143908

MODELS SJ 3215 SJ 3219
Parts Manual
SJIII Compact Series
Part No. 143908AB September 2010
USE THE SERIAL NUMBER OF YOUR MACHINE TO DETERMINE THE CORRECT PARTS MANUAL TO USE
Manual Part #
Release Date
MODELS
117129AH
118941AI
143908AB
September 2010
August 2004
April 2007
3015
151981 & Below
Not Used
3215
Not Used
151982 to 154002
10 000 001 to 10 000 329
10 000 330 & Above
3219
236285 & Below
236286 to 268399
22 000 001 & 22 013 837
22 013 838 & Above
Not Used
60167AG
Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174
USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: service@skyjack.com
Parts (North America)

Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Email: parts@skyjack.com
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Email: info@skyjackeurope.co.uk
Skyjack Asia Pacific Singapore

Phone: +65-6449-3710
Fax: +65-6449-7690
Email: skyjack@singnet.com.sg

Parts Manual
General
The information contained in this section is designed

to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model
number and serial number, giving a complete description
of the part.
Parts Ordering Information
an index number initially starts with the letter K, for

example K1, means its a kit. Any item(s) included
in a kit will not have an index number.
Quantities (Units Per Assy.)
The quantities of each part that are required to complete

the assembly. If quantity is (AR), it is understood that
the quantity may vary when aerial platform is equipped
with certain options. Order quantity as needed.
Hardware
When ordering replacement parts, the complete part

number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Standard screws, washers, nuts, etc. are not identified

by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
Method Of Listing
How To Order Repair Parts
Parts are listed in order according to the reference

number shown in the illustration, followed by a full
description based upon the NOUN FIRST method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an () indicates a serviceable component or
attaching hardware for the higher level assembly. If
1. Address all orders to your local SKYJACK

dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
Use Only Skyjack Authorized Replacement Parts!

143908
SKYJACK, Page 3
Table Of Contents
Platform Related Parts
Figure 1.1. Entrance Gates and Chains............................................................................................................... 8
Figure 1.2. Gate Latch Assembly....................................................................................................................... 10
Figure 1.3. Side Railings..................................................................................................................................... 12
Figure 1.4. Extension Platform Railings............................................................................................................. 14
Figure 1.5. Extension Slide Railing..................................................................................................................... 16
Figure 1.6. Quick Release Pins.......................................................................................................................... 17
Figure 1.7. Main Platform Assembly.................................................................................................................. 18
Figure 1.8. Extension Platform Assembly.......................................................................................................... 20
Figure 1.9. Platform Control Console Assembly................................................................................................ 22
Figure 1.10. Enable Controller Assembly.......................................................................................................... 24
Figure 1.11. Platform AC Outlet.......................................................................................................................... 26
Figure 1.12. Control Cable Assemblies.............................................................................................................. 27
Scissors Related Parts

Figure 2.1.
Figure 2.2.
Figure 2.3.
Figure 2.4.
Figure 2.5.
Figure 2.6.
Figure 2.7.
Figure 2.8.
Figure 2.9.
Scissor Arm Weldments................................................................................................................... 28

Scissor Arm Assembly, Accessories and Hardware........................................................................ 30
Beeper, Light & Load Sensing Assembly (CE)................................................................................ 32
Scissor Stack Assembly Mounting.................................................................................................. 34
Scissor Arm Assembly Connecting Hardware................................................................................ 36
Scissor Arm Limit Switch Assemblies.............................................................................................. 38
Lift Cylinder Assembly and Mounting Hardware............................................................................. 40
Holding Valve Assembly (ANSI/CSA).............................................................................................. 42
Holding Valve Assembly (CE).......................................................................................................... 43
Base Related Parts

Figure 3.1. Base, Axle & Wheels........................................................................................................................ 44
Figure 3.2. Pothole Protection Device................................................................................................................ 46
Figure 3.3. Control Module Assembly................................................................................................................ 48
Figure 3.4. Tire Assembly................................................................................................................................... 49
Figure 3.5. Steer Mechanism............................................................................................................................. 50
Figure 3.6. Steer Assembly................................................................................................................................ 52
Figure 3.7. Rear Axle Assembly......................................................................................................................... 53
Figure 3.8. Brake Cylinder Assembly................................................................................................................. 54
Figure 3.9. Steer Cylinder Assembly.................................................................................................................. 55
Figure 3.10. Hydraulic Hose Connections......................................................................................................... 56
Figure 3.11. Base Control Console Hardware................................................................................................... 58
Figure 3.12. Base Control Console Harness...................................................................................................... 60

143908
SKYJACK, Page 5
Table of Contents
Hydraulic Tray Assembly
Figure 4.1.
Figure 4.2.
Figure 4.3.
Figure 4.4.
Figure 4.5.
Hydraulic/Electrical Tray Assembly.................................................................................................. 62

Main Manifold Assembly.................................................................................................................. 64
Motor and Pump Assembly............................................................................................................. 66
Steering Manifold Assembly............................................................................................................ 68
Proportional Manifold Assembly...................................................................................................... 69
Figure 4.6. Hydraulic Tank Lid Assembly........................................................................................................... 70

Figure 4.7. Hydraulic Hose Connections........................................................................................................... 71
Battery Tray Assembly

Figure 5.1. Battery Tray Assembly...................................................................................................................... 72
Figure 5.2. Battery Charger................................................................................................................................ 76
Electrical Related Parts

Figure 6.1.
Figure 6.2.
Figure 6.3.
Figure 6.4.
Figure 6.5.
Electrical Panel and Hardware Assembly (ANSI/CSA & CE).......................................................... 78

Main Manifold Harness.................................................................................................................... 80
Rear Manifold Harness..................................................................................................................... 82
Horn/Flashing Light, Tilt Switch & Holding Valve Harnesses (ANSI/CSA)...................................... 83
Horn, Control Module & Holding Valve Harnesses (CE)................................................................. 84
Special Options
Figure 7.1.
Figure 7.2.
Figure 7.3.
Figure 7.4.
Figure 7.5.
24VDC Inverter and Hardware......................................................................................................... 86

Inverter Assembly............................................................................................................................. 88
Inverter Label Placement................................................................................................................. 90
Platform Air Supply Hose................................................................................................................. 91
Work Light Option............................................................................................................................ 92
Labels and Nameplates

Figure 8.1.
Figure 8.2.
Figure 8.3.
Figure 8.4.
Label Kit............................................................................................................................................ 93
Label - Platform Control Console..................................................................................................... 95
Labels and Nameplates - Misc......................................................................................................... 96
Labels and Nameplates - Sides....................................................................................................... 98
Tables
Table 1.1
SJ3 Scissor Fluids......................................................................................................................... 102
SKYJACK, Page 6

143908
Figure 1.1. Entrance Gates and Chains
3 10
11
7
6
4
13
3 12
14
15
1
16
M10155AA
SKYJACK, Page 8

143908
Figure 1.1. Entrance Gates and Chains

Index
No.
Skyjack
Part No.
Qty.

1
106893
-

106896
1

100297
1

100493
1

2
127944
1

106520
1

127943
1

103864
2

103404
2

3
103632
AR

4
125526
1

5
(Ref.)
-

6
(Ref.)
1

127946
1

103872
1

104606
1

7
(Ref.)
-

8
127943
1

9
125577
1
10
125687
-
11
100702
AR
12
117277
2
13
127961
1

127965
1
14
127955
1

127959
1
15
119943
1

119945
4
16
119941
1

143908
Description
CHAIN, Entry (Models 32xx)

Chain
LINK, Attaching
LATCH, Chain snap
FIXED UPPER RAIL ASSEMBLY
TUBE, Top rail
PADDING, Entry rail
BOLT, Hex head (5/16-18 x 1, Grade 5)
WASHER, Lock (5/16)
SCREW, Self tapping (1/4-14 x 3/4)
GATE STOP
GATE LATCH ASSEMBLY
(For components, refer to Figure 1.2)
UPPER HINGED RAIL ASSEMBLY
BAR, Rear Cross
BOLT, Hex head (3/8-16 x 2.25, Grade 5)
NUT, Hex nylon lock (3/8-16)
QUICK RELEASE SMALL LOOP PIN ASSEMBLY
PADDING, Entry rail
PAD, Adhesive rubber foam
ADDITIONAL GATE STOP ASSEMBLY
PLUG, Tube
HINGE, Spring
GATE, Solid full (ANSI/CSA)
GATE, Solid full (CE)
GATE, Half (ANSI/CSA)
GATE, Half (CE)
CLAMP, Aluminum door sweep (CE)
RIVET, Pop Wide head (CE)
STRIP, Door sweep rubber (CE)
SKYJACK, Page 9
Figure 1.2. Gate Latch Assembly
M10160AA
Index
No.
Skyjack
Part No.
Qty.
110824
GATE LATCH ASSEMBLY
1
2
3
4
5
109377
105312
105307
105310
103107
1
1
1
1
1
SKYJACK, Page 10
Description
PIN, Latch
GUIDE, Nylon spring
PLATE, Gate latch release
PIN, Roll
SPRING, Compression

143908
Figure 1.3. Side Railings
10
6
5
11
4
14
13
12
3
3
16
18
17
3
10
1
15
5
4
12
14
3
13
3
18
M10533AB
SKYJACK, Page 12

143908
Figure 1.3. Side Railings

Index
No.
Skyjack
Part No.
Qty.
AB
Description

1
127447
1
2
127448
1
3*
125336
8

4
127450
1

5
127437
8

103984
8

6
127471
1

7
127473
1

8
(Ref.)
-

9
127474
1
10
100702
2
11
127472
1
12
127449
1
13
125494
1
14
127451
1
15
125580
4

112329
4
16
132042
4
17
125495
1
18
(Ref.)
-

RAILING, Rigid LH
RAILING, Rigid RH
RAILING, Spacer (CE)
KICK PLATE, LH
BOLT, Carriage (5/16-18 x 2, Grade 5)
NUT, Hex nylon lock (5/16-18, Grade 5)
RAILING, Side bottom LH
RAILING, Upper LH
QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
RAILING, Upper RH
END CAP, Plastic
RAILING, Side bottom RH
KICK PLATE, RH
GUARD, Cable cover RH
GUARD, Cable
SPACER, Railing retainer
SCREW, Hex head self tapping
RIVET, Pop (1/4 diameter x 5/8)
GUARD, Cable cover LH
PLATFORM AC OUTLET ASSEMBLY
* Total height of railings is 43 for CE models & 39 for ANSI/CSA models

143908
SKYJACK, Page 13
Figure 1.4. Extension Platform Railings
9 10
3
12
13
4
1
11
3
7
2
6
1
12
13
4
M10534AB
SKYJACK, Page 14

143908
Figure 1.4. Extension Platform Raillings

Index
No.
Skyjack
Part No.
Qty.

