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contents

Introduction


Recommendations for use


Warranty terms

MRS120.B1
Modular control valves MRS120.B1

4-6


Section types, section arrangement

. .
Work sections. Hydraulic actuation. Lever actuation

.
Work sections. Two-axial joystick control


Spool types

10

,
Auxiliary valve types

11

MRS120
Reference structure for MRS120 series control valves

12-15

M70.4
Modular control valves M70.4

16-18


Section types, section arrangement

19-20

M70.4
MPC70.4 control valves hydraulic circuits

21

MR100.T1
Tipping valve MR100.T1

22-23

MR100.T2, MR100.T4
Tipping valve MR100.T2, tipping valve MR100.T4

24-26

MR100.
MR100.T series tipping valves hydraulic circuits

27


Introduction



. , ,
, - , ,
, , .
1958 , 1967
.

: ,
, .

, , ,
HAAS .
2004
,
ISO 9001:2000.
Kaizen,
.

Nowadays HYDROSILA GROUP is the leading manufacturer of fluid power units


and components for mobile hydraulic systems in Eastern Europe. The Groups
product range includes gear pumps, axial piston units and components for them,
directional control valves, hydraulic cylinders, hoses and fitting.
The first control valve P40/75 was launched in 1958 and in 1976 the millionth unit was
assembled. Nowadays the company manufactures monoblock and modular
control valves of different types with various control systems: mechanical, hydraulic,
electrical and pneumatic control.
The valves are produced at modern highly efficient equipment: Nagel, Gering, Microsa and Haas
machining centres, etc.
In 2004 the company adopted ISO 9001:2000 quality management system. Currently it is
implementing Kaizen, the philosophy of which is the constant moving forward and searching for the
possibilities to improve the surrounding world.


Recommendations for use

,
,
.
.
, , 40 60 .
.
+80 .
( 25 ), .
, (30-70) 2/ +50 .
16 17216.
.
.

When installing a control valve unplug all the connecting ports of the housing, remove the protective lubricant and ensure that the
working cavities are clean.
All connectors must be hermetically tightened.
Control valves should be operated in environments corresponding to their climatic version, at outside temperatures between -40C
and +60C.
At low outside temperature the hydraulic system should be warmed up before starting.
Working fluid temperature should not exceed +80 C.
To ensure a long service life of a control valve, in the reservoir mouth and discharge line should be installed an oil filter with filtration
grade no less than 25 mkm.
As a working fluid any mineral or special oils with cinematic viscosity of 30-70 mm2/c at 50 C can be used.
Oil filtration grade must be no less than 25 mkm.
To avoid overheating of the hydraulic system do not hold the spools in Up and Down positions.
Any nonobservance of these recommendations may result in short service life of a control valve.


NAME PLATE


Warranty terms


, , .
, ,
, .
, 12 .
, , 12 ,
18 .
:
- 6- ;
- , ;
- ;
- , ;
- , .
, , , , , ; .
Manufacturer guarantees correspondence of control valves to all technical specification if all the requirements on transportation,
storage, mounting and operation are properly observed.
The control valves supplied to OEM customers are covered with a warranty corresponding to the warranty term of the machine where
the control valves are installed.
Warranty term is 12 months since the date of sale, but no longer than 18 months since the date of manufacturing.
The warranty does not cover the control valves:
- not mounted within 6 months since the date of manufacturing
- used for improper application
- dismantled by the customer
- not having a quality department stamp, a nameplate or a filled in warranty sheet.
Hydrosila is not responsible for any expressly or by implication harm to people, animals or property made by manufactured products,
if it was the result of nonobservance of operating and mounting rules, voluntary or reckless acts of customers or third party.

