12064

COMPUTER AIDED DESIGN AND MANUFACTURING PRACTICAL

Predetermined 3D Objects (OR) 3D Solid Premitives

BOX WEDGE CONE

SPHERE

CYLINDER TORUS

Converting 2D Plan into a 3D Model

Draw the 2D Object using polyline command after using extrude , revolve commands
and applying Boolean operation such as union, subtract, intersect

commands.3DMesh  
Draw menu: Modeling » Meshes » 3D mesh
Command entry: 3dmesh
Enter size of mesh in M direction: Enter a value between 2 and 256
Enter size of mesh in N direction: Enter a value between 2 and 256
3DFace

Draw menu: Modeling » Meshes » 3D Face

Command entry: 3dface
Specify first point or [Invisible]: Specify a point (1) or enter i

3D Poly

Draw menu: 3D Polyline

Command entry: 3dpoly

Specify start point of polyline: Specify a point (1)

Specify endpoint of line or [Undo]: Specify a point or enter an option

Specify endpoint of line or [Undo]: Specify a point or enter an option

Specify endpoint of line or [Close/Undo]: Specify a point or enter an option

Creating surfaces

Modeling » Meshes » Ruled Mesh

Command: rulesurf
Current wire frame density : SURFTAB1=current
Select first defining curve:
Select defining curve:

Modeling » Meshes » Revolved Mesh

Command: revsurf
Current wire frame density:SURFTAB1=current:SURFTAB2=current
Select object to revolve: select a line,arc,circle,or 2D or 3D POLYLINE
Select object that defines axis of revolution: select a line or open 2D or 3D polyline.

Draw menu: modelling » Meshes » Tabulated Mes

Command: tabsurf
Select object for path curve
Select object for direction vector: select a line or open polyline

Draw menu: Modeling » Meshes » Edge Mesh

Command: edgesurf

Current wire frame density: SURFTAB1=current SURFTAB2=current

Select object 1 for surface edge:

Select object 2 for surface edge:

Select object 3 for surface edge:

Select object 4 for surface edge:

3D VIEW
View>3dview
1. SW- South West.
2. SE-South East.
3. NE-North East.
4. NW-North West.

View ports

Viewports are areas that display different views of your model. As you work on the
Model tab, you can split the drawing area into one or more adjacent rectangular views known
as model space viewports.

View menu : 3D Views » Viewpoint

Command: vpoint

Specify a view menu or [Rotate] <display compass and tripod>: Specify a point, enter r, or

press ENTER to display a compass and axis tripod

Using the X,Y,Z coordinate you enter, creates a vector that defines a direction from which the
drawing can be viewed. The view defined is as if the viewer is looking from the point back at
the origin (0,0,0).

Hide

View menu: Hide

Command entry: hide

DView

Command entry: dview

Select object:
Model space

Command : mspace

Commands operate in either model space or paper space. You use model space
(the Model tab) to do drafting and design work and to create two-dimensional
drawings or three-dimensional models.

Paper space

Command  model

On the Model tab, you can create drawings in model space.

Region

Regions are two-dimensional areas you create from closed shapes or loops. Closed polylines,

lines, and curves are valid selections. Curves include circular arcs, circles, elliptical arcs,
ellipses, and splines.

Draw menu: Region

Command entry: region

Select objects: Use an object selection method and press ENTER .

Pedit

It is used to convert 2D Multiple entity to 2D Single entity.

Command entry: pedit

Select polyline or [Multiple]: Use an object selection method or enter m

Extrude

Draw menu: Modeling » Extrude

Command entry: extrude

Select objects to extrude:

Specify height of extrusion or [Direction/Path/Taper angle] <default>: Specify a distance or

enter p

Draw menu: Modeling » Revolve

command: revolve

dash board: 3D Make panel, Revolve

current wire frame density: ISOLINE=4

select object to revolve: use an object selection method

Union
Modify menu: Solid Editing » Union
command:: union
select objects: use an object selection method and press ENTER when you finish selecting
objects
 

Subtract
Modify menu: Solid Editing » Subtract

command: subtract 
Select solids and regions to subtract from...
Select objects: Use an object selection method and press ENTER when you finish
Select solids and regions to subtract...
Select objects: Use an object selection method and press ENTER when you finish

Align

Modify menu: 3D Operations » Align

Command : align

Select objects: Select the objects to align and press ENTER

Specify either one, two, or three pairs of source points and definition points to align
the selected objects. ALIGN Using One Pair of Points

Specify first source point: Specify a point (1)

Specify first destination point: Specify a point (2)

Specify second source point: Press ENTER

 Fillet

 Modify menu: Fillet

 Command entry: fillet Current settings: Mode = current, Radius = current

Select first object or [Undo/Polyline/Radius/Trim/Multiple]: Use an object selection

method or enter an option

Chamfer

 Modify menu: Chamfer

 Command entry: chamfer

(TRIM mode) Current chamfer Dist1 = current, Dist2 = current

Select first line or [Undo/Polyline/Distance/Angle/Trim/mEthod/Multiple]: Use an object

selection method or enter an option.