1
103796
2

2
(Ref.)
-

3
(Ref.)
-

4
106950
2

104625
4

103978
4

5
127480
1

149765
1

6
103885
2

103984
2

7
100702
2

8
127481
1

9
130229
1
10
103632
4
11
127455
1

149764
1
12
117293
1

125968
4

103962
4
13
130229
1

143908
Description
MIDRAIL, Extension platform

EXTENSION SLIDE RAILING
PLATE, Extension platform rail retainer
SCREW, Set cup (3/8-16 x 5/8)
NUT, Hex head (3/8-16, Grade 5)
RAILING, Extension platform lower (ANSI/CSA)
RAILING, Extension platform lower (CE)
BOLT, Hex head
END CAP, Plastic
RAILING, Extension platform upper
PLATE, Warning label
SCREW, Hex head self tapping
RAILING, Extension platform (ANSI/CSA)
RAILING, Extension platform (CE)
BOX, Manual
NUT, Hex flange Lock (#10-32)
SCREW, Round head machine (#10-32 x 1/2)
PLATE, Manual box
SKYJACK, Page 15
Figure 1.5. Extension Slide Railing
M10572AA_1
Index
No.
Skyjack
Part No.
Qty.

1
125480
1

2
103550
3

3
103865
AR

4
103984
AR

5
(Ref.)
-

SKYJACK, Page 16
Description
HANDRAIL, Extension
PLUG, Handrail slide plug
NUT, Hex lock (5/16-18, Grade B)

143908
Figure 1.6. Quick Release Pins
M10168AA_2
Index
No.

1

2

3

4

5

6
Skyjack
Part No.
Qty.
124548
100509
105807
104606
103472
103873
124547
100509
105807
112327
1
1
1
1
2
1
2
1
1
1

143908
Description
QUICK RELEASE LARGE LOOP PIN ASSEMBLY

PIN, Quick release (3/8 diameter x 2)
LANYARD, Plastic coated (6)
WASHER, Flat (3/8 SAE)
QUICK RELEASE SMALL LOOP PIN ASSEMBLY
PIN, Quick release (3/8 diameter x 2)
LANYARD, Plastic coated (6)
BOLT, Self tapping (#8-18 x 1/2)
SKYJACK, Page 17
Figure 1.7. Main Platform Assembly
7
1
L
6
8
9
2
5
4
M127366AB_1
SKYJACK, Page 18

143908
Figure 1.7. Main Platform Assembly

Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
127366
125455
125433
125422
121874
105395
134597
104000
103980
1
2
4
2
2
2
2
2
2
WELDMENT, Main platform (SJ3E 3015/3219)

ROLLER, Wide
BUSHING, Slider
ROLL OUT PIN ASSEMBLY
PIN, Cotter (1/4 x 1.5)
BUMPER, Scissor
BOLT, Carriage (1/4-20 x 1.25, Grade 5)
WASHER, Lock
130018
LABEL, Anchorage harness

143908
Description
SKYJACK, Page 19
Figure 1.8. Extension Platform Assembly

3
5
1
2
M127382AA
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
127382
125433
121042
103984
300064
1
6
1
2
2
SKYJACK, Page 20
Description
WELDMENT, Extension platform

BUSHING, Slider
STOP, Extension platform
SCREW, Hex head cap (5/16-18 x 3/4)

143908
Figure 1.9. Platform Control Console Assembly
5
6
7
4
3
2
14
13
5
12
11
8
9
10
17
16
18
1
15
M147343AA2
SKYJACK, Page 22

143908
Figure 1.9. Platform Control Console Assembly
Index
No.
Skyjack
Part No.
Qty.
147343

1
147373
1

2
146424
1

3
147058
1

4
147051
1

5
122093
1

6
147063
1

7
(Ref.)
-

8
-
-

147056
1

147053
2

147061
1

9
-
-

147056
1

147054
1
10
-
-

147056
1

147053
3

147054
3
11
102956
2
12
103957
1
13
112249
1
14
103986
1
15
112327
9
16
(Ref.)
-

17
300788
1
18
116993
1

143908
Description
CONTROL CONSOLE ASSEMBLY
CONTROL CONSOLE (bottom)

CONTROL CONSOLE (top)
HEAD, Pushbutton (horn)
HEAD, Emergency stop
INDICATOR, Battery charge
HEAD, Selector switch (lift/drive)
ENABLE CONTROLLER ASSEMBLY
(For components refer to Figure 1.10)
SWITCH, Emergency stop
LATCH
BLOCK, Contact (N.C.)
LED BLOCK, 24V (red)
PUSHBUTTON, Horn
LATCH
BLOCK, Contact (N.O.)
SWITCH, Lift/Drive
LATCH
PLUG (7/8 hole)
WASHER, Lock (#8)
NUT, HEx head (8-32)
SCREW, Hex head self tapping (#8-18 x 1/2)
CONTROL CABLE ASSEMBLIES
(For components refer to Figure 1.12)
STRAIN RELIEF
HOUSING, Male connector (9 pin) (to controller harness)
SKYJACK, Page 23
Figure 1.10. Enable Controller Assembly
4
2
3
5
8
14
13
12
11
10
15
17
16
23 24
18
22
19
20
21
M123994AC
SKYJACK, Page 24

143908
Figure 1.10. Enable Controller Assembly

Index
No.
Skyjack
Part No.
Qty.

-

1

2

3

4

5

6

7

8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

24

123994
ENABLE CONTROLLER ASSEMBLY
122849
122873
122872
122874
134112
122876
122877
122879
122959
122960
122961
122963
122964
122965
122846
122847
127179
147312
122869
147313
122870
122867
122840
116993
116990
122841
122839
116989
1
1
1
1
1
1
2
4
1
2
1
1
1
1
2
2
1
1
1
2
2
3
1
1
9
1
1
9

143908
Description
HANDLE, Assembly
LEVER, Trigger
SWITCH, Enable pushbutton
CAP, Rubber
KIT, Handle
ROCKER ASSEMBLY
MICRO SWITCH ASSEMBLY
SCREW, Controller handle
SCREW, Controller lever
SCREW, Set
COUPLING (8 mm)
NUT, Pushbutton
NUT, Controller lever
FITTING, O-ring
SCREW
WASHER
BOOT & GASKET
SETSCREW
SWITCH, Micro
SCREW, Switch micro
WASHER, Switch micro
SCREW, Circuit board
MALE CONNECTOR ASSEMBLY (9 pin)
HOUSING, Male connector (9 pin)
PIN, Female wire
FEMALE CONNECTOR ASSEMBLY (9 pin)
HOUSING, Connector Female 9 pin
PIN, Male wire
SKYJACK, Page 25
Figure 1.11. Platform AC Outlet Assembly
5
M11121AC_1
Index
No.
Skyjack
Part No.

A
(Ref.)

B
(Ref.)

C
(Ref.)

D
(Ref.)

1
132007

132042

2
109698

112327

3
109699

114678

4
105269

117542

5
105271

119913

6
113227

7
136328

134140
SKYJACK, Page 26
Qty.
-
-
-
-
1
2
1
4
1
2
259
307
319
367
1
2
1
1
2
Description
PLATFORM AC OUTLET, 110 Volt (ANSI/CSA - Models 3215)

PLATFORM AC OUTLET, 110 Volt (ANSI/CSA - Models 3219)
PLATFORM AC OUTLET, 110/220 Volt (CE - Model 3215 CE)
PLATFORM AC OUTLET, 110/220 Volt (CE - Model 3219 CE)
PLATE, Outlet box support,
RIVET, Pop (1/4 diameter)
RECEPTACLE, 125V GFI,
BOLT, Self-tapping (#8-18 x 1/2)
PLATE, Weatherproof cover,
SCREW, Machine (#6-32 x 1/2)
CORD (14/3) A
CORD (14/3) B
CORD (14/3) C
CORD (14/3) D
PLUG, 3-Prong recessed
RIVET, Pop (5/32)
SEAL, 110V Seal tite cover
BOX, Outlet with fitting
RIVET, Open end dome (1/4 diameter)
143908
Figure 1.12. Control Cable Assemblies

Electric Panel Control Cable
Platform Control Cable
TO SCISSOR CONTROL CABLE
FRONT VIEW
TO SCISSOR CONTROL CABLE
Scissor Arm Control Cable

FRONT VIEW
TO ELECTRIC PANEL
CONTROL CABLE
TO CONTROL CONSOLE
CONTROL CABLE
FRONT VIEW
M146601AA2
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
146640
146592
146601
146585
-
-
-
-

1
107821

103565

103573

2
102887

3
107820

103564

103574

4
119727


143908
1
1
1
37
328
273
73
1
1
1
2
4
Description
PLATFORM CONTROL CABLE ASSEMBLY

SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3219)
SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3215)
ELECTRIC PANEL CONTROL CABLE ASSEMBLY
CONNECTOR, Female (16 pin)
HOUSING, Female
INSERT, Female
CABTIRE (16/15), A
CABTIRE (16/15), B
CABTIRE (16/15), C
CABTIRE (16/15), D
CONNECTOR, Male (16 pin)
HOUSING, Male
INSERT, Male
PIN, Code, A, D
PIN, Code, B, C
SKYJACK, Page 27
Figure 2.1. Scissor Arm Weldments
4
3
3
3
4
3
3
1
Model 3219
3
4
3
Model 3215
M10552AC_1
SKYJACK, Page 28

143908
Figure 2.1. Scissor Arm Weldments
Index
No.
Skyjack
Part No.
Qty.
A
B
127723
127722
***
***
SCISSOR ASSEMBLY (Model 3215)

SCISSOR ASSEMBLY (Model 3219)
1
2
3
4
127556
127555
127563
127557
1
1
AR
AR
SCISSOR LEVEL, Inside cylinder bottom

SCISSOR LEVEL, Inside cylinder top
SCISSOR ARMS, Outside
SCISSOR LEVEL, Inside
Description

***


143908
Entire assembly includes connecting hardware, pins, safety bar, and

cylinder mounting hardware (cylinders are not included). For scissor
assembly hardware, please refer to Figures 2.2, 2.4 and 2.5.
SKYJACK, Page 29
Figure 2.2. Scissor Arm Assembly, Accessories and Hardware
4
4
12 13 14 15
2
7
9
10
2
6
5
11
3
4
2
1
16 17 18 19 20
22
21
13
23
M146648AA_1
SKYJACK, Page 30

143908
Figure 2.2. Scissor Arm Assembly, Accessories and Hardware

Index
No.
Skyjack
Part No.
Qty.