MRS120.B1
Modular control valves MRS120.B1

MRS120.B1
MRS120 :
,
,
: , , .
,
- .
MRS120
, ,
-, , , .
Directional control valves MRS120 series are universal control valves of a
wide application and have the following design features: symmetrical body, which
allows spool actuators installation at any of the two sides.
The auxiliary valves (anticavitation, shockproof, combined) can be installed in
working sections ports. It is possible to apply sections with parallel, serial and parallel
tandem connection.
MRS120 series control valves are intended for use on excavators, cranes, loaders,
trucks, drilling machines and other equipment.
/ TECHNICAL SPECIFICATIONS

Design version
/ Discharge
/ Valve type

Number of positions

Spool actuation type
/ Type of section circuit
, / Rated bore, mm
, /
Flow, lpm:
/ Rated
/ Minimum
/ Maximum
,
Inlet pressure, br:
/ Rated
/ Minimum
/ Maximum

,
Relief valve adjustment, bar

, ,
Pressure relief at nominal flow, MPa, no
more than
,
Weight, kg

, -
Modular, spool-valve
, / Through spool, open-center
/ Relief valve, pilot operated
- (); - ( ); -
( ); - ( )
Neutral (discharge), supply to the cavity A, supply to cavity B, float
, ,
Manual, hydraulic, electrohydraulic
, , - / Parallel, parallel-tandem, series
16

120
15
150

25 / 250
5 / 50
35 / 350
528 ( )
50...280 (as agreed with the customer)
1,3
5,9 + N 4,7

MRS120.B1
Modular control valves MRS120.B1

94+46* n
46+46 * n

22

T1
B

G-

46

46


pipe inch

Indication

Code

G 1/8 //

a,

G 1/4

//

, ,

G 1/2 //

G3

, , 1, ,

G 3/4

G4

G1

17

26
35

Port

3 (holes) 10,5

95

7,5

//

//

UNF -

46


inch after UNF


metric

Code

G1

M12x1,5

M1

G2

M14x1,5

M2

M20x1,5

M3

M27x1,5

M4

M30x1,5

M5

7/8 // -14 UNF

1 -1/16 UNF-12UN
//

Code

M-

Indication

G5

Indication

27

U1

U2

MRS120.B1
Modular control valves MRS120.B1

35
7

67

38

38

38

30

23

38

23

23

23

42

-(1:1)
(ports) , ,

1,6450

152
256

1,6450

42

G 1/2"

49

17 min

G 3/4"

79

-(1:1)
, 1,

19 min


Section types, section arrangement

/ inlet section

G 1/4"

N
/ outlet section


Work sections types

/ hydraulic actuation

80

80

G 1/4"

24,5
/ lever actuation

84
60

2 (holes) M10-6

"" "U"
"" "N"
"" "D"
"" "F"


Work sections types

/ two-axial joystick control

99,5

153

M10-6

2
24,2

1 1

2 2


Spool types

1 / type

4 / type

5 / type

6 / type

7 / type

8 / type

10

,
Auxiliary valve types

Type


Indication at the circuit

(or)

()
Anticavitation

(or)

()
Shockproof

(+
)
Combined
(anticavitation + shockproof)

(or)

(or)

Throttle

(or)

Port plugged

11

MRS120
Reference structure for MRS120 series control valves

identification at the nameplate


inlet section

part number

Number of sections (1...12),


number starts on valve section:
-1
...

.P .

.N .

-12

Control valve type: monoblock - MR



modular - MRS

Rated
flow (l/m): -1

...
-240
Control valve series: B1
Hydraulic circuit type: open circuit - OP

close circuit - CL
Type of valve system: for pumps with constant displacement - F

for pumps with variable displacement - V
Without relief valve: N + 000
With independent relief valve: A + pressure (kg/cm3)
With hydraulic control relief valve: X + pressure (kg/cm3)
Inlet port P available thread type:

Metric - M3, M4
Pipe inch - G3, G4
Inch after UNF - U1

Control channel N available thread type: Metric - M1



Pipe inch - G1
Individual control of work section /
Coupled sections with two-axial joystick +
Spool position (port Ais at the side of spool control): Up (valve section on the lefthand) - U

