GP SHUTTLE 185-0462 JRT (22) VALVE GP PILOT CONTROL (LEFT JOYSTICK) 297-0533 (23) VALVE GP PILOT CONTROL (RIGHT JOYSTICK) 297-0532 JRP R.C.V.: A R.C.V.: B R.C.V.: C A C B D DR1 D R B A L3 L2 E F G IN OUT T T P A B A B AG Pp3 Pp3 T1 T2 T1 T2 BG BG AG (12) MOTOR GP TRAVEL (RIGHT) 271-6376 (29) VALVE GP TRAVEL COUNTERBALANCE (RIGHT) 204-2819 (15) SWIVEL GP 234-4440 BL1 AL1 BR1 AR1 AL2 BL2 PG DR MU BG AG B A A1 B1 R.C.V.-C P2 Pi1 DR1 DR2 DR3 DR4 DR5 DR6 P-IN PSA1 PSA2 T-OUT1 T -O U T 2 Pi2 # 1 (T R A V E L ) # 2 (S W IN G ) # 3 (L O C K ) P1 PAC bL3 bL4 bL2 aL2 bR4 HR aR4 bR3 aR3 aL1 bL1 aR1 bR1 R.C.V.: B R.C.V.: A AL2 BL2 BL1 AL1 AR1 BR1 BR4 AR4 BR3 AR3 AL3 BL3 PR PR PL PL HL HL HR LEFT PUMP RIGHT PUMP A P1 P2 Di2 B O O M (2 ) Di3 Pi2 Pi3 A1 B2 A2 T S B L L1 A4 S1 D r1 D1 Ps2 D0 Ps1 Pi1 a4 a1 M1 Psv a3 M2 a5 a2 Pi2 DST Pi5 bR2 Di1 bR5 BR4 BP1BT R1 B R 5 A R 5 a R 5 R3 IN BP3 B D r BPi BP2 Pi1 DOWN C L O S E 2 R a 2 R B 2 R A BACK B A C K Di4 Pi4 L IN a L 3 SP1 ST BL3 R2 T A L 4 aL4 UP SP3 SDr SPi SP2 S T IC K (1 ) S W IN G T R A V E L (L ) T R A V E L (R ) A T C H B U C K E T OPEN FWD R OUT B O O M (1 ) S T IC K (2 ) OUT UP (13) PUMP GP HYDRAULIC FAN 259-0815 PG PC AA SOS DD BB CC MACHINE COMPONENT LOCATIONS 27 26 25 24 23 22 21 17 16 14 13 8 4 3 2 1 VIEW ALL CALLOUTS FILTERS SOS AA 7 6 VIEW ALL CALLOUTS MOTOR GP - SWING AND SWIVEL 15 10 VIEW ALL CALLOUTS MOTOR GP - TRAVEL RIGHT SIDE SHOWN 29 28 12 11 VIEW ALL CALLOUTS PUMP GP - MAIN DD CC BB 9 5 VIEW ALL CALLOUTS VALVE GP - MAIN CONTROL 20 19 18 VIEW ALL CALLOUTS