You are on page 1of 552

PARTS MANUAL

GLP 050 TG, GLP 060 TG, GP 050 TG,


GP 060 TG
(A875)

Yale Materials Handling Corporation


1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011

P/N 520371744
Yale Corp.
10/2002

MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xii for further information.

SECTIONS

GENERAL TRUCK

ENGINE ASSEMBLY

EXHAUST SYSTEM

COOLING SYSTEM

FUEL SYSTEM

ELECTRICAL SYSTEM

TRANSMISSION

DRIVE AXLE

STEERING SYSTEM

10

BRAKE SYSTEM

11

HYDRAULIC SYSTEM

12

LIFTING MECHANISM

13

ATTACHMENTS AND HEADER HOSE GROUP

14

OPTIONS

15

FIELD CONVERSION KITS

16

NUMERICAL INDEX

17

USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.

GENERAL INFORMATION

ALPHABETICAL INDEX
DESCRIPTION

PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... ix
AIR CLEANER AND MOUNTING
S/N A875B-10761 ....................................................................................................................................... 5-40
S/N A875B-10761S/N A875B-13057Y........................................................................................................ 5-42
S/N A875B-13058 ....................................................................................................................................... 5-44
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR ...................................................................................................................................................... 6-6
TYPE GS AND LPS .......................................................................................................................................... 6-8
AMBER FLASHING BEACON............................................................................................................................ 14-6
AUDIBLE ALARM .....................................................................................................................................................
, 15-214-16
B
BRAKE ............................................................................................................................................................... 10-2
BRAKE LINES .................................................................................................................................................. 10-10
BRAKE PEDAL LINKAGE .................................................................................................................................. 10-8
C
CAMSHAFT AND VALVES................................................................................................................................... 2-8
CARBURETOR
GASOLINE...................................................................................................................................................... 5-22
LPG
CLOSED LOOP
S/N A875B-10761 ................................................................................................................................ 5-32
OPEN LOOP
S/N A875B-10761 ................................................................................................................................ 5-28
S/N A875B-3166...................................................................................................................................... 5-24
S/N A875B-3166S/N A875B-10761......................................................................................................... 5-26
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-50
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-70
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-18
CONTROL VALVE .............................................................................................................................................. 15-3
FOUR FUNCTION ........................................................................................................................................ 11-48
S/N A875B-2678W ........................................................................................................................................ 7-8
S/N A875B-2679W ...................................................................................................................................... 7-12
THREE FUNCTION ...................................................................................................................................... 11-44
CONVERTER
LPG
S/N A875B-10761.................................................................................................................................... 5-38
COUNTERWEIGHT ........................................................................................................................................... 1-12
CRANKSHAFT AND PISTONS ............................................................................................................................ 2-6
CYLINDER BLOCK .............................................................................................................................................. 2-2
CYLINDER HEAD ................................................................................................................................................ 2-4

GENERAL INFORMATION
DESCRIPTION

PAGE NO.

D
DIFFERENTIAL
D/B 07/1998 ................................................................................................................................................ 7-26
D/B 07/1998 ................................................................................................................................................ 7-22
DISTRIBUTOR ..................................................................................................................................................... 6-4
DRIVE AXLE ........................................................................................................................................................ 8-2
DRIVE TIRE AND FENDER GP 050 TG............................................................................................................ 15-2
DRIVE TIRE AND FENDER GP 060 TG............................................................................................................ 15-3
DRIVE, TURN, AND SIDE LIGHTS.................................................................................................................... 14-8
DUEL FUEL........................................................................................................................................................ 15-4
E
ELECTRICAL ..................................................................................................................................................... 6-14
COWL ............................................................................................................................................................. 6-26
ENGINE ............................................................................................................................................................ 6-2
LPG WITH LOW EMISSIONS
S/N A875B-12121Y EXC. 13136-13149 .................................................................................................. 6-18
TYPE GS AND LPS ........................................................................................................................................ 6-24
EMISSION CONTROLS
GASOLINE AND LPG
S/N PENDING PER ECN 75880 (LPG)..................................................................................................... 3-4
ENGINE MOUNT................................................................................................................................................ 2-16
ENGINE SHUTDOWN SYSTEM........................................................................................................................ 6-22
EXHAUST
TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-8
F
FIRE EXTINGUISHER ..................................................................................................................................... 14-18
FLOW VALVE ................................................................................................................................................... 11-22
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 2-14
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-52
FOOT DIRECTIONAL CONTROL PEDAL LINKAGE......................................................................................... 5-50
FORK
GP/GLP 050 TG.............................................................................................................................................. 1-20
GP/GLP 060 TG.............................................................................................................................................. 1-21
FORWARD AND REVERSE CLUTCH
S/N T080M-04189 ....................................................................................................................................... 7-16
S/N T080M-04190S/N T080M-04775 ......................................................................................................... 7-18
S/N T080M-04776 ....................................................................................................................................... 7-20
FRAME AND FLOORPLATES.............................................................................................................................. 1-4
FREE LIFT
THREE STAGE FULL FREE-LIFT
GP/GLP 060 TG ........................................................................................................................................ 12-36
GP/GPL 050 TG ........................................................................................................................................ 12-32
TWO STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-58
GP/GLP 060 TG ........................................................................................................................................ 12-60
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-46
ii

GENERAL INFORMATION
DESCRIPTION

PAGE NO.
F (continued)

GP/GLP 060 TG ........................................................................................................................................ 12-48


TWO STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-66
GP/GLP 060 TG ........................................................................................................................................ 12-68
FUEL
GASOLINE AND LPG
S/N A875B-13149Y ................................................................................................................................... 5-4
LPG
S/N A875B-13150Y ................................................................................................................................... 5-6
FUEL LOCK FILTER ASSEMBLY
LPG
S/N A875B-10761.................................................................................................................................... 5-36
FUEL SYSTEM
GASOLINE........................................................................................................................................................ 5-8
LPG
S/N A875B-10761.................................................................................................................................... 5-10
S/N A875B-10761S/N A875B-13149Y .................................................................................................... 5-12
WITH LOW EMISSIONS
S/N A875B-13150 INC. 12121-13135 .................................................................................................. 5-14
G
GASOLINE AND LPG ........................................................................................................................................ 15-3
GENERAL TRUCK ............................................................................................................................................... 1-2
GOVERNOR
GASOLINE AND LPG
S/N A875B-13149 EXC. 12121-13135 .................................................................................................... 5-18
LPG
S/N A875B-13150 INC. 12121-13135 ..................................................................................................... 5-20
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT
S/N B508V-24130, S/N B563V-09116 ............................................................................................... 13-24
S/N B508V-24130, S/N B563V-09116 ............................................................................................... 13-20
TWO STAGE FULL FREE-LIFT
S/N B509V-03723, S/N B564V-05762 ............................................................................................... 13-32
S/N B509V-03723, S/N B564V-05762 ............................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT
S/N B507V-03172, S/N B562V-02418 ............................................................................................... 13-16
S/N B507V-03172, S/N B562V-02418 ............................................................................................... 13-12
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 050 TG ............................. 15-7
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 060 TG ............................. 15-8
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GLP 050 TG............................... 15-10
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GLP 060 TG............................... 15-12
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 050 TG ........................... 15-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 060 TG ........................... 15-6
HOOD................................................................................................................................................................... 1-8
HOOD LINER ..................................................................................................................................................... 1-10
iii

GENERAL INFORMATION
DESCRIPTION

PAGE NO.
H (continued)

HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... xi


HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ xi
HYDRAULIC PUMP
DOUBLE GEAR
S/N A875B-05101 INC. 5165, 5284, 5403, 5540................................................................................... 11-18
S/N A875B-5101 EXC. 5102-5139 ........................................................................................................ 11-20
SINGLE GEAR
S/N A875B-05101 INC. 5165, 5284, 5403, 5540................................................................................... 11-14
S/N A875B-5101 EXC. 5102-5139 ........................................................................................................ 11-16
HYDRAULICS
S/N A875B-10872 ..................................................................................................................................... 11-10
S/N PENDING PER ECN 76000 ................................................................................................................. 11-2
S/N PENDING PER ECN 76000S/N A875B-10872.................................................................................... 11-6
I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xiv
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiii
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. xii
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-24
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
INSTRUMENT CLUSTER .................................................................................................................................. 6-28
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-40
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-38
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-36
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT
GP/GLP 060 TG ........................................................................................................................................ 13-46
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-44
TWO, THREE AND FOUR STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 13-45
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
L
LABEL AND PLATE LOCATION......................................................................................................................... 1-15
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-8
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-12
GP/GLP 060 TG ........................................................................................................................................ 12-15
LIFTING EYES ................................................................................................................................................... 14-2
LIGHTS.....................................................................................................................................................................
, 15-214-14
LOAD BACKREST WELDMENT ........................................................................................................................ 1-18
iv

GENERAL INFORMATION
DESCRIPTION

PAGE NO.
L (continued)

LOW NOISE ....................................................................................................................................................... 1-32


M
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-40
GP/GLP 060 TG ........................................................................................................................................ 12-44
TWO STAGE FULL FREE-LIFT
LEFT HAND, GP/GLP 050 TG .................................................................................................................. 12-62
LEFT HAND, GP/GLP 060 TG .................................................................................................................. 12-64
RIGHT HAND, GP/GLP 050 TG................................................................................................................ 12-63
RIGHT HAND, GP/GLP 060 TG................................................................................................................ 12-65
MAIN LIFT
THREE STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-26
GP/GLP 060 TG ........................................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-56
MANIFOLD VALVE
S/N A875B-15479Y INC. 15474-15476....................................................................................................... 7-15
MANIFOLDS......................................................................................................................................................... 3-2
MAST INSTALLATION...................................................................................................................................... 11-26
MAST TILT GP/GLP 050 TG .............................................................................................................................. 15-4
MAST TILT GP/GLP 060 TG .............................................................................................................................. 15-4
MASTER CYLINDER ......................................................................................................................................... 10-6
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... xvi
MIRROR ............................................................................................................................................................. 15-3
MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-6
LPG WITH LOW EMISSIONS
S/N PENDING PER ECN 75875 ............................................................................................................. 3-12
O
OIL PUMP AND FILTER..................................................................................................................................... 2-12
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-52
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
P
PARKING BRAKE LEVER.................................................................................................................................. 10-4
PUMP DRIVE ..................................................................................................................................................... 7-28
R
RADIATOR ......................................................................................................................................................... 15-3
RADIATOR AND HOSES
S/N A875B-0738S/N PENDING PER ECN 95530-01................................................................................... 4-8
S/N A875B-07838 ......................................................................................................................................... 4-6
RADIATORS AND HOSES
v

GENERAL INFORMATION
DESCRIPTION

PAGE NO.
R (continued)

S/N PENDING PER ECN 95530-01............................................................................................................


REGULATOR
CLOSED LOOP
S/N A875B-10761....................................................................................................................................
OPEN LOOP
S/N A875B-10761....................................................................................................................................
ROTATING BEACON ..........................................................................................................................................

4-10
5-34
5-30
14-4

S
SEAT
FULL SUSPENSION
SHEET 1 OF 2
S/N PENDING PER ECN 92036-07..................................................................................................... 1-24
SHEET 2 OF 2
S/N PENDING PER ECN 92036-07..................................................................................................... 1-26
NON-SUSPENSION ....................................................................................................................................... 1-30
SEMI-SUSPENSION
S/N PENDING PER ECN 92036-07 ........................................................................................................ 1-22
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-28
SHIFT LINKAGE
S/N A875B-10943X ....................................................................................................................................... 9-8
S/N A875B-10944X ..................................................................................................................................... 9-10
SIDE-SHIFT CARRIAGE
GP/GLP 050 TG.............................................................................................................................................. 13-2
GP/GLP 060 TG.............................................................................................................................................. 13-6
SIDE-SHIFT CYLINDER .................................................................................................................................. 13-10
STARTER
GASOLINE AND LPG
S/N A875B-6003...................................................................................................................................... 6-10
S/N A875B-6004...................................................................................................................................... 6-12
STEERING AXLE ............................................................................................................................................... 9-16
STEERING CONTROL UNIT
S/N PENDING PER ECN 76000 ................................................................................................................. 9-14
S/N PENDING PER ECN 76000 ................................................................................................................. 9-12
STEERING CYLINDER ...................................................................................................................................... 9-18
STEERING POD
S/N PENDING PER ECN 76000 ................................................................................................................... 9-4
S/N PENDING PER ECN 76000 ................................................................................................................... 9-2
STROBE LIGHT ............................................................................................................................................... 14-12
T
TANK
LPG................................................................................................................................................................. 5-16
THROTTLE LINKAGE
S/N A875B-10761 ....................................................................................................................................... 5-48
S/N A875B-10761 ....................................................................................................................................... 5-46
TILT CYLINDER ............................................................................................................................................... 11-24
TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-10
vi

GENERAL INFORMATION
DESCRIPTION

PAGE NO.
T (continued)

TIRE AND WHEEL


DRIVE WHEEL
GP/GLP 050 TG ............................................................................................................................................ 8-6
GP/GLP 060 TG ............................................................................................................................................ 8-8
STEER WHEEL
GP/GLP 050 TG .......................................................................................................................................... 9-20
GP/GLP 060 TG .......................................................................................................................................... 9-22
TRANSMISSION
1 OF 2 ............................................................................................................................................................... 7-2
2 OF 2 ............................................................................................................................................................... 7-6
TRANSMISSION COOLING
S/N A875B-19844Z ..................................................................................................................................... 7-30
S/N A875B-19845Z ..................................................................................................................................... 7-32
TUBE EXTENSION TWO STAGE AND THREE STAGE FULL FREE-LIFT....................................................... 15-4
TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT.................................................................................... 15-4
V
VALVE ATTACHING PARTS
FOUR FUNCTION
S/N A875B-10872.................................................................................................................................. 11-40
S/N A875B-10872.................................................................................................................................. 11-36
THREE FUNCTION
S/N A875B-10872.................................................................................................................................. 11-32
S/N A875B-10872.................................................................................................................................. 11-28
VERTICAL EXHAUST ........................................................................................................................................ 3-10
W
WATER PUMP
S/N A875B-12120Y INC. 13136-13149......................................................................................................... 4-2
S/N A875B-12121Y EXC. 13136-13149 ....................................................................................................... 4-4
WIRE HARNESS
CHASSIS
GASOLINE AND LPG
S/N A875B-5026S/N A875B-10760 ..................................................................................................... 6-40
LPG
S/N A875B-10761S/N PENDING PER ECN 95530-01 ....................................................................... 6-42
S/N PENDING PER ECN 95530-01..................................................................................................... 6-44
S/N A875B-5025...................................................................................................................................... 6-38
COWL
S/N PENDING PER ECN 76000 ............................................................................................................. 6-36
S/N PENDING PER ECN 76000 ............................................................................................................. 6-32
ENGINE
S/N A875B-03165.................................................................................................................................... 6-46
S/N A875B-03166.................................................................................................................................... 6-48
ENGINE SHUTDOWN SYSTEM .................................................................................................................... 6-50
INSTRUMENT CLUSTER............................................................................................................................... 6-30
LPG
S/N A875B-10761.................................................................................................................................... 6-52
vii

GENERAL INFORMATION
DESCRIPTION

PAGE NO.
W (continued)

LPG ENGINE
CLOSED LOOP
S/N A875B-12121Y EXC. 13136-13149 .............................................................................................. 6-54

viii

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

MSTS

Microprocessor Spark Timing System

AR

As Required

NPT

National Pipe Threads

BDI

Battery Discharge Indicators

O/S

Oversize

BWI

Brush Wear Indicator

PTO

Power Take Off

CE

Communicator End

RPM

Revolutions per Minute

CRE

Corrosive Environment

S/N

Serial Number

D/B

Date Break

TMM

Truck Management Module

dbA

Decibel "A" Scale

UL Type D

Diesel-Powered Safety Rating

DE

Drive End

UL Type DS

Diesel-Powered Safety Rating

ECM

Electronic Control Module

UL Type E

Battery-Powered Safety Rating

ECN

Engineering Change Notice

UL Type EE

Battery-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

UL Type ES

Battery-Powered Safety Rating

EPROM

Electrically Programmable Read Only


Memory

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

FRE

Freezer Environment

UL Type LP

Gas-Powered Safety Rating

in.

inches

UL Type LPS

LP Gas-Powered Safety Rating

LPG

Liquefied Petroleum Gas

U/S

Undersize

MAP

Manifold Absolute Pressure

UL

Underwriters Laboratory

mm

millimeters

Volts

ix

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Alphabetical Index on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 16-1 to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the
DESCRIPTION column (7A56)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

9. Quantities shown are for one assembly. The


quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
S/N A810N-2639
Indicates last serial number affected.
S/N A810N-2640
Indicates the first serial number affected.
S/N A810N-1553 S/N A810N-3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.

xi

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii

GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code,
a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.
xiii

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xiv

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE


NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.
EXAMPLE:
ITEM

PART NO.

DESCRIPTION

QTY

31
32

505965530
504224261

Steering Cylinder ( 6E67).....................................................................................


Pin ............................................................................................................................

1
4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET

PAGE NO.

P10026 ............................... 1-30


P10027 ................................. 3-6
P10055 ............................... 7-26
P10144 ............................. 11-14
P10149 ............................. 11-18
P10150 ............................. 11-26
P10157 ............................. 11-44
P10158 ............................. 11-48
P10159 ............................... 12-4
P10159 ............................... 12-6
P10159 ............................... 12-8
P10160 ............................. 12-18
P10161 ............................. 12-20
P10161 ............................. 12-22
P10161 ............................. 12-24
P10161 ............................. 12-26
P10161 ............................. 12-30
P10161 ............................. 12-32
P10161 ............................. 12-36
P10165 ............................. 12-50
P10170 ............................. 12-12
P10170 ............................. 12-15
P10174 ............................. 12-40
P10174 ............................. 12-44
P10175 ............................. 12-46
P10175 ............................. 12-48
P10176 ............................. 12-52
P10176 ............................. 12-54
P10176 ............................. 12-56
P10176 ............................. 12-58
P10176 ............................. 12-60
P10188 ............................. 12-62
P10188 ............................. 12-63
P10188 ............................. 12-64
P10188 ............................. 12-65
P10189 ............................. 12-66

PART SHEET

PAGE NO.

P10189 ............................. 12-68


P10191 ............................. 12-70
P10194 ............................... 13-2
P10195 ............................... 13-6
P10197 ............................. 13-10
P10199 ............................. 13-12
P10201 ............................. 13-20
P10203 ............................. 13-28
P10211 ................................. 1-2
P10212 ................................. 1-4
P10213 ............................... 1-10
P10214 ............................... 1-12
P10218 ............................... 1-18
P10223 ................................. 2-2
P10223 ................................. 2-4
P10223 ................................. 2-6
P10223 ................................. 2-8
P10223 ............................... 2-10
P10226 ............................... 6-26
P10227 ............................... 2-14
P10228 ............................... 3-10
P10229 ................................. 4-2
P10230 ................................. 4-6
P10231 ............................... 5-24
P10232 ............................... 1-20
P10232 ............................... 1-21
P10233 ............................... 5-10
P10234 ............................... 5-38
P10235 ................................. 6-2
P10237 ................................. 6-8
P10239 ............................... 6-30
P10241 ............................... 6-38
P10242 ............................... 6-46
P10245 ................................. 7-2
P10246 ............................... 7-16
P10248 ............................... 7-28

PART SHEET

PAGE NO.

P10249 ............................... 7-30


P10250 ................................. 8-2
P10252 ............................... 10-4
P10253 ............................. 10-10
P10254 ................................. 9-2
P10258 ................................. 8-6
P10259 ............................... 9-20
P10292 ............................... 5-52
P10293 ............................... 11-2
P10294 ............................. 11-22
P10297 ............................... 1-14
P10483 ............................... 5-46
P10484 ............................... 5-50
P10499 ................................. 6-4
P10800 ............................... 1-22
P10801 ............................... 1-32
P10802 ................................. 1-8
P10803 ............................... 9-16
P10804 ............................... 9-22
P10805 ................................. 8-8
P10806 ............................... 2-12
P10807 ............................... 2-16
P10808 ................................. 3-2
P10809 ................................. 3-4
P10810 ................................. 5-4
P10811 ................................. 5-8
P10812 ............................... 5-16
P10813 ............................... 5-18
P10815 ............................... 5-36
P10816 ............................... 5-40
P10817 ................................. 6-6
P10818 ............................... 6-10
P10819 ............................... 6-24
P10821 ................................. 7-8
P10822 ................................. 9-8
P10824 ............................... 10-6
xv

GENERAL INFORMATION
PART SHEET

PAGE NO.

P10825 ............................... 10-8


P10826 ............................... 9-18
P10827 ............................... 9-12
P10828 ............................. 11-24
P10829 ............................. 11-28
P10830 ............................. 11-36
P10831 ............................... 14-2
P10835 ............................. 14-16
P10836 ............................. 14-18
P10837 ............................... 6-28
P10844 ............................... 5-22
P10936 ............................. 13-16
P10937 ............................. 13-32
P10938 ............................. 13-24
P10991 ............................. 14-14
P11050 ............................... 1-28
P11061 ............................... 14-8
P11063 ............................... 14-4
P11064 ............................. 14-12
P11127 ............................... 6-12
P11161 ............................... 5-26
P11167 ............................. 11-16
P11171 ............................. 11-20
P11500 ............................... 6-14
P11811 ............................... 6-40
P11830 ................................. 4-8

xvi

PART SHEET

PAGE NO.

P11858 ............................... 6-32


P11861 ................................. 9-4
P11862 ............................... 9-10
P11864 ............................... 6-36
P11866 ............................... 11-6
P11867 ............................... 5-30
P11882 ............................... 9-14
P11949 ............................... 1-24
P11950 ............................... 1-26
P11981 ............................... 5-48
P11990 ............................... 5-12
P11991 ............................... 5-28
P11992 ............................... 5-42
P12106 ............................... 6-42
P12107 ............................... 6-48
P12108 ............................... 6-52
P12163 ............................... 3-12
P12167 ............................. 11-10
P12168 ............................. 11-32
P12169 ............................. 11-40
P12192 ............................... 5-14
P12193 ............................... 6-18
P12216 ............................... 5-32
P12217 ............................... 5-34
P12227 ................................. 4-4
P12230 ............................... 5-20

PART SHEET

PAGE NO.

P12235 ................................. 5-6


P12580 ............................. 13-38
P12581 ............................. 13-40
P12582 ............................. 13-42
P12583 ............................. 13-36
P12584 ............................. 13-44
P12585 ............................. 13-45
P12586 ............................. 13-46
P13081 ............................... 6-22
P13084 ............................... 6-50
P13153 ............................... 14-6
P13161 ............................... 10-2
P13178 ............................... 5-44
P13208 ............................... 7-32
P13267 ............................... 6-44
P13268 ................................. 3-8
P13271 ............................... 4-10
P13280 ................................. 7-6
P13281 ............................... 7-15
P13282 ............................... 7-18
P13283 ............................... 7-20
P13284 ............................... 7-22
P13285 ............................... 6-54
P13286 ............................... 7-12

SECTION 1

GENERAL TRUCK

CONTENTS

SECTION 1
GENERAL TRUCK
DESCRIPTION

PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-12


FORK
GP/GLP 050 TG.............................................................................................................................................. 1-20
GP/GLP 060 TG.............................................................................................................................................. 1-21
FRAME AND FLOORPLATES.............................................................................................................................. 1-4
GENERAL TRUCK ............................................................................................................................................... 1-2
HOOD................................................................................................................................................................... 1-8
HOOD LINER ..................................................................................................................................................... 1-10
LABEL AND PLATE LOCATION......................................................................................................................... 1-15
LOAD BACKREST WELDMENT ........................................................................................................................ 1-18
LOW NOISE ....................................................................................................................................................... 1-32
SEAT
FULL SUSPENSION
SHEET 1 OF 2
S/N PENDING PER ECN 92036-07..................................................................................................... 1-24
SHEET 2 OF 2
S/N PENDING PER ECN 92036-07..................................................................................................... 1-26
NON-SUSPENSION ....................................................................................................................................... 1-30
SEMI-SUSPENSION
S/N PENDING PER ECN 92036-07 ........................................................................................................ 1-22
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-28

1-1

P10211

08-00

GENERAL TRUCK

1-2

P10211

08-00

GENERAL TRUCK

ITEM

1
2
3
3
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

..
..
..
..
..
..
..
..
..
..
..
..
..

Fork ( P10232, P10232) .......................................................................................


2
Load Backrest ( P10218) ......................................................................................
1
Mast-Two Stage Limited Free-Lift ( P10159) ........................................................
1
Mast-Two Stage Full Free-Lift ( P10176) ..............................................................
1
Mast-Three Stage Full Free-Lift ( P10161) ...........................................................
1
Operator Seat ( P10800, P11949, P11950, P11050, P10026) ............................
1
Overhead Guard ( P10212) ..................................................................................
1
Throttle Pedal ( P10483, P11981) ........................................................................
1
Floorplates/Cowl ( P10212) ..................................................................................
1
Counterweight ( P10214) .....................................................................................
1
Steer Axle ( P10803) ............................................................................................
1
Drive Axle Assembly ( P10250) ............................................................................
1
Label and Plate Location ( P10297) ..................................................................... AR

.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.

QTY

1-3

P10212

06-00

FRAME AND FLOORPLATES

1-4

P10212

06-00

FRAME AND FLOORPLATES

ITEM

1
1
2
3
4
5
6
7
7
7
7
8
9
10
11
11
12
12
13
14
15
16
17
18
19
20
20
21
21
22
22
22
22
23
23
23
23
24
25
26
27
28
29
30
31
32
33
34
34

ce
cf
be
bf

e
f
g
h

c
c
c
c
a
d
d
a
a
a
d
d

c
b
b
b

PART NO.

DESCRIPTION

505968580
505974518
504262755
904310409
505972586
520053804
505970553
504240966
524141550
524138905
524141551
504241782
504241783
504241784
504240727
524141542
520045006
580011994
931006914
449021010
505966562
505970579
504315706
900001242
505972576
504240766
504241791
504240787
504240990
505973529
505973563
505973576
505973595
505973505
505973508
505973509
505973598
449001302
449022013
900001254
504071785
449015044
449001015
504262754
520036895
524139616
504060774
504315702
504315705

Overhead Guard (Raised) .........................................................................................


Overhead Guard (Standard)......................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Cover .........................................................................................................................
Cover .........................................................................................................................
Cover .........................................................................................................................
Cover .........................................................................................................................
Plug ...........................................................................................................................
Plug ...........................................................................................................................
Plug ...........................................................................................................................
Frame ........................................................................................................................
Frame ........................................................................................................................
Mount ........................................................................................................................
Mount ........................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Sound Liner ...............................................................................................................
Handle .......................................................................................................................
Plug ...........................................................................................................................
Floorplate ..................................................................................................................
Floorplate (Low Noise) ..............................................................................................
Floor Mat (Low Noise) ...............................................................................................
Floor Mat ...................................................................................................................
Fender (RH)...............................................................................................................
Fender (RH)...............................................................................................................
Fender (LH) ...............................................................................................................
Fender (LH) ...............................................................................................................
Fender (LH) ...............................................................................................................
Fender (RH)...............................................................................................................
Fender (RH)...............................................................................................................
Fender (LH) ...............................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Bar .............................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Storage Compartment ...............................................................................................
Floorplate (RH)..........................................................................................................
Screw.........................................................................................................................
Floorplate ..................................................................................................................
Floorplate (Low Noise) ..............................................................................................

QTY

1
1
8
8
4
4
6
1
1
1
1
12
5
4
1
1
4
4
4
4
4
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
8
12
12
4
4
4
8
1
1
2
1
1
1-5

P10212

06-00

FRAME AND FLOORPLATES

ITEM

PART NO.

35
35

b 504315708
b 504315736

DESCRIPTION

Floor Mat ...................................................................................................................


Floor Mat (Low Noise) ...............................................................................................

FOOTNOTES:
a Dual Tire
b Foot Directional Control Pedal
c Forward and Reverse Shift Lever
d Wide Tire
e S/N PENDING PER ECN 76000
f S/N PENDING PER ECN 76000
g D/B 07/1998
h D/B 07/1998

1-6

QTY

1
1

NOTES

1-7

P10802
HOOD

1-8

04-00

P10802

04-00
HOOD

ITEM

1
1
2
3
4
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

a
b

b
a

PART NO.

DESCRIPTION

QTY

504240979
504240980
504240985
505972577
908594716
908594741
909835611
504240757
922134300
504281774
920546403
504240856
504240857
923533400
922134300
912630306
917426300
912291312
505974549
449001029
449015044
449001302
449021006
932729903
449021001
932729907
449022016
449001014
449015014
449001415
449001013
912326300
965801908
916748304
923532400
928036300
504226242
923179401
923179404
916748308
916748327
449022013
502398907
916748303

Door (LH) (Gasoline) .................................................................................................


1
Door (LH) (LPG) ........................................................................................................
1
Door (RH) ..................................................................................................................
1
Support......................................................................................................................
1
Cover .........................................................................................................................
1
Cover .........................................................................................................................
1
Plate ..........................................................................................................................
1
Hinge .........................................................................................................................
2
Support......................................................................................................................
1
Spring ........................................................................................................................
1
Spring ........................................................................................................................
1
Hinge (LH) .................................................................................................................
1
Hinge (RH).................................................................................................................
1
Hook Assembly..........................................................................................................
1
Support......................................................................................................................
1
Bushing .....................................................................................................................
1
Cushion (Rubber) ......................................................................................................
2
Trim............................................................................................................................
2
Capscrew...................................................................................................................
1
Capscrew...................................................................................................................
1
Nut .............................................................................................................................
6
Capscrew...................................................................................................................
4
Washer ...................................................................................................................... AR
Capscrew...................................................................................................................
4
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
4
Lockwasher ............................................................................................................... 14
Capscrew...................................................................................................................
2
Nut .............................................................................................................................
2
Capscrew...................................................................................................................
4
Capscrew...................................................................................................................
4
Pin .............................................................................................................................
2
Cotter Pin ..................................................................................................................
4
Seal ...........................................................................................................................
2
Arm............................................................................................................................
1
Push Rod .............................................................................................................
1
Washer ...................................................................................................................... 18
Strip ...........................................................................................................................
1
Strip ...........................................................................................................................
1
Seal (LH) (Gasoline)..................................................................................................
1
Seal ...........................................................................................................................
1
Lockwasher ...............................................................................................................
4
Washer ...................................................................................................................... AR
Seal (LH) (LPG).........................................................................................................
2

FOOTNOTES:
a S/N A875B-10335
b S/N A875B-10335

1-9

P10213

08-00

HOOD LINER

1-10

P10213

08-00

HOOD LINER

ITEM

1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

504241701
504246763
504241724
504241725
900003273
518793609
580001090
014195600

Liner (Hood)...............................................................................................................
Liner (Front Cover) ....................................................................................................
Liner (LH Door)..........................................................................................................
Liner (RH Door) .........................................................................................................
Button ........................................................................................................................
Fastener ....................................................................................................................
Fastener ....................................................................................................................
Grommet....................................................................................................................

QTY

1
1
1
1
3
14
1
2

1-11

P10214

08-00

COUNTERWEIGHT

1-12

P10214

08-00

COUNTERWEIGHT

ITEM

1
1
2
2
3
4
5
5
6
6
7
8
9
10
11
12

PART NO.

DESCRIPTION

QTY

505975574
505975581
449001405
449001435
505972541
449034061
504246769
916748322
505970557
580000884
505970538
955400911
449015014
504226242
449022016
504241796

Counterweight (GP/GLP 060 TG)..............................................................................


1
Counterweight (GP/GLP 050 TG)..............................................................................
1
Capscrew (GP/GLP 050 TG).....................................................................................
1
Capscrew (GP/GLP 060 TG).....................................................................................
1
Pin .............................................................................................................................
1
Pin .............................................................................................................................
1
Seal ...........................................................................................................................
1
Seal (Rubber) (Optional) ...........................................................................................
1
Shim (0.109 in.) ......................................................................................................... AR
Shim (0.059 in.) ......................................................................................................... AR
Washer ......................................................................................................................
1
Lockwasher ...............................................................................................................
1
Nut .............................................................................................................................
4
Washer ...................................................................................................................... 12
Lockwasher ...............................................................................................................
4
Plug ...........................................................................................................................
1

1-13

P10297

08-00

LABEL AND PLATE LOCATION

1-14

P10297

08-00

LABEL AND PLATE LOCATION

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
10
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23

504575274
a .. . . .
504231296
504231215
505977534
a .. . . .
912331302
513572100
917492304
917492306
917492307
917492309
917492308
917492302
917492303
917492311
917492305
516789307
516789309
516789310
516789312
516789311
516789305
516789306
516789304
516789308
516789303
917492312
504231252
505976595
504231248
504246778
504240859
504240860
505977525
505977565
505978556
505977581
505977535
a .. . . .
912845301
505976556

DESCRIPTION

Label (Park Brake without Seat Brake)......................................................................


Label (Overhead Guard Impact) ..........................................................................
Label (Operator Restraint).........................................................................................
Label (Mast Warning) ................................................................................................
Rivet ..........................................................................................................................
Nameplate............................................................................................................
Label (Yale)................................................................................................................
Label (Filter Removal Warning) .................................................................................
Label (Auxiliary Function - Reach) ............................................................................
Label (Auxiliary Function - Swing) .............................................................................
Label (Auxiliary Function - Stabilizer) ........................................................................
Label (Auxiliary Function - Scoop).............................................................................
Label (Auxiliary Function - Push/Pull)........................................................................
Label (Auxiliary Function - Clamp) ............................................................................
Label (Auxiliary Function - Rotate) ............................................................................
Label (Auxiliary Function - Side-Shift) .......................................................................
Label (Auxiliary Function - Spreader) ........................................................................
Label (Auxiliary Function - Reach) ............................................................................
Label (Auxiliary Function - Swing) .............................................................................
Label (Auxiliary Function - Stabilizer) ........................................................................
Label (Auxiliary Function - Dump) .............................................................................
Label (Auxiliary Function - Push/Pull)........................................................................
Label (Auxiliary Function - Clamp) ............................................................................
Label (Auxiliary Function - Rotate) ............................................................................
Label (Auxiliary Function - Side-Shift) .......................................................................
Label (Auxiliary Function - Spread) ...........................................................................
Label (Auxilliary Function - Tilt) .................................................................................
Label (Auxilliary Function - Blank) .............................................................................
Label (Pinch Point) ....................................................................................................
Label (Mast Warning) ................................................................................................
Label (No Riders) ......................................................................................................
Pad ............................................................................................................................
Pad (LH) ....................................................................................................................
Pad (RH)....................................................................................................................
Label (Type GS).........................................................................................................
Label (Flammable LP Gas)........................................................................................
Label (Battery Disconnect) ........................................................................................
Label (Warning) .........................................................................................................
Label (Operator Warning)..........................................................................................
Capacity Plate ...........................................................................................................
Label (Yale)................................................................................................................
Label (Fan Warning) ..................................................................................................

QTY

1
2
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
2
2
1-15

P10297

08-00

LABEL AND PLATE LOCATION

ITEM

24
25
26
27
28

PART NO.

DESCRIPTION

505976566
518806645
505976545
580026934
505976530

Label (Fan Warning) ..................................................................................................


1
Label (Boron Free Antifreeze Only) ........................................................................... AR
Label (Antifreeze) ......................................................................................................
1
Label (LPG Tank)....................................................................................................... AR
Rivet ..........................................................................................................................
2

504279799

Label Kit (Includes Items 1, 3-4, 11-13, 20, 22-23) ...................................................

FOOTNOTES:
a Contact Your Local Yale Dealer

1-16

QTY

NOTES

1-17

P10218

08-00

LOAD BACKREST WELDMENT

1-18

P10218

08-00

LOAD BACKREST WELDMENT

ITEM

1
1
1
1
1
1
2
3
3
4

PART NO.

504242751
504240704
504242746
504242747
504263702
504263703
505960578
061278200
a 504233271
909882405

DESCRIPTION

Load Backrest Extension (38.5 in.) (GP/GLP 050 TG) .............................................


Load Backrest Extension (38.5 in.) (GP/GLP 060 TG) .............................................
Load Backrest Extension (42 in.) (GP/GLP 050 TG) ................................................
Load Backrest Extension (42 in.) (GP/GLP 060 TG) ................................................
Load Backrest Extension (48 in.) (GP/GLP 050 TG) ................................................
Load Backrest Extension (48 in.) (GP/GLP 060 TG) ................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................

QTY

1
1
1
1
1
1
4
4
4
4

FOOTNOTES:
a Optional

1-19

P10232

09-00

FORK
(GP/GLP 050 TG)

ITEM

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5

1-20

PART NO.

DESCRIPTION

504110201
504110202
504110203
504110204
504110205
518647602
518647603
518647604
518647605
518649601
518649602
518649603
752780402
752780422
580026744
.. . . .
.. . . .
.. . . .

Fork (36 in.) ...............................................................................................................


Fork (42 in.) ...............................................................................................................
Fork (48 in.) ...............................................................................................................
Fork (54 in.) ...............................................................................................................
Fork (60 in.) ...............................................................................................................
Fork (42 in.) ...............................................................................................................
Fork (48 in.) ...............................................................................................................
Fork (54 in.) ...............................................................................................................
Fork (60 in.) ...............................................................................................................
Fork (36 in.) ...............................................................................................................
Fork (42 in.) ...............................................................................................................
Fork (48 in.) ...............................................................................................................
Fork (36 in.) ...............................................................................................................
Fork (30 in.) ...............................................................................................................
Latch Kit ....................................................................................................................
Knob.....................................................................................................................
Pin ........................................................................................................................
Spring...................................................................................................................

QTY

2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1
1

P10232

08-00

FORK
(GP/GLP 060 TG)

ITEM

1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5

PART NO.

DESCRIPTION

503998701
503998702
503998703
503998704
503998705
505862501
505862502
505862503
505862504
518650601
518650602
518650603
518650604
580026744
.. . . .
.. . . .
.. . . .

Fork (36 in.) ...............................................................................................................


Fork (42 in.) ...............................................................................................................
Fork (48 in.) ...............................................................................................................
Fork (54 in.) ...............................................................................................................
Fork (60 in.) ...............................................................................................................
Fork (36 in.) ...............................................................................................................
Fork (42 in.) ...............................................................................................................
Fork (48 in.) ...............................................................................................................
Fork (54 in.) ...............................................................................................................
Fork (36 in.) ...............................................................................................................
Fork (42 in.) ...............................................................................................................
Fork (48 in.) ...............................................................................................................
Fork (54 in.) ...............................................................................................................
Latch Kit ....................................................................................................................
Knob.....................................................................................................................
Pin ........................................................................................................................
Spring...................................................................................................................

QTY

2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1

1-21

P10800

08-00

SEAT
(SEMI-SUSPENSION)
(S/N PENDING PER ECN 92036-07)

1-22

P10800

08-00

SEAT
(SEMI-SUSPENSION)
(S/N PENDING PER ECN 92036-07)
ITEM

1
1
1
1
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

a
a
a
a

PART NO.

DESCRIPTION

504305741
504305742
504259766
504259773
504289704
504289706
504259767
504259774
504289705
504289707
520041836
518793606
520041844
520041870
520041896
580000245
580000246
580010435
504259768
520041852
520041822
504259770
520041829
520041849
504259771
504259772
520041644
520041883
023604600
504223217
752821400
518796683
504223249
504238298

Seat (Fabric)..............................................................................................................
Seat (Vinyl) ................................................................................................................
Back Cushion (Vinyl) ............................................................................................
Back Cushion (Fabric)..........................................................................................
Back Cushion .......................................................................................................
Back Cushion .......................................................................................................
Seat Cushion (Vinyl) ............................................................................................
Seat Cushion (Fabric) ..........................................................................................
Seat Cushion........................................................................................................
Seat Cushion........................................................................................................
Shock Absorber Kit ..............................................................................................
Switch...................................................................................................................
Hardware Kit ........................................................................................................
Block ....................................................................................................................
Shaft and Bearing Kit ...........................................................................................
Cover (RH) ...........................................................................................................
Cover (LH)............................................................................................................
Slide Rail Kit.........................................................................................................
Cover Kit (Upper) .................................................................................................
Holder Kit .............................................................................................................
Cover....................................................................................................................
Cover....................................................................................................................
Knob Kit................................................................................................................
Tape Kit ................................................................................................................
Hip Restraint (LH) ................................................................................................
Hip Restraint (RH)................................................................................................
Suspension Spring Kit..........................................................................................
Suspension Cable Kit...........................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Spacer .......................................................................................................................
Seat Belt ....................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
2
4

FOOTNOTES:
a Optional

1-23

P11949

09-00

SEAT
(FULL SUSPENSION) (SHEET 1 OF 2)
(S/N PENDING PER ECN 92036-07)

1-24

P11949

09-00

SEAT
(FULL SUSPENSION) (SHEET 1 OF 2)
(S/N PENDING PER ECN 92036-07)
ITEM

1
1
2
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PART NO.

DESCRIPTION

QTY

524144896
524144897
580014462
580014463
580023146
580023147
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
580014473
.. . . .
.. . . .
.. . . .
.. . . .
580014469
524145453
023604600
504238298

Suspension Seat (Vinyl) ............................................................................................