Down (valve section on the righthand) - D
Spool actuation:
Handle: handles located at the side of inlet ports - LM
handles located to the opposite side - LN
Remote or cable - D
Joystick at coupled sections - J
Hydraulic - G
Electrohydraulic - E
Pneumatic -
Attachment of sections:
Parallel circuit -
Series circuit - S
Spool types (1, 2, 3, 4, 5):
1 - Four-positioned without fixation in working positions (fixation in the position Float, ports A & B are joined with the drain) and in Neutral position ports A & B are
closed.
2 - Four-positioned with fixation in working position and in Float position (ports A & B are joined with the drain), in Neutral position ports A & B are closed. Automatic
return for working position when the settled pressure is reached.
3 - Three-positioned with fixation in position Up and Float (ports A & B are joined with the drain), in Neutral position ports A & B are closed. Automatic return from
working position, when the settled pressure is reached.
4 - Three-positioned without fixation in working positions, in Neutral ports A & B are closed.
5 - Three-positioned without fixation in working positions, in Neutral ports A & B are open.
6 - Three-positioned with fixation in positions Up and Down, in Neutral position ports A & B are closed.
7 - Three-positioned without fixation in working positions, in Neutral position ports A & B are closed. (Parallel type).
8 - Three-positioned without fixation in working positions, in Neutral position ports A & B are closed. (With anticavitation valves).

12

MRS120
Reference structure for MRS120 series control valves

sections indication
work section

.
.
.

.
.
.

.
.
.

.
.
.

.
.
.

. .
. .
. .

. .

outlet section

.T .

. T1.

. .

Flow or pilot channet T1


available thread type:
Metric - M5
Pipe inch - G5
Inch after UNF - U2

. .

Outlet port T available thread type:



Metric - M4, M5

Pipe inch - G4, G5

Inch after UNF - U2
Section or drain type:
Shared drain - G
Tandem (outlet to the next control valve)
+ separate drain -
Hydraulic control channel a & b thread type:


Metric - M2

Pipe inch - G2
Ports A & B thread type:

Metric - M3, 4

Pipe inch - G3, G4

Inch after UNF - U1
Port B auxiliary valve:
With relief valve - Z
Without relief valve - Shockproof - S
Anticavitation -
Combined (shockproof + anticavitation) -
Port A auxiliary valve:
With relief valve - Z
Without relief valve - Shockproof - S
Anticavitation -
Combined (shockproof + anticavitation) -
Spool automatic return pressure:
Presssure (kg/cm2) -
Without automatic return - 000
Spool automatic return in neutral position:

Automatic return -

Without return - N

* If several spool sections have the same type and configuration, may be indicated one configuration with the
index number of similar sections, where n - number of similar sections.

13

MRS120
Reference structure for MRS120 series control valves


(1...12),

-1
: ...
-12
:

- MRS

- MRS

.P .

.N .

(/): ...
-1

-240
: B1
: - OP

- CL
: - F

- V
: N + 000
: + (/2)
: + (/2)
: - M3, M4

- G3, G4

UNF - U1
N: - M1

- G1
/
2- +
( ): ( ) - U
( ) - D
:
: - LM
- LN
- D
- J
- G
- E
-
:
-
- S
(1, 2, 3, 4, 5):
1 - ( , ),
.
2 - ( ),
. .
3 - , ( ),
. .
4 - , .
5 - , .
6 - , , .
7 - , . ( ).
8 - , . ( ).

14

MRS120
Reference structure for MRS120 series control valves

. .

. .

. .

. .

. .

. .

.T .

. T1.

.


1:
- M5
- G5
UNF - U2

:

- M4, M5
- G4, G5
UNF - U2
:
- G
(

) + -
, b :

- M2

- G2
:


- M3, 4

- G3, G4

UNF - U1
:
- Z
- () - S
() -
( ) -
:
- Z
- () - S
() -
( ) -
:
(/2) -
- 000

:
-
- N

* ,
: ()n, n -
.

15

Mc70.4
Modular control valves MPC70.4

70.4

,
, , ,
.
MPC70.4 control valve is intended for use on tractors, agricultural, construction and other mobile machines to change the fluid flow and to protect hydraulic
systems against overloads.

