LYMAN FILAMENT EXTRUDER MANUAL Revision 10 PDF

LYMAN
FILAMENT EXTRUDER

Revision10(BOMUPDATED)
FABRICATION and OPERATIONAL MANUAL
References:
PlasticFilamentExtrusionSystemforUsewitha3DPrinter:Project1158,UniversityofBritishColumbia
http://www.youtube.com/watch?v=UG8jZpW81IE
http://www.youtube.com/watch?feature=fvwp&NR=1&v=anqKC0i0a7Y
http://filabot.com/
http://www.youtube.com/watch?v=UG8jZpW81IE
LymanFilamentExtruderVideo:
http://www.youtube.com/watch?v=JebhbxgjBgA
TheLymanFilamentExtruderisanopensourceproductlicensedunder
http://creativecommons.org/licenses/bysa/3.0/
Theremaybeerrorsoromissionsinthismanual.
Feelfreetochangeormodifyasdesired.
AdviseLymanofanyerrorsoromissionsat:
hlyman@comcast.net

Table of Contents:
Page1
BOM&INDEXsortedbyPartDescription
Page2
BOM&INDEXsortedbyDrawingPartNumber
Page3
BOM&INDEXsortedbySource(Supplier)
Page4
EquipmentListused
Page5
DrawingNo.A01isometricviewofsolidmodel
Page6
DrawingNo.A022Dviewsofsolidmodel
Page7
DrawingNo.A03setup&operationwithphotoofactualextruder
Page8
DrawingNo.A04photoofbackofactualextruder
Page9
DrawingNo.A05photooffilamentcoilingonfloor
Page10
DrawingNo.A06photooffilamentwoundonspool
Page11
DrawingNo.E01explodedviewofframeassembly
Page12
DrawingNo.E02explodedviewofextruderassembly
Page13
DrawingNo.E03explodedviewofelectroniccomponents
Page14
DrawingNo.P01plasticpartsfrom3Dprinter
Page15
DrawingNo.P02part1framebaseplate
Page16
DrawingNo.P03part2faceplateforelectronicsenclosure
Page17
DrawingNo.P04parts3,4&8endplatesforelectronicsenclosure
Page18
DrawingNo.P05parts5,6&7extrudercradle
Page19
DrawingNo.P06parts20&15hopperchamberbase&augerbearingplate
Page20
DrawingNo.P07part21nozzlebasehotchamber
Page21
DrawingNo.P08parts11&37coupler&heatbandspacers
Page22
DrawingNo.P09parts10&19brassnozzle&augerbronzebearing
Page23
DrawingNo.P10parts16&51heatbarrier&phenolicwasher
Page24
DrawingNo.P11parts30&2810toothsprocket&30toothsprocketadapters
Page25
DrawingNo.P12part395/8augerbit
Page26
DrawingNo.P13wiringdiagram
Page27
DrawingNo.P14MDFBoardcuttingpattern
09/23/12
Page 1
BOM&INDEXLYMANFILAMENTEXTRUDER(sortedbyDESCRIPTION)
Line
Item
Part#
Dwg#
Part
DESCRIPTION
Dwg#
SIZE
UNIT
QTY
FOB
FOBUNIT
SUPPLIERPART#orIDwhere
supplier
PRICE
Igotit
PRICE
$2.44
$2.44
46685K264
SUPPLIER
11
E02
P08 1/2"BLACKIRONCOUPLING
2"LONG
EA
16
E02
P10 1/2"INSULATIONBOARD
2"x2"
S.F.
0.016
$12.00
$0.19
E01
P01 1/2"MDFBOARD+parts28
2'x2'
S.F.
