Calciner

Kiln Speed

Kiln Torque

TPH

Kiln

mbar

GAS
Calciner

TPH

KILN

LPFO

Kiln

Unit

Kiln Feed Airlift

Pressure

Time

Kiln Feed

FUEL

TPH

TPH

TPH

550

HH
H

420

420

11

4.2

35

Target

420

400

6.5

10

4.2

30

380

375

3.8

20

325.2436
322.668
328.4121
324.1541
322.5399
323.8636
325.508
324.1847
311.7844
299.4234
302.8241
306.5213
305.8733
305.7111
306.1165
308.8583
314.3726
314.9713
314.5583
312.8602
311.0982
314.1358
314.9894
309.0868

378.3806
373.0706
380.522
377.0425
377.5776
380.1822
378.3261
377.7114
372.3599
359.3472
359.2614
364.0176
360.7907
359.7842
363.7603
366.9812
371.4173
370.7255
368.964
370.0599
367.6693
369.8816
374.3876
368.9947

0
0
0
0
0
0
0
0
0
0.112937
0.038034
0.038038
0.038007
0.037951
0.037647
0.037477
0.037701
0.037296
0.037677
0.037389
0.036771
0.036911
0.036851
0.036915

4.105673
4.108301
4.148955
4.149238
4.149241
4.148638
4.053002
4.065447
3.959198
3.792883
3.65712
3.646894
3.647106
3.647518
3.647638
3.707072
3.803852
3.849096
3.849289
3.849774
3.850162
3.850017
3.894523
3.851145

33.07623
32.25042
34.32455
31.70732
33.8699
31.41923
33.62914
34.01183
34.11735
37.70105
40.3308
38.71591
40.10673
35.21208
34.48708
33.77907
31.61077
31.35455
32.4154
31.53325
31.23658
33.50819
34.29036
30.105

LL
7:00
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
0:00
1:00
2:00
3:00
4:00
5:00
6:00

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

STOPPAGES
Stop

Start

Duration
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00

1
2
3
4
5
6
7
8
9
10

REASON FOR LOW RATE, OFFSPECS CEMENT, VALUES OUT OF TARGE

Time
1
2
3
4
5
6
Counter Readings (00:00 - 24:00)
Initial
Clinker
Gypsum
Additives
Total

Final

Difference
0
0
0
0

Morning Shift CCR Operator

70

820

2.5

96

750

1.5

94

700

1.2

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Ter Air

98

Sec Air

C5 Gas

C1 Gas

kcal/kg

Temperatures

C3S

Free Lime

Clinker LSF

Quality Parameters
Heat Rate

KILN

Calciner Red. Zone

KILN LOG SHE

60

340

880

900

1200

1100

50

320

860

850

1100

1000

92

45

320

840

800

1000

900

90

40

1.358499
1.35
1.529111
1.97
1.882917
1.78
1.78
1.768305
2.319028
2.46
2.46
1.2385
1.298458
1.37
1.495611
1.75
1.802501
1.85
1.483084
1.48
1.543111
1.64
1.569167
1.54

91.70373
91.70373
91.70373
94.75072
95.12095
95.12095
95.12095
92.70718
91.1979
91.1979
91.1979
90.63404
90.64738
90.64738
90.64738
90.96265
91.03812
91.03812
91.03812
90.19033
90.10785
90.10785
90.29942
92.13659

47.6943
47.6943
47.6943
54.90545
55.22033
55.22033
55.22033
49.73111
46.23422
46.23422
46.23422
47.1361
47.12399
47.12399
47.12399
46.5144
46.29489
46.29489
46.29489
44.25888
44.0028
44.0028
44.61712
49.30912

341.8665
343.4508
340.5897
343.4464
341.2245
342.1997
342.7755
343.012
343.7385
355.2544
356.6745
352.295
352.4668
351.5008
348.4278
344.8862
341.7933
341.6952
342.8716
341.375
342.0941
341.8498
338.1021
341.0778

880.2921
879.7007
877.3232
872.0866
882.5151
877.3307
876.4755
873.7122
882.5012
906.7783
911.5923
898.1142
894.678
878.4086
875.7748
871.403
869.1795
869.9133
872.5137
872.3666
873.1288
877.0415
872.1176
872.3737

785.7587
786.936
785.3461
784.5527
785.8698
785.6905
785.8765
786.2709
788.39
792.6453
791.7993
789.4462
789.697
788.7526
788.5849
786.9797
785.6884
783.867
783.9336
783.9892
782.7319
785.3745
783.514
783.0345

1038.3446

929.141479

1025.71436

910.150085

1065.17432

925.053589

1042.38892

914.666016

1061.42212

918.36377

1074.23938

925.543396

1091.09961

943.962708

1066.54712

937.042786

1011.48969

907.944214

992.24884

884.603394

1027.18262

907.107056

1059.04321

928.395813

1050.04028

929.068359

1041.60339

921.471863

1040.84497

920.896729

1036.80273

923.954285

1056.49255

930.401489

1054.95764

932.445496

1022.74054

917.749207

1034.66296

917.416992

1049.05908

921.600403

1055.01489

932.134705

1063.13159

941.012939

1062.06165

936.201294

Duration
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00

LUES OUT OF TARGET

Counter Readings (07:00 - 19:00)