/ TECHNICAL SPECIFICATIONS

Hydraulic control valve

,
Modular, open center

,
Nominal bore, mm

12

, /
Flow, lpm:

Rated

70

Maximum

90


Relief valve


Indirect action

,
Pressure, bar:

Rated

20
200

Maximum

25
250

K
Number of sections

1 10
From 1 to 10


Spool positions

, , ,
Up, Neutral, Down, Float


Spool actuation type
,
Weight, kg

16

()
Manual (lever)
4,1+N x 3,3

Mc70.4
Modular control valves MPC70.4

59
23

51

14

47

129
119

70

92

24

10

50,5

102
74

66+Nx43

43

45,5

24

43

106+Nx43

48

2N . (holes) 24x1,5-6

2 . (holes) 24x1,5-6
45,5


Example of Specification

70.4/. . ... ()
/ Control valve series
/ Modular
, / / Rated flow, l/min
- 4 (20 )
Pressure Version - 4 (indicates 200 bar)

(1, 2, 3, 4):
1 - ;
2 - (
);
3 - /, 2;
4 -
Design version according to application (1, 2, 3, 4):
1 - for individual usage
2 - for usage with other control valves (flow drain to other consumer)
3 - for work with the cylinder od index 2
4 - for work with tillage control


Number of supply variant
( )
: (1, 2, 3, 4)
Number of sections and type of each spool
:
- , ;
- ,
Way of control:
M - handle, located at the side of inlet ports
- handle, located at the side of mounting ports
:
- ;
D - ;
-
Spool actuation type:
P - lever,
D - remote,
T - cable

17

Mc70.4
Modular control valves MPC70.4

. -
Settings
of outlet cover

. -
Settings
of inlet cover

.
Fig.

Supply
variants

Item

Spool
.
actuation
,

type

Designation Relief valve


setting
,
Lever

Position
M
H

33
3
3
33
3

22
2
2
22
2

1
11
1
1
11
1

1
11
1
1
11
1

11
1
1
11
1

N
NN
N
NN N
N

1
11
1
1
11
1

:
,

,
Inlet and outlet
ports gasket
type: radial, P
or face, T

Notice

1 2 3


Tr Tr s s

. .
R. v. Tr Tr

. .
individual usage

70.4/1..111

411

70.4/1..111

411

70-890

18,5 (+1,5)


Tr Tr s s

. .
R. v. Tr Tr

. .
individual usage

70.4/1..113

413

70-890.1

18,5 (+1,5)


Tr Tr s s

. .
R. v. Tr Tr

. .
individual usage

70.4/2..111

421


Tr s Tr Tr


Tr Tr

. .
for next consumer

70.4/2..111

421

70-1221

18,5 (+1,5)


Tr s Tr Tr


Tr Tr

. .
for next consumer

70.4/2..113

423

70-1221.1

18,5 (+1,5)


Tr s Tr Tr


Tr Tr

. .
for next consumer

70.4/3

70.4/4..111

441

70-1221


Tr Tr s s

70.4/4..111

441

70-1221


Tr Tr s s

70.4/4..113

443

70-1221.1


Tr Tr s s


70.4/2
in set with
MPC70.4/2

. 1
Fig. 1


Position

18


:
- ;
- ;
- ;
. . -
;
. . . -

Positions of caps and valves:
s - metallic short;
l - metallic long;
Tr - transport;
R. v. - relief valve;
V. f. t. - valve for tillage

.
. .
. .
R. v.
V. f. t.
.
. .
. .
R. v.
V. f. t.
.
. .
. .
R. v.
V. f. t.


Position M


Tr Tr


Tr Tr


Tr Tr


in the set of tillage

in the set of tillage

in the set of tillage


Section types, section arrangement

/ outlet section

/ inlet section

19


Section types, section arrangement

/ work sections

/ spool types

/ type
1 1

2,3 / type

20

4 / type

5 / type

6 / type

Mc70.4
MPC70.4 control valves hydraulic circuits

70.4/1..451

4, 5, 1

, .
Modular control valve with spools of 4, 5, 1 type, open-centered,
manual control, with series circuit for individual application.

70.4/2..451

4, 5, 1

, /.

Modular control valve with spools of 4, 5, 1 types, open-centered


and manual control, series circuit for work in the package with the
2

similar control valve.

70.4/3..451

4, 5, 1

, /,

.
Modular control valve with spools of 4, 5, 1 type, open-centered,
2

manual control, with series circuit for individual application.

21

MR100.T1
Tipping valve MR100.T1

MR100.T1
MR100.T1
- .
:
- ;
- ;
- ;
- .
Proportional pneumatic tipping valve with open center MR100.T1 suitable for
medium- and heavy-duty trucks.
Design features:
- cast iron body;
- built-in check valve and adjustable relief valve;
- the chrome-plated spool;
-

pneumatic control.