$1.25
$5.00
1508108
HOMEDEPOT
20
E02
P07 1/2"PIPENIPPLE+part21
10"
EA
$6.27
$6.27
7753K164
McMASTERCARR
13
E02
*ND 1/4"BOLT
13/4"
EA
$0.21
$0.84
11010
FASTENAL
18
E02
*ND 1/4"BOLT
21/4"
EA
$0.28
$0.56
11012
FASTENAL
34
E02
*ND 1/4"BOLT
11/4"
EA
$0.15
$0.60
11007
FASTENAL
40
E01
*ND 1/4"BOLT
11/2"
EA
$0.17
$1.36
11009
FASTENAL
14
E02
P06 3/16"STLFLATBAR+part15
13/4"
IN
$0.36
$3.24
8910K532
McMASTERCARR
10
28
E02
P11 ALUMINUMFLATBAR
1/2x11/2x11/2
IN
1.6
$0.43
$0.69
6063T52
ONLINEMETALS
11
30
E02
P11 ALUMINUMFLATBAR
1/8x11/4x11/4
IN
1.35
$0.12
$0.16
6063T52
ONLINEMETALS
12
37
E02
P08 ALUMINUMFLATBAR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063T52
ONLINEMETALS
13
39
E02
P12 AUGERDRILLBIT
5/8"DIA
EA
$8.00
$8.00
KAWASAKIAUGER
EBAY
14
12
E02
*ND BANDHEATER
11/2"
EA
$21.46
$21.46
G3026423
ZOROTOOLS
15
25
E02
*ND BICYCLECHAIN
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
16
19
E02
P09 BRONZEFLANGEDBEARING
3/8'
EA
$0.62
$0.62
0435192
FASTENAL
17
E01
*ND BUMPERFEET
.62x.31
EA
$0.25
$1.00
BS15
BUMPERSPECIALTIES.COM
9353K31
McMASTERCARR
McMASTERCARR
18
52
E03
*ND CABLECLAMP
1/4"
EA
$0.05
$0.05
0708910
FASTENAL
19
29
E02
*ND CAPSCREW
M435
EA
$0.25
$0.75
11103316
FASTENAL
20
32
E02
*ND CAPSCREW
M314
EA
$0.15
$0.45
39518
FASTENAL
21
35
E02
*ND COLLAR
10mm
EA
$2.34
$2.34
0403084
FASTENAL
22
53
E03
*ND FAN24V
40x40x10mm
EA
$4.28
$4.28
may201006
EBAY
23
NA
NA
*ND HOOKUPWIRE
VARIED
FT
$0.12
$0.96
onhand
RADIOSHACK
24
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
25
23
E02
*ND NUTSLOCK
M4
EA
$0.11
$0.33
1140147
FASTENAL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
interstareplastics.com
INTERSTATEPLASTICS
TA4
EA
$24.99
$24.99
mambate9@gmail.com
EBAY
1.75or3mm
LB+/
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
26
51
E02
P10 PHENOLICPANEL
27
41
E03
*ND PIDTEMPCONTROLLER
28
26
E02
P01 PLAFILAMENTpartsA,B,C,D
29
42
E03
*ND POWERSUPPLY(2)24VOUT
120VIN
EA
$23.99
$23.99
leifromchina@gmail.com
EBAY
30
49
E03
*ND SCREWS#4
1/2"ofless
EA
$0.02
$0.09
0139005
FASTENAL
31
50
E03
*ND SCREWS#8
1/2"ofless
EA
$0.05
$0.15
1131290
FASTENAL
32
27
E02
*ND SETSCREW
M5x15
EA
$0.28
$0.28
0154262
FASTENAL
1/2"
EA
$2.36
$2.36
68615
FASTENAL
24V120V
EA
$4.96
$4.96
tywseller
EBAY
MJPA
33
10
E02
P10 SOILDBRASSPLUG(nozzle)
34
43
E03
*ND SOLIDSTATERELAY
35
48
E03
*ND SWITCHES
SPST
EA
$0.75
$2.25
5002SW
36
44
E03
*ND THERMOCOUPLER
TYPEK
EA
$1.00
$1.00
tinxienglish
EBAY
37
36
E02
*ND THRUSTBEARING
7/16"
EA
$2.72
$2.72
6655K16
McMASTERCARR
38
45
E03
*ND VOLTAGEREGULATOR
24VIN
EA
$9.99
$9.99
1984yht888
EBAY
39
8.1
E01
E01 WASHER
5/16"
EA
$0.06
$0.06
1133016
FASTENAL
FASTENAL
40
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
41
24
E02
*ND WASHERS
M4
EA
$0.08
$0.48
11103679
FASTENAL
42
31
E02
*ND WASHERS
M3
EA
$0.02
$0.06
40217
FASTENAL
43
33
E02
*ND WIPERMOTORnut&boltsincl.
