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OWNERSHIP DATA
Unit type ............................................................................................
Selected lubricants
Compressor ......................................................................................
Capacity ...........................................................................................................
Engine ...............................................................................................
Capacity ...........................................................................................................
It is strictly forbidden to dwell or stay in the risk zone under a lifted load.
When operating this compressor unit, the operator is expected to employ safe working
practices and to observe all related local work safety requirements.
The owner is responsible for maintaining the compressor in a safe operating condition.
Compressor parts and accessories shall be replaced if unsuitable for safe operation.
Handling, operating maintenance and repair shall only be performed by authorized, trained,
competent personnel.
Normal ratings (pressures, temperatures, speeds, etc.) shall be durably marked.
If any statement in this book, especially with regard to safety, does not comply with
local legislation, the stricter of the two shall apply.
These precautions are general and cover several machine types and equipment,
hence some statements may not apply to the unit described in this book.
Use only authorised parts. Any damage or malfunction caused by the use
of unauthorised parts is not covered by Warranty or Product liability.
www.atlascopco.com
Printed Matter No.
9095 3409 00 Rev-01
2007 - 12
INDEX
Compressor element & drive.................................................................
4&5
Air inlet engine & compressor (XA 125 / 140 / 175 & XAM 140)...........
6&7
Coupling.................................................................................................
10
11
Instrument panel.....................................................................................
12
Electrical system.....................................................................................
13
Connection regulation............................................................................
14 & 15
Unloader valve.........................................................................................
16
17
Regulating valve......................................................................................
18
Loading valve..........................................................................................
19
20
21
Body work................................................................................................
22 & 23
Frame......................................................................................................
24
Draw bar...................................................................................................
25
26 & 27
Axle...........................................................................................................
28
29
30 & 31
32
33
16
17
18
19
20
15
21
2
12
8
1
2
22
14
10
13
11
9
6
4
5
3
Ref.
Part No.
A
No.
Qty.
B
Designation
Ref.
No.
Qty.
Part No.
A
Designation
1616 6512 91
-----
1615 9674 00
-----
XA 125
0101 1626 00
-----
Parallel pin
9095 7010 00
-----
XA 140
0147 1365 00
-----
12
Hex. Bolt
9095 7016 00
-----
XAM 140
1604 0288 00
-----
Nozzle
9095 7012 00
-----
XA 175
0663 2109 30
-----
O-ring
13
9095 7324 00
-----
Washer
0147 1322 00
-----
Hex. Bolt
14
0147 1408 00
-----
Hex. Bolt
0663 2103 22
-----
O-ring
15
0504 0200 13
-----
Bearing
0502 1090 21
-----
Ball bearing
16
1202 6454 00
-----
Bushing
1604 0281 00
-----
Bushing
17
1604 0291 00
-----
Gear casing
10
0337 7152 00
-----
Parallel key
18
0335 2169 00
-----
Circlip
-----
Gear wheel
19
1604 0292 00
-----
Retainer
11
---
1615 9711 00
-----
XA 90
20
0663 7141 00
-----
O-ring
1615 9673 00
-----
XA 125
21
1616 5625 00
-----
Lip seal
9095 7009 00
-----
XA 140
22
-----
12
0211 5855 13
-----
XA 90
0211 1363 00
-----
XA 125 / 140
9095 7015 00
-----
XAM 140
9095 7011 00
-----
XA 175
-----
Gear wheel
-----
XA 90
12
-
--1615 9712 00
-----
19
10
17
22
16
21
10
16
18
24
23
28
16
11
12
27
25
14
26
15
8
13
14
Ref.
No.
Qty.
Part No.
A
Ref.
Designation
No.
Qty.
Part No.
A
Designation
--
9095 7851 00
-----
15
9095 7854 00
-----
Hose
--
9095 7851 01
-----
16
0301 2335 00
-----
Plain washer
17
1613 2458 00
-----
Gasket
18
0333 2130 00
-----
Spring washer
19
0147 1326 00
-----
Hex. Bolt
20
9095 9452 00
-----
Hose
21
1613 3228 80
-----
Unloader
22
1613 2363 00
-----
Gasket
23
0147 1362 00
-----
Hex.Bolt
24
0301 2344 00
-----
Washer
25
9095 7914 08
-----
Clamp
--
9095 7851 02
-----
Inner cartridge
--
9095 7915 05
-----
9095 2012 00
-----
Housing
9095 7852 01
-----
Inn. cartridge
9095 7852 02
-----
9095 7769 00
-----
5
6
9095 7915 10
9095 7771 00
---------
1
1
9095 7901 00
-----
0347 6115 00
-----
Clamp
26
9095 7914 03
-----
Clamp
1619 5337 01
-----
Hex. Bolt
27
0301 2358 00
-----
Washer
10
0333 2125 00
-----
Washer
28
0291 1110 00
-----
Nylock nut
11
0147 1400 00
-----
Hex. Bolt
12
0333 2136 00
-----
Spring washer
13
9095 7865 08
-----
Clamp
14
9095 7853 01
-----
Service indicator
19
10
17
22
16
21
10
16
34
24
23
11
12
18
35
16
36
33
28
14
25
28
14
37
38
39
32
15
8
13
14
30
29
31
AIR INLET - ENGINE & COMPRESSOR XA 125 / 140 / 175 & XAM 140
AIR INLET - ENGINE & COMPRESSOR XA 125 / 140 / 175 & XAM 140
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
Qty.
Part No.