Difference
0
0
0
0

Morning Shift CCR Operator

Clinker
Gypsum
Additives
Total

mbar

-5

1300

-25

-3

-0.2

1200

-15

-1

-0.4

1100

-15

-1

-0.7

-10

1036.80469

24.8539257 -1.24115038 -0.29878658

921.466797

24.5014343 -1.28166008 -0.30265507

1241.62146

24.8080807 -1.21926236 -0.2951268

1213.13684

24.8395748 -1.24155319 -0.3046217

1298.10767

24.9031525 -1.18299592 -0.29699069

1315.10474

24.7724743 -1.15545177 -0.30197996

1233.14343

24.7969227 -1.22783005 -0.29992428

1038.8783

24.8072834 -1.26168084 -0.3012189

1094.755

24.3464737 -1.16840875 -0.3092269

1252.69141

23.156702 -1.12727547 -0.29861116

1237.25623

23.1088448 -1.19178212 -0.30021307

1246.26184

23.6220112

1315.63647

23.5599785 -1.23163402

1466.56384

23.7419338 -1.18162513 -0.29609832

1383.9657

23.4636784 -1.20434415 -0.29962581

1138.9458

23.7417049 -1.15239394 -0.30367649

1120.94324

23.9617157 -1.07093382 -0.29708621

1210.58435

24.0704308 -1.08742487 -0.2964384

1233.14258

24.1744156 -1.15106535 -0.30219871

1206.64172

24.4327679

-1.2603153 -0.2977134
-0.301633

-1.1918273 -0.29833549

1231.6792

24.3794117 -1.18259001 -0.30131575

1265.02551

24.3575554 -1.23575258 -0.29744563

1397.42749

24.7342606 -1.18001115 -0.29670459

1326.93994

24.5820427 -1.16479933 -0.30193782

mbar

mbar

mbar

100

100

210

100

100

210

90

90

200

65

65

208.5621
206.7816
204.7892
204.0431
213.384
206.536
200.116
214.3899
215.686
218.8391
217.3639
213.938
210.3302
211.2956
213.47
210.0474
212.3334
211.2162
211.4729
212.4901
212.5589
212.5585
211.7497
210.9431

85.4426
84.99305
88.7774
86.00959
88.14098
88.01775
86.97345
87.18401
85.56997
86.55794
88.24776
89.3224
88.6172
87.73608
84.87006
86.53548
88.50699
87.72099
86.77573
89.13049
88.83304
87.4611
90.2616
88.43187

91.5783
90.64024
93.74264
91.79232
93.10501
92.59987
91.92596
91.20074
89.90388
90.74926
92.00449
93.7082
92.27309
92.696
89.94432
91.15641
93.35603
92.96962
91.22099
93.2793
93.29385
92.00047
94.47559
93.07366

Main ESP Fan

97.48322
97.56038
97.51925
97.4895
97.48869
97.43822
97.42167
97.37968
97.37161
97.35891
97.38103
97.38982
97.42501
97.45372
97.45643
97.45764
97.46874
97.48091
97.49595
97.49596
97.49427
97.49137
97.49635
97.52129

Speed

Kiln Hood

mbar

-40

Cooler-Ch2

Kiln Inlet

mbar

Cooler-Ch1

C5 Gas

PA Fan Outlet

Burning Zone

Pressures

Damper Opening

KILN LOG SHEET

99.92788
97.76783
99.10755
96.70922
95.54542
98.95212
99.69991
99.97727
98.33171
98.79301
99.53975
99.80495
99.15073
98.90824
98.61813
96.77254
95.99068
96.2228
96.32746
96.85475
96.39622
96.28055
95.50945
96.78918

Downtime Cause

ACTION TAKEN

Readings (07:00 - 19:00)

Initial
Clinker
Gypsum
Additives
Total

Afternoon Shift CCR Operator

Final

Difference
0
0
0
0

5/20/2014

99.10087
99.18557
99.23055
99.15175
99.12202
99.09454
99.08745
99.09808
99.15302
99.19026
99.2049
99.20129
99.16811
99.18857
99.23701
99.25282
99.2196
99.16386
99.14364
99.12886
99.12332
99.14639
99.18581
99.1623

O2, %

CO, %

NO, %

O2, %

Kiln Inlet

Load

PH Outlet

Speed

Cooler ESP Fan

Damper Opening

PH ID Fan

Speed

Damper Opening

Date

KW

100

0.05

2.5

100

0.01

1.5

90

2.5

1.5

93.99863
93.99834
93.99839
93.9987
93.99859
93.99858
93.99837
93.99863
93.99873
93.9986
93.99869
93.99847
93.99864
93.66604
92.52
91.99887
92.00003
91.99933
91.99911
91.99984
92.00002
91.99993
91.99976
91.99986

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

66.11452
63.79345
64.49841
65.05078
63.00988
64.48761
63.7668
63.76057
61.61072
59.2612
61.45782
62.47491
61.84981
62.93681
63.41563
62.8508
63.65566
64.3567
63.97541
63.92721
64.08688
64.01732
63.76124
64.939

160.1173
147.3437
150.4548
153.85
142.0361
149.848
145.3758
145.2306
133.4934
122.9609
131.8004
136.8485
133.8572
140.5454
144.7928
140.7505
145.2098
149.5383
147.4692
146.6688
147.7542
148.442
145.6944
153.2765

4.08727646

0.0320679

240.522125

4.374125

0.0322508

281.056244

4.42757416

0.03199759

257.833405

4.22631598

0.03290385

178.956863

4.21017408

0.03353076

215.490662

4.32272577

0.03287772

218.392395

4.39533567

0.03304048

191.025299

4.23338842

0.03387034

63.1060104

4.2644825

0.03438475

46.2721443

4.38758659

0.0341617

51.0166779

4.46416378

0.03438675

153.630539

4.36316156

0.03432044

204.357162

4.76536512

0.03547984

198.185913

4.98114109

0.03542558

225.40918

4.88122511

0.03455355

224.566788

4.79307318

0.03468415

261.261292

4.49904728

0.03450729

205.354721

4.40084124

0.03413155

268.109192

4.51149464

0.03418586

215.515717

4.43525076

0.0340733

176.35582

4.25749207

0.03335999

229.155365

4.26848412

0.03347653

240.535782

4.52959394

0.03374777

216.995438

4.47346878

0.03306865

240.522125

2.560813
2.930844
2.854393
3.013027
3.006567
2.765703
3.245664
3.243279
3.082089
3.168321
3.641813
3.312968
3.861068
3.553334
3.426498
3.538591
10.60754
2.702596
2.849834
2.920644
2.783081
2.980444
2.582536
2.415949

Action Implemented

Counter Readings (19:00 - 07:00)

Initial
Clinker
Gypsum
Additives
Total

Night Shift CCR Operator

Final

Difference
0
0
0
0

CO, %

NO, %

Kiln Inlet

0.02

2000

1500

1200

0.02161303

947.338
1235.957
1320.757
1120.988
1427.011
1391.019
1221.105
806.4189
991.7379
1613.674
1609.278
1335.263
1337.058
1083.485
1077.06
995.2291
637.6918
1081.178
918.1289
747.4653
971.0679
1014.8
920.004
1079.41