3D Array

Modify menu: 3D Operations » 3D Array

Command entry: 3darray

Select objects: Use an object selection method

Enter type of array [Rectangular/Polar] <R>: Enter an option or press ENTER

3D Mirror

Command entry: mirror3d

Grip tools available through the 3DMOVE and 3DROTATE commands to manipulate 3D

objects. For more information about using grip tools,

Select objects: Use an object selection method and press ENTER to finish

Specify first point of mirror plane (3 points) or [Object/Last/Zaxis/View/XY/YZ/ZX/3points]

<3points>: Enter an option, specify a point, or press ENTER

Rotate 3D

Command entry: rotate3d

It is recommended that you use the grip tools available through the 3DMOVE and

3DROTATE commands to manipulate 3D objects. For more information about using grip
tools,.

Select objects: Use an object selection method and press ENTER when you finish

Specify first point on axis or define axis by [Object/Last/View/Xaxis/Yaxis/Zaxis/2points]:

Specify a point, enter an option, or press ENTER

 WORKING WITH UCS

The user coordinate system provides a movable coordinate system for coordinate entry, plans
of cooperation, and viewing. Most AutoCAD geometric editing commands and dependent on
the location and orientation of the UCS; objects are drawn on the XY Plane of the current
UCS.
Command: ucs
Specify origin of new UCS or [zxis/3points/object/face/view/x/y/z]:

3D COORDINATE SYSTEM
DDUCS
PLAN
UCSICON

Command : ucsicon
ON/OFF/ALL/No origin/Origin<current>:
 Developing LISP program

To develop an AutoLISP program with VLISP perform the following steps:

1. Design the program .

2. Write the code.
3. Format the code for readability.
4. Check for the error in the program.
5. Test and debug the program.

Constructing a list

Car

Returns the first element of a list

(car list)
Command: (car '(a b c))
A
Command: (car '((a b) c))
(A B)
Cdr

Returns a list containing all but the first element of the specified list
(cdr list)
Command: (cdr '(a b c))
(B C)
Command: (cdr '((a b) c))
(C)

Caar, cadr, caddr, cddr, cdar

AutoLISP supports concatenations of CAR and CDR.

(setq x ‘((ab) cd ))

Then
(caar x ) is equivalent to (car x) returning A
(cdar x) is equivalent to (cdr(car x)) returning (B)
(cadar x) is equivalent to (car(cdr(car x))) returning B
(cadr x) is equivalent to (car(cdr x)) returning (C)
(cddr x) is equivalent to (cdr(cdr x)) returning (D)
(caddr x) is equivalent to (car(cdr(cdr x))) returning D

Member

Searches a list for an occurrence of an expression and returns the remainder of the list,
starting with the first occurrence of the expression

(member expr lst)

Command: (member 'c '(a b c d e))

(C D E)

Length

Returns an integer indicating the number of elements in a list

(length lst)

Command: (length '(a b c d))

4
Command: (length '(a b (c d)))
3
List
Takes any number of expressions and combines them into one list.
(list expr….)
(list ‘a’(bc)’d) returns (A B C)
Polar

Returns the UCS 3D point at a specified angle and distance from a point

(polar pt ang dist)

pt

A 2D or 3D point.

ang

An angle expressed in radians relative to the world X axis. Angles increase in the
counterclockwise direction, independent of the current construction plane.

dist

Distance from the specified pt.

Command: (polar '(1 1 3.5) 0.785398 1.414214)

(2.0 2.0 3.5)

Input/output Functions

User

Function Description

(entsel [msg]) Prompts the user to select a single object (entity) by specifying a point

(getangle [pt]
Pauses for user input of an angle, and returns that angle in radians
[msg])

(getangle pt [msg]) Pauses for user input of a rectangle's second corner

(getdist [pt] [msg]) Pauses for user input of a distance

(getfiled title Prompts the user for a file name with the standard AutoCAD file dialog
default ext flags) box, and returns that file name

(getint [msg]) Pauses for user input of an integer, and returns that integer

(getkword [msg]) Pauses for user input of a keyword, and returns that keyword
(getorient [pt]
Pauses for user input of an angle, and returns that angle in radians
[msg])

(getpoint [pt]
Pauses for user input of a point, and returns that point
[msg])

(getreal [msg]) Pauses for user input of a real number, and returns that real number

(getstring [cr]
Pauses for user input of a string, and returns that string
[msg])

(initget [bits]
Establishes keywords for use by the next user input function call
[string])