12V
MONSTERGUTS.COM
46
NA
NA
*ND **NONLISTEDITEMSTTT
SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST
EA
$16.99
$16.99
12VWM
LOT
$7.00
$7.00
estimated
$175.04
frt.includedonsomeitems
theremaybebettersuppliers
40%
$70.01
mostoneBay
someitemswereonhand
$245.05
verifyitemnumbers
*NDNOPARTDRAWINGINCLUDED
**GLUE,WELDINGROD,WIRECONNECTORS,ZIPTIES&TTT(ThisThat&Theother)
09/23/12
Page 2
BOM&INDEXLYMANFILAMENTEXTRUDER(sortedbyPART#)
Part# Dwg#
Part
DESCRIPTION
Dwg#
SIZE
UNIT
QTY
FOB
FOBUNIT
supplier
PRICE
PRICE
$1.25
$5.00
SUPPLIERPART#orID
whereIgotit
SUPPLIER
1508108
HOMEDEPOT
E01
2'x2'
S.F.
8.1
E01
E01 WASHER
5/16"
EA
$0.06
$0.06
1133016
FASTENAL
E01
*ND BUMPERFEET
.62x.31
EA
$0.25
$1.00
BS15
10
E02
1/2"
EA
$2.36
$2.36
68615
FASTENAL
11
E02
2"LONG
EA
$2.44
$2.44
46685K264
McMASTERCARR
12
E02
*ND BANDHEATER
11/2"
EA
$21.46
$21.46
G3026423
ZOROTOOLS
13
E02
*ND 1/4"BOLT
13/4"
EA
$0.21
$0.84
11010
FASTENAL
14
E02
13/4"
IN
$0.36
$3.24
8910K532
McMASTERCARR
16
E02
2"x2"
S.F.
0.016
$12.00
$0.19
9353K31
McMASTERCARR
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
FASTENAL
18
E02
*ND 1/4"BOLT
21/4"
EA
$0.28
$0.56
11012
FASTENAL
19
E02
3/8'
EA
$0.62
$0.62
0435192
FASTENAL
20
E02
10"
EA
$6.27
$6.27
7753K164
McMASTERCARR
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
23
E02
*ND NUTSLOCK
M4
EA
$0.11
$0.33
1140147
FASTENAL
24
E02
*ND WASHERS
M4
EA
$0.08
$0.48
11103679
FASTENAL
25
E02
*ND BICYCLECHAIN
26
E02
27
E02
*ND SETSCREW
28
E02
P11 ALUMINUMFLATBAR
29
E02
*ND CAPSCREW
30
E02
P11 ALUMINUMFLATBAR
31
E02
*ND WASHERS
32
E02
*ND CAPSCREW
33
E02
34
E02
35
E02
36
E02
*ND THRUSTBEARING
37
E02
P08 ALUMINUMFLATBAR
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
1.75or3mm
LB+/
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
M5x15
EA
$0.28
$0.28
0154262
FASTENAL
1/2x11/2x11/2
IN
1.6
$0.43
$0.69
6063T52
ONLINEMETALS
M435
EA
$0.25
$0.75
11103316
FASTENAL
1/8x11/4x11/4
IN
1.35
$0.12
$0.16
6063T52
ONLINEMETALS
M3
EA
$0.02
$0.06
40217
FASTENAL
M314
EA
$0.15
$0.45
39518
FASTENAL
12V
EA
$16.99
$16.99
12VWM
MONSTERGUTS.COM
*ND 1/4"BOLT
11/4"
EA
$0.15
$0.60
11007
FASTENAL
*ND COLLAR
10mm
EA
$2.34
$2.34
0403084
FASTENAL
7/16"
EA
$2.72
$2.72
6655K16