A
Designation
9095 7851 00
-----
18
9095 7620 00
-----
--
9095 7851 01
-----
19
0147 1326 00
-----
Hex. Bolt
--
9095 7851 02
-----
Inner cartridge
20
9095 9452 00
-----
Hose
--
9095 7915 05
-----
21
1613 3228 80
-----
Unloader
9095 7852 01
-----
22
1613 2363 00
-----
Gasket
9095 7852 02
-----
23
0147 1362 00
-----
Hex.Bolt
9095 7769 00
-----
24
0301 2344 00
-----
Washer
9095 7892 01
-----
25
9095 7891 02
-----
Hose
-----
XA 125 / 140
26
9095 7852 01
-----
--
-----
--
9095 7892 01
-----
27
9095 7852 02
-----
9095 7771 00
-----
Flange
28
9095 7891 08
-----
-----
29
9095 7892 02
-----
9095 7892 04
-----
Clamp
Clamp
----9095 7901 00
-----
Compressor
30
0347 6115 00
-----
Clamp
31
9095 7892 07
-----
0147 1327 00
-----
Hex. Bolt
32
9095 7892 05
-----
Bracket
9095 7891 02
-----
Elbow
--
10
0333 2125 00
-----
Washer
33
11
0147 1400 00
-----
Hex. Bolt
34
0333 2130 00
-----
Spring washer
12
0333 2136 00
-----
Spring washer
35
0291 1110 00
-----
Nylock nut
13
9095 7865 08
-----
Clamp
36
9095 7891 08
-----
Clamp
14
9095 6633 01
-----
37
9095 7891 03
-----
Clamp
15
9095 7854 00
-----
Hose
38
9095 7892 06
-----
Hose
16
0653 1041 00
-----
Copper washer
39
9095 7892 03
-----
Pipe
17
1613 2458 00
-----
Gasket
Service indicator
COUPLING
1
2
5
6
8
10
11
Ref.
Qty.
Part No.
No.
Designation
Ref.
No.
Qty.
Part No.
A
Designation
9095 5532 00
-----
Coupling ring
9095 7324 00
-----
Washer
0211 1363 00
-----
Hex. Bolt
0211 1363 00
-----
Cap screw
1615 6825 00
-----
Coupling element
0337 7198 00
-----
Parallel Key
1604 0300 00
-----
Coupling hub
10
1604 0291 00
-----
Gear casing
0333 2130 00
-----
Washer
11
-----
12
---
---
Cap screw
-----
Hex. Bolt
0211 5855 00
-----
XA 90
0144 4295 00
-----
XA 90
0211 1363 00
-----
0147 1371 00
-----
XA 125 / 140
0147 1370 00
-----
22
23
4
7
8
21
14
22
18
17
1
9
13
10
7
12
11
16
15
19
7
20
10
11
10
Ref.
Part No.
No.
Qty.
B
11
Ref.
Designation
Part No.
A
No.
Qty.
C
Designation
1028 6267 00
---
Cooling box
11
1616 3286 00
---
Washer
9095 7565 00
---
Adaptor plate
12
9095 7062 00
---
Fan ring
---
Radiator
13
1616 4491 01
---
Fan
-----
--
9095 7587 00
---
XA 90
14
0147 1323 00
---
Hex. Bolt
--
9095 7588 00
---
XA 125 / 140
15
1028 6271 53
---
---
Oil cooler
16
---
Cap screw
XA 90
-----
-----
--
9095 7089 00
---
XA 90
--
0211 1328 00
---
--
1310 0310 70
---
XA 125 / 140
--
0211 1333 00
---
XA 125 / 140
1028 6547 32
---
Hex. plug
17
0108 1292 00
---
Elastic pin
1028 6187 40
---
Support
18
1615 3894 00
---
Lock plate
1619 2766 00
---
AR
Hex. Bolt
19
9095 7805 87
---
Fan guard
---
20
9095 7217 00
---
Belt guard
XA 90
21
0333 2125 00
---
Spring washer
-----
--
9095 7725 00
---
--
9095 7722 00
---
XA 125 / 140
22
0301 2335 00
---
AR
-----
---
23
0144 3246 00
---
--
9095 7724 00
---
XA 90
--
9095 7723 00
---
XA 125 / 140
10
1619 5337 01
---
Hex. Bolt
Plain washer
Hex. Bolt (XA 90)
3
22
7
6
21
14
22
18
17
1
9
13
12
11
10
19
16
15
7
20
11
11
10
10
Ref.
No.
Part No.
A
Qty.
B
Ref.
Designation
No.
Part No.
A
Qty.
B
Designation
9095 7568 00
---
Cooling box
12
9095 7062 00
---
Fan ring
9095 7820 00
---
13
1616 4491 01
---
Fan
9095 7589 00
---
Radiator
14
0147 1323 00
---
Hex. Bolt
1028 7514 00
---
Oil cooler
15
1028 6271 53
---
Fan adaptor
1028 6547 32
---
Hex. plug
16
0211 1333 00
---
Cap screw
1028 6271 26
---
Support
17
0108 1292 00
---
Elastic pin
1619 5337 01
---
AR
Hex. Bolt
18
1615 3894 00
---
Lock plate
9095 7821 00
---
19
9095 7805 87
---
Fan guard
9095 7819 00
---
20
9095 7879 00
---
Belt guard
10
0147 1327 00
---
Hex. Bolt
21
0333 2125 00
---
Spring washer
11
1616 3286 00
---
Washer
22
0301 2335 00
---
AR
10
Plain washer
23
19
14
15
12
22
10
14
20
17
16
18
11
21
8
9
13
15
2
14
3
4
Ref.
No.
Qty.
Part No.
A
Designation
Ref.
No.
