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CG125ES 4
CG125ES 7
2
17KGA402 © Honda Motor Co., Ltd. 2006
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
2006.11.01 E
B 2
2
2006.11.01 E
B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
2006.11.01 E
B 5
Part block and serial number check Color label attachment position check
Check
point
5
2006.11.01 E
B 6
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Parts Applicable
Applicable engine Applicable frame
Model catalogue Type carburetor
serial No. serial No.
code serial No.
PDCAA KC
6
2006.11.01 E
B 7
Color label
• When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
1
VFR800FIW
R-157
R157
7
2006.11.01 E
B 8
Color chart
1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
CG125ES (CG125ES4)
MODEL CG125ES
Force Pearl Pearl
COLOR silver twister carnival
metallic blue red Applicable model
Applicable
Ref.
CODE NH-411M PB-314P R-161P block
No.
Initial Final No.
No. Name of colored parts Basic part No. NH411 PB314 R161 applicable applicable
model model
1 COVER SET, L. SIDE 83620-KGA-E00 ZA ZB ZC F-15 7
2 COVER SET, R. SIDE 83520-KGA-E00 ZA ZB ZC F-15 5
3 COWL SUB ASSY., L. RR. 77226-KGA-E00 ZA ZB ZC F-14 22
4 COWL SUB ASSY., R. RR. 77216-KGA-E00 ZA ZB ZC F-14 21
5 COWL, L. RR. SIDE 77220-KGA-901 ZP ZQ ZR F-14 10
6 COWL, R. RR. SIDE 77210-KGA-901 ZP ZQ ZR F-14 9
7 FENDER, FR. 61100-KGA-E00 ZA ZB ZC F-7 2
8 LABEL, COLOR 87565-KGA-E00 ZA ZB ZC F-30 8
9 MARK, L. FUEL TANK 17514-KGA-E00 ZA ZB ZC F-31 2
10 MARK, R. FUEL TANK 17513-KGA-E00 ZA ZB ZC F-31 1
11 MARK, SIDE COVER 83541-KGA-E00 ZA ZB ZC F-31 3
12 TANK SET, FUEL 17520-KGA-E00 ZA ZB ZC F-13 8
8
2006.11.01 E
B 9
CG125ES (CG125ES7)
MODEL CG125ES
COLOR Black
Force
silver
metallic
Pearl
carnival
red Applicable model
Applicable
1
Ref.
CODE NH-1 NH-411M R-161P block
No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 NH411 R161 applicable applicable
model model
1 COVER SET, L. SIDE 83620-KGA-E00 - ZA ZC F-15 7
2 COVER SET, L. SIDE 83620-KGA-E30 ZA - - F-15 7
3 COVER SET, R. SIDE 83520-KGA-E00 - ZA ZC F-15 5
4 COVER SET, R. SIDE 83520-KGA-E30 ZA - - F-15 5
5 COWL SUB ASSY., L. RR. 77226-KGA-E00 ZD ZA ZC F-14 22
6 COWL SUB ASSY., R. RR. 77216-KGA-E00 ZD ZA ZC F-14 21
7 COWL, L. RR. SIDE 77220-KGA-901 ZN ZP ZR F-14 10
8 COWL, R. RR. SIDE 77210-KGA-901 ZN ZP ZR F-14 9
9 FENDER, FR. 61100-KGA-E00 ZD ZA ZC F-7 2
10 MARK, L. FUEL TANK 17514-KGA-E00 - ZA ZC F-31 2
11 MARK, L. FUEL TANK 17514-KGA-E30 ZA - - F-31 5
12 MARK, R. FUEL TANK 17513-KGA-E00 - ZA ZC F-31 1
13 MARK, R. FUEL TANK 17513-KGA-E30 ZA - - F-31 4
14 MARK, SIDE COVER 83541-KGA-E00 - ZA ZC F-31 3
15 MARK, SIDE COVER 83541-KGA-E30 ZA - - F-31 6
16 TANK SET, FUEL 17520-KGA-E00 - ZA ZC F-13 8
17 TANK SET, FUEL 17520-KGA-E30 ZA - - F-13 8
9
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B10
1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
11
2006.11.01 E
B12
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
12
2006.11.01 E
B13
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
1
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
13
2006.11.01 E
B14
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1 Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
14
2006.11.01 E
B15
15
2006.11.01 E
B16
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
1 Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
16
2006.11.01 E
C 1
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
1 E: Engine, F: Frame
18
2006.11.01 E
ENGINE GROUP C 3
E-1 D 1 E-2 D 2 E-3 D 4
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 D 6 E-5 D 7 E-6 D 8
CYLINDER RIGHT CRANKCASE COVER CLUTCH
19
2006.11.01 E
ENGINE GROUP C 4
E-10 D13 E-11 D14 E-12 D15
STARTING CLUTCH STARTING MOTOR CRANKCASE
2
E-13 E 1 E-14 E 2 E-15 E 4
CRANKSHAFT/PISTON TRANSMISSION GEARSHIFT DRUM
20
2006.11.01 E
FRAME GROUP C 5
F-1 F 1 F-2 F 2 F-3 F 4
HEADLIGHT METER HANDLE LEVER/SWITCH/CABLE
21
2006.11.01 E
FRAME GROUP C 6
F-10 F11 F-11 F13 F-12 F14
FRONT WHEEL REAR BRAKE PANEL REAR WHEEL
22
2006.11.01 E
FRAME GROUP C 7
F-18 G 8 F-19 G 9 F-20 G11
PEDAL STEP STAND
23
2006.11.01 E
FRAME GROUP C 8
F-27 H 3 F-28 H 4 F-29 H 5
WIRE HARNESS FRAME BODY TOOLS
F-30 H 6 F-31 H 7
CAUTION LABEL MARK
24
2006.11.01 E
E-1 CYLINDER HEAD COVER D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3111D1 PIPE, SECONDARY AIR •••••••••• 0.1
2 1111C4 COVER, CYLINDER HEAD ••••••••• 0.2
3 1111D2 GASKET, CYLINDER HEAD COVER •• 0.2
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
25
2006.11.01 E