1
(Ref.)
-

2
(Ref.)
-

3
(Ref)
-

4
(Ref.)
-

5
127811
4

127802
1

123713
1

6
128119
4

7
130377
1

130387
1

130388
1

8
127779
1

9
127774
AR
10
122006
2

103984
2
11
127775
1
12
103078
2
13
103995
5
14
103855
2
15
300039
2
16
124445
9
17
103962
9
18
104694
9
19
104185
9
20
104003
9
21
146649
1
22
103857
1
23
115649
1

143908
Description
WELDMENT, Scissor arm

SCISSOR PINS, Bushings and connecting hardware
HARDWARE, Lift cylinder and mounting
SLIDER/BRACKET ASSEMBLY (Scissor stack to base & main platform)
SCISSOR FIRST LEVEL BUMPER ASSEMBLY
BUMPER, Rubber
BOLT, Hex head (M12 x 1.25 x 16mm)
BEARING LIFT CYLINDER ASSEMBLY
SHIM, Bearing block (16 GA) (If equipped)
WELDMENT, Cable carrier
BUMPER, Scissor arm
BOLT, Hex head (5/16-18, Grade B)
NUT, Hex head (5/16-18, Grade B)
WELDMENT, Maintenance support
CLIP, Double (G10)
WASHER, Flat (1/4)
SCREW, Hex head cap (1/4-20 X 1/2)
NUT, Nylon lock (1/4-20)
CLIP, Double (S4770G6-1)
BOLT, Machine (#10-32 X 1/2)
WASHER, Flat (#10 SAE)
WASHER, Lock (#10)
NUT, Machine (#10-32)
HORN, Low tone (24V)
SKYJACK, Page 31
Figure 2.3. Beeper, Light & Load Sensing Assembly (CE)
3
8
2
7
M130466AB
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
130440
103858
104000
103980
117967
104698
104185
104003
1
2
2
2
1
2
2
2
SKYJACK, Page 32
Description
TRANSDUCER, Angle
WASHER, Lock (1/4)
BEEPER, Alarm (28 Volt)
SCREW, Round head (#10-32 x 3/4)
WASHER, Lock (#10)
NUT, Hex (#10-32)

143908
Figure 2.4. Scissor Stack Assembly Mounting
Top Slider Assembly
Platform Mounting
Bracket Assembly
10
11
4
3
6
4
5
8
Bottom Slider Assembly
Bottom End Pin Assembly
16
15
9
11
14
13
4
12
M11272AA_1
SKYJACK, Page 34

143908
Figure 2.4. Scissor Stack Assembly Mounting

Index
No.
Skyjack
Part No.
Qty.

1

2

3

4

5

6

7

8

9

10
11
12
13
14
15
16
120772
120771
127791
100050
127799
127797
103995
104000
103892
127785
127763
127795
121874
121856
127768
100049
127561
103478
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1

143908
Description
PAD, Slider
BRACKET, Top slider
SPACER, Slider tube
BUSHING, Fiberglide (3/4 ID x 1)
PIN, Top slider (Model 3215)
PIN, Top slider (Model 3219)
WASHER, Flat (1/4)
WASHER, Lock (1/4)
BOLT, Hex head (1/4-20 x 5/8)
PIN, Cable carrier (Model 3215)
PIN, Inside scissor (Model 3219)
WELDMENT, Platform mounting bracket
SPACER, Bottom roller pin
PIN, Bottom roller
WHEEL, Scissor roller
TUBE, Cross member
SKYJACK, Page 35
Figure 2.5. Scissor Arm Assembly Connecting Hardware
Outside End Pin Assembly

(with Cross Member Tube)
Inside End Pin Assembly

(without Cross Member Tube)
3
1
2
5
2
3
4
Limit Switch Pin Assembly
Center Pin Assembly
10
7
9
8
13
12
10
11
M11271AA_1
SKYJACK, Page 36

143908
Figure 2.5. Scissor Arm Assembly Connecting Hardware

Index
No.
Skyjack
Part No.
Qty.
Description

1
127759
1
PIN, Outside scissor

2
100050
2
BUSHING, Fiberglide (3/4 ID x 1)

3
121874
1

4
127561
1
TUBE, Cross member

5
127763
1
PIN, Inside scissor

6
127782
1
PIN, Limit switch

7
(Ref.)
-
LIMIT SWITCH ASSEMBLY


8
127706
1
PIN, Scissor center

9
101520
1
WASHER, Nylon (2 OD x 1.28 ID x 0.12)

10
127562
4
BUSHING, Fiberglide (1.25 x 1.312)

11
121703
1
SPACER, Bearing thrust fiberglide (1.25 ID)
*12
122502
1
WASHER, Flat (1.25 ID x 2.25 OD)

13
121875
1
PIN, Cotter (5/16 diameter x 2)

* Note: Not required if equipped with Cable Carrier Weldment

143908
SKYJACK, Page 37
Figure 2.6. Scissor Arm Limit Switch Assemblies

13 14
15 17
3
A
2
8
16
18
10
13 14
12 13
15 17
14 15
11
16
10
20
18
7
9
12 13
13 14
14 15
15 17
11
8
6
16
10
20
3
4
1
5
1
D
3
18
13 14
11
15 17
19 21
M11271AA_1
SKYJACK, Page 38

143908
Figure 2.6. Scissor Arm Limit Switch Assemblies

Index
No.
Skyjack
Part No.
Qty.
Description

A
141507
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (ANSI/CSA Model 3219)

B
130146
1
HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (CE Model 3219)

C
136508
1
HIGH SPEED/POTHOLE/DECELERATION LIMIT SWITCH ASSEMBLY
(ANSI/CSA Model 3215)

D
136509
1
HIGH SPEED/POTHOLE/SOFT LANDING LIMIT SWITCH ASSEMBLY
(CE Model 3215)

121975

119965

117582

117584

117590

117594

1
113013

2
113019

3
113021

4
113039

5
113071

6
145964

7
145963

8
145965

9
147113
10
121869
11
127917
12
103858
13
103995
14
104000
15
103980
16
100967
17
103860
18
121908
19
127918
20
136488
21
-

300450

120094

104185

104694

143908
3
4
2
1
1
1
AR
8
2
1
1
1
1
1
1
1
1
1
1
1
2
8
4
4
AR
2
2
1
2
-
1
1
1
2
SWITCH, Drilled sealed limit A, D

SWITCH, Drilled sealed limit C
SWITCH, Drilled sealed limit B
HEATSHRINK, Yellow (3/4)
CONNECTOR, Receptacle (8 pin)
CONNECTOR, Receptacle wedge (8 pin)
CONNECTOR, Contact in (16-18) A
CONNECTOR, Contact in (16-18) D, C
PLUG, Sealing connector A, B
MARKER, Brady wire (#13) C, D
MARKER, Brady wire (#19) A
MARKER, Brady wire (#21) A, B, C, D
MARKER, Brady wire (#39) C
MARKER, Brady wire (#71) A, B, C, D
LABEL, LS1B A, B, C, D
LABEL, LS1A A, C
LABEL, LS6 A, B, C, D
LABEL, LS7 C, D
CLAMP, Guard (2.5)
BRACKET, Limit switch
WASHER, Lock (1/4 NOM x 0.06)
CAM, Limit switch (with set screws)
BUSHING, Snap (3/4)
GUARD, Limit switch
CAM, Limit Switch with set screws
HARDWARE, Guard
LOCKNUT, Hex nylon insert (#10-32 UNF)
BOLT, Machine (#10-32 x 5/8)
WASHER, Lock (#10)
WASHER, Flat (#10)
SKYJACK, Page 39
Figure 2.7. Lift Cylinder Assembly and Mounting Hardware

6
K
3
K
4
8
9
10
5
K
2
9
10
M10140AA_1
SKYJACK, Page 40

143908
Figure 2.7. Lift Cylinder Assembly and Mounting Hardware
Index
No.
Skyjack
Part No.
Qty.
130709
Description
LIFT CYLINDER ASSEMBLY

1

2

3

4

5

6

7

8

9
10
110681
1
114646
1
106209
1
105985
1
105686
1
103869
4
128119
4
123808
103996
4
103404
4
100397
4
WELDMENT, Barrel
ROD, Piston
GLAND, Front head
TRUNNION
BOLT (3/4-16 x 3)
BEARING BLOCK ASSEMBLY
BLOCK
105888
KIT, Seal repair

143908
SKYJACK, Page 41
Figure 2.8. Holding Valve Assembly (ANSI/CSA)
1
8
2
4
11
9
10
6
5
M10932AA
Index
No.
Skyjack
Part No.
Qty.