17
Designation
-----
-----
-----
-----
-----
XA 90
-----
-----
9095 7218 00
-----
9095 6855 00
-----
Decal
-----
-----
XA 90
-----
Fuel tank
0661 1038 00
-----
Washer
--
0605 8820 00
-----
Reducer
--
1615 1717 00
-----
Drain cock
18
9095 6965 00
-----
Fixing strip
--
9095 6964 00
-----
Fixing strip
--
-----
0147 1330 00
-----
Hex. Bolt
--
-----
0301 2335 00
-----
Washer
19
0291 1110 00
-----
Hex. Nut
20
10
9095 9419 00
-----
21
11
1612 0604 00
-----
Strainer
12
9718 2479 00
-----
Breather
13
9095 7496 01
-----
Level gauge
14
0653 1062 00
-----
AR
Copper washer
--
15
0627 5113 00
-----
AR
Pressure screw
--
16
0574 9712 37
-----
----9095 6904 00
9095 7061 10
----1615 1872 00
--
-----
-----
22
-----
-----
-----
XA 90
-----
-----
23
11
-----
9095 7057 00
-----
--
Qty.
Part No.
1615 0876 00
----9095 7219 00
INSTRUMENT PANEL
16
14
10
11
15
11
4
7
3
5
14
17
19
15
15
15
8
15
6
12
18
13
15
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
9095 7938 00
-----
Instrument panel
11
0653 1046 00
-----
Copper washer
0873 0608 02
-----
12
9095 6908 00
-----
Indicator lamp
1619 5268 00
-----
13
9718 2168 00
-----
Button-stop cable
9095 5771 00
-----
14
0581 0201 04
-----
Straight coupling
9095 6906 00
-----
Hour meter
15
1619 2766 00
-----
Hex. Bolt
9095 6907 00
-----
Key switch
16
1028 6271 19
-----
Back cover
X103 74S6 07
-----
Loading valve
17
9095 7189 00
-----
Flex. tube
0160 6062 00
-----
Slotted screw
18
9095 7202 00
-----
Stop cable
9095 6898 00
-----
--
Copper tube
19
1619 1637 00
-----
10
0627 5110 00
-----
Pressure screw
12
ELECTRICAL SYSTEM
9
7
1
5
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
9095 7805 60
-----
Battery
1614 0866 02
1 ---
Cable
1614 0866 01
1 ---
Cable
1615 7831 02
-----
9095 7222 00
-----
Adaptor thermowell
Part No.
A
----9095 7219 00
----9095 7333 00
13
Qty.
B
Designation
-----
-----
-----
Engine alternator
-----
Wire harness
16
14
10
15
38
31 7
27
26
21
1
19
11
12
13
32
28
33
30
20
12
11
29
34
18
18
17
18
14
17
11
12
13
14
14
20
11
12
18
18
17
25
35
23
22
24
CONNECTION REGULATION
CONNECTION REGULATION
Ref.
No.
Part No.
A
Qty.
B
Ref.
Designation
Part No.
No.
Qty.
B
Designation
0653 1062 00
-----
Copper washer
24
9095 6997 00
-----
Hex. link
0581 0000 35
-----
Straight coupling
25
1619 1639 00
-----
Ball joint
9095 7061 04
1 ---
Nylone tube
26
9095 7061 01
Nylone tube
X103 9950 34
-----
Regulating valve
27
1028 6547 00
-----
Tee connection
9095 7068 00
-----
28
-----
-----
Simpson scope XA 90
0147 1360 00
-----
Hex. Bolt
29
-----
-----
Simpson scope XA 90
0333 2130 00
-----
Spring washer
30
-----
-----
Simpson scope XA 90
0581 2108 02
-----
Tee connection
31
0301 2344 00
-----
Washer
9095 7061 03
1 ---
Nylone tube
32
0147 1400 00
-----
Hex. bolt
10
9095 7061 02
1 ---
Nylone tube
33
0333 2136 00
-----
Spring washer
11
0581 0000 59
-----
Straight coupling
34
0301 2358 00
-----
Plain washer
12
0653 1041 00
-----
Copper washer
35
0147 1325 00
-----
Hex. bolt
13
9095 7807 91
-----
Speed Regulator
36
9095 6902 00
-----
-----
37
0147 1244 00
-----
Hex. bolt
9095 7124 00
-----
XA 90
38
0574 9911 15
-----
Hose assembly
9095 7177 00
-----
XA 125 / 140
39
9095 7806 75
-----
40
15
9095 7061 07
1 ---
Nylone tube
41
16
9095 7061 08
1 ---
Nylone tube
42
17
0147 1326 00
-----
Hex. Bolt
43
18
0301 2335 00
-----
Plain washer
44
19
9095 7061 06
1 ---
Nylone tube
45
20
0291 1110 00
-----
Nylock nut
46
21
0580 0506 00
-----
Straight coupling
47
22
0266 1108 00
-----
Hex. Nut
23
9095 6944 00
-----
Ball joint
14
-----
15
UNLOADER VALVE
16
18
15
17
14
13
12
11
6
2
1
4
3
2
9
10
Ref.
No.
Qty.
Part No.
A
Ref.
Designation
No.
Qty.
Part No.