Suspension Seat (Fabric) ..........................................................................................
Back Cushion (Vinyl) ............................................................................................
Back Cushion (Fabric)..........................................................................................
Seat Cushion (Vinyl) ............................................................................................
Seat Cushion (Fabric) ..........................................................................................
Riser.....................................................................................................................
Box .......................................................................................................................
Cover....................................................................................................................
Screw ...................................................................................................................
Hip Restraint (RH)................................................................................................
Hip Restraint (LH) ................................................................................................
Washer .................................................................................................................
Bolt .......................................................................................................................
Nut........................................................................................................................
Bolt .......................................................................................................................
Block ....................................................................................................................
Seat Belt...............................................................................................................
Bolt .......................................................................................................................
Nut........................................................................................................................
Washer .................................................................................................................
Handle..................................................................................................................
Latch Kit ...............................................................................................................
Bracket .................................................................................................................
Spacer..................................................................................................................
Spring...................................................................................................................
Knob.....................................................................................................................
Spring Extension ..................................................................................................
Pivot .....................................................................................................................
Washer .................................................................................................................
Nut........................................................................................................................
Bolt .......................................................................................................................
Nut........................................................................................................................
Handle Kit.............................................................................................................
Slide (RH).............................................................................................................
Slide (LH) .............................................................................................................
Bolt .......................................................................................................................
Screw ...................................................................................................................
Suspension Kit .....................................................................................................
Spacer..................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................

1
1
1
1
1
1
1
1
1
4
1
1
2
2
10
2
2
1
2
2
4
1
1
1
1
1
1
1
2
2
2
2
6
1
1
1
4
2
1
4
4
4

580014465
580014466
580014467
580014468
580014474
580014471

Manual Holder Kit (Includes Items 3-6) .....................................................................


Hip Restraint Kit (RH) (Includes Items 7-12, 33) .......................................................
Hip Restraint Kit (LH) (Includes Items 7-12, 33)........................................................
Seat Belt Kit (Includes Items 13-16) ..........................................................................
Recliner Kit (Includes Items 17-28) ...........................................................................
Slide Kit (Includes Items 30-32).................................................................................

1
1
1
1
1
1
1-25

P11950

10-00

SEAT
(FULL SUSPENSION) (SHEET 2 OF 2)
(S/N PENDING PER ECN 92036-07)

1-26

P11950

10-00

SEAT
(FULL SUSPENSION) (SHEET 2 OF 2)
(S/N PENDING PER ECN 92036-07)
ITEM

1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

524144896 Suspension Seat (Vinyl) ............................................................................................


524144897 Suspension Seat (Fabric) ..........................................................................................
580013419
Boot Kit.................................................................................................................
580013420
Roller and Bearing Kit ..........................................................................................
580013421
Bumper and Stop Kit ............................................................................................
580013422
Bearing Shaft Kit ..................................................................................................
580013423
Weight Adjuster Kit...............................................................................................
580013427
Knob.....................................................................................................................
580013425
Suspension Spring Kit..........................................................................................
580014470
Scissor Assembly .................................................................................................

QTY

1
1
1
1
1
1
1
1
1
1

1-27

P11050

08-00

SEAT
(SUSPENSION WITH HIP RESTRAINT)

1-28

P11050

08-00

SEAT
(SUSPENSION WITH HIP RESTRAINT)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PART NO.

DESCRIPTION

504245777 Seat Assembly (Vinyl) ...............................................................................................


505974567
Seat (Vinyl)...........................................................................................................
440066253
Knob ................................................................................................................
440066256
Back Cushion (Vinyl)........................................................................................
504224203
Shock Absorber ...............................................................................................
504224286
Spring ..............................................................................................................
504224273
Spring ..............................................................................................................
504224254
Spindle (Adjuster) ............................................................................................
150019502
Seat Pan ..........................................................................................................
504237273
Lever ................................................................................................................
504575276
Switch ..............................................................................................................
505975564
Hip Restraint ........................................................................................................
505974541
Seat Rail (LH).......................................................................................................
505974582
Seat Rail (RH) ......................................................................................................
505974509
Spacer..................................................................................................................
501753902
Capscrew .............................................................................................................
505974536
Capscrew .............................................................................................................
504238298
Nut........................................................................................................................
505974591
Capscrew .............................................................................................................
504226209
Plug ......................................................................................................................
016103700
Washer .................................................................................................................
074259300
Capscrew .............................................................................................................
505974524
Plate .....................................................................................................................
062232800
Capscrew .............................................................................................................
023604600
Washer .................................................................................................................
504223224
Nut........................................................................................................................
518796683
Seat Belt...............................................................................................................
504223249
Capscrew .............................................................................................................
504223217
Washer .................................................................................................................
519996803
Cover (Information Case) .....................................................................................
501904909
Rivet .....................................................................................................................
519996802
Base (Information Case) ......................................................................................

QTY

1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
8
2
4
4
2
1
4
4
2
1
2
4
1
1
1

1-29

P10026

08-00

SEAT
(NON-SUSPENSION)

1-30

P10026

08-00

SEAT
(NON-SUSPENSION)

ITEM

1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

DESCRIPTION

504305737
504305738
504268740
504268741
504305730
504305731
504305734
504804733
501753902
504268729
504233267
504268730
504804731
504804730
504804732
504239208
504239228
504226209
016103700
518796683
504223249
504223217
504223224
519996802
519996803
752821400
062232800
023604600
504238298
501904909

Seat Assembly (Fabric) .............................................................................................


Seat Assembly (Vinyl) ...............................................................................................
Seat (Vinyl) ......................................................................................................
Seat (Fabric) ....................................................................................................
Seat Assembly (Vinyl) ..........................................................................................
Seat Assembly (Fabric) ........................................................................................
Switch ..............................................................................................................
Rod.......................................................................................................................
Capscrew .............................................................................................................
Hip Restraint (LH) ................................................................................................
Washer .................................................................................................................
Hip Restraint (RH)................................................................................................
Seat Rail...............................................................................................................
Seat Rail (LH).......................................................................................................
Capscrew .............................................................................................................
Capscrew .............................................................................................................
Washer .................................................................................................................
Plug ......................................................................................................................
Washer .................................................................................................................
Seat Belt ....................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Base (Information Case)............................................................................................
Cover (Information Case) ..........................................................................................
Spacer .......................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Rivet ..........................................................................................................................

QTY

1
1
1
1
1
1
1
1
4
1
4
1
1
1
4
2
2
2
4
1
2
4
2
1
1
2
4
4
4
4

1-31

P10801

08-00

LOW NOISE

1-32

P10801

08-00

LOW NOISE

ITEM

1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

505976581
504226242
449022016
449015098
504246731
504071785
449022013
449015044
449001023
504246733
505972502

Liner ..........................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Cover .........................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Mat ............................................................................................................................
Washer ......................................................................................................................

QTY

1
2
2
3
1
2
2
2
2
1
1

1-33

NOTES

1-34

SECTION 2

ENGINE ASSEMBLY

CONTENTS

SECTION 2
ENGINE ASSEMBLY
DESCRIPTION

PAGE

CAMSHAFT AND VALVES................................................................................................................................... 2-8


CRANKSHAFT AND PISTONS ............................................................................................................................ 2-6
CYLINDER BLOCK .............................................................................................................................................. 2-2
CYLINDER HEAD ................................................................................................................................................ 2-4
ENGINE MOUNT................................................................................................................................................ 2-16
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 2-14
OIL PUMP AND FILTER..................................................................................................................................... 2-12
TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-10

2-1

P10223

12-00

CYLINDER BLOCK

2-2

P10223

12-00

CYLINDER BLOCK

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

DESCRIPTION

504281765 Engine (Gasoline)......................................................................................................


a 504281766 Engine (LPG) ............................................................................................................
b 524139864 Engine .......................................................................................................................
c 524143954 Engine .......................................................................................................................
901574802
Cylinder Block ......................................................................................................
504259756
Plug..................................................................................................................
901015826
Plug..................................................................................................................
901291813
Pin....................................................................................................................
900542813
Plug..................................................................................................................
901271816
Plug..................................................................................................................
901574814
Plug..................................................................................................................
901291803
Gasket..............................................................................................................
901291804
Pipe..................................................................................................................
900281820
Plug (Blind) ......................................................................................................
901291814
Bolt...................................................................................................................
900281819
Plug..................................................................................................................
901291801
Pin ........................................................................................................................
901291807
Dipstick.................................................................................................................

QTY

1
1
1
1
1
4
2
2
1
1
1
1
1
2
10
1
2
1

FOOTNOTES:
a S/N A875B-10761
b S/N A875B-10761
c S/N B875B-13150Y INC. 12121-13135

2-3

P10223

12-00

CYLINDER HEAD

2-4

P10223

12-00

CYLINDER HEAD

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART NO.

DESCRIPTION

QTY

901290824
901290825
901290828
901085837
505960501
901290819
901290818
901290842
901290816
504259764
901270814
901270815
901290811
505960516
901290834
901290808
901848826
901290803
901290804
901290836
901290838
901270802
901271817
901290831
901290832
901290829
901290806
505959558

Screw.........................................................................................................................
Capscrew...................................................................................................................
Bolt ............................................................................................................................
Stud ...........................................................................................................................
Hose (PCV) ...............................................................................................................
Valve (PCV) ...............................................................................................................
Seal ...........................................................................................................................
Hanger (Rear) ...........................................................................................................
Bracket (Front) ...........................................................................................................
Gasket .......................................................................................................................
Cap ............................................................................................................................
Gasket..................................................................................................................
Gasket .......................................................................................................................
Protector (Protector) ..................................................................................................
Cover .........................................................................................................................
Plate .....................................................................................................................
Screw ...................................................................................................................
Bolt ............................................................................................................................
Washer ......................................................................................................................
Cylinder Head............................................................................................................
Valve Guide ..........................................................................................................
Clip...................................................................................................................
Plug ......................................................................................................................
Capscrew .............................................................................................................
Pin ........................................................................................................................
Stud......................................................................................................................
Cap.......................................................................................................................
Clamp ........................................................................................................................

1
6
1
10
1
1
1
1
1
1
1
1
1
2
1
1
12
10
10
1
8
1
1
10
10
2
1
2

504259763 Gasket Kit (Includes Items 10, 13) ............................................................................

2-5

P10223

12-00

CRANKSHAFT AND PISTONS

2-6

P10223

12-00

CRANKSHAFT AND PISTONS

ITEM

1
2
3
4
5
6
6
7
7
8
9
10
10
10
10
11
11
11
11
11
11
12
12
12
12
13
13
13

b
b

b
b
b
a
a
a

PART NO.

DESCRIPTION

901576801
901293825
504259744
505960548
504259745
504259746
580024212
504259747
505960536
504259748
504259749
901293811
901293812
901293813
901293814
580024213
580024214
580024215
901293851
901293852
901293853
901293861
901293862
901293863
901293864
901576841
901576842
901576843

Piston Rod .................................................................................................................


Nut........................................................................................................................
Crankshaft .................................................................................................................
Key.............................................................................................................................
Pulley.........................................................................................................................
Pulley (Gasoline) .......................................................................................................
Pulley (LPG) ..............................................................................................................
Bolt (Gasoline)...........................................................................................................
Bolt (LPG)..................................................................................................................
Plate ..........................................................................................................................
Bolt ............................................................................................................................
Bearing Set (Standard)..............................................................................................
Bearing Set (0.010 in. O/S) .......................................................................................
Bearing Set (0.020 in. O/S) .......................................................................................
Bearing Set (0.030 in. O/S) .......................................................................................
Piston Ring (Standard) ..............................................................................................
Piston Ring (0.020 in. O/S) .......................................................................................
Piston Ring (0.010 in. O/S) .......................................................................................
Piston Ring Set (Standard) .......................................................................................
Piston Ring Set (0.010 in. O/S) .................................................................................
Piston Ring Set (0.020 in. O/S) .................................................................................
Bearing Set (Standard)..............................................................................................
Bearing Set (0.010 in. O/S) .......................................................................................
Bearing Set (0.020 in. O/S) .......................................................................................
Bearing Set (0.030 in. O/S) .......................................................................................
Piston (Standard).......................................................................................................
Piston (0.010 in. O/S)................................................................................................
Piston (0.020 in. O/S)................................................................................................

QTY

4
8
1
1
1
1
1
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4

FOOTNOTES:
a S/N A875B-13149Y EXC. 12121-13135
b S/N A875B-13150Y INC. 12121-13135

2-7

P10223

12-00

CAMSHAFT AND VALVES

2-8

P10223

12-00

CAMSHAFT AND VALVES

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART NO.

DESCRIPTION

901294825
901274801
901290837
901294838
901294802
900284852
901294833
901294832
901294806
901294839
901294834
901294836
901294837
901294835
901294813
901294814
901294815
901577816
505959568
901294824
901577818
901294827
901294828
901577822
901577821
901577823
901302839

Bolt ............................................................................................................................
Seal ...........................................................................................................................
Seal ...........................................................................................................................
Valve (Intake).............................................................................................................
Valve Seat .................................................................................................................
Retainer .....................................................................................................................
Spring ........................................................................................................................
Spring ........................................................................................................................
Seat ...........................................................................................................................
Valve (Exhaust) .........................................................................................................
Rocker Arm................................................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Rocker Arm................................................................................................................
Shaft ..........................................................................................................................
Spring ........................................................................................................................
Shaft ..........................................................................................................................
Timing Belt.................................................................................................................
Camshaft ...................................................................................................................
Pin ........................................................................................................................
Pulley.........................................................................................................................
Bolt ............................................................................................................................
Washer ......................................................................................................................
Belt Tensioner............................................................................................................
Spring ........................................................................................................................
Idler ...........................................................................................................................
Bolt ............................................................................................................................

QTY

1
4
4
4
8
16
8
8
8
4
4
8
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1

2-9

P10223

12-00

TIMING GEAR COVER AND OIL PAN

2-10

P10223

12-00

TIMING GEAR COVER AND OIL PAN

ITEM

1
2
3
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
21
22
22
23
23
24
25

b
a

b
ac

b
ac
ac
b
b
ac

PART NO.

DESCRIPTION

QTY

901575820
900559852
580024221
901575825
901292811
901292816
901292831
901575803
900543845
901272802
580024222
901575807
901575808
901575809
901575810
901292812
505960538
901292814
901575822
901292832
911378400
901272820
901290825
901290828
901282833
901290825
901292819
901292820
901085820
901292806

Bolt ............................................................................................................................
Nut .............................................................................................................................
Housing .....................................................................................................................
Housing .....................................................................................................................
Oil Seal.................................................................................................................
Stud......................................................................................................................
Gasket .......................................................................................................................
Pan ............................................................................................................................
Gasket..................................................................................................................
Drain Plug ............................................................................................................
Cover .........................................................................................................................
Cover .........................................................................................................................
Gasket..................................................................................................................
Cover .........................................................................................................................
Cover....................................................................................................................
Cover (Rear) ..............................................................................................................
Pin ........................................................................................................................
Oil Seal (Rear) .....................................................................................................
Plate ..........................................................................................................................
Gasket .......................................................................................................................
Cover .........................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Bolt ............................................................................................................................
Screw.........................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Bolt ............................................................................................................................
Sealant ......................................................................................................................
Gasket (Oil Pan) ........................................................................................................

6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
19
2
2
4
4
2
2
1
1

504259763 Gasket Kit (Includes Items 4, 6, 11, 13-14, 16, 24-25) ..............................................

FOOTNOTES:
a S/N A875B-13149Y
b S/N A875B-13150Y INC. 12121-13135
c S/N PENDING PER ECN 75880

2-11

P10806

12-00

OIL PUMP AND FILTER

2-12

P10806

12-00

OIL PUMP AND FILTER

ITEM

1
1
2
3
4
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21

PART NO.

DESCRIPTION

QTY

b 580001828 Pump .........................................................................................................................


a 901578805 Pump .........................................................................................................................
901271803 Pin .............................................................................................................................
901292811 Oil Seal ......................................................................................................................
b 580001826 Plunger ......................................................................................................................
a 900291802 Plunger ......................................................................................................................
900291803 Spring ........................................................................................................................
900291804 Seat ...........................................................................................................................
901301821 Snap Ring..................................................................................................................
901578809 Cover .........................................................................................................................
b 580001829 Screw.........................................................................................................................
a 901301810 Screw.........................................................................................................................
901578811 Gear ..........................................................................................................................
901578812 Gear ..........................................................................................................................
901282833 Screw.........................................................................................................................
901301818 Screw.........................................................................................................................
901292819 Capscrew...................................................................................................................
901301815 Filter ..........................................................................................................................
901301822 Gasket .......................................................................................................................
901578817 Strainer ......................................................................................................................
901301802 O-Ring .......................................................................................................................
a 504258742 Plug ...........................................................................................................................
b 580024166 Plug ...........................................................................................................................
b 580024167 Pin (Top Indicator) .....................................................................................................
b 901301816 Bolt ............................................................................................................................

1
1
2
1
1
1
1
1
1
1
7
7
1
1
1
1
1
1
1
1
1
1
1
1
2

504259763 Gasket Kit (Includes Items 16, 18) ............................................................................

FOOTNOTES:
a S/N PENDING PER ECN 75880
b S/N PENDING PER ECN 75880

2-13

P10227

12-00

FLYWHEEL AND TORQUE CONVERTER

2-14

P10227

12-00

FLYWHEEL AND TORQUE CONVERTER

ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18

580000141
580000991
505972560
505959555
520035895
911378400
449001160
449022018
900005257
505970543
940102909
a 504298717
b 580018266
504298718
502566902
449001241
502566901
505969515
505970574
501702901

DESCRIPTION

QTY

Flywheel ....................................................................................................................
1
Spacer .......................................................................................................................
1
Washer ......................................................................................................................
1
Capscrew...................................................................................................................
6
Housing .....................................................................................................................
1
Cover .........................................................................................................................
1
Capscrew...................................................................................................................
3
Lockwasher ...............................................................................................................
3
Pin .............................................................................................................................
2
Capscrew...................................................................................................................
6
Washer ......................................................................................................................
6
Torque Converter (No. 3.15)......................................................................................
1
Torque Converter (No. 3.15)......................................................................................
1
Plate ..........................................................................................................................
1
Washer ......................................................................................................................
6
Capscrew...................................................................................................................
1
Washer ......................................................................................................................
1
Bolt ............................................................................................................................
4
Washer ......................................................................................................................
3
Sealant ...................................................................................................................... AR

FOOTNOTES:
a S/N PENDING PER ECN 73478
b S/N PENDING PER ECN 73478

2-15

P10807

07-98

ENGINE MOUNT

2-16

P10807

07-98

ENGINE MOUNT

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

DESCRIPTION

QTY

449001230
505970501
505970584
505970577
505970515
505970535
505970556
505966562
449022013
909882405
505970521
505970530
505970508
505959591

Capscrew...................................................................................................................
2
Washer ......................................................................................................................
2
Washer ......................................................................................................................
2
Cup ............................................................................................................................
2
Isolator.......................................................................................................................
2
Spacer .......................................................................................................................
2
Bumper ......................................................................................................................
2
Washer ......................................................................................................................
2
Lockwasher ...............................................................................................................
8
Nut .............................................................................................................................
2
Spacer ....................................................................................................................... AR
Bracket (LH) ..............................................................................................................
1
Bracket (RH) ..............................................................................................................
1
Capscrew...................................................................................................................
8

2-17

NOTES

2-18

SECTION 3

EXHAUST SYSTEM

CONTENTS

SECTION 3
EXHAUST SYSTEM
DESCRIPTION

PAGE

EMISSION CONTROLS
GASOLINE AND LPG
S/N PENDING PER ECN 75880 (LPG)..................................................................................................... 3-4
EXHAUST
TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-8
MANIFOLDS......................................................................................................................................................... 3-2
MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-6
LPG WITH LOW EMISSIONS
S/N PENDING PER ECN 75875 ............................................................................................................. 3-12
VERTICAL EXHAUST ........................................................................................................................................ 3-10

3-1

P10808

08-00

MANIFOLDS

3-2

P10808

08-00

MANIFOLDS

ITEM

1
1
1
2
3
4
5
5
6
6
7
8
9
10
11
12
13
14
15

PART NO.

DESCRIPTION

QTY

a 505959543 Bracket (LPG) ...........................................................................................................


b 580021306 Bracket (LPG) ...........................................................................................................
c 580024229 Bracket (LPG) (Closed Loop) ...................................................................................
900559852 Nut .............................................................................................................................
901295820 Gasket .......................................................................................................................
505960582 Hose (Gasoline).........................................................................................................
a 505959594 Manifold .....................................................................................................................
b 504258754 Manifold (Intake) ........................................................................................................
a 901849814
Stud......................................................................................................................
b 504258755
Stud......................................................................................................................
505959558 Clamp ........................................................................................................................
505959552 Cap ............................................................................................................................
901295811 Bolt ............................................................................................................................
901296801 Manifold (Exhaust).....................................................................................................
901276803 Nut .............................................................................................................................
901296804 Gasket .......................................................................................................................
901276809
Stud......................................................................................................................
901290828 Bolt ............................................................................................................................
b 912189300 Gasket .......................................................................................................................

1
1
1
4
1
1
1
1
2
2
3
1
2
1
6
1
4
2
1

504259763 Gasket Kit (Includes Items 3, 12) ..............................................................................

FOOTNOTES:
a S/N A875B-10760X
b S/N A875B-10761X
c S/N A875B-13150Y INC. 12121-13135

3-3

P10809

08-00

EMISSION CONTROLS
(GASOLINE AND LPG)
(S/N PENDING PER ECN 75880 (LPG))

3-4

P10809

08-00

EMISSION CONTROLS
(GASOLINE AND LPG)
(S/N PENDING PER ECN 75880 (LPG))
KEY:
A: Gasoline
B: LPG
ITEM

1
1
2
3
4
5
5
6
7

PART NO.

DESCRIPTION

504258743
504259757
505960582
505960569
520041841
505959558
505959558
900549883
505960531

Valve..................................................................................................................
Valve..................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Hose ..................................................................................................................
Cap ....................................................................................................................

QTY

1
..
1
1
1
..
6
..
..

..
1
..
..
..
2
..
1
1

3-5

P10027

08-00

MUFFLER AND EXHAUST PIPES

3-6

P10027

08-00

MUFFLER AND EXHAUST PIPES

ITEM

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NO.

DESCRIPTION

505973514
505973538
057092500
016388300
449001138
909882404
900063101
449021006
905733100
505966589
505973501
449022016
449015014
912189300
504240716
505966508
505966580
505966594
505966542
580020695

Muffler (Type GS and LPS)........................................................................................


Muffler .......................................................................................................................
Clamp ........................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Cushion .....................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Gasket .......................................................................................................................
Tube...........................................................................................................................
Capscrew...................................................................................................................
Spring ........................................................................................................................
Seal ...........................................................................................................................
Spacer .......................................................................................................................
Adapter ......................................................................................................................

QTY

1
1
2
1
2
2
2
2
4
1
1
4
4
1
1
2
2
1
1
1

3-7

P13268

09-02

EXHAUST
(TWO WAY CATALYTIC CONVERTOR)

3-8

P13268

09-02

EXHAUST
(TWO WAY CATALYTIC CONVERTOR)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18

PART NO.

DESCRIPTION

505973596
057029500
580023078
449001138
909882404
900063101
449021006
905733100
505966589
505966501
505966594
505966542
912189300
580020695
449015014
505966508
505966580
580012728
580030554

Muffler .......................................................................................................................
Clamp ........................................................................................................................
Exhaust Pipe .............................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Cushion .....................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................
Seal ...........................................................................................................................
Spacer .......................................................................................................................
Gasket .......................................................................................................................
Adapter ......................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Spring ........................................................................................................................
Plug ...........................................................................................................................
Washer .................................................................................................................

QTY

1
3
1
2
2
2
2
4
1
1
1
1
1
1
4
2
2
1
1

3-9

P10228

08-00

VERTICAL EXHAUST

3-10

P10228

08-00

VERTICAL EXHAUST

ITEM

1
2
3
4
5
6
7
8
9
9

PART NO.

DESCRIPTION

504240717
505968587
449001023
449022013
449021006
057092500
504240785
504240715
504804729
916522400

Tube...........................................................................................................................
Exhaust Pipe .............................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Washer ......................................................................................................................
Clamp ........................................................................................................................
Fastener ....................................................................................................................
Cover (Counterweight Exhaust) ................................................................................
Cover (LPG) ..............................................................................................................
Cover (Gasoline) .......................................................................................................

QTY

1
1
3
3
3
1
3
1
1
1

3-11

P12163

10-00

MUFFLER AND EXHAUST PIPES


(LPG WITH LOW EMISSIONS)
(S/N PENDING PER ECN 75875)

3-12

P12163

10-00

MUFFLER AND EXHAUST PIPES


(LPG WITH LOW EMISSIONS)
(S/N PENDING PER ECN 75875)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO.

DESCRIPTION

QTY

580016565
580019850
580015545
449001138
900063101
905733100
449021006
909882404
580015801
057092500
580020060
449022017
580015804
449015014
449022016
524139863
580023137
912189300
580020695
505966542
505966594
504226218
505966580
505966508
580012728
580027572
504240715
504240785
580020062
580015803

Muffler .......................................................................................................................
1
Catalytic Converter ....................................................................................................
1
Bracket ......................................................................................................................
1
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
2
Cushion .....................................................................................................................
4
Washer ......................................................................................................................
2
Nut .............................................................................................................................
2
Tube...........................................................................................................................
1
Clamp ........................................................................................................................
2
Nut .............................................................................................................................
2
Lockwasher ...............................................................................................................
2
Gasket .......................................................................................................................
1
Nut .............................................................................................................................
4
Lockwasher ...............................................................................................................
4
Tube...........................................................................................................................
1
Tube...........................................................................................................................
1
Gasket .......................................................................................................................
1
Adapter ......................................................................................................................
1
Spacer .......................................................................................................................
1
Seal ...........................................................................................................................
1
Lubricant.................................................................................................................... AR
Spring ........................................................................................................................
2
Capscrew...................................................................................................................
2
Plug ...........................................................................................................................
1
Nut .............................................................................................................................
4
Cover (Counterweight) ..............................................................................................
1
Fastener ....................................................................................................................
3
Exhaust Pipe (Type LPS)...........................................................................................
1
Gasket .......................................................................................................................
1

3-13

NOTES

3-14

SECTION 4

COOLING SYSTEM

CONTENTS

SECTION 4
COOLING SYSTEM
DESCRIPTION

PAGE

RADIATOR AND HOSES


S/N A875B-0738S/N PENDING PER ECN 95530-01................................................................................... 4-8
S/N A875B-07838 ......................................................................................................................................... 4-6
RADIATORS AND HOSES
S/N PENDING PER ECN 95530-01............................................................................................................ 4-10
WATER PUMP
S/N A875B-12120Y INC. 13136-13149......................................................................................................... 4-2
S/N A875B-12121Y EXC. 13136-13149 ....................................................................................................... 4-4

4-1

P10229

08-00

WATER PUMP
(S/N A875B-12120Y INC. 13136-13149)

4-2

P10229

08-00

WATER PUMP
(S/N A875B-12120Y INC. 13136-13149)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

PART NO.

DESCRIPTION

QTY

900559852
901577823
505959558
504256792
901302839
901302840
901579803
901302844
901579810
901302814
901282847
901282846
504256796
901579807
901579806
901579818
901579824
504258725
901579825
901579827
505960539
520045020
901579811
504258737
901579805
901096876
901579802
901302807
901579833
901302821
901579804
901579801
.. . . .
.. . . .
901302808

Nut .............................................................................................................................
Idler ...........................................................................................................................
Clamp ........................................................................................................................
Screw.........................................................................................................................
Bolt ............................................................................................................................
Stud ...........................................................................................................................
Seal ...........................................................................................................................
Fan ............................................................................................................................
Pipe ...........................................................................................................................
Cover .........................................................................................................................
Thermostat ................................................................................................................
Gasket..................................................................................................................
Pipe ...........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Clip ............................................................................................................................
Bracket ......................................................................................................................
Clip .......................................................................................................................
Hub.......................................................................................................................
Shaft.....................................................................................................................
Clamp ........................................................................................................................
Pulley.........................................................................................................................
Pipe ...........................................................................................................................
Screw.........................................................................................................................
Gasket .......................................................................................................................
Seal ...........................................................................................................................
Seal ...........................................................................................................................
Plate ..........................................................................................................................
Gasket .......................................................................................................................
O-Ring .......................................................................................................................
Seal ...........................................................................................................................
Pump Assembly.........................................................................................................
Impeller......................................................................................................................
Shaft ..........................................................................................................................
Pulley.........................................................................................................................

3
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1

504259763 Gasket Kit (Includes Items 7, 12, 25, 27, 29-31) .......................................................

4-3

P12227

08-00

WATER PUMP
(S/N A875B-12121Y EXC. 13136-13149)

4-4

P12227

08-00

WATER PUMP
(S/N A875B-12121Y EXC. 13136-13149)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

PART NO.

DESCRIPTION

QTY

900559852
901292819
505959558
901301818
901302834
520045099
901579803
901302844
505960521
901302814
580024168
901282846
505960514
505960550
505960588
901579818
901302824
901282830
901302804
901282827
505959558
520045021
901302811
900526814
505960579
901302807
901096876
901302845
901302846
901302821
901579802
.. . . .
.. . . .
.. . . .
.. . . .

Nut .............................................................................................................................
Capscrew...................................................................................................................
Clamp ........................................................................................................................
Screw.........................................................................................................................
Bolt ............................................................................................................................
Spacer .......................................................................................................................
Seal ...........................................................................................................................
Fan ............................................................................................................................
Pipe ...........................................................................................................................
Cover .........................................................................................................................
Thermostat ................................................................................................................
Gasket..................................................................................................................
Pipe ...........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Clip ............................................................................................................................
Bracket ......................................................................................................................
Lock Ring .............................................................................................................
Hub.......................................................................................................................
Shaft.....................................................................................................................
Clamp ........................................................................................................................
Pulley.........................................................................................................................
Pipe (Inlet) .................................................................................................................
Capscrew...................................................................................................................
Pump .........................................................................................................................
Plate .....................................................................................................................
Seal ......................................................................................................................
Gasket..................................................................................................................
Gasket..................................................................................................................
O-Ring..................................................................................................................
Seal ......................................................................................................................
Seal ......................................................................................................................
Impeller ................................................................................................................
Shaft ....................................................................................................................
Pulley ...................................................................................................................

2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1

901579801 Pump Assembly (Includes Items 7, 25-35)................................................................


504259763 Gasket Kit (Includes Items 7, 12, 25, 28-30, 32) .......................................................

1
1

4-5

P10230

06-00

RADIATOR AND HOSES


(S/N A875B-07838)

4-6

P10230

06-00

RADIATOR AND HOSES


(S/N A875B-07838)

ITEM

1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO.

DESCRIPTION

QTY

580011814
580011816
505964506
505964559
511405800
900001226
505972557
580002394
900001230
900001231
900003260
900001227
060023600
502056904
449022013
449021006
449001302
449015044
449015014
449022016
504226242
930101903
505972505
449022019
505972572
505972504
505972513
505972563
505972548
505969585
505977530
505972580
062159700

Radiator (Standard) ...................................................................................................


1
Radiator (Anti-Clog)...................................................................................................
1
Cooler...................................................................................................................
1
Plug ......................................................................................................................
1
Clamp ........................................................................................................................
2
Reservoir ...................................................................................................................
1
Bracket ......................................................................................................................
1
Hose ..........................................................................................................................
1
Outlet .........................................................................................................................
1
Cap ............................................................................................................................
1
Bushing .....................................................................................................................
1
Strap ..........................................................................................................................
1
Clamp ........................................................................................................................
1
Clamp ........................................................................................................................
4
Lockwasher ...............................................................................................................
3
Washer ......................................................................................................................
3
Capscrew...................................................................................................................
3
Nut .............................................................................................................................
3
Nut .............................................................................................................................
1
Lockwasher ...............................................................................................................
1
Washer ......................................................................................................................
1
Screw.........................................................................................................................
2
Washer ......................................................................................................................
2
Lockwasher ...............................................................................................................
2
Clip ............................................................................................................................
2
Nut .............................................................................................................................
2
Tube...........................................................................................................................
1
Cap ............................................................................................................................
1
Shim .......................................................................................................................... AR
Hose (Lower) .............................................................................................................
1
Hose (Upper) .............................................................................................................
1
Shroud (Fan) .............................................................................................................
1
Clamp ........................................................................................................................
2

4-7

P11830

06-00

RADIATOR AND HOSES


(S/N A875B-0738S/N PENDING PER ECN 95530-01)

4-8

P11830

06-00

RADIATOR AND HOSES


(S/N A875B-0738S/N PENDING PER ECN 95530-01)

ITEM

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NO.

DESCRIPTION

580015726
580017327
580017328
449001050
449021001
449015014
502056904
505969585
580015730
505972572
909904403
502398902
505977530
900001227
900001226
505972579
900001231
580002394
900001230
900003260
511405800
505972513
505972563

Radiator .....................................................................................................................
Plug ......................................................................................................................
Isolator Kit ............................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Clamp ........................................................................................................................
Hose (Lower) .............................................................................................................
Shroud (Fan) .............................................................................................................
Clip ............................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Hose (Upper) .............................................................................................................
Strap ..........................................................................................................................
Reservoir ...................................................................................................................
Outlet Assembly ........................................................................................................
Cap.......................................................................................................................
Hose.....................................................................................................................
Outlet....................................................................................................................
Bushing ................................................................................................................
Clamp ........................................................................................................................
Tube...........................................................................................................................
Cap ............................................................................................................................

QTY

1
1
1
4
4
4
4
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
1

4-9

P13271

09-02

RADIATORS AND HOSES


(S/N PENDING PER ECN 95530-01)

4-10

P13271

09-02

RADIATORS AND HOSES


(S/N PENDING PER ECN 95530-01)

ITEM

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

PART NO.

DESCRIPTION

QTY

580035305
580035840
900001231
580036680
909145100
502056904
580036218
580036531
505972572
909904403
502398902
505969585
900001227
900001226
505972579
900001231
580002394
900001230
900003260
900011286
505972513
580036679
062159700
502056903
449022016
449001073
580019578
900064101
930738300
449015014
449001134
449021001
580035881

Radiator (Standard Core) ..........................................................................................


1
Radiator (Open Core) ................................................................................................
1
Cap.......................................................................................................................
1
Drain Plug ............................................................................................................
1
Cushion (Rubber) ......................................................................................................
2
Clamp ........................................................................................................................
2
Hose (Upper) .............................................................................................................
1
Shroud (Fan) .............................................................................................................
1
Clip ............................................................................................................................
2
Screw.........................................................................................................................
2
Washer ......................................................................................................................
2
Hose (Lower) .............................................................................................................
1
Strap ..........................................................................................................................
1
Reservoir ...................................................................................................................
1
Outlet Assembly ........................................................................................................
1
Cap.......................................................................................................................
1
Hose..................................................................................................................... AR
Outlet....................................................................................................................
1
Bushing ................................................................................................................
1
Clamp ........................................................................................................................
2
Tube...........................................................................................................................
1
Bracket ......................................................................................................................
2
Clamp ........................................................................................................................
1
Clamp ........................................................................................................................
1
Lockwasher ...............................................................................................................
6
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
2
Isolator.......................................................................................................................
4
Spacer .......................................................................................................................
2
Nut .............................................................................................................................
6
Capscrew...................................................................................................................
4
Washer ...................................................................................................................... 10
Bracket ......................................................................................................................
2

4-11

NOTES

4-12

SECTION 5

FUEL SYSTEM

CONTENTS

SECTION 5
FUEL SYSTEM
DESCRIPTION

PAGE

AIR CLEANER AND MOUNTING


S/N A875B-10761 ....................................................................................................................................... 5-40
S/N A875B-10761S/N A875B-13057Y........................................................................................................ 5-42
S/N A875B-13058 ....................................................................................................................................... 5-44
CARBURETOR
GASOLINE...................................................................................................................................................... 5-22
LPG
CLOSED LOOP
S/N A875B-10761 ................................................................................................................................ 5-32
OPEN LOOP
S/N A875B-10761 ................................................................................................................................ 5-28
S/N A875B-3166...................................................................................................................................... 5-24
S/N A875B-3166S/N A875B-10761......................................................................................................... 5-26
CONVERTER
LPG
S/N A875B-10761.................................................................................................................................... 5-38
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-52
FOOT DIRECTIONAL CONTROL PEDAL LINKAGE......................................................................................... 5-50
FUEL
GASOLINE AND LPG
S/N A875B-13149Y ................................................................................................................................... 5-4
LPG
S/N A875B-13150Y ................................................................................................................................... 5-6
FUEL LOCK FILTER ASSEMBLY
LPG
S/N A875B-10761.................................................................................................................................... 5-36
FUEL SYSTEM
GASOLINE........................................................................................................................................................ 5-8
LPG
S/N A875B-10761.................................................................................................................................... 5-10
S/N A875B-10761S/N A875B-13149Y .................................................................................................... 5-12
WITH LOW EMISSIONS
S/N A875B-13150 INC. 12121-13135 .................................................................................................. 5-14
GOVERNOR
GASOLINE AND LPG
S/N A875B-13149 EXC. 12121-13135 .................................................................................................... 5-18
LPG
S/N A875B-13150 INC. 12121-13135 ..................................................................................................... 5-20
REGULATOR
CLOSED LOOP
S/N A875B-10761.................................................................................................................................... 5-34
OPEN LOOP
S/N A875B-10761.................................................................................................................................... 5-30
TANK
LPG................................................................................................................................................................. 5-16
THROTTLE LINKAGE
S/N A875B-10761 ....................................................................................................................................... 5-48
5-1

CONTENTS

DESCRIPTION

PAGE

S/N A875B-10761 ....................................................................................................................................... 5-46

5-2

NOTES

5-3

P10810

08-00

FUEL
(GASOLINE AND LPG)
(S/N A875B-13149Y)

5-4

P10810

08-00

FUEL
(GASOLINE AND LPG)
(S/N A875B-13149Y)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13

a
b
a
a
a
b
a
b

PART NO.

DESCRIPTION

QTY

900559852
901282833
505959584
505959527
505959588
901300819
901300825
901300809
901300827
504258757
505959590
505960507
910983100

Nut .............................................................................................................................
Screw.........................................................................................................................
Deflector ....................................................................................................................
Governor (LPG) ( P10813) ...................................................................................
Gasket .......................................................................................................................
Fuel Pump .................................................................................................................
Deflector ....................................................................................................................
Insulator.....................................................................................................................
Gasket .......................................................................................................................
Spacer .......................................................................................................................
Pipe ...........................................................................................................................
Hose ..........................................................................................................................
Cover .........................................................................................................................

2
1
1
1
3
1
1
1
2
2
1
1
1

504259763 Gasket Kit (Includes Item 9) ......................................................................................

FOOTNOTES:
a Gasoline
b LPG

5-5

P12235

12-00

FUEL
(LPG)
(S/N A875B-13150Y)

5-6

P12235

12-00

FUEL
(LPG)
(S/N A875B-13150Y)
ITEM

1
2
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

DESCRIPTION

910983100
580014564
580020005
505959552
505959588
580015812
505959589
901300827
580022709
580022756
505960524
901300827
505960501
580024169
900549803
901277819
901851831
505959547
900559852
505968558
580024162
504258744
580024158
059154500
520045009
505966511
580033717

Cover (LPG) ..............................................................................................................


Regulator (Open Loop) ( P11867) ........................................................................
Regulator (Closed Loop) ( P12217) .....................................................................
Cap ............................................................................................................................
Gasket .......................................................................................................................
Seal ...........................................................................................................................
Filter Assembly ..........................................................................................................
Gasket .......................................................................................................................
Carburetor (Open Loop) ( P11991) ......................................................................
Carburetor (Closed Loop) ( P12216) ....................................................................
Hose ..........................................................................................................................
Gasket .......................................................................................................................
Hose (PCV) ...............................................................................................................
Clamp ........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Nut .............................................................................................................................
Stud ...........................................................................................................................
Nut .............................................................................................................................
Secondary Lock.........................................................................................................
Governor (2.2 L) (LPG) ( P12230) ........................................................................
Connector ..................................................................................................................
Hose ..........................................................................................................................
Pressure Switch.........................................................................................................
Boot ...........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................

QTY

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1

5-7

P10811

05-00

FUEL SYSTEM
(GASOLINE)

5-8

P10811

05-00

FUEL SYSTEM
(GASOLINE)

ITEM

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PART NO.

e 505973530
504060774
504226242
514214804
505966504
a 505973593
bc 900007271
c 505970506
c 505973559
c 505973555
c 505974580
c 505959511
c 016103300
c 505959525
c 505959519
580006893
511405800
449022018
449015002
912207300
c 505971562
d 524139070
a 505971548
b 580011155
901177109
c 014931500
d 500428902
900001224
505971587
504226242
919891401
911458400
911851100
505975508
930102903
449021003
915495401
449022016
449015014
504241796
504240785

DESCRIPTION

Cover .........................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
O-Ring .......................................................................................................................
Seal ...........................................................................................................................
Valve (Shut Off) .........................................................................................................
Valve..........................................................................................................................
Fitting.........................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Lockwasher ...............................................................................................................
Shield ........................................................................................................................
Clamp ........................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Gasket .......................................................................................................................
Fuel Sender ...............................................................................................................
Fuel Sender ...............................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fuel Filter...................................................................................................................
Clamp ........................................................................................................................
Washer ......................................................................................................................
Cap ............................................................................................................................
Fuel Cap (Optional) ...................................................................................................
Gasket (Optional) ......................................................................................................
Fitting.........................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Seal ...........................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Plug ...........................................................................................................................
Fastener ....................................................................................................................

QTY

1
2
2
2
1
1
1
1
1
1
1
1
1
2
2
1
3
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1

FOOTNOTES:
a S/N A875B-01948
b S/N A875B-01948
c S/N A875B-05417
d S/N A875B-05417
e S/N PENDING PER ECN 95332-03

5-9

P10233

08-00

FUEL SYSTEM
(LPG)
(S/N A875B-10761)

5-10

P10233

08-00

FUEL SYSTEM
(LPG)
(S/N A875B-10761)
ITEM

PART NO.