Prompts the user to select an object (entity) by specifying a point, and

(nentsel [msg])
provides access to the definition data contained within a complex object

(nentselp [msg] Provides similar functionality to that of the nentsel function without the
[pt]) need for user input

Display control functions

Function Description
(graphscr) Displays the AutoCAD graphics screen
(grdraw from to color
Draws a vector between two points, in the current viewport
[highlight])
(grtext [box text
Writes text to the status line or to screen menu areas
[highlight]])
(grvecs vlist [trans]) Draws multiple vectors on the graphics screen
(menucmd string) Issues menu commands, or sets and retrieves menu item status
(menugroup groupname) Verifies that a menu group is loaded
Prints an expression to the command line or writes an expression to
(prin1 [expr [file-desc]])
an open file
Prints an expression to the command line, or writes an expression
(princ [expr [file-desc]])
to an open file
Prints an expression to the command line, or writes an expression
(print [expr [file-desc]])
to an open file
(prompt msg) Displays a string on your screen's prompt area
Redraws the current viewport or a specified object (entity) in the
(redraw [ename [mode]])
current viewport
(terpri) Prints a newline to the Command line
(textpage) Switches from the graphics screen to the text screen
Switches from the graphics screen to the text screen (like the
(textscr)
AutoCAD Flip Screen function key)
Returns a list of viewport descriptors for the current viewport
(vports)
configuration

Control structures
If
(if < test expr> <then expr> [<else expr>]
(if (- 1 3) “YES! !” “NO.”) returns “no”
(if (- 2 (+ 1 1)) “YES!!”) returns “YES”

Cond
( cond (<text1> <result>…)…)

(cond((=s”Y”)1)
((=s “Y”) 1)
((=s “N” 0)
(t nil)

Repeat
(repeat <number> <expr>….)

(setq a 10)
(setq b 100)
Then:
(repeat 4
(setq a (+ a 10))
(setq b (+ b 100))
) returns 140

While
(while<test expr> <expr>…)
(setq radius 1)
Then:
(while (<= radius 10)
(command “circle” ‘(6 4.5) radius
(setq radius (1+ radius))
)

Arithmetic Functions
 Arithmetic functions

Function Description

(+ (add) [ number
Returns the sum of all numbers
number] ...)

(- (subtract) [number Subtracts the second and following numbers from the first and
number] ...) returns the difference

(* (multiply) [number
Returns the product of all numbers
number] ...)

(/ (divide) [number Divides the first number by the product of the remaining numbers
number] ...) and returns the quotient

(~ (bitwise NOT) int) Returns the bitwise NOT (1's complement) of the argument

(1+ (increment) number) Returns the argument increased by 1 (incremented)

(1- (decrement) number) Returns the argument reduced by 1 (decremented)

(abs number) Returns the absolute value of the argument

(atan num1 [num2]) Returns the arctangent of a number in radians

(cos ang) Returns the cosine of an angle expressed in radians

Returns the constant e (a real) raised to a specified power (the

(exp number)
natural antilog)

(expt base power) Returns a number raised to a specified power

(fix number) Returns the conversion of a real into the nearest smaller integer

(float number) Returns the conversion of a number into a real

(gcd int1 int2) Returns the greatest common denominator of two integers

(log number) Returns the natural log of a number as a real

(logand [ int int ...]) Returns the result of the logical bitwise AND of a list of integers

Returns the result of the logical bitwise inclusive OR of a list of

(logior [ int int ...])
integers

Returns the logical bitwise shift of an integer by a specified

(lsh [ int numbits])
number of bits

(max [ number number ...]) Returns the largest of the numbers given

(min [ number number ...]) Returns the smallest of the numbers given
(minusp number) Verifies that a number is negative

(rem [ num1 num2 ...]) Divides the first number by the second, and returns the remainder

(sin ang) Returns the sine of an angle as a real expressed in radians

(sqrt number) Returns the square root of a number as a real

(zerop number) Verifies that a number evaluates to zero

Trigonometric Functions

Abs
(abs <number>)
this function returns the absolute value of number.
Atan
(atan<num1>)
ATAN returns the arctangent of num1 in radians.
Cos
(cos <angle>)

This function returns cosine of angle.