A
Designation
--
1613 3228 80
-----
Unloader valve
10
0147 1249 00
-----
Hex.Bolt
0147 1249 00
-----
Hex.Bolt
11
1613 2398 00
1 ---
Gasket
0301 2335 00
-----
Washer
12
1613 3231 00
-----
Spring
1613 2913 00
-----
Plug
13
1614 5062 00
-----
Valve
1613 2399 00
1 ---
Valve
14
9095 5584 00
1 ---
O-ring
0147 1326 00
-----
Hex.Bolt
15
9095 5583 00
1 ---
Seal ring
1613 3230 01
-----
Flange
16
1613 3228 00
-----
Housing
0663 7119 00
1 ---
O-ring
17
0653 9038 00
1 ---
Copper washer
1613 2405 00
-----
Cover
18
0686 4201 00
-----
Plug
0301 2321 00
-----
Washer
1 2910 3035 01 : Unloader valve kit.
16
5
11
3
2
10
6
9
5
7
12
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
Qty.
Part No.
A
Designation
--
9095 5065 00
-----
1614 3301 00
-----
Plug
1613 2355 00
-----
Valve housing
0686 4204 00
-----
Plug
1613 2356 00
-----
Valve
0653 1124 00
1 ---
Copper washer
1613 2357 00
-----
Spring
10
0663 3120 00
1 ---
O-ring
1612 2624 00
-----
Nipple
11
0663 7135 00
1 ---
O-ring
0661 1000 30
1 ---
Sealing washer
12
0147 1336 00
-----
Hex.Bolt
1613 2359 00
-----
Piston
1 2910 3009 00 : Oil stop valve kit.
17
REGULATING VALVE
21
22
7
6
4
14
20
5
3
19
18
2
17
1
16
23
15
13
12
24
10
11
26
9
25
Ref.
No.
Qty.
Part No.
A
--
X103 99S0 34
2252 0495 89
2250 5843 00
--
2250 5844 81
Ref.
Designation
No.
Part No.
A
Qty.
B
Designation
-----
Regulating valve
13
2252 1136 00
-----
Nut
-----
Base plate
14
0663 6112 00
1 ---
O-ring
1 ---
Gasket
15
2250 5852 00
-----
Guide
-----
Seat assembly
16
0663 3132 00
1 ---
O-ring
-----
**
-----
Seat
17
2252 1428 00
-----
Spring
-----
**
-----
Ball cage
18
2250 5854 00
-----
Spring seat
-----
Hex. Bolt
19
2250 5855 00
-----
Spring cover
1 ---
Spring
20
0144 3211 00
-----
Hex.Bolt
1 ---
Ball
21
2250 5856 02
-----
Adjusting screw
Retainer
22
0268 3205 00
-----
Nut
1 ---
Gasket
0147 1250 00
2252 1427 00
0517 1420 00
2252 1135 00
-----
2250 5850 00
1 ---
Membrane
23
2250 5842 00
10
2250 5849 00
-----
Housing
24
1012 0356 00
1 ---
Filter
11
2250 5848 00
-----
Spacer
25
2250 5841 00
-----
Filter housing
12
2250 5847 01
1 ---
Membrane
26
0147 1247 00
-----
Hex. Bolt
18
LOADING VALVE
13
13
3
6
7
12
10
11
12
6
14
5
4
5
6
Ref.
No.
Qty.
Part No.
A
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
--
X103 74S6 07
-----
Loading valve
1613 2616 00
-----
Button
X103 74S5 10
-----
Valve housing
1613 3889 00
-----
Spring
1613 2610 00
-----
Valve rod
10
X103 74S5 11
-----
Cover
1613 2612 00
-----
Valve
11
X103 74S5 12
-----
Cover
*
*
*
1613 2613 00
0663 3116 00
0335 3106 00
0663 7110 00
-----
Valve
12
0663 7126 00
1 ---
O-ring
1 ---
O-ring
13
0160 6060 00
-----
Slotted screw
1 ---
Circlip
14
0190 1167 00
-----
Grub screw
1 ---
O-ring
1 2910 3607 00 : Loading valve kit.
19
12
6
14
13
9
3
11
8
16
10
5
8
1
7
Ref.
No.
Qty.
Part No.
A
Designation
Ref.
No.
Qty.
Part No.
A
Designation
--
9095 9060 00
-----
1612 4048 00
1 ---
1202 6420 00
-----
Valve housing
10
0663 3133 00
1 ---
O-ring
X104 12S3 65
-----
Piston valve
11
0663 7136 00
1 ---
O-ring
1613 3223 01
1 ---
Washer
12
0335 3111 00
1 ---
Circlip
X104 12S3 57
-----
Washer
13
1202 6485 00
-----
Cover
0147 1205 00
-----
Hex. bolt
14
0147 1362 03
-----
Hex. Bolt
1612 4049 00
1 ---
Spring
15
0333 2130 00
-----
Spring washer
1613 3220 01
-----
Piston
16
X104 12S3 49
-----
Lock washer
1614 4662 00
1 ---
Ring
1 2901 0065 00 : Minimum pressure valve kit.
20
Compression spring
16
15
8
7
12
10
11
13
9
6
4
3
8
5
15
14
Ref.
No.
Qty.
Part No.
A
Designation
Ref.
No.
Qty.
Part No.
A
Designation
--
9095 7807 91
-----
Speed regulator
0291 1110 00
-----
Nut
2250 5870 80
-----
Cylinder housing
10
2252 0490 00
-----
Cylinder
0665 9109 00
1 ---
Seal ring
11
2252 0492 00
-----
Spring
2250 5873 02
-----
Piston rod
12
2252 0493 00
-----
Piston
0663 7512 00
1 ---
O-ring
13
2252 0494 00
-----
Locating ring
2252 0489 00
-----
Spring
14
0147 1250 00
-----
Hex.Bolt
2250 5874 00
-----
Piston
15
0301 2321 00
-----
Washer
0663 2131 00
1 ---
O-ring
16
0266 1108 00
-----
Nut
2250 5875 00
1 ---
Piston ring
1 2910 3606 00 : Speed regulator kit.