E-2 CYLINDER HEAD D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 2.4
.INCLUDES: Valve adjust and
reface
2 (16)
1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 2.6
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
3 (16)
1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.3
.INCLUDES: Reaming
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
27
2006.11.01 E
E-3 CAMSHAFT/VALVE D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (12,14,15)
1111T3 HOLDER, VALVE ROCKER ARM ••••• 0.6
.INCLUDES: Valve clearance
adjustment
3 (35)
111118 CAMSHAFT ••••••••••••••••••••• 2.2
.INCLUDES: Valve clearance
adjustment
7 1111Y0 FOLLOWER, CAMSHAFT ••••••••••• 1.7
.NOTE: Same time for two units
.INCLUDES: Valve clearance
adjustment
13 111165 ROD, VALVE PUSH •••••••••••••• 0.6
.NOTE: Same time for two units
.INCLUDES: Valve clearance
2 16
adjustment
1111N0 VALVE, INTAKE(ONE) •••••••••••
.INCLUDES: Refacing
1.8
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 2.0
.INCLUDES: Refacing
17 1111N1 VALVE, EXHAUST(ONE) •••••••••• 1.8
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 2.0
.INCLUDES: Refacing
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
29
2006.11.01 E
E-4 CYLINDER D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 1.8
2 111102 GASKET, CYLINDER ••••••••••••• 1.7
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
30
2006.11.01 E
E-5 RIGHT CRANKCASE COVER D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
31
2006.11.01 E
E-6 CLUTCH D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 2121A0 OUTER, CLUTCH •••••••••••••••• 1.0
2 212112 CENTER, CLUTCH ••••••••••••••• 1.0
4 (3,5,6,10)
2121A1 DISC, CLUTCH FRICTION •••••••• 1.0
.NOTE: Same time for two units
or more
9 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
14 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
32
2006.11.01 E
E-7 OIL PUMP D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.8
2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.7
4 (3)
1131C7 ROTOR, OIL PUMP •••••••••••••• 0.9
5 1101L0 ROTOR, OIL FILTER •••••••••••• 0.8
6 (9)
1101L1 CAP, OIL FILTER ROTOR •••••••• 0.7
10 211105 GEAR, PRIMARY DRIVE •••••••••• 0.8
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
33
2006.11.01 E
E-8 LEFT CRANKCASE COVER D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.4
2 (15)
2101D7 COVER, REDUCTION GEAR •••••••• 0.1
3 1101B0 COVER, CRANKCASE :LEFT REAR •• 0.1
7 1101A3 GASKET, CRANKCASE COVER :LEFT 0.3
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
35
2006.11.01 E
E-9 GENERATOR D12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612131 OUTER, STARTING CLUTCH ••••••• 0.6
2 613105 ROTOR OR FLYWHEEL •••••••••••• 0.6
3 6131A3 STATOR ••••••••••••••••••••••• 0.6
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
36
2006.11.01 E
E-10 STARTING CLUTCH D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612120 GEAR, STARTER DRIVEN ••••••••• 0.5
2 (3)
612125 GEAR, STARTER REDUCTION •••••• 0.3
4 (5)
612135 GEAR, STARTER IDLE ••••••••••• 0.3
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
37
2006.11.01 E
E-11 STARTING MOTOR D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612105 MOTOR, STARTING •••••••••••••• 0.2
2 (6)
6121A4 TERMINAL, BRUSH(STARTER) ••••• 0.5
5 6121A5 HOLDER, BRUSH(STARTER) ••••••• 0.5
7 612115 CABLE, STARTER MOTOR ••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
38
2006.11.01 E
E-12 CRANKCASE D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 3.6
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
4 1101N7 HOLDER, OIL SEAL •••••••••••••
6 1101L2 HOLDER, PUSH PLUG ••••••••••••
9 1131B5 SCREEN, OIL FILTER •••••••••••
0.5
0.5
0.1
2
13 3121C7 TANK, STORAGE •••••••••••••••• 0.1
20 2101C8 BEARING, COUNTERSHAFT :RIGHT • 3.8
.INCLUDES: Engine removal and
installation
21 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• 1.0
22 110131 OIL SEAL, CRANKSHAFT :LEFT ••• 0.5
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
40
2006.11.01 E
E-13 CRANKSHAFT/PISTON E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1101B5 CRANKSHAFT ••••••••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
4 (3,5,6)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 1.9
13 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 3.9
.INCLUDES: Engine removal and
installation
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
14 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.1
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.3
2
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
41