Special functions

Apply
Eval
Foreach
Inters
Lambda
Mapcar
Quote
 RECTANGLE
LISP PROGRAM

(defun c:rectan()
(setq l (getreal "Enter the Length of rectangle:")
b (getreal "Enter the Breath of rectangle:")
sp (getpoint "Enter the starting point:")
);setq
(setq p2 (polar sp 0 l))
(setq p3 (polar p2 (/ pi 2) b))
(setq p4 (polar p3 pi l))
(command "pline" sp p2 p3 p4 "c")
)

output

Enter the Length of rectangle:50.0

Enter the Breath of rectangle:25.0
Enter the starting point:
 CIRCLE
LISP PROGRAM

(defun c:cir()
(setq p1 (getpoint "Enter the center point:")
cen (getreal "Enter the radius of the circle:")
);setq

(command "circle" p1 cen )

output

Enter the center point:

Enter the radius of the circle:12.0
 CONCENTRIC CIRCLES

LISP PROGRAM

(defun c:concir()
(setq n (getint "Enter the number of circles:")
rad (getreal "Enter the radius of the circle:")
cp (getpoint "Enter the center point:")
i (getreal "Enter the increment in radius:")
);setq
(repeat n
(command "circle" cp rad)
(setq rad (+ rad i))
);repeat
);defun

output

Enter the number of circle: 20

Enter the radius of the circle: 15.0
Enter the increment in radius: 2.0

CHANGE COLORS AND LINE TYPES

LISP PROGRAM

(defun c:concir()
(setq n (getint "Enter the number of circles:")
rad (getreal "Enter the radius of the circle:")
cp (getpoint "Enter the center point:")
i (getreal "Enter the increment in radius:")
);setq

(repeat n
(command "circle" cp rad)
(command "linetype" "set" "dashed" "")
(command "color" "1")
(setq rad (+ rad i))
);repeat

);defun
 GENEVA GEAR MECHANISM
Aim:

To draw the given 3D solid Geneva gear mechanism as per the dimensions and
calculate the mass properties.

System Requirements

1. Personal computer (Pentium processor)

2. MS Windows OS (Version 2000 or above)
3. AutoCAD software (release 2000 or above)
4. Laser jet printer for getting hard copies of student work

Commands:

1. Limits

2. Zoom

3. Pline

4. Offset

5. Arc

6. Pedit
7. Array

8. Extrude

9. Subtract

10. Trim

11. Massprop

Result

Thus the given 3D solid Geneva gear mechanism are drowned and mass properties
are calculated.

GENEVA GEAR MECHANISM

ALL DIMENSIONS ARE IN INCH
CAST IRON BLOCK

ALL DIMENSIONS ARE IN mm

 BEARING BLOCK

ALL DIMENSIONS ARE IN mm

STRAP JOINT WITH GIB AND COTTER
UNIVERSAL COUPLING
BUSHED BEARING
SCREW JACK
 PART-II
CAM PRACTICAL
Numerical control system

Controlling the movement of the various slides of a machine tool with the help of numbers,
Letters and symbols is known as Numerical control system.

Computer Numerical Control System

The use of a dedicated computer, to perform the Basic numerical control functions is known as
computer numerical control system.

CNC Turning Centre

CNC Lathes, are more appropriately called as Turning Centre. The turning centre
for producing components of cylindrical shapes.

The CNC Turning Centre are classified as follows

Vertical turning centre

Turn mill centre
Multiple axis turning centre
Twin turret turning centre
Multiple spindle turning centre

CNC Machining Centre

The CNC Milling machines are called as machining centre or manufacturing centre.
It is a multifunctional machine tool. It is a single piece of automated production equipment. Which is
capable of performing different operations like milling, drilling, boring, reaming, counter boring ,etc.

Part program

Part means component. Program means sequence of steps. Therefore the sequence of steps involved in
producing components in a CNC Machine is known as part program.

Method of creating part program

Manual part programming

Computer assisted part programming
APT Programming
Conversional programming
Graphical programming
Verbal programming

NC Related dimensioning
Absolute programming
Incremental programming

Structure of a CNC part program

N G X Y Z F S T M

N - Block Number

G - Preparatory code function

X Y Z - Co ordinate values

F - Feed

S - Spindle speed

T - Tool function

M - Miscellaneous code function

Part program format

Fixed sequential format

TAB sequential format
Word address format

Interpolation
In CNC Machines, either the tool or the work slide move relative to each other. This movement
of tool or the work slide may be straight line, circular arc, etc

Canned cycle

Canned cycle is employed for stock removal in multiple passes. This type of cycle is called as
Fixed cycle. Canned cycle employed for

Box turning cycle

Box facing cycle
Multiple turning cycles
Peck drilling cycle
Grooving cycle

PREPARATORY FUNCTION (G CODE)

G00-Rapid position
G01-Linear interpolation
G02-Circular interpolation (CW)
G03-Circular interpolation(CCW)
G20- Inch data input
G21- Metric data input
G28- Reference point return
G40- Tool nose radius compensation cancel
G50- Maximum spindle speed setting
G70- Finishing cycle
G71- stock removal in turning
G72- stock removal in facing
G74- peck drilling in z-axis
G75- Multiple grooving cycle
G76- Multiple thread cutting cycle
G98- Feed per minute

MISCELLANEOUS FUNCTION (M CODE)