McMASTERCARR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063T52
ONLINEMETALS
5/8"DIA
EA
$8.00
$8.00
KAWASAKIAUGER
EBAY
11/2"
EA
$0.17
$1.36
11009
FASTENAL
TA4
EA
$24.99
$24.99
mambate9@gmail.com
EBAY
39
E02
P12 AUGERDRILLBIT
40
E01
*ND 1/4"BOLT
41
E03
42
E03
120VIN
EA
$23.99
$23.99
EBAY
43
E03
*ND SOLIDSTATERELAY
24V120V
EA
$4.96
$4.96
tywseller
EBAY
44
E03
*ND THERMOCOUPLER
TYPEK
EA
$1.00
$1.00
tinxienglish
EBAY
45
E03
24VIN
EA
$9.99
$9.99
1984yht888
EBAY
48
E03
*ND SWITCHES
SPST
EA
$0.75
$2.25
5002SW
MJPA
49
E03
*ND SCREWS#4
1/2"ofless
EA
$0.02
$0.09
0139005
FASTENAL
50
E03
*ND SCREWS#8
1/2"ofless
EA
$0.05
$0.15
1131290
FASTENAL
51
E02
P10 PHENOLICPANEL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
INTERSTATEPLASTICS
52
E03
*ND CABLECLAMP
FASTENAL
53
E03
*ND FAN24V
NA
NA
*ND HOOKUPWIRE
NA
NA
1/4"
EA
$0.05
$0.05
0708910
40x40x10mm
EA
$4.28
$4.28
may201006
EBAY
VARIED
FT
$0.12
$0.96
onhand
RADIOSHACK
LOT
$7.00
SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST
40%
$7.00
estimated
$175.04
frt.includedonsomeitems
theremaybebettersuppliers
$70.01
mostoneBay
someitemswereonhand
$245.05
verifyitemnumbers
09/23/12
Page 3
BOM&INDEXLYMANFILAMENTEXTRUDER(sortedbySUPPLIER)
Line
Part
Part# Dwg#
DESCRIPTION
Item
Dwg#
SIZE
UNIT
QTY
2"LONG
EA
FOB
FOBUNIT
supplier
PRICE
PRICE
$2.44
$2.44
SUPPLIERPART#orID
whereIgotit
SUPPLIER
46685K264
McMASTERCARR
11
E02
16
E02
2"x2"
S.F.
0.016
$12.00
$0.19
9353K31
McMASTERCARR
E01
2'x2'
S.F.
$1.25
$5.00
1508108
HOMEDEPOT
20
E02
10"
EA
$6.27
$6.27
7753K164
McMASTERCARR
13
E02
*ND 1/4"BOLT
13/4"
EA
$0.21
$0.84
11010
FASTENAL
18
E02
*ND 1/4"BOLT
21/4"
EA
$0.28
$0.56
11012
FASTENAL
34
E02
*ND 1/4"BOLT
11/4"
EA
$0.15
$0.60
11007
FASTENAL
40
E01
*ND 1/4"BOLT
11/2"
EA
$0.17
$1.36
11009
FASTENAL
14
E02
13/4"
IN
$0.36
$3.24
8910K532
McMASTERCARR
10
28
E02
P11 ALUMINUMFLATBAR
1/2x11/2x11/2
IN
1.6
$0.43
$0.69
6063T52
ONLINEMETALS
11
30
E02
P11 ALUMINUMFLATBAR
1/8x11/4x11/4
IN
1.35
$0.12
$0.16
6063T52
ONLINEMETALS
12
37
E02
P08 ALUMINUMFLATBAR
1/8x1/2x1"
IN
6.6
$0.08
$0.53
6063T52
ONLINEMETALS
13
39
E02
P12 AUGERDRILLBIT
5/8"DIA
EA
$8.00
$8.00
KAWASAKIAUGER
EBAY
14
12
E02
*ND BANDHEATER
11/2"
EA
$21.46
$21.46
G3026423
ZOROTOOLS
15
25
E02
*ND BICYCLECHAIN
1/2"