2006.11.01 E
E-14 TRANSMISSION E 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (6,8,10,12,14)
210141 MAINSHAFT, TRANSMISSION •••••• 3.8
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
2 (3,7,9,11,13,15)
210142 COUNTERSHAFT, TRANSMISSION ••• 3.8
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
16 213135 SPROCKET, DRIVE •••••••••••••• 0.2
27 2101C5 BEARING, MAINSHAFT :RIGHT •••• 3.8
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.0
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
43
2006.11.01 E
E-15 GEARSHIFT DRUM E 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4)
210112 FORK, GEARSHIFT •••••••••••••• 3.8
.NOTE: Same time for two units
or more
.INCLUDES: Engine removal and
installation
5 2101A9 DRUM, GEARSHIFT •••••••••••••• 3.8
.INCLUDES: Engine removal and
installation
6 2101B0 CAM, SHIFT DRUM •••••••••••••• 1.1
7 (8)
210125 STOPPER OR SPRING, SHIFT DRUM 1.1
9 (12)
210122 SPINDLE, GEARSHIFT ••••••••••• 1.1
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
44
2006.11.01 E
E-16 CARBURETOR E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 3111A3 NEEDLE, JET •••••••••••••••••• 0.6
3 (19)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.5
4 3111A5 TOP SET, CARBURETOR •••••••••• 0.2
5 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.4
7 3111A8 VALVE, THROTTLE •••••••••••••• 0.3
8 3111F7 LEVER, CHOKE :CARBURETOR SIDE 0.1
10 3111B4 HEATER, CARBURETOR ••••••••••• 0.3
14 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.4
30 (21,31)
3111D4 JET, MAIN •••••••••••••••••••• 0.5
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
46
2006.11.01 E
EOP-1 GASKET KIT A E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
47
2006.11.01 E
EOP-2 GASKET KIT B E 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
48
2006.11.01 E
F-1 HEADLIGHT F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 616112 RIM, HEADLIGHT ••••••••••••••• 0.2
4 6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
7 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.1
9 616118 BULB, HEADLIGHT •••••••••••••• 0.1
10 616182 BULB, POSITION LIGHT ••••••••• 0.1
12 616103 CASE, HEADLIGHT •••••••••••••• 0.3
17 6161G7 STAY, HEADLIGHT •••••••••••••• 0.6
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
51
2006.11.01 E
F-3 HANDLE LEVER/SWITCH/CABLE F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 811100 CABLE, THROTTLE •••••••••••••• 0.4
2 811115 CABLE, CLUTCH •••••••••••••••• 0.2
3 615116 SWITCH, STARTER •••••••••••••• 0.3
4 615118 SWITCH, WINKER ••••••••••••••• 0.4
6 8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.1
7 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
8 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.1
10 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
53
2006.11.01 E
F-5 HANDLE PIPE/TOP BRIDGE F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151A1 KEY SET •••••••••••••••••••••• 0.5
2 615146 SWITCH, IGNITION ••••••••••••• 0.3
4 810100 PIPE, STEERING HANDLE •••••••• 0.8
5 8101D6 WEIGHT B, HANDLE :LEFT ••••••• 0.2
8101D7 WEIGHT B, HANDLE :RIGHT •••••• 0.2
8101D8 WEIGHT B, HANDLE :BOTH ••••••• 0.4
10 510110 BRIDGE, FORK TOP ••••••••••••• 0.8
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
54
2006.11.01 E
F-6 STEERING STEM F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 5101A0 RACE, STEERING BALL :UPPER ••• 0.8
5101A1 RACE, STEERING BALL :LOWER ••• 0.8
5101C9 RACE, STEERING BALL :BOTH •••• 0.8
3 5101A9 RACE, STEERING TOP CONE •••••• 0.5
4 (5)
5101B0 RACE, STEERING BOTTOM CONE ••• 1.0
7 510100 STEM OR SHAFT ASSY., STEERING 0.8
8 5101B2 THREAD, STEERING HEAD TOP •••• 0.5
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
55
2006.11.01 E
F-7 FRONT FENDER F 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4131B7 FENDER, FRONT •••••••••••••••• 0.2
3 4131C2 STAY, FRONT FENDER ••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
56
2006.11.01 E
F-8 FRONT FORK F 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.5
2 5111C5 SPRING, FRONT FORK :LEFT ••••• 0.2
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.2
5111C7 SPRING, FRONT FORK :BOTH ••••• 0.4
3 5111G2 PIPE, FRONT FORK :LEFT ••••••• 0.6
5111G3 PIPE, FRONT FORK :RIGHT •••••• 0.6
5111G4 PIPE, FRONT FORK :BOTH ••••••• 0.9
6 5111D2 CASE, BOTTOM :RIGHT •••••••••• 0.7
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.0
11 5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.7
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.7
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.0