0.02143613
0.02078109
0.01995322
0.02163706
0.02088761
0.02083527
0.02111872
0.02144018
0.0209519
0.02131969
0.02182594
0.02150449
0.02158681
0.02175359
0.02102624
0.02117693
0.02101824
0.02088363
0.02106855
0.02081933
0.02122126
0.02089576
0.02086356

ented

Difference
0
0
0
0

Calciner

Kiln

Calciner

TPH

mbar

TPH

TPH

TPH

TPH

420

420

11

4.2

35

Target

420

400

6.5

10

4.2

30

380

375

3.8

20

325.2436
322.668
328.4121
324.1541
322.5399
323.8636
325.508
324.1847
311.7844
299.4234
302.8241
306.5213
305.8733
305.7111
306.1165
308.8583
314.3726
314.9713
314.5583
312.8602
311.0982
314.1358
314.9894
309.0868

378.3806
373.0706
380.522
377.0425
377.5776
380.1822
378.3261
377.7114
372.3599
359.3472
359.2614
364.0176
360.7907
359.7842
363.7603
366.9812
371.4173
370.7255
368.964
370.0599
367.6693
369.8816
374.3876
368.9947

0
0
0
0
0
0
0
0
0
0.112937
0.038034
0.038038
0.038007
0.037951
0.037647
0.037477
0.037701
0.037296
0.037677
0.037389
0.036771
0.036911
0.036851
0.036915

4.105673
4.108301
4.148955
4.149238
4.149241
4.148638
4.053002
4.065447
3.959198
3.792883
3.65712
3.646894
3.647106
3.647518
3.647638
3.707072
3.803852
3.849096
3.849289
3.849774
3.850162
3.850017
3.894523
3.851145

33.07623
32.25042
34.32455
31.70732
33.8699
31.41923
33.62914
34.01183
34.11735
37.70105
40.3308
38.71591
40.10673
35.21208
34.48708
33.77907
31.61077
31.35455
32.4154
31.53325
31.23658
33.50819
34.29036
30.105

7:00
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
0:00
1:00
2:00
3:00
4:00
5:00
6:00

LPFO

GAS

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Kiln Torque

Kiln

Unit

Time

Kiln Speed

Kiln Feed Airlift

Pressure

KILN

Kiln Feed

FUEL

Ter Air

Temperatures

Sec Air

C5 Gas

C1 Gas

C3S

Clinker LSF

Free Lime

Quality Parameters
Heat Rate

KILN

Calciner Red. Zone

KILN ASSESSMENT SHEET

kcal/kg

820

2.5

96

60

340

880

900

1200

1100

750

1.5

94

50

320

860

850

1100

1000

700

1.2

92

45

320

840

800

1000

900

341.8665
343.4508
340.5897
343.4464
341.2245
342.1997
342.7755
343.012
343.7385
355.2544
356.6745
352.295
352.4668
351.5008
348.4278
344.8862
341.7933
341.6952
342.8716
341.375
342.0941
341.8498
338.1021
341.0778

880.2921
879.7007
877.3232
872.0866
882.5151
877.3307
876.4755
873.7122
882.5012
906.7783
911.5923
898.1142
894.678
878.4086
875.7748
871.403
869.1795
869.9133
872.5137
872.3666
873.1288
877.0415
872.1176
872.3737

785.7587
786.936
785.3461
784.5527
785.8698
785.6905
785.8765
786.2709
788.39
792.6453
791.7993
789.4462
789.697
788.7526
788.5849
786.9797
785.6884
783.867
783.9336
783.9892
782.7319
785.3745
783.514
783.0345

1038.345
1025.714
1065.174
1042.389
1061.422
1074.239
1091.1
1066.547
1011.49
992.2488
1027.183
1059.043
1050.04
1041.603
1040.845
1036.803
1056.493
1054.958
1022.741
1034.663
1049.059
1055.015
1063.132
1062.062

929.1415
910.1501
925.0536
914.666
918.3638
925.5434
943.9627
937.0428
907.9442
884.6034
907.1071
928.3958
929.0684
921.4719
920.8967
923.9543
930.4015
932.4455
917.7492
917.417
921.6004
932.1347
941.0129
936.2013

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

1.36
1.35
1.53
1.97
1.88
1.78
1.78
1.77
2.32
2.46
2.46
1.24
1.30
1.37
1.50
1.75
1.80
1.85
1.48
1.48
1.54
1.64
1.57
1.54

92
92
92
95
95
95
95
93
91
91
91
91
91
91
91
91
91
91
91
90
90
90
90
92

48
48
48
55
55
55
55
50
46
46
46
47
47
47
47
47
46
46
46
44
44
44
45
49

ET

Kiln Inlet

Kiln Hood

PA Fan Outlet

Cooler-Ch1

Cooler-Ch2

O2, %

mbar

mbar

mbar

mbar

mbar

mbar

1300

-25

-3

-0.2

210

100

100

0.05

1200

-15

-1

-0.4

210

90

90

0.01

1100

-15

-1

-0.7

200

65

65

1036.805
921.4668
1241.621
1213.137
1298.108
1315.105
1233.143
1038.878
1094.755
1252.691
1237.256
1246.262
1315.636
1466.564
1383.966
1138.946
1120.943
1210.584
1233.143
1206.642
1231.679
1265.026
1397.427
1326.94

24.85393
24.50143
24.80808
24.83957
24.90315
24.77247
24.79692
24.80728
24.34647
23.1567
23.10884
23.62201
23.55998
23.74193
23.46368
23.7417
23.96172
24.07043
24.17442
24.43277
24.37941
24.35756
24.73426
24.58204

208.5621
206.7816
204.7892
204.0431
213.384
206.536
200.116
214.3899
215.686
218.8391
217.3639
213.938
210.3302
211.2956
213.47
210.0474
212.3334
211.2162
211.4729
212.4901
212.5589
212.5585
211.7497
210.9431