M03- Spindle rotation (cw)

M05- Spindle stop
M06- Tool change
M08- Coolant ON
M09- Coolant OFF
M70- X-axis mirror ON
M71- Y-axis mirror ON
M80-X-axis mirror OFF
M81-Y-axis mirror OFF
M98- Sub program call
M99- Sub program exit
 SYNTAX FOR TURNING CENTRE (LATHE )

FAST TRAVERSE-G00

G00 X Z
G00 => Fast Traverse
X , Z => Co-ordinate values

LINEAR MOTION-G01

G01 X Z
G01 => Linear motion
X , Z => Co-ordinate values

REFERENCE POINT-G28

G28 U0 W0
G28 => Reference point
U , W => Machine Reference Point

CIRCULAR INTERPOLATION-G02/G03

G02 X Z R F
G03 X Z R F
G02 => Clockwise circular interpolation
G03 => Counter clockwise interpolation
X , Z => Co-ordinate values
R => Radius of the CW /CCW ARC

SINGLE TURNING CYCLE-G90

G90 X Z F
G90 => Single Turning Cycle
X , Z => Co-ordinate values
F => Feed /minute

TAPER TURNING CYCLE-G90

G90 X Z R F
G90 => Taper Turning Cycle
X , Z => Co-ordinate values
R => The difference in incremental of the cut start radius value and the cut finish
Radius value
F => Feed /minute

MULTIPLE TURNING-G71
G71 U R
G71 P Q U W F
G71 => Multiple Turning
U => Depth of cut
R => Relief amount
P => Start block
Q => End block
U => Finishing allowance in the X axis
W => Finishing allowance in the Z axis
F => Feed /minute

FINISHING CYCLE-G70

G70 P Q F
G70 => Finishing Cycle
P => Start block
Q => End block
F => Feed /minute

PECK DRILLING CYCLE-G74

G74 R
G74 X Z Q F
G74 => Peck drilling cycle
R => Relief amount
X , Z => Co-ordinate values
Q => Depth of cut in each pass ( microns)
F => Feed/minute

GROOVING CYCLE-G75
G75 R

G75 X Z P Q F

G75 => Grooving Cycle

R => Return amount

X , Z => Co-ordinate values

P => Peck increment in X-axis (microns)

Q => Stepping distance in Z-axis (microns)

F => Feed /minute

MULTIPLE THREADING CYCLE-G76

G76 P(m)(r)(a) Q(q1) R

G76 X Z P Q(q2) F

m => Repetitive count in finishing

r => Pull out angle

a => Angle of tool tip

q1 => Minimum cutting depth

R => Finishing allowance

X , Z => Co-ordinate values

P => Height of the thread as a radius value x 1000

q2 => Depth of the first cut as a radius value x 1000

F => Lead or Pitch of the thread

SYNTAX FOR MACHINING CENTRE (MILLING )

FAST TRAVERSE-G00

G00 X Y Z
G00 => Fast Traverse
X , Y , Z => Co-ordinate values

LINEAR MOTION-G01

G01 X Y Z
G01 => Linear motion
X , Y , Z => Co-ordinate values

REFERENCE POINT-G28

G28 X0 Y0 Z0
G28 => Reference point
X , Y , Z => Machine Reference Point

CIRCULAR INTERPOLATION-G02/G03

G02 X Y R F
G03 X Y R F
G02 => Clockwise circular interpolation
G03 => Counter clockwise interpolation
X , Y => Co-ordinate values
R => Radius of the CW /CCW ARC

FAST PECK DRILLING CYCLE-G73

G73 X Y Z P Q R F
G73 => Peck drilling cycle
X , Y , Z => Co-ordinate values
P => Dwell time in sec
Q => Depth of cut for each peck drill always a positive incremental value
R => Z coordinate of the R point
F => Feed/minute

CIRCULAR POCKETING –G170-G171

G170 R(r1) P(p1) Q(q1) X(x1) Y(y1) Z(z1) I(i1) J(j1) K(k1)
G171 P(p2) S(s2) R(r2) F(f2) B(b2) J(j2)
G170 => Roughing cycle
r1 => Position of tool to start cycle for flat surface r1 = 0
p1 => 0 for roughing, => 1 for finishing
q1 => Peck increment for each cut ( + value)
x1,y1,z1 => co-ordinate values
i1 => Finishing allowance for side
j1 => Finishing allowance for pocket base
k1 => Radius of circular pocket as CW ARC ( + value)
G171 => Finishing cycle
p2 => Cutter movement percentage
s2 => Roughing spindle speed
r2 => Roughing feed in Z direction
b2 => Finish spindle speed
j2 => Finishing feed, mm/min
 RECTANGULAR POCKETING –G172-G173