21
BODY WORK
39
41
40
12
13
42
35
37
21
43
13
33
38
13
17
16
7
13
36
25
22
11
13
24
19
2
13
23
18
4
26
15
12
5
13
20
19
25
44
29
30
32
28
8
27
34
29
31
4
13
13
12
12
14
10
22
BODY WORK
Ref.
No.
Part No.
A
Qty.
B
Ref.
Designation
No.
Part No.
A
Qty.
B
Designation
9095 7095 00
1 ---
Panel - Front
23
1028 6267 15
-----
1028 6547 05
-----
24
1028 6188 34
-----
0690 1132 00
-----
25
0111 1309 00
2 ---
16
1616 2987 00
-----
14
Rubber plug
26
9095 6854 00
-----
9095 6859 00
-----
Instrument panel
27
9095 7809 00
1 ---
Door (L.H)
9095 7099 00
-----
28
1613 2666 00
2 ---
Stirrup
0291 1110 00
-----
Lock nut
29
0301 2318 00
2 ---
Plain Washer
1028 6267 33
-----
Hinge
30
0129 3115 00
-----
20
Blind rivet
1614 0132 05
-----
Rubber grommet
31
1619 2980 01
2 ---
Support - Catch
10
9095 7809 26
1 ---
32
1619 2981 01
2 ---
Pin
11
1028 6524 36
-----
33
9095 7389 00
-----
Hinge
12
0147 1322 00
-----
AR
Hex. Bolt
34
1619 2978 01
2 ---
Catch
13
1028 6271 42
-----
AR
Washer
35
9095 7564 00
1 ---
14
9095 6895 00
1 ---
Wheel guard
36
0147 1325 00
-----
Hex. Bolt
15
9095 7809 27
1 ---
37
1028 6547 52
-----
Locking bolt
16
0324 1149 00
-----
Spacer
38
0324 1147 00
-----
Spacer
17
9095 7418 00
1 ---
39
9095 7294 00
1 ---
Roof
18
9095 7562 00
1 ---
40
1614 0816 00
-----
Rubber insert
19
1028 6524 35
-----
41
1619 2766 00
-----
Hex. Bolt
20
2250 9263 00
-----
Label - Caution
42
9095 7295 00
-----
Cover roof
21
9095 7563 00
1 ---
43
0216 1957 09
-----
24
Screw
22
9095 7809 25
1 ---
Door (R.H)
44
9095 7130 00
-----
Door lock
23
Stay bar
FRAME
19
16
11
19
16
21
21
17
23
18
9
18
22
13
20
14
27
26
25
8
15
10
16
24
21
21
16
12
19
3
2
5
4
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
9095 7055 00
-----
Frame
15
0147 1400 00
-----
0690 9111 00
-----
Decal
16
0333 2136 00
-----
AR
0226 3177 00
-----
Slotted screw
17
9095 7056 00
-----
Lifting yoke
0147 1478 00
-----
Hex. Bolt
18
9095 7058 00
-----
0301 2378 00
-----
16
Plain washer
19
0147 1401 00
-----
16
Hex. Bolt
0291 1114 00
-----
Spring washer
20
1616 3286 00
-----
Plain washer
0266 1114 00
-----
Hex. Nut
21
0301 2358 00
-----
AR
Plain washer
9095 7019 00
-----
Support element
22
0296 1110 00
-----
Wing nut
9095 6897 00
-----
Battery cover
23
1619 2766 00
-----
10
9095 5936 00
-----
Packing
24
9095 5540 00
-----
Battery
11
9095 6911 00
-----
25
9095 6863 00
-----
12
1619 3773 01
-----
Rubber buffer
26
9095 7803 15
-----
Battery clamp
13
0147 1476 00
-----
Hex. Bolt
27
0333 2413 00
-----
Spring washer
14
0301 2378 00
-----
Plain washer
24
Hex. Bolt
Spring washer
DRAW BAR
9
8
2
10
6
4
11
3
`A'
12
15
17
18
13
16
14
17
18
16
Ref.
No.
Qty.
Part No.
A
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
9095 5491 00
-----
10
0147 1340 00
-----
Hex. Bolt
0147 1401 00
-----
Hex. Bolt
11
0301 2335 00
-----
Washer
0333 2136 00
-----
Washer
12
0291 1110 00
-----
Hex. Bolt
0302 1161 00
-----
Washer
13
1619 7204 02
-----
Clamp
9095 5654 00
-----
Foot
14
1619 7204 03
-----
Hand lever
9095 5670 02
-----
Brake cable
15
0266 1114 00
-----
Hex. Nut
9095 6915 00
-----
Parking brake
16
0246 1380 00
-----
Stud
9095 6890 00
-----
17
0333 2143 00
-----
Washer
2254 0855 00
-----
Sticker
18
0301 2378 00
-----
Washer
25
13
10
11
3
21
1
10
13
11
3
1
17
12
7
16
18
10
10
8
13
10
11
9
10
20
19
15
11
13
10
10
12
10
13
11
3
14
7
10
10
8
4
7205
10
8
6
19
26
Ref.
No.
Qty.
Part No.