1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
30
31
32
33
34
35
36
37

502600903
520039889
580001183
505966504
514214804
504060774
504240988
056623800
062159500
502056906
505966507
312850034
505970550
505966558
580002388
505966529
505966545
505966521
505966525
505966547
505966543
057851800
505969540
505969561
505969508
900005223
505969528
505970507
505969504
a 518808623
b 580009145
518796637
449015014
449022016
502566901
524135950
518802658
054947700
013393700

DESCRIPTION

QTY

Fitting.........................................................................................................................
1
Sealant ...................................................................................................................... AR
Plate ..........................................................................................................................
1
Seal ...........................................................................................................................
1
O-Ring .......................................................................................................................
2
Screw.........................................................................................................................
2
Hose ..........................................................................................................................
1
Fitting.........................................................................................................................
2
Clamp ........................................................................................................................
4
Clamp ........................................................................................................................
2
Clamp ........................................................................................................................
6
Strap Clamp...............................................................................................................
4
Fitting.........................................................................................................................
1
Filter and Lock-Off Valve ( P10815) .....................................................................
1
Convertor (LPG) ( P10234) ..................................................................................
1
Fitting.........................................................................................................................
2
Hose ..........................................................................................................................
2
Actuator .....................................................................................................................
1
Valve..........................................................................................................................
1
Capscrew...................................................................................................................
2
Nut .............................................................................................................................
2
Fitting.........................................................................................................................
2
Stud ...........................................................................................................................
2
Gasket .......................................................................................................................
1
Tube...........................................................................................................................
1
Hose ..........................................................................................................................
1
Hose ..........................................................................................................................
1
Hose ..........................................................................................................................
1
Spacer .......................................................................................................................
1
Carburetor ( P10231) ...........................................................................................
1
Carburetor ( P11161) ...........................................................................................
1
Valve..........................................................................................................................
1
Nut .............................................................................................................................
6
Lockwasher ...............................................................................................................
6
Washer ......................................................................................................................
4
Bracket ......................................................................................................................
1
Hose ..........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1

FOOTNOTES:
a S/N A875B-3166
b S/N A875B-3166S/N A875B-10761

5-11

P11990

08-00

FUEL SYSTEM
(LPG)
(S/N A875B-10761S/N A875B-13149Y)

5-12

P11990

08-00

FUEL SYSTEM
(LPG)
(S/N A875B-10761S/N A875B-13149Y)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
20
21
22
23
24
25
26

PART NO.

DESCRIPTION

QTY

580016907
511405800
015759100
312850034
056260300
720260903
580006007
524141648
580007708
580016001
505970550
901177124
449001050
580000417
501884906
056623800
502600903
580014564
580016906
580017218
580017219
580001183
520039889
504060774
062159500
449015014
449022016
505975508

Bracket ......................................................................................................................
1
Clamp ........................................................................................................................
2
Fitting.........................................................................................................................
2
Strap Clamp...............................................................................................................
2
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Clamp ........................................................................................................................
1
Hose ..........................................................................................................................
1
Hose ..........................................................................................................................
1
Clamp ........................................................................................................................
1
Fitting.........................................................................................................................
1
Hose ..........................................................................................................................
1
Capscrew...................................................................................................................
2
Hose ..........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Regulator ( P11867) .............................................................................................
1
Resonator ..................................................................................................................
1
Plug ......................................................................................................................
1
Clip .......................................................................................................................
1
Plate ..........................................................................................................................
1
Sealant ...................................................................................................................... AR
Screw.........................................................................................................................
2
Clamp ........................................................................................................................
4
Nut .............................................................................................................................
2
Lockwasher ...............................................................................................................
2
Fitting.........................................................................................................................
1

5-13

P12192

10-00

FUEL SYSTEM
(LPG) (WITH LOW EMISSIONS)
(S/N A875B-13150 INC. 12121-13135)

5-14

P12192

10-00

FUEL SYSTEM
(LPG) (WITH LOW EMISSIONS)
(S/N A875B-13150 INC. 12121-13135)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

PART NO.

DESCRIPTION

QTY

580016907
511405800
015759100
312850034
056260300
720260903
580006007
524141648
580021222
580016001
505970550
901177124
449001050
580000417
909267300
501884906
502600903
580020005
580016906
580017218
580017219
580001183
520039889
504060774
062159500
449015014
449022016
505975508
580020000
580020002
580020202
580020203
449001114
449022018
449015002
580000442
580021160
580017225
580017325
059154500
520045009
505966511
580033717

Bracket ......................................................................................................................
1
Clamp ........................................................................................................................
2
Fitting.........................................................................................................................
2
Strap Clamp...............................................................................................................
2
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Clamp ........................................................................................................................
3
Hose ..........................................................................................................................
1
Hose ..........................................................................................................................
1
Clamp ........................................................................................................................
1
Fitting.........................................................................................................................
1
Hose ..........................................................................................................................
2
Capscrew...................................................................................................................
2
Hose ..........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Regulator ( P12217) .............................................................................................
1
Resonator ..................................................................................................................
1
Plug ......................................................................................................................
1
Clip .......................................................................................................................
1
Plate ..........................................................................................................................
1
Sealant ...................................................................................................................... AR
Screw.........................................................................................................................
2
Clamp ........................................................................................................................
4
Nut .............................................................................................................................
2
Lockwasher ...............................................................................................................
2
Fitting.........................................................................................................................
1
Switch (Idle)...............................................................................................................
1
Switch (W.O.T.) ..........................................................................................................
1
Bracket ......................................................................................................................
1
Clamp ........................................................................................................................
1
Capscrew...................................................................................................................
2
Lockwasher ...............................................................................................................
2
Nut .............................................................................................................................
1
Hose ..........................................................................................................................
2
Hose ..........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Pressure Switch.........................................................................................................
1
Boot ...........................................................................................................................
1
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1

5-15

P10812
TANK
(LPG)

5-16

08-00

P10812

08-00
TANK
(LPG)

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32

518798680
520044837
900001238
449015044
909882404
019299600
050030900
518798643
912514300
900003259
a 520053824
b 580024627
505966562
449022013
449015044
449001023
909882404
449021006
504268775
518798671
013394200
909267300
900007209
449015020
449022017
510683602
510683605
505966541
505966512
505966591
505966575
054966400
505966597
520044838

DESCRIPTION

Strap ..........................................................................................................................
Latch..........................................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Relief Valve................................................................................................................
Nut .............................................................................................................................
Fitting.........................................................................................................................
Disconnect.................................................................................................................
Bolt ............................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Bracket ......................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Pin .............................................................................................................................
Nut .............................................................................................................................
Lockwasher ...............................................................................................................
Tank (LPG) (33.5 lb. Steel)........................................................................................
Tank (LPG) (33.5 lb. Aluminum) ................................................................................
Gauge ..................................................................................................................
Gauge ..................................................................................................................
Valve.....................................................................................................................
Valve.....................................................................................................................
Coupling ...............................................................................................................
Valve.....................................................................................................................
Bracket ......................................................................................................................

QTY

1
1
1
2
2
1
1
1
1
1
1
1
1
5
1
4
2
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a S/N A875B-14528
b S/N A875B-14529

5-17

P10813

08-00

GOVERNOR
(GASOLINE AND LPG)
(S/N A875B-13149 EXC. 12121-13135)

5-18

P10813

08-00

GOVERNOR
(GASOLINE AND LPG)
(S/N A875B-13149 EXC. 12121-13135)
ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

505959527 Governor....................................................................................................................
505966533
Connector.............................................................................................................
901279804
Snap Ring ............................................................................................................
901279806
Bushing ................................................................................................................
505966528
Cover....................................................................................................................
505966588
Gasket..................................................................................................................
505966564
Screw ...................................................................................................................
505966561
Spring...................................................................................................................
901279812
Screw ...................................................................................................................
505966539
Bolt .......................................................................................................................

QTY

1
2
1
1
1
1
3
1
1
1

5-19

P12230

12-00

GOVERNOR
(LPG)
(S/N A875B-13150 INC. 12121-13135)

5-20

P12230

12-00

GOVERNOR
(LPG)
(S/N A875B-13150 INC. 12121-13135)
ITEM

1
2
3
4
5
6
7
8
9
10

PART NO.

DESCRIPTION

580024162 Governor (2.2 L) ........................................................................................................


901279803
Seal ......................................................................................................................
901279804
Snap Ring ............................................................................................................
901279806
Bushing ................................................................................................................
901279807
Wire......................................................................................................................
505966528
Cover....................................................................................................................
505966588
Gasket..................................................................................................................
505966564
Screw ...................................................................................................................
505966561
Spring...................................................................................................................
901279812
Screw ...................................................................................................................
505966539
Bolt .......................................................................................................................

QTY

1
1
1
1
1
1
1
3
1
1
1

5-21

P10844

08-00

CARBURETOR
(GASOLINE)

5-22

P10844

08-00

CARBURETOR
(GASOLINE)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART NO.

DESCRIPTION

580008419 Carburetor .................................................................................................................


505959524
Pump....................................................................................................................
505959586
Nozzle ..................................................................................................................
505959520
Setscrew ..............................................................................................................
505960511
Washer .................................................................................................................
505960507
Hose (Vacuum) ....................................................................................................
505959581
Horn .....................................................................................................................
505960563
Valve ................................................................................................................
505960534
O-Ring..................................................................................................................
505960572
Float .....................................................................................................................
505960519
Plug ......................................................................................................................
504258748
Arm ......................................................................................................................
505960551
Jet ........................................................................................................................
505960557
Nut........................................................................................................................
505960570
Jet ........................................................................................................................
505960564
Valve.....................................................................................................................
505960554
Setscrew ..............................................................................................................
505960573
Screw and Washer ...............................................................................................
505960546
Setscrew ..............................................................................................................
504258749
Screw ...............................................................................................................
504258750
Screw ...............................................................................................................
505960555
Screw ...................................................................................................................
505960513
Gasket Kit.............................................................................................................
504258747
Gasket..............................................................................................................
504258751
Insulator ...........................................................................................................
505960571
Diaphragm............................................................................................................
505960553
Compensator........................................................................................................
520052832
Jet ........................................................................................................................
.. . . .
Tube (Vacuum) .....................................................................................................

QTY

1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

5-23

P10231

08-00

CARBURETOR
(LPG)
(S/N A875B-3166)

5-24

P10231

08-00

CARBURETOR
(LPG)
(S/N A875B-3166)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PART NO.

DESCRIPTION

518808623 Carburetor .................................................................................................................


014920400
Screw ...................................................................................................................
516987802
Cover....................................................................................................................
900971803
Spring...................................................................................................................
580001216
Valve and Diaphragm Kit......................................................................................
.. . . .
Plate.................................................................................................................
900971806
Diaphragm .......................................................................................................
900971807
Ring .................................................................................................................
.. . . .
Valve ................................................................................................................
502632901
Screw ...............................................................................................................
901062802
Horn Body ............................................................................................................
505963547
Screw ...................................................................................................................
901347801
Screw ...................................................................................................................
505963552
Spring...................................................................................................................
909939100
Fitting ...................................................................................................................
516987808
Gasket..................................................................................................................
505963553
Spacer..................................................................................................................
505963508
Bracket .................................................................................................................
505963599
Spring...................................................................................................................
518808622
Lever ....................................................................................................................
014927600
Screw ...................................................................................................................
505963550
Lever ....................................................................................................................
901062807
Lever ....................................................................................................................
505963525
Screw ...................................................................................................................
516987822
Spring...................................................................................................................
505963548
Throttle Body........................................................................................................
516987817
Seal..................................................................................................................
520040827
Seal..................................................................................................................
518354802
Flywheel...........................................................................................................
516987818
Bearing ............................................................................................................
014861000
Screw ...............................................................................................................
.. . . .
Shaft ................................................................................................................
516987809
Screw ...................................................................................................................
520038834
Screw ...................................................................................................................
520038884
Nut........................................................................................................................
909939100
Fitting ...................................................................................................................
516987809
Screw ...................................................................................................................
520038834
Screw ...................................................................................................................
580000411
Gasket..................................................................................................................

QTY

1
4
1
1
1
1
1
1
1
4
1
2
1
1
1
3
1
1
2
1
2
1
1
1
2
1
2
2
1
2
2
1
4
2
1
1
4
4
1

5-25

P11161

08-00

CARBURETOR
(LPG)
(S/N A875B-3166S/N A875B-10761)

5-26

P11161

08-00

CARBURETOR
(LPG)
(S/N A875B-3166S/N A875B-10761)
ITEM

1
2
3
4

PART NO.

DESCRIPTION

580009145 Carburetor .................................................................................................................


014920400
Screw ...................................................................................................................
580011226
Valve.....................................................................................................................
516987808
Gasket..................................................................................................................
516987809
Screw ...................................................................................................................

QTY

1
4
1
3
4

5-27

P11991

08-00

CARBURETOR
(LPG) (OPEN LOOP)
(S/N A875B-10761)

5-28

P11991

08-00

CARBURETOR
(LPG) (OPEN LOOP)
(S/N A875B-10761)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NO.

DESCRIPTION

580022709 Carburetor .................................................................................................................


580022710
Screw (Adjust) ......................................................................................................
580022711
Spring...................................................................................................................
580022712
Diaphragm............................................................................................................
580022713
Spring (Diaphragm)..............................................................................................
580022714
Cover....................................................................................................................
580022715
Screw ...................................................................................................................
580022716
Nut........................................................................................................................
580022717
Washer .................................................................................................................
580022718
Lever ....................................................................................................................
580022719
Nut (Power Adjust) ...............................................................................................
580022720
Screw (Adjust) ......................................................................................................
580022721
Gasket..................................................................................................................
580022722
Plug ......................................................................................................................
580022723
Jet ........................................................................................................................
580022724
Diaphragm............................................................................................................
580022725
Screw ...................................................................................................................
580022726
Bolt .......................................................................................................................
580022727
Spring (Idle Adjust)...............................................................................................
580022728
Lever ....................................................................................................................
505966525
Valve.....................................................................................................................

QTY

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
1
1
1
1

5-29

P11867

07-00

REGULATOR
(OPEN LOOP)
(S/N A875B-10761)

5-30

P11867

07-00

REGULATOR
(OPEN LOOP)
(S/N A875B-10761)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NO.

DESCRIPTION

QTY

580014564 Regulator ...................................................................................................................


580017189
Bolt (With Washer) ...............................................................................................
580017190
Filter .....................................................................................................................
580017192
O-Ring..................................................................................................................
580017193
Screw ...................................................................................................................
580017194
Valve.....................................................................................................................
580017195
O-Ring..................................................................................................................
580017196
Spring...................................................................................................................
580017197
Diaphragm............................................................................................................
580017199
Screw ...................................................................................................................
580024681
Valve (Solenoid) ...................................................................................................
580017200
O-Ring..................................................................................................................
580017201
Screw ...................................................................................................................
580017202
Lever ....................................................................................................................
580017203
Valve.....................................................................................................................
580017204
Pin ........................................................................................................................
580017208
O-Ring..................................................................................................................
580017209
Washer .................................................................................................................
580017210
Spring...................................................................................................................
580017211
Screw ...................................................................................................................
580017215
Diaphragm............................................................................................................
580017214
Pin ........................................................................................................................
580017213
Valve.....................................................................................................................
580017212
Spring...................................................................................................................
580017206
Gasket..................................................................................................................
580017205
Plug ......................................................................................................................
580017207
O-Ring..................................................................................................................

1
8
1
1
11
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

580017216 Valve Kit (Includes Items 14-15, 21-22).....................................................................


580017217 Diaphragm Kit (Includes Items 2-3, 6, 8, 11, 16, 20, 26) ...........................................

1
1

5-31

P12216

11-00

CARBURETOR
(LPG) (CLOSED LOOP)
(S/N A875B-10761)

5-32

P12216

11-00

CARBURETOR
(LPG) (CLOSED LOOP)
(S/N A875B-10761)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NO.

DESCRIPTION

580022756 Carburetor .................................................................................................................


580022710
Screw (Adjust) ......................................................................................................
580022711
Spring...................................................................................................................
580022712
Diaphragm............................................................................................................
580022713
Spring (Diaphragm)..............................................................................................
580022714
Cover....................................................................................................................
580022715
Screw ...................................................................................................................
580022716
Nut........................................................................................................................
580022717
Washer .................................................................................................................
580022718
Lever ....................................................................................................................
580022724
Diaphragm............................................................................................................
580022725
Screw ...................................................................................................................
580022726
Bolt .......................................................................................................................
580022727
Spring (Idle Adjust)...............................................................................................
580022728
Lever ....................................................................................................................
505966525
Valve.....................................................................................................................
580022729
Hose (Vacuum) ....................................................................................................
580022730
Hose (Vacuum) ....................................................................................................
580023752
Injector Assembly .................................................................................................
580023753
Bolt (With Washer) ...............................................................................................

QTY

1
1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1

5-33

P12217

11-00

REGULATOR
(CLOSED LOOP)
(S/N A875B-10761)

5-34

P12217

11-00

REGULATOR
(CLOSED LOOP)
(S/N A875B-10761)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO.

DESCRIPTION

QTY

580020005 Regulator ...................................................................................................................


580017189
Bolt (With Washer) ...............................................................................................
580017190
Filter .....................................................................................................................
580017192
O-Ring..................................................................................................................
580017193
Screw ...................................................................................................................
580017194
Valve.....................................................................................................................
580017195
O-Ring..................................................................................................................
580017196
Spring (First Regulator)........................................................................................
580017197
Diaphragm (First Regulator).................................................................................
580024681
Valve (Solenoid) ...................................................................................................
580017199
Screw ...................................................................................................................
580017200
O-Ring..................................................................................................................
580017201
Screw ...................................................................................................................
580017202
Lever ....................................................................................................................
580017203
Valve.....................................................................................................................
580017204
Pin ........................................................................................................................
580017205
Plug ......................................................................................................................
580017206
Gasket..................................................................................................................
580017207
O-Ring..................................................................................................................
580017212
Spring (Second Regulator)...................................................................................
580017213
Valve.....................................................................................................................
580017214
Pin ........................................................................................................................
580017215
Diaphragm (Second Regulator) ...........................................................................
580022999
Plug ......................................................................................................................
580023714
Fitting ...................................................................................................................

1
8
1
1
11
1
1
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
1
1

580017216 Valve Kit (Includes Items 14-15, 20-21).....................................................................


580017217 Diaphragm Kit (Includes Items 2-3, 6, 8, 11, 18, 22) .................................................

1
1

5-35

P10815

08-00

FUEL LOCK FILTER ASSEMBLY


(LPG)
(S/N A875B-10761)

5-36

P10815

08-00

FUEL LOCK FILTER ASSEMBLY


(LPG)
(S/N A875B-10761)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO.

DESCRIPTION

QTY

505966558 Filter and Lock-Off Valve ...........................................................................................


.. . . .
Screw ...................................................................................................................
900970802
Cover....................................................................................................................
.. . . .
Diaphragm Assembly ...........................................................................................
900970804
Screw ...................................................................................................................
.. . . .
Fulcrum ................................................................................................................
900970806
Lever ....................................................................................................................
900970807
Body Assembly ....................................................................................................
.. . . .
Washer .................................................................................................................
.. . . .
Seal ......................................................................................................................
.. . . .
Pin ........................................................................................................................
.. . . .
Seat......................................................................................................................
900970813
Spring...................................................................................................................
900004281
Filter .....................................................................................................................
.. . . .
Gasket..................................................................................................................
900970818
Cover....................................................................................................................
580003608
Screw ...................................................................................................................
900970814
Screw ...................................................................................................................
900969813
Screw and Washer ...............................................................................................

1
6
1
1
2
1
1
1
1
1
1
1
1
1
1
1
10
1
2

505970572 Repair Kit (Includes Items 1, 3, 5, 8-11, 14, 16) ........................................................

5-37

P10234

08-00

CONVERTER
(LPG)
(S/N A875B-10761)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

5-38

PART NO.

DESCRIPTION

QTY

580002388
580001739
.. . . .
.. . . .
518796637
518807665
.. . . .
505959534
.. . . .
900969808
518807627
900969817
580001740
.. . . .
580000052
580001737
580001736
900969813
580001735
900969811
.. . . .

Convertor...................................................................................................................
Cover Assembly ...................................................................................................
Diaphragm Assembly ...........................................................................................
Diaphragm............................................................................................................
Valve.....................................................................................................................
Cover....................................................................................................................
Gasket..................................................................................................................
Lever ....................................................................................................................
Valve Pin (Primary) ..............................................................................................
Pin ........................................................................................................................
Cover Plate...........................................................................................................
Plug ......................................................................................................................
Body .....................................................................................................................
E-Ring ..................................................................................................................
Screw ...................................................................................................................
Capscrew .............................................................................................................
Screw ...................................................................................................................
Screw and Washer ...............................................................................................
Spring...................................................................................................................
Spring (Blue) ........................................................................................................
Seat......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
7
1
2
1
1
1

580007732

Repair Kit (Includes Items 2-3, 6, 8, 13, 20) ..............................................................

NOTES

5-39

P10816

07-00

AIR CLEANER AND MOUNTING


(S/N A875B-10761)

5-40

P10816

07-00

AIR CLEANER AND MOUNTING


(S/N A875B-10761)
KEY:
A: Gasoline
B: LPG
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27

505972575
504240863
907271604
505967510
907271605
505967549
505967516
919334400
960100925
449001023
449022013
511405800
504240842
a 505977506
a 505977572
b 580015018
505970523
520037853
505972556
504070790
502056906
502056906
518798696
505960524
901277819
505959589
505959504
505970505
901854831
505959547

DESCRIPTION

Air Filter .............................................................................................................


Element .........................................................................................................
Nut and Gasket .............................................................................................
Clamp............................................................................................................
Baffle .............................................................................................................
Cup................................................................................................................
Valve..............................................................................................................
Grill ....................................................................................................................
Clamp ................................................................................................................
Capscrew...........................................................................................................
Lockwasher .......................................................................................................
Clamp ................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Fitting.................................................................................................................
Plug ...................................................................................................................
Strap Clamp.......................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Filter Assembly ..................................................................................................
Seal ...................................................................................................................
Hose ..................................................................................................................
Nut .....................................................................................................................
Stud ...................................................................................................................

QTY

1
1
1
1
1
1
1
1
4
2
2
..
1
..
1
1
..
..
1
..
1
..
..
1
1
1
1
..
2
2

..
..
..
..
..
..
..
1
4
2
2
2
1
1
..
1
1
1
..
3
..
4
1
..
..
..
..
1
..
..

FOOTNOTES:
a S/N A875B-10761
b S/N A875B-10761

5-41

P11992

08-00

AIR CLEANER AND MOUNTING


(S/N A875B-10761S/N A875B-13057Y)

5-42

P11992

08-00

AIR CLEANER AND MOUNTING


(S/N A875B-10761S/N A875B-13057Y)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

a
a
b
b
b
b
b

PART NO.

DESCRIPTION

505972575
504240863
907271604
505967510
907271605
505967549
505967516
919334400
960100925
449001023
449022013
511405800
504240842
505977506
505972556
502056906
580007557
505966595
580021221
580021160
580014917
901277819
505959589
505959504
505960524

Air Filter .....................................................................................................................


Element ................................................................................................................
Nut and Gasket ....................................................................................................
Clamp...................................................................................................................
Baffle ....................................................................................................................
Cup.......................................................................................................................
Valve.....................................................................................................................
Grill ............................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Clamp ........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Plug ...........................................................................................................................
Clamp ........................................................................................................................
Clamp ........................................................................................................................
Clamp ........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
Hose ..........................................................................................................................
Filter Assembly ..........................................................................................................
Seal ...........................................................................................................................
Hose ..........................................................................................................................

QTY

1
1
1
1
1
1
1
1
4
2
2
2
1
1
1
1
2
2
1
1
1
1
1
1
1

FOOTNOTES:
a Gasoline
b LPG

5-43

P13178

04-02

AIR CLEANER AND MOUNTING


(S/N A875B-13058)

5-44

P13178

04-02

AIR CLEANER AND MOUNTING


(S/N A875B-13058)

ITEM

1
2
3
4
5
6
7
8
9
10
10
11
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

580000180
919334400
580031236
449022016
449021001
580023188
504230271
580026626
062159700
580021208
580021209
520045026
580000543
580023141
580023142
580010994
580023143
580023144
520045029

Clamp ........................................................................................................................
Grill ............................................................................................................................
Stud ...........................................................................................................................
Lockwasher ...............................................................................................................
Washer ......................................................................................................................
Hose ..........................................................................................................................
Nut .............................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Air Filter (Single Element)..........................................................................................
Air Filter (Dual Element) ............................................................................................
Element (Single Element) ....................................................................................
Element (Dual Element) .......................................................................................
Cover....................................................................................................................
Valve.....................................................................................................................
Plug ......................................................................................................................
Bracket .................................................................................................................
Clip .......................................................................................................................
Plug ......................................................................................................................

QTY

3
1
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1

5-45

P10483

08-00

THROTTLE LINKAGE
(S/N A875B-10761)

5-46

P10483

08-00

THROTTLE LINKAGE
(S/N A875B-10761)

ITEM

1
2
3
4
5
6
7
8
8
9
9
10
11
12
12
12
12
13
14
15
16
17
18
18
19
20
21
22
23
24
25
26
27

b
b
a
b
a
bd
bc
ac
ad
b
d
d
d
b

d
d

PART NO.

DESCRIPTION

915356400
449007018
449021003
449022018
449015002
449015014
449021002
500583902
504227203
015414700
015416200
932729905
504262752
505969520
505973531
580008260
580008261
449001014
312850034
518808629
449021002
014939300
505973503
518798651
449021006
015416200
917767300
916327400
900588100
900839101
449021003
015414700
500583902

Pedal .........................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Rod End Pin ..............................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................
Cotter Pin ..................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Cable .........................................................................................................................
Cable .........................................................................................................................
Cable .........................................................................................................................
Cable .........................................................................................................................
Capscrew...................................................................................................................
Strap Clamp...............................................................................................................
Rod End ....................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Crank Assembly ........................................................................................................
Bracket .................................................................................................................
Washer .................................................................................................................
Cotter Pin .............................................................................................................
Rod.......................................................................................................................
Bellcrank ..............................................................................................................
Spring...................................................................................................................
Pin ........................................................................................................................
Washer .................................................................................................................
Cotter Pin ..................................................................................................................
Rod End Pin ..............................................................................................................

QTY

1
2
2
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
2
3
1
1
1
1
1
1
1

FOOTNOTES:
a Directional Control Pedal
b Forward and Reverse
c Gasoline
d LPG

5-47

P11981

08-00

THROTTLE LINKAGE
(S/N A875B-10761)

5-48

P11981

08-00

THROTTLE LINKAGE
(S/N A875B-10761)

ITEM

1
2
3
4
5
6
7
8
8
9
9
10
11
12
12
13
14
15
15
16
17
18
19
20
21
22

b
b
a
b
a
b
a
b

PART NO.

DESCRIPTION

915356400
449007018
449021003
449022018
449015002
449015014
449021002
500583902
504227203
015414700
015416200
932729905
504262752
505973531
580008260
449001014
312850034
505973503
518798651
449021006
015416200
917767300
916327400
900588100
900839101
449021003

Pedal .........................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Rod End Pin ..............................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................
Cotter Pin ..................................................................................................................
Screw.........................................................................................................................
Washer ......................................................................................................................
Cable .........................................................................................................................
Cable .........................................................................................................................
Capscrew...................................................................................................................
Strap Clamp...............................................................................................................
Crank Assembly ........................................................................................................
Bracket .................................................................................................................
Washer .................................................................................................................
Cotter Pin .............................................................................................................
Rod.......................................................................................................................
Bellcrank ..............................................................................................................
Spring...................................................................................................................
Pin ........................................................................................................................
Washer .................................................................................................................

QTY

1
2
2
2
2
1
1
1
1
1
1
2
2
1
1
1
2
1
1
2
3
1
1
1
1
1

FOOTNOTES:
a Directional Control Pedal
b Forward and Reverse

5-49

P10484

08-00

FOOT DIRECTIONAL CONTROL PEDAL LINKAGE

5-50

P10484

08-00

FOOT DIRECTIONAL CONTROL PEDAL LINKAGE

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

DESCRIPTION

524137389 Pedal .........................................................................................................................


504315724
Bracket .................................................................................................................
580005856
Spring...................................................................................................................
580005857
Cap.......................................................................................................................
504237211
Pin ........................................................................................................................
449022013
Lockwasher ..........................................................................................................
449015044
Nut........................................................................................................................
449022016
Lockwasher ..........................................................................................................
449015014
Nut........................................................................................................................
504228258
Tube .....................................................................................................................
504315711
Rod.......................................................................................................................
580000987
Crank....................................................................................................................
449021003
Washer .................................................................................................................
015414700
Cotter Pin .............................................................................................................
580000986
Spring...................................................................................................................
580000985
Spring...................................................................................................................
504071785
Washer .................................................................................................................
931005916
Capscrew .............................................................................................................
504315732
Foot Directional Control Pedal ( P10292) .......................................................
580000983
Shaft.....................................................................................................................
580005858
Mount ...................................................................................................................
580000984
Bumper.................................................................................................................
504226242
Washer .................................................................................................................
449001415
Capscrew .............................................................................................................
015416200
Cotter Pin .............................................................................................................
580005855
Bracket .................................................................................................................

QTY

1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1

5-51

P10292

08-00

FOOT DIRECTIONAL CONTROL PEDAL

5-52

P10292

08-00

FOOT DIRECTIONAL CONTROL PEDAL

ITEM

1
2
3
3
4
5
6
7
7
8
9
10
11
12
13
14
14
15
16

PART NO.

DESCRIPTION

QTY

504315732 Foot Directional Control Pedal...................................................................................


1
580003819
Pedal ....................................................................................................................
1
580003820
Bushing............................................................................................................
2
501702901
Sealant ................................................................................................................. AR
504449749
Screw ...................................................................................................................
2
580003821
Pin ........................................................................................................................
1
312850042
Strap Clamp .........................................................................................................
3
580003822
Spring...................................................................................................................
1
580003823
Magnet .................................................................................................................
2
580003824
Nut........................................................................................................................
2
580003829
Screw ...................................................................................................................
6
580003825
Washer .................................................................................................................
4
012823200
O-Ring..................................................................................................................
8
580003826
Plate .....................................................................................................................
2
504315733
Pad .......................................................................................................................
1
580003827
Switch Assembly ..................................................................................................
1
032643500
Nut........................................................................................................................
2
500552902
Lockwasher ..........................................................................................................
2
580003830
Retainer................................................................................................................
1
580003828
Screw ...................................................................................................................
2

5-53

NOTES

5-54

SECTION 6

ELECTRICAL SYSTEM

CONTENTS

SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

ALTERNATOR ...................................................................................................................................................... 6-6


TYPE GS AND LPS .......................................................................................................................................... 6-8
DISTRIBUTOR ..................................................................................................................................................... 6-4
ELECTRICAL ..................................................................................................................................................... 6-14
COWL ............................................................................................................................................................. 6-26
ENGINE ............................................................................................................................................................ 6-2
LPG WITH LOW EMISSIONS
S/N A875B-12121Y EXC. 13136-13149 .................................................................................................. 6-18
TYPE GS AND LPS ........................................................................................................................................ 6-24
ENGINE SHUTDOWN SYSTEM ........................................................................................................................ 6-22
INSTRUMENT CLUSTER .................................................................................................................................. 6-28
STARTER
GASOLINE AND LPG
S/N A875B-6003...................................................................................................................................... 6-10
S/N A875B-6004...................................................................................................................................... 6-12
WIRE HARNESS
CHASSIS
GASOLINE AND LPG
S/N A875B-5026S/N A875B-10760 ..................................................................................................... 6-40
LPG
S/N A875B-10761S/N PENDING PER ECN 95530-01 ....................................................................... 6-42
S/N PENDING PER ECN 95530-01..................................................................................................... 6-44
S/N A875B-5025...................................................................................................................................... 6-38
COWL
S/N PENDING PER ECN 76000 ............................................................................................................. 6-36
S/N PENDING PER ECN 76000 ............................................................................................................. 6-32
ENGINE
S/N A875B-03165.................................................................................................................................... 6-46
S/N A875B-03166.................................................................................................................................... 6-48
ENGINE SHUTDOWN SYSTEM .................................................................................................................... 6-50
INSTRUMENT CLUSTER............................................................................................................................... 6-30
LPG
S/N A875B-10761.................................................................................................................................... 6-52
LPG ENGINE
CLOSED LOOP
S/N A875B-12121Y EXC. 13136-13149 .............................................................................................. 6-54

6-1

P10235

07-00

ELECTRICAL
(ENGINE)

6-2

P10235

07-00

ELECTRICAL
(ENGINE)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
23

PART NO.

DESCRIPTION

QTY

901097809
505960590
901085834
901860805
900724803
505960552
505960581
901292820
901303832
505960580
505960535
505960549
505960585
505976593
901950814
520045019
900549883
900294855
901303811
901950812
912978600
918139600
580001111
580000990
580001184

Screw.........................................................................................................................
Nut .............................................................................................................................
Bolt ............................................................................................................................
Nut .............................................................................................................................
Bolt ............................................................................................................................
Screw.........................................................................................................................
Screw.........................................................................................................................
Bolt ............................................................................................................................
Bolt ............................................................................................................................
Coil ............................................................................................................................
Spark Plug .................................................................................................................
Support......................................................................................................................
Coil Wire ....................................................................................................................
Cable Kit ....................................................................................................................
Bracket ......................................................................................................................
Belt ............................................................................................................................
Hose ..........................................................................................................................
O-Ring .......................................................................................................................
Protector ....................................................................................................................
Strap ..........................................................................................................................
Starter ( P10818) ..................................................................................................
Starter ( P11127) ..................................................................................................
Distributor ( P10499) ............................................................................................
Alternator ( P10817) .............................................................................................
Alternator (Type GS and LPS) ( P10237) .............................................................

1
1
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1

504259763 Gasket Kit (Includes Item 18) ....................................................................................

6-3

P10499

07-00

DISTRIBUTOR

6-4

P10499

07-00

DISTRIBUTOR

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NO.

DESCRIPTION

580001111 Distributor ..................................................................................................................


901580802
Cap.......................................................................................................................
150022510
Rotor ....................................................................................................................
901953803
Heatsink ...............................................................................................................
901357805
Cover....................................................................................................................
901953804
Rotor ....................................................................................................................
901953806
Pick-Up Set ..........................................................................................................
901953809
Igniter ...................................................................................................................
580001112
Wire......................................................................................................................
901953810
Breaker.................................................................................................................
901953811
Governor Set........................................................................................................
901357804
Packing.................................................................................................................
901953817
Vacuum Set..........................................................................................................
901357814
Oil Seal.................................................................................................................
901304823
Coupling ...............................................................................................................
901953816
Screw ...................................................................................................................

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

6-5

P10817

07-00

ALTERNATOR

6-6

P10817

07-00

ALTERNATOR

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NO.

DESCRIPTION

580000990 Alternator...................................................................................................................
902260803
Cover....................................................................................................................
902260806
Rectifier............................................................................................................
902260807
Regulator .........................................................................................................
901861812
Brush ...............................................................................................................
901948805
Cover (Rear) ....................................................................................................
901948804
Nut ...................................................................................................................
901948802
Stator....................................................................................................................
901861815
Nut........................................................................................................................
901861816
Screw ...................................................................................................................
901948815
Pulley ...................................................................................................................
901948811
Cover....................................................................................................................
901948813
Screw ...............................................................................................................
901861819
Bearing ............................................................................................................
901948809
Rotor ....................................................................................................................
901948810
Bearing ............................................................................................................

QTY

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

6-7

P10237

07-00

ALTERNATOR
(TYPE GS AND LPS)

6-8

P10237

07-00

ALTERNATOR
(TYPE GS AND LPS)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

PART NO.

DESCRIPTION

580001184 Alternator...................................................................................................................
580001139
Bolt .......................................................................................................................
504804748
Fan .......................................................................................................................
580001130
Spacer..................................................................................................................
580001173
Housing (Front) ....................................................................................................
520024816
Gasket..................................................................................................................
580001131
Seal ......................................................................................................................
520024807
Bearing (Front) .....................................................................................................
520024809
Retainer................................................................................................................
580001174
Key .......................................................................................................................
520024802
Rotor ....................................................................................................................
520024808
Bearing (Rear)......................................................................................................
520024803
Stator....................................................................................................................
520024825
Diode....................................................................................................................
520024822
Insulator ...............................................................................................................
580001133
Voltage Regulator.................................................................................................
520024819
Sleeve ..................................................................................................................
520024810
Retainer................................................................................................................
520024804
Housing (Rear).....................................................................................................
520024812
Brush Assembly ...................................................................................................
520024820
Insulation..............................................................................................................
520024818
Diode (Positive) ....................................................................................................
580001132
Gasket..................................................................................................................
520024823
Brush Cover .........................................................................................................
520024817
Diode (Negative) ..................................................................................................
520024811
Heat Sink..............................................................................................................
580001159
Nut........................................................................................................................
580001172
Lockwasher ..........................................................................................................
580001162
Screw ...................................................................................................................
580001164
Screw ...................................................................................................................
580001135
Bolt (1.38 in.)........................................................................................................
580001137
Bolt (1.75 in.)........................................................................................................
504450740
Connector.............................................................................................................
504450741
Connector.............................................................................................................
580001223 Pulley.........................................................................................................................

QTY

1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1

6-9

P10818

07-00

STARTER
(GASOLINE AND LPG)
(S/N A875B-6003)

6-10

P10818

07-00

STARTER
(GASOLINE AND LPG)
(S/N A875B-6003)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

912978600 Starter........................................................................................................................
901991817
Switch...................................................................................................................
901991803
Bracket .................................................................................................................
901286812
Sleeve ..............................................................................................................
901286814
Brush Holder ........................................................................................................
900296827
Brush Spring ....................................................................................................
901286816
Brush ...............................................................................................................
901286811
Bracket (Rear) ......................................................................................................
901286813
Sleeve (Rear) ...................................................................................................
901991802
Yoke......................................................................................................................
901286818
Brush ...............................................................................................................
901286820
Stopper Set ..........................................................................................................
901286819
Armature ..............................................................................................................
901286806
Clutch ...................................................................................................................
901286807
Screw ...................................................................................................................
901286804
Washer .................................................................................................................
901286809
Lever ....................................................................................................................
901286810
Bolt .......................................................................................................................

QTY

1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
1
2

6-11

P11127

07-00

STARTER
(GASOLINE AND LPG)
(S/N A875B-6004)

6-12

P11127

07-00

STARTER
(GASOLINE AND LPG)
(S/N A875B-6004)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
20

PART NO.

DESCRIPTION

918139600 Starter........................................................................................................................
902361801
Armature ..............................................................................................................
902361802
Shaft.....................................................................................................................
902361803
Shaft ................................................................................................................
902361804
Gear .................................................................................................................
902361805
Gear .................................................................................................................
902361806
Pinion Set ........................................................................................................
902361807
Stop .................................................................................................................
902361808
Packing.................................................................................................................
902361809
Ball .......................................................................................................................
902361810
Yoke......................................................................................................................
902361811
Brush....................................................................................................................
902361812
Brush Holder ........................................................................................................
902361813
Spring ..............................................................................................................
902361814
Spring ..............................................................................................................
902361815
Bracket .................................................................................................................
902361816
Bearing ............................................................................................................
902361817
Bracket .................................................................................................................
901286812
Sleeve ..............................................................................................................
902361818
Bolt .......................................................................................................................
902361819
Lever ....................................................................................................................
902361820
Switch...................................................................................................................
901286807
Screw ...................................................................................................................

QTY

1
1
1
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1

6-13

P11500

08-00

ELECTRICAL

6-14

P11500

08-00

ELECTRICAL

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
23
24
25
26
27
28
28
28
28
29
30
31
32
32
33
34
35
36
37
38
39
40
41
42
43

a
e
f

h
b
c
g
c

PART NO.

DESCRIPTION

QTY

520052851
504262756
449001013
449022016
504226242
449015014
900003223
937100904
449022021
449001418
449022013
505970511
504262757
920388300
449015002
502398902
449022018
904201102
505972506
580000217
580008432
901860807
911955100
505973547
504240995
524142996
505960580
449007013
940600906
504241704
504298716
580012675
580016634
580036602
900001233
505973588
580000990
912978600
918139600
910065119
504258715
505971562
504236269
910271101
312823020
449022016
449021001
449015014
910453400
501884906

Battery (Wet) .............................................................................................................