1
130480
1

130481
1

108052
2

2
114578
1

3
(Ref.)
-

4
(Ref.)
1

5
103405
4

6
104637
4

7
105281
1

8
103403
1

9
104493
1
10
107269
1
11
108507
1
SKYJACK, Page 42
Description
HOLDING VALVE BLOCK ASSEMBLY

BLOCK, Manifold
PLUG, Expander
FITTING, Elbow
HOSE, Lift cylinder
LIFT CYLINDER ASSEMBLY
WASHER, Lock (5/16)
ORIFICE, One way
SEAL, O-ring
COIL (24 volt)
VALVE, Holding (N.C.)
PLUG, Manifold

143908
Figure 2.9. Holding Valve Assembly (CE)
M10930AB
Index
No.

1

2

3

4

5
Skyjack
Part No.
Qty.
130480
130481
108052
103996
104637
103931
134431
134432
107269
104493
114578
1
1
1
4
4
4
1
1
1
1
1

143908
Description
MANIFOLD BLOCK ASSEMBLY

BLOCK, Manifold
PLUG, Expander
WASHER, Flat (5/16)
WASHER, Lock (5/16 high collar 0.09)
BOLT, Socket (5/16-18 x 2, Grade 5)
TRANSDUCER, Pressure 2000 psi (Model 3215)
TRANSDUCER, Pressure 3000 psi (Model 3219)
VALVE, Lift Cylinder Holding
COIL, 24 V (3-prong)
FITTING, Elbow 90 deg
SKYJACK, Page 43
AB
Figure 3.1. Base, Axle & Wheels
2
7
24
25
26
21
20
22
23
17
11 10
22
12
13
27
27
16
15
14
18
19
M139463AH
SKYJACK, Page 44

143908
Figure 3.1. Base, Axle & Wheels

Index
No.
Skyjack
Part No.
Qty.

1
149790
1

2
128100
1

128048
1

103995
1

104000
1

103980
1

110007
AR

3
151957
1

4
103472
4

5
103999
4

6
103473
4

7
(Ref.)
-

8
(Ref.)
-

9
(Ref.)
-

10
115005
1

115420
1

101632
1

103999
1

103978
1
11
119725
1
12
146658
1

(Ref.)
-

13
109505
1
14
103856
2
15
104000
2
16
103980
2
17
120094
2
18
104185
2
19
104003
2
20
125798
2
21
103471
2
22
(Ref.)
-

23
(Ref.)
-

24
(Ref.)
-

25
102027
2
26
141751
4
27
(Ref.)
-


143908
AB
Description
WELDMENT, Base
ACCESS PLATE ASSEMBLY
PLATE, Access cover
WASHER, Flat (1/4)
WASHER, Lock (1/4)
GUARD, Edge channel
LADDER
WASHER, Flat (3/8)
WASHER, Lock (3/8)
BOLT, Hex head (3/8-16 x 3/4, Grade 5)
CHARGER, Battery (24 VDC)
BRAKE CYLINDER ASSEMBLY
REAR AXLE ASSEMBLY
STATIC STRAP ASSEMBLY (with hardware)
STATIC STRAP ASSEMBLY
NUT, Hex head (3/8 -16, Grade B)
SWITCH, Battery disconnect
TILT SWITCH ASSEMBLY (1.5 x 3.5) (ANSI/CSA)
CONTROL MODULE ASSEMBLY (CE)
PLATE, Tilt switch mounting
WASHER, Lock (1/4 NOM * 0.06)
SCREW, Round head machine (#10-32 x 0.625)
WASHER, Lock (#10)
NUT, Hex head (#10-32)
WHEEL MOTOR ASSEMBLY
STEER MANIFOLD ASSEMBLY
STEER ASSEMBLY
Fitting, Straight grease (1/4-28)
BOLT, Hex head (3/8-16 x 1 Grade 5)
TIRE ASSEMBLY
SKYJACK, Page 45
Figure 3.2. Pothole Protection Device

29
34
23
22 28
29
1
19
30
35
36
3
2
20
21
22
27
25
24
17
18
12
13
26
13
32
10
11
A
15
13
31
13
6
7
14
33
5
13
12
9
16
12
8
M129477AF M129477AF_1
SKYJACK, Page 46

143908
Figure 3.2. Pothole Protection Device

Index
No.
Skyjack
Part No.
Qty.

1

2

3

4

5

6

7

8

9

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

30
31
32
33
34
35
36
136417
310229
310230
119314
119728
118720
118721
118778
118730
118718
119843
118729
139698
119313
119325
119312
118724
118983
119321
127571
127570
119339
119316
118818
119319
118982
118689
119318
118690
119315
-
129430
139227
139228
104185
112248
103983
103995
101632
130209
100446
132530
130047
130049
103550
2
1
1
2
4
1
1
2
2
2
2
2
1
8
AR
6
2
2
2
1
1
4
16
2
8
2
2
4
2
2
-
2
1
1
1
4
4
4
4
4
2
2
1
1
6

143908
Description
COMPRESSION ROD ASSEMBLY

HYDRAULIC TRAY CAM LOCK ASSEMBLY
BATTERY TRAY CAM LOCK ASSEMBLY
SPRING, Cam lock
WASHER, Driver
LOCK, Battery tray cam
LOCK, Hydraulic tray cam
BUSHING, Cam lock
PIN, Lever bar guide
DRIVER, Lock
PIN, Spring (3/32 x 1.375)
LOCATOR, Pin
WASHER, Flat (3/4)
WASHER, Flat (7/16)
PIN, Cotter clip
BUSHING (7/16 x 1/2)
BAR, Lever
PIN, Lower tray
SPRING, Kicker
WELDMENT, Hydraulic tray angle
WELDMENT, Battery tray angle
PIN, Angle
BUSHING (3/8 x 5/8)
LOCK, Tray cam
PIN, Spring (3/32 x 5/8)
PLATE, Kicker
PIN, Pothole kicker
BUSHING (7/16 x 3/8)
PIN, Lock
PIN, Spring (3/32 x 7/8)
POTHOLE DEVICE LIMIT SWITCH ASSEMBLY
RETAINER, Limit Switch
LIMIT SWITCH, Pothole hydraulic tray
LIMIT SWITCH, Pothole battery tray
WASHER, Lock (#10)
BOLT (#8-32 x 1)
NUT, Hex head (1/4)
WASHER, Flat (1/4)
PIN, Lever
PIN, Eccentric
PIN, Tray spring guide
GUARD, Left hand pothole protection
GUARD, Right hand pothole protection
BUSHING, Slide
SKYJACK, Page 47
Figure 3.3. Control Module Assembly
3
2
3
4
10
7
M11441AC M11050AA M10857AC M10922AD
Index
No.
Skyjack
Part No.
Qty.

1

2

3

4

5

6

7

8

9
10

130439
130468
103856
103995
104000
103980
105621
104185
104964
130477
130441
130457
130448
130451
1
1
2
2
2
2
4
4
4
1
1
1
1
1
SKYJACK, Page 48
Description
MODULE, Load sensing control

BRACKET, Control module
WASHER, Flat (1/4)
WASHER, Lock (1/4)
SCREW, Round head machine (#10-32 x 1)
WASHER, Lock (#10)
WASHER, Flat (#10)
KIT, Hand held calibration/diagnostic tool
TOOL, Hand held calibration/diagnostic
CABLE, Computer (24 Gauge)
PLUG, Male (4 Pole)
PLUG, Male (4 Pole) (Enclosed Version)

143908
Figure 3.4. Tire Assembly
AB
4
M154837AA
Index
No.

1

2

3

4

Skyjack
Part No.
Qty.
108020
107914
119136
112604
108022
107913
119868
112604
154837
152039
152040
154838
154835
154836
2
2
AR
AR
2
2
AR
AR
-
2
2
-
2
2

143908
Description
WHEEL/TIRE ASSEMBLY (12 x 4.00 x 8 non-marking)

WHEEL/TIRE ASSEMBLY (12 x 4.00 x 8 black) (optional)
RIM ASSEMBLY
TIRE, Non-marking (2 x 8.00 rim 2.50)
WHEEL/TIRE ASSEMBLY W/BRAKE (12 x 4.00 x 8 non-marking)
WHEEL/TIRE ASSEMBLY W/BRAKE (12 x 4.00 x 8 black) (optional)
RIM W/BRAKE ASSEMBLY
TIRE, Non-marking (2 x 8.00 rim 2.50)
SUPERGRIP GREY TIRE OPTION (SJ 321x)
FRONT WHEEL/TIRE ASSEMBLY
REAR WHEEL/TIRE ASSEMBLY
SUPERGRIP WHITE TIRE OPTION (SJ 321x)
FRONT WHEEL/TIRE ASSEMBLY
REAR WHEEL/TIRE ASSEMBLY
SKYJACK, Page 49
Figure 3.5. Steer Mechanism
AB
7
6
5
9
10
11
12
13
14
16
15
17
19
18
1
2
K
M139673AA
SKYJACK, Page 50

143908
Figure 3.5. Steer Mechanism

Index
No.
Skyjack
Part No.
Qty.
Description

1
149784
1

149781
1

2
139412
2

3
103307
4

4
108818
8

5
118341
6

6
103470
2

7
116997
2

8
103513
4

9
(Ref.)
-

10
149782
2
11
103845
2
12
103404
2
13
127913
2
14
100050
2
15
103199
10
16
103789
2
17
107912
2
18
103470
8
19
103471
8
HOUSING, Wheel motor (RH)

HOUSING, Wheel motor (LH)
MOTOR, Hydraulic drive
FITTING, Straight connector (10 SAE - 6 JIC)
BUSHING, Fiberglide (king pin)
WASHER, Lock (1/2)
FITTING, Straight grease (1/4-28)
STEER CYLINDER ASSEMBLY
WASHER, Bronze
WASHER, Lock (5/16)
PIN, Weldment steering
BUSHING, Fiberglide (steering pin)
BOLT, Wheel (1/2-20 x 1.5625)
WASHER, Tooth-lock (1)
HUB, Drive wheel
WASHER, Lock (1/2)
KIT, Repair seal
151099

143908
AB
SKYJACK, Page 51
Figure 3.6. Steer Assembly
5
4
3
2
M10558AA_1
Index
No.
Skyjack
Part No.
Qty.
Description

1
111306
1

2
(Ref.)
-

3
107951
2

4
111300
1

5
100050
2

6
107949
2

7
103789
2

8
107947
2
STEERING, Arm (RH)

SCREW, Hex socket shoulder (5/8 x 1.25)
STEERING, Arm (LH)
BUSHING, Fibreglide
NUT, Hex head jam (1/2-13, Grade 5)
WASHER, Internal tooth lock
NUT, Hex head jam (1-14, Grade 5)
SKYJACK, Page 52

143908
Figure 3.7. Rear Axle Assembly
5
10
M10568AB
Index
No.
Skyjack
Part No.
Qty.
128215
REAR AXLE, Assembly
1
2
3
4
5
6
7
8
9
10
103978
103999
128218
103870
108101
102865
103199
102829
102749
103085
4
4
1
4
1
1
5
1
1
1

143908
Description

WASHER, Lock (3/8)
WELDMENT, Rear axle
HUB ASSEMBLY
CAP, Dust
BOLT, Wheel (1/2-20 x 1-9/16)
WASHER, Flat (EM-1000)
NUT, Castle
SKYJACK, Page 53
Figure 3.8. Brake Cylinder Assembly

6
12
14
13
15
11
10
2
M10558AA_1
Index
No.
Skyjack
Part No.
Qty.