85.4426
84.99305
88.7774
86.00959
88.14098
88.01775
86.97345
87.18401
85.56997
86.55794
88.24776
89.3224
88.6172
87.73608
84.87006
86.53548
88.50699
87.72099
86.77573
89.13049
88.83304
87.4611
90.2616
88.43187

91.5783
90.64024
93.74264
91.79232
93.10501
92.59987
91.92596
91.20074
89.90388
90.74926
92.00449
93.7082
92.27309
92.696
89.94432
91.15641
93.35603
92.96962
91.22099
93.2793
93.29385
92.00047
94.47559
93.07366

4.087276
4.374125
4.427574
4.226316
4.210174
4.322726
4.395336
4.233388
4.264482
4.387587
4.464164
4.363162
4.765365
4.981141
4.881225
4.793073
4.499047
4.400841
4.511495
4.435251
4.257492
4.268484
4.529594
4.473469

0.032068
0.032251
0.031998
0.032904
0.033531
0.032878
0.03304
0.03387
0.034385
0.034162
0.034387
0.03432
0.03548
0.035426
0.034554
0.034684
0.034507
0.034132
0.034186
0.034073
0.03336
0.033477
0.033748
0.033069

-1.24115
-1.28166
-1.21926
-1.24155
-1.183
-1.15545
-1.22783
-1.26168
-1.16841
-1.12728
-1.19178
-1.26032
-1.23163
-1.18163
-1.20434
-1.15239
-1.07093
-1.08742
-1.15107
-1.19183
-1.18259
-1.23575
-1.18001
-1.1648

-0.29879
-0.30266
-0.29513
-0.30462
-0.29699
-0.30198
-0.29992
-0.30122
-0.30923
-0.29861
-0.30021
-0.29771
-0.30163
-0.2961
-0.29963
-0.30368
-0.29709
-0.29644
-0.3022
-0.29834
-0.30132
-0.29745
-0.2967
-0.30194

CO, %

C5 Gas

PH Outlet

Burning Zone

Pressures

NO, %

CO, %

O2, %

Kiln Inlet

2.5

0.02

2000

1.5

1500

1.5

1200

2.560813
2.930844
2.854393
3.013027
3.006567
2.765703
3.245664
3.243279
3.082089
3.168321
3.641813
3.312968
3.861068
3.553334
3.426498
3.538591
10.60754
2.702596
2.849834
2.920644
2.783081
2.980444
2.582536
2.415949

0.021613
0.021436
0.020781
0.019953
0.021637
0.020888
0.020835
0.021119
0.02144
0.020952
0.02132
0.021826
0.021504
0.021587
0.021754
0.021026
0.021177
0.021018
0.020884
0.021069
0.020819
0.021221
0.020896
0.020864

947.338
1235.957
1320.757
1120.988
1427.011
1391.019
1221.105
806.4189
991.7379
1613.674
1609.278
1335.263
1337.058
1083.485
1077.06
995.2291
637.6918
1081.178
918.1289
747.4653
971.0679
1014.8
920.004
1079.41

KF ESTIMATION (BASED ON AIRLIFT PRESSURE)

Estimated KF

Airlift pressure

Kiln RPM

90
120
150
180
210
225
240
255
270
285
300
308
315
323
330
338
345
353
360
368
375
383
390
398
405
413
420

180
200
220
240
260
270
280
290
300
310
320
325
330
335
340
345
350
355
360
365
370
375
380
385
390
395
400

0.89
1.18
1.48
1.77
2.07
2.22
2.36
2.51
2.66
2.81
2.95
3.03
3.1
3.18
3.25
3.32
3.4
3.47
3.55
3.62
3.69
3.77
3.84
3.91
3.99
4.06
4.14

General Configuration, ECS data

Input
PlgServer
Input
PlgDatabase
PlgData
Input
Use spot values
FALSE
Input
Use hour statistics
TRUE
Input
ECS Server
ECSSERVER_1144
Input
Point code
Input
Field name
Average
Input
Weight
TRUE
Input
Blocker point
Input
Multiplex point
Input
Multiplex value
14
Input
Multiplier
3600
Input
Stats
max avg min gf sum
Input
Stats
max avg min gf

General Configuration, User

Input
WhatA
Output
WhatB

1
2
351KF200A01F01
351AL340N01P01
431BU510A01F01
421BU500A01F01
431BU520A01F02
421BU510A01F02
431KL100A01S01
431MD140I02
Clinker_FCao
Clinker_LSF
Clinker_C3S
421CN110N01T01
421CN150N01T01
421CI400N03T01
441KH050N01T01
421CI400N01T01
431KL100N03T01
421CN150N02P01
431KL100N01P01
441KH050N02P01
431FN560N02P01
441FN300N02P01
441FN305N02P01
331FN400Y01Z01
331FN400U01S01
331FN110Y01Z01
331FN110U01S01
441LD580Y01Z01
441FN590U01S01
441FN590U01J01
851AM810A01A01
851AM810A01A02
851AM810A01A04
851AM805A01A01
851AM805A01A02
851AM805A01A04

General Configuration
Input
Ref date
Input
FirstDayOfWeek
Input
Report hour

Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output
Output

Period: Day
Period: Week
Period: Month
Period: Year
Week no. of date
Start date of week
End date of week
Start date of Month
End date of Month
Days in month
Hours in month
Weekday number
Weekday name
Day number
Month number
Month name
Year number
General date

Input
Input

Start time
End time

5/20/2014
2
0

d
w
m
y
21
5/19/2014
5/25/2014
5/1/2014
5/31/2014
31
744
2
Tue
20
5
May
2014
20 May 2014

5/20/2014 0:00
5/20/2014 23:00

Calciner

Kiln Speed

Kiln Torque

Heat Rate

Free Lime

Clinker LSF

mbar

Kiln

Unit

Quality Parameters

Calciner

Kiln Feed Airlift Pressure

TPH

Time

KILN
GAS

Kiln

Kiln Feed

FUEL
LPFO

TPH

TPH

TPH

TPH

kcal/kg

98

420

550
420

11

4.2

35

820

2.5

96

Target

420

400

6.5

10

4.2

30

750

1.5

94

380

375

3.8

20

700

1.2
1

92
90

31.35455
32.4154
31.53325
31.23658
33.50819
34.29036
30.105
30.81269
30.63226
27.53288
27.31016
29.94182
34.30885
30.12047
30.63594
37.40807
38.57013
37.80308
36.59924
33.03299
33.21536
32.71405
32.49082
30.29612