1
Cable .........................................................................................................................
1
Capscrew...................................................................................................................
3
Lockwasher ...............................................................................................................
3
Washer ......................................................................................................................
3
Nut .............................................................................................................................
2
Bracket ......................................................................................................................
1
Nut .............................................................................................................................
2
Lockwasher ...............................................................................................................
2
Capscrew...................................................................................................................
1
Lockwasher ...............................................................................................................
1
Clamp ........................................................................................................................
1
Battery Cable.............................................................................................................
1
Link ............................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
2
Lockwasher ...............................................................................................................
2
Boot ...........................................................................................................................
1
Cap ............................................................................................................................
2
Wire Harness (Engine) ( P10242) ........................................................................
1
Wire Harness (Engine) ( P12107) ........................................................................
1
Pressure Switch (Oil Pressure) (Optional).................................................................
1
Switch (Oil Pressure).................................................................................................
1
Wire Harness (Fuel Probe) (Gasoline) ......................................................................
1
Bracket ......................................................................................................................
1
Bracket ......................................................................................................................
1
Coil ............................................................................................................................
1
Screw.........................................................................................................................
1
Washer ......................................................................................................................
1
Strap Clamp............................................................................................................... AR
Wire Harness (Chassis) ( P10241) ......................................................................
1
Wire Harness (Chassis) ( P11811) ......................................................................
1
Wire Harness (Chassis) ( P12106) ......................................................................
1
Wire Harness (Chassis) ( P13267) ......................................................................
1
Coolant Sender .........................................................................................................
1
Switch (Restriction) ...................................................................................................
1
Alternator ( P10817) .............................................................................................
1
Starter ( P10818) ..................................................................................................
1
Starter ( P11127) ..................................................................................................
1
Conduit ...................................................................................................................... AR
Trim............................................................................................................................
1
Fuel Sender ...............................................................................................................
1
Clamp ........................................................................................................................
1
Clamp ........................................................................................................................
2
Clamp ........................................................................................................................
2
Lockwasher ...............................................................................................................
1
Washer ......................................................................................................................
1
Nut .............................................................................................................................
1
Diode .........................................................................................................................
3
Fitting.........................................................................................................................
1
6-15

P11500

08-00

ELECTRICAL

ITEM

44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

PART NO.

f
f
f
d
d
d
d
d
d
d
d
d
d
d
d
d

DESCRIPTION

449001016 Capscrew...................................................................................................................
449015044 Nut .............................................................................................................................
449021006 Washer ......................................................................................................................
580016597 Wire Harness (LPG) ( P12108) ............................................................................
580015899 Switch Assembly (Revolution) ...................................................................................
312850032 Tie Strap ....................................................................................................................
524143377 Bracket ......................................................................................................................
930101909 Screw.........................................................................................................................
940004903 Washer ......................................................................................................................
580003615 Nut .............................................................................................................................
449001121 Capscrew...................................................................................................................
449022018 Lockwasher ...............................................................................................................
449015002 Nut .............................................................................................................................
580014572 Clamp ........................................................................................................................
449001160 Capscrew...................................................................................................................
940600907 Washer ......................................................................................................................

FOOTNOTES:
a S/N A875B-05026
b D/B 10/1999S/N A875B-10736
c S/N A875B-10736S/N PENDING PER ECN 95530-01
d S/N A875B-10761
e S/N A875B-7838
f S/N A875B-7838
g S/N PENDING PER ECN 95530-01
h D/B 10/1999

6-16

QTY

2
2
2
1
2
1
1
2
2
2
2
2
2
1
1
1

NOTES

6-17

P12193

05-02

ELECTRICAL
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y EXC. 13136-13149)

6-18

P12193

05-02

ELECTRICAL
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y EXC. 13136-13149)
ITEM

1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
28
29
30
31
31
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

a
f
e

c
d

PART NO.

DESCRIPTION

QTY

520052851
504262756
449001013
449022016
504226242
449015014
900003223
937100904
524146751
900010278
505970511
524158105
920388300
449015002
502398902
449022018
904201102
505972506
580019697
911955100
901860807
580018270
524142996
505960580
449001013
940600906
504241704
580016634
580036602
900001233
505973588
580000990
580001184
912978600
918139600
910065119
504258715
580023138
504236269
580000566
312823020
449022016
449021001
449015014
520038816
501884906
449001016
449015044
449021006
449001121

Battery (Wet) .............................................................................................................


1
Cable .........................................................................................................................
1
Capscrew...................................................................................................................
3
Lockwasher ...............................................................................................................
3
Washer ......................................................................................................................
3
Nut .............................................................................................................................
2
Bracket ......................................................................................................................
1
Nut .............................................................................................................................
2
Bracket ......................................................................................................................
1
Cover .........................................................................................................................
1
Clamp ........................................................................................................................
1
Battery Cable.............................................................................................................
1
Link ............................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
2
Lockwasher ...............................................................................................................
2
Boot ...........................................................................................................................
1
Cap ............................................................................................................................
2
Wire Harness (Engine) ( P13285) ........................................................................
1
Switch ........................................................................................................................
1
Pressure Switch (Optional)........................................................................................
1
Clip ............................................................................................................................
1
Bracket ......................................................................................................................
1
Coil ............................................................................................................................
1
Capscrew...................................................................................................................
1
Washer ......................................................................................................................
1
Strap Clamp............................................................................................................... AR
Wire Harness (Chassis) ( P12106) ......................................................................
1
Wire Harness (Chassis) ( P13267) ......................................................................
1
Coolant Sender .........................................................................................................
1
Switch (Restriction) ...................................................................................................
1
Alternator...................................................................................................................
1
Alternator (Type GS and LPS) ...................................................................................
1
Starter........................................................................................................................
1
Starter........................................................................................................................
1
Conduit ...................................................................................................................... AR
Trim............................................................................................................................
1
Connector ..................................................................................................................
1
Clamp ........................................................................................................................
1
Clip ............................................................................................................................
1
Clamp ........................................................................................................................
2
Lockwasher ...............................................................................................................
1
Washer ......................................................................................................................
1
Nut .............................................................................................................................
1
Relay .........................................................................................................................
1
Fitting.........................................................................................................................
1
Capscrew...................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
4
6-19

P12193

05-02

ELECTRICAL
(LPG WITH LOW EMISSIONS)
(S/N A875B-12121Y EXC. 13136-13149)
ITEM

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

PART NO.

DESCRIPTION

449015002
312850032
449022018
505976561
449022013
910271101
449001412
449021003
580018190
580018189
580020001
520037882
580022741
900015238
580027612
524148288
052337300
014939300
520038849
580033287
449022021
580020759
449001272
505970500
449021003

Nut .............................................................................................................................
4
Tie Strap .................................................................................................................... AR
Lockwasher ...............................................................................................................
6
Capscrew...................................................................................................................
1
Lockwasher ...............................................................................................................
1
Clamp ........................................................................................................................
3
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
2
Resistor .....................................................................................................................
1
Controller ...................................................................................................................
1
Sensor .......................................................................................................................
1
Fuse ..........................................................................................................................
1
Label (1A) ..................................................................................................................
1
Clamp ........................................................................................................................
2
Plug ...........................................................................................................................
4
Shield ........................................................................................................................
1
Fitting.........................................................................................................................
1
Nut .............................................................................................................................
2
Circuit Breaker...........................................................................................................
1
Capscrew...................................................................................................................
2
Lockwasher ...............................................................................................................
2
PC Board ...................................................................................................................
1
Capscrew...................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
1

FOOTNOTES:
a S/N A875B-10736S/N PENDING PER ECN 95530-01
b S/N A875B-12121
c S/N A875B-6004
d S/N A875B-6004
e S/N PENDING PER ECN 95530-01
f S/N PENDING PER ECN 95530-01

6-20

QTY

NOTES

6-21

P13081

01-02

ENGINE SHUTDOWN SYSTEM

6-22

P13081

01-02

ENGINE SHUTDOWN SYSTEM

ITEM

1
1
1
1
1
1
1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

524154218
580031587
505968522
505968523
504450739
505968517
910065119
524154220
520038861
449021002
449022021
937100904
449021002
312850032
940600906

Controller ...................................................................................................................
Connector.............................................................................................................
Seal ......................................................................................................................
Terminal................................................................................................................
Terminal................................................................................................................
Conduit.................................................................................................................
Conduit.................................................................................................................
Wire Harness ( P13084) .......................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Tie Strap ....................................................................................................................
Washer ......................................................................................................................

QTY

1
1
6
6
1
1
1
1
3
2
3
3
1
1
1

6-23

P10819

07-00

ELECTRICAL
(TYPE GS AND LPS)

6-24

P10819

07-00

ELECTRICAL
(TYPE GS AND LPS)

ITEM

1
2
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18

PART NO.

DESCRIPTION

QTY

502398902 Washer ......................................................................................................................


7
a 505970552 Boot ...........................................................................................................................
8
b 505970552 Boot ...........................................................................................................................
7
505976537 Boot ...........................................................................................................................
3
900003263 Switch (Disconnect)...................................................................................................
1
449022013 Lockwasher ...............................................................................................................
1
016103700 Washer ...................................................................................................................... AR
580001184 Alternator ( P10237) .............................................................................................
1
900005206 Bracket (Type GS and LPS).......................................................................................
1
580001223 Pulley.........................................................................................................................
1
501702902
Thread Sealer ...................................................................................................... AR
062143700 Capscrew...................................................................................................................
1
015026200 Lockwasher ...............................................................................................................
1
504238298 Nut .............................................................................................................................
1
062144100 Capscrew...................................................................................................................
1
449001023 Capscrew...................................................................................................................
3
505972567 Boot ...........................................................................................................................
1
505976552 Battery Cable.............................................................................................................
1
505976570 Battery Cable.............................................................................................................
1
504241723 Wire Harness (Alternator)..........................................................................................
1

FOOTNOTES:
a S/N PENDING PER ECN 95530-01
b S/N PENDING PER ECN 95530-01

6-25

P10226

07-00

ELECTRICAL
(COWL)

6-26

P10226

07-00

ELECTRICAL
(COWL)

ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

504240838
504240712
917314402
449022018
449015002
.. . . .
910453400
504226242
449001091
919707400
505970553
919713400
909453400
449021003
449001170
580023894
580024592
505972571
312850032
a 504315734
b 524141611
524135566
520038864
505972587
505972534
505972520
505972555
505972528
449021002
930102903
915463400
505972586
504298714
312850032
520038838
505976597
911137400
940004902
449022022
449007035
505968594
504298715

DESCRIPTION

QTY

Ignition Switch ...........................................................................................................


1
Key .......................................................................................................................
1
Relay .........................................................................................................................
3
Lockwasher ...............................................................................................................
5
Nut .............................................................................................................................
5
Instrument Cluster ( P10837) ...............................................................................
1
Diode .........................................................................................................................
6
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
2
Relay .........................................................................................................................
1
Capscrew...................................................................................................................
4
Controller ...................................................................................................................
1
Buzzer .......................................................................................................................
1
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
2
Horn...........................................................................................................................
1
Horn (GS/LPS) ..........................................................................................................
1
Wire Harness (Ground) .............................................................................................
1
Tie Strap ....................................................................................................................
2
Wire Harness (Cowl) ( P11858) ...........................................................................
1
Wire Harness (Cowl) ( P11864) ...........................................................................
1
Wire Harness (Instrument Panel) ( P10239) ........................................................
1
Nut .............................................................................................................................
3
Fuse (30 Amp)...........................................................................................................
1
Cover .........................................................................................................................
1
Latch (Cover).............................................................................................................
1
Fuse (10 Amp)...........................................................................................................
1
Fuse (5 Amp).............................................................................................................
1
Washer ......................................................................................................................
3
Screw.........................................................................................................................
3
Controller (Electronic)................................................................................................
1
Nut .............................................................................................................................
2
Bracket ......................................................................................................................
1
Tie Strap .................................................................................................................... AR
Strap Clamp...............................................................................................................
1
Strap ..........................................................................................................................
1
Park Brake Switch .....................................................................................................
1
Washer ......................................................................................................................
2
Lockwasher ...............................................................................................................
2
Screw.........................................................................................................................
2
Label (Accessory Fuse).............................................................................................
1
Label (Fuse Box) .......................................................................................................
1

FOOTNOTES:
a S/N A875B-10943
b S/N A875B-10944

6-27

P10837

10-00

INSTRUMENT CLUSTER

6-28

P10837

10-00

INSTRUMENT CLUSTER

KEY:
A: Gasoline
B: LPG
ITEM

1
2
3
4
5
6
7
7
7
7
8
8
9
10
11
12
13
14

b
b
a
a
bc
ac

b
b
a
a

PART NO.

DESCRIPTION

907077701
907077702
907077703
907077704
907077707
907077708
901506861
901506862
901506863
901506841
901506864
901506817
901506866
901506867
901506868
901506869
901506870
901506871
901506872
901506839
900411802
901506840
449001091
504226242

Instrument Panel ...............................................................................................


Instrument Panel ...............................................................................................
Instrument Panel ...............................................................................................
Instrument Panel ...............................................................................................
Instrument Panel (With Low Emissions) ............................................................
Instrument Panel (With Low Emissions) ............................................................
Hourmeter .....................................................................................................
Gauge ...........................................................................................................
Temperature Gauge ......................................................................................
Hood..............................................................................................................
Case..............................................................................................................
Glass .............................................................................................................
Plate ..............................................................................................................
Plate ..............................................................................................................
Plate ..............................................................................................................
Plate ..............................................................................................................
Plate ..............................................................................................................
Plate ..............................................................................................................
Case..............................................................................................................
Bracket ..........................................................................................................
Bulb ...............................................................................................................
Socket ...........................................................................................................
Capscrew...........................................................................................................
Washer ..............................................................................................................

QTY

1
..
1
..
..
..
1
1
1
1
1
1
1
..
1
..
1
..
1
1
6
6
2
2

..
1
..
1
1
1
..
..
1
1
1
1
..
1
..
1
..
1
1
1
6
6
2
2

FOOTNOTES:
a Premium
b Standard
c S/N A875B-12121Y EXC. 13136-13149

6-29

P10239

07-00

WIRE HARNESS
(INSTRUMENT CLUSTER)

6-30

P10239

07-00

WIRE HARNESS
(INSTRUMENT CLUSTER)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.

DESCRIPTION

524135566 Wire Harness (Cluster)..............................................................................................


505972544
Connector Body ...................................................................................................
505972589
Secondary Lock ...................................................................................................
505972554
Pin ........................................................................................................................
505968566
Plug ......................................................................................................................
505972593
Connector.............................................................................................................
505972507
Secondary Lock ...................................................................................................
518803678
Connector.............................................................................................................
518806641
Secondary Lock ...................................................................................................
913213410
Connector Body ...................................................................................................
505968511
Connector Body ...................................................................................................
505966522
Terminal................................................................................................................
924130411
Connector.............................................................................................................
924130412
Connector.............................................................................................................
505972531
Connector Body ...................................................................................................
520045061
Connector Body ...................................................................................................
913213402
Electrical Fitting....................................................................................................
952408904
Electrical Fitting....................................................................................................
952405902
Sleeve ..................................................................................................................
952408901
Sleeve ..................................................................................................................
952405901
Electrical Fitting....................................................................................................
924130401
Terminal................................................................................................................
924130402
Connector.............................................................................................................

QTY

1
1
1
20
6
1
1
1
1
1
2
11
1
1
1
1
6
2
1
1
2
10
9

6-31

P11858

07-00

WIRE HARNESS
(COWL)
(S/N PENDING PER ECN 76000)

6-32

P11858

07-00

WIRE HARNESS
(COWL)
(S/N PENDING PER ECN 76000)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NO.

DESCRIPTION

QTY

504315734 Wire Harness (Cowl) .................................................................................................


1
518806610
Connector.............................................................................................................
1
518806687
Lock......................................................................................................................
1
505968568
Socket .................................................................................................................. 20
505968519
Connector.............................................................................................................
1
505968558
Secondary Lock ...................................................................................................
1
505968566
Plug ......................................................................................................................
1
504064701
Connector.............................................................................................................
1
580001849
Lock......................................................................................................................
1
907953306
Connector.............................................................................................................
1
504450742
Connector.............................................................................................................
1
504450761
Terminal................................................................................................................
1
505968555
Connector.............................................................................................................
2
505968523
Terminal................................................................................................................
1
910581102
Connector.............................................................................................................
3
913213431
Connector.............................................................................................................
2
505968511
Connector Body ...................................................................................................
4
913213401
Connector.............................................................................................................
2
505968576
Connector.............................................................................................................
3
505968551
Terminal................................................................................................................
2
505968522
Seal ......................................................................................................................
3
520044822
Terminal................................................................................................................
1
520045064
Connector Body ...................................................................................................
1
520038827
Electrical Fitting....................................................................................................
1
500383916
Terminal................................................................................................................
3
502719903
Electrical Fitting....................................................................................................
1
580006437
Electrical Fitting....................................................................................................
3
580006438
Electrical Fitting....................................................................................................
7
506395549
Connector.............................................................................................................
1
580006439
Blade ....................................................................................................................
4
505972552
Socket ..................................................................................................................
3
520052845
Electrical Fitting.................................................................................................... 32
580001195
Fuse Holder..........................................................................................................
1
580001196
Lock......................................................................................................................
1
580006441
Electrical Fitting.................................................................................................... 11
952408902
Sleeve ..................................................................................................................
4
952405902
Sleeve ..................................................................................................................
4
520049838
Socket ..................................................................................................................
1
580006440
Electrical Fitting....................................................................................................
1
520045875
Terminal................................................................................................................
2
505968538
Conduit................................................................................................................. AR
505968572
Terminal................................................................................................................
1
505968505
Seal ......................................................................................................................
1
505968517
Conduit.................................................................................................................
1
504450743
Connector.............................................................................................................
1
504236265
Connector.............................................................................................................
2
504064720
Plug ......................................................................................................................
1
505064754
Lock......................................................................................................................
1
580008192
Connector.............................................................................................................
1
6-33

P11858

07-00

WIRE HARNESS
(COWL)
(S/N PENDING PER ECN 76000)
ITEM

49
50

6-34

PART NO.

505968535
505968501

DESCRIPTION

Lock......................................................................................................................
Connector.............................................................................................................

QTY

1
1

NOTES

6-35

P11864

07-00

WIRE HARNESS
(COWL)
(S/N PENDING PER ECN 76000)

6-36

P11864

07-00

WIRE HARNESS
(COWL)
(S/N PENDING PER ECN 76000)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

PART NO.

DESCRIPTION

QTY

524149132 Wire Harness (Cowl) .................................................................................................


1
518806610
Connector.............................................................................................................
2
518806687
Lock......................................................................................................................
2
505968568
Socket .................................................................................................................. 33
504064720
Plug ......................................................................................................................
2
505064754
Lock......................................................................................................................
2
505968519
Connector.............................................................................................................
1
505968558
Secondary Lock ...................................................................................................
1
505968566
Plug ......................................................................................................................
3
504064701
Connector.............................................................................................................
2
580001849
Lock......................................................................................................................
2
907953306
Connector.............................................................................................................
1
504450742
Connector.............................................................................................................
1
504450761
Terminal................................................................................................................
1
520038868
Electrical Fitting....................................................................................................
1
505968555
Connector.............................................................................................................
2
505968522
Seal ......................................................................................................................
1
505968511
Connector Body ...................................................................................................
2
505968576
Connector.............................................................................................................
2
505968551
Terminal................................................................................................................
2
505968522
Seal ......................................................................................................................
3
520044822
Terminal................................................................................................................
1
520045064
Connector Body ...................................................................................................
1
520038827
Electrical Fitting....................................................................................................
1
500383916
Terminal................................................................................................................
5
502719903
Electrical Fitting....................................................................................................
1
580006437
Electrical Fitting....................................................................................................
3
580006438
Electrical Fitting....................................................................................................
7
506395549
Connector.............................................................................................................
1
580006439
Blade ....................................................................................................................
5
505972552
Socket ..................................................................................................................
3
520052845
Electrical Fitting.................................................................................................... 16
505968501
Connector.............................................................................................................
1
505968535
Lock......................................................................................................................
1
580001195
Fuse Holder..........................................................................................................
1
580001196
Lock......................................................................................................................
1
580006441
Electrical Fitting.................................................................................................... 11
505968524
Terminal................................................................................................................
1
504232237
Connector Body ...................................................................................................
1
520049838
Socket ..................................................................................................................
1
580006440
Electrical Fitting....................................................................................................
1
520045875
Terminal................................................................................................................
2
505968538
Conduit................................................................................................................. AR
505968572
Terminal................................................................................................................
1
505968505
Seal ......................................................................................................................
1
505968517
Conduit.................................................................................................................
1
504450743
Connector.............................................................................................................
1
504236265
Connector.............................................................................................................
2

6-37

P10241

07-00

WIRE HARNESS
(CHASSIS)
(S/N A875B-5025)

6-38

P10241

07-00

WIRE HARNESS
(CHASSIS)
(S/N A875B-5025)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

DESCRIPTION

504298716 Wire Harness (Chassis) ............................................................................................


505968588
Connector Body ...................................................................................................
505968568
Socket ..................................................................................................................
505968566
Plug ......................................................................................................................
505968536
Lock......................................................................................................................
505972593
Connector.............................................................................................................
505972507
Secondary Lock ...................................................................................................
505968514
Pin ........................................................................................................................
912906311
Connector.............................................................................................................
912906332
Seal ......................................................................................................................
505968555
Connector.............................................................................................................
505968572
Terminal................................................................................................................
505968505
Seal ......................................................................................................................
580006141
Connector.............................................................................................................
504064701
Connector.............................................................................................................

QTY

1
1
11
8
1
1
1
7
1
1
1
1
1
2
2

6-39

P11811

07-00

WIRE HARNESS
(CHASSIS) (GASOLINE AND LPG)
(S/N A875B-5026S/N A875B-10760)

6-40

P11811

07-00

WIRE HARNESS
(CHASSIS) (GASOLINE AND LPG)
(S/N A875B-5026S/N A875B-10760)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO.

DESCRIPTION

580012675 Wire Harness (Chassis) ............................................................................................


505968588
Connector Body (Cluster Harness) ......................................................................
505968568
Socket ..................................................................................................................
505968568
Socket ..................................................................................................................
505968536
Lock......................................................................................................................
505972593
Connector (Cowl Harness)...................................................................................
505972507
Secondary Lock ...................................................................................................
505968514
Pin ........................................................................................................................
912906311
Connector.............................................................................................................
912906332
Seal ......................................................................................................................
505968501
Connector (Seat Switch) ......................................................................................
505968535
Lock......................................................................................................................
505968555
Connector (Fuel Sender)......................................................................................
505968572
Terminal................................................................................................................
505968505
Seal ......................................................................................................................
580012323
Plug ......................................................................................................................
580012468
Seal ......................................................................................................................
504064701
Connector.............................................................................................................
580006141
Connector.............................................................................................................

QTY

1
1
11
8
1
1
1
7
1
1
1
1
1
1
1
1
1
1
2

6-41

P12106

08-00

WIRE HARNESS
(CHASSIS) (LPG)
(S/N A875B-10761S/N PENDING PER ECN 95530-01)

6-42

P12106

08-00

WIRE HARNESS
(CHASSIS) (LPG)
(S/N A875B-10761S/N PENDING PER ECN 95530-01)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART NO.

DESCRIPTION

QTY

580016634 Wire Harness (Chassis) ............................................................................................


1
505968588
Connector Body ...................................................................................................
1
505968568
Socket .................................................................................................................. 11
505968566
Plug ......................................................................................................................
8
505968536
Lock......................................................................................................................
1
505972593
Connector.............................................................................................................
1
505972507
Secondary Lock ...................................................................................................
1
505968514
Pin ........................................................................................................................
7
505968538
Conduit................................................................................................................. AR
912906311
Connector.............................................................................................................
1
912906332
Seal ......................................................................................................................
1
912906504
Electrical Fitting....................................................................................................
2
580021302
Fitting ................................................................................................................... 12
505968501
Connector.............................................................................................................
1
505968535
Lock......................................................................................................................
1
505968555
Connector.............................................................................................................
1
505968505
Seal ......................................................................................................................
1
505968572
Terminal................................................................................................................
3
504059730
Electrical Fitting....................................................................................................
3
505968529
Connector.............................................................................................................
2
504064701
Connector.............................................................................................................
1
580001849
Lock......................................................................................................................
1
952408901
Sleeve ..................................................................................................................
5
952405902
Sleeve ..................................................................................................................
5
580006141
Connector.............................................................................................................
1
580012323
Plug ......................................................................................................................
1
580012468
Seal ......................................................................................................................
1
500383916
Terminal................................................................................................................
1

6-43

P13267

10-02

WIRE HARNESS
(CHASSIS) (LPG)
(S/N PENDING PER ECN 95530-01)

6-44

P13267

10-02

WIRE HARNESS
(CHASSIS) (LPG)
(S/N PENDING PER ECN 95530-01)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NO.

DESCRIPTION

QTY

580036602 Wire Harness (Chassis) ............................................................................................


1
505968588
Connector Body (Cluster Harness) ......................................................................
1
505968568
Socket .................................................................................................................. 11
505968566
Plug ......................................................................................................................
8
505968536
Lock......................................................................................................................
1
505972593
Connector (Cowl Harness)...................................................................................
1
505972507
Secondary Lock ...................................................................................................
1
505968514
Pin ........................................................................................................................
7
505968538
Conduit................................................................................................................. AR
912906311
Connector.............................................................................................................
1
912906332
Seal ......................................................................................................................
1
912906504
Electrical Fitting....................................................................................................
2
580021302
Fitting ...................................................................................................................
6
505968501
Connector (Seat Switch) ......................................................................................
1
505968535
Lock......................................................................................................................
1
505968555
Connector (Fuel Sender) .....................................................................................
1
505968505
Seal ......................................................................................................................
1
505968572
Terminal................................................................................................................
3
504059730
Electrical Fitting....................................................................................................
2
505968529
Connector.............................................................................................................
2
504064701
Connector.............................................................................................................
1
580001849
Lock......................................................................................................................
1
952408901
Sleeve ..................................................................................................................
5
952405902
Sleeve ..................................................................................................................
5
580006141
Connector.............................................................................................................
2
580012323
Plug ......................................................................................................................
1
580012468
Seal ......................................................................................................................
1

6-45

P10242

07-00

WIRE HARNESS
(ENGINE)
(S/N A875B-03165)

6-46

P10242

07-00

WIRE HARNESS
(ENGINE)
(S/N A875B-03165)
ITEM

1
2
3
4
5
6
7
8
9
10

PART NO.

DESCRIPTION

580000217 Wire Harness.............................................................................................................


505968519
Connector.............................................................................................................
518806687
Lock......................................................................................................................
505968568
Socket ..................................................................................................................
505968506
Connector.............................................................................................................
505968501
Connector.............................................................................................................
505968535
Lock......................................................................................................................
505968511
Connector Body ...................................................................................................
505968566
Plug ......................................................................................................................
505968576
Connector.............................................................................................................
505968551
Terminal................................................................................................................

QTY

1
1
1
5
1
1
1
1
3
1
1

6-47

P12107

08-00

WIRE HARNESS
(ENGINE)
(S/N A875B-03166)

6-48

P12107

08-00

WIRE HARNESS
(ENGINE)
(S/N A875B-03166)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO.

DESCRIPTION

QTY

580008432 Wire Harness.............................................................................................................


1
505968519
Connector.............................................................................................................
1
505968558
Secondary Lock ...................................................................................................
1
505968568
Socket ..................................................................................................................
5
504450743
Connector.............................................................................................................
1
505968524
Terminal................................................................................................................
3
504450741
Connector.............................................................................................................
3
505968506
Connector.............................................................................................................
1
505968589
Connector.............................................................................................................
1
505968563
Terminal................................................................................................................
1
505968529
Connector.............................................................................................................
1
505968522
Seal ......................................................................................................................
1
520045874
Terminal................................................................................................................
1
505968511
Connector Body ...................................................................................................
1
505966522
Terminal................................................................................................................
2
520045824
Splice ...................................................................................................................
1
505968566
Plug ......................................................................................................................
3
505968576
Connector.............................................................................................................
1
505968551
Terminal................................................................................................................
1
504060749
Terminal................................................................................................................
1
505968538
Conduit................................................................................................................. AR
505968595
Blade ....................................................................................................................
1
505968562
Terminal................................................................................................................
1
952408902
Sleeve ..................................................................................................................
1
952405902
Sleeve ..................................................................................................................
1

6-49

P13084

01-02

WIRE HARNESS
(ENGINE SHUTDOWN SYSTEM)

6-50

P13084

01-02

WIRE HARNESS
(ENGINE SHUTDOWN SYSTEM)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO.

DESCRIPTION

524154220 Wire Harness.............................................................................................................


500383916
Terminal................................................................................................................
502719903
Electrical Fitting....................................................................................................
505972593
Connector.............................................................................................................
505972507
Secondary Lock ...................................................................................................
505972554
Pin ........................................................................................................................
505968519
Connector.............................................................................................................
505968558
Secondary Lock ...................................................................................................
505064713
Terminal................................................................................................................
504450742
Connector.............................................................................................................
504450761
Terminal................................................................................................................
580000293
Terminal................................................................................................................
504450743
Connector.............................................................................................................
505968595
Blade ....................................................................................................................
504236265
Connector.............................................................................................................
580031586
Connector.............................................................................................................
505968522
Seal ......................................................................................................................
505968551
Terminal................................................................................................................
505968538
Conduit.................................................................................................................
504231204
Heat Shrink Tubing...............................................................................................
504238209
Fuse (15 Amp) .....................................................................................................
580018900
Fuse Holder..........................................................................................................
520037895
Cap.......................................................................................................................
520037871
Spring...................................................................................................................
520037888
Contact.................................................................................................................

QTY

1
1
1
1
1
6
1
1
6
1
1
1
1
1
1
1
6
6
1
3
1
1
1
1
2

6-51

P12108

08-00

WIRE HARNESS
(LPG)
(S/N A875B-10761)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13

6-52

PART NO.

DESCRIPTION

QTY

580016597
504064701
580001849
505968568
580010920
520038895
580015588
580016599
580016598
580015589
505968529
520044856
504060718
505968538

Wire Harness.............................................................................................................
1
Connector.............................................................................................................
1
Lock......................................................................................................................
1
Socket ..................................................................................................................
4
Connector.............................................................................................................
1
Terminal................................................................................................................
1
Connector.............................................................................................................
1
Seal ......................................................................................................................
4
Socket ..................................................................................................................
4
Connector.............................................................................................................
1
Connector.............................................................................................................
1
Splice ...................................................................................................................
2
Terminal................................................................................................................
1
Conduit................................................................................................................. AR

NOTES

6-53

P13285

09-02

WIRE HARNESS
(LPG ENGINE) (CLOSED LOOP)
(S/N A875B-12121Y EXC. 13136-13149)

6-54

P13285

09-02

WIRE HARNESS
(LPG ENGINE) (CLOSED LOOP)
(S/N A875B-12121Y EXC. 13136-13149)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

PART NO.

DESCRIPTION

580019697 Wire Harness (Engine) ..............................................................................................


505968519
Connector.............................................................................................................
505968588
Connector Body ...................................................................................................
505968568
Socket ..................................................................................................................
505968566
Plug ......................................................................................................................
520044938
Connector Body ...................................................................................................
504288739
Secondary Lock ...................................................................................................
520045073
Terminal................................................................................................................
505968522
Seal ......................................................................................................................
520045873
Plug ......................................................................................................................
505968576
Connector.............................................................................................................
505968551
Terminal................................................................................................................
505968522
Seal ......................................................................................................................
504450743
Connector.............................................................................................................
505968595
Blade ....................................................................................................................
505968511
Connector Body ...................................................................................................
505966522
Terminal................................................................................................................
520040859
Connector.............................................................................................................
520040815
Terminal................................................................................................................
505968563
Terminal................................................................................................................
520045874
Terminal................................................................................................................
520045865
Terminal................................................................................................................
580022994
Connector.............................................................................................................
952408901
Sleeve ..................................................................................................................
504450741
Connector.............................................................................................................
580020642
Connector.............................................................................................................
952405902
Sleeve ..................................................................................................................
580016598
Socket ..................................................................................................................
580016599
Seal ......................................................................................................................
580015589
Connector.............................................................................................................
580015588
Connector.............................................................................................................
580022990
Connector.............................................................................................................
580022993
Lock......................................................................................................................
580022991
Seal ......................................................................................................................
580023152
Terminal................................................................................................................
580000561
Terminal................................................................................................................
520044938
Connector Body ...................................................................................................
580022998
Connector.............................................................................................................
580022995
Connector.............................................................................................................
580022996
Connector.............................................................................................................
580022997
Connector.............................................................................................................
580019051
Lock Plate ............................................................................................................

QTY

1
1
1
6
2
1
1
1
4
1
1
1
1
1
1
1
2
1
2
1
2
2
1
1
3
1
1
4
2
1
1
1
1
4
4
2
1
1
1
1
1
1

6-55

NOTES

6-56

SECTION 7

TRANSMISSION

CONTENTS

SECTION 7
TRANSMISSION
DESCRIPTION

PAGE

CONTROL VALVE
S/N A875B-2678W ........................................................................................................................................ 7-8
S/N A875B-2679W ...................................................................................................................................... 7-12
DIFFERENTIAL
D/B 07/1998 ................................................................................................................................................ 7-26
D/B 07/1998 ................................................................................................................................................ 7-22
FORWARD AND REVERSE CLUTCH
S/N T080M-04189 ....................................................................................................................................... 7-16
S/N T080M-04190S/N T080M-04775 ......................................................................................................... 7-18
S/N T080M-04776 ....................................................................................................................................... 7-20
MANIFOLD VALVE
S/N A875B-15479Y INC. 15474-15476....................................................................................................... 7-15
PUMP DRIVE ..................................................................................................................................................... 7-28
TRANSMISSION
1 OF 2 ............................................................................................................................................................... 7-2
2 OF 2 ............................................................................................................................................................... 7-6
TRANSMISSION COOLING
S/N A875B-19844Z ..................................................................................................................................... 7-30
S/N A875B-19845Z ..................................................................................................................................... 7-32

7-1

P10245

07-00

TRANSMISSION
(1 OF 2)

7-2

P10245

07-00

TRANSMISSION
(1 OF 2)

ITEM

1
1
2
3
4
5
5
6
7
8
8
9
10
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
39

PART NO.

580001154
580009349
580020389
580024522
505971504
580001783
520042831
504226279
066537700
520052877
b 580009340
505967554
505966578
500390903
052645100
500428902
505967562
926739301
014931500
505967544
315976070
052645200
505967579
072387332
505967550
505967598
505967501
505967535
054803600
449001015
449022013
505967560
505967551
052645300
505967514
580009332
580000887
449001302
505967511
505971544
505967538
015916500
449001114
449022018
518807602
518807614
449001029
e 505967503
f 580025891
449001010

a
bg
ch
d
i
j

DESCRIPTION

QTY

Transmission..............................................................................................................
1
Transmission..............................................................................................................
1
Transmission..............................................................................................................
1
Transmission..............................................................................................................
1
Differential ............................................................................................................
1
Differential ............................................................................................................
1
Adhesive .............................................................................................................. AR
Screw ...................................................................................................................
1
Nut........................................................................................................................
1
Control Valve ........................................................................................................
1
Control Valve ........................................................................................................
1
Dipstick.................................................................................................................
1
Filter .....................................................................................................................
1
Fitting ...................................................................................................................
2
O-Ring .............................................................................................................
2
Fitting ...................................................................................................................
1
Hose.....................................................................................................................
1
Hose (Optional) ....................................................................................................
1
Fitting ...................................................................................................................
1
Pin ........................................................................................................................
4
Fitting ...................................................................................................................
1
O-Ring .............................................................................................................
1
Gasket..................................................................................................................
1
Bearing Cup .........................................................................................................
1
Seal ......................................................................................................................
1
Magnet .................................................................................................................
1
Housing ................................................................................................................
1
Tube .....................................................................................................................
1
Bearing Cup .........................................................................................................
1
Capscrew ............................................................................................................. 21
Lockwasher .......................................................................................................... 21
Fitting ...................................................................................................................
1
Fitting ...................................................................................................................
3
O-Ring .............................................................................................................
3
Spool ....................................................................................................................
1
Spring (Main Relief) .............................................................................................
1
Stator....................................................................................................................
1
Capscrew .............................................................................................................
4
O-Ring..................................................................................................................
1
O-Ring..................................................................................................................
1
Spacer..................................................................................................................
1
Snap Ring ............................................................................................................
1
Capscrew .............................................................................................................
2
Lockwasher ..........................................................................................................
2
Cover....................................................................................................................
2
Housing (Torque Converter) .................................................................................
1
Capscrew .............................................................................................................
4
Seal ......................................................................................................................
1
Seal ......................................................................................................................
1
Capscrew ............................................................................................................. 16
7-3

P10245

07-00

TRANSMISSION
(1 OF 2)

ITEM

40
41
42
42
43
44
45
46
47
48
49
49
50
51
52
53

PART NO.

449022017
449001069
057390000
052645700
505967588
505969569
505967534
505967573
505967591
505967584
505963502
505963566
449022016
449001076
449001134
500428901

DESCRIPTION

Lockwasher ..........................................................................................................
Capscrew .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Spring...................................................................................................................
Cover....................................................................................................................
Screen..................................................................................................................
Temperature Switch .............................................................................................
Tube .....................................................................................................................
Gasket..................................................................................................................
Pump....................................................................................................................
Seal..................................................................................................................
Lockwasher ..........................................................................................................
Capscrew .............................................................................................................
Capscrew .............................................................................................................
Fitting ...................................................................................................................

FOOTNOTES:
a S/N A875B-02678W
b S/N A875B-02679W
c S/N A875B-15478 EXC. 15474-15476
d S/N A875B-15479 INC. 15474-15476
e S/N A875B-15482
f S/N A875B-15483
g S/N T080M-04189
h S/N T080M-04190
i
D/B 07/1998
j
D/B 07/1998

7-4

QTY

2
2
1
1
1
1
1
1
1
1
1
1
4
2
2
3

NOTES

7-5

P13280

10-02

TRANSMISSION
(2 OF 2)

7-6

P13280

10-02

TRANSMISSION
(2 OF 2)

ITEM

1
2
3
4
5
6
7
7
8
9
9
10
10
10
11
11
11
12
13

a
be
cf
d

e
f

e
g
h
e
g
h

PART NO.

DESCRIPTION

580001154
580009349
580020389
580024522
201638000
580001123
505967520
580001122
580001121
580012280
580001119
580020380
580001120
505967545
505967545
580001138
580020385
580024491
580001140
580020386
580024492
015125800
580001124

Transmission..............................................................................................................
Transmission..............................................................................................................
Transmission..............................................................................................................
Transmission..............................................................................................................
Ball Bearing..........................................................................................................
Washer .................................................................................................................
Snap Ring ............................................................................................................
Washer .................................................................................................................
Bearing (Thrust) ...................................................................................................
O-Ring..................................................................................................................
Gear .....................................................................................................................
Gear .....................................................................................................................
Bearing.................................................................................................................
O-Ring (Forward) .................................................................................................
O-Ring (Reverse) .................................................................................................
Clutch Assembly (Forward) ..................................................................................
Clutch Assembly (Forward) ..................................................................................
Clutch Assembly (Forward) ..................................................................................
Clutch Assembly (Reverse) ..................................................................................
Clutch Assembly (Reverse) ..................................................................................
Clutch Assembly (Reverse) ..................................................................................
Ball Bearing..........................................................................................................
Spacer (Reverse Clutch Only)..............................................................................

QTY

1
1
1
1
1
1
1
3
2
1
1
1
2
3
2
1
1
1
1
1
1
1
1

FOOTNOTES:
a S/N A875B-02678W
b S/N A875B-02679W
c S/N A875B-15478 EXC. 15474-15476
d S/N A875B-15479 INC. 15474-15476
e S/N T080M-04189
f S/N T080M-04190
g S/N T080M-04190S/N T080M-04775
h S/N T080M-04776

7-7

P10821

07-00

CONTROL VALVE
(S/N A875B-2678W)

7-8

P10821

07-00

CONTROL VALVE
(S/N A875B-2678W)

ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
21
22
23
24
25
26
26
27
28
28
29
30
31
31
32
33
34
35
36
37
38
39
40
40
41
42

520052877
520052868
505971540
505971525
505971584
505967551
052645300
505971500
505971506
505970514
505972570
505972501
502566901
505972511
505971595
505970564
505970516
505971511
505970593
505970581
056363100
056363300
505971558
315976070
052645200
505971535
505971567
505971546
505971508
505971539
052645600
505971568
058429300
052645100
505970545
066537700
500390903
052645100
449001172
449001028
449001050
449021001
580012294
013378300
520052871
520052876
520053873
505963584
505963557
a 520053870

DESCRIPTION

Control Valve .............................................................................................................


Body .....................................................................................................................
Spool ....................................................................................................................
Spool ....................................................................................................................
Spring...................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Oil Seal.................................................................................................................
Plunger.................................................................................................................
Cap.......................................................................................................................
Spring...................................................................................................................
Spring...................................................................................................................
Washer .................................................................................................................
Spool (Inching) .....................................................................................................
Spring...................................................................................................................
Spool ....................................................................................................................
Spring...................................................................................................................
Snap Ring ............................................................................................................
Cap.......................................................................................................................
Gasket..................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Stop (Inching).......................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Spool (Trimmer)....................................................................................................
Spring...................................................................................................................
Spring...................................................................................................................
Spool (Accumulator).............................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Spool (Dump) .......................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Nipple ...................................................................................................................
Nut........................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Gasket .......................................................................................................................
Fitting.........................................................................................................................
Manifold Valve ...........................................................................................................
Solenoid Valve......................................................................................................
Nut ...................................................................................................................
Coil...................................................................................................................
Cartridge ..........................................................................................................
Seal Kit ............................................................................................................

QTY

1
1
1
1
2
2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
1
3
11
1
1
1
2
1
1
1
1
7-9

P10821

07-00

CONTROL VALVE
(S/N A875B-2678W)

ITEM

43
44
45
46
47
48

PART NO.

DESCRIPTION

505971550
449001073
504231226
505971566
015040100
505970592

Tube...........................................................................................................................
1
Capscrew...................................................................................................................
4
Clamp ........................................................................................................................
1
Gasket .......................................................................................................................
1
Washer ......................................................................................................................
1
Sealant ...................................................................................................................... AR

505974558

Seal Kit (Includes Items 5-6, 18-19, 21, 26, 28) ........................................................

FOOTNOTES:
a Services One Solenoid Valve

7-10

QTY

NOTES

7-11

P13286

07-00

CONTROL VALVE
(S/N A875B-2679W)

7-12

P13286

07-00

CONTROL VALVE
(S/N A875B-2679W)

ITEM

PART NO.