-

1

2

3

4

5

-

6

7

8

9
10
11
12
13
14
15

127900
103940
104000
103983
128187
128186
127667
127677
127668
128158
103830
121178
103826
120148
130407
114578
103884
103404
100397
-
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2

SCREW, Socket head cap (1/4-20 x 1.25)
WASHER, Lock (1/4)
BRAKE PIN ASSEMBLY (LH)
BRAKE PIN ASSEMBLY (RH)
CYLINDER, Brake
ROD, Brake
WELDMENT, Barrel
SPRING, Brake cylinder
NUT, Crownlock (5/8-11, Grade C)
PISTON
SEAL
GLAND
ORIFICE (3/8 OD x 0.051)
ELBOW, (6-6 O-ring)
WASHER, Lock (5/16)
127153
KIT, Repair seal
SKYJACK, Page 54
Description

143908
Figure 3.9. Steer Cylinder Assembly
K
5
7
M10568AB
Index
No.
Skyjack
Part No.
Qty.
121087

1

2

3

4

5

6

7
121089
121088
106450
107143
107939
310056
108002
132565
1
2
2
2
1
2
2
2
121090
KIT, Repair seal

143908
Description
BARREL, Steer cylinder

GLAND
ROD, End
WELDMENT, Rod
FITTING, Straight (with orifice)
ORIFICE (0.04 diameter)
CAP, Grease fitting
SKYJACK, Page 55
Figure 3.10. Hydraulic Hose Connections

7
5
6
4
2
5
3
3
2
M138017AA_1
Index
No.
Skyjack
Part No.
Qty.

1
138003
2

2
137974
2

3
129492
2

4
110697
2

5
130551
1

6
102541
1

7
(Ref.)
-

8
(Ref.)
-

9
(Ref.)
-

SKYJACK, Page 56
Description
HOSE, Hydraulic (3/8 x 21.25)

HOSE, Hydraulic (3/8 x 19.75)
HOSE, Drive (3/8 x 82)
HOSE, Steering (1/4 x 82)
HOSE, Lift cylinder
HOSE, Brake cylinder (1/4 x 33)
STEER MANIFOLD ASSEMBLY

143908
Figure 3.11. Base Control Console Hardware
AB
Base Control Console (ANSI/CSA & CE)

BACK VIEW
NO
4
3
NO
NO
NO
8
4
4
X1
NC
2
X2
4
10
15
11
13
12
Base Control Console (ANSI/CSA EE Rated)

FRONT VIEW
SIDE VIEW
BACK VIEW
1
2
15
14
M146579AC
SKYJACK, Page 58

143908
Figure 3.11. Base Control Console Hardware
Index
No.
Skyjack
Part No.
Qty.
A
B
C
146579
146586
149646
1
1
1

1
147069
1

2
149536
1

147057
1

3
147051
1

4
127465
1

128495
1

5
132616
1

6
103984
2

7
103996
2

8
133216
2

9
103856
8
10
103995
8
11
104000
8
12
103887
4
13
103404
4
14
128494
1
15
(Ref.)
-

L
(Ref.)
-


143908
AB
Description
BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA)

BASE CONTROL CONSOLE ASSEMBLY (CE)
BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA EE rated)
SWITCH HEAD, Selector (lower/raise)
SWITCH HEAD, Selector key (off/platform/base), A, C
SWITCH HEAD, Selector key (off/platform/base), B
SWITCH HEAD, Emergency stop
TRAY, Battery charger, A, B
TRAY, Battery charger, C
COVER, Base switch
NUT, Hex nylon lock (5/16-18)
WASHER, Flat (5/16 S.A.E.)
BOLT, Carriage (5/16-18)
WASHER, Flat (1/4)
WASHER, Lock (1/4)
PLATE, Cover, C
HARNESS, Base control console
LABELS
SKYJACK, Page 59
Figure 3.12. Base Control Console Harness
HARNESS A
AB
HARNESS B
TO CHARGER CUTOUT
5
6
7
3
9 10
TO REAR HARNESS
TO REAR HARNESS
11 12 13 14
(ANSI/CSA & CE)
(ANSI/CSA EE Rated)
M128466AB
SKYJACK, Page 60

143908
Figure 3.12. Base Control Console Harness

Index
No.
Skyjack
Part No.
Qty.
A
B
149686
149645
1
1
HARNESS, Base control switch (ANSI/CSA & CE)

HARNESS, Base control switch (ANSI/CSA EE rated)

1

2

3

4

5

6

7

8

9
10
11
12
13
14
-
147056
147054
-
147056
147053
147054
-
147056
147053
147061
121050
139462
116990
116992
117584
117590
117582
128466
117581
117584
117590
-
1
2
-
1
2
1
-
1
1
1
10
4
2
1
1
8
1
1
1
1
7
SWITCH, Selector
LATCH
KEY SWITCH
LATCH
SWITCH, Emergency stop
LATCH
LED BLOCK, 24V (red)
FERRULE, 16GA Red (not shown) A
FERRULE, 16 GA Twin wire (not shown) A
PIN, Female wire A
HOUSING PLUG, Male (2 pin) A
CONNECTOR, Wedge (8 pin) A
CONNECTOR, Contact pin (16-18) A
RECEPTACLE (8 pin) A
CONCECTOR (8 pin)(ANSI/CSA EE rated)
CONNECTOR, Wedge (4 pin)(ANSI/CSA EE rated)
CONNECTOR, Wedge (8 pin)(ANSI/CSA EE rated)
CONNECTOR, Contact pin (16-18)(ANSI/CSA EE rated)

143908
AB
Description
SKYJACK, Page 61
Figure 4.1. Hydraulic/Electrical Tray Assembly
13
14
11
6
5
15
13
4
7
13
8
9
12
11
1
16
11
10
M10540AB
SKYJACK, Page 62

143908
Figure 4.1. Hydraulic/Electrical Tray Assembly

Index
No.
Skyjack
Part No.
Qty.

1
132772
1

2
120190
1

3
117701
1

149606
1

120190
1

4
100335
2

5
107949
1

6
125798
1

7
125800
1

8
108575
1

9
111954
1

102780
1

103404
3

103864
3

103857
1

104000
1

103980
1

111534
1
10
103236
1
11
(Ref.)
-

12
132758
1
13
(Ref.)
-

14
(Ref.)
-

15
(Ref.)
-

16
124311
2

143908
Description
WELDMENT, Hydraulic Tray

PLUG, Seal drain
THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
PLUG, Thread straight magnetic
SEAL, Thread straight magnetic plug
BUSHING, Bronze
SCREW, Round head machine (3/8-16 x 1)
LATCH ASSEMBLY (RH)
LATCH, RH Rotary
WASHER, Lock (5/16)
WASHER, Lock (1/4)
KNOB, Latch
GAUGE, Oil level
MOTOR/PUMP & PROPORTIONAL VALVE ASSEMBLY
(For component, refer to Figure 4.3)
WEIGHT, Hydraulic tray
MAIN MANIFOLD ASSEMBLY
ELECTRICAL PANEL ASSEMBLY
HYDRAULIC TANK LID ASSEMBLY
INSERT, Threaded
SKYJACK, Page 63
Figure 4.2. Main Manifold Assembly
AB
3 29
16
5
18
16
28
19
30
15 7
6 17
27
26
20
10
25
16
11
21
14
13
22
16
12
23
24
M10561AC
SKYJACK, Page 64

143908
Figure 4.2. Main Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
127629
MAIN MANIFOLD ASSEMBLY
127592
107354
108052
114581
102856
114578
114580
106273
103605
147888
103623
104437
102659
104419
107666
104534
103655
103069
105610
112449
126761
129656
107271
103069
106498
128113
103615
128056
104132
103605
108002
103322
129482
103472
103999
125958
103920
128317
103309
125892
130046
134822
103069
106498
134822
137007
137006
137008
-
1
9
1
1
2
3
1
2
1
1
6
1
1
1
2
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
2
1
1
1
1
1
1
1
1
1
1
MANIFOLD ASSEMBLY (without directional valves)

MANIFOLD BLOCK ASSEMBLY
PLUG, Expander
FITTING, Tee-run (6-6)
PLUG, O-ring (#3)
FITTING, Elbow 90 (6-6, o-ring)
FITTING, Elbow 45 (6 SAE - 6 JIC)
VALVE, 3-Way spool
VALVE, Solenoid (24 volt)
VALVE, Counterbalance
VALVE, 3-Way spool
PLUG, O-ring (#6)
FITTING, Straight (8 SAE - 8 JIC)
PLUG (1/16 NPT)
NUT, Cap (#6 JIC)
VALVE, Relief
VALVE, Poppet solenoid cartridge
SCREW, Hex head machine (1/4-20 x 1)
LOWERING VALVE ASSEMBLY
VALVE, Housing
VALVE, Manual directional
FITTING, Adapter (6 JIC - 6 SAE)
MANIFOLD CUSHION VALVE ASSEMBLY
VALVE, Housing
FITTING, Tapped for orifice
VALVE, 2-Way spool
ORIFICE (0.040)
FITTING, Straight (6 SAE -1/4 NPT)
SPACER, Main manifold
WASHER, Flat (3/8)
WASHER, Lock (3/8)
BOLT, Socket (#10-24 x 2)
VALVE, DIR D03 spool
FITTING, Tee swivel (6 JIC)
BUMPER, Rubber male
ORIFICE (0.063 diameter) (Model 3219)
VALVE, Directional (N.O. with 0.04 orifice)
FITTING, Adapter (#6 JIC - #6 SAE)
VALVE, Directional (N.O. with 0.04 orifice)
VALVE, Cartrage, Soft-stop
COIL, 12V, Soft-stop
MANIFOLD, Soft-stop

1

2

3

4

5

6

7

8

9
10
11
12
13
14
15
16
17
18
19

20

21
22
23
24
25
26
27
28
29
30


143908
AB
Description
SKYJACK, Page 65
Figure 4.3. Motor and Pump Assembly
AB
12
8
6
9
10
13
14
11
10
9
M147675AB_1
SKYJACK, Page 66

143908
Figure 4.3. Motor and Pump Assembly

Index
No.
Skyjack
Part No.
Qty.