12 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.5
13 5111D1 CASE, BOTTOM :LEFT ••••••••••• 0.7
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.0
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
57
2006.11.01 E
F-9 FRONT BRAKE CALIPER F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.2
5 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
12 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
15 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
58
2006.11.01 E
F-10 FRONT WHEEL F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
7 710103 HUB, FRONT WHEEL ••••••••••••• 2.3
8 7101D4 FRONT WHEEL •••••••••••••••••• 0.8
10 710109 RIM, WHEEL :FRONT •••••••••••• 2.2
11 710139 FRONT TIRE(ONE) •••••••••••••• 0.7
12 710140 TUBE, FRONT TIRE(ONE) •••••••• 0.7
14 710145 GEARBOX ASSY., SPEEDOMETER ••• 0.3
17 711120 DISC, FRONT BRAKE •••••••••••• 0.3
24 (6)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
60
2006.11.01 E
F-11 REAR BRAKE PANEL F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.5
3 710160 AXLE, REAR WHEEL ••••••••••••• 0.4
5 (11)
7111A9 PANEL, REAR BRAKE •••••••••••• 0.5
8 7111C4 ARM, BRAKE :REAR ••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
61
2006.11.01 E
F-12 REAR WHEEL F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.5
9 710121 HUB, REAR WHEEL •••••••••••••• 2.5
10 710118 REAR WHEEL ••••••••••••••••••• 0.9
11 710127 RIM, WHEEL :REAR ••••••••••••• 2.4
12 710142 REAR TIRE(ONE) ••••••••••••••• 0.8
13 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 0.8
22 (8)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
710133A .Replace 2 bearings add •••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
63
2006.11.01 E
F-13 FUEL TANK F16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 310110 COCK ASSY., FUEL ••••••••••••• 0.2
3 310115 SCREEN, FUEL STRAINER •••••••• 0.2
8 310100 TANK, FUEL ••••••••••••••••••• 0.4
13 617105 FUEL TANK SENDING UNIT ••••••• 0.4
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
66
2006.11.01 E
F-15 SIDE COVER G 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 4101L0 LOCK, UTILITY BOX •••••••••••• 0.1
5 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
7 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
67
2006.11.01 E
F-16 AIR CLEANER G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
5 3121A5 CASE, AIR CLEANER •••••••••••• 0.6
8 312102 COVER, AIR CLEANER CASE •••••• 0.1
9 3121D3 DUCT, AIR INTAKE ••••••••••••• 0.2
10 3121B6 TUBE, AIR CLEANER CONNECTING • 0.3
14 (15,16,21)
4101B1 COVER, TOOL BOX •••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
69
2006.11.01 E
F-16-1 AIR SUCTION VALVE G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 314130 VALVE, SECONDARY AIR CONTROL • 0.2
4 3141B7 COVER, SECONDARY AIR CONTROL
VALVE ••••••••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
70
2006.11.01 E
F-17 EXHAUST MUFFLER G 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.1
2 313120 MUFFLER •••••••••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
71
2006.11.01 E
F-18 PEDAL G 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
3 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.1
5 811135 ROD, REAR BRAKE •••••••••••••• 0.4
7 810160 PEDAL, REAR BRAKE •••••••••••• 0.4
8 8101A8 SPRING, BRAKE PEDAL •••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
72
2006.11.01 E
F-19 STEP G 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 410145 BAR, STEP •••••••••••••••••••• 0.4
11 4101C8 BAR, PILLION STEP :RIGHT ••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2
12 4101C7 BAR, PILLION STEP :LEFT •••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2
13 4101D0 BRACKET, PILLION STEP :RIGHT • 0.3
4101K4 BRACKET, PILLION STEP :BOTH •• 0.7
14 4101C9 BRACKET, PILLION STEP :LEFT •• 0.4
4101K4 BRACKET, PILLION STEP :BOTH •• 0.7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
74
2006.11.01 E
F-20 STAND G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410175 STAND, MAIN •••••••••••••••••• 0.5
2 (4)
410176 SPRING, MAIN STAND ••••••••••• 0.2
.NOTE: Same time for two units
5 4101C0 PLATE, MAIN STAND SPRING ••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
75
2006.11.01 E
F-21 SWINGARM G12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (25)
213165 CHAIN, DRIVE ••••••••••••••••• 0.2
2 410195 CASE, DRIVE CHAIN •••••••••••• 0.1
4 7111H2 ARM, REAR BRAKE STOPPER •••••• 0.2
6 5121B1 COLLAR, SWINGARM PIVOT :LEFT • 1.2
5121B2 COLLAR, SWINGARM PIVOT :RIGHT 1.2
5121G8 COLLAR, SWINGARM PIVOT :BOTH • 1.2