1
2
2
3
3
4
4
5
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
29
30
31
32
33
34
35
35
36
37
38
39
40
40

580009340
580009251
058429300
052645100
500390903
052645100
315976070
052645200
134023101
052645100
500179904
505971535
505971567
505971508
505971539
052645100
505971546
505971568
505971595
505971558
066537700
505970545
580009252
580009212
580009253
505967551
052645300
580009721
580009254
580018439
502566901
580008808
505972570
505971506
505971500
c 505971511
d 580024421
505970514
505970516
580021205
505970581
505970593
056363100
056363300
505971550
449001078
449021001
015040100
a 520052871
580002090

DESCRIPTION

Control Valve .............................................................................................................


Body .....................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
Spool (Trimmer)....................................................................................................
Spring...................................................................................................................
Spool (Accumulator).............................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Spring...................................................................................................................
Spool (Dump) .......................................................................................................
Spring...................................................................................................................
Stop (Inching).......................................................................................................
Nut........................................................................................................................
Nipple ...................................................................................................................
Spool (Regulator) .................................................................................................
Snap Ring ............................................................................................................
Spring...................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Spring...................................................................................................................
Spool (Pack Regulator) ........................................................................................
Spool (Inching) .....................................................................................................
Washer .................................................................................................................
Spring...................................................................................................................
Spring...................................................................................................................
Plunger.................................................................................................................
Oil Seal.................................................................................................................
Snap Ring ............................................................................................................
Snap Ring ............................................................................................................
Cap.......................................................................................................................
Spring...................................................................................................................
Spool (Forward and Reverse) ..............................................................................
Gasket..................................................................................................................
Cap.......................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Tube...........................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Manifold Valve ...........................................................................................................
Solenoid Valve......................................................................................................

QTY

1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
12
1
1
2
7-13

P13286

07-00

CONTROL VALVE
(S/N A875B-2679W)

ITEM

PART NO.

DESCRIPTION

40
40
40
40
40
41
42
43
44
45
46
47

520053873
580000883
580000882
520053870
b 580011163
013378300
520052872
449001172
580000082
580012294
449001028
449001050

Nut ...................................................................................................................
Coil...................................................................................................................
Cartridge ..........................................................................................................
Seal Kit ............................................................................................................
Manifold Valve ( P13281) .....................................................................................
Fitting.........................................................................................................................
Gasket .......................................................................................................................
Capscrew...................................................................................................................
Strap ..........................................................................................................................
Gasket .......................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................

1
1
1
1
1
1
1
3
1
1
1
3

505974558

Seal Kit (Includes Items 2-5, 10, 20, 28, 35, 42, 45) .................................................

FOOTNOTES:
a S/N A875B-15478 Excludes 15474-15476
b S/N A875B-15479 Includes 15474-15476
c S/N T080M-04383
d S/N T080M-04384

7-14

QTY

P13281

10-02

MANIFOLD VALVE
(S/N A875B-15479Y INC. 15474-15476)

ITEM

1
2
2
3
4
5
6

PART NO.

DESCRIPTION

QTY

580011163 Manifold Valve ...........................................................................................................


1
580004500
Manifold................................................................................................................
1
013378300
Fitting ...................................................................................................................
1
505970592
Sealant ................................................................................................................. AR
580011162
Solenoid Valve......................................................................................................
2
a 520053870
Seal Kit ............................................................................................................
1
580011753
Coil...................................................................................................................
1
520052872 Gasket .......................................................................................................................
1

FOOTNOTES:
a Services One Solenoid Valve

7-15

P10246

08-00

FORWARD AND REVERSE CLUTCH


(S/N T080M-04189)

7-16

P10246

08-00

FORWARD AND REVERSE CLUTCH


(S/N T080M-04189)

ITEM

1
1
2
3
4
5
6
7
8
9
9
10
11

PART NO.

DESCRIPTION

580001138 Clutch Assembly (Forward) .......................................................................................


580001140 Clutch Assembly (Reverse) .......................................................................................
580001146
Shaft (Forward, Long Shaft) .................................................................................
580001149
Shaft (Reverse, Short Shaft) ................................................................................
580001161
O-Ring..................................................................................................................
505971555
Seal ......................................................................................................................
580001165
Piston ...................................................................................................................
580001163
Spring...................................................................................................................
580001167
Guide....................................................................................................................
580001169
Snap Ring ............................................................................................................
505971578
Plate (Separator)..................................................................................................
505971559
Plate (Friction) ......................................................................................................
580019516
Plate (Friction) ......................................................................................................
580001691
Plate (Pressure) ...................................................................................................
505971572
Snap Ring ............................................................................................................

QTY

1
1
1
1
1
1
1
1
1
1
5
5
1
1
1

7-17

P13282

10-02

FORWARD AND REVERSE CLUTCH


(S/N T080M-04190S/N T080M-04775)

7-18

P13282

10-02

FORWARD AND REVERSE CLUTCH


(S/N T080M-04190S/N T080M-04775)

ITEM

1
1
2
3
4
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

580020385 Clutch Assembly (Forward) .......................................................................................


580020386 Clutch Assembly (Reverse) .......................................................................................
580001146
Shaft (Forward, Long Shaft) .................................................................................
580001149
Shaft (Reverse, Short Shaft) ................................................................................
580001161
O-Ring..................................................................................................................
505971555
Seal ......................................................................................................................
580001165
Piston ...................................................................................................................
580001163
Spring...................................................................................................................
580001167
Guide....................................................................................................................
580001169
Snap Ring ............................................................................................................
580019516
Plate (Friction) ......................................................................................................
580020036
Plate (Separator)..................................................................................................
580001691
Plate (Pressure) ...................................................................................................
505971572
Snap Ring ............................................................................................................

QTY

1
1
1
1
1
1
1
1
1
1
5
5
1
1

7-19

P13283

10-02

FORWARD AND REVERSE CLUTCH


(S/N T080M-04776)

7-20

P13283

10-02

FORWARD AND REVERSE CLUTCH


(S/N T080M-04776)

ITEM

1
1
2
3
3
4
5
6
7
8
8
9
9
9
10
11
12
12
12
13

PART NO.

a
b

a
b
a
b
b

DESCRIPTION

580024491 Clutch Assembly (Forward) .......................................................................................


580024492 Clutch Assembly (Reverse) .......................................................................................
580020382
Shaft (Forward, Long Shaft) .................................................................................
580020383
Shaft (Reverse, Short Shaft) ................................................................................
505971555
Seal ......................................................................................................................
580020047
Piston ...................................................................................................................
580035104
Piston ...................................................................................................................
580001161
O-Ring..................................................................................................................
580001163
Spring...................................................................................................................
580001167
Guide....................................................................................................................
580001169
Snap Ring ............................................................................................................
580015103
Back-Up Washer ..................................................................................................
580032798
Back-Up Washer ..................................................................................................
580015104
Wave Spring.........................................................................................................
580034918
Wave Spring.........................................................................................................
580035103
Wave Spring (Optional) ........................................................................................
580020036
Plate (Separator)..................................................................................................
580019516
Plate (Friction) ......................................................................................................
580001691
Plate (Pressure) ...................................................................................................
580020040
Plate (Pressure, Optional)....................................................................................
580020041
Plate (Pressure, Stepped, Optional) ....................................................................
505971572
Snap Ring ............................................................................................................

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
5
1
1
1
1

FOOTNOTES:
a S/N PENDING PER ECN 74028
b S/N PENDING PER ECN 74028

7-21

P13284

10-02

DIFFERENTIAL
(D/B 07/1998)

7-22

P13284

10-02

DIFFERENTIAL
(D/B 07/1998)

ITEM

PART NO.

1
2
3
4
5
6
6
6
6
6
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38

580001479
505967587
505967556
072387331
505967572
504227210
504227295
504227275
504227287
504223244
504223269
504226235
449001415
449022016
a 505971585
b 580018443
505970520
580015366
505971557
505969532
502012902
505971518
504226268
449034079
449001302
449022013
505971527
065124700
054590500
504229295
505970549
502759901
449001069
505971504
505975544
505971517
505971580
505971537
505971591
505971529
505976523
505969574
504226225
072387332
505967550

DESCRIPTION

Gear (Output) ............................................................................................................


Washer ......................................................................................................................
Nut .............................................................................................................................
Bearing Cone ............................................................................................................
Spacer .......................................................................................................................
Shim (0.014 in.) .........................................................................................................
Shim (0.015 in.) .........................................................................................................
Shim (0.016 in.) .........................................................................................................
Shim (0.020 in.) .........................................................................................................
Shim (0.022 in.) .........................................................................................................
Shim (0.025 in.) .........................................................................................................
Lock Plate..................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Gear Set (Hypoid)......................................................................................................
Gear Set (Hypoid)......................................................................................................
Bolt ............................................................................................................................
Washer ......................................................................................................................
Housing .....................................................................................................................
Capscrew .............................................................................................................
Washer .................................................................................................................
Bearing Cup .........................................................................................................
Pin ........................................................................................................................
Pin ........................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bearing Cone ............................................................................................................
Bearing Cup ..............................................................................................................
Bearing Cone ............................................................................................................
Roller Bearing............................................................................................................
Snap Ring..................................................................................................................
Capscrew...................................................................................................................
Differential .................................................................................................................
Housing (Flanged)................................................................................................
Spider...................................................................................................................
Pinion ...................................................................................................................
Washer .................................................................................................................
Gear (Side)...........................................................................................................
Washer .................................................................................................................
Housing ................................................................................................................
Capscrew .............................................................................................................
Washer .................................................................................................................
Bearing Cup ..............................................................................................................
Seal ...........................................................................................................................

QTY

1
1
1
1
1
2
2
4
4
3
3
2
2
2
1
1
12
12
1
4
4
2
4
1
8
10
2
2
2
1
1
1
2
1
1
1
4
4
2
2
1
8
8
1
1

7-23

P13284

10-02

DIFFERENTIAL
(D/B 07/1998)

ITEM

39

PART NO.

DESCRIPTION

054803600

Bearing Cup ..............................................................................................................

505967550

Seal (Includes Item )..................................................................................................

FOOTNOTES:
a S/N T080M-04987
b S/N T080M-04988

7-24

QTY

NOTES

7-25

P10055

07-00

DIFFERENTIAL
(D/B 07/1998)

7-26

P10055

07-00

DIFFERENTIAL
(D/B 07/1998)

ITEM

1
2
3
4
5
6
6
6
6
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART NO.

DESCRIPTION

580001479
505967587
505967556
072387331
505967572
504223244
504223269
504227210
504227275
504227287
504227295
504226235
449001415
449022016
580018443
505970520
580015366
505971557
505969532
502012902
505971518
504226268
449034079
449001302
449022013
505971527
065124700
054590500
504229295
505970549
502759901
449001069
580001783
580001792
580001788
580001790
580001786
580001787
580001784
580001785
580001793
931015915
072387332
505967550
054803600

Gear (Output) ............................................................................................................


Washer ......................................................................................................................
Nut .............................................................................................................................
Bearing Cone ............................................................................................................
Spacer .......................................................................................................................
Shim (0.022 in.) .........................................................................................................
Shim (0.025 in.) .........................................................................................................
Shim (0.014 in.) .........................................................................................................
Shim (0.016 in.) .........................................................................................................
Shim (0.020 in.) .........................................................................................................
Shim (0.015 in.) .........................................................................................................
Lock Plate..................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Gear Set (Hypoid)......................................................................................................
Bolt ............................................................................................................................
Washer ......................................................................................................................
Housing .....................................................................................................................
Capscrew .............................................................................................................
Washer .................................................................................................................
Bearing Cup .........................................................................................................
Pin ........................................................................................................................
Pin ........................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bearing Cone ............................................................................................................
Bearing Cup ..............................................................................................................
Bearing Cone ............................................................................................................
Roller Bearing............................................................................................................
Snap Ring..................................................................................................................
Capscrew...................................................................................................................
Differential .................................................................................................................
Spider...................................................................................................................
Pinion ...................................................................................................................
Washer .................................................................................................................
Gear .....................................................................................................................
Washer .................................................................................................................
Housing ................................................................................................................
Housing ................................................................................................................
Washer .................................................................................................................
Capscrew .............................................................................................................
Bearing Cup ..............................................................................................................
Seal ...........................................................................................................................
Bearing Cup ..............................................................................................................

QTY

1
1
1
1
1
3
3
2
4
4
2
2
2
2
1
12
12
1
4
4
2
4
1
8
10
2
2
2
1
1
1
2
1
2
4
4
2
2
1
1
8
8
1
1
1

7-27

P10248

07-00

PUMP DRIVE

7-28

P10248

07-00

PUMP DRIVE

ITEM

1
2
3
4
4
5
6
7
8
9

PART NO.

640046918
500025905
580002393
a 505967567
b 580018265
505967542
505967589
505967537
505967597
030533700

DESCRIPTION

Snap Ring..................................................................................................................
Ball Bearing ...............................................................................................................
Spacer .......................................................................................................................
Sprocket (Input) .........................................................................................................
Sprocket (Input) .........................................................................................................
O-Ring .......................................................................................................................
Sprocket (Pump)........................................................................................................
Chain .........................................................................................................................
Snubber .....................................................................................................................
Pin .............................................................................................................................

QTY

1
4
1
1
1
1
1
1
2
4

FOOTNOTES:
a S/N T080B-38815
b S/N T080B-38816

7-29

P10249

07-00

TRANSMISSION COOLING
(S/N A875B-19844Z)

ITEM

1
2
3
3
4
4
5
6
7
8
9
10
11

7-30

PART NO.

DESCRIPTION

520052843
520036868
057040500
052645300
013386300
052645200
013379500
013377500
505970560
449021001
449022016
449015014
504240791

Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Clamp ........................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Clamp ........................................................................................................................

QTY

1
1
1
1
1
1
1
1
2
2
2
2
1

NOTES

7-31

P13208

06-02

TRANSMISSION COOLING
(S/N A875B-19845Z)

7-32

P13208

06-02

TRANSMISSION COOLING
(S/N A875B-19845Z)

ITEM

1
2
3
4
5
6
7
8
9
10
11
11
12
12

PART NO.

DESCRIPTION

QTY

a 013393300 Fitting.........................................................................................................................
1
a 013393400 Fitting.........................................................................................................................
1
502056903 Clamp ........................................................................................................................
4
580033788 Hose (Radiator Upper) ..............................................................................................
1
580033789 Hose (Radiator Lower) ..............................................................................................
1
504240791 Clamp (Insulated) ......................................................................................................
1
502056904 Clamp ........................................................................................................................
1
449021001 Washer ......................................................................................................................
2
449022016 Lockwasher ...............................................................................................................
2
449015014 Nut .............................................................................................................................
2
316445008 Fitting.........................................................................................................................
1
052645300
O-Ring..................................................................................................................
1
580000376 Fitting.........................................................................................................................
1
520042831 Adhesive.................................................................................................................... AR

FOOTNOTES:
a S/N PENDING PER ECN 95530-01

7-33

NOTES

7-34

SECTION 8

DRIVE AXLE

CONTENTS

SECTION 8
DRIVE AXLE
DESCRIPTION

PAGE

DRIVE AXLE ........................................................................................................................................................ 8-2


TIRE AND WHEEL
DRIVE WHEEL
GP/GLP 050 TG ............................................................................................................................................ 8-6
GP/GLP 060 TG ............................................................................................................................................ 8-8

8-1

P10250

08-00

DRIVE AXLE

8-2

P10250

08-00

DRIVE AXLE

ITEM

1
1
2
2
3
3
4
4
4
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
25
26
27
27
28
29
30
31
32
33

PART NO.

a 505970540
505971592
449022017
a 449022017
500009917
580001794
d 505969526
e 580032889
ad 505969526
ae 580032889
720243905
133289313
501935904
502029911
502059912
015628100
505969581
a 505969581
505971545
505971577
505971570
502029936
502029935
505959512
505965551
505963567
505971502
504226218
505971588
014932500
019930000
015630100
520042831
505971542
505971589
b 505963529
c 580021708
504224251
505970537
449001058
449015018
449022010
449001453

DESCRIPTION

QTY

Capscrew................................................................................................................... 16
Capscrew................................................................................................................... 16
Lockwasher ............................................................................................................... 36
Lockwasher ............................................................................................................... 52
Sealant ...................................................................................................................... AR
Shaft ..........................................................................................................................
2
Lug Nut ...................................................................................................................... 12
Lug Nut ...................................................................................................................... 12
Lug Nut ...................................................................................................................... 24
Lug Nut ...................................................................................................................... 24
Nut .............................................................................................................................
2
Lockwasher ...............................................................................................................
2
Washer ......................................................................................................................
2
Bearing Cone ............................................................................................................
2
Bearing Cup ..............................................................................................................
2
Lube Fitting................................................................................................................
2
Wheel Stud ................................................................................................................ 12
Wheel Stud ................................................................................................................ 24
Pin .............................................................................................................................
4
Brake Drum ...............................................................................................................
2
Seal ...........................................................................................................................
2
Bearing Cup ..............................................................................................................
2
Bearing Cone ............................................................................................................
2
Seal ...........................................................................................................................
2
Lock Bolt.................................................................................................................... 16
Brake Assembly (LH) ( P13161) ...........................................................................
1
Bracket (LH) ..............................................................................................................
1
Lubricant.................................................................................................................... AR
Spindle ......................................................................................................................
2
Fitting.........................................................................................................................
1
Fitting.........................................................................................................................
1
Plug ...........................................................................................................................
1
Adhesive.................................................................................................................... AR
Housing .....................................................................................................................
1
Bracket (RH) ..............................................................................................................
1
Brake Assembly (RH) ( P13161) ..........................................................................
1
Brake Assembly (RH) ................................................................................................
1
O-Ring .......................................................................................................................
2
Fitting.........................................................................................................................
1
Capscrew................................................................................................................... 20
Nut ............................................................................................................................. 10
Lockwasher ............................................................................................................... 10
Capscrew................................................................................................................... 10

8-3

P10250

08-00

DRIVE AXLE

ITEM

PART NO.

34
35

505965585
a 505973518

DESCRIPTION

Bushing .....................................................................................................................
Spacer .......................................................................................................................

FOOTNOTES:
a Dual Wheel Application
b S/N A875B-16431Y
c S/N A875B-16432Y
d S/N A875B-170502Z
e S/N A875B-17503Z

8-4

QTY

2
2

NOTES

8-5

P10258

08-00

TIRE AND WHEEL


(DRIVE WHEEL) (GP/GLP 050 TG)

8-6

P10258

08-00

TIRE AND WHEEL


(DRIVE WHEEL) (GP/GLP 050 TG)

ITEM

1
1
1
1
1
1
1
1
2
2
2
3
3
4
5
6
7
8
9
10

bc
be
bd
ac
ae

bc
be
bd
ac
ae

c
d

PART NO.

DESCRIPTION

505970525
505970525
505970565
505978598
505978598
505978534
.. . . .
505969564
505973516
505973516
505971522
505971593
505971593
505971574
505971656
505971509
505971534
502097907
505971586
520044952

Tire ............................................................................................................................
Tire ............................................................................................................................
Tire Assembly............................................................................................................
Tire Assembly............................................................................................................
Tire Assembly............................................................................................................
Tire .......................................................................................................................
Flap ......................................................................................................................
Tube .....................................................................................................................
Wheel ........................................................................................................................
Wheel ........................................................................................................................
Wheel ........................................................................................................................
Wheel ........................................................................................................................
Wheel ........................................................................................................................
Wheel ...................................................................................................................
Label (Warning)....................................................................................................
Bolt .......................................................................................................................
Wheel ...................................................................................................................
Nut........................................................................................................................
Valve.....................................................................................................................
Washer .................................................................................................................

QTY

4
2
2
4
2
1
1
1
4
2
2
4
2
1
1
6
1
6
1
1

FOOTNOTES:
a 7.00 X 12PR Pneumatic
b 7.00 X 12PR Solid
c Dual
d Pneumatic Wide
e Single

8-7

P10805

08-00

TIRE AND WHEEL


(DRIVE WHEEL) (GP/GLP 060 TG)

8-8

P10805

08-00

TIRE AND WHEEL


(DRIVE WHEEL) (GP/GLP 060 TG)
KEY:
A: Single Solid Pneumatic
B: Wide Solid Pneumatic
ITEM

1
1
1
1
1
2
2
3

PART NO.

DESCRIPTION

505970518
505978566
505978512
.. . . .
505970596
505975507
505971536
520044952

Tire Assembly (28.00 x 9-15PR) .......................................................................


Tire (28.00 x 9-15PR) ........................................................................................
Tire ................................................................................................................
Flap ...............................................................................................................
Tube ..............................................................................................................
Wheel (28.00 x 9-15PR) ....................................................................................
Wheel (28.00 x 9-15PR) ....................................................................................
Washer ..........................................................................................................

QTY

2
2
1
1
1
2
..
..

2
2
1
1
1
..
2
1

8-9

NOTES

8-10

SECTION 9

STEERING SYSTEM

CONTENTS

SECTION 9
STEERING SYSTEM
DESCRIPTION

PAGE

SHIFT LINKAGE
S/N A875B-10943X ....................................................................................................................................... 9-8
S/N A875B-10944X ..................................................................................................................................... 9-10
STEERING AXLE ............................................................................................................................................... 9-16
STEERING CONTROL UNIT
S/N PENDING PER ECN 76000 ................................................................................................................. 9-14
S/N PENDING PER ECN 76000 ................................................................................................................. 9-12
STEERING CYLINDER ...................................................................................................................................... 9-18
STEERING POD
S/N PENDING PER ECN 76000 ................................................................................................................... 9-4
S/N PENDING PER ECN 76000 ................................................................................................................... 9-2
TIRE AND WHEEL
STEER WHEEL
GP/GLP 050 TG .......................................................................................................................................... 9-20
GP/GLP 060 TG .......................................................................................................................................... 9-22

9-1

P10254

07-00

STEERING POD
(S/N PENDING PER ECN 76000)

9-2

P10254

07-00

STEERING POD
(S/N PENDING PER ECN 76000)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
33
34
35
36
37

PART NO.

DESCRIPTION

504240728
912372600
449022016
449015014
930115905
502566902
449015020
449001134
904310402
916644300
921652300
916658300
505976563
449021006
504262753
504240991
449022013
504241790
504241788
905604602
911204600
901769801
901769802
901769803
901769804
901769805
915304603
902173801
902173802
.. . . .
902173813
915483401
915483402
921698300
934592300
909904403
937501909
904100100
449022020

Bracket ......................................................................................................................
Support......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bolt ............................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Spacer .......................................................................................................................
Lever..........................................................................................................................
Spring ........................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Washer ......................................................................................................................
Boot ...........................................................................................................................
Lockwasher ...............................................................................................................
Fastener ....................................................................................................................
Strap ..........................................................................................................................
Steering Unit ( P10827) ........................................................................................
Steering Column Assembly .......................................................................................
Screw ...................................................................................................................
Washer .................................................................................................................
Wire Assembly .....................................................................................................
Cover....................................................................................................................
Cover....................................................................................................................
Wheel Assembly........................................................................................................
Pad .......................................................................................................................
Horn Swtich..........................................................................................................
Spring...................................................................................................................
Cap.......................................................................................................................
Cover Assembly (With Turn Signals) .........................................................................
Cover Assembly (Without Turn Signals) ....................................................................
Boot (With Turn Signals)............................................................................................
Boot (Without Turn Signals).......................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................

QTY

1
1
1
1
2
4
4
1
3
1
1
1
4
4
4
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
4
1

9-3

P11861

07-00

STEERING POD
(S/N PENDING PER ECN 76000)

9-4

P11861

07-00

STEERING POD
(S/N PENDING PER ECN 76000)
KEY:
A: Foot Directional Control Pedal
B: Forward and Reverse Shift Lever
ITEM

1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
26
26
27
28
29
30
30
31
32
33
34
34
35
36
37
38
39

bc
ad

c
ad

b
a

PART NO.

DESCRIPTION

505977573
520045067
505977573
520045067
500030902
524139306
505977597
520037801
505977562
505977538
449001014
449022016
932201904
449015098
518796642
505977589
015416200
505977566
449004080
505977509
504574273
449021002
580001100
059719100
015026400
016104000
504260742
504504703
580001202
518794682
580008094
580030014
504227269
524135211
504260741
504503703
520045057
932200902
518807647
520038825
504574275
505967585
520038893
505977550
504225202
500552902

Bracket ..............................................................................................................
Socket................................................................................................................
Bracket (Dual Shift Lever)..................................................................................
Socket (Single Shift Lever) ................................................................................
Lockwasher .......................................................................................................
Bracket ..............................................................................................................
Bracket ..............................................................................................................
Spring ................................................................................................................
Shaft ..................................................................................................................
Plate ..................................................................................................................
Capscrew...........................................................................................................
Lockwasher .......................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Latch..................................................................................................................
Pin .....................................................................................................................
Cotter Pin ..........................................................................................................
Latch..................................................................................................................
Screw.................................................................................................................
Rod ....................................................................................................................
Spring ................................................................................................................
Washer ..............................................................................................................
Steering Control Unit ( P11882) ...................................................................
Capscrew...........................................................................................................
Lockwasher .......................................................................................................
Washer ..............................................................................................................
Cover (Lower) ....................................................................................................
Cover (Lower) ....................................................................................................
Steering Column................................................................................................
Nut.................................................................................................................
Terminal Kit ...................................................................................................
Screw.................................................................................................................
Steering Wheel ..................................................................................................
Horn Button .......................................................................................................
Cover (Upper) ....................................................................................................
Cover (Upper) ....................................................................................................
Plug ...................................................................................................................
Capscrew...........................................................................................................
Lockwasher .......................................................................................................
Shift Lever Assembly .........................................................................................
Shift Lever Assembly .........................................................................................
Switch ................................................................................................................
Wire Harness.....................................................................................................
Plate ..................................................................................................................
Screw.................................................................................................................
Lockwasher .......................................................................................................

QTY

..
1
..
..
8
1
1
1
1
2
4
4
1
1
1
1
1
1
2
1
1
1
1
4
4
4
1
1
1
1
1
6
1
1
1
1
2
4
4
..
..
..
..
..
..
..

1
..
1
1
8
1
1
1
1
2
4
4
1
1
1
1
1
1
2
1
1
1
1
4
4
4
..
..
1
1
1
6
1
1
..
..
..
4
4
1
1
4
1
1
8
8
9-5

P11861

07-00

STEERING POD
(S/N PENDING PER ECN 76000)

ITEM

40
41
42
43
44
45
46

PART NO.

DESCRIPTION

032643500
449001412
449022018
449021003
505976563
449022013
449015044

Nut .....................................................................................................................
Capscrew...........................................................................................................
Lockwasher .......................................................................................................
Washer ..............................................................................................................
Capscrew...........................................................................................................
Lockwasher .......................................................................................................
Nut .....................................................................................................................

FOOTNOTES:
a Dual Shift Lever
b Single Shift Lever
c With Turn Signals
d Without Turn Signals

9-6

QTY

..
..
..
..
4
4
4

8
8
4
4
4
4
4

NOTES

9-7

P10822

10-02

SHIFT LINKAGE
(S/N A875B-10943X)

9-8

P10822

10-02

SHIFT LINKAGE
(S/N A875B-10943X)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

DESCRIPTION

914413600
449001023
449022013
912630304
912630302
950400920
916680300
449007050
937100905
924250300
930103903
449022018
926888300
914649100
914329101
449025001
940002905
920852300
937501907
912356601
913875601
931487301
449021001
925180301
926724401

Support......................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Bushing .....................................................................................................................
Bushing .....................................................................................................................
Ball ............................................................................................................................
Spring ........................................................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Support......................................................................................................................
Bolt ............................................................................................................................
Lockwasher ...............................................................................................................
Switch ........................................................................................................................
Collar .........................................................................................................................
Pin .............................................................................................................................
Cotter Pin ..................................................................................................................
Washer ......................................................................................................................
Switch ........................................................................................................................
Nut .............................................................................................................................
Lever..........................................................................................................................
Shift Lever .................................................................................................................
Bearing ......................................................................................................................
Washer ......................................................................................................................
Snap Ring..................................................................................................................
Cover .........................................................................................................................

QTY

1
2
2
1
1
1
1
2
2
1
2
2
2
2
2
4
2
2
2
1
1
1
1
1
1

9-9

P11862

10-02

SHIFT LINKAGE
(S/N A875B-10944X)

9-10

P11862

10-02

SHIFT LINKAGE
(S/N A875B-10944X)
KEY:
A: Single Shift Lever
B: Dual Shift Lever
ITEM

1
2
3
4
5
6
7
8
8
9
10
11

PART NO.

DESCRIPTION

504574275 Shift Lever Assembly .........................................................................................


520038825 Shift Lever Assembly .........................................................................................
504574276
Base ..............................................................................................................
504574277
Link................................................................................................................
505977569
Crank.............................................................................................................
505977542
Crank.............................................................................................................
505977598
Shift Lever .....................................................................................................
505977590
Capscrew ......................................................................................................
449015112
Nut.................................................................................................................
a 505977526
Spring Plunger ..............................................................................................
b 580022130
Spring Plunger ..............................................................................................
505977516
Bolt ................................................................................................................
449015002
Nut.................................................................................................................
505977500
Washer ..........................................................................................................

QTY

..
1
1
1
1
1
1
2
2
2
2
2
2
4

1
..
1
1
1
1
2
4
4
2
2
2
2
4

FOOTNOTES:
a S/N A875B-11645
b S/N A875B-11646

9-11

P10827

07-00

STEERING CONTROL UNIT


(S/N PENDING PER ECN 76000)

9-12

P10827

07-00

STEERING CONTROL UNIT


(S/N PENDING PER ECN 76000)

ITEM

1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19

PART NO.

DESCRIPTION

QTY

905604602 Steering Unit..............................................................................................................


517812801
Screw ...................................................................................................................
517812816
Cap.......................................................................................................................
517812805
Gear Set...............................................................................................................
517812809
Bushing ................................................................................................................
517812802
Spacer..................................................................................................................
517812815
Plate .....................................................................................................................
504214800
Drive.....................................................................................................................
902201821
Control Kit ............................................................................................................
517812810
Bearing Kit............................................................................................................
517812808
Snap Ring ............................................................................................................
063447900
Spring...................................................................................................................
901001803
Spring...................................................................................................................
.. . . .
O-Ring..................................................................................................................
.. . . .
O-Ring..................................................................................................................
.. . . .
Oil Seal.................................................................................................................
.. . . .
Seal ......................................................................................................................
902201811
Screw ...................................................................................................................
.. . . .
O-Ring..................................................................................................................
902201801
Screw ...................................................................................................................
902201802
Ball .......................................................................................................................

1
7
7
1
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
1

902201850 Seal Kit (Includes Items 12-15, 17) ...........................................................................


902201821 Control Kit (Includes Item 11) ....................................................................................

1
1

9-13

P11882

07-00

STEERING CONTROL UNIT


(S/N PENDING PER ECN 76000)

9-14

P11882

07-00

STEERING CONTROL UNIT


(S/N PENDING PER ECN 76000)

ITEM

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
18
19

PART NO.

DESCRIPTION

QTY

580001100 Steering Control Unit .................................................................................................


.. . . .
Housing ................................................................................................................
.. . . .
Spool ....................................................................................................................
.. . . .
Sleeve ..................................................................................................................
.. . . .
Seal ......................................................................................................................
580000354
Spacer..................................................................................................................
580000350
Bearing.................................................................................................................
580002113
Ring......................................................................................................................
580000351
Pin ........................................................................................................................
580002114
Spring...................................................................................................................
580000353
Shaft.....................................................................................................................
.. . . .
O-Ring..................................................................................................................
580000356
Plate .....................................................................................................................
580002104
Gear Set...............................................................................................................
.. . . .
O-Ring..................................................................................................................
580002115
Cover....................................................................................................................
.. . . .
O-Ring..................................................................................................................
518794667
Ball .......................................................................................................................
580000349
Stop......................................................................................................................
580002105
Screw ...................................................................................................................
.. . . .
O-Ring .............................................................................................................
580002106
Screw ...................................................................................................................
.. . . .
O-Ring .............................................................................................................
580000360
Ball .......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
1
1
1
4
1
1

580002112 Seal Kit (Includes Items 2, 9, 12, 14).........................................................................

9-15

P10803

07-00

STEERING AXLE

9-16

P10803

07-00

STEERING AXLE

ITEM

1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

PART NO.

DESCRIPTION

QTY

505972551
502565903
449021010
909882405
504225265
505971596
505971521
505971590
505971512
505971538
505969521
505971513
059695600
059695500
505970544
505971533
505971579
504224218
504224217
055076600
065744300
505971516
505971507
520044815
505971581
505972584
504227283
015418400
505969551
505965530
504224261
505972565
505972590
015918200
505972530
015631500
311323023
015418600

Plate ..........................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Lug Nut ......................................................................................................................
Steering Axle .............................................................................................................
Pin .............................................................................................................................
Sleeve........................................................................................................................
Seal ...........................................................................................................................
Spacer .......................................................................................................................
O-Ring .......................................................................................................................
Nut .............................................................................................................................
Bearing Cone ............................................................................................................
Bearing Cup ..............................................................................................................
Oil Seal ......................................................................................................................
Spindle (LH)...............................................................................................................
Spindle (RH) ..............................................................................................................
Oil Seal ......................................................................................................................
Wear Sleeve ..............................................................................................................
Bearing Cone ............................................................................................................
Bearing Cup ..............................................................................................................
Bearing Cone ............................................................................................................
Bearing Cup ..............................................................................................................
Nut .............................................................................................................................
Hub ............................................................................................................................
Wheel Stud ................................................................................................................
Hub Cap ....................................................................................................................
Cotter Pin ..................................................................................................................
Pin .............................................................................................................................
Steering Cylinder ( P10826) .................................................................................
Pin .............................................................................................................................
Bushing .....................................................................................................................
Washer ......................................................................................................................
Snap Ring..................................................................................................................
Tie Rod ......................................................................................................................
Grease Fitting ............................................................................................................
Capscrew...................................................................................................................
Cotter Pin ..................................................................................................................

2
4
8
4
10
1
2
2
2
2
2
2
4
4
2
1
1
2
2
2
2
2
2
2
2
10
2
2
2
1
4
4
8
8
2
6
8
2

505974556 Brake Kit (Includes Items 8-12, 14-16, 20, 30) ..........................................................

9-17

P10826

07-00

STEERING CYLINDER

9-18

P10826

07-00

STEERING CYLINDER

ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

QTY

505965530 Steering Cylinder.......................................................................................................


505975505
Rod.......................................................................................................................
505975513
Tube .....................................................................................................................
502011903
Back-Up Ring .......................................................................................................
505970555
O-Ring..................................................................................................................
015493400
O-Ring..................................................................................................................
504305702
Piston Seal ...........................................................................................................
505975582
End Cap ...............................................................................................................
504225211
Seal ......................................................................................................................
504225226
Wiper Ring ...........................................................................................................

1
1
1
2
2
1
1
2
2
2

580026958 Seal Kit (Includes Items 3-6, 8-9) ..............................................................................

9-19

P10259

07-00

TIRE AND WHEEL


(STEER WHEEL) (GP/GLP 050 TG)

9-20

P10259

07-00

TIRE AND WHEEL


(STEER WHEEL) (GP/GLP 050 TG)

ITEM

1
1
1
1
1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

505970542
505978545
505978524
505971560
.. . . .
505973512
505970534
505970590
505971656
505971509
505971530
502097907

Tire (Solid) (6.00 x 9 PR Solid)..................................................................................


Tire Assembly (6.00 x 9 PR Pneumatic)....................................................................
Tire .......................................................................................................................
Tube .....................................................................................................................
Flap ......................................................................................................................
Wheel Assembly (6.00 x 9 PR Solid).........................................................................
Wheel Assembly (6.00 x 9 PR Pneumatic)................................................................
Wheel ...................................................................................................................
Label (Warning)....................................................................................................
Bolt .......................................................................................................................
Wheel ...................................................................................................................
Nut........................................................................................................................

QTY

2
2
1
1
1
2
2
1
2
5
1
5

9-21

P10804

07-00

TIRE AND WHEEL


(STEER WHEEL) (GP/GLP 060 TG)

9-22

P10804

07-00

TIRE AND WHEEL


(STEER WHEEL) (GP/GLP 060 TG)

ITEM

1
1
1
1
1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

900003255
505978531
505978542
505970527
.. . . .
505971569
505969554
505970504
.. . . .
505970548
505971553
502097905

Tire (Solid) (6.50 x 10 PR Solid)................................................................................


Tire Assembly (6.50 x 10 PR Pneumatic)..................................................................
Tire .......................................................................................................................
Tube .....................................................................................................................
Flap ......................................................................................................................
Wheel Assembly (6.50 x 10 PR Solid).......................................................................
Wheel Assembly (6.50 x 10 PR Pneumatic)..............................................................
Wheel ...................................................................................................................
Label (Warning)....................................................................................................
Stud......................................................................................................................
Wheel ...................................................................................................................
Nut........................................................................................................................

QTY

2
2
1
1
1
2
2
1
1
5
1
5

9-23

NOTES

9-24

SECTION 10

10

BRAKE SYSTEM

CONTENTS

SECTION 10
BRAKE SYSTEM
DESCRIPTION

PAGE

BRAKE ............................................................................................................................................................... 10-2


BRAKE LINES .................................................................................................................................................. 10-10
BRAKE PEDAL LINKAGE .................................................................................................................................. 10-8
MASTER CYLINDER ......................................................................................................................................... 10-6
PARKING BRAKE LEVER.................................................................................................................................. 10-4

10-1

P13161
BRAKE

10-2

03-02

P13161

03-02
BRAKE

ITEM

1
2
2
3
4
5
6
7
8
9
10
10
11
11
11
11
12
12
13
13
14
15
16
17
18
19
20
21
21
22
23
24
24

a
b
a
b

a
b
a
b

b
b

PART NO.

DESCRIPTION

QTY

505963567
580021707
505963529
580021708
505963500
505963578
936302302
900488834
900488835
.. . . .
900488827
580032688
904258300
913589300
901985804
505963522
900488841
580030127
900488842
580030128
903198401
903198402
900488811
900488812
900488816
900488838
900488825
.. . . .
.. . . .
900488817
900488826
900488809
900488810
.. . . .
.. . . .
900488821
900488822

Brake Assembly (LH).................................................................................................


Brake Assembly (LH).................................................................................................
Brake Assembly (RH) ................................................................................................
Brake Assembly (RH) ................................................................................................
Wheel Cylinder.....................................................................................................
Wheel Cylinder Kit ...........................................................................................
Cup and Boot Kit .........................................................................................
Bleeder Screw..................................................................................................
Cap ..................................................................................................................
Plug..................................................................................................................
Cover....................................................................................................................
Shoe and Lining Assembly Kit (LH and RH) ........................................................
Shoe Hold Down Kit .............................................................................................
Spring Kit..............................................................................................................
Cable (LH) ............................................................................................................
Cable (RH) ...........................................................................................................
Plate (LH) .............................................................................................................
Plate (LH) .............................................................................................................
Plate (RH) ............................................................................................................
Plate (RH) ............................................................................................................
Parking Brake Kit (LH)..........................................................................................
Parking Brake Kit (RH) .........................................................................................
Lever (LH) ............................................................................................................
Lever (RH)............................................................................................................
Spring...................................................................................................................
Cable Assembly ...................................................................................................
Bolt .......................................................................................................................
Nut........................................................................................................................
Washer .................................................................................................................
Guide....................................................................................................................
Snap Ring ............................................................................................................
Adjuster (LH) ........................................................................................................
Adjuster (RH) .......................................................................................................
Sheave .................................................................................................................
Pin ........................................................................................................................
Strut......................................................................................................................
Strut......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

919139450 Sheave Kit (Includes Items 17-18, 22-23) .................................................................

FOOTNOTES:
a S/N T056M-04847
b S/N T056M-04848

10-3

P10252

05-00

PARKING BRAKE LEVER

10-4

P10252

05-00

PARKING BRAKE LEVER

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO.

DESCRIPTION

916611600
449001069
921006302
449022013
909905404
909910401
937300908
922189400
926001300
921021300
940002906
910175100
925745400
449015014
449022016
449021001
500412906
505976542
518793674
524140161
505976563
449021006
449022013
501737903

Parking Brake Assembly............................................................................................


Capscrew .............................................................................................................
Spacer..................................................................................................................
Lockwasher ..........................................................................................................
Nut........................................................................................................................
Bolt .......................................................................................................................
Nut........................................................................................................................
Guide....................................................................................................................
Yoke......................................................................................................................
Pin ........................................................................................................................
Washer .................................................................................................................
Snap Ring ............................................................................................................
Cover .........................................................................................................................
Nut .............................................................................................................................
Lockwasher ...............................................................................................................
Washer ......................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Clamp ........................................................................................................................
Bracket ......................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................

QTY

1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
3
2
2
3
1
2
2
2
2

10-5

P10824

05-00

MASTER CYLINDER

10-6

P10824

05-00

MASTER CYLINDER

ITEM

1
2
3
4
5
6
7
8
9
10
11
12

PART NO.

DESCRIPTION

QTY

505963537 Master Cylinder .........................................................................................................


505963544
Piston ...................................................................................................................
505963540
Pin ........................................................................................................................
505963519
Reservoir..............................................................................................................
505963583
Cap ..................................................................................................................
505964540
Rod.......................................................................................................................
505964578
Cover....................................................................................................................
505964586
Washer .................................................................................................................
505964597
Snap Ring ............................................................................................................
505964577
Clevis ...................................................................................................................
505963565
Piston ...................................................................................................................
.. . . .
Seal ......................................................................................................................
.. . . .
Seal ......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
2
2

505963564 Seal Kit (Includes Items 11-12) .................................................................................