G172 I(i1) J(j1) K(k1) P(p1) Q(q1) R(r1) X(x1) Y(y1) Z(z1)
G173 I(i2) K(k2) P(p2) T(t2) S(s2) R(r2) F(f2) B(b2) J(j2) Z(z2)
G172 => Roughing cycle
i1 => Length of the pocket in X- direction
j1 => Length of the pocket in Y- direction
k1 => Corner radius
p1 => 0(roughing), =1(Finishing)
q1 => depth of cut for each pass
r1 => Absolute depth from surface
x1 => Pocket corner X
y1 => Pocket corner Y
z1 => Absolute Z base of pocket
G173 => Finishing cycle
i2 => Pocket side finishing allowance
k2 => Pocket side finishing allowance
p2 => Cutter width percentage
t2 => Tool number Finish
s2 => Spindle speed, rpm
r2 => Roughing feed in Z mm/min
f2 => Roughing feed along XY
b2 => Finishing spindle speed, rpm
j2 => Finishing feed, mm/min
z2 => safety Z position

AIM
Write a manual part program for
--------------------------------------------------------------

for the components as shown in DWG.

SYSTEM REQUIREMENTS

1. Personal computer (Pentium processor)

2. MS Windows OS (Version 2000 or above)
3. AutoCAD software (release 2000 or above)
4. CNC Lathe and Milling simulation software
5. Laser jet printer for getting hard copies of student work

PROCEDURE

1. Select control type from main menu and pick the Fanuc_ mill or
Fanuc_turn.

2. File  New Cnc Program

3. Job/Tooling  Fill the correct data for Billet setting, Tool Offsets and
Select Tooling.

4. Enter the Cnc Part Program in the CNC Editor.

 5. File  save as (save the cnc part program)

6. Select Cycle start from Control panel.

7. Simulation is done.

RESULT

Thus the CNC Part Program was simulated successfully.

STEP TURNING

ALL DIMENSIONS ARE IN

mm

BILLET SETTING
1. Select Metric Programming.
2. Billet length = 45
3. Billet Diameter = 25
4. Billet X shift = 0
5. Billet Z shift = 0
6. X axis shift = 0
7. Z axis shift = 0

TOOL OFFSETS

Select Tool No 2

SELECT TOOLING

Double click Left-Hand tool from the tool list.

STEP TURNING
PART PROGRAM

O0001
[BILLET X25 Z45
G21 G98
G28 U0 W0
M06 T0202
M03 S1200
G00 X25 Z1
G90 X25 Z-25 F40
X24.5
X24
X23.5
X23
X22.5
X22
X21.5
X21
X20.5
X20
G90 X19 Z-10 F40
X18.5
X18
X17.5
X17
X16.5
X16
X15.5
X15
X14.5
X14
X13.5
X13
X12.5
X12
X11.5
X11
X10.5
X10
G28 U0 W0
M05
M30

TAPER TURNING

ALL DIMENSIONS ARE IN mm

BILLET SETTING
 1. Select Metric Programming.
2. Billet length = 60
3. Billet Diameter = 30
4. Billet X shift = 0
5. Billet Z shift = 0
6. X axis shift = 0
7. Z axis shift = 0

TOOL OFFSETS

Select Tool No 2 and add Tool to Library.

SELECT TOOLING

Double click LeftHand tool from the tool list.

TAPER TURNING
PART PROGRAM

O0002
[BILLET X30 Z80
G21 G98
G28 U0 W0
M06 T0202
M03 S1200
G00 X30 Z1
G90 X30 Z-20 F35
X29.5
X29
X28.5
X28
X27.5
X27
X26.5
X26
X25.5
X25
X24.5
X24
X23.5
X23
X22.5
X22
X21.5
X21
X20.5
X20
G28 U0 W0
G00 X30 Z-20
G90 X30 Z-40 R0 F35
X30 R-0.5
X30 R-1
X30 R-1.5
X30 R-2
X30 R-2.5
X30 R-3
X30 R-3.5
X30 R-4
X30 R-4.5
X30 R-5
G28 U0 W0
G00 X20 Z0
G90 X20 Z-10 R0 F35
X20 R-0.5
X20 R-1
X20 R-1.5
X20 R-2
X20 R-2.5
X20 R-3
X20 R-3.5
X20 R-4
X20 R-4.5
X20 R-5
G28 U0 W0
M05
M30
CIRCULAR INTERPOLATION
 ALL DIMENSIONS ARE IN
mm
BILLET SETTING

1. Select Metric Programming.

2. Billet length = 45
3. Billet Diameter = 30
4. Billet X shift = 0
5. Billet Z shift = 0
6. X axis shift = 0
7. Z axis shift = 0

TOOL OFFSETS

Select Tool No 2 and add Tool to Library.

SELECT TOOLING

Double click Left-Hand tool from the tool list.