8 4101E5 SLIDER, CHAIN •••••••••••••••• 0.3
10 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.8
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
77
2006.11.01 E
F-22 REAR CUSHION G14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5121B6 CUSHION ASSY., REAR :LEFT •••• 0.1
5121B7 CUSHION ASSY., REAR :RIGHT ••• 0.1
5121B8 CUSHION ASSY., REAR :BOTH •••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
78
2006.11.01 E
F-23 REAR FENDER G15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 413102 FENDER, REAR ••••••••••••••••• 0.5
9 6161Q7 STAY, REAR REFLECTOR ••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
79
2006.11.01 E
F-24 WINKER G16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
5 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
10 6161C7 WINKER :RIGHT REAR ••••••••••• 0.3
6161C8 WINKER :BOTH REAR •••••••••••• 0.4
13 6161C6 WINKER :LEFT REAR •••••••••••• 0.3
6161C8 WINKER :BOTH REAR •••••••••••• 0.4
15 (4)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
80
2006.11.01 E
F-25 TAILLIGHT H 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6161E2 BASE, TAILLIGHT •••••••••••••• 0.4
5 6161E3 BASE, LICENSE •••••••••••••••• 0.3
9 (6,8)
6161F3 BULB, LICENSE LIGHT •••••••••• 0.1
10 (3,4)
6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
82
2006.11.01 E
F-27 WIRE HARNESS H 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6141A1 IGNITION CONTROL MODULE •••••• 0.4
3 614105 COIL, IGNITION ••••••••••••••• 0.4
5 6131B2 RECTIFIER, REGULATE •••••••••• 0.4
7 611100 HARNESS, WIRE •••••••••••••••• 0.9
9 616169 HORN(S) •••••••••••••••••••••• 0.1
12 6111C3 RELAY, WINKER •••••••••••••••• 0.2
15 6111D8 RELAY, HEADLIGHT ••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
84
2006.11.01 E
F-29 TOOLS H 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
85
2006.11.01 E
F-30 CAUTION LABEL H 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
86
2006.11.01 E
F-31 MARK H 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CG125ES Serial No. Parts catalogue code
No. 4 7
87
2006.11.01 E
PART NO. INDEX I 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
14531-KY0-890 D15 39 8 16950-KB5-720 F16 64 2 24781-KRM-860 G8 72 2
12000 14711-KGA-B00 D4 28 16 16952-KE2-941 F16 64 3 22000
14721-KGA-B00 D4 28 17 16958-397-771 F16 64 4 28000
12100-KGA-900 D6 30 1 14751-KGA-B00 D4 28 18 16959-HB3-005 F16 64 5 22100-KGA-900 D8 32 1
12100-KGA-D00 D6 30 1 14771-KGA-B01 D4 28 19 16967-GA6-671 F16 64 6 22121-397-630 D8 32 2 28110-KGA-900 D13 37 1
12191-KGA-900 D6 30 2 14775-KGA-B00 D4 28 20 22125-KW7-900 D8 32 3 28125-KFC-791 D12 36 1
E7 47 1 14781-KGA-B00 D4 28 21 17000 22201-166-000 D8 32 5 28130-KCN-000 D13 37 2
12200-KGA-E00 D2 26 1 22201-MJ8-000 D8 32 4 28132-KPS-900 D13 37 3
12204-KGA-305 D2 26 2 15000 17211-KGA-E00 G4 68 2 22311-107-000 D8 32 6 28140-KGA-900 D13 37 4
12205-KGA-305 D2 26 3 17212-KGA-E00 G4 68 3 22350-107-010 D8 32 7 28142-KGA-900 D13 37 5
12209-GB4-681 D4 28 1 15100-KPT-900 D9 33 1 17213-KGA-902 G4 68 4 22361-397-630 D8 32 8
12210-KY0-890 D4 28 2 15131-KPT-900 D9 33 2 17213-KGA-E00 G4 68 4 22366-KGA-900 D8 32 9 30000
12251-KY0-891 D2 26 4 15331-KPS-900 D9 33 3 17225-KGA-E00 G4 68 5 22402-KW7-900 D8 32 10
E7 47 1 15332-KPS-900 D9 33 4 17226-KGA-900 G4 68 6 22810-437-000 D7 31 4 30401-KGA-B01 H3 83 1
12311-KRH-D20 D1 25 2 15421-KPS-900 D15 39 9 17227-KGA-900 G4 68 7 22810-KGA-K60 D7 31 4 30410-KGA-E01 H3 83 2
12361-KPS-900 D15 39 5 15426-KPS-900 D15 39 10 17235-KGA-E00 G4 68 8 22815-KPS-900 D7 31 5 30500-KGA-E01 H3 83 3
12391-KRH-D20 D1 25 3 15430-KPS-900 D9 33 5 17240-KGA-B00 G4 68 9 22838-KY0-890 D15 39 14 30700-152-163 H3 83 4
E7 47 1 15436-KPS-900 D9 33 6 17245-107-010 F1 49 1 22870-KGA-E00 F4 52 2
15436-KRM-840 D9 33 6 F2 50 1
88
2006.11.01 E
PART NO. INDEX I 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
33410-KGA-B01 G16 80 4 43100-KGA-900 F13 61 5 45521-HA2-006 F5 53 12 52000
33450-KGA-B02 G16 80 5 37080-KGA-890 F16 64 13 43145-KGA-900 F13 61 6 45530-MN9-305 F5 53 13
33454-KGA-900 G16 80 6 37100-KGA-D11 F2 50 4 43151-329-000 F13 61 7 52108-356-006 G12 76 5
33455-KGA-900 G16 80 7 37100-KGA-E01 F2 50 4 43352-568-003 F10 58 3 46000 52141-KW1-900 G12 76 6
33491-KGA-900 G16 80 8 37110-KGA-900 F2 50 5 43353-461-771 F10 58 4 52144-GE2-003 G12 76 7
33491-KPF-850 G16 80 9 37130-KGA-E01 F2 50 6 43410-KCH-780 F13 61 8 46500-KGA-900 G8 72 7 52144-GE2-005 G12 76 7
33600-KGA-B02 G16 80 10 37200-KGA-D11 F2 50 7 43431-KW1-900 G12 76 4 46514-107-010 G8 72 8 52170-KGA-900 G12 76 8