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

1.9
1.5
1.5
1.5
1.6
1.6
1.5
1.5
1.5
1.5
1.6
1.7
1.7
1.7
1.6
7.9
8.2
8.3
2.3
1.4
1.4
1.4
1.4
1.6

91.03811646
91.03811646
90.19033051
90.10784912
90.10784912
90.29941559
92.13658905
92.13658905
92.13658905
92.13658905
91.92028046
91.86093903
91.86093903
92.44631195
92.96141815
92.96141815
92.96141815
92.96141815
92.48173523
92.4707489
92.4707489
92.46697998
92.22394562
92.22394562

HH

LL
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00

315
315
313
311
314
315
309
315
314
314
314
316
310
310
323
313
313
311
317
323
323
325
327
327

370.7254639
368.9640198
370.0599365
367.6693115
369.8815918
374.3876038
368.9946899
374.2206116
375.7051697
376.7504578
377.2033081
379.3857727
386.0403137
382.6067505
382.6489868
374.8471375
374.6515503
374.9136047
378.3570251
382.3426208
383.3044434
383.2229919
387.2315063
382.7935791

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

3.8
3.8
3.8
3.9
3.9
3.9
3.9
3.8
3.8
3.8
3.8
3.8
3.8
3.9
4
4
4
3.8
3.9
4.1
4.1
4.1
4.1
4.1

327

387.2315063

4.1 38.57013

8.3 92.96141815

316
309
1
7587

376.9545593
0
367.6693115
0
1
1
9046.90918 0.9

0
0
1
0

3.9 32.41118
3.8 27.31016
0
1
1
94 777.8683

2.4 91.90000153
1.4 90.10784912
1
1
58 2205.600098

STOPPAGES
Stop

Start

1
2
3
4
5
6
7
8
9
10

Duration
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00

REASON FOR LOW RATE, OFFSPECS CEMENT, VALUES OUT OF TARGE

Time
1
2
3
4
5
6
Counter Readings (00:00 - 24:00)
Initial
Clinker
Gypsum
Additives
Total

Final

Difference
0
0
0
0

Morning Shift CCR Operator

KILN LOG SHEET

Ter Air

60

340

880

900

1200

1100

1300

50

320

860

850

1100

1000

45
40

320

840

800

1000

900

46.29489136
46.29489136
44.2588768
44.00279999
44.00279999
44.61711502
49.30912018
49.30912018
49.30912018
49.30912018
49.06129456
48.97486115
48.97486115
49.23720169
49.34204102
49.34204102
49.34204102
49.34204102
42.84553146
42.60913849
42.60913849
42.79367828
49.60826111
49.60826111

341.6951599
342.8715515
341.3749695
342.0940552
341.8497925
338.1020508
341.0778198
338.3551941
337.1091919
335.4673767
335.315033
336.818573
334.5677795
331.5074768
333.3569031
338.9095154
338.3284607
338.7878113
338.6357422
336.1071167
337.9965515
336.8326416
335.209137
336.5294495

869.9133301
872.5136719
872.3666382
873.1288452
877.0415039
872.1175537
872.3737183
869.9287109
866.020874
857.7358398
863.7940063
876.6630249
887.1491699
878.1704102
882.3656006
893.8494873
891.7154541
897.3109741
904.1225586
880.0296631
883.5604248
875.1756592
875.8179321
869.442749

783.8670044
783.9335938
783.9891968
782.7319336
785.3744507
783.5140381
783.0344849
784.1602783
784.171936
785.321167
782.7067871
783.3131104
785.22229
786.8221436
787.9932251
788.8761597
787.9937744
786.5740356
786.8848877
785.0673218
785.9404907
785.2209473
784.9920044
784.0292969

Kiln Inlet

Sec Air

C5 Gas

Calciner Red. Zone

Burning Zone

C5 Gas

Pressures

C1 Gas

Temperatures

C3S

Quality Parameters

mbar

mbar

-40

-5

-25

-3

1200

-15

-1

1100

-15
-10

-1
0

70

49.60826111 342.8715515 904.1225586 788.8761597

1054.9576

932.4454956

1210.584351 24.1

-1.1

1022.7405

917.7492065

1233.142578 24.2

-1.2

1034.663

917.4169922

1206.641724 24.4

-1.2

1049.0591

921.6004028

1231.679199 24.4

-1.2

1055.0149

932.1347046

1265.025513 24.4

-1.2

1063.1316

941.0129395

1397.42749 24.7

-1.2

1062.0616

936.2012939

1326.939941 24.6

-1.2

1069.2408

946.8432617

1164.003784 24.9

-1.2

1071.5536

949.9639282

1133.965942 25.1

-1.2

1041.5111

927.1851807

1218.573608 25.3

-1.2

1021.5147

909.7971191

1313.865356 25.2

-1.2

1030.1156

916.527832

1548.750977

25

-1.1

1027.4155

912.510376

1243.595825

25

-1.2

1002.9072

906.5048218

890.1304932

26

-1.4

907.01685

862.7036133

947.9465332 26.3

-1.4

875.8092

834.3180542

993.5670166 25.6

-1.4

1011.3528

889.3238525

1196.58728 24.8

-1.3

1056.063

917.7158813

1263.60144 24.2

-1.2

1081.1707

933.2617798

1279.034058 24.2

-1.2

1094.0496

948.8813477

1260.69104 25.9

-1.2

1069.6249

934.8267212

1243.1073 25.5

-1.2

1072.067

936.6990967

1256.733032 25.6

-1.2

1061.9739
1049.7649

936.5944214
928.1553955

1248.963257 25.9
1255.868896 25.9

-1.2
-1.2

1094.05 949.9639282 1548.750977

26

-1

47.09992599 337.8707581 877.5961914 785.0723267

42.60913849 331.5074768 857.7358398 782.7067871
1
1
1
1
1130.398193 8108.898438 21062.30859 18841.73633

1036.87 920.432312 1222.101196 25 -1

875.809 834.3180542 890.1304932 24 -1
1
1
1
1
1
24884.8
22090.375 29330.42773 601 -29