A
146166
1

B
129664
1

147663
1

703183
1

1
147664
1

123477
1

122967
1

2
147661
1

310567
1

3
-
-

103864
4

103996
4

104637
4

100397
4

4
132756
1

5
(Ref.)
-

6
103845
4

7
147208
1

8
102854
2

9
103886
2
10
103404
6
11
103996
6
12
102665
1
13
355099
1
14
(Ref.)
1


143908
AB
Description
MOTOR/PUMP ASSEMBLY (For machines with S/N 22016732 and above)

MOTOR/PUMP ASSEMBLY (For machines with S/N 22016731 and below)
COUPLER A
COUPLER B
MOTOR (24 volt, 4 HP) A
MOTOR (24 volt, 4 HP) B
KIT, Brush (includes brushes and springs) B
PUMP, Hydraulic A
PUMP, Hydraulic B
HARDWARE, Motor/pump assembly
BOLT, Hex head (5/16-18 x 1)
WASHER, Flat (5/16)
WASHER, Lock (5/16)
NUT, Hex head (5/16-18)
PLATE, Motor/Manifold mount
PROPORTIONAL MANIFOLD ASSEMBLY
HOSE, Suction (3/4)
CLAMP, Gear (#12)
WASHER, Lock (5/16)
WASHER, Flat (5/16)
FITTING, Elbow (8-6, o-ring)
CABLE, Motor/Main contactor (5/16 x 35 x 3/8, #4GA)
CABLE, Motor/Battery
SKYJACK, Page 67
AB
Figure 4.4. Steering Manifold Assembly

4
5
9
10
3
M138021AA
Index
No.
Skyjack
Part No.
Qty.
138021
STEERING MANIFOLD ASSEMBLY
1
2
3
4
5
6
7
8
9
10
139307
103136
120738
103980
104000
103995
121250
147656
114578
103069
1
1
2
2
2
2
1
1
4
2
SKYJACK, Page 68
Description
MANIFOLD BLOCK, Steer

VALVE, Manual needle
WASHER, Lock (1/4)
WASHER, Flat (1/4)
FITTING, Hydraulic plug (04MB)
ORIFICE (0.024)
FITTING, Elbow (6-6, o-ring)
FITTING, Straight (6 SAE 37 - 6 ORB)

143908
Figure 4.5. Proportional Manifold Assembly
1
2
4
M11212AA
Index
No.
Skyjack
Part No.
Qty.
132761
PROPORTIONAL MANIFOLD ASSEMBLY

1

2

3

4

5

6

7
132750
132748
132749
115370
103070
102665
103861
103995
104000
103980
1
1
1
1
2
1
2
2
2
2
BLOCK/VALVE/COIL ASSEMBLY
BLOCK, Manifold
VALVE, Control
COIL (24 volt)
FITTING, Straight
FITTING, Elbow
WASHER, Flat (1/4)
WASHER, Lock (1/4)

143908
Description
SKYJACK, Page 69
AB
Figure 4.6. Hydraulic Tank Lid Assembly

3
1
5
7
8
10
M127657AE
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
102693
103962
105446
103864
109568
127554
103984
103320
102918
148299
1
13
1
2
1
1
2
1
5.25
1
SKYJACK, Page 70
Description
FILLER/CAP ASSEMBLY
FITTING (12, SAE - 8)
FILTER, Hydraulic inlet
WELDMENT, Tank lid
CLAMP, Gear (#16)
TUBE (PV2218-1)
GASKET, Hydraulic tank

143908
Figure 4.7. Hydraulic Hose Connections
2
4
5
M10551AA
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
128169
111949
132773
121854
147727
108003
1
1
1
1
1
1

143908
Description
HOSE, Hydraulic line (1/4 diameter x 15)

HOSE,Hydraulic line (1/4 diameter x 26)
TUBE, Hydraulic (3/8 OD x 0.049 wall x 5.642)
HOSE, Hydraulic line (3/8 diameter x 22.5)
SKYJACK, Page 71
Figure 5.1. Battery Tray Assembly
17 18
22
20
21
19
24
25
12
10
14
15
13
23
11
16
2
7
4
1
3
M137264AB1
SKYJACK, Page 72

143908
Figure 5.1. Battery Tray Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
C
-
-
-
-
-
-
AB
Description
BATTERY TRAY ASSEMBLY (ANSI/CSA)

BATTERY TRAY ASSEMBLY (CE)
BATTERY OPTION U2500

1
103480
4
BATTERY, 6V, A, B

106552
4
BATTERY, 6V, C

2
137243
1
CABLE, Battery in-line fuse (300A)

310517
FUSE (300 Amp)

3
129122
1
SPACER, Plywood (3/4 x 3.5 x 11) B

100440
1
SPACER, Plywood (3/8 x 10.5 x 28.5) A

120340
1
SHEET, Neoprene (1/4 x 10.5 x 28.5)
(For Australia/New Zealand aerial platform)

4
129631
2
SPACER, Wood battery tray, A

111423
2
SPACER, Wood battery tray, A, C

129633
4
SPACER, Wood battery tray, B

129122
4
SPACER, Wood battery tray, B, C

132254
2
SPACER, Plastic wood battery tray

5
129630
1
SPACER, Wood battery tray, A

129632
2
SPACER, Wood battery tray, B

132253
1
SPACER, Plastic wood battery tray

6
137488
1
WELDMENT, Battery tray

7
(Ref.)
1
POTHOLE PROTECTION DEVICE


8
(Ref.)
-
BUSHING, Fibreglide


9
111955
1
LATCH ASSEMBLY (LH)

102781
1
LATCH, LH Rotary

103404
3
WASHER, Lock (5/16)

103864
3

103855
1

104000
1
WASHER, Lock (1/4)

103980
1

111534
1
KNOB, Latch
10
125800
1
BOLT, Hex head (3/8 - 16 x 1, Grade 5)
11
108575
1
NUT, Hex head 3/8 - 16 grade 5
12
125798
1
BOLT, Hex head (1/2-13 x 1-1/2, Grade 5)
13
107949
1
NUT, Hex head jam (1/2-13 Grade 5)
14
(Ref.)
-
PIN, Eccentric



143908
Parts list continued on the following page.
SKYJACK, Page 73
AB
Figure 5.1. Battery Tray Assembly (Continued)

Index
No.
Skyjack
Part No.
Qty.
Description

15
100335
2
16
(Ref.)
-

17
137262
1
18
103364
1
19
(Ref.)
-

20
137263
1
21
124325
1
22
119547
1
23
139231
1
24
120425
2
25
117407
AR

117408
AR

L
(Ref.)
-


143908
Parts list continued from the previous page.
BUSHING, Bronze
PIN, Lower tray
CONNECTOR ASSEMBLY
CONNECTOR, Battery (grey, 50 Amp)
SWITCH, Battery disconnect
CABLE (#4 GA) (Main disconnect switch to battery)
CABLE ASSEMBLY (Battery negative to pump motor) A, B
CABLE ASSEMBLY (Battery positive to fuse assembly) A, B
CABLE ASSEMBLY (Main disconnect switch to main contactor)
CABLE, Battery jumper
BOOT, battery (Black), B
BOOT, Battery (Red)
LABELS
SKYJACK, Page 75
AB
Figure 5.2. Battery Charger
4
2
7
3
17 16 15
TO TILT SWITCH
TO ELECTRIC PANEL
4
TO POSITIVE BATTERY POST

4
TO NEGATIVE BATTERY POST
11 12 13
14
10
18
19
20
TO MOTOR "EE"
TO DISCONNECT SW.
M147134AB
SKYJACK, Page 76

143908
Figure 5.2. Battery Charger
Index
No.
Skyjack
Part No.
Qty.
A
B
-
-
-
-

1
128537
1

152070
1

2
127154
1

3
147674
1

4
115391
1

5
123764
1

6
129702
1

7
103364
1

105534
1

8
(Ref.)
-

9
128491
1
10
128490
1
11
103596
2
12
103999
2
13
103978
2
14
137561
1
15
103858
2
16
104000
2
17
103980
2
18
128509
1
19
117408
1
20
117407
1

143908
AB
Description
CHARGER ASSEMBLY (Standard)

CHARGER ASSEMBLY (ANSI/CSA EE rated)
CHARGER, Battery (24VDC) (ANSI/CSA)
CHARGER, Battery (24VDC) (CE)
RELAY, Interlock
FRONTPLATE ASSEMBLY (with hardwired cord)
PLUG, Charger cutout
CLIP, Single (#10, G6)
SCREW, SF (#10)
CONNECTOR, Battery (50 Amp), A
CONNECTOR, Battery (175 Amp), B
TRAY, Battery charger
(For components, refer to 3.11)
WEIGHT, Battery charger, B
BRACKET, 175A Disconnect, B
BOLT, Hex head (3/8-16 x 2, Grade 5), B
WASHER, Lock (3/8, NOM), B
NUT, Hex head (3/8-16, Grade 8), B
BATTERY DISCONNECT CABLE ASSEMBLY, B
BOLT, Hex head (1/4-20 x 1.25, Grade 5), B
WASHER, Lock (1/4 x 0.06, NOM), B
NUT, Hex head (1/4-20, Grade 8), B
MOTOR DISCONNECT CABLE ASSEMBLY (175A), B
BOOT, Battery (Red), B
BOOT, Battery (Black), B
SKYJACK, Page 77
AB
Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)
13
14
11
12
15
19
18
13
14
15
13
17
14
1
10
2
16
16
5
3
4
13
16
M147334AB
SKYJACK, Page 78