A
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
-----
Exhaust pipe
0147 1400 00
-----
Hex. Bolt
--
9095 7809 34
-----
XA 90
10
0333 2136 00
-----
Spring washer
--
9095 7809 28
-----
XA 125 / 140
11
0333 3237 00
-----
Washer
--
9095 7809 33
-----
12
0301 2358 00
-----
Washer
1028 5850 03
-----
Clamp
13
0266 1112 00
-----
Hex. Nut
1028 6194 53
-----
14
9095 7565 00
-----
Cooling box
-----
Support engine
15
9095 7223 00
-----
Silencer
-----
-----
--
9095 7398 00
-----
XA 90
16
9095 7809 37
-----
Rain cap
--
9095 7176 00
-----
XA 125 / 140
17
0147 1402 00
-----
Hex. Bolt
--
9095 7205 00
-----
18
-----
Engine
--
9095 7206 00
-----
--
9095 7146 00
-----
XA 90
-----
Hex. Bolt
--
9095 7203 00
-----
XA 125 / 140
-----
-----
--
0147 1401 00
-----
XA 90 / 125 / 140
--
9095 7204 00
-----
--
9095 7176 00
-----
XA 125 / 140
19
9095 7191 00
-----
1619 3773 01
-----
Rubber buffer
20
9095 7187 00
-----
0147 1476 00
-----
Hex. Bolt
21
9095 7127 00
-----
Heat Sealed XA 90
0301 2378 00
-----
Washer
22
9095 7808 53
-----
27
AXLE
2
3
6
4
Ref.
Part No.
Qty.
Designation
Ref.
Qty.
Part No.
Designation
No.
No.
--
9095 5443 00
-----
Axle assly.
9095 0435 00
-----
9095 0425 01
-----
Hub assembly
1619 0113 00
-----
Wheel rim
9095 0436 00
-----
0538 3524 00
-----
Inner tube
9095 0442 00
-----
0538 1649 00
-----
Tyre
28
8
5
15
12
14
11
13
10
2
15
1
1
2
2
1
Ref.
Part No.
No.
Qty.
B
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
0347 6113 00
-----
Hose clip
9095 7178 03
-----
9095 7178 06
-----
Hose XA 90
9095 7178 05
-----
--
-----
Water pipe
1028 6568 15
-----
Expansion tank
9095 7087 00
-----
XA 90
10
1619 2766 00
-----
Hex. Bolt
9095 7185 00
-----
XA 125 / 140
11
9095 7061 11
-----
Nylon tube
9095 7178 04
-----
12
1613 0801 00
-----
Hose clamp
-----
Water pipe
13
0347 6103 00
-----
Hose clip
9095 7086 00
-----
XA 90
14
1028 6547 33
-----
Cap
9095 7186 00
-----
XA 125 / 140
15
1615 3354 00
-----
0160 6080 00
-----
Slotted screw
29
30
20
36
21
22
31
33
34
35
38
37
32
62
39
56
55
30
51
50
24
26
25
13
23
21
22
22
40
15
19
20
54
20
28
15
47
29
27
57
58
59
14
7
2
13
12
41
11
10
17
18
16
48
49
40
44
15
46
45
40
53
52
15
42
42
43
61
41
12
13
12
13
60
61
43
60
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
Vessel
32
9095 7225 00
-----
Cover, Vessel
33
1613 5165 00
-----
Spring
O-ring
34
11202 5139 00
-----
-----
Separator element
35
0663 7138 00
-----
O-ring
0661 1000 27
-----
Washer
36
0147 1375 00
-----
Hex. Bolt
0686 4204 00
-----
Hex. plug
37
0686 4204 00
-----
Plug
0147 1404 00
-----
14
Hex. Bolt
38
0653 1124 00
-----
Washer
9095 7869 00
-----
Plug
39
9095 7381 00
-----
Flexible hose
1028 6187 25
-----
Adaptor
-----
Flexible hose
9095 7230 00
-----
1202 6420 00
-----
0663 7168 00
-----
1202 6414 01
0660 1000 31
-----
Washer
40
10
9095 7806 52
-----
Data plate
41
11
0226 3177 00
-----
Screw
--
1028 6187 59
-----
XA 90 / 125 / 140
12
0147 1363 00
-----
Hex. Bolt
--
1028 6187 22
-----
9095 6985 00
-----
Nipple
-----
Flexible hose
XA 90 / 125 / 140
-----
--
-----
-----
XA 90 / 125 / 140
42
--
-----
-----
43
Washer
--
9095 6927 00
-----
-----
XA 90 / 125 / 140
13
0301 2344 00
-----
AR
14
1619 6153 04
-----
--
1028 6187 23
-----
15
0653 1124 00
-----
Washer
44
9095 1855 00
-----
16
9095 3159 19
-----
45
0686 4201 00
-----
Plug
17
0661 1000 29
-----
Seal washer
46
0653 1041 00
-----
Washer
-----
Safety valve
47
1612 4190 00
-----
Reducer
18
-----
--
9095 7994 00
------
48
0147 1326 00
-----
Hex. Bolt
--
9095 7995 00
------
XAM 140
49
0333 2125 00
-----
Spring washer
19
9095 7094 00
-----
Outlet manifold
50
0301 0274 17
-----
Washer
20
0663 9868 00
-----
O-ring
51
0291 1111 00
-----
Hex. Nut
21
0147 1402 00
-----
Hex. Bolt
52
1619 3770 00
-----
Nipple
22
0333 2136 00
-----
Spring washer
53
1613 6105 00
-----
Oil filter
23
0147 1364 00
-----
Hex. Bolt
54
9095 7059 00
-----
Flexible hose
24
1028 6547 43
-----
55
0661 1049 00
-----
Seal washer
25
9095 5855 04
-----
56
1613 2355 00
-----
26
9000 0202 00
-----
Straight coupling
57
9095 1077 00
-----
Copper tube
27
0653 1100 00
-----
Washer
58
0581 0000 35
-----
Straight coupling
28
1614 4184 01
-----
Oil nozzle
59
0653 1070 00
-----
Washer
29
0581 0000 35
-----
Straight coupling
60
0663 9217 00
-----
O-ring
30
9095 7686 00
-----
Nylon tube
61
0333 2130 00
-----
Washer
31
0581 1217 00
-----
Elbow coupling
62
0663 2107 77
-----
O-ring
31
4
5
2
Ref.