Downtime Cause

LUES OUT OF TARGET

ACTION TAKEN

Counter Readings (07:00 - 19:00)

Initial
Clinker
Gypsum
Additives
Total

Afternoon Shift CCR Operator

Date

Speed

Damper Opening

Speed

Damper Opening

Speed

Load

O2, %

CO, %

NO, %

O2, %

CO, %

NO, %

Kiln Inlet

Damper Opening

PH Outlet

Cooler-Ch2

Cooler ESP Fan

Cooler-Ch1

PH ID Fan

PA Fan Outlet

Main ESP Fan

Kiln Hood

Pressures

1/1/2014

mbar

mbar

mbar

mbar

KW

100

100

-0.2

0
210

100

100

100

0.05

2.5

0.02

2000

-0.4

210

90

90

100

0.01

1.5

1500

-0.7

200

65

65

90

2.5

1.5

1200

-0.3

211
211
212
213
213
212
211
213
210
212
211
210
210
202
201
204
209
208
210
208
209
210
209
210

88
87
89
89
87
90
88
89
91
89
88
87
87
84
75
74
87
87
87
87
85
85
85
85

93
91
93
93
92
94
93
93
95
93
93
91
92
90
87
87
92
94
93
94
92
92
92
92

97
97
97
97
97
97
98
98
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97

96.22
96.33
96.85
96.4
96.28
95.51
96.79
96.79
96.36
97.98
96.93
97.49
94.06
94.33
94.89
96.48
94.15
95.77
96.24
97.56
98.58
98.45
98.53
99.77

99.2
99.1
99.1
99.1
99.1
99.2
99.2
99.2
99.2
99.3
99.3
99.2
99.3
99.3
99.3
99.3
99.3
99.3
99.3
99.3
99.3
99.3
99.3
99.2

92
92
92
92
92
92
92
92
92
92
92
92
92
92
92
92
92
92
92
94
94
94
94
94

0.02

0.02
0.02

1081
918.1
747.5
971.1
1015
920
1079
1106
1021
695.9
900.7
1010
955.4
227.2
155.2
212.2
742.4
1028
1154
1165
1054
1231
987
1079

-0 213

91

95

98 99.77

99.3

94 100

1231

-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

64
64
64
64
64
64
65
65
65
64
63
64
63
65
62
60
62
64
66
66
65
65
66
65

150
147
147
148
148
146
153
151
152
146
144
149
143
151
140
126
136
146
159
158
153
150
157
152

4.2 0.05

51

3.99 0.03

154

4.01 0.03

204

4.21 0.03

198

4.48 0.03

225

4.27 0.03

225

4.21 0.03

261

4.36 0.03
4.5 0.03

205
216

2.7
2.8
2.9
2.8
3
2.6
2.4
2.5
2.3
2
1.7
1.7
1.8
2.3
2.8
2.9
2.9
2.2
1.7
1.7
1.9
1.7
1.5
1.5

66 159 4.6 0.1 281

4.4 0.03

268

4.51 0.03

216

4.44 0.03

176

4.26 0.03

229

4.27 0.03

241

4.53 0.03

217

4.47 0.03

241

4.25 0.03

281

4.37 0.03

258

4.62 0.03

179

4.54 0.03

215

4.16 0.03

218

3.99 0.05

191

4.5 0.05 63.1

4.39 0.06 46.3

0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

-0 210 86 92 97 96.61 99.2 92 100 64 148 4.3

0 199 2.3
0
894
-0 201 74 87 97 94.06 99.1 92 100 60 126
4
0 46 1.5
0 155.2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-7 ### ### ### ### 2319 2382 ### ### ### ### 104 0.9 ### 54 0.5 21455

Action Implemented

Counter Readings (19:00 - 07:00)

Final

Difference
0
0
0
0

Initial
Clinker
Gypsum
Additives
Total

Final

Difference
0
0
0
0

hift CCR Operator

Night Shift CCR Operator

Calciner

Kiln Speed

Kiln Torque

TPH

Kiln

mbar

GAS
Calciner

TPH

KILN

LPFO

Kiln

Unit

Kiln Feed Airlift

Pressure

Time

Kiln Feed

FUEL

TPH

TPH

TPH

550

HH
H

420

420

11

4.2

35

Target

420

400

6.5

10

4.2

30

380

375

3.8

20

4.02809
4.092251
4.099228
4.099033
4.058434
4.074816
4.129278
4.105673
4.108301
4.148955
4.149238
4.149241
4.148638
4.053002
4.065447
3.959198
3.792883
3.65712
3.646894
3.647106
3.647518
3.647638
3.707072
3.803852

35.57603
34.91119
33.06566
35.80782
33.27833
34.09831
35.66074
33.07623
32.25042
34.32455
31.70732
33.8699
31.41923
33.62914
34.01183
34.11735
37.70105
40.3308
38.71591
40.10673
35.21208
34.48708
33.77907
31.61077

LL
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00

331.3529663
333.5424194
328.6329041
329.2375793
323.3666687
324.250824
330.4820251
325.2435913
322.6680298
328.4120789
324.1541138
322.5399475
323.8635559
325.5079651
324.1847229
311.7843933
299.4233704
302.8241272
306.5213013
305.8733215
305.7111206
306.1164551
308.8583374
314.3725586

378.390411
381.988708
379.483276
379.417664
373.329285
373.261749
381.015594
378.380554
373.070648
380.522003
377.04248
377.577637
380.18222
378.326111
377.711395
372.359924
359.347168
359.261383
364.017639
360.79071
359.78418
363.760284
366.981232
371.417297

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.112937
0.038034
0.038038
0.038007
0.037951
0.037647
0.037477
0.037701

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

333.5424194
319.1218567
299.4233704
1
7658.924316

381.988708 0.112937
372.809113 0.015741
359.261383
0
1
1
8947.41895 0.377792

0
0
0
1
0

4.149241 40.3308
3.959122 34.69782
3.646894 31.41923
0
1
1
95.01892 832.7476

STOPPAGES
Stop

Start

Duration
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00

1
2
3
4
5
6
7
8
9
10

REASON FOR LOW RATE, OFFSPECS CEMENT, VALUES OUT OF TARGE

Time
1
2
3
4
5
6
Counter Readings (00:00 - 24:00)
Initial
Clinker
Gypsum
Additives
Total