33605-KGA-900 G16 80 11 37200-KGA-E01 F2 50 7 43434-286-000 F13 61 9 52171-KW1-900 G12 76 9
33650-KAF-000 G16 80 12 37215-KS3-901 F2 50 8 43451-KGA-B00 G8 72 5 50000 52200-KGA-940 G12 76 10
33650-KGA-B02 G16 80 13 37243-MG2-000 H1 81 11 43453-KPF-900 G8 72 6 52400-KGA-903 G14 78 1
33650-KRH-E00 G16 80 12 37300-KGA-E01 F2 50 9 43459-KRH-E30 G8 72 14 50100-KGA-E00 H4 84 2 52485-088-901 G14 78 2
33655-KGA-900 G16 80 14 37305-KE5-008 F2 50 10 50183-KGA-940 G9 73 2 52486-056-000 G14 78 3
33700-KGA-E01 H1 81 1 37305-KGA-900 F2 50 10 44000 50185-KGA-E00 G15 79 4 52488-331-003 G14 78 4
33703-KGA-901 H1 81 2 37610-KGA-E01 F2 50 11 50186-KGA-E00 G16 80 16
33704-KGA-E01 H1 81 3 37619-KGA-900 F2 50 12 44301-KGA-E00 F11 59 4 50301-268-010 F7 55 2 53000
33705-KGA-901 H1 81 4 37619-KGA-E00 F2 50 12 44302-383-610 F11 59 3 50351-KGA-B00 H4 84 3
33721-KGA-E01 H1 81 5 44311-KGA-900 F11 59 5 50400-KGA-900 G1 65 1 53100-KGA-B61 F6 54 4
33722-MB1-013 H1 81 6 44620-400-000 F11 59 6 50405-KGA-B00 H4 84 4 53104-KGA-B60 F6 54 5
33725-KGA-E00 G15 79 2 44635-KGA-940 F11 59 7 50500-KGA-E00 G11 75 1 53105-KGA-B60 F6 54 6
89
2006.11.01 E
PART NO. INDEX I 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
61312-358-300 F1 49 18 83520-KGA-E30ZA G3 67 5 90011-KGA-E00 E4 44 17 90117-KPS-900 F13 61 12 90452-KPT-900 E2 42 20
83541-KGA-E00ZA H7 87 3 90011-KPT-A00 E3 43 26 90117-KY0-860 F6 54 11 90453-KPS-900 E4 44 16
64000 83541-KGA-E00ZB H7 87 3 90012-KK3-830 D5 29 23 90121-KGA-940 G12 76 11 90453-KPT-900 E3 43 21
83541-KGA-E00ZC H7 87 3 90015-GHR-640 D1 25 6 90123-383-721 F9 57 15 90454-KPS-900 E3 43 22
64325-KGA-E00 G1 65 2 83541-KGA-E30ZA H7 87 3 G9 73 15 90126-397-000 D2 26 10 31
83551-300-000 G3 67 90023-KPS-900
6 E4 44 14 90128-KE2-940 F14 62 15 90455-KPS-900 E3 43 23
75000 83551-376-000 H1 81 90024-KPT-900
14 D12 36 5 90145-MS9-612 F5 53 16 90461-KPS-900 D8 32 12
83551-KGA-900 F16 64 90030-MG8-000
14 H4 84 13 90155-KY4-901 F10 58 16 90471-KGA-900 D9 33 14
75581-673-000 G3 67 1 83601-KBZ-950 G1 65 90032-377-010
13 D15 39 16 90157-KAF-000 F1 49 21 90501-KGA-E00 G12 76 14
75581-KGA-E00 G3 67 1 83601-KGA-E00 G1 65 90032-GHR-640
13 D5 29 32 90191-MJ0-940 F6 54 12 90502-KB7-940 G1 65 15
83601-MB0-000 H4 84 90032-GHR-690
11 D6 30 4 90192-KGA-E00 G3 67 8 G2 66 23
77000 83620-KGA-E00ZA G3 67 90032-GHR-700
7 D16 40 26 90201-415-000 G12 76 12 90502-KEZ-900 D10 34 13
83620-KGA-E00ZB G3 67 90032-GHR-710
7 D1 25 7 90201-GHR-640 F13 61 18 90502-KGA-E00 G1 65 15
77200-KGA-B40 G1 65 3 83620-KGA-E00ZC G3 67 90032-GHR-800
7 D14 38 14 G12 76 19 G2 66 23
77204-128-000 G1 65 4 83620-KGA-E30ZA G3 67 90032-KW3-008
7 F2 50 16 90201-MY5-720 F4 52 17 90503-KGA-900 F6 54 14
77205-286-000 G1 65 5 90033-GHR-720 D5 29 33 90206-250-000 D5 29 24 90513-323-000 G12 76 14
77206-KGA-E00 G1 65 6 84000 90033-KPT-900 D2 26 17 90208-GHR-630 D2 26 18 90524-030-000 F13 61 15
77210-KGA-901ZN G1 65 9 90034-397-010 D15 39 17 F5 53 17 90527-397-910 G14 78 6
77210-KGA-901ZP G1 65 9 84110-KBW-900 H4 84 12 90035-166-008 F2 50 17 90211-KPS-900 D9 33 17 90544-283-000 F9 57 16
90
2006.11.01 E
PART NO. INDEX I 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
91001-KGA-900 E1 41 13 92101-05020-0A H3 83 17 94510-12000 E4 44 18 96001-06095-00 D16 40 30
91001-KGA-901 E1 41 13 92101-06012-0A G9 73 15 94510-32000 D5 29 31 96100-60010-00 D8 32 15
91002-KGA-900 E1 41 14 92101-06020-0A G8 72 9 96100-60060-00 E3 43 27
91003-KGA-K61 E3 43 29 92811-10000 F13 61 16 95000 96120-62020-00 E3 43 29
91016-KPS-900 E3 43 28 92812-10000 G12 76 17 96140-63010-10 F12 60 24
91051-KGA-901 F15 63 22 92911-06016-0E F12 60 22 95002-02070 G6 70 16 96140-63020-10 F15 63 22
91051-KGA-902 F15 63 22 95002-02080 F16 64 18 96220-30085 D5 29 34
91051-KRE-851 F12 60 24 93000 95002-02089 E6 46 27
91051-KRE-852 F12 60 24 95002-02659 E6 46 28 98000
91102-KPS-900 E4 44 20 93101-06010-0A E3 43 26 95002-41300-08 G5 69 22
91106-383-003 D15 39 20 93101-06025-0A E4 44 17 95002-80000 D16 40 25 98069-58916 D3 27 21
91201-030-033 E3 43 25 93500-05020-0G F4 52 20 95005-35470-50 E6 46 29 98069-58926 D3 27 21
91201-148-003 D7 31 6 93500-05022-0G F4 52 21 95011-62000 G11 75 6 98069-59916 D3 27 21
91206-286-013 D15 39 21 93500-05028-0G G4 68 19 95014-21201 F6 54 15 98069-59926 D3 27 21
91216-397-005 D16 40 22 93600-04012-1G F5 53 20 95014-73100 G8 72 12 98200-32000 H2 82 14
91256-383-721 F9 57 18 93700-05020-0A F12 60 23 95014-75110 D8 32 14 98200-40500 H3 83 21
91256-KK3-840 F2 50 19 93892-04016-18 E6 46 24 95015-32001 G8 72 13 98200-41500 H3 83 22