No.
Part No.
A
Qty.
B
Designation
Ref.
No.
Part No.
A
Qty.
B
Designation
0347 6112 00
---
Hose clip
1615 3354 00
---
9095 7178 03
---
Hose
9095 7806 21
---
Water pipe
9095 7806 22
---
Water pipe
9095 7178 03
---
Hose
32
Ref.
Part No.
No.
Ref.
Part No.
No.
2910 3009 00
.........
0661 1033 00
1)......
Washer
0335 3106 00
Washer
0653 1046 00
Designation
1)......
Circlip
Washer
2910 3607 00
.........
0663 3120 00
.........
O-ring
0653 1062 00
.........
Washer
0663 7135 00
.........
O-ring
0663 3116 00
1)......
O-ring
0663 7110 00
1)......
O-ring
0663 7126 00
1)......
O-ring
1613 3889 00
1)......
Spring
.........
2910 3035 01
.........
1613 2399 00
1)......
Valve
0663 7119 00
1)......
O-ring
1613 2398 00
1)......
Gasket
2901 0065 00
9095 5584 00
1)......
O-ring
1613 3223 01
1)......
Washer
9095 5583 00
......
Seal ring
1612 4049 00
1)......
Spring
0653 9038 00
......
Washer
1614 4662 00
1)......
Ring
1613 2363 00
.........
Gasket
1612 4048 00
1)......
Spring
1613 2458 00
.........
Gasket
0663 3133 00
1)......
O-ring
0663 7136 00
1)......
O-ring
0335 3111 00
1)......
Circlip
Kit cable
2910 3012 00
.........
0517 1420 00
1)......
Ball
0653 1062 00
.........
Washer
0663 3132 00
1)......
O-ring
1614 0866 01
1)......
Cable
0663 6112 00
1)......
O-ring
1614 0866 02
1)......
Cable
1012 0356 00
1)......
Strainer
9095 7333 00
1)......
Wire harness
2250 5842 00
1)......
Gasket
2250 5843 00
1)......
Gasket
2250 5847 01
1)......
Membrane
2250 5850 00
1)......
Membrane
2252 1427 00
1)......
Spring
2250 5850 00
1)......
Membrane
2252 1427 00
1)......
Spring
9095 7342 00
9095 7051 00
0111 1309 00
1)......
0301 2318 00
1)......
Washer
1619 2981 01
1)......
Pin
1619 2980 01
1)......
Support catch
1)......
Catch
1)......
Stirrup
9095 7061 01
1)......
Nylon tube
9095 7061 02
1619 2978 01
1613 2666 00
Qty.
B
1)......
0661 1049 00
Designation
Qty.
B
9095 7569 00
Kit - canopy
9095 7563 00
1)......
9095 7562 00
1)......
Panel Rear L H
9095 7418 00
1)......
Panel Raer R H
9095 7809 00
1)......
Door L H
9095 7809 25
1)......
Door R H
9095 7564 00
1)......
9095 7095 00
1)......
Panel front
9095 7809 27
1)......
Panel lower R H
9095 7809 26
1)......
Panel lower L H
9095 6895 00
1)......
Wheel guard
9095 7294 00
1)......
Roof
9095 7295 00
1)......
Cover roof
2910 3606 00
.........
0333 2130 00
Washer
.........
0653 1046 00
.........
Washer
0663 2131 00
1)......
O-ring
0663 7512 00
1)......
O-ring
0665 9109 00
1)......
Seal ring
1)......
2250 5875 00
10
9095 7061 00
1)......
Nylon tube
9095 7061 03
1)......
Nylon tube
9095 7061 04
1)......
Nylon tube
9095 7061 05
1)......
Nylon tube
9095 7061 06
1)......
Nylon tube
9095 7061 07
1)......
Nylon tube
9095 7061 08
1)......
Nylon tube
9095 7061 09
1)......
Nylon tube
9095 7061 10
1)......
Nylon tube
9095 7061 11
1)......
Nylon tube
Piston ring
33
Check that the wheels are secure and that the tyres are in good
conditions and inflated correctly.
d. Connect the signalisation cable, check all lights and connect the
pneumatic brake couplers.
e. Disengage the parking brake.
3. Never exceed the maximum towing speed of the unit.
4. Place the unit on level ground and apply the parking brake before
disconnecting the unit from the towing vehicle.
5. When the unit has to operate in a fire-hazardous environment, each engine
exhaust has to be provided with a spark arrestor to trap incendiary sparks
6. When the unit is used in a confined space, conduct the engine exhaust to
the outside atmosphere by a suitable pipe or hose of not less than 100
mm (4 in) diameter.
The exhaust contains carbon monoxide which is a lethal gas.
7. No external force may be exerted on the air outlet valves e.g. by pulling
on hoses or by installing auxiliary equipment directly to a valve, e.g. a
water separator, a lubricator, etc.
8. Distribution pipework and air hoses must be of correct size and suitable
for the working pressure. Never use frayed, damaged or deteriorated
hoses. Use only the correct type and size of hose and fittings and
connections.