Final

Difference
0
0
0
0

Morning Shift CCR Operato

70

820

2.5

96

750

1.5

94

700

1.2

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Ter Air

98

Sec Air

C5 Gas

C1 Gas

kcal/kg

Temperatures

C3S

Free Lime

Clinker LSF

Quality Parameters
Heat Rate

KILN

Calciner Red. Zone

KILN LOG SHEE

60

340

880

900

1200

1100

50

320

860

850

1100

1000

92

45

320

840

800

1000

900

90

40

1.52
1.233777
1.2
2.069723
2.75
1.990668
1.41
1.358499
1.35
1.529111
1.97
1.882917
1.78
1.78
1.768305
2.319028
2.46
2.46
1.2385
1.298458
1.37
1.495611
1.75
1.802501

90.77674
90.77674
92.56686
93.06197
93.06197
93.06197
92.24509
91.70373
91.70373
91.70373
94.75072
95.12095
95.12095
95.12095
92.70718
91.1979
91.1979
91.1979
90.63404
90.64738
90.64738
90.64738
90.96265
91.03812

46.05547
46.05547
51.00527
52.35717
52.35717
52.35717
49.5847
47.6943
47.6943
47.6943
54.90545
55.22033
55.22033
55.22033
49.73111
46.23422
46.23422
46.23422
47.1361
47.12399
47.12399
47.12399
46.5144
46.29489

341.8713
338.7025
339.7861
340.558
343.1016
345.5593
341.7786
341.8665
343.4508
340.5897
343.4464
341.2245
342.1997
342.7755
343.012
343.7385
355.2544
356.6745
352.295
352.4668
351.5008
348.4278
344.8862
341.7933

893.7332
887.1323
890.9829
892.4332
893.853
887.6475
883.9353
880.2921
879.7007
877.3232
872.0866
882.5151
877.3307
876.4755
873.7122
882.5012
906.7783
911.5923
898.1142
894.678
878.4086
875.7748
871.403
869.1795

785.1883
784.0028
784.3432
783.8278
784.5243
783.1871
784.9008
785.7587
786.936
785.3461
784.5527
785.8698
785.6905
785.8765
786.2709
788.39
792.6453
791.7993
789.4462
789.697
788.7526
788.5849
786.9797
785.6884

1066.08179

944.172119

1075.48938

953.889954

1031.24561

927.666382

2.75
1.741129
1.2
1
41.7871

95.12095
92.15224
90.63404
1
2211.654

55.22033
49.29887
46.05547
1
1183.173

356.6745
344.8733
338.7025
1
8276.959

911.5923
884.8992
869.1795
1
21237.58

792.6453
1091.1
953.89
786.5942 1045.774 924.2163
783.1871 992.2488 884.6034
1
1
1
18878.26 25098.57 22181.19

1026.63635

921.63855

1032.59277

919.670227

1029.91101

915.32135

1055.93311

941.062805

1038.3446

929.141479

1025.71436

910.150085

1065.17432

925.053589

1042.38892

914.666016

1061.42212

918.36377

1074.23938

925.543396

1091.09961

943.962708

1066.54712

937.042786

1011.48969

907.944214

992.24884

884.603394

1027.18262

907.107056

1059.04321

928.395813

1050.04028

929.068359

1041.60339

921.471863

1040.84497

920.896729

1036.80273

923.954285

1056.49255

930.401489

Duration
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00
0:00

S OUT OF TARGET

Counter Readings (07:00 - 19:00)

Difference
0
0
0
0

Morning Shift CCR Operator

Clinker
Gypsum
Additives
Total

mbar

-5

1300

-25

-3

-0.2

1200

-15

-1

-0.4

1100

-15

-1

-0.7

-10

mbar

mbar

100

100

210

100

100

210

90

90

200

65

65

205.8702
205.6996
205.7991
207.265
207.3387
208.1361
207.9381
208.5621
206.7816
204.7892
204.0431
213.384
206.536
200.116
214.3899
215.686
218.8391
217.3639
213.938
210.3302
211.2956
213.47
210.0474
212.3334

84.75629
86.2852
85.33311
85.76247
85.05483
84.84868
85.61128
85.4426
84.99305
88.7774
86.00959
88.14098
88.01775
86.97345
87.18401
85.56997
86.55794
88.24776
89.3224
88.6172
87.73608
84.87006
86.53548
88.50699

90.7343
92.04057
90.6675
90.45208
91.32954
90.70319
91.22965
91.5783
90.64024
93.74264
91.79232
93.10501
92.59987
91.92596
91.20074
89.90388
90.74926
92.00449
93.7082
92.27309
92.696
89.94432
91.15641
93.35603

97.47639
97.48623
97.48459
97.48067
97.47627
97.47562
97.46556
97.48322
97.56038
97.51925
97.4895
97.48869
97.43822
97.42167
97.37968
97.37161
97.35891
97.38103
97.38982
97.42501
97.45372
97.45643
97.45764
97.46874

99.95274
99.88046
99.77491
99.30585
99.88124
99.9681
99.98489
99.92788
97.76783
99.10755
96.70922
95.54542
98.95212
99.69991
99.97727
98.33171
98.79301
99.53975
99.80495
99.15073
98.90824
98.61813
96.77254
95.99068

-0.29073 218.8391 89.3224 93.74264 97.56038

-0.30024 209.5813 86.63144 91.64724 97.4537
-0.30969 200.116 84.75629 89.90388 97.35891
1
1
1
1
1
-7.20572 5029.952 2079.155 2199.534 2338.889

99.98489
98.84772
95.54542
1
2372.345

1262.32129

23.8640614 -1.23852086 -0.29549921

1219.95142

24.3438091 -1.26254523 -0.30092639

1176.18103

24.257473 -1.20513821 -0.3096945

1182.81885

24.1426792 -1.20399702 -0.29738992

1025.56274

23.8237782

1241.88794

24.4171677 -1.24611342 -0.29073286

-1.173576 -0.30518508

1226.96558

24.944725 -1.25635099 -0.30109975

1036.80469

24.8539257 -1.24115038 -0.29878658

921.466797

24.5014343 -1.28166008 -0.30265507

1241.62146

24.8080807 -1.21926236 -0.2951268

1213.13684

24.8395748 -1.24155319 -0.3046217

1298.10767

24.9031525 -1.18299592 -0.29699069

1315.10474

24.7724743 -1.15545177 -0.30197996

1233.14343

24.7969227 -1.22783005 -0.29992428

1038.8783

24.8072834 -1.26168084 -0.3012189

1094.755

24.3464737 -1.16840875 -0.3092269

1252.69141

23.156702 -1.12727547 -0.29861116

1237.25623

23.1088448 -1.19178212 -0.30021307

1246.26184

23.6220112

1315.63647

23.5599785 -1.23163402

1466.56384

23.7419338 -1.18162513 -0.29609832

1383.9657

23.4636784 -1.20434415 -0.29962581

1138.9458

23.7417049 -1.15239394 -0.30367649

1120.94324

23.9617157 -1.07093382 -0.29708621

1466.564
1203.79
921.4668
1
28890.97

24.94473
24.19915
23.10884
1
580.7796

-1.2603153 -0.2977134

-1.07093
-1.20777
-1.28166
1
-28.9865

mbar

Main ESP Fan

Speed

Kiln Hood

mbar

-40

Cooler-Ch2

Kiln Inlet

mbar

Cooler-Ch1

C5 Gas

PA Fan Outlet

Burning Zone

Pressures

Damper Opening

KILN LOG SHEET

-0.301633

Downtime Cause

ACTION TAKEN

Readings (07:00 - 19:00)

Initial
Clinker
Gypsum
Additives
Total

Afternoon Shift CCR Operator

Final

Difference
0
0
0
0

1/1/2014

O2, %

CO, %

NO, %

O2, %

Kiln Inlet

Load

PH Outlet

Speed

Cooler ESP Fan

Damper Opening

PH ID Fan

Speed

Damper Opening

Date

KW

100

0.05

2.5

100

0.01

1.5

90

2.5

1.5

4.02186918

0.03219851

319.675537

3.9434135

0.03340814

216.926392

99.08746
99.11081
99.13277
99.10843
99.10349
99.09909
99.07593
99.10087
99.18557
99.23055
99.15175
99.12202
99.09454
99.08745
99.09808
99.15302
99.19026
99.2049
99.20129
99.16811
99.18857
99.23701
99.25282
99.2196

92.99856
92.99849
92.9994
92.99889
93.24068
93.99823
93.99856
93.99863
93.99834
93.99839
93.9987
93.99859
93.99858
93.99837
93.99863
93.99873
93.9986
93.99869
93.99847
93.99864
93.66604
92.52
91.99887
92.00003

99.25282
99.15018
99.07593
1
2379.604

93.99873
93.55829
91.99887
1
2245.399

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

66.50661
67.69503
66.30391
64.91823
65.92971
66.09586
66.47054
66.11452
63.79345
64.49841
65.05078
63.00988
64.48761
63.7668
63.76057
61.61072
59.2612
61.45782
62.47491
61.84981
62.93681
63.41563
62.8508
63.65566

164.0371
170.4929
162.2142
153.7192
159.7159
161.4408
162.3245
160.1173
147.3437
150.4548
153.85
142.0361
149.848
145.3758
145.2306
133.4934
122.9609
131.8004
136.8485
133.8572
140.5454
144.7928
140.7505
145.2098

3.8000555

0.03597414

166.978409

3.88151503

0.03362517

199.76683

4.02517414

0.03260237

252.2892

4.09137535

0.03181874

295.837402

3.90980864

0.03192125

266.1073

4.08727646

0.0320679

241.165131

4.374125

0.0322508

293.885651

4.42757416

0.03199759

325.212219

4.22631598

0.03290385

291.2966

4.21017408

0.03353076

363.003998

4.32272577

0.03287772

345.335083

4.39533567

0.03304048

299.883575

4.23338842

0.03387034

220.663742

4.2644825

0.03438475

251.681366

4.38758659

0.0341617

395.209442

4.46416378

0.03438675

412.742065

4.36316156

0.03432044

349.148041

4.76536512

0.03547984

376.787323

4.98114109

0.03542558

309.792145

4.88122511

0.03455355

276.099548

4.79307318

0.03468415

268.071533

4.49904728

0.03450729

312.541748

2.709518
2.479425
2.020219
2.212437
2.13644
2.543243
2.529046
2.560813
2.930844
2.854393
3.013027
3.006567
2.765703
3.245664
3.243279
3.082089
3.168321
3.641813
3.312968
3.861068
3.553334
3.426498
3.538591
10.60754

100 67.69503 170.4929 4.981141 0.035974 412.7421 10.60754

100 64.0798 148.2691 4.306224 0.033583 293.7542 3.268452
100 59.2612 122.9609 3.800056 0.031819 166.9784 2.020219
1
1
1
1
1
1
1
2400 1537.915 3558.46 103.3494 0.805992
7050.1 78.44284

Action Implemented

Counter Readings (19:00 - 07:00)

Initial
Clinker
Gypsum
Additives
Total

Night Shift CCR Operator

Final

Difference
0
0
0
0

CO, %

NO, %

Kiln Inlet

0.02

2000

1500

1200

0.02198471

0.02117693

1401.676
922.2545
690.298
866.0037
1176.202
1285.738
1073.533
947.338
1235.957
1320.757
1120.988
1427.011
1391.019
1221.105
806.4189
991.7379
1613.674
1609.278
1335.263
1337.058
1083.485
1077.06
995.2291
637.6918

0.021985
0.021278
0.019953
1
0.510672

1613.674
1148.616
637.6918
1
27566.78

0.02135584
0.02088757
0.02126335
0.02176967
0.02160702
0.02095595
0.02161303
0.02143613
0.02078109
0.01995322
0.02163706
0.02088761
0.02083527
0.02111872
0.02144018
0.0209519
0.02131969
0.02182594
0.02150449
0.02158681
0.02175359
0.02102624

ented

Difference
0
0
0
0