10-7

P10825

05-00

BRAKE PEDAL LINKAGE

10-8

P10825

05-00

BRAKE PEDAL LINKAGE

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO.

DESCRIPTION

505972599
505972578
505972591
900001201
580032753
449015020
014972700
449001389
449001015
505972581
505972500
505972502
449001076
449022016
505972508
505972540
505974532
504237211
015416200
449021006
449022013
449015044
449001023
449001302

Bracket ......................................................................................................................
Bushing .....................................................................................................................
Pedal .........................................................................................................................
Pad ............................................................................................................................
Link Assembly (Inching) ............................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Crank .........................................................................................................................
Spacer .......................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Spring ........................................................................................................................
Link ............................................................................................................................
Washer ......................................................................................................................
Pin .............................................................................................................................
Cotter Pin ..................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................

QTY

1
2
1
1
1
1
1
1
2
1
1
1
1
2
2
2
1
4
4
7
8
6
2
6

10-9

P10253

05-00

BRAKE LINES

10-10

P10253

05-00

BRAKE LINES

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

DESCRIPTION

505963537
449001015
449022013
449015044
520042810
505972543
580001782
013376100
502079902
504226242
505972532
505972583
505972517
449015098

Master Cylinder ( P10824) ...................................................................................


Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Hose (RH)..................................................................................................................
Tube (RH) ..................................................................................................................
Tube (LH)...................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Washer ......................................................................................................................
Pressure Switch.........................................................................................................
Spacer .......................................................................................................................
Clamp ........................................................................................................................
Nut .............................................................................................................................

QTY

1
2
2
2
1
1
1
1
1
1
1
1
1
1

10-11

NOTES

10-12

SECTION 11

11

HYDRAULIC SYSTEM

CONTENTS

SECTION 11
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

CONTROL VALVE
FOUR FUNCTION ........................................................................................................................................ 11-48
THREE FUNCTION ...................................................................................................................................... 11-44
FLOW VALVE ................................................................................................................................................... 11-22
HYDRAULIC PUMP
DOUBLE GEAR
S/N A875B-05101 INC. 5165, 5284, 5403, 5540................................................................................... 11-18
S/N A875B-5101 EXC. 5102-5139 ........................................................................................................ 11-20
SINGLE GEAR
S/N A875B-05101 INC. 5165, 5284, 5403, 5540................................................................................... 11-14
S/N A875B-5101 EXC. 5102-5139 ........................................................................................................ 11-16
HYDRAULICS
S/N A875B-10872 ..................................................................................................................................... 11-10
S/N PENDING PER ECN 76000 ................................................................................................................. 11-2
S/N PENDING PER ECN 76000S/N A875B-10872.................................................................................... 11-6
MAST INSTALLATION...................................................................................................................................... 11-26
TILT CYLINDER ............................................................................................................................................... 11-24
VALVE ATTACHING PARTS
FOUR FUNCTION
S/N A875B-10872.................................................................................................................................. 11-40
S/N A875B-10872.................................................................................................................................. 11-36
THREE FUNCTION
S/N A875B-10872.................................................................................................................................. 11-32
S/N A875B-10872.................................................................................................................................. 11-28

11-1

P10293

08-00

HYDRAULICS
(S/N PENDING PER ECN 76000)

11-2

P10293

08-00

HYDRAULICS
(S/N PENDING PER ECN 76000)

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44
45
46
47

c
c
d

PART NO.

DESCRIPTION

505966504
504060774
518794681
504264764
504240741
449021001
514214804
502056904
505973507
505973580
449001134
449015014
449022016
505973542
505969598
580000910
505970533
505973557
580014237
580008527
504240234
505973510
505972514
449022013
449021006
524135091
504240788
520052842
055729800
900003205
500179904
052642200
052645200
500412904
524136650
501921910
312850034
500428902
056363100
056363300
505973522
505973574
505973511
505973568
505975532
505971501
518841601
505965530
580001398
580000026

Seal ...........................................................................................................................
Screw.........................................................................................................................
Breather.....................................................................................................................
Cover .........................................................................................................................
Dipstick ......................................................................................................................
Washer ......................................................................................................................
O-Ring .......................................................................................................................
Clamp ........................................................................................................................
Fitting.........................................................................................................................
Filter ..........................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Lockwasher ...............................................................................................................
Fitting.........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
Screen .......................................................................................................................
Screen .......................................................................................................................
Hose (Suction)...........................................................................................................
Clamp ........................................................................................................................
Fitting.........................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Washer ......................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Hydraulic Fitting.........................................................................................................
O-Ring..................................................................................................................
Clamp ........................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Strap Clamp...............................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Tilt Cylinder (Tilt) ( P10828) .................................................................................
Steering Cylinder ( P10826) .................................................................................
Hose ..........................................................................................................................
Control Valve (Three Function) ( P10157) ............................................................

QTY

1
2
1
1
1
13
2
6
1
1
2
12
8
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
3
4
2
2
2
4
1
4
4
1
1
1
1
1
1
2
1
2
1
11-3

P10293

08-00

HYDRAULICS
(S/N PENDING PER ECN 76000)

ITEM

PART NO.

47
47
47
48
48
49
49
49
49
50
50
51
51
51
51
52
53
54
55
55
56
57
58
59
60

b 580018326
a 580000027
b 580016423
.. . . .
.. . . .
580001749
580011188
580002068
580011191
505973526
052645400
052229600
052645400
502546902
052645400
505973566
449015098
909086300
055746400
052645300
520039801
504264775
449022016
449015014
520039830

FOOTNOTES:
a S/N A875B-10871
b S/N A875B-10872
c S/N A875B-8251
d S/N A875B-8251

11-4

DESCRIPTION

Control Valve (Three Function) ( P10157) ............................................................


Control Valve (Four Function) ( P10158) ..............................................................
Control Valve (Four Function) ( P10158) ..............................................................
Fittings (Three Function) ( P10829, P12168) .......................................................
Fittings (Four Function) ( P10830, P12169) .........................................................
Hydraulic Pump (Single Gear) ( P10144) .............................................................
Hydraulic Pump (Single Gear) ( P11167) .............................................................
Hydraulic Pump (Double Gear) ( P10149) ...........................................................
Hydraulic Pump (Double Gear) ( P11171) ...........................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting (With Double Gear Pump) ..............................................................................
O-Ring..................................................................................................................
Fitting (With Single Gear Pump)................................................................................
O-Ring..................................................................................................................
Hose ..........................................................................................................................
Nut .............................................................................................................................
Valve..........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Capscrew...................................................................................................................
Shield ........................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bracket ......................................................................................................................

QTY

1
1
1
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1

NOTES

11-5

P11866

11-00

HYDRAULICS
(S/N PENDING PER ECN 76000S/N A875B-10872)

11-6

P11866

11-00

HYDRAULICS
(S/N PENDING PER ECN 76000S/N A875B-10872)

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44
45
46
47

505966504
504060774
518794681
504264764
504240741
449021001
514214804
502056904
505973507
505973580
449001134
449015014
449022016
505973542
505969598
580000910
580014237
580014237
580008527
504240234
505973510
505972514
449022013
449021006
524142630
524142631
520052842
055729800
052645200
900003205
500179904
052642200
052645200
500412904
524142650
501921910
312850034
500428902
056363100
056363300
505973522
505973574
505973511
505973568
505975532
505971501
518841601
505965530
580001398
a 580000026

DESCRIPTION

Seal ...........................................................................................................................
Screw.........................................................................................................................
Breather.....................................................................................................................
Cover .........................................................................................................................
Dipstick ......................................................................................................................
Washer ......................................................................................................................
O-Ring .......................................................................................................................
Clamp ........................................................................................................................
Fitting.........................................................................................................................
Filter ..........................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Lockwasher ...............................................................................................................
Fitting.........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Screen .......................................................................................................................
Screen .......................................................................................................................
Hose (Suction)...........................................................................................................
Clamp ........................................................................................................................
Fitting.........................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Washer ......................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Hydraulic Fitting.........................................................................................................
O-Ring..................................................................................................................
Clamp ........................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Strap Clamp...............................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Tilt Cylinder (Tilt) ( P10828) .................................................................................
Steering Cylinder ( P10826) .................................................................................
Hose ..........................................................................................................................
Control Valve (Three Function) ( P10157) ............................................................

QTY

1
2
1
1
1
13
2
6
1
1
2
12
8
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
1
3
1
2
2
2
4
1
4
4
1
1
1
1
1
1
2
1
2
1
11-7

P11866

11-00

HYDRAULICS
(S/N PENDING PER ECN 76000S/N A875B-10872)

ITEM

PART NO.

47
47
47
48
48
49
49
49
49
50
50
51
51
51
51
52
53
54
55
56
57
58

b 580018326
a 580000027
b 580016423
.. . . .
.. . . .
580001749
580011188
580002068
580011191
505973526
052645400
052229600
052645400
502546902
052645400
505973566
449021003
965801904
520037856
449015014
504264775
449022016

FOOTNOTES:
a S/N A875B-10871
b S/N A875B-10872

11-8

DESCRIPTION

Control Valve (Three Function) ( P10157) ............................................................


Control Valve (Four Function) ( P10158) ..............................................................
Control Valve (Four Function) ( P10158) ..............................................................
Fittings (Three Function) ( P10829, P12168) .......................................................
Fittings (Four Function) ( P10830, P12169) .........................................................
Hydraulic Pump (Single Gear) ( P10144) .............................................................
Hydraulic Pump (Single Gear) ( P11167) .............................................................
Hydraulic Pump (Double Gear) ( P10149) ...........................................................
Hydraulic Pump (Double Gear) ( P11171) ...........................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting (With Double Gear Pump) ..............................................................................
O-Ring..................................................................................................................
Fitting (With Single Gear Pump)................................................................................
O-Ring..................................................................................................................
Hose ..........................................................................................................................
Washer ......................................................................................................................
Cotter Pin ..................................................................................................................
Rod End Pin ..............................................................................................................
Nut .............................................................................................................................
Shield ........................................................................................................................
Lockwasher ...............................................................................................................

QTY

1
1
1
..
..
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

NOTES

11-9

P12167

11-00

HYDRAULICS
(S/N A875B-10872)

11-10

P12167

11-00

HYDRAULICS
(S/N A875B-10872)

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44
45
46
47

505966504
504060774
518794681
504264764
504240741
449021001
514214804
502056904
505973507
505973580
449001134
449015014
449022016
505973542
505969598
580000910
580014237
580014237
580008527
504240234
505973510
505972514
449022013
449021006
524142630
524142631
520052842
055729800
052645200
900003205
500179904
052642200
052645200
500412904
524142650
501921910
312850034
500428902
056363100
056363300
505973522
505973574
505973511
505973568
505975532
505971501
518841601
505965530
580001398
a 580000026

DESCRIPTION

Seal ...........................................................................................................................
Screw.........................................................................................................................
Breather.....................................................................................................................
Cover .........................................................................................................................
Dipstick ......................................................................................................................
Washer ......................................................................................................................
O-Ring .......................................................................................................................
Clamp ........................................................................................................................
Fitting.........................................................................................................................
Filter ..........................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Lockwasher ...............................................................................................................
Fitting.........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Screen .......................................................................................................................
Screen .......................................................................................................................
Hose (Suction)...........................................................................................................
Clamp ........................................................................................................................
Fitting.........................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Washer ......................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Hydraulic Fitting.........................................................................................................
O-Ring..................................................................................................................
Clamp ........................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Strap Clamp...............................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Clamp ........................................................................................................................
Tilt Cylinder ( P10828) .........................................................................................
Steering Cylinder ( P10826) .................................................................................
Hose ..........................................................................................................................
Control Valve (Three Function) ( P10157) ............................................................

QTY

1
2
1
1
1
13
2
6
1
1
2
12
8
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
1
3
1
2
2
2
4
1
4
4
1
1
1
1
1
1
2
1
2
1
11-11

P12167

11-00

HYDRAULICS
(S/N A875B-10872)

ITEM

PART NO.

47
47
47
48
48
49
49
49
49
50
50
51
52
53
54
55
55
55
55
56
57
58
59
60
61
62
63
63
64

b 580018326
a 580000027
b 580016423
.. . . .
.. . . .
580001749
580011188
580002068
580011191
052641400
052645400
053349800
580002909
500179904
514454800
052229600
052645400
052643400
052645400
505973566
449021003
965801904
520037856
449015014
504264775
449022016
316540046
052645300
500228905

FOOTNOTES:
a S/N A875B-10871
b S/N A875B-10872

11-12

DESCRIPTION

Control Valve (Three Function) ( P10157) ............................................................


Control Valve (Four Function) ( P10158) ..............................................................
Control Valve (Four Function) ( P10158) ..............................................................
Fittings (Three Function) ( P10829, P12168) .......................................................
Fittings (Four Function) ( P10830, P12169) .........................................................
Hydraulic Pump (Single Gear) ( P10144) .............................................................
Hydraulic Pump (Single Gear) ( P11167) .............................................................
Hydraulic Pump (Double Gear) ( P10149) ...........................................................
Hydraulic Pump (Double Gear) ( P11171) ...........................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting (With Double Gear Pump) ..............................................................................
O-Ring..................................................................................................................
Fitting (With Single Gear Pump)................................................................................
O-Ring..................................................................................................................
Hose ..........................................................................................................................
Washer ......................................................................................................................
Cotter Pin ..................................................................................................................
Rod End Pin ..............................................................................................................
Nut .............................................................................................................................
Shield ........................................................................................................................
Lockwasher ...............................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................

QTY

1
1
1
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

NOTES

11-13

P10144

08-00

HYDRAULIC PUMP
(SINGLE GEAR)
(S/N A875B-05101 INC. 5165, 5284, 5403, 5540)

11-14

P10144

08-00

HYDRAULIC PUMP
(SINGLE GEAR)
(S/N A875B-05101 INC. 5165, 5284, 5403, 5540)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NO.

DESCRIPTION

QTY

580001749 Hydraulic Pump .........................................................................................................


.. . . .
Gear Plate ............................................................................................................
520041837
Gear Set...............................................................................................................
.. . . .
Drive Gear........................................................................................................
.. . . .
Driven Gear......................................................................................................
580004729
Flange ..................................................................................................................
580004730
Cover....................................................................................................................
580004731
Plate .....................................................................................................................
580004732
Screw ...................................................................................................................
518806631 Valve ( P10294) ....................................................................................................
.. . . .
O-Ring..................................................................................................................
.. . . .
O-Ring..................................................................................................................
.. . . .
Snap Ring ............................................................................................................
.. . . .
Oil Seal.................................................................................................................
.. . . .
Back-Up ...............................................................................................................
.. . . .
Seal (Plate) ..........................................................................................................

1
1
1
1
1
1
1
2
4
1
1
1
1
1
2
2

505964573 Seal Kit (Includes Items 10-15) .................................................................................

11-15

P11167

11-00

HYDRAULIC PUMP
(SINGLE GEAR)
(S/N A875B-5101 EXC. 5102-5139)

11-16

P11167

11-00

HYDRAULIC PUMP
(SINGLE GEAR)
(S/N A875B-5101 EXC. 5102-5139)
ITEM

1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

QTY

580011188 Hydraulic Pump .........................................................................................................


.. . . .
Gear Plate ............................................................................................................
520041887
Hose Assembly ....................................................................................................
.. . . .
Drive Gear........................................................................................................
.. . . .
Driven Gear......................................................................................................
580004729
Flange ..................................................................................................................
580004731
Plate .....................................................................................................................
.. . . .
Seal (Plate) ..........................................................................................................
.. . . .
Back-Up ...............................................................................................................
.. . . .
Oil Seal.................................................................................................................
.. . . .
Snap Ring ............................................................................................................
580012154
Screw ...................................................................................................................
.. . . .
Body .....................................................................................................................
.. . . .
Plunger.................................................................................................................
.. . . .
Spring...................................................................................................................
.. . . .
Plug ......................................................................................................................
.. . . .
O-Ring..................................................................................................................
580012158
Valve Kit ...............................................................................................................
.. . . .
O-Ring .............................................................................................................
.. . . .
O-Ring .............................................................................................................

1
1
1
1
1
1
2
2
2
1
1
4
1
1
1
2
2
1
1
1

580012159 Seal Kit (Includes Items 5-8) .....................................................................................


580012160 Seal Kit (Includes Items 14-17) .................................................................................
580012161 Pump Kit (Includes Items 10-14) ...............................................................................

1
1
1

11-17

P10149

08-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(S/N A875B-05101 INC. 5165, 5284, 5403, 5540)

11-18

P10149

08-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(S/N A875B-05101 INC. 5165, 5284, 5403, 5540)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

DESCRIPTION

QTY

580002068 Hydraulic Pump .........................................................................................................


.. . . .
Gear Plate ............................................................................................................
580004733
Gear Set...............................................................................................................
.. . . .
Bush.................................................................................................................
580004731
Plate .....................................................................................................................
.. . . .
Back-Up Ring .......................................................................................................
.. . . .
Seal ......................................................................................................................
580004729
Flange ..................................................................................................................
.. . . .
Oil Seal.................................................................................................................
.. . . .
Snap Ring ............................................................................................................
580004739
Screw ...................................................................................................................
.. . . .
Flow Valve ( P10294) ......................................................................................
.. . . .
O-Ring..................................................................................................................
.. . . .
O-Ring..................................................................................................................
580004730
Cover....................................................................................................................

1
1
1
2
2
2
2
1
1
1
4
1
1
1
1

505964573 Seal Kit (Includes Items 5-6, 8-9, 12-13) ...................................................................

11-19

P11171

11-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(S/N A875B-5101 EXC. 5102-5139)

11-20

P11171

11-00

HYDRAULIC PUMP
(DOUBLE GEAR)
(S/N A875B-5101 EXC. 5102-5139)
ITEM

1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO.

DESCRIPTION

QTY

580011191 Hydraulic Pump .........................................................................................................


.. . . .
Body .....................................................................................................................
580004733
Gear Set...............................................................................................................
.. . . .
Drive Gear........................................................................................................
.. . . .
Driven Gear......................................................................................................
.. . . .
Bush.................................................................................................................
580004738
Flange ..................................................................................................................
580004731
Plate .....................................................................................................................
.. . . .
Seal (Plate) ..........................................................................................................
.. . . .
Back-Up ...............................................................................................................
.. . . .
Oil Seal.................................................................................................................
.. . . .
Snap Ring ............................................................................................................
580004732
Screw ...................................................................................................................
.. . . .
Body .....................................................................................................................
.. . . .
Plunger.................................................................................................................
.. . . .
Spring...................................................................................................................
.. . . .
Plug ......................................................................................................................
580012158
Valve Kit ...............................................................................................................
505964565
O-Ring .............................................................................................................
.. . . .
O-Ring .............................................................................................................
.. . . .
O-Ring..................................................................................................................

1
1
1
1
1
1
1
2
2
2
1
1
4
1
1
1
2
1
1
1
2

580012159 Seal Kit (Includes Items 6-9) .....................................................................................


580012160 Seal Kit (Includes Items 15-18) .................................................................................
580012161 Pump Kit (Includes Items 11-14, 18) .........................................................................

1
1
1

11-21

P10294

08-00

FLOW VALVE

11-22

P10294

08-00

FLOW VALVE

ITEM

1
2
3
4
5
6
7
8
8
9
10
11

PART NO.

DESCRIPTION

QTY

518806631 Valve..........................................................................................................................
.. . . .
Body .....................................................................................................................
.. . . .
Plunger.................................................................................................................
505964529
Spring...................................................................................................................
505964564
Plug ......................................................................................................................
052645400
O-Ring..................................................................................................................
505964513
Plug ......................................................................................................................
518806626
Adjuster Kit...........................................................................................................
.. . . .
Housing ................................................................................................................
.. . . .
Poppet ..................................................................................................................
518806648
Spring...................................................................................................................
.. . . .
O-Ring..................................................................................................................
.. . . .
O-Ring..................................................................................................................

1
1
1
1
3
3
1
1
1
1
1
1
1

518806673 Seal Kit (Includes Items 5, 10-11) .............................................................................


518806615 Seal Kit (Includes Item 8) ..........................................................................................

1
1

11-23

P10828

08-00

TILT CYLINDER

11-24

P10828

08-00

TILT CYLINDER

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

DESCRIPTION

QTY

518841601
518842601
518852600
506001501
580022514
580022505
502011914
015493400
506002500
012824200
580011967
502637902
504229225
505974573
015420300

Tilt Cylinder................................................................................................................
Shell .....................................................................................................................
Gland....................................................................................................................
Rod (Piston) .........................................................................................................
Wiper Ring ...........................................................................................................
Rod Seal ..............................................................................................................
Back-Up Ring .......................................................................................................
O-Ring..................................................................................................................
Piston ...................................................................................................................
O-Ring..................................................................................................................
Seal ......................................................................................................................
Nut........................................................................................................................
Bushing .....................................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
2
2
2

580022411 Seal Kit (Includes Items 4-7, 9-10) ............................................................................

11-25

P10150

08-00

MAST INSTALLATION

11-26

P10150

08-00

MAST INSTALLATION

ITEM

1
2
3
4
5
6
6
6
7
8
9
10
11
12
13
14
15
16
17

c
b
a

c
c
c
c
c

PART NO.

DESCRIPTION

QTY

518809677
932203916
015420300
504229225
505974573
505974594
505974594
900005207
311321033
449022017
449015029
580000395
012828000
505970567
505974501
505978585
518841601
505965585
580024553

Pin .............................................................................................................................
2
Capscrew...................................................................................................................
4
Cotter Pin ..................................................................................................................
2
Bushing .....................................................................................................................
2
Rod End Pin ..............................................................................................................
2
Rod End ....................................................................................................................
2
Rod End ....................................................................................................................
2
Rod End ....................................................................................................................
2
Capscrew...................................................................................................................
2
Lockwasher ...............................................................................................................
2
Nut .............................................................................................................................
2
Spacer .......................................................................................................................
2
O-Ring .......................................................................................................................
2
Shim (0.060 in.) ......................................................................................................... AR
Shim (0.030 in.) ......................................................................................................... AR
Shim .......................................................................................................................... AR
Tilt Cylinder ( P10828) .........................................................................................
2
Bushing .....................................................................................................................
2
Washer ......................................................................................................................
2

FOOTNOTES:
a 10 Back/10 Forward Tilt
b 10 Back/6 Forward Tilt
c 6 Forward/6 Back Tilt

11-27

P10829

08-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872)

11-28

P10829

08-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
39
40
41
42
43
43
44
44
45
46

PART NO.

DESCRIPTION

505962557
505972585
505972523
449001239
931013901
449001028
449015098
449021001
449001015
449022013
449015044
505972568
505972549
505972561
505972503
500583902
015414700
504241737
504241771
505970500
449001014
504226242
449022016
449015014
449001134
449001134
504241730
505974586
504240954
504240953
504240952
916054401
916054402
580000026
504241731
504240729
504240730
504240731
504241737
504241739
504241742
916054403
720307903
500421901
057300800
052645300
052643300
052645300
504240732
504240733

Plate ..........................................................................................................................
Lock ...........................................................................................................................
Spring ........................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bracket (RH) ..............................................................................................................
Bracket (LH) ..............................................................................................................
Pivot...........................................................................................................................
Capscrew...................................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................
Crank .........................................................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Capscrew (With Detent) ............................................................................................
Capscrew (Without Detent) .......................................................................................
Boot ...........................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Knob ..........................................................................................................................
Knob ..........................................................................................................................
Control Valve ( P10157) .......................................................................................
Boot ...........................................................................................................................
Lever (Hoist) ..............................................................................................................
Lever (Tilt)..................................................................................................................
Lever (Three Function) ..............................................................................................
Crank (Without Detent)..............................................................................................
Bellcrank (With Detent)..............................................................................................
Cover .........................................................................................................................
Knob ..........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................

QTY

1
2
1
2
2
1
5
2
3
3
3
1
1
1
2
3
3
2
6
6
7
8
9
7
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
11-29

P10829

08-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872)
ITEM

47
48
49
49
50
50
51
52
53
54
55

11-30

PART NO.

DESCRIPTION

505973577
505973517
064824400
052645300
134023104
052645400
500179904
505973585
505973554
504230271
912291315

Clamp ........................................................................................................................
Washer (Rubber) .......................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Plate ..........................................................................................................................
Clamp ........................................................................................................................
Nut .............................................................................................................................
Trim............................................................................................................................

QTY

1
1
1
1
1
1
1
2
2
2
1

NOTES

11-31

P12168

11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872)

11-32

P12168

11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
39
40
41
42
43
43
44
44
45
46

PART NO.

DESCRIPTION

505962557
505972585
505972523
449001239
931013901
449001028
449015098
449021001
449001015
449022013
449015044
505972568
505972549
505972561
505972503
500583902
015414700
504241737
504241771
505970500
449001014
504226242
449022016
449015014
449001134
449001134
504241730
505974586
504240954
504240953
504240952
916054401
916054402
580018326
504241731
504240729
504240730
504240731
504241737
504241739
504241742
916054403
720307903
500421901
057300800
052645300
052643300
052645300
504240732
504240733

Plate ..........................................................................................................................
Lock ...........................................................................................................................
Spring ........................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bracket (RH) ..............................................................................................................
Bracket (LH) ..............................................................................................................
Pivot...........................................................................................................................
Capscrew...................................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................
Crank .........................................................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Capscrew (With Detent) ............................................................................................
Capscrew (Without Detent) .......................................................................................
Boot ...........................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Knob ..........................................................................................................................
Knob ..........................................................................................................................
Control Valve ( P10157) .......................................................................................
Boot ...........................................................................................................................
Lever (Hoist) ..............................................................................................................
Lever (Tilt)..................................................................................................................
Lever (3rd Function) ..................................................................................................
Crank (Without Detent)..............................................................................................
Bellcrank (With Detent)..............................................................................................
Cover .........................................................................................................................
Knob ..........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................

QTY

1
2
1
2
2
1
5
2
3
3
3
1
1
1
2
3
3
2
6
6
7
8
9
7
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
11-33

P12168

11-00

VALVE ATTACHING PARTS


(THREE FUNCTION)
(S/N A875B-10872)
ITEM

47
48
49
49
50
51
51
52
53
54
55

11-34

PART NO.

DESCRIPTION

505973577
505973517
064824400
052645300
500228905
316540046
052645300
505973585
505973554
504230271
912291315

Clamp ........................................................................................................................
Washer (Rubber) .......................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Plate ..........................................................................................................................
Clamp ........................................................................................................................
Nut .............................................................................................................................
Trim............................................................................................................................

QTY

1
1
1
1
1
1
1
2
2
2
1

NOTES

11-35

P10830

08-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872)

11-36

P10830

08-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872)
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
32
33
34
35
36
37
38
38
39
39
40
41
42
43
44
45
46

449001015
449022013
449015044
505972568
505972549
505972561
505972503
500583902
015414700
504241737
504241771
505970500
449001014
504226242
449022016
449015014
449015098
449001134
504241730
505974586
504240954
504240953
504240952
916054401
916054402
580000027
504245799
504245794
720307903
500421901
057300800
052645300
052643300
052645300
504240732
504240733
505973577
505973517
449021001
064824400
052645300
a 134023104
a 052645400
a 500179904
504306703
504306704
504240928
504245794
504240932
504245796

DESCRIPTION

Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bracket (RH) ..............................................................................................................
Bracket (LH) ..............................................................................................................
Pivot...........................................................................................................................
Capscrew...................................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................
Crank .........................................................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Boot ...........................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Knob ..........................................................................................................................
Knob ..........................................................................................................................
Control Valve ( P10158) .......................................................................................
Crank .........................................................................................................................
Bushing .....................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................
Clamp ........................................................................................................................
Washer (Rubber) .......................................................................................................
Washer ......................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................
Lever (LH)..................................................................................................................
Bushing .....................................................................................................................
Lever (RH) .................................................................................................................
Bushing .....................................................................................................................

QTY

3
3
3
1
1
1
2
4
4
1
4
4
7
8
10
8
4
3
2
1
1
1
1
1
1
1
1
1
2
2
2
2
4
4
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
11-37

P10830

08-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872)
ITEM

47
48
49
50
51
52
53
54
55
56
57
58
59
60

PART NO.

DESCRIPTION

504240930
504245795
504241700
504240730
504240729
504241732
504241741
504227270
504230239
916054403
505973554
505973585
504230271
912291315

Pivot...........................................................................................................................
Bushing .....................................................................................................................
Lever (Tilt)..................................................................................................................
Lever (Hoist) ..............................................................................................................
Lever (Auxiliary).........................................................................................................
Boot ...........................................................................................................................
Cover .........................................................................................................................
Pin .............................................................................................................................
Spring ........................................................................................................................
Knob ..........................................................................................................................
Clamp ........................................................................................................................
Plate ..........................................................................................................................
Nut .............................................................................................................................
Trim............................................................................................................................

FOOTNOTES:
a S/N PENDING PER ECN 76001

11-38

QTY

1
1
1
1
1
1
1
1
1
1
4
4
2
1

NOTES

11-39

P12169

11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872)

11-40

P12169

11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
32
33
34
35
36
37
38
38
39
40
41
42
43
44
45
46
47

PART NO.

DESCRIPTION

449001015
449022013
449015044
505972568
505972549
505972561
505972503
500583902
015414700
504241737
504241771
505970500
449001014
504226242
449022016
449015014
449015098
449001134
504241730
505974586
504240954
504240953
504240952
916054401
916054402
580016423
504245799
504245794
720307903
500421901
057300800
052645300
052643300
052645300
504240732
504240733
505973577
505973517
449021001
054368800
316540046
053349600
912291315
504306703
504306704
504240928
504245794
504240932
504245796
504240930

Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Bracket (RH) ..............................................................................................................
Bracket (LH) ..............................................................................................................
Pivot...........................................................................................................................
Capscrew...................................................................................................................
Rod End Pin ..............................................................................................................
Cotter Pin ..................................................................................................................
Crank .........................................................................................................................
Screw.........................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Nut .............................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Boot ...........................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Bracket ......................................................................................................................
Knob ..........................................................................................................................
Knob ..........................................................................................................................
Control Valve ( P10158) .......................................................................................
Crank .........................................................................................................................
Bushing .....................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................
Clamp ........................................................................................................................
Washer (Rubber) .......................................................................................................
Washer ......................................................................................................................
Fitting.........................................................................................................................
Fitting ...................................................................................................................
Fitting.........................................................................................................................
Trim............................................................................................................................
Tube...........................................................................................................................
Tube...........................................................................................................................
Lever (LH)..................................................................................................................
Bushing .....................................................................................................................
Lever (RH) .................................................................................................................
Bushing .....................................................................................................................
Pivot...........................................................................................................................

QTY

3
3
3
1
1
1
2
4
4
1
4
4
7
8
10
8
4
3
2
1
1
1
1
1
1
1
1
1
2
2
2
2
4
4
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
11-41

P12169

11-00

VALVE ATTACHING PARTS


(FOUR FUNCTION)
(S/N A875B-10872)
ITEM

48
49
50
51
52
53
54
55
56
57
58
59

11-42

PART NO.

DESCRIPTION

504245795
504241700
504240730
504240729
504241732
504241741
504227270
504230239
916054403
505973554
505973585
504230271

Bushing .....................................................................................................................
Lever (Tilt)..................................................................................................................
Lever (Hoist) ..............................................................................................................
Lever (Auxiliary).........................................................................................................
Boot ...........................................................................................................................
Cover .........................................................................................................................
Pin .............................................................................................................................
Spring ........................................................................................................................
Knob ..........................................................................................................................
Clamp ........................................................................................................................
Plate ..........................................................................................................................
Nut .............................................................................................................................

QTY

1
1
1
1
1
1
1
1
1
4
4
2

NOTES

11-43

P10157

11-00

CONTROL VALVE
(THREE FUNCTION)

11-44

P10157

11-00

CONTROL VALVE
(THREE FUNCTION)

ITEM

1
2
3
4
5
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

PART NO.

DESCRIPTION

a 580000026 Control Valve .............................................................................................................


b 580018326 Control Valve .............................................................................................................
520292816
Rod.......................................................................................................................
520292813
Nut........................................................................................................................
014936600
Nut........................................................................................................................
520292815
Rod.......................................................................................................................
580000463
Valve (Outlet)........................................................................................................
504230293
Relief Valve ..........................................................................................................
504232220
Seal Kit ............................................................................................................
505966500
Relief Valve ..........................................................................................................
505966531
Seal Kit ............................................................................................................
580023277
Valve Section (Inlet) .............................................................................................
012823300
O-Ring .............................................................................................................
505966544
Spool (Lift)............................................................................................................
505967593
Plug..................................................................................................................
052645300
O-Ring .............................................................................................................
502635907
Screw ...............................................................................................................
504230234
Poppet..............................................................................................................
504230246
Seal Plate ........................................................................................................
504230298
Spring Seat ......................................................................................................
520292801
Spring ..............................................................................................................
504230209
Spool End ........................................................................................................
504230282
Cap ..................................................................................................................
520292811
Wiper ...............................................................................................................
.. . . .
Spool................................................................................................................
504234226
Capscrew .........................................................................................................
504230255
Spring ..............................................................................................................
012823300
O-Ring .............................................................................................................
505967575
O-Ring .............................................................................................................
505966502
Spool (Tilt)............................................................................................................
502635907
Screw ...............................................................................................................
062128400
O-Ring .............................................................................................................
504230234
Poppet..............................................................................................................
504230246
Seal Plate ........................................................................................................
504230298
Spring Seat ......................................................................................................
520292801
Spring ..............................................................................................................
504230209
Spool End ........................................................................................................
504230282
Cap ..................................................................................................................
520292811
Wiper ...............................................................................................................
504234226
Capscrew .........................................................................................................
504230255
Spring ..............................................................................................................
505967595
Piston ...............................................................................................................
505967552
Piston End .......................................................................................................
504230207
Spring ..............................................................................................................
.. . . .
Spool................................................................................................................
012823300
O-Ring .............................................................................................................
505967575
O-Ring .............................................................................................................
505966527
Spool (Auxiliary) ...................................................................................................
502635907
Screw ...............................................................................................................
504230234
Poppet..............................................................................................................

QTY

1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
1
2
1
1
2
1
2
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
1
2
1
11-45

P10157

11-00

CONTROL VALVE
(THREE FUNCTION)

ITEM

47
48
49
50
51
52
53
54
55
56
57

PART NO.

QTY

504230246
504230298
520292801
504230282
520292811
504234226
.. . . .
504230209
504230255
012823300
505967575

Seal Plate ........................................................................................................


Spring Seat ......................................................................................................
Spring ..............................................................................................................
Cap ..................................................................................................................
Wiper ...............................................................................................................
Capscrew .........................................................................................................
Spool................................................................................................................
Spool End ........................................................................................................
Spring ..............................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................

2
2
1
1
2
2
1
1
1
1
2

504230296

Tie Rod Kit (Includes Items 1-4) ................................................................................

FOOTNOTES:
a S/N A875B-10872
b S/N A875B-10872

11-46

DESCRIPTION

NOTES

11-47

P10158

11-00

CONTROL VALVE
(FOUR FUNCTION)

11-48

P10158

11-00

CONTROL VALVE
(FOUR FUNCTION)

ITEM

1
2
3
4
5
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

PART NO.

DESCRIPTION

a 580000027 Control Valve .............................................................................................................


b 580016423 Control Valve .............................................................................................................
520292818
Rod.......................................................................................................................
520292813
Nut........................................................................................................................
014936600
Nut........................................................................................................................
520292817
Rod.......................................................................................................................
580000463
Valve (Outlet)........................................................................................................
504230293
Relief Valve ..........................................................................................................
504232220
Seal Kit ............................................................................................................
505966500
Relief Valve ..........................................................................................................
505966531
Seal Kit ............................................................................................................
580023277
Valve Section (Inlet) .............................................................................................
012823300
O-Ring .............................................................................................................
505966544
Spool (Lift)............................................................................................................
505967593
Plug..................................................................................................................
052645300
O-Ring .............................................................................................................
502635907
Screw ...............................................................................................................
504230234
Poppet..............................................................................................................
504230246
Seal Plate ........................................................................................................
504230298
Spring Seat ......................................................................................................
520292801
Spring ..............................................................................................................
504230209
Spool End ........................................................................................................
504230282
Cap ..................................................................................................................
520292811
Wiper ...............................................................................................................
.. . . .
Spool................................................................................................................
504234226
Capscrew .........................................................................................................
504230255
Spring ..............................................................................................................
012823300
O-Ring .............................................................................................................
505967575
O-Ring .............................................................................................................
505966502
Spool (Tilt)............................................................................................................
502635907
Screw ...............................................................................................................
062128400
O-Ring .............................................................................................................
504230234
Poppet..............................................................................................................
504230246
Seal Plate ........................................................................................................
504230298
Spring Seat ......................................................................................................
520292801
Spring ..............................................................................................................
504230209
Spool End ........................................................................................................
504230282
Cap ..................................................................................................................
520292811
Wiper ...............................................................................................................
504234226
Capscrew .........................................................................................................
504230255
Spring ..............................................................................................................
505967595
Piston ...............................................................................................................
505967552
Piston End .......................................................................................................
504230207
Spring ..............................................................................................................
.. . . .
Spool................................................................................................................
012823300
O-Ring .............................................................................................................
505967575
O-Ring .............................................................................................................
505966527
Spool (Auxiliary) ...................................................................................................
502635907
Screw ...............................................................................................................
504230234
Poppet..............................................................................................................

QTY

1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
1
2
1
1
2
1
2
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
1
11-49

P10158

11-00

CONTROL VALVE
(FOUR FUNCTION)

ITEM

47
48
49
50
51
52
53
54
55
56
57

PART NO.

QTY

504230246
504230298
520292801
504230282
520292811
504234226
.. . . .
504230209
504230255
012823300
505967575

Seal Plate ........................................................................................................


Spring Seat ......................................................................................................
Spring ..............................................................................................................
Cap ..................................................................................................................
Wiper ...............................................................................................................
Capscrew .........................................................................................................
Spool................................................................................................................
Spool End ........................................................................................................
Spring ..............................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................

2
2
1
1
2
2
1
1
1
1
2

504230215

Tie Rod Kit (Includes Items 1-4) ................................................................................

FOOTNOTES:
a S/N A875B-10872
b S/N A875B-10872

11-50

DESCRIPTION

SECTION 12

12

LIFTING MECHANISM

CONTENTS

SECTION 12
LIFTING MECHANISM
DESCRIPTION

PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-50
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-70
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-18
FREE LIFT
THREE STAGE FULL FREE-LIFT
GP/GLP 060 TG ........................................................................................................................................ 12-36
GP/GPL 050 TG ........................................................................................................................................ 12-32
TWO STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-58
GP/GLP 060 TG ........................................................................................................................................ 12-60
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-46
GP/GLP 060 TG ........................................................................................................................................ 12-48
TWO STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-66
GP/GLP 060 TG ........................................................................................................................................ 12-68
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-24
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-8
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-12
GP/GLP 060 TG ........................................................................................................................................ 12-15
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-40
GP/GLP 060 TG ........................................................................................................................................ 12-44
TWO STAGE FULL FREE-LIFT
LEFT HAND, GP/GLP 050 TG .................................................................................................................. 12-62
LEFT HAND, GP/GLP 060 TG .................................................................................................................. 12-64
RIGHT HAND, GP/GLP 050 TG................................................................................................................ 12-63
RIGHT HAND, GP/GLP 060 TG................................................................................................................ 12-65
MAIN LIFT
THREE STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-26
GP/GLP 060 TG ........................................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-56
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-52
12-1

CONTENTS

DESCRIPTION

PAGE

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4

12-2

NOTES

12-3

P10159

08-00

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

12-4

P10159

08-00

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Outer Mast

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992
504065758

B507
3292
504065762

B507
3692
504065757

GP/GLP 050 TG (CONT.)

ITEM
1

DESCRIPTION
Mast
Group Number
Outer Mast

96.0 in.

OALH
110.0 in.

119.0 in.

B507
3792
504065777

B507
4292
504065717

B507
4792
504065776

GP/GLP 060 TG

ITEM
1
ITEM

1
2
3
4
4
5
6
7
8

DESCRIPTION
Mast
Group Number
Outer Mast
PART NO.

a .. . . .
504066700
012824300
504234265
520037804
504233279
520036837
504233232
015916300

78.0 in.

84.0 in.

OALH
94.0 in.

108.0 in.

117.4 in.

B562
2859
504065758

B562
3159
504065762

B562
3659
504065777

B562
4159
504065717

B562
4659
504065776

DESCRIPTION

QTY

Outer Mast.................................................................................................................
1
Stubshaft ..............................................................................................................
2
O-Ring .......................................................................................................................
4
Shim (0.020 in.) .........................................................................................................
4
Shim (0.007 in.) (Optional) ........................................................................................ AR
Bearing Strip..............................................................................................................
2
Load Roller ................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Snap Ring..................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-5

P10159

08-00

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

12-6

P10159

08-00

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Inner Mast

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992
504072774

B507
3292
504072723

B507
3692
504072755

GP/GLP 050 TG (CONT.)

ITEM
1

DESCRIPTION
Mast
Group Number
Inner Mast

96.0 in.

OALH
110.0 in.

119.0 in.

B507
3792
504072786

B507
4292
504074773

B507
4792
504074776

GP/GLP 060 TG

ITEM
1
ITEM

1
2
3
4
5
6
7
8
8
8
8
8
8
9

DESCRIPTION
Mast
Group Number
Inner Mast
PART NO.

a .. . . .
504066700
015916300
504233232
520036837
518801662
504281792
504281794
504281793
504282703
504282702
500343914
520040899
449034021

78.0 in.

84.0 in.

OALH
94.0 in.

108.0 in.

117.4 in.

B562
2859
504072774

B562
3159
504072723

B562
3659
504072786

B562
4159
504074773

B562
4659
504072776

DESCRIPTION

QTY

Inner Mast .................................................................................................................