EA
0.5
$8.80
$4.40
VENTURA
WALMART
16
19
E02
17
E01
*ND BUMPERFEET
3/8'
EA
$0.62
$0.62
0435192
FASTENAL
.62x.31
EA
$0.25
$1.00
BS15
18
52
E03
*ND CABLECLAMP
1/4"
EA
$0.05
$0.05
0708910
FASTENAL
19
29
E02
*ND CAPSCREW
M435
EA
$0.25
$0.75
11103316
FASTENAL
20
32
E02
*ND CAPSCREW
M314
EA
$0.15
$0.45
39518
FASTENAL
21
35
E02
*ND COLLAR
10mm
EA
$2.34
$2.34
0403084
FASTENAL
22
53
E03
*ND FAN24V
40x40x10mm
EA
$4.28
$4.28
may201006
EBAY
23
NA
NA
*ND HOOKUPWIRE
VARIED
FT
$0.12
$0.96
onhand
RADIOSHACK
24
22
E02
*ND NUTS
1/4"
EA
24
$0.06
$1.44
36301
FASTENAL
25
23
E02
*ND NUTSLOCK
M4
EA
$0.11
$0.33
1140147
FASTENAL
26
51
E02
P10 PHENOLICPANEL
1/8x1+x1"+
SI
1.2
$0.12
$0.14
INTERSTATEPLASTICS
27
41
E03
28
26
E02
29
42
E03
30
49
E03
*ND SCREWS#4
TA4
EA
$24.99
$24.99
mambate9@gmail.com
EBAY
1.75or3mm
LB+/
0.5
$17.85
$8.93
LOVEMYDOUGHBOY
EBAY
120VIN
EA
$23.99
$23.99
EBAY
1/2"ofless
EA
$0.02
$0.09
0139005
FASTENAL
31
50
E03
*ND SCREWS#8
1/2"ofless
EA
$0.05
$0.15
1131290
FASTENAL
32
27
E02
*ND SETSCREW
M5x15
EA
$0.28
$0.28
0154262
FASTENAL
FASTENAL
33
10
E02
34
43
E03
*ND SOLIDSTATERELAY
35
48
E03
*ND SWITCHES
1/2"
EA
$2.36
$2.36
68615
24V120V
EA
$4.96
$4.96
tywseller
EBAY
SPST
EA
$0.75
$2.25
5002SW
MJPA
36
44
E03
*ND THERMOCOUPLER
TYPEK
EA
$1.00
$1.00
tinxienglish
EBAY
37
36
E02
*ND THRUSTBEARING
7/16"
EA
$2.72
$2.72
6655K16
McMASTERCARR
38
45
E03
24VIN
EA
$9.99
$9.99
1984yht888
EBAY
39
8.1
E01
E01 WASHER
5/16"
EA
$0.06
$0.06
1133016
FASTENAL
40
17
E02
*ND WASHERS
1/4"
EA
20
$0.03
$0.64
33077
FASTENAL
41
24
E02
*ND WASHERS
M4
EA
$0.08
$0.48
11103679
FASTENAL
42
31
E02
*ND WASHERS
M3
EA
$0.02
$0.06
40217
FASTENAL
43
33
E02
12V
EA
$16.99
$16.99
12VWM
MONSTERGUTS.COM
46
NA
NA
LOT
$7.00
$7.00
estimated
40%
SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST
$175.04
frt.includedonsomeitems theremaybebettersuppliers
$70.01
mostoneBay
$245.05
verifyitemnumbers
someitemswereonhand
09/23/12
Page 4
EQUIPMENTUSEDINTHEFABRAICATIONOFTHELYMANFILLAMENTEXTRUDER
1. TableSaw
2. BandSaw
3. CNCRouter
4. 3DPrinter
5. Welder
6. AbrasiveCutOffSaw
7. DrillPress
8. Grinder
9. BenchTopBeltSander
10.Dremel
11.HotMeltGun
12.MiscellaneousHandTools
09/23/12
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