143908
Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)
Index
No.
Skyjack
Part No.
Qty.
A
B
147349
147334
1
1

1
130647

127615

2
146475

3
103011

4
103956

5
103985

6
132794

132793

7
117325

8
147335

116066

116068

116067

9
125893

103855

104000

103980
10
108589

11
103336
12
128196
13
104003

14
104185

15
104694

16
103962

17
105621
18
103057
19
103319
20
115401

121050

143908
1
1
1
3
7
8
7
8
1
1
2
1
2
2
2
1
1
1
1
8
5
1
1
12
8
11
7
3
2
11
8
1
1
1
AR
AR
AB
Description
ELECTRICAL PANEL ASSEMBLY(CE) (shown)

ELECTRICAL PANEL ASSEMBLY(ANSI/CSA)
WELDMENT, Control panel, A

WELDMENT, Control panel, B
CONTACTOR, Solenoid
BLOCK, Terminal (12 position)
SCREW, Round head (#6-32 x 1), A
SCREW, Round head (#6-32 x 1), B
NUT, Hex head (#6-32), A
NUT, Hex head (#6-32), B
CLAMP, Plastic (1.375 diameter), A
CLAMP, Plastic (1.25 diameter), B
BREAKER, Circuit (15 Amp)
RESISTOR (16 ohm, 25 watt)
WASHER, Lock (#4)
NUT, Hex (#4-40)
BUMPER, Rubber female
WASHER, Lock (1/4)
NUT, Hex (1/4-20)
RELAY (24V, sealed), A
RELAY (24V, sealed), B
HOURMETER
MODULE, Encapsulated diode, A
NUT, Hex head (#10-32), A
NUT, Hex head (#10-32), B
WASHER, Lock (#10), A
WASHER, Lock (#10), B
WASHER, Flat (#10), A
WASHER, Flat (#10), B
SCREW, Round head machine (#10-32 x 1/2), A
SCREW, Round head machine (#10-32 x 1/2), B
SCREW, Round head (#10-32 x 1), A
BEEPER (4-28VCD), B
CAPACITOR (35V)
FERRULE (18GA white) (not shown)
FERRULE, 16GA Red (not shown)
SKYJACK, Page 79
Figure 6.2. Main Manifold Harness

TO ELECTRIC PANEL
CE Models
TO BRAKE VALVE
TO LIFT VALVE
TO
SOFT STOP
VALVE
TO
LOWERING
VALVE
3
TO PROP. VALVE
TO
DRIVE & STEER
VALVES
TO CUSHION VALVE
MOTOR (-)
TO
HOLDING
VALVE
Model 3215
CE
ANSI/CSA Models
Model 3219
CE
Model 3219
ANSI/CSA
Model 3215
ANSI/CSA
M146667AA_M146669AA
SKYJACK, Page 80

143908
Figure 6.2. Main Manifold Harness

Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
147331
146672
147332
147333
1
1
1
1
HARNESS, Main manifold, (Model 3215 ANSI/CSA)

HARNESS, Main manifold, (Model 3219 ANSI/CSA)
HARNESS, Main manifold, (Model 3215 CE)
HARNESS, Main manifold, (Model 3219 CE)

1
127316

2
127315

3
102921

2
2
5
4

143908
Description
CONNECTOR, Solenole (with diode, grey)

CONNECTOR, Solenole (with diode, black)
DIODE, C
DIODE, D
SKYJACK, Page 81
AB
Figure 6.3. Rear Manifold Harness
TO CHARGER CUTOUT
TO LOWER BASE CTRL
TO HIGH SPEED LIMITS

TO POTHOLE LIMIT
TO SOFT STOP LIMIT SWITCH (SJ3E ANSI/CSA)
TO ELECTRIC PANEL
1
2
3
M146596AA
Index
No.
Skyjack
Part No.
Qty.
A
B
146581
146664
1
1
HARNESS, Rear Manifold (ANSI/CSA)

HARNESS, Rear Manifold (CE)

1
117583

2
117585

3
117593

2
2
16
13
SKYJACK, Page 82
Description
CONNECTOR, Plug (8 pin)

CONNECTOR, Plug (8 pin, wedge)
CONNECTOR, Contact socket (14-16), A
CONNECTOR, Contact socket (14-16), B

143908
Figure 6.4. Horn/Flashing Light, Tilt Switch & Holding Valve Harnesses (ANSI/CSA)
AB
HARNESS A
TO FLASHING LIGHT
TO ELECTRIC PANEL
TO HORN
HARNESS B
TO ELECTRIC PANEL
TO TILT SWITCH
HARNESS C
TO MAIN MANIFOLD
HARNESS
TO HOLDING VALVE
5
HARNESS D
M146577AA_M146665AA_3 M151153AA
Index
No.

A

B

C

D

1

2

3

4

5
Skyjack
Part No.
Qty.
146578
149654
146577
134508
134508
1
1
1
1
1
HARNESS, Horn/Flashing light (ANSI/CSA)

HARNESS, Horn/Flashing light (ANSI/CSA EE rated)
HARNESS, Tilt switch (ANSI/CSA)
HARNESS, Holding valve (EE rated models)
HARNESS, Holding valve (Standard models)
117579
117581
117591
117594
127315
1
1
3
2
2

143908
Description
CONNECTOR, Plug (4 pin)

CONNECTOR, Plug (4 pin, wedge)
CONNECTOR, Contact socket (16-18)
CONNECTOR, Sealing plug
CONNECTOR, Solenoid with diode
SKYJACK, Page 83
Figure 6.5. Horn, Control Module & Holding Valve Harnesses (CE)
HARNESS A
TO ELECTRIC PANEL
TO HORN
TO MAIN MANIFOLD
HARNESS
HARNESS B
TO HOLDING VALVE
TO PRESSURE TRANSDUCER
TO CONTROL MODULE (P4)
HARNESS C
TO ANGLE TRANSDUCER
HARNESS D
TO BEEPER/LIGHT
HARNESS E
TO ELECTRIC PANEL
HARNESS F
TO ELECTRIC PANEL
M130598AB1
SKYJACK, Page 84

143908
Figure 6.5. Horn, Control Module & Holding Valve Harnesses (CE)
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
E
F
146589
134508
134436
130779
130671
130598
1
1
1
1
1
1
HARNESS, Horn (CE)

HARNESS, Holding valve (CE)
HARNESS, Control module to transducers (P4) (CE)
HARNESS, Beeper & Light (CE)
HARNESS, Control module (P3) (CE)
HARNESS, Control module (P2) (CE)
1
2
3
4
5
6
7
8
9
130449
127315
116993
130446
134069
134070
134067
134068
130445
1
2
1
2
1
1
1
1
1
HOUSING, Male plug (12 pole, mate-n-lok)

CONNECTOR, Solenoid with diode
HOUSING, Male (9 Pole)
PLUG, Male (3 Pole)
SEAL, 9 position interface
SEAL, 9 position wire
SEAL, 3 position interface
SEAL, 3 position wire
HOUSING, Male (6 Pole)

143908
AB
Description
SKYJACK, Page 85
AB
Figure 7.1. 24VDC Inverter and Hardware
3
1
10 9
11 12
15 14 13
M135994AB
SKYJACK, Page 86

143908
Figure 7.1. 24VDC Inverter and Hardware

Index
No.
Skyjack
Part No.
Qty.

1

2

3

4

5

6

7

8

9
10
11
12
13
14
15
135990
135991
129145
129187
119061
119007
103068
146442
112495
103855
104000
103952
104606
137417
103858
115649
1
1
1
1
1
2
2
1
2
4
4
2
2
1
1
1
INVERTER, 24VDC (120VAC @ 60 Hz) (ANSI/CSA)

INVERTER, 24VDC (110/220VAC @ 50 Hz) (CE)
SUPPORT, Inverter
CABLE (1/4 x 21 x 5/16, #4GA)
FUSE BOX, Cover
SCREW, Flat head machine (82, 1/4-20 x 5/8)
INSULATOR, Fuse
FUSE (100 Amp)
WASHER, Lock (1/4)
BOLT, Flat head (3/8-16 x 1, Grade 5)
RELAY, Inverter timer cutoff
NUT, Lock nylon insert (1/4-20)
146454
LABEL, Inverter fuse (100 A)

143908
AB
Description
SKYJACK, Page 87
Figure 7.2. Inverter Assembly
L
1
12
13
11
10
M10493AF_1
SKYJACK, Page 88

143908
Figure 7.2. Inverter Assembly
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
129854
129860
129855
129861
129862
129866
129865
129864
129863
129859
129858
129857
129856
1
1
1
1
1
1
1
1
1
1
1
1
1

L
(Ref.)
-


143908
Description
COVER, Case ZX (white)

XFR 24/800 NX
CHASSIS, Case Z (white)
FAN 80CFM
CAPACITOR (10uF 230 VAC)
TERMINAL, DC Input wire (with ring, black)
TERMINAL, DC Input wire (with ring, red)
CORD, Power (14-3 3)
REMOTE LEAD (on/off)
LUG, Chassis bonding
BREAKER, Circuit (15 Amp)
PCB ASSEMBLY
GFCI FACELESS (20 AMP, 125 VAC)
LABEL, Inverter
SKYJACK, Page 89
Figure 7.3. Inverter Label Placement

Model 4620/4832
Model 3226
Model 4626
1
Model 3220
Model 6826
Model 3215/3219
24VDC Inverter
Model 6832
1
M10703AA
Index
No.
Skyjack
Part No.
Qty.
130115
AR
SKYJACK, Page 90
Description
LABEL, Inverter Switch

143908
Figure 7.4. Platform Air Supply Hose
5
M310053AB_1
Index
No.
Skyjack
Part No.

1
146149

2
107886

3
146150

4
146148

5
138212

143908
Qty.
1
2
260
300
1
2
Description
FITTING, Male disconnect

CLAMP, Hose
HOSE, Air (3/8) (Model 3215)
HOSE, Air (3/8) (Model 3219)
FITTING, Female disconnect
LABEL, Connect Air Here
SKYJACK, Page 91
Figure 7.5. Work Light Option
1
2
6
5
4
M137979AB
Index
No.
Skyjack
Part No.
Qty.
137979
WORK LIGHT ASSEMBLY
1
2
3
4
5
6
141732
141701
138050
103861
104000
103995
1
1
1
2
2
2
SKYJACK, Page 92
Description
BULB, Halogen (150 watt, 78 mm)