/ TECHNICAL SPECIFICATIONS
, /
Flow, lpm:

Rated

100

Minimal

20

Maximal

150

,
Pressure, bar:

22

Minimal

1
10

Maximal

20
200

/,
Air pressure of control in the cavities a/b, bar

0,5 / 0,5
5/5

/,
Spool displacement force in position a/b, kN

50 / 75
0,5 / 0,75

/,
Spool stroke at position a/b, mm

15,5 / 18,5

MR100.T1
Tipping valve MR100.T1

112
60
35
15,5 18,5

""
""
G 3/4"

18 min

1,645 o

10

G 1"

264

60

40

18 min

2 (holes) G1/8"
60

30

13

57

78

18

G 3/4"

23

MR100.T2, MR100.T4
Tipping valve MR100.T2, MR100.T4

MR100.T2, MR100.T4

MR100.T2 .
Proportional pneumatic tipping valve with open center MR100.T2 is intended for
use on KAMAZ dump trucks.

MR100.T4

.
Proportional pneumatic tipping valve with open center MR100.T4 is
intended for use in multiloop hydraulic systems that allows to operate trucks with a
dump trailer.

/ TECHNICAL SPECIFICATIONS
, /
Flow, lpm:

Maximum

100

, ,
Maximum pressure in the cavity T, bar

0,15
1,5

,
The main valve pressure setting, bar

16...17
160...170

,
The auxiliary valve pressure setting, bar

20...21
200...210

/,
Air pressure of control in the cavities a/b, bar

24

0,5+0,15
/ 0,5+0,15
-0,05
-0,05
+0,15
5 -0,05 / 5+0,15
-0,05

MR100.T2
Tipping valve MR100.T2

(2:1)
4 (holes) 11

60 o
27,5

58
100

77

14

100

77

3 (holes) M271,5

9,5

51,5

15

43

110

2 (holes) 1/8" 6111-52

27
18

46

11,5

41,5

18

32

106

18

48

18

64

255,5

25

MR100.T4
Tipping valve MR100.T4

77

(2,5:1)

4 (holes) 11

60 o

77

100

14

27,5

58
9,5
3 (holes) M271,5
100
255,5

27

18

58 o

43

51,5
o

205

58

3 (holes) 1/8" 6111-52

15

43

110

46

35

11,5

48

60

26

27

46

18

106

41

18

27

41,5

32

MR100.
MR100.T series tipping valves hydraulic circuits

/ Example of Specification

R XXX . XX . X
: MR -
Control valve type: MR - monoblock

: - / Control type: P - pneumatic


:
1 - - ( );
2 - - ( );
4 - ( ).
Control valve series:
T1 - for medium- and heavy-duty trucks with mechanical backup;
T2 - for medium- and heavy-duty trucks without mechanical backup;
T4 - for multiloop hydraulic systems (allows to operate trucks with a dump trailer).

, /
Rated flow, l/min

MR100.T1
..

.
Position

Item

Outlet port to hydraulic cilinder

Pneumatic control ports

Electric detector port

.
Port plugged when not in use

/ Relief valve

/ Pilot operated

/ Inlet port

, 1

Notice


Outlet port

1
Auxiliary port used when mounting on the oil tank

Item

Outlet port to hydraulic cilinder

Pneumatic control ports

Notice

/ Relief valve

/ Pilot operated


Auxiliary shockproof valve


Pilot operated

MR100.T2

Outlet port to truck hydraulic cilinder

.
Position

Limiting valve


Outlet port to truck
hydraulic cilinder

, 1


Outlet port

1
Auxiliary port used when mounting on the oil tank

Item

Outlet port to hydraulic cilinders

Pneumatic control ports

Notice

/ Relief valve

/ Pilot operated


Auxiliary shockproof valve


Pilot operated

MR100.T4

Outlet port to trailor hydraulic cilinder

.
Position
,
,

/ Inlet port

Limiting valve

, 1

/ Inlet port

Outlet port

1
Auxiliary port used when mounting on the oil tank

27


Notes

28