CIRCULAR INTERPOLATION

PART PROGRAM
O0003
[BILLET X30 Z45
G21 G98
G28 U0 W0
M06 T0202
M03 S1200
G00 X30 Z1
G71 U0.5 R1
G71 P10 Q20 U0.5 W0.5 F40
N10 G00 X0 Z0
G03 X20 Z-10 R10
G01 X20 Z-20
N20 G02 X30 Z-25 R5
G28 U0 W0
M03 S1400
G00 X30 Z1
G70 P10 Q20 F25
G28 U0 W0
M05
M30

MULTIPLE TURNING CYCLE

 ALL DIMENSIONS ARE IN mm

BILLET SETTING

1. Select Metric Programming.

2. Billet length = 40
3. Billet Diameter = 30
4. Billet X shift = 0
5. Billet Z shift = 0
6. X axis shift = 0
7. Z axis shift = 0

TOOL OFFSETS

Select Tool No 2 and add Tool to Library.

SELECT TOOLING

Double click LeftHand tool from the tool list.

MULTIPLE TURNING CYCLE

PART PROGRAM
O0004
[BILLET X30 Z45
G21 G98
G28 U0 W0
M06 T0202
M03 S1200
G00 X30 Z1
G71 U0.5 R1
G71 P10 Q20 U0.5 W0.5 F40
N10 G00 X0 Z0
G03 X10 Z-10 R10
G01 X10 Z-20
G01 X20 Z-30
N20 G02 X30 Z-35 R5
G28 U0 W0
M03 S1400
G00 X30 Z1
G70 P10 Q20 F25
G28 U0 W0
M05
M30

THREAD CUTTING AND GROOVING

 ALL DIMENSIONS ARE IN
mm

BILLET SETTING

1. Select Metric Programming.

2. Billet length = 75
3. Billet Diameter = 30
4. Billet X shift = 0
5. Billet Z shift = 0
6. X axis shift = 0
7. Z axis shift = 0

TOOL OFFSETS

Select Tool No 2
Select Tool No 4
Select Tool No 6 and add Tool to Library.

SELECT TOOLING

Double click Left-Hand tool from the tool list.

Double click Groove tool from the tool list.
Double click ExlThr tool from the tool list

THREAD CUTTING AND GROOVING

PART PROGRAM
O0005
[BILLET X30 Z75
G21 G98
G28 U0 W0
M06 T0202
M03 S1200
G00 X30 Z1
G90 X30 Z-55 F40
X29.5
X29
X28.5
X28
X27.5
X27
X26.5
X26
X25.5
X25
X24.5
X24
G28 U0 W0
M06 T0404
M03 S700
G00 X24 Z-55
G01 X23.75 F25
X23.5
X23.25
X23
X22.75
X22.5
X22.25
X22
X21.75
X21.5
X21.25
X21
X20.75
X20.5
X20.25
X20
G28 U0 W0
M06 T0606
M03 S350
G00 X24 Z0
G76 P031560 Q150 R0
G76 X22.5288 Z-50 P735.6 Q250 F1.2
G28 U0 W0
M05
M30

INTERNAL DRILLS AND BORES

 ALL DIMENSIONS ARE IN
mm
BILLET SETTING

1. Select Metric Programming.

2. Billet length = 55
3. Billet Diameter = 30
4. Billet X shift = 0
5. Billet Z shift = 0
6. X axis shift = 0
7. Z axis shift = 0

TOOL OFFSETS

Select Tool No 1
Select Tool No 2 and add Tool to Library.

SELECT TOOLING

Double click U!Drill tool from the tool list.

Double click bore14m tool from the tool list.

INTERNAL DRILLS AND BORES

PART PROGRAM

O0013
[BILLET X30 Y55
G21 G98
G28 U0 W0
M06 T0101
M03 S1200
G00 X0 Z2
G74 Z1
G74 X0 Z-35 Q500 F15
G28 U0 W0
M06 T0303
M03 S1000
G00 X15
Z1
G71 U0.2 R0.5
G71 P10 Q20 U0.1 W0.1 F20
N10 G01 X20
G01 X20 Z-15 F25
G01 X15 Z-25
G01 X15 Z-35
N20 G00 X15 Z0
G28 U0 W0
G70 P10 Q20 F15
G28 U0 W0
M05
M30

GROOVING
 ALL DIMENSIONS ARE IN
mm
BILLET SETTING

1. Select Metric Programming.

2. Billet length = 100
3. Billet Width = 100
4. Billet Depth = 10
5. Billet X shift = 0
6. Billet Y shift = 0
7. Billet Z shift = 0
8. X axis shift = 0
9. Y axis shift = 0
10. Z axis shift =0

TOOL OFFSETS

Select Tool No 1 and add Tool to Library.