1
Stubshaft ..............................................................................................................
2
Snap Ring..................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Load Roller ................................................................................................................
2
Pin .............................................................................................................................
2
Spacer .......................................................................................................................
4
Chain Sheave Assembly (GP/GLP 050 TG)..............................................................
2
Chain Sheave Assembly (GP/GLP 060 TG)..............................................................
2
Chain Sheave (GP/GLP 050 TG) .........................................................................
1
Chain Sheave (GP/GLP 060 TG) .........................................................................
1
Snap Ring ............................................................................................................
2
Bearing.................................................................................................................
1
Pin .............................................................................................................................
4

FOOTNOTES:
a Refer to Table

12-7

P10159

08-00

LIFT
(TWO STAGE LIMITED FREE-LIFT)

12-8

P10159

08-00

LIFT
(TWO STAGE LIMITED FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Chain

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992
504075738

B507
3292
900002264

B507
3692
504065747

GP/GLP 050 TG (CONT.)

ITEM
1

DESCRIPTION
Mast
Group Number
Chain

96.0 in.

OALH
110.0 in.

119.0 in.

B507
3792
504075722

B507
4292
504075780

B507
4792
504065759

GP/GLP 060 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Chain

ITEM

PART NO.

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
15
16
16
17
17
17
18
19
20

a .. . . .
.. . . .
.. . . .
015415900
580033718
518801644
518801615
500227907
504064767
449001068
502566902
504064739
909882405
449001172
449021001
080437000
052645500
520044803
504064742
504575298
504064721
052645600
504240229
504064761
504064729

78.0 in.

84.0 in.

OALH
94.0 in.

108.0 in.

117.4 in.

B562
2859
504072794

B562
3159
504066760

B562
3659
504066744

B562
4159
518791679

B562
4659
504066775

DESCRIPTION

QTY

Chain .........................................................................................................................
2
Cylinder (RH ( P10170, P10170) .........................................................................
1
Cylinder (LH) ( P10170, P10170) .........................................................................
1
Cotter Pin ..................................................................................................................
2
Pin .............................................................................................................................
2
Chain Anchor (GP/GLP 050 TG) ...............................................................................
2
Chain Anchor (GP/GLP 060 TG) ...............................................................................
2
Snap Ring..................................................................................................................
2
Washer (0.060 in.) ..................................................................................................... AR
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
4
Spacer .......................................................................................................................
2
Nut .............................................................................................................................
2
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
2
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Housing .....................................................................................................................
1
Housing (Optional).....................................................................................................
1
Control Valve (Lowering) (GP/GLP 050 TG)..............................................................
1
Control Valve (Lowering) (GP/GLP 060 TG)..............................................................
1
O-Ring..................................................................................................................
1
Spring ........................................................................................................................
2
Washer ......................................................................................................................
2
Fitting.........................................................................................................................
2
12-9

P10159

08-00

LIFT
(TWO STAGE LIMITED FREE-LIFT)

ITEM

20
21
22
22
23
24
24
24
25
26
27
28
29

PART NO.

DESCRIPTION

052645400
504064740
052641400
052645400
504064758
504064769
504069791
504069702
504234266
504230271
053349600
504069765
580010912

O-Ring..................................................................................................................
1
Hose ..........................................................................................................................
1
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Base Ring ..................................................................................................................
2
Washer (0.010 in.) (0.010 in.).................................................................................... AR
Washer (0.030 in.) (0.030 in.).................................................................................... AR
Washer (0.060 in.) (0.060 in.).................................................................................... AR
Nut .............................................................................................................................
2
Nut .............................................................................................................................
2
Fitting.........................................................................................................................
1
Spacer .......................................................................................................................
1
Hose ..........................................................................................................................
1

FOOTNOTES:
a Refer to Table

12-10

QTY

NOTES

12-11

P10170

08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (GP/GLP 050 TG)

12-12

P10170

08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (GP/GLP 050 TG)
LEFT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Shell
2

Rod

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992

B507
3292

B507
3692

8600006

8600009

8600013

519459606

519459609

519459613

519458606

519458609

519458613

519457606

519457609

519457613

LEFT HAND (CONT.)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Shell
2

Rod

96.0 in.

OALH
110.0 in.

119.0 in.

B507
3792

B507
4292

B507
4792

8600014

8600020

8600101

519459614

519459620

519463601

519458614

519458620

519462601

519457614

519457620

519461601

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992

B507
3292

B507
3692

8600056

8600059

8600063

519459656

519459659

519459663

519458656

519458659

519458663

519457606

519457609

519457613

RIGHT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Shell
2

Rod

12-13

P10170

08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (GP/GLP 050 TG)
RIGHT HAND (CONT.)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Shell
2

Rod

96.0 in.

OALH
110.0 in.

119.0 in.

B507
3792

B507
4292

B507
4792

8600064

8600070

8600151

519459664

519459670

519463651

519458663

519458670

519462651

519457614

519457620

519461601

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

a .. . . .
a .. . . .
a .. . . .
506408500
504235239
504148200
580022502
501850904
504163200
504450755
012827100
504450733
504024203
504232230

Cylinder .....................................................................................................................
Shell .....................................................................................................................
Rod.......................................................................................................................
Gland....................................................................................................................
Check Valve .........................................................................................................
Washer .................................................................................................................
Rod Seal ..............................................................................................................
Snap Ring ............................................................................................................
Wiper Ring ...........................................................................................................
Seal ......................................................................................................................
O-Ring..................................................................................................................
Back-Up Plate ......................................................................................................
Wear Ring ............................................................................................................
O-Ring..................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136039

Seal Kit (Includes Items 6, 8-10, 12-13) ....................................................................

FOOTNOTES:
a Refer to Table

12-14

DESCRIPTION

QTY

P10170

08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (GP/GLP 060 TG)

LEFT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell

78.0 in.

84.0 in.

OALH
94.0 in.

B562
2859

B562
3159

B562
3659

B562
4159

B562
4659

8600206

8600209

8600214

8600302

8600307

518833606

518833609

518833614

518837602

518837607

518832606

518832609

518832614

518836602

518836607

518831609

518831614

518835602

518835607

108.0 in.

117.4 in.

Rod

518831606

Spacer

505657515

505657515

505657515

504258211

504258211

4
5

Gland

518985600

518985600

518985600

506045500

506045500

Rod Seal

580022502

580022502

580022502

502787902

502787902

Wiper Ring

504163200

504163200

504163200

504450753

504450753

12-15

P10170

08-00

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (GP/GLP 060 TG)
RIGHT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell

78.0 in.

84.0 in.

OALH
94.0 in.

108.0 in.

117.4 in.

B562
2859

B562
3159

B562
3659

B562
4159

B562
4659

8600256

8600259

8600264

8600352

8600357

518833656

518833659

518833664

518837652

518837657

518832656

518832659

518832664

518836652

518836657

Rod

518831606

518831609

518831614

518835602

518835607

Spacer

505657515

505657515

505657515

504258211

504258211

Gland

518985600

518985600

518985600

506045500

506045500

Rod Seal

580022502

580022502

580022502

502787902

502787902

Wiper Ring

504163200

504163200

504163200

504450753

504450753

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

a
a
a
a
a
a
a

PART NO.

DESCRIPTION

.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
504232230
501850904
504148200
504235239
504160200
015492900
504161200
504024202

Lift Cylinder................................................................................................................
Shell .....................................................................................................................
Rod.......................................................................................................................
Spacer..................................................................................................................
Gland....................................................................................................................
Rod Seal ..............................................................................................................
Wiper Ring ...........................................................................................................
O-Ring..................................................................................................................
Snap Ring ............................................................................................................
Washer .................................................................................................................
Check Valve .........................................................................................................
Seal ......................................................................................................................
O-Ring..................................................................................................................
Back-Up Ring .......................................................................................................
Wear Ring ............................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136035

Seal Kit (Includes Items 7, 9-14) ...............................................................................

FOOTNOTES:
a Refer to Table

12-16

QTY

NOTES

12-17

P10160

08-00

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

12-18

P10160

08-00

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
KEY:
A: GP/GLP 050 TG
B: GP/GLP 060 TG
ITEM

1
1
1
1
2
3
4
5
6
6
6
6
7
8
9
10

QTY

PART NO.

DESCRIPTION

505974555
505975533
505975510
505974598
504072733
505977592
504072791
505977599
520036816
015916500
504071779
504072717
505978544
580027877
505978527
580027879
504072799
500227907
580033718
015415900

Carriage Assembly (48 in.) ................................................................................


1
Carriage Assembly (42 in.) ................................................................................
1
Carriage Assembly (42 in) .................................................................................
..
Carriage Assembly (48 in.) ................................................................................
..
Carriage (42 in.) ............................................................................................
1
Carriage (48 in.) ............................................................................................
1
Carriage (42 in.) ............................................................................................
..
Carriage (48 in.) ............................................................................................
..
Load Roller....................................................................................................
6
Snap Ring .....................................................................................................
6
Shim (0.020 in.)............................................................................................. AR
Spacer...........................................................................................................
2
Chain Anchor (Dual Hole) .............................................................................
2
Chain Anchor (Single Hole) (Optional)..........................................................
2
Chain Anchor (Dual Hole) .............................................................................
..
Chain Anchor (Single Hole) (Optional)..........................................................
..
Pin .................................................................................................................
2
Snap Ring .....................................................................................................
4
Pin .................................................................................................................
2
Cotter Pin ......................................................................................................
2

..
..
1
1
..
..
1
1
6
6
AR
2
..
..
2
2
2
4
2
2

12-19

P10161

08-00

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

12-20

P10161

08-00

OUTER MAST
(THREE STAGE FULL FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Outer Mast

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310
504065766

B508
4460
504065758

B508
4760
504065752

GP/GLP 050 TG (CONT.)

ITEM
1

DESCRIPTION
Mast
Group Number
Outer Mast

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910
504065762

B508
5060
504065750

B508
5510
504065777

GP/GLP 060 TG

ITEM
1
ITEM

1
2
3
4
4
5
6
7
8

DESCRIPTION
Mast
Group Number
Outer Mast
PART NO.

a .. . . .
504066700
012824300
504234265
520037804
504233279
520036837
504233232
015916300

76.0 in.

82.0 in.

OALH
84.0 in.

88.0 in.

94.0 in.

B563
4118
504065758

B563
4568
504065752

B563
4718
504065762

B563
4868
504065750

B563
5318
504065777

DESCRIPTION

QTY

Outer Mast.................................................................................................................
1
Stubshaft ..............................................................................................................
2
O-Ring .......................................................................................................................
4
Shim (0.020 in.) .........................................................................................................
4
Shim (0.007 in.) (Optional) ........................................................................................ AR
Bearing Strip..............................................................................................................
2
Load Roller ................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Snap Ring..................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-21

P10161

08-00

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

12-22

P10161

08-00

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Intermediate Mast

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310
505959571

B508
4460
505959501

B508
4760
504062765

GP/GLP 050 TG (CONT.)

ITEM
1

DESCRIPTION
Mast
Group Number
Intermediate Mast

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910
504062738

B508
5060
504062799

B508
5510
504062725

GP/GLP 060 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Intermediate Mast

ITEM

PART NO.

1
2
3
4
4
5
6
7
8
9
10
11
12
12
12
12
12
12

a .. . . .
504066700
012824300
504234265
520037804
504233279
520036837
504233232
015916300
449034021
518801662
504281792
504281794
504281793
504282703
504282702
500343914
520040899

76.0 in.

82.0 in.

OALH
84.0 in.

88.0 in.

94.0 in.

B563
4118
505959571

B563
4568
504062765

B563
4718
504062738

B563
4868
504062799

B563
5318
504062725

DESCRIPTION

QTY

Intermediate Mast......................................................................................................
1
Stubshaft ..............................................................................................................
4
O-Ring .......................................................................................................................
4
Shim (0.020 in.) .........................................................................................................
4
Shim (0.007 in.) (Optional) ........................................................................................
4
Bearing Strip..............................................................................................................
2
Load Roller ................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Snap Ring..................................................................................................................
4
Pin .............................................................................................................................
2
Pin .............................................................................................................................
2
Spacer .......................................................................................................................
4
Chain Sheave Assembly (GP/GLP 050 TG)..............................................................
2
Chain Sheave Assembly (GP/GLP 060 TG)..............................................................
2
Chain Sheave (GP/GLP 050 TG) .........................................................................
1
Chain Sheave (GP/GLP 060 TG) .........................................................................
1
Snap Ring ............................................................................................................
2
Bearing.................................................................................................................
1

FOOTNOTES:
a Refer to Table

12-23

P10161

08-00

INNER MAST
(THREE STAGE FULL FREE-LIFT)

12-24

P10161

08-00

INNER MAST
(THREE STAGE FULL FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Inner Mast

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310
520039802

B508
4460
520039800

B508
4760
520039877

GP/GLP 050 TG (CONT.)

ITEM
1

DESCRIPTION
Mast
Group Number
Inner Mast

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910
520039852

B508
5060
520039832

B508
5510
520039848

GP/GLP 060 TG

ITEM
1
ITEM

1
2
3
4
4
5

DESCRIPTION
Mast
Group Number
Inner Mast
PART NO.

a .. . . .
504066700
015916300
504233232
520037804
520036837

76.0 in.

82.0 in.

OALH
84.0 in.

88.0 in.

94.0 in.

B563
4118
520039802

B563
4568
520039877

B563
4718
520039852

B563
4868
520039832

B563
5318
520039848

DESCRIPTION

QTY

Inner Mast .................................................................................................................


1
Stubshaft ..............................................................................................................
2
Snap Ring..................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Shim (0.007 in.) (Optional) ........................................................................................
4
Load Roller ................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-25

P10161

08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

12-26

P10161

08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

ITEM
1

ITEM
1

DESCRIPTION
Mast
Group Number
Chain

DESCRIPTION
Mast
Group Number
Chain

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
14
15
16
17
18
19
20
20
21
22
22
23
24
25
25
26
26
27
28
29

a .. . . .
.. . . .
.. . . .
504064758
504234266
518801644
580033718
015415900
015418200
504075767
500227907
504064767
504064769
504069702
504069791
449001068
502566902
504064739
909882405
449021001
449001052
500111905
052645500
504064742
504575298
052645600
504064740
504230271
052641400
052645400
504064729
052645400
504240229
504064761
053349600

DESCRIPTION

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310
504064784

B508
4460
504075738

B508
4760
504064703

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910
504064780

B508
5060
518791631

B508
5510
504064746
QTY

Chain .........................................................................................................................
2
Cylinder (RH) ( P10174) .......................................................................................
1
Cylinder (LH) ( P10174) .......................................................................................
1
Base Ring ..................................................................................................................
4
Nut .............................................................................................................................
4
Chain Anchor.............................................................................................................
2
Pin .............................................................................................................................
4
Cotter Pin ..................................................................................................................
4
Cotter Pin ..................................................................................................................
2
Chain Anchor.............................................................................................................
2
Snap Ring..................................................................................................................
2
Washer ......................................................................................................................
2
Washer (0.010 in.) ..................................................................................................... AR
Washer (0.060 in.) ..................................................................................................... AR
Washer (0.030 in.) ..................................................................................................... AR
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
4
Spacer .......................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
2
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Housing .....................................................................................................................
1
Control Valve (Lowering) ...........................................................................................
1
O-Ring..................................................................................................................
1
Hose ..........................................................................................................................
1
Nut .............................................................................................................................
2
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Fitting.........................................................................................................................
2
O-Ring..................................................................................................................
1
Spring ........................................................................................................................
2
Washer ......................................................................................................................
2
Fitting.........................................................................................................................
1

12-27

P10161

08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

ITEM

30
31

PART NO.

DESCRIPTION

449021019
580010912

Lockwasher ...............................................................................................................
Hose ..........................................................................................................................

FOOTNOTES:
a Refer to Table

12-28

QTY

1
1

NOTES

12-29

P10161

08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

12-30

P10161

08-00

MAIN LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

ITEM
1

DESCRIPTION
Mast
Group Number
Chain

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
14
15
16
17
18
19
20
20
21
22
22
23
24
25
25
26
26
27
28
29
30
31

a .. . . .
.. . . .
.. . . .
504064758
504234266
518801615
580033718
015415900
015418200
504064751
500227907
504064767
504064769
504069702
504069791
449001068
502566902
504064739
909882405
449021001
449001052
500111905
052645500
504064742
504064721
052645600
504064740
504230271
052641400
052645400
504064729
052645400
504240229
504064761
053349600
449021019
580010912

76.0 in.

82.0 in.

OALH
84.0 in.

B563
4118
504065719

B563
4568
504066711

B563
4718
504066718

DESCRIPTION

88.0 in.

94.0 in.

B563
4868
504072710

B563
5318
504066783
QTY

Chain .........................................................................................................................
2
Cylinder (RH) ( P10174) .......................................................................................
1
Cylinder (LH) ( P10174) .......................................................................................
1
Base Ring ..................................................................................................................
4
Nut .............................................................................................................................
4
Chain Anchor.............................................................................................................
2
Pin .............................................................................................................................
4
Cotter Pin ..................................................................................................................
4
Cotter Pin ..................................................................................................................
2
Chain Anchor.............................................................................................................
2
Snap Ring..................................................................................................................
2
Washer ......................................................................................................................
2
Washer (0.010 in.) ..................................................................................................... AR
Washer (0.060 in.) ..................................................................................................... AR
Washer (0.030 in.) ..................................................................................................... AR
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
4
Spacer .......................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
2
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Housing .....................................................................................................................
1
Control Valve (Lowering) ...........................................................................................
1
O-Ring..................................................................................................................
1
Hose ..........................................................................................................................
1
Nut .............................................................................................................................
2
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Fitting.........................................................................................................................
2
O-Ring..................................................................................................................
1
Spring ........................................................................................................................
2
Washer ......................................................................................................................
2
Fitting.........................................................................................................................
1
Lockwasher ...............................................................................................................
1
Hose ..........................................................................................................................
1

FOOTNOTES:
a Refer to Table

12-31

P10161

08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GPL 050 TG)

12-32

P10161

08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GPL 050 TG)

76.0 in.

DESCRIPTION
Mast
Group Number
Chain

OALH
80.0 in.

B508
4310
504064745

B508
4460
504064792

B508
4760
504064760

Hose

504064707

504064737

504064785

Tube

504064723

504064772

504064736

94.0 in.

ITEM

82.0 in.

84.0 in.

DESCRIPTION
Mast
Group Number
Chain

OALH
88.0 in.

B508
4910
504064794

B508
5060
504064775

B508
5510
504075738

Hose

504064786

504064719

504064711

Tube

504064779

504064710

504064743

ITEM

ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
29

a .. . . .
a .. . . .
a .. . . .
.. . . .
504064702
052645400
504064795
504064734
449001172
504230271
449001389
505966572
505966510
449001004
449001014
449001049
909882405
500227907
518801644
504064758
504234266
504064782
015415900
449021010
449022017
580033718
900002259
501877901
504075784
504281796
504281796
500343914

DESCRIPTION

Chain .........................................................................................................................
Hose ..........................................................................................................................
Tube...........................................................................................................................
Lift Cylinder ( P10175) .........................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Spring ........................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Bracket ......................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Snap Ring..................................................................................................................
Chain Anchor.............................................................................................................
Base Ring ..................................................................................................................
Nut .............................................................................................................................
Sheave ......................................................................................................................
Cotter Pin ..................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Pin .............................................................................................................................
Stubshaft ...................................................................................................................
Fitting.........................................................................................................................
Chain Guard ..............................................................................................................
Chain Sheave Assembly............................................................................................
Chain Sheave Assembly ......................................................................................
Snap Ring ............................................................................................................

QTY

2
1
1
1
1
1
1
1
2
3
1
1
1
4
1
2
6
1
2
2
2
1
2
8
3
2
1
1
2
2
1
2
12-33

P10161

08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GPL 050 TG)

ITEM

29
30
31
32
33
34
35
36
37

PART NO.

DESCRIPTION

520040899
504281795
449034054
449001007
500227910
580012382
505973584
504223295
449021001

Bearing.................................................................................................................
1
Crosshead .................................................................................................................
1
Pin .............................................................................................................................
2
Capscrew...................................................................................................................
2
Snap Ring..................................................................................................................
2
Clamp ........................................................................................................................
1
Bracket ......................................................................................................................
1
Spacer ....................................................................................................................... AR
Washer ......................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-34

QTY

NOTES

12-35

P10161

08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

12-36

P10161

08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

76.0 in.

82.0 in.

DESCRIPTION
Mast
Group Number
Chain

OALH
84.0 in.

B563
4118
504065755

B563
4568
518791678

B563
4718
504065700

B563
4868
504065767

B563
5318
504072794

Hose

504064707

504064785

504064786

504064719

504064711

Tube

504064723

504064736

504064779

504064710

504064743

ITEM

ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
30
30
31
32
33
34
35
36
37

a .. . . .
a .. . . .
a .. . . .
.. . . .
504064702
052645400
504064795
504064734
449001172
504230271
449001389
505966572
505966510
449001004
449001014
449001018
909882405
500227907
518801615
504064758
504234266
504064782
504064778
015415900
449021010
449022017
580033718
900002259
501877901
504075785
504281797
504282701
500343914
520040899
504281795
449034054
449001007
500227910
580012382
504064718
505973584

88.0 in.

94.0 in.

DESCRIPTION

Chain .........................................................................................................................
Hose ..........................................................................................................................
Tube...........................................................................................................................
Lift Cylinder ( P10175) .........................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Spring ........................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Capscrew...................................................................................................................
Bracket ......................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Capscrew...................................................................................................................
Nut .............................................................................................................................
Snap Ring..................................................................................................................
Chain Anchor.............................................................................................................
Base Ring ..................................................................................................................
Nut .............................................................................................................................
Sheave ......................................................................................................................
Spacer .......................................................................................................................
Cotter Pin ..................................................................................................................
Washer ......................................................................................................................
Lockwasher ...............................................................................................................
Pin .............................................................................................................................
Stubshaft ...................................................................................................................
Fitting.........................................................................................................................
Guard ........................................................................................................................
Chain Sheave Assembly............................................................................................
Sheave .................................................................................................................
Snap Ring ............................................................................................................
Bearing.................................................................................................................
Crosshead .................................................................................................................
Pin .............................................................................................................................
Capscrew...................................................................................................................
Snap Ring..................................................................................................................
Clamp ........................................................................................................................
Spacer .......................................................................................................................
Bracket ......................................................................................................................

QTY

2
1
1
1
1
1
1
1
2
3
1
1
1
4
1
2
6
1
2
2
2
1
1
2
8
3
2
1
1
2
2
1
2
1
1
2
2
2
1
2
1
12-37

P10161

08-00

FREE LIFT
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

ITEM

38
39

PART NO.

DESCRIPTION

504223295
449021001

Spacer ....................................................................................................................... AR
Washer ......................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-38

QTY

NOTES

12-39

P10174

08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

12-40

P10174

08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)
LEFT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Tube
2

Rod

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310

B508
4460

B508
4760

8600405

8600406

8600408

519467605

519467606

519467608

519466605

519466606

519466608

519465605

519465606

519465608

LEFT HAND (CONT.)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Tube
2

Rod

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910

B508
5060

B508
5510

8600409

8600410

8600413

519467609

519467610

519467613

519466609

519466610

519466613

519465609

519465610

519465613

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310

B508
4460

B508
4760

8600455

8600456

8600458

519467655

519467656

519467658

519466655

519466656

519466658

519465605

519465606

519465608

RIGHT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Tube
2

Rod

12-41

P10174

08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)
RIGHT HAND (CONT.)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Tube
2

Rod

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910

B508
5060

B508
5510

8600459

8600460

8600463

519467659

519467660

519467663

519466659

519466660

519466663

519465609

519465610

519465613

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

a .. . . .
a .. . . .
a .. . . .
506410500
505657522
504235239
504148200
501850904
504163200
504450755
012827100
504450733
504024203
504232230
580022502
502895203

Cylinder .....................................................................................................................
Tube .....................................................................................................................
Rod.......................................................................................................................
Gland....................................................................................................................
Spacer (For OALH 90 in. and 96 in.) ...................................................................
Check Valve .........................................................................................................
Washer .................................................................................................................
Snap Ring ............................................................................................................
Wiper Ring ...........................................................................................................
Seal ......................................................................................................................
O-Ring..................................................................................................................
Back-Up Plate ......................................................................................................
Wear Ring ............................................................................................................
O-Ring..................................................................................................................
Rod Seal ..............................................................................................................
Piston Ring...........................................................................................................

1
1
1
1
1
1
1
1
1
1
1

505136041

Seal Kit (Includes Items 8-11, 13-15) ........................................................................

FOOTNOTES:
a Refer to Table

12-42

DESCRIPTION

QTY

1
1
1
1

NOTES

12-43

P10174

08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

12-44

P10174

08-00

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)
LEFT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Tube
2

Rod

76.0 in.

82.0 in.

OALH
84.0 in.

88.0 in.

94.0 in.

B563
4118

B563
4568

B563
4718

B563
4868

B563
5318

8600505

8600508

8600509

8600510

8600513

518897605

518897608

518897609

518897610

518897613

518896605

518896608

518896609

518896610

518896613

518895605

518895608

518895609

518895610

518895613

RIGHT HAND

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Cylinder
1
Tube
2
ITEM

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15

Rod
PART NO.

76.0 in.

82.0 in.

OALH
84.0 in.

88.0 in.

94.0 in.

B563
4118

B563
4568

B563
4718

B563
4868

B563
5318

8600555

8600558

8600559

8600560

8600563

518897655

518897658

518897659

518897660

518897663

518896655

518896658

518896659

518896660

518896663

518895605

518895608

518895609

518895610

518895613

DESCRIPTION

QTY

a .. . . .
Cylinder .....................................................................................................................
a .. . . .
Tube .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
505587500
Gland....................................................................................................................
505657512
Spacer (For OALH 79 in., 85 in., 87 in.) ...............................................................
505657517
Spacer (For OALH 91 in. and 97 in.) ...................................................................
504235239
Check Valve .........................................................................................................
504148200
Washer .................................................................................................................
501850904
Snap Ring ............................................................................................................
504163200
Wiper Ring ...........................................................................................................
504160200
Seal ......................................................................................................................
015492900
O-Ring..................................................................................................................
504161200
Back-Up Ring .......................................................................................................
504024202
Wear Ring ............................................................................................................
504232230
O-Ring..................................................................................................................
580022502
Rod Seal ..............................................................................................................
502895201
Piston Ring...........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136037 Seal Kit (Includes Items 8-11, 13-15) ........................................................................

FOOTNOTES:
a Refer to Table

12-45

P10175

08-00

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

12-46

P10175

08-00

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2

Rod

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Rod
PART NO.

76.0 in.

OALH
80.0 in.

82.0 in.

B508
4310

B508
4460

B508
4760

8602406

8602407

8602409

518791691

518791697

518791668

520106606

520106607

520106609

520087607

520087608

520087610

84.0 in.

OALH
88.0 in.

94.0 in.

B508
4910

B508
5060

B508
5510

8602410

8602412

8602415

518791611

518792606

518792615

520106610

520106612

520106615

520087611

520087613

520087639

DESCRIPTION

QTY

a .. . . .
Lift Cylinder................................................................................................................
a .. . . .
Shell .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
519493600
Gland....................................................................................................................
501753904
Screw ...................................................................................................................
504235239
Check Valve .........................................................................................................
504148200
Washer .................................................................................................................
501850904
Snap Ring ............................................................................................................
504450758
Wiper Ring ...........................................................................................................
502787903
Seal ......................................................................................................................
502011903
Back-Up Ring .......................................................................................................
500348901
O-Ring..................................................................................................................
502687901
Seal ......................................................................................................................
504232230
O-Ring..................................................................................................................
504024210
Wear Ring ............................................................................................................
504450734
Seal ......................................................................................................................
504450732
Back-Up Ring .......................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136046 Seal Kit (Includes Items 8, 10-16) .............................................................................

FOOTNOTES:
a Refer to Table

12-47

P10175

08-00

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

12-48

P10175

08-00

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Rod
PART NO.

76.0 in.

82.0 in.

OALH
84.0 in.

B563
4118

B563
4568

B563
4718

B563
4868

B563
5318

8603507

8603510

8603511

8603513

8603516

518792636

518792679

518792639

518792684

518792673

520107607

520107610

520107611

520107613

520107616

518941608

518941611

518941612

518941614

518941617

88.0 in.

94.0 in.

DESCRIPTION

QTY

a .. . . .
Lift Cylinder................................................................................................................
a .. . . .
Shell .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
518938600
Gland....................................................................................................................
501753904
Screw ...................................................................................................................
504235239
Check Valve .........................................................................................................
504148200
Washer .................................................................................................................
501850904
Snap Ring ............................................................................................................
504450758
Wiper Ring ...........................................................................................................
502787903
Seal ......................................................................................................................
502011929
Back-Up Ring .......................................................................................................
015493500
O-Ring..................................................................................................................
502687901
Seal ......................................................................................................................
504232230
O-Ring..................................................................................................................
504450757
Wear Ring ............................................................................................................
504450754
Seal ......................................................................................................................
504450756
Back-Up Ring .......................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136047 Seal Kit (Includes Items 8-16) ...................................................................................

FOOTNOTES:
a Refer to Table

12-49

P10165

08-00

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

12-50

P10165

08-00

CARRIAGE
(THREE STAGE FULL FREE-LIFT)
KEY:
A: GP/GLP 050 TG
B: GP/GLP 060 TG
ITEM

1
1
1
1
2
3
4
5
6
6
6
6
7
8
9
10

QTY

PART NO.

DESCRIPTION

520040834
520040805
520040848
520040812
520041804
520041842
520041806
520041865
520036852
015916300
504233232
504235278
505978544
580027878
505978527
580027880
504071702
500227907
580033718
015415900

Carriage Assembly (42 in.) ................................................................................


1
Carriage Assembly (48 in.) ................................................................................
1
Carriage Assembly (42 in.) ................................................................................
..
Carriage Assembly (48 in.) ................................................................................
..
Frame (42 in.)................................................................................................
1
Frame (48 in.)................................................................................................
1
Frame (42 in.)................................................................................................
..
Frame (48 in.)................................................................................................
..
Load Roller....................................................................................................
6
Snap Ring .....................................................................................................
6
Shim (0.020 in.)............................................................................................. AR
Spacer...........................................................................................................
2
Chain Anchor (Dual Hole) .............................................................................
2
Chain Anchor (Single Hole) (Optional)..........................................................
2
Chain Anchor (Dual Hole) .............................................................................
..
Chain Anchor (Single Hole) (Optional)..........................................................
..
Pin .................................................................................................................
2
Snap Ring .....................................................................................................
4
Pin .................................................................................................................
2
Cotter Pin ......................................................................................................
2

..
..
1
1
..
..
1
1
6
6
AR
2
..
..
2
2
2
4
2
2

12-51

P10176

08-00

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

12-52

P10176

08-00

OUTER MAST
(TWO STAGE FULL FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Outer Mast

78.0 in.

OALH
84.0 in.

94.0 in.

B509
2962
504065758

B509
3262
504065762

B509
3762
504065777

78.0 in.

OALH
84.0 in.

94.0 in.

B564
2860
504065758

B564
3160
504065762

B564
3660
504065777

GP/GLP 060 TG

ITEM
1
ITEM

1
2
3
4
5
6
7
8

DESCRIPTION
Mast
Group Number
Outer Mast
PART NO.

a .. . . .
504066700
012824300
504234265
520037804
520036837
504233232
015916300

DESCRIPTION

QTY

Outer Mast.................................................................................................................
1
Stubshaft ..............................................................................................................
2
O-Ring .......................................................................................................................
4
Shim (0.020 in.) .........................................................................................................
4
Shim (0.007 in.) (Optional) ........................................................................................
2
Load Roller ................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Snap Ring..................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-53

P10176

08-00

INNER MAST
(TWO STAGE FULL FREE-LIFT)

12-54

P10176

08-00

INNER MAST
(TWO STAGE FULL FREE-LIFT)
GP/GLP 050 TG

ITEM
1

DESCRIPTION
Mast
Group Number
Inner Mast

78.0 in.

OALH
84.0 in.

94.0 in.

B509
2962
504074703

B509
3262
504074785

B509
3762
504063749

78.0 in.

OALH
84.0 in.

94.0 in.

B564
2860
504074703

B564
3160
504074785

B564
3660
504063749

GP/GLP 060 TG

ITEM
1
ITEM

1
2
3
4
5

DESCRIPTION
Mast
Group Number
Inner Mast
PART NO.

a .. . . .
504066700
015916300
504233232
520036837

DESCRIPTION

QTY

Inner Mast .................................................................................................................


1
Stubshaft ..............................................................................................................
2
Snap Ring..................................................................................................................
2
Shim (0.020 in.) ......................................................................................................... AR
Load Roller ................................................................................................................
2

FOOTNOTES:
a Refer to Table

12-55

P10176

08-00

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

12-56

P10176

08-00

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM

1
2
3
4
5
5
5
6
7
8
9
10
11
12
13
13
14
15
15
16
16
17
17
18
18
19
20
21
22
22
23

PART NO.

DESCRIPTION

QTY

.. . . .
.. . . .
500227907
504064767
504064769
504069702
504069791
449001068
502566902
504064739
909882405
449021001
449001052
504230271
504064742
520044803
504064761
052229600
052645400
052641400
052645400
080437000
052645500
504575298
052645600
053349600
504064740
504240229
504064729
052645400
580010912

Cylinder (RH) ( P10188, P10188) ........................................................................


1
Cylinder (LH) ( P10188, P10188) .........................................................................
1
Snap Ring..................................................................................................................
1
Washer ......................................................................................................................
1
Washer (0.010 in.) ..................................................................................................... AR
Washer (0.060 in.) ..................................................................................................... AR
Washer (0.030 in.) ..................................................................................................... AR
Capscrew...................................................................................................................
2
Washer ......................................................................................................................
4
Spacer .......................................................................................................................
2
Nut .............................................................................................................................
2
Washer ......................................................................................................................
2
Capscrew...................................................................................................................
2
Nut .............................................................................................................................
2
Housing .....................................................................................................................
1
Housing (Optional).....................................................................................................
1
Washer ......................................................................................................................
1
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Control Valve (Lowering) ...........................................................................................
1
O-Ring..................................................................................................................
1
Fitting.........................................................................................................................
1
Hose ..........................................................................................................................
1
Spring ........................................................................................................................
1
Fitting.........................................................................................................................
1
O-Ring..................................................................................................................
1
Hose ..........................................................................................................................
1

12-57

P10176

08-00

FREE LIFT
(TWO STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

12-58

P10176

08-00

FREE LIFT
(TWO STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

78.0 in.

DESCRIPTION
Mast
Group Number
Tube

OALH
84.0 in.

B509
2962
504069783

B509
3262
504069782

B509
3762
504069716

Chain

504064745

504064760

504064784

ITEM

ITEM

PART NO.

1
2
3
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
23
23
24
25
26
27
28
29
30
31

a .. . . .
a .. . . .
520044802
052645400
909882404
504069724
932202907
449021006
449001302
505973536
052645400
504064795
504064734
580012382
505973527
449001049
449021010
909882405
504064758
504234266
518801644
580033718
015415900
504281795
504281796
504281799
500343914
520040899
504301785
449034054
449001007
449022017
500227910
.. . . .
500227907
449001004

94.0 in.

DESCRIPTION

Tube...........................................................................................................................
Chain .........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Nut .............................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Spring ........................................................................................................................
Washer ......................................................................................................................
Clamp ........................................................................................................................
Bracket ......................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Base Ring ..................................................................................................................
Nut .............................................................................................................................
Chain Anchor.............................................................................................................
Pin .............................................................................................................................
Cotter Pin ..................................................................................................................
Crosshead .................................................................................................................
Chain Sheave Assembly............................................................................................
Chain Sheave.......................................................................................................
Snap Ring ............................................................................................................
Bearing.................................................................................................................
Guard ........................................................................................................................
Pin .............................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Snap Ring..................................................................................................................
Lift Cylinder ( P10189) .........................................................................................
Snap Ring..................................................................................................................
Capscrew...................................................................................................................

QTY

1
2
1
1
1
2
1
3
1
1
1
1
1
1
1
2
6
4
2
2
2
2
2
1
2
1
2
1
2
2
2
2
2
1
1
2

FOOTNOTES:
a Refer to Table

12-59

P10176

08-00

FREE LIFT
(TWO STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

12-60

P10176

08-00

FREE LIFT
(TWO STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

78.0 in.

DESCRIPTION
Mast
Group Number
Tube

OALH
84.0 in.

B564
2860
504069783

B564
3160
504069782

B564
3660
504069716

Chain

504066797

504066737

504065701

ITEM

ITEM

PART NO.

1
2
3
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
24
24
25
26
27
28
29
30
31
32

a .. . . .
a .. . . .
520044802
052645400
504064710
909882404
504069724
449001010
449021006
449001302
505973536
052645400
504064795
504064734
580012382
505973527
449001049
449021010
909882405
504064758
504234266
518801615
580033718
015415900
504281795
504281797
504282701
500343914
520040899
504301785
449034054
449001007
449022017
500227910
.. . . .
500227907
449001004

94.0 in.

DESCRIPTION

Tube...........................................................................................................................
Chain .........................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Tube...........................................................................................................................
Nut .............................................................................................................................
Clamp ........................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Capscrew...................................................................................................................
Fitting.........................................................................................................................
O-Ring..................................................................................................................
Spring ........................................................................................................................
Washer ......................................................................................................................
Clamp ........................................................................................................................
Bracket ......................................................................................................................
Capscrew...................................................................................................................
Washer ......................................................................................................................
Nut .............................................................................................................................
Base Ring ..................................................................................................................
Nut .............................................................................................................................
Chain Anchor.............................................................................................................
Pin .............................................................................................................................
Cotter Pin ..................................................................................................................
Crosshead .................................................................................................................
Chain Sheave Assembly............................................................................................
Sheave .................................................................................................................
Snap Ring ............................................................................................................
Bearing.................................................................................................................
Guard ........................................................................................................................
Pin .............................................................................................................................
Capscrew...................................................................................................................
Lockwasher ...............................................................................................................
Snap Ring..................................................................................................................
Lift Cylinder ( P10189) .........................................................................................
Snap Ring..................................................................................................................
Capscrew...................................................................................................................

QTY

1
2
1
1
4
2
2
1
3
1
1
1
1
1
1
1
2
6
4
2
2
2
2
2
1
2
1
2
1
2
2
2
2
2
1
1
2

FOOTNOTES:
a Refer to Table

12-61

P10188

08-00

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (LEFT HAND, GP/GLP 050 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2

Rod

78.0 in.

OALH
84.0 in.

94.0 in.

B509
2962

B509
3262

B509
3762

8600706

8600709

8600714

519510606

519510609

519510614

518989606

518989609

518989614

518988606

518988609

518988614

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10

a .. . . .
a .. . . .
a .. . . .
518985600
504163200
502011909
015492900
504017203
580022502
501753914
502687901

Lift Cylinder................................................................................................................
Shell .....................................................................................................................
Rod.......................................................................................................................
Gland....................................................................................................................
Wiper Ring ...........................................................................................................
Back-Up Ring .......................................................................................................
O-Ring..................................................................................................................
Wear Ring ............................................................................................................
Rod Seal ..............................................................................................................
Capscrew .............................................................................................................
Seal ......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1

505136048

Seal Kit (Includes Items 4-8, 10) ...............................................................................

FOOTNOTES:
a Refer to Table

12-62

DESCRIPTION

QTY

P10188

08-00

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (RIGHT HAND, GP/GLP 050 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM

1
2
3
4
5
6
7
8
9
10

Rod
PART NO.

78.0 in.

OALH
84.0 in.

94.0 in.

B509
2962

B509
3262

B509
3762

8600806

8600809

8600814

519682606

519682609

519682614

519681606

519681609

519681614

519680606

519680609

519680614

DESCRIPTION

QTY

a .. . . .
Lift Cylinder................................................................................................................
a .. . . .
Shell .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
518985600
Gland....................................................................................................................
504163200
Wiper Ring ...........................................................................................................
502011909
Back-Up Ring .......................................................................................................
015492900
O-Ring..................................................................................................................
504017203
Wear Ring ............................................................................................................
580022502
Rod Seal ..............................................................................................................
501753914
Capscrew .............................................................................................................
502687901
Seal ......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1

505136051 Seal Kit (Includes Items 4-8, 10) ...............................................................................

FOOTNOTES:
a Refer to Table

12-63

P10188

04-00

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (LEFT HAND, GP/GLP 060 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2

Rod

78.0 in.

OALH
84.0 in.

94.0 in.

B564
2860

B564
3160

B564
3660

8600906

8601009

8601014

518990606

518990609

518990614

518989606

518989609

518989614

518988606

518988609

518988614

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11

a .. . . .
a .. . . .
a .. . . .
518985600
505657513
504163200
502011909
015492900
504017203
580022502
501753914
502687901

Lift Cylinder................................................................................................................
Shell .....................................................................................................................
Rod.......................................................................................................................
Gland....................................................................................................................
Spacer..................................................................................................................
Wiper Ring ...........................................................................................................
Back-Up Ring .......................................................................................................
O-Ring..................................................................................................................
Wear Ring ............................................................................................................
Rod Seal ..............................................................................................................
Capscrew .............................................................................................................
Seal ......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1

505136048

Seal Kit (Includes Items 5-9, 11-12) ..........................................................................

FOOTNOTES:
a Refer to Table

12-64

DESCRIPTION

QTY

P10188

08-00

MAIN CYLINDER
(TWO STAGE FULL FREE-LIFT) (RIGHT HAND, GP/GLP 060 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM

1
2
3
4
5
6
7
8
9
10
11
12

Rod
PART NO.