A hose connected to a 2 inch (50 mm) valve must be provided with a
safety wire fixed to the hose for effective pressures as from 10 bar (145
psi) up, although it is recommended to apply such safeguard already
from 4 bar (60 psi) up. The safety wire ends have to be attached, one to
the eye provided next to the compressor air outlet valve, the other one to
a point near to the air inlet of the applied equipment.
Close the compressor air outlet valve before connecting or disconnecting
a hose. Ascertain that a hose is fully depressurized before disconnecting
it.
When blowing thorough a hose of air line, ensure that the open end is
held securely.
A free end will whip and may cause injury.
Never play with compressed air. Never apply it to your skin or direct an air
stream at people. Never use it to dean dirt from your clothes. When using
it to dean down equipment, do so with extreme caution and use eye
protection.
Never use other than oil-free air compressors for supplying breathing air,
unless it is known to be properly purified for such use. Breathing air must
always be supplied at stable, suitable pressure.
9. Never refill fuel while the compressor is running. Keep fuel away from hot
pipes. Do not smoke when fuelling. When fuelling from an automatic pump,
an earthing cable should be connected to the unit to discharge static
electricity.
10. Never operate the unit in surroundings where there is a possibility of
taking in flammable of toxic fume.
11. Never operate the unit at pressures or speeds below or in excess of the
limit rating stated on the Principal Data Sheet.
12. ON water-cooled engines with dosed cooling circuit; allow the unit to cool
before removing a pressure ap.
13. All canopy doors shall be open during operation. Ensure that any door
that opens upwards is securely fastened when open.
14. Wear ear protectors when environmental noise can reach or exceed 90
dB (A)
15. Periodically check that:
a. All guards are in place and securely fastened
b. All hoses and /or pipes inside the unit are in good condition secure
and not rubbing.
c. There are no fuel, oil or coolant leaks
d. The tension of drive belts is correct
e. All fastners are tight
f. All electrical leads are secure and in good order
g. The engine exhaust system is in good condition.
h. Air outlet valves and mainfold hoses, couplings etc. are in good repair
free of wear or abuse.
i. The wheel nuts are tightened to the proper torque.
When more than one compressor is connected to a common header, be sure
each compressor has a non-return valve (check valve) to prevent reverse
rotation when stopping.
(Continued)
Maintenance
Maintenance and repair work shall only be carried out by adequately trained
personnel : if required, under supervision of someone qualified for the job.
1. Use only the correct tools for maintenance and repair work.
2. Use only genuine spare parts.
3. All maintenance work, other than routine attention, shall only be undertaken
when the compressor is stopped. Ensure that the unit cannot be started
inadvertently.
4. Before removing any pressurized component, effectively isolate the unit
from all sources of pressure and relieve the entire system of pressure. Do
not rely on non-return valves (Check valves) to isolate pressure systems.
5. Never use flammable solvents or carbon tetrachloride for cleaning parts.
Take safety precautions against toxic vapors of cleaning liquids.
6. Scrupulously observe cleanliness during maintenance and when
performing repairs. Keep dirt away by covering the parts and exposed
openings with a clean cloth, paper or tape.
7. Never weld on or perform any operation involving heat near the fuel or oil
systems.
Fuel and oil tanks must be completely purged e.g. by steam-cleaning,
before carrying out such operations.
8. Support the drawbar and the axle(s) securely if working underneath the
unit or when removing a wheel. Do not rely on jacks.
9. Make sure that no tools, loose parts or rags are left in or on the unit.
10. Before clearing the unit for use after maintenance or over haul. Check that
operating pressures, temperatures and speeds are correct and that the
control and shutdown devices function correctly.
11. Do not remove any of, or tamper with, the sound damping material.
12. Protect the electrical and regulating components, the air filter etc. to prevent
moisture from entering them, e.g. when steam-cleaning.
13. Battery safety precautions :
a. The electrolyte in batteries is a sulfuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
Therefore, be careful when handling batteries e.g. when checking the
charge condition.
b. When batteries are being charged, an explosive gas mixture forms in
the cells and might escape through the vent holds in the plugs.
Thus an explosive atmosphere may form around the battery if ventilation
is poor, and can remain in and around the battery for several hours
after it has been charged. Therefore :
Never smoke near batteries being, or having recently been charged.
Never break live circuits at battery terminals, because a spark usually
occurred.
Take care when connecting or disconnecting booster leads or fast
charge cable clamps.
All responsibility for any damage or injury resulting from neglecting these
precautions, or by non-observance of ordinary caution and due care
required in handling, operating, maintenance or repair, even if not
expressly mentioned in this book, will be disclaimed by Atlas Copco.
This instruction book describes how to handle and operate the subject
machine(s) to ensure safe operation, optimum working economy and long
service life.
Read this book before putting the machine into operation to ensure correct
handling, operation and proper maintenance from the beginning. The
maintenance schedule contains a summary of the measure for keeping the
unit in good repair. The maintenance procedures are simple but must be carried
out regularly.
Keep the book available for the operator(s) and make sure that the unit is
operated and that the maintenance actions are carried out according to the
instructions. Record all operating data maintenance work effected, etc. in an
operators logbook available at
Atlas Copco. Follow all applicable safety precautions, amongst others those
mentioned on the cover or on the first few pages of this book.
Repair operations should be performed by trained personnel, available at Atlas
Copco Service Outlets, which should be contacted if any further information is
desired.
In all correspondence always mention the unit type, product number, and the
complete serial number shown on the data plate.
For all specific data not mentioned in the text, consult sections preventive
Maintenance Schedule and Principal Data.
The Company reserves the right to make changes without prior notice.