SELECT TOOLING

Double click End Mill tool from the tool list.

 GROOVING
PART PROGRAM

O0007
[BILLET X100 Y100 Z10
[TOOL DEF T1 D5
G21 G94
G91 G28 Z0.
G28 X0. Y0.
M06 T1
M03 S2000
G90 G00 X0 Y0 Z5
G00 X-25 Y-25 Z0
G01 Z-2 F50
G01 X15 Y-25
G03 X25 Y-15 R10 F25
G01 X25 Y15
G02 X15 Y25 R10 F25
G01 X-25 Y25
G01 X-25 Y-25
G00 Z0
G91G28 Z0
G28 X0 Y0
M05
M30
 DRILLING

ALL DIMENSIONS ARE IN mm

BILLET SETTING

1. Select Metric Programming.

2. Billet length = 100
3. Billet Width = 100
4. Billet Depth = 10
5. Billet X shift = 0
6. Billet Y shift = 0
7. Billet Z shift = 0
8. X axis shift = 0
9. Y axis shift = 0
10. Z axis shift =0

TOOL OFFSETS

Select Tool No 1 , 2 & 3 and add Tool to Library.

SELECT TOOLING

Double click Drill tool from the tool list.

 DRILLING

O0008
[BILLET X100 Y100 Z10
[TOOL DEF T1 D20 T2 D15 T3 D5
G21 G94
G91 G28 Z0.
G28 X0. Y0.
M06 T1
M03 S1500
G90 G00 X25. Y25. Z5.
G00 Z0.
G73 X25. Y25. Z-12. P500 Q0.5 R2. F50.
G80
G00 Z0.
G00 Z5.
M06 T2
G00 X25. Y75.
G73 X25. Y75. Z-12. P500 Q0.5 R2. F50.
G80
G00 Z0.
G00 Z5.
M06 T3
G00 X75. Y75.
G73 X75. Y75. Z-12. P500 Q0.5 R2. F50.
G80
G00 Z0.
G00 Z5.
G00 X75. Y25.
G73 X75. Y25. Z-12. P500 Q0.5 R2. F50.
G80
G00 Z0.
G00 Z5.
M05
M30
 MIRRORING WITH SUBROURTINES

ALL DIMENSIONS ARE IN mm

BILLET SETTING

1. Select Metric Programming.

2. Billet length = 100
3. Billet Width = 100
4. Billet Depth = 10
5. Billet X shift = 50
6. Billet Y shift = 50
7. Billet Z shift = 0
8. X axis shift = 0
9. Y axis shift = 0
10. Z axis shift =0

TOOL OFFSETS

Select Tool No 1 and add Tool to Library.

SELECT TOOLING

Double click End Mill tool from the tool list.

 MIRRORING WITH SUBROUTINES

MAIN PROGRAM
O0009
[BILLET X100 Y100 Z10
[TOOL DEF T1 D5
G21 G94
G91 G28 Z0.
G28 X0. Y0.
M06 T1
M03 S2000
G90 G00 X10. Y10. Z5.
M98 P5000
M70
M98 P5000
M80
M70
M71
M98 P5000
M80
M81
M71
M98 P5000
G00 Z5.
G91 G28 Z0.
G28 X0. Y0.
M05
M30

SUB PROGRAM
O5000
G00 X10. Y10.
Z0.
G01 Z-2. F50.
G01 X30. Y10.
G03 X10. Y30. R20.
G01 X10. Y10.
G00 Z0.
G00 Z5.
M99
 RECTANGULAR AND CIRCULAR POCKETING

ALL DIMENSIONS ARE IN mm

BILLET SETTING

1. Select Metric Programming.

2. Billet length = 100
3. Billet Width = 100
4. Billet Depth = 10
5. Billet X shift = 50
6. Billet Y shift = 50
7. Billet Z shift = 0
8. X axis shift = 0
9. Y axis shift = 0
10. Z axis shift =0

TOOL OFFSETS

Select Tool No 1 and add Tool to Library.

SELECT TOOLING

Double click End Mill tool from the tool list.

 RECTANGULAR AND CIRCULAR POCKETING
O0010
[BILLET X100 Y100 Z10
[TOOL DEF T1 D5
G21 G94
G91 G28 Z0.
G28 X0. Y0.
M06 T1
M03 S1500
G90 G00 X70. Y30.
G170 R0. P0 Q5 X70. Y30. Z-5. I0.2 J0.2 K12.5
G171 P50 S2000 R50 F150 B2500 J150.
G28 X0. Y0.
G00 X16. Y60.
G172 I30. J30. K0. P0 Q1 R-5. X16. Y60. Z-5.
G173 I0 K0 P75 T1 S2500 R75 F250 B2500 J200 Z5.
G00 Z5.
G28 X0. Y0.
M05
M30