WORK LIGHT, Dual halogen (250 watt)
BRACKET, Work light
BOLT, Hex head (0.25-20 x 2, Grade 5)
WASHER, Lock (0.25)
WASHER, Flat (0.25)

143908
AB
Figure 8.1. Label Kit

Label Kits
The following label kits are for models SJ3 3215 & 3219. It contains labels that are common to
both machines.
It excludes:

serial numbers
name plate
registrations
stripes
tape
platform capacities
model designations
all special options
Supply model number, country and language when ordering complete machine labels.
Label Kit
MODELS
ANSI/CSA
CE
Part # 129977
Part # 149768
Part # 129979
Part # 149769
3215
152100 to 154002
&
10 000 001 to 10 000 402
10 000 403 & Above
152100 to 154002
&
10 000 001 to 10 000 329
10 000 330 & Above
3219
237629 to 268399
&
22 000 001 to 22 013 837
22 013 838 & Above
237629 to 268399
&
22 000 001 to 22 013 859
22 013 860 & Above

60392AC

143908
SKYJACK, Page 93
Figure 8.2. Label - Platform Control Console
Index
No.
Skyjack
Part No.
Qty.
(Ref.)
(To order a complete label kit, refer to Figure 8.1)
1
2
3
146427
124199
129867
1
1
1
LABEL, Controller operation

LABEL, Controller connector pinout
LABEL, Hydraulic proportional

143908
Description
SKYJACK, Page 95
Figure 8.3. Labels and Nameplates - Misc.
3
HYDRAULIC TRAY/
ELECTRICAL PANEL
(ANSI/CSA Models)
LOWER BASE CONTROLS
RAILING PINS
CROSS MEMBER 1ST LEVEL

INSIDE SCISSORS
HYDRAULIC TRAY
8
LIFT CYLINDER
10
OUTLET BOX
9
11
12
13
M11001AC
SKYJACK, Page 96

143908
Figure 8.3. Labels and Nameplates - Misc.

Index
No.
Skyjack
Part No.
Qty.
Description

-
(Ref)
-

1
146449
1
LABEL, Base controls

2
117387
1
LABEL, Power circuit breaker

3
117389
1
LABEL, Ground circuit breaker

4
126056
AR
LABEL, Warning falling hazard - Railing pins (Vertical)

5
126057
1
LABEL, Falling hazard - Railing pins (Horizontal)

6
109442
1
LABEL, Emergency lowering

7
102961
1
LABEL, ATF DEXRON III

8
106703
2
LABEL, Orifice decal

9
115719
1
LABEL, Connect charger here (If equipped)
10
110333
1
LABEL, Connect platform AC supply here
11
137278
1
LABEL, 300A Fuse location
12
137276
1
LABEL, 300A +warning
13
128160
1
LABEL, Warning battery spacer (Equipped with U2200 Batteries)

128161
1
LABEL, Warning battery spacer (Equipped with U2500 Batteries)


143908
SKYJACK, Page 97
AB
Figure 8.4. Labels and Nameplates - Sides
11
9
7
10
9
12
Right Side
12
13
Left Side
M10626AF_1
Index
No.
Skyjack
Part No.
Qty.
(Ref)
129838
129839
129758
117023
152074
119866
109985
132713
134109
103125
129783
129787
119803
109442
2
2
2
2
2
2
1
4
2
AR
2
2
AR
2

1

2

3

4

5

6

7

8

9
10
11

12
13
SKYJACK, Page 98
Description

LABEL, Keep
LABEL, Clear
LABEL, Skyjack logo (small, blue)
LABEL, CE (CE)
STRIPE & SKYJACK LOGO (small, blue/red) (Not included in kit)
LABEL, Danger pinch hand/foot
LABEL, Annual inspection
LABEL, Wheel Load Pict. 750 KG/1260 LB
LABEL, Made in America with Pride (ANSI/CSA)
STRIPE, White/Blue (Not included in kit)
LABEL, Model designation (SJIII 3219) (Not included in kit)
LABEL, Model designation (SJIII 3215) (Not included in kit)
TAPE, Caution (1) (Not included in kit)

143908
Figure 8.5. Labels and Nameplates - Front & Back
9
1
10
2
11
3
5
4
Front Side
Back Side
M10626AF_2
Index
No.
Skyjack
Part No.
Qty.
(Ref)
Description

1
137988
2
LABEL, Crush/pinch/hazard

2
102975
AR
TAPE, Caution (Not included in kit)

3
127711
1
LABEL, Safety bar place here

4
103297
1
LABEL, Free wheeling valve

5
124767
2
LABEL, Lift point/tie down

6
109442
2

7
146526
1
LABEL, Danger/Warning

8
123628
1
LABEL, Manual storage box

9
130377
2
LABEL, Platform capacities (Model 3215 - ANSI/CSA)

130375
2
LABEL, Platform capacities (Model 3219 - ANSI/CSA)

136268
2
LABEL, Platform capacities (Model 3215 - AS)

136269
2
LABEL, Platform capacities (Model 3219 - AS)

130318
2
LABEL, Platform capacities 500 (250/250) (CE)
(All platform capacities are not included in kit)
10
130115
1
LABEL, Inverter Switch
11
106705
3
LABEL, Do not alter

143908
SKYJACK, Page 99
Figure 8.5. Labels and Nameplates - Front & Back (Continued)
22
21
20
19
18
12
17
13
16
14
Front Side
15
Back Side
M10626AF_2
Index
No.
Skyjack
Part No.
Qty.
12
129775
1

129777
1

129777
1

129774
1

129776
1

136305
1

136304
1

13
146449
1
14
129163
1
15
138212
1
16
106515
1
17
119674
1
18
138211
1
19
106691
1
20
124362
1
21
126505
1
22
129999
1
SKYJACK, Page 100
Description
NAMEPLATE, Serial # (Model 3215 - ANSI/CSA)

NAMEPLATE, Serial # (Model 3219 - ANSI/CSA)
NAMEPLATE, Serial # (ANSI/CSA)
NAMEPLATE, Serial # (Model 3215 - CE)
NAMEPLATE, Serial # (Model 3219 - CE)
NAMEPLATE, Serial # (Model 3215 - Australia/New Zealand)
NAMEPLATE, Serial # (Model 3219 - Australia/New Zealand)
(All serial # nameplates are not included in kit)
LABEL, Base controls
LABEL, Charger information
LABEL, Connect air supply
LABEL, Winching/Towing/Pushing Procedure
LABEL, Battery disconnect switch
LABEL, Connect AC supply here
LABEL, Operators checklist
LABEL, Do not wear jewelry
LABEL, Side force/no wind
LABEL, Standards Compliance

143908
Figure 8.6. Labels and Nameplates - Chassis Top
M10626AF_3
Index
No.
Skyjack
Part No.
Qty.
(Ref)
1
2
3
4
102896
124767
106705
106406
2
2
3
1
LABEL, Forklift boot

LABEL, Lift point/tie down
LABEL, Do not alter
LABEL, Maintenance support

143908
Description
SKYJACK, Page 101
Table 1.1. SJ3 Scissor Fluids

Hydraulic Oil
Model
*Qty.
(Liters)
*Qty.
(Gallons)
3215
3219
10.9
2.9
3220
3226
4620
4626
4632
6826
6832
30
Oil Type
Skyjack
Part No.
ATF Dexron III
119309
7.93
60611AB
* All fuel capacity quantities are in standard liter or US gallons (liquid).
SKYJACK, Page 102

143908
TM
www.skyjack.com

143908

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MODELS SJ 3215 SJ 3219

Part No. 143908AB September 2010

151981 & Below

10 000 001 to 10 000 329

10 000 330 & Above

236285 & Below

22 000 001 & 22 013 837

22 013 838 & Above

Parts (North America)

Skyjack Asia Pacific Singapore

SJIII Compact Series

The information contained in this section is designed

Parts Ordering Information

an index number initially starts with the letter K, for

Quantities (Units Per Assy.)

The quantities of each part that are required to complete

When ordering replacement parts, the complete part

Standard screws, washers, nuts, etc. are not identified

How To Order Repair Parts

Parts are listed in order according to the reference

1. Address all orders to your local SKYJACK

Use Only Skyjack Authorized Replacement Parts!

Scissors Related Parts

Scissor Arm Weldments................................................................................................................... 28

Base Related Parts

SJIII Compact Series

Hydraulic/Electrical Tray Assembly.................................................................................................. 62

Figure 4.6. Hydraulic Tank Lid Assembly........................................................................................................... 70

Battery Tray Assembly

Electrical Related Parts

Electrical Panel and Hardware Assembly (ANSI/CSA & CE).......................................................... 78

24VDC Inverter and Hardware......................................................................................................... 86

Labels and Nameplates

SJ3 Scissor Fluids......................................................................................................................... 102

SJIII Compact Series

Figure 1.1. Entrance Gates and Chains

SJIII Compact Series

Figure 1.1. Entrance Gates and Chains

SJIII Compact Series

CHAIN, Entry (Models 32xx)

Figure 1.2. Gate Latch Assembly

GATE LATCH ASSEMBLY

SJIII Compact Series

Figure 1.3. Side Railings

SJIII Compact Series

Figure 1.3. Side Railings

* Total height of railings is 43 for CE models & 39 for ANSI/CSA models

SJIII Compact Series

Figure 1.4. Extension Platform Railings

SJIII Compact Series

Figure 1.4. Extension Platform Raillings

SJIII Compact Series

MIDRAIL, Extension platform

Figure 1.5. Extension Slide Railing

SJIII Compact Series

Figure 1.6. Quick Release Pins

SJIII Compact Series

QUICK RELEASE LARGE LOOP PIN ASSEMBLY

Figure 1.7. Main Platform Assembly

SJIII Compact Series

Figure 1.7. Main Platform Assembly

WELDMENT, Main platform (SJ3E 3015/3219)

LABEL, Anchorage harness