91257-230-003 F14 62 20 93892-05012-18 E6 46 25 95015-42000 G8 72 14
91257-230-005 F14 62 20 93892-05016-07 F1 49 22 95015-83000 G9 73 18
91
2006.11.01 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
G15 79 10 BOLT, HEX., 6X10•••••••••••••• E3 43 26 CAP, 30MM••••••••••••••••••••• D10 34 11
BOLT, FLANGE, 6X12 ••••••••••• D5 29 32 BOLT, HEX., 6X12•••••••••••••• D1 25 6 CAP, AXLE NUT••••••••••••••••• F11 59 3
F5 53 23 G9 73 15 CAP, BLEEDER•••••••••••••••••• F10 58 4
G6 70 17 BOLT, HEX., 6X20•••••••••••••• G8 72 9 CAP, CABLE SEALING•••••••••••• E5 45 16
G9 73 19 BOLT, HEX., 6X25•••••••••••••• E4 44 17 CAP, HANDLE LOCK•••••••••••••• H4 84 9
G10 74 20 BOLT, HEX., 8X79•••••••••••••• D2 26 10 CAP, LOCK NUT••••••••••••••••• F4 52 12
G13 77 24 BOLT, OIL, 10X22•••••••••••••• F5 53 16 CAP, MASTER CYLINDER•••••••••• F5 53 9
92
2006.11.01 E
PART NAME INDEX J 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
CAP, NUMBER PLATE BASE COMP. • H1 81 17 COLLAR, FUEL TANK MOUNTING •••• F16 64 15 DISK, CLUTCH FRICTION••••••••• D8 32 5
CAP, OIL FILTER ROTOR •••••••• D9 33 6 COLLAR, FUEL TANK SETTING ••••• F16 64 15 DISK, FR. BRAKE••••••••••••••• F11 59 17
CAP, STEERING STEM ••••••••••• F6 54 9 COLLAR, HEADLIGHT CASE•••••••• F1 49 13 DOWEL PIN, 10X12•••••••••••••• D2 26 19
CAP, SWINGARM DUST SEAL •••••• G12 76 7 COLLAR, HEADLIGHT SETTING ••••• F1 49 16 D6 30 3
CAP, TAPPET ADJUSTING HOLE ••• D15 39 5 COLLAR, IDLE STARTER GEAR ••••• E2 42 5 DOWEL PIN, 10X14•••••••••••••• D5 29 27
CAP, TOOL BOX •••••••••••••••• G4 68 13 COLLAR, METER••••••••••••••••• G6 70 10 D15 39 19
CARBURETOR ASSY. ••••••••••••• E5 45 14 COLLAR, RR. AXLE DISTANCE ••••• F14 62 8 DOWEL PIN, 10X20•••••••••••••• D2 26 19
CASE ASSY., UNDER •••••••••••• F2 50 6 COLLAR, RR. BRAKE PANEL••••••• F13 61 4 D6 30 3
CASE ASSY., UPPER •••••••••••• F2 50 11 COLLAR, RR. CUSHION RUBBER DOWEL PIN, 3X5•••••••••••••••• D5 29 30
CASE COMP., L. FR. BOTTOM •••• F9 57 13 BUSH G14 78 3 DOWEL PIN, 8X14••••••••••••••• D7 31 8
CASE COMP., R. FR. BOTTOM •••• F9 57 6 COLLAR, RR. FORK PIVOT•••••••• G12 76 6 D10 34 17
CASE SUB ASSY., AIR CLEANER •• G4 68 5 COLLAR, RR. WHEEL SIDE•••••••• F14 62 7 DRIVER 1, PLUS SCREW•••••••••• H5 85 4
CASE, DRIVE CHAIN •••••••••••• G12 76 2 COLLAR, SETTING••••••••••••••• E5 45 22 DRIVER 3, MINUS SCREW••••••••• H5 85 5
CASE, HEADLIGHT •••••••••••••• F1 49 12 F1 49 11 DRUM, GEARSHIFT••••••••••••••• E4 44 5
CENTER, CLUTCH ••••••••••••••• D8 32 2 F2 50 15 DUCT, INLET••••••••••••••••••• G4 68 9
CHAIN KIT, DRIVE ••••••••••••• G13 77 25 COLLAR, TAILLIGHT MOUNTING •••• H1 81 16 DUST PLUG••••••••••••••••••••• F10 58 11
CHAIN SET, DRIVE ••••••••••••• G12 76 1 CONTACT, NEUTRAL SWITCH••••••• D15 39 15 DUST SEAL, 21X37X7•••••••••••• F12 60 21
CHAMBER SET, FLOAT ••••••••••• E5 45 5 COTTER, VALVE••••••••••••••••• D4 28 21 DUST SEAL, 40X50X5•••••••••••• F11 59 20
CIRCLIP •••••••••••••••••••••• F5 53 19 COUNTERSHAFT, TRANSMISSION •••• E2 42 2 DUST SEAL, BRAKE CAM•••••••••• F13 61 10
CIRCLIP, EXTERNAL, 12MM •••••• E4 44 18 COVER A, MAGNETIC SWITCH•••••• H2 82 5 DUST SEAL, FR. FORK••••••••••• F9 57 7
CIRCLIP, EXTERNAL, 14MM •••••• E4 44 19 COVER COMP., LICENSE •••••••••• H1 81 7 DUST SEAL, STEERING HEAD•••••• F7 55 5
CIRCLIP, EXTERNAL, 32MM •••••• D5 29 31 COVER COMP., R. CRANKCASE ••••• D7 31 1
CIRCLIP, EXTERNAL, 58 •••••••• F14 62 19 COVER SET, L. SIDE •••••••••••• G3 67 7 [E ]
CLAMP •••••••••••••••••••••••• F2 50 8 COVER SET, R. SIDE •••••••••••• G3 67 5
CLAMPER, BRAKE HOSE •••••••••• F5 53 3 COVER SUB ASSY., AIR CLEANER•• G4 68 8 ELEMENT COMP., AIR CLEANER•••• G4 68 4
CLAMPER, FR. BRAKE ••••••••••• F5 53 4 COVER, AIR SUCTION VALVE•••••• G6 70 4 EMBLEM, FR.••••••••••••••••••• F1 49 19
CLAMPER, WIRE HARNESS •••••••• D10 34 6 COVER, BATTERY •••••••••••••••• H4 84 1
CLAMP B, TUBE, 12.5MM •••••••• G4 68 18 COVER, BATTERY TERMINAL ••••••• H2 82 4 [F ]
CLAMP D17, TUBE •••••••••••••• G6 70 14 COVER, CARBURETOR HEATER•••••• E5 45 17
CLAMP, TUBE •••••••••••••••••• G5 69 22 COVER, CYLINDER HEAD •••••••••• D1 25 2 FENDER, FR.••••••••••••••••••• F8 56 2
CLIP, BODY ••••••••••••••••••• G15 79 13 COVER, L. CRANKCASE ••••••••••• D10 34 1 FENDER, RR.••••••••••••••••••• G15 79 5
CLIP, BREATHER TUBE •••••••••• G4 68 1 COVER, L. HANDLE LEVER•••••••• F4 52 9 FILM, PROTECTOR••••••••••••••• F16 64 7
CLIP, FUEL HOSE •••••••••••••• G6 70 13 COVER, L. RR. CRANKCASE ••••••• D10 34 3 FILTER, CUP••••••••••••••••••• F16 64 5
CLIP, HIGH TENSION CORD •••••• D2 26 7 COVER, OUTER•••••••••••••••••• F2 50 5 FLAP, TIRE•••••••••••••••••••• F11 59 13
