3. Thit k b truyn ngoi ( b truyn xch).

Thng s b truyn xch ng - con ln.

+ Cng sut trn trc bnh xch dn P
3
= 3,801 kW
+ S vng quay

+ T s truyn

- Chn s rng ca a xch dn theo cng thc.

Chn z
1
= 27 rng
- Tnh s rng a xch ln theo cng thc:

Chn z
2
= 64 rng
- Xc nh cc h s iu kin s dng xch K theo cng thc 5.4:

Trong :
K
o
= 1 ( b truyn xch nm ngang, ng ni tm song song vi phng ngang )
K
a
= 1 ( khong cch trc ( )

)
K
dc
= 1 ( v tr trc c iu chnh bng mt trong cc a xch )
K
bt
= 1,3 ( mi trng lm vic c bi, bi trn cp II )
K

= 1,2 ( chn ti va p nh )
K
c
= 1,45 ( ch lm vic 1 ca )
H s

H s

Chn xch mt dy, cho nn K
x
= 1
- Tnh cng sut tnh ton P
t
.

Theo bng 5.5 theo ct n
01
= 200 vng/pht ta chn bc xch p = 31,75 mm
Theo bng 5.8 s vng quay ti hn tng ng bc xch 31,75 mm l

= 630 vng/pht, nn
iu kin

c tha.
- Xc nh vn tc trung bnh v ca xch:

- Tnh lc vng c ch trn bnh xch.

- Tnh ton kin nghim bc xch p vi [p
o
] = 29 MPa:

Do

nn iu kin trn c tha.
- Chn khong cch trc s b ( )


S mc xch X theo cng thc 5.12:

(


)

Chn X = 126 mc xch
Chiu di xch


Tnh chnh xc khong cch trc theo cng thc 5.13:


[

]
[

]

Ta chn ( xch khng chu lc cng qu ln gim khong cch trc (
)).
- S ln va p xch trong 1 giy theo cng thc 5.14.

[]
Theo bng 5.9 vi bc xch

ta chn [i] = 25.
- Kim nghim b truyn xch.
+ Kim nghim bn.
H s an ton

)

Vi
Q tra theo bng 5.2, ti trng ph hng Q = 88,5 kN
K
r
h s ti trng ng, ti trung bnh va p nh, chn K
d
= 1,2
F
o
lc cng do trng lng nhnh xch b ng sinh ra

, b truyn nm ngang
q khi lng 1m xch, q = 3,8 (bng 5.2)
F
v
lc cng do lc li tm sinh ra

( )
[]
H s an ton cho php [s] tra t bng 5.10.
Vy b truyn xch bn.
+ Kim nghim bn tip xc.
Kim nghim bn tip xc theo cng thc

vi
k
r
h s nh hng n s rng a xch, z
1
= 27, k
r
=0,42
K
d
h s ti trng ng: K
d
= 1,2
k
d
h s phn b khng u ti trng cc dy, k
d
= 1 ( xch 1 dy)
F
vd
lc va p trn dy xch

A din tch hnh chiu ca bn l ng vi bc xch 44,45 mm, xch 1 dy, A =
262 mm
2

( )

Ta chn vt liu ch to a xch l Thp C45 ti ci thin
cng HB210, t cng tip xc [

] .
Ta c:

] do iu kin tip xc tha mn.

- Tnh lc tc dng ln trc theo cng thc 5.20:

vi K
x
= 1,15 do b truyn xch c t nm ngang.
- ng knh a xch

Vi

, d
1
= 19,05 (bng 5.2)
Kt qu tnh ton:
Thng s Gi tr
Loi xch - Xch ng con ln 1 dy
Bc xch p, mm 31,75
S mt xch x 126
Khong cch trc a, mm 1185
S rng a xch z z
1
= 27 z
2
= 64
ng knh chia a xch d, mm d
1
= 272,87 d
2
= 646,81
Lc tc dng ln trc F
r
, N