78.0 in.

OALH
84.0 in.

94.0 in.

B564
2860

B564
3160

B564
3660

8601006

8601009

8601014

519683606

519683609

519683614

519681606

519681609

519681614

519680606

519680609

519680614

DESCRIPTION

QTY

a .. . . .
Lift Cylinder................................................................................................................
a .. . . .
Shell .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
518985600
Gland....................................................................................................................
505657513
Spacer..................................................................................................................
504163200
Wiper Ring ...........................................................................................................
502011909
Back-Up Ring .......................................................................................................
015492900
O-Ring..................................................................................................................
504017203
Wear Ring ............................................................................................................
580022502
Rod Seal ..............................................................................................................
501753914
Capscrew .............................................................................................................
502687901
Seal ......................................................................................................................
502895201
Piston Ring...........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1

505136051 Seal Kit (Includes Items 5-9, 11-12) ..........................................................................

FOOTNOTES:
a Refer to Table

12-65

P10189

08-00

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

12-66

P10189

08-00

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Rod
PART NO.

78.0 in.

OALH
84.0 in.

94.0 in.

B509
2962

B509
3262

B509
3762

8602406

8602409

8602414

518791691

518791668

518792628

520106606

520106609

520106614

519492607

519492610

519492615

DESCRIPTION

QTY

a .. . . .
Lift Cylinder................................................................................................................
a .. . . .
Shell .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
519493600
Gland....................................................................................................................
501753914
Capscrew .............................................................................................................
504235239
Check Valve .........................................................................................................
504148200
Washer .................................................................................................................
501850904
Snap Ring ............................................................................................................
504450758
Wiper Ring ...........................................................................................................
502787903
Seal ......................................................................................................................
502011903
Back-Up Ring .......................................................................................................
500348901
O-Ring..................................................................................................................
502687901
Seal ......................................................................................................................
504232230
O-Ring..................................................................................................................
504024210
Wear Ring ............................................................................................................
504450734
Seal ......................................................................................................................
504450732
Back-Up Ring .......................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136046 Seal Kit (Includes Items 8-16) ...................................................................................

FOOTNOTES:
a Refer to Table

12-67

P10189

08-00

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

12-68

P10189

08-00

FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

DESCRIPTION
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Rod
PART NO.

78.0 in.

OALH
84.0 in.

94.0 in.

B564
2860

B564
3160

B564
3660

8602506

8602509

8602514

518792652

518792601

518792634

520107606

520107609

520107614

518941607

518941610

518941615

DESCRIPTION

QTY

a .. . . .
Lift Cylinder................................................................................................................
a .. . . .
Shell .....................................................................................................................
a .. . . .
Rod.......................................................................................................................
519493600
Gland....................................................................................................................
501753914
Capscrew .............................................................................................................
504235239
Check Valve .........................................................................................................
504148200
Washer .................................................................................................................
501850904
Snap Ring ............................................................................................................
504450758
Wiper Ring ...........................................................................................................
502787903
Seal ......................................................................................................................
502011903
Back-Up Ring .......................................................................................................
015493500
O-Ring..................................................................................................................
502687901
Seal ......................................................................................................................
504232230
O-Ring..................................................................................................................
504450757
Wear Ring ............................................................................................................
504450754
Seal ......................................................................................................................
504450756
Back-Up Ring .......................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136047 Seal Kit (Includes Items 8-16) ...................................................................................

FOOTNOTES:
a Refer to Table

12-69

P10191

08-00

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

12-70

P10191

08-00

CARRIAGE
(TWO STAGE FULL FREE-LIFT)
KEY:
A: GP/GLP 050 TG
B: GP/GLP 060 TG
ITEM

1
1
1
1
2
3
4
5
6
6
6
6
7
8
9
10

QTY

PART NO.

DESCRIPTION

505975556
505974546
505975547
505974520
504072707
505977543
504072745
505977557
520036816
015916500
504071779
504072717
505978544
580027878
505978527
580027880
504071702
500227907
580033718
015415900

Carriage Assembly (42 in.) (42 in.) ...................................................................


1
Carriage Assembly (48 in.) (48 in.) ...................................................................
1
Carriage Assembly (42 in.) (42 in.) ...................................................................
..
Carriage Assembly (48 in.) (48 in.) ...................................................................
..
Carriage (42 in.) ............................................................................................
1
Carriage (48 in.) ............................................................................................
1
Carriage (42 in.) ............................................................................................
..
Carriage (48 in.) ............................................................................................
..
Load Roller....................................................................................................
6
Snap Ring .....................................................................................................
6
Shim (0.020 in.)............................................................................................. AR
Spacer...........................................................................................................
2
Chain Anchor (Dual Hole) .............................................................................
2
Chain Anchor (Single Hole) (Optional)..........................................................
2
Chain Anchor (Dual Hole) .............................................................................
..
Chain Anchor (Single Hole) (Optional)..........................................................
..
Pin .................................................................................................................
2
Snap Ring .....................................................................................................
4
Pin .................................................................................................................
2
Cotter Pin ......................................................................................................
2

..
..
1
1
..
..
1
1
6
6
AR
2
..
..
2
2
2
4
2
2

12-71

NOTES

12-72

SECTION 13

13

ATTACHMENTS AND HEADER HOSE GROUP

CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION

PAGE

HEADER HOSE
THREE STAGE FULL FREE-LIFT
S/N B508V-24130, S/N B563V-09116 ............................................................................................... 13-24
S/N B508V-24130, S/N B563V-09116 ............................................................................................... 13-20
TWO STAGE FULL FREE-LIFT
S/N B509V-03723, S/N B564V-05762 ............................................................................................... 13-32
S/N B509V-03723, S/N B564V-05762 ............................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT
S/N B507V-03172, S/N B562V-02418 ............................................................................................... 13-16
S/N B507V-03172, S/N B562V-02418 ............................................................................................... 13-12
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-40
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-38
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-36
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT
GP/GLP 060 TG ........................................................................................................................................ 13-46
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-44
TWO, THREE AND FOUR STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 13-45
SIDE-SHIFT CARRIAGE
GP/GLP 050 TG.............................................................................................................................................. 13-2
GP/GLP 060 TG.............................................................................................................................................. 13-6
SIDE-SHIFT CYLINDER .................................................................................................................................. 13-10

13-1

P10194

08-00

SIDE-SHIFT CARRIAGE
(GP/GLP 050 TG)

13-2

P10194

08-00

SIDE-SHIFT CARRIAGE
(GP/GLP 050 TG)

ITEM

1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
6
7
8
9
10
11
12
12
13
14
14
15
16
17
18
19

c
d
c
d
c
d
b
b
b
a
a
a
a
a
a
c
c
c
d
d
d
bc
bc
bd
bd
bd
bc
a
a
a

PART NO.

DESCRIPTION

QTY

504243714
506250524
504243712
506250525
504263788
506250526
504071728
518801652
900003215
518807605
580010507
518807699
580010509
518807682
580010512
580002518
580002520
580002522
580010525
580010527
580010529
504071799
518801665
580010516
580010518
580010520
900003218
504071778
518808609
518808644
519666601
504061740
504061794
504061746
518801602
504230271
015628700
504230271
504061795
504061728
056363300
504071718
504071727
520049875
520049876
312850042

Side-Shift Carriage (38 in.) ........................................................................................


1
Side-Shift Carriage (38 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Apron (42 in.) (Top) ..............................................................................................
1
Apron (48 in.) (Top) ..............................................................................................
1
Apron (38 in.) .......................................................................................................
1
Apron (38 in.) .......................................................................................................
1
Shim (38 in.) (Lower Bearing)..........................................................................
6
Apron (42 in.) (Lower) ..........................................................................................
1
Shim (42 in.) (Lower Bearing)..........................................................................
6
Apron (48 in.) (Lower) ..........................................................................................
1
Shim (48 in.) (Lower Bearing)..........................................................................
6
Support (38 in.) ....................................................................................................
1
Support (42 in.) ....................................................................................................
1
Support (48 in.) ....................................................................................................
1
Support (38 in.) ....................................................................................................
1
Support (42 in.) (42 in.) ......................................................................................
1
Support (48 in.) (48 in.) ......................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top) (42 in.) ...........................................................................................
1
Bearing (Top) (48 in.) ...........................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Lower)....................................................................................................
1
Bearing (Lower)....................................................................................................
1
Bearing (Lower)....................................................................................................
1
Side-Shift Cylinder ( P10197) .........................................................................
1
Capscrew .............................................................................................................
4
Washer .................................................................................................................
4
Rod (Optional)......................................................................................................
2
Capscrew .............................................................................................................
2
Nut (Optional).......................................................................................................
4
Lube Fitting ..........................................................................................................
3
Nut........................................................................................................................
4
Shim (0.020 in.).................................................................................................... AR
Fitting.........................................................................................................................
2
O-Ring..................................................................................................................
1
Tube (Two Stage Limited Free-Lift)............................................................................
1
Tube (Two Stage Limited Free-Lift)............................................................................
1
Hose (Two Stage Full Free-Lift, Three Stage Full Free-Lift) ......................................
1
Hose (Two Stage Full Free-Lift, Three Stage Full Free-Lift) ......................................
1
Strap Clamp (Two Stage Full Free-Lift, Three Stage Full Free-Lift)...........................
1

13-3

P10194

08-00

SIDE-SHIFT CARRIAGE
(GP/GLP 050 TG)

ITEM

20
21

PART NO.

DESCRIPTION

504297725
504297726

Tube (Two Stage Full Free-Lift, Three Stage Full Free-Lift).......................................


Tube (Two Stage Full Free-Lift, Three Stage Full Free-Lift).......................................

FOOTNOTES:
a Bottom
b Top
c S/N B601V-05326
d S/N B601V-05326

13-4

QTY

1
1

NOTES

13-5

P10195

08-00

SIDE-SHIFT CARRIAGE
(GP/GLP 060 TG)

13-6

P10195

08-00

SIDE-SHIFT CARRIAGE
(GP/GLP 060 TG)

ITEM

1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
5
5
5
5
6
7
8
9
10
11
11
12
13
14
14
15
16
17
18
19

e
e
e
f
f
f
b
b
b
a
a
a
af
af
af
e
e
e
f
f
f
be
be
be
bf
bf
a
a
a
b

d
d
c
c
c

PART NO.

DESCRIPTION

QTY

504243715
504246710
504263725
506250530
506250531
506250532
504071735
505975580
518801631
518808608
518808621
518808684
580010507
580010509
580010512
580002525
580002526
580002529
580010556
580010557
580010560
504071742
505975599
518796624
580010538
580010539
504071745
504071773
518808671
580010542
519668601
504071770
504071792
504061746
518801602
504230271
504230271
015628700
504061795
504061728
056363300
504071780
504071737
520049875
520049876
312850042

Side-Shift Carriage (42 in.) ........................................................................................


1
Side-Shift Carriage (48 in.) ........................................................................................
1
Side-Shift Carriage (38 in.) ........................................................................................
1
Side-Shift Carriage (38 in.) ........................................................................................
1
Carriage (42 in.) ........................................................................................................
1
Carriage (48 in.) ........................................................................................................
1
Apron (42 in.) (Top) ..............................................................................................
1
Apron (48 in.) (Top) ..............................................................................................
1
Apron (38 in.) (Top) ..............................................................................................
1
Apron (38 in.) (Lower) ..........................................................................................
1
Apron (42 in.) (Lower) ..........................................................................................
1
Apron (48 in.) (Lower) ..........................................................................................
1
Shim (38 in.) (Lower Bearing)..........................................................................
6
Shim (42 in.) (Lower Bearing)..........................................................................
6
Shim (48 in.) (Lower Bearing)..........................................................................
6
Support (38 in.) ....................................................................................................
1
Support (42 in.) ....................................................................................................
1
Support (48 in.) ....................................................................................................
1
Support (38 in.) ....................................................................................................
1
Support (42 in.) (42 in.) ......................................................................................
1
Support (48 in.) ....................................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top)........................................................................................................
1
Bearing (Top) (42 in.) ...........................................................................................
1
Bearing (Lower) (42 in.) .......................................................................................
1
Bearing (Lower)....................................................................................................
1
Bearing (Lower) (38 in.) .......................................................................................
1
Bearing (Top)........................................................................................................
1
Side-Shift Cylinder ...............................................................................................
1
Capscrew .............................................................................................................
4
Washer .................................................................................................................
4
Rod (Optional)......................................................................................................
2
Capscrew .............................................................................................................
2
Nut (Optional).......................................................................................................
4
Nut........................................................................................................................
4
Lube Fitting ..........................................................................................................
3
Shim (0.020 in.).................................................................................................... AR
Fitting.........................................................................................................................
2
O-Ring..................................................................................................................
1
Tube...........................................................................................................................
1
Tube...........................................................................................................................
1
Hose ..........................................................................................................................
1
Hose ..........................................................................................................................
1
Strap Clamp...............................................................................................................
1

13-7

P10195

08-00

SIDE-SHIFT CARRIAGE
(GP/GLP 060 TG)

ITEM

PART NO.

20
21

c 504297725
c 504297726

DESCRIPTION

Tube...........................................................................................................................
Tube...........................................................................................................................

FOOTNOTES:
a Bottom
b Top
c Two Stage Full Free-Lift, Three Stage Full Free-Lift
d Two Stage Limited Free-Lift
e S/N B603V-03012
f S/N B630V-03012

13-8

QTY

1
1

NOTES

13-9

P10197

08-00

SIDE-SHIFT CYLINDER

13-10

P10197

08-00

SIDE-SHIFT CYLINDER

KEY:
A: GP/GLP 050 TG
B: GP/GLP 060 TG
ITEM

1
1
2
3
3
4
4
5
5
6
7
8
8

PART NO.

DESCRIPTION

QTY

519666601 Side-Shift Cylinder.............................................................................................


519668601 Side-Shift Cylinder.............................................................................................
519665601
Shell ..............................................................................................................
519667601
Shell ..............................................................................................................
519664602
Rod................................................................................................................
504020504
Seal ...............................................................................................................
504020507
Seal ...............................................................................................................
012825700
O-Ring...........................................................................................................
015492900
O-Ring...........................................................................................................
500167924
Back-Up Ring ................................................................................................
502011909
Back-Up Ring ................................................................................................
504234288
Seal ...............................................................................................................
504232210
Wiper Ring ....................................................................................................
506552501
Gland.............................................................................................................
506552502
Gland.............................................................................................................

1
..
1
..
..
1
..
2
..
2
..
2
2
2
..

..
1
..
1
1
..
1
..
2
..
2
2
2
..
2

505136053 Seal Kit (Includes Items 4, 6, 8-9) .....................................................................


505136054 Seal Kit (Includes Items 5, 7-9) .........................................................................

1
..

..
1

13-11

P10199

08-00

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B507V-03172, S/N B562V-02418)

13-12

P10199

08-00

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B507V-03172, S/N B562V-02418)
GP/GLP 050 TG

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992
504068724

B507
3292
504068789

B507
3692
504068729

DESCRIPTION
Mast
Group Number
Hose

20

Clamp

----

----

504068704

21

Strap Clamp

----

----

504068737

OALH
110.0 in.

119.0 in.

DESCRIPTION
Mast
Group Number
Hose

96.0 in.
B507
3792
504068755

B507
4292
504068760

B507
4792
504068717

20

Clamp

504068704

504068704

504068704

21

Strap Clamp

504068737

504068737

504068737

ITEM

GP/GLP 050 TG (CONT.)

ITEM

GP/GLP 060 TG

78.0 in.

84.0 in.

OALH
94.0 in.

108.0 in.

117.4 in.

B562
2859
504068724

B562
3159
504068789

B562
3659
504068755

B562
4159
504068760

B562
4659
504068717

DESCRIPTION
Mast
Group Number
Hose

20

Clamp

----

----

504068704

504068704

504068704

21

Strap Clamp

----

----

504068737

504068737

504068737

ITEM

KEY:
A: Three Function
B: Four Function
ITEM

PART NO.

1
2
3
4
4
5
6
7
8
9
10
11
12

a .. . . .
449001172
449001028
504069707
504069711
504230271
505962533
505961568
504301775
504070716
449022017
449001389
504068794

DESCRIPTION

Hose ..................................................................................................................
Capscrew...........................................................................................................
Capscrew...........................................................................................................
Bracket (RH) ......................................................................................................
Bracket (LH) ......................................................................................................
Nut .....................................................................................................................
Spacer ...............................................................................................................
Stubshaft ...........................................................................................................
Sheave ..............................................................................................................
Washer ..............................................................................................................
Lockwasher .......................................................................................................
Capscrew...........................................................................................................
Clamp ................................................................................................................

QTY

2
2
4
1
..
6
1
2
1
1
1
1
1

4
4
8
2
1
12
2
4
2
2
2
2
2
13-13

P10199

08-00

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B507V-03172, S/N B562V-02418)

ITEM

PART NO.

13
13
14
15
16
16
17
18
19
20
21

504068705
504068772
449001272
504231270
504068703
504068790
505962578
504068704
504068737
a .. . . .
a .. . . .

FOOTNOTES:
a Refer to Table

13-14

DESCRIPTION

Bracket (LH) ......................................................................................................


Bracket (RH) ......................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Hose (LH) ..........................................................................................................
Hose (RH)..........................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Strap Clamp.......................................................................................................
Clamp ................................................................................................................
Strap Clamp.......................................................................................................

QTY

..
1
4
2
..
2
2
4
2
2
1

1
1
8
4
2
2
4
8
4
4
2

NOTES

13-15

P10936

08-00

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B507V-03172, S/N B562V-02418)

13-16

P10936

08-00

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B507V-03172, S/N B562V-02418)
GP/GLP 050 TG

78.0 in.

OALH
84.0 in.

94.0 in.

B507
2992
505969533

B507
3292
505967529

B507
3692
505967596

DESCRIPTION
Mast
Group Number
Hose

19

Clamp

----

----

504068704

20

Clamp

----

----

505965586

21

Hose

506253593

505969571

506254509

ITEM

GP/GLP 050 TG (CONT.)

96.0 in.

DESCRIPTION
Mast
Group Number
Hose

OALH
110.0 in.

B507
3792
505967559

B507
4292
504068738

B507
4792
505967599

19

Clamp

504068704

504068704

504068704

20

Clamp

505965586

505965586

505965586

21

Hose

506254512

506254545

506254541

ITEM

119.0 in.

GP/GLP 060 TG

78.0 in.

84.0 in.

OALH
94.0 in.

B562
2859
505969533

B562
3159
505967529

B562
3659
505967596

B562
4159
505967559

B562
4659
505967599

108.0 in.

117.4 in.

DESCRIPTION
Mast
Group Number
Hose

19

Clamp

----

----

504068704

504068704

504068704

20

Clamp

----

----

505965586

505965586

505965586

21

Hose

506253593

505969571

506254512

506254545

506254541

ITEM

KEY:
A: Three Function
B: Four Function
ITEM

1
2
3
4
4
5
6
7
8

PART NO.

a .. . . .
449001172
449001028
504069707
504069711
504230271
505962533
505961568
504301775

DESCRIPTION

Hose ..................................................................................................................
Capscrew...........................................................................................................
Capscrew...........................................................................................................
Bracket (RH) ......................................................................................................
Bracket (LH) ......................................................................................................
Nut .....................................................................................................................
Spacer ...............................................................................................................
Stubshaft ...........................................................................................................
Sheave ..............................................................................................................

QTY

2
2
4
1
..
6
1
2
1

4
2
8
2
1
12
2
4
2
13-17

P10936

08-00

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B507V-03172, S/N B562V-02418)

ITEM

PART NO.

9
10
11
12
13
13
14
15
16
17
18
19
20
21

504070716
449022017
449001389
504068794
504068705
504068772
449001272
504231270
505962578
504068704
505965586
a .. . . .
a .. . . .
a .. . . .

FOOTNOTES:
a Refer to Table

13-18

DESCRIPTION

Washer ..............................................................................................................
Lockwasher .......................................................................................................
Capscrew...........................................................................................................
Clamp ................................................................................................................
Bracket (LH) ......................................................................................................
Bracket (RH) ......................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Hose ..................................................................................................................

QTY

1
1
1
1
..
1
2
2
2
4
2
1
1
..

2
2
2
2
1
1
4
4
4
8
4
2
2
2

NOTES

13-19

P10201

08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)
(S/N B508V-24130, S/N B563V-09116)

13-20

P10201

08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)
(S/N B508V-24130, S/N B563V-09116)
GP/GLP 050 TG
OALH
80.0 in.

82.0 in.

DESCRIPTION
Mast
Group Number
Hose

76.0 in.
B508
4310
504070700

B508
4460
505968542

B508
4760
505968581

Bracket

504297721

504297721

504297721

ITEM

GP/GLP 050 TG (CONT.)

84.0 in.

DESCRIPTION
Mast
Group Number
Hose

OALH
88.0 in.

B508
4910
504070785

B508
5060
504070703

B508
5510
505968541

Bracket

504297721

504297721

504297721

ITEM

94.0 in.

GP/GLP 060 TG

76.0 in.

82.0 in.

DESCRIPTION
Mast
Group Number
Hose

OALH
84.0 in.

B563
4118
504070700

B563
4568
505968581

B563
4718
504070785

B563
4868
504070703

B563
5318
505968541

Bracket

504297722

504297722

504297722

504297722

504297722

ITEM

88.0 in.

94.0 in.

KEY:
A: Three Function
B: Four Function
ITEM

PART NO.

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16

a .. . . .
a .. . . .
909882404
504068704
504068737
504068790
504068703
449001014
504230271
504070756
504070721
505962533
505961568
504301775
504070716
520053804
449001389

DESCRIPTION

Hose ..................................................................................................................
Bracket ..............................................................................................................
Nut .....................................................................................................................
Clamp ................................................................................................................
Strap Clamp.......................................................................................................
Hose (RH)..........................................................................................................
Hose (LH) ..........................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Hose Guide .......................................................................................................
Snap Ring..........................................................................................................
Spacer ...............................................................................................................
Stubshaft ...........................................................................................................
Sheave ..............................................................................................................
Washer ..............................................................................................................
Nut .....................................................................................................................
Capscrew...........................................................................................................

QTY

2
1
1
4
2
2
..
8
9
2
2
1
1
1
2
2
2

4
2
2
8
4
4
2
16
18
4
4
2
2
2
4
4
4
13-21

P10201

08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)
(S/N B508V-24130, S/N B563V-09116)

ITEM

17
18
18
19
20
21
22
23
24
24
25
26
27
28
29

PART NO.

DESCRIPTION

504068794
504069792
504070735
449001117
932107905
504071785
505978597
504069761
520039810
520039872
504069740
504071766
449001052
504226242
449001015

Clamp ................................................................................................................
Bracket (LH) ......................................................................................................
Bracket (RH) ......................................................................................................
Capscrew...........................................................................................................
Capscrew...........................................................................................................
Washer ..............................................................................................................
Clamp ................................................................................................................
Tube...................................................................................................................
Hose Guide (RH) ...............................................................................................
Hose Guide (LH)................................................................................................
Plate ..................................................................................................................
Restraint ............................................................................................................
Capscrew...........................................................................................................
Washer ..............................................................................................................
Capscrew...........................................................................................................

FOOTNOTES:
a Refer to Table

13-22

QTY

2
..
1
1
4
1
1
1
1
..
1
1
1
1
1

4
1
1
2
4
2
2
2
2
1
1
2
2
2
2

NOTES

13-23

P10938

08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)
(S/N B508V-24130, S/N B563V-09116)

13-24

P10938

08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)
(S/N B508V-24130, S/N B563V-09116)
GP/GLP 050 TG
OALH
80.0 in.

82.0 in.

DESCRIPTION
Mast
Group Number
Hose

76.0 in.
B508
4310
505969572

B508
4460
505969557

B508
4760
505968581

Hose

900004233

504063766

506256551

Bracket

504297721

504297721

504297721

ITEM

GP/GLP 050 TG (CONT.)


OALH
88.0 in.

94.0 in.

DESCRIPTION
Mast
Group Number
Hose

84.0 in.
B508
4910
505969548

B508
5060
518799644

B508
5510
518799631

Hose

518799665

505968570

506254595

Bracket

504297721

504297721

504297721

ITEM

GP/GLP 060 TG

82.0 in.

OALH
84.0 in.

88.0 in.

94.0 in.

DESCRIPTION
Mast
Group Number
Hose

76.0 in.
B563
4118
505969572

B563
4568
518799673

B563
4718
505969548

B563
4868
518799644

B563
5318
518799631

Hose

900004233

506256551

518799665

505968570

506254595

Bracket

504297722

504297722

504297722

504297722

504297722

ITEM

KEY:
A: Three Function
B: Four Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

a .. . . .
a .. . . .
909882404
504068704
505965586
a .. . . .
449001014
504230271
504070756
504070721
505962533
505961568
504301775

DESCRIPTION

Hose ..................................................................................................................
Hose ..................................................................................................................
Nut .....................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Bracket ..............................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Hose Guide .......................................................................................................
Snap Ring..........................................................................................................
Spacer ...............................................................................................................
Stubshaft ...........................................................................................................
Sheave ..............................................................................................................

QTY

2
..
1
4
2
1
8
9
2
2
1
1
1

2
2
2
8
4
2
10
10
4
4
2
2
2
13-25

P10938

08-00

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)
(S/N B508V-24130, S/N B563V-09116)

ITEM

14
15
16
17
18
18
19
20
21
22
23
24
24
25
26
27
28
29
31
32
33
34
35

PART NO.

504070716 Washer ..............................................................................................................


520053804 Nut .....................................................................................................................
449001389 Capscrew...........................................................................................................
504068794 Clamp ................................................................................................................
504069792 Bracket (LH) ......................................................................................................
504070735 Bracket (RH) ......................................................................................................
449001117 Capscrew...........................................................................................................
932107905 Capscrew...........................................................................................................
504071785 Washer ..............................................................................................................
505978597 Clamp ................................................................................................................
504069761 Tube...................................................................................................................
520039810 Hose Guide (RH) ...............................................................................................
520039872 Hose Guide (LH)................................................................................................
504069740 Plate ..................................................................................................................
504071766 Restraint ............................................................................................................
449001052 Capscrew...........................................................................................................
504226242 Washer ..............................................................................................................
449001015 Capscrew...........................................................................................................
580009288 Bracket (RH) ......................................................................................................
580009289 Bracket (LH) ......................................................................................................
580009291 Spacer ...............................................................................................................
504070764 Sheave ..............................................................................................................
580009290 Stubshaft ...........................................................................................................

FOOTNOTES:
a Refer to Table

13-26

DESCRIPTION

QTY

2
2
2
2
..
1
1
2
1
1
1
1
..
1
1
1
1
1
1
..
1
1
1

4
4
4
4
1
2
2
4
2
2
2
2
1
2
2
2
2
2
1
1
2
2
2

NOTES

13-27

P10203

08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)
(S/N B509V-03723, S/N B564V-05762)

13-28

P10203

08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)
(S/N B509V-03723, S/N B564V-05762)
GP/GLP 050 TG
OALH
84.0 in.

94.0 in.

DESCRIPTION
Mast
Group Number
Channel

78.0 in.
B509
2962
518795675

B509
3262
505978552

B509
3762
900004210

Channel

900004216

900004217

505976557

Hose

520047863

----

----

Hose

520047854

----

----

Bracket

504297721

504297721

504297721

23

Tube

504070726

504070713

504070784

24

Tube

504068779

504068710

504069771

OALH
84.0 in.

94.0 in.

DESCRIPTION
Mast
Group Number
Channel

78.0 in.
B564
2860
518795675

B564
3160
505978552

B564
3660
900004214

Channel

900004216

900004217

505976557

Hose

520047863

----

----

Hose

520047854

----

----

Bracket

504297722

504297722

504297722

23

Tube

504070726

504070713

504070784

24

Tube

504068779

504068710

504069771

ITEM

GP/GLP 060 TG

ITEM

KEY:
A: Three Function
B: Four Function
ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13

.. . . .
.. . . .
.. . . .
.. . . .
504057704
932107909
a .. . . .
504068737
449001014
504230271
504070756
504070721
504057704
500412906
a
a
a
a

DESCRIPTION

Channel .............................................................................................................
Channel .............................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Bolt ....................................................................................................................
Capscrew...........................................................................................................
Bracket ..............................................................................................................
Strap Clamp.......................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Hose Guide .......................................................................................................
Snap Ring..........................................................................................................
Bolt ....................................................................................................................
Clamp ................................................................................................................

QTY

1
1
2
..
4
..
1
3
5
7
2
2
2
1

1
1
2
2
..
4
1
6
10
9
4
4
4
1
13-29

P10203

08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)
(S/N B509V-03723, S/N B564V-05762)

ITEM

PART NO.

14
15
16
17
18
19
20
21
22
23
24
25
26

504068794
449021001
505959500
504068704
505978597
505961505
066891800
449001134
013397900
a .. . . .
a .. . . .
504068790
504068703

FOOTNOTES:
a Refer to Table

13-30

DESCRIPTION

Clamp ................................................................................................................
Washer ..............................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Clamp ................................................................................................................
Bracket ..............................................................................................................
Clamp ................................................................................................................
Capscrew...........................................................................................................
Fitting.................................................................................................................
Tube...................................................................................................................
Tube...................................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................

QTY

3
1
2
5
1
1
6
1
2
1
1
2
..

6
1
2
10
2
1
6
1
2
1
1
2
2

NOTES

13-31

P10937

08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)
(S/N B509V-03723, S/N B564V-05762)

13-32

P10937

08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)
(S/N B509V-03723, S/N B564V-05762)
GP/GLP 050 TG
OALH
84.0 in.

94.0 in.

DESCRIPTION
Mast
Group Number
Channel

78.0 in.
B509
2962
518795675

B509
3262
505978552

B509
3762
900004210

Channel

900004216

900004217

505976557

Hose

504062735

505969566

520047855

Hose

900004230

518799679

505968582

Bracket

504297721

504297721

504297721

20

Tube

504070726

504070713

504070784

21

Tube

504068779

504068710

504069771

OALH
84.0 in.

94.0 in.

DESCRIPTION
Mast
Group Number
Channel

78.0 in.
B564
2860
518795675

B564
3160
505978552

B564
3660
900004214

Channel

900004216

900004217

505976557

Hose

504062735

505969566

520047855

Hose

900004230

518799679

505968582

Bracket

504297722

504297722

504297722

20

Tube

504070726

504070713

504070784

21

Tube

504068779

504068710

504069771

ITEM

GP/GLP 060 TG

ITEM

KEY:
A: Three Function
B: Four Function
ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13

.. . . .
.. . . .
.. . . .
.. . . .
932107909
932200905
a .. . . .
505965586
449001014
504230271
504070756
504070721
932200905
504068794
a
a
a
a

DESCRIPTION

Channel .............................................................................................................
Channel .............................................................................................................
Hose ..................................................................................................................
Hose ..................................................................................................................
Capscrew...........................................................................................................
Capscrew...........................................................................................................
Bracket ..............................................................................................................
Clamp ................................................................................................................
Capscrew...........................................................................................................
Nut .....................................................................................................................
Hose Guide .......................................................................................................
Snap Ring..........................................................................................................
Capscrew...........................................................................................................
Clamp ................................................................................................................

QTY

1
1
2
..
..
4
1
9
6
6
2
2
2
2

1
1
2
2
4
..
1
12
8
8
4
4
2
3
13-33

P10937

08-00

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)
(S/N B509V-03723, S/N B564V-05762)

ITEM

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

PART NO.

505959500 Clamp ................................................................................................................


504068704 Clamp ................................................................................................................
505978597 Clamp ................................................................................................................
505961505 Bracket ..............................................................................................................
505965599 Clamp ................................................................................................................
013397900 Fitting.................................................................................................................
a .. . . .
Tube ..............................................................................................................
a .. . . .
Tube ..............................................................................................................
504068790 Hose ..................................................................................................................
504068703 Hose ..................................................................................................................
504070790 Strap Clamp.......................................................................................................
580009288 Bracket (RH) ......................................................................................................
580009290 Stubshaft ...........................................................................................................
580009291 Spacer ...............................................................................................................
504070764 Sheave ..............................................................................................................
504070716 Washer ..............................................................................................................
449001389 Capscrew...........................................................................................................
909882405 Nut .....................................................................................................................
580009289 Bracket (LH) ......................................................................................................

FOOTNOTES:
a Refer to Table

13-34

DESCRIPTION

QTY

2
5
1
1
2
2
1
1
2
1
..
1
1
1
1
1
1
1
..

2
10
2
1
2
2
1
1
2
2
2
1
2
2
2
2
2
2
1

NOTES

13-35

P12583

01-02

INTEGRAL SIDE-SHIFT CYLINDER

13-36

P12583

01-02

INTEGRAL SIDE-SHIFT CYLINDER

ITEM

1
1
2
3
4
5

b
a
a
b

PART NO.

DESCRIPTION

QTY

580020709
580020708
580020710
580020711
580020721
580020719
580026724
580020741

Cylinder Assembly.....................................................................................................
Cylinder Assembly.....................................................................................................
Cylinder .....................................................................................................................
Cylinder .....................................................................................................................
Rod Seal ..............................................................................................................
O-Ring..................................................................................................................
Retainer................................................................................................................
Rod Wiper ............................................................................................................

1
1
1
1
2
2
2
2

580027520 Seal Kit (Includes Items 2-3, 5) .................................................................................

FOOTNOTES:
a GP/GLP 050 TG
b GP/GLP 060 TG

13-37

P12580

01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)

13-38

P12580

01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)

ITEM

1
1
1
1
2
2
2
2
2
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

PART NO.

DESCRIPTION

QTY

580023764
580023982
580023768
580023980
580023771
580023981
580023791
580020700
580023795
580026773
580023799
580023783
580023800
580023784
580023801
580023785
580020708
580020724
580020725
580020726
580020727
580020723
449001400
061278300
580026721
580026723
580026725
015628700
520036816
015916500
504071779
504072717
505978544
580027877
504071702
500227907
580033718
015415900
580026720

Side-Shift Carriage (38 in.) ........................................................................................


1
Side-Shift Carriage (38 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Frame (38 in.) (Inner) ...........................................................................................
1
Frame (38 in.) (Inner) ...........................................................................................
1
Frame (42 in., 48 in.) (Inner) ................................................................................
1
Frame (42 in., 48 in.) (Inner) ................................................................................
1
Frame (38 in.).......................................................................................................
1
Frame (38 in.) (Outer) ..........................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (48 in.) (Outer) ..........................................................................................
1
Frame (48 in.) (Outer) ..........................................................................................
1
Cylinder Assembly ( P12583) .........................................................................
1
Bearing (Upper)....................................................................................................
2
Bearing (Upper)....................................................................................................
2
Bearing (Lower)....................................................................................................
2
Bearing (Lower)....................................................................................................
2
Hook (Lower)........................................................................................................
4
Capscrew .............................................................................................................
4
Washer .................................................................................................................
4
Pin ........................................................................................................................
2
Cotter Pin .............................................................................................................
2
Pin ........................................................................................................................
1
Lube Fitting ..........................................................................................................
2
Load Roller...........................................................................................................
6
Snap Ring ............................................................................................................
6
Shim (0.020 in.).................................................................................................... 28
Spacer..................................................................................................................
6
Chain Anchor (Dual Hole) ....................................................................................
2
Chain Anchor (Single Hole)..................................................................................
2
Pin ........................................................................................................................
2
Snap Ring ............................................................................................................
4
Pin ........................................................................................................................
2
Cotter Pin .............................................................................................................
2
Shim ..................................................................................................................... AR

FOOTNOTES:
a GP/GLP 050 TG
b GP/GLP 060 TG

13-39

P12581

01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE FULL FREE-LIFT)

13-40

P12581

01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE FULL FREE-LIFT)

ITEM

1
1
1
1
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

PART NO.

DESCRIPTION

QTY

580023765
580023774
580023769
580023776
580023772
580023778
580023792
580020703
580023796
580023781
580023799
580023783
580023800
580023784
580023801
580023785
580020708
580020724
580020726
580020723
449001400
061278300
580026721
580026723
580026725
015628700
580023595
505978544
580027878
500227907
580033718
015415900
520036816
504071779
504072717
015916300
580026720

Side-Shift Carriage (38 in.) ........................................................................................


1
Side-Shift Carriage (38 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Frame (38 in.) (Inner) ...........................................................................................
1
Frame (38 in.) (Inner) ...........................................................................................
1
Frame (42 in., 48 in.) (Inner) ................................................................................
1
Frame (42 in., 48 in.) (Inner) ................................................................................
1
Frame (38 in.).......................................................................................................
1
Frame (38 in.) (Outer) ..........................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (48 in.) (Outer) ..........................................................................................
1
Frame (48 in.) (Outer) ..........................................................................................
1
Cylinder Assembly ...............................................................................................
1
Bearing (Upper)....................................................................................................
2
Bearing (Lower)....................................................................................................
2
Hook (Lower)........................................................................................................
4
Capscrew .............................................................................................................
4
Washer .................................................................................................................
4
Pin ........................................................................................................................
2
Cotter Pin .............................................................................................................
2
Pin ........................................................................................................................
1
Lube Fitting ..........................................................................................................
2
Pin ........................................................................................................................
2
Chain Anchor (Dual Hole) ....................................................................................
2
Chain Anchor (Single Hole)..................................................................................
2
Snap Ring ............................................................................................................
4
Pin ........................................................................................................................
2
Cotter Pin .............................................................................................................
2
Load Roller...........................................................................................................
6
Shim (0.020 in.).................................................................................................... 28
Spacer..................................................................................................................
6
Snap Ring ............................................................................................................
6
Shim ..................................................................................................................... AR

FOOTNOTES:
a GP/GLP 050 TG
b GP/GLP 060 TG

13-41

P12582

01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(THREE STAGE FULL FREE-LIFT)

13-42

P12582

01-02

INTEGRAL SIDE-SHIFT CARRIAGE


(THREE STAGE FULL FREE-LIFT)

ITEM

1
1
1
1
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

PART NO.

DESCRIPTION

QTY

580023766
580023775
580023770
580023777
580023773
580023779
580023793
580023780
580023797
580023784
580023799
580023783
580023800
580023784
580023801
580023785
580020708
580020724
580020726
580020723
449001400
061278300
580026721
580026723
580026725
015628700
580023595
505978544
580027878
500227907
580033718
015415900
520036852
504233232
504235278
015916300
580026720

Side-Shift Carriage (38 in.) ........................................................................................


1
Side-Shift Carriage (38 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (42 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Side-Shift Carriage (48 in.) ........................................................................................
1
Frame (38 in.) (Inner) ...........................................................................................
1
Frame (38 in.) (Inner) ...........................................................................................
1
Frame (42 in., 48 in.) (Inner) ................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (38 in.).......................................................................................................
1
Frame (38 in.) (Outer) ..........................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (42 in.) (Outer) ..........................................................................................
1
Frame (48 in.) (Outer) ..........................................................................................
1
Frame (48 in.) (Outer) ..........................................................................................
1
Cylinder Assembly ( P12583) .........................................................................
1
Bearing (Upper)....................................................................................................
2
Bearing (Lower)....................................................................................................
2
Hook (Lower)........................................................................................................
4
Capscrew .............................................................................................................
4
Washer .................................................................................................................
4
Pin ........................................................................................................................
2
Cotter Pin .............................................................................................................
2
Pin ........................................................................................................................
1
Lube Fitting ..........................................................................................................
2
Pin ........................................................................................................................
2
Chain Anchor (Dual Hole) ....................................................................................
2
Chain Anchor (Single Hole)..................................................................................
2
Snap Ring ............................................................................................................
4
Pin ........................................................................................................................
2
Cotter Pin .............................................................................................................
2
Load Roller...........................................................................................................
6
Shim (0.020 in.).................................................................................................... 28
Spacer..................................................................................................................
6
Snap Ring ............................................................................................................
6
Shim ..................................................................................................................... AR

FOOTNOTES:
a GP/GLP 050 TG
b GP/GLP 060 TG

13-43

P12584

01-02

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO STAGE LIMITED FREE-LIFT)

ITEM

1
1
2
2
3
4
4

a
b
a
b

PART NO.

DESCRIPTION

580020735
580020739
580020734
580020738
312850042
052642200
052645200

Hose Assembly..........................................................................................................
Hose Assembly..........................................................................................................
Hose Assembly..........................................................................................................
Hose ..........................................................................................................................
Strap Clamp...............................................................................................................
Hydraulic Fitting.........................................................................................................
O-Ring..................................................................................................................

FOOTNOTES:
a GP/GLP 050 TG
b GP/GLP 060 TG

13-44

QTY

1
1
1
1
1
2
2

P12585

01-02

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO, THREE AND FOUR STAGE FULL FREE-LIFT) (GP/GLP 050 TG)

ITEM

1
1
1
2
2
2
3
4
4

c
b
a
c
b
a

PART NO.

DESCRIPTION

580024133
580020731
580020737
580020730
580020742
580020736
312850042
052642200
052645200

Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Strap Clamp...............................................................................................................
Hydraulic Fitting.........................................................................................................
O-Ring..................................................................................................................

QTY

1
1
1
1
1
1
1
2
2

FOOTNOTES:
a Four Stage Full Free-Lift
b Three Stage Full Free-Lift
c Two Stage Full Free-Lift

13-45

P12586

01-01

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO AND THREE STAGE FULL FREE-LIFT) (GP/GLP 060 TG)

ITEM

1
1
2
2
3
4
4

b
a
b
a

PART NO.

DESCRIPTION

580024150
580020720
580024149
580020742
312850042
052642200
052645200

Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Hose ..........................................................................................................................
Strap Clamp...............................................................................................................
Hydraulic Fitting.........................................................................................................
O-Ring..................................................................................................................

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-46

QTY

1