CLIP, OIL DRAIN TUBE ••••••••• G6 70 2 COVER, REDUCTION GEAR••••••••• D10 34 2 FLAP, TUBE•••••••••••••••••••• F14 62 14
CLIP, PISTON PIN, 13MM ••••••• E1 41 6 COVER, R. LOWER••••••••••••••• G4 68 14 FLOAT SET••••••••••••••••••••• E5 45 3
CLIP, PULSER CORD •••••••••••• D2 26 8 COVER, STARTER MAGNETIC SWITCH D14 38 9 FLYWHEEL COMP.•••••••••••••••• D12 36 2
CLIP, TUBE ••••••••••••••••••• D15 39 18 COWL SUB ASSY., L. RR.•••••••• G2 66 22 FOLLOWER, CAM••••••••••••••••• D4 28 7
D16 40 25 COWL SUB ASSY., R. RR.•••••••• G2 66 21 FORK ASSY., L. FR.•••••••••••• F9 57 12
E6 46 27 COWL, L. RR. SIDE••••••••••••• G1 65 10 FORK ASSY., R. FR.•••••••••••• F9 57 1
28 COWL, R. RR. SIDE••••••••••••• G1 65 9 FORK, CENTER GEARSHIFT•••••••• E4 44 3
F16 64 18 CRANKCASE COMP., L. ••••••••••• D15 39 3 FORK, L. GEARSHIFT•••••••••••• E4 44 2
G4 68 18 CRANKCASE COMP., R. ••••••••••• D15 39 1 FORK, R. GEARSHIFT•••••••••••• E4 44 1
G6 70 16 CRANKSHAFT COMP.•••••••••••••• E1 41 2 FUEL UNIT••••••••••••••••••••• F16 64 13
CLIP, WIRE HARNESS ••••••••••• H1 81 19 CUP, FUEL STRAINER•••••••••••• F16 64 6 FUSE, BLADE••••••••••••••••••• H2 82 14
COCK ASSY., FUEL ••••••••••••• F16 64 2 CUSHION ASSY., RR. •••••••••••• G14 78 1 FUSE, MINI•••••••••••••••••••• H3 83 21
COIL ASSY., IGNITION ••••••••• H3 83 3 CUSHION, C.D.I. UNIT •••••••••• H3 83 1 22
COLLAR, 19X6.2X13.5 •••••••••• G1 65 15 CUSHION, FR. FUEL TANK•••••••• F16 64 9
G2 66 23 CUSHION, FUEL TANK FR.•••••••• F16 64 9 [G ]
COLLAR, CARBURETOR HEATER CUSHION, FUEL TANK RR.•••••••• F16 64 10
COVER E5 45 18 CYLINDER COMP. •••••••••••••••• D6 30 1 GASKET SET•••••••••••••••••••• E5 45 1
COLLAR, CHAIN CASE ••••••••••• G9 73 1 CYLINDER SET, MASTER •••••••••• F5 53 13 GASKET SHEET KIT A•••••••••••• E7 47 1
5
COLLAR, COUNTERSHAFT FIRST ••• E2 42 4 CYLINDER SUB ASSY., FR. MASTER F5 53 7 GASKET SHEET KIT B•••••••••••• E8 48 1
COLLAR, COVER SETTING •••••••• G1 65 13 C.D.I. UNIT••••••••••••••••••• H3 83 2 GASKET, CARBURETOR INSULATOR•• D2 26 6
COLLAR, CUSHION RUBBER ••••••• D10 34 13 E7 47 1
COLLAR, FENDER COVER ••••••••• G15 79 6 [D ] GASKET, CRANKCASE••••••••••••• D15 39 2
COLLAR, FR. AXLE DISTANCE •••• F11 59 6 E8 48 1
COLLAR, FR. WHEEL SIDE ••••••• F11 59 5 DIAPHRAGM ••••••••••••••••••••• F5 53 11 GASKET, CYLINDER•••••••••••••• D6 30 2
COLLAR, FR. WINKER ••••••••••• G16 80 12 DISK, CLUTCH FRICTION••••••••• D8 32 4 E7 47 1
93
2006.11.01 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
HANDLE, EYE WRENCH, 12MM ••••• H5 85 7 LEVER COMP., CLUTCH ••••••••••• D7 31 4 NUT, STEERING STEM•••••••••••• F6 54 13
HARNESS, WIRE •••••••••••••••• H3 83 7 LEVER SET, CHOKE•••••••••••••• E5 45 8 NUT, TAPPET ADJUSTING••••••••• D5 29 24
HEADLIGHT ASSY. •••••••••••••• F1 49 2 LEVER, L. STEERING HANDLE ••••• F4 52 10 NUT, U, 14MM•••••••••••••••••• F14 62 17
HEADLIGHT UNIT ••••••••••••••• F1 49 4 LEVER, R. HANDLE•••••••••••••• F5 53 14 G12 76 13
HEAD COMP., CYLINDER ••••••••• D2 26 1 LOCK COMP., STEERING HANDLE••• H4 84 6 NUT, U, 6MM••••••••••••••••••• F11 59 18
HEATER ASSY. ••••••••••••••••• E5 45 10 LOCK, SIDE BOX •••••••••••••••• G3 67 3 F13 61 13
HOLDER A2, HANDLE PIPE UPPER • F6 54 15
94
2006.11.01 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
PANEL COMP., RR. BRAKE ••••••• F13 61 5 RING, BACK UP••••••••••••••••• F9 57 4 SCREW, FLAT, 4X12••••••••••••• D9 33 17
PEDAL COMP., BRAKE ••••••••••• G8 72 7 RING, BUSH•••••••••••••••••••• F10 58 9 F5 53 20
PEDAL, GEAR CHANGE ••••••••••• G8 72 1 RING, HANDLE WEIGHT SNAP •••••• F6 54 8 SCREW, FLAT, 6X30••••••••••••• D9 33 11
PIECE, OIL LOCK •••••••••••••• F9 57 8 RING, OIL SEAL STOPPER •••••••• F9 57 17 SCREW, OVAL, 5X12••••••••••••• D9 33 18
PIN C, PILLION STEP •••••••••• G9 73 18 RING, PISTON•••••••••••••••••• F9 57 9 SCREW, OVAL, 5X20••••••••••••• F12 60 23
PIN, HANGER •••••••••••••••••• F10 58 13 RIVET, 4.1MM•••••••••••••••••• H4 84 7 SCREW, OVAL, 6X40••••••••••••• F6 54 12
PIN, LOCK, 8MM ••••••••••••••• D9 33 19 RIVET, BLIND, 2.4X7 ••••••••••• H4 84 14 SCREW, PAN, 5X11.5•••••••••••• G1 65 16
95
2006.11.01 E
PART NAME INDEX J 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
SCREW, PAN, 5X11.5 ••••••••••• H4 84 17 SPRING, CLUTCH LEVER •••••••••• D7 31 5 THROUGH, OIL•••••••••••••••••• D9 33 7
SCREW, PAN, 5X20 ••••••••••••• F4 52 20 SPRING, FR. FORK•••••••••••••• F9 57 2 TIRE, FR.••••••••••••••••••••• F11 59 11
SCREW, PAN, 5X22 ••••••••••••• F4 52 21 SPRING, GEARSHIFT PLATE••••••• E4 44 11 TIRE, RR.••••••••••••••••••••• F14 62 12
SCREW, PAN, 5X28 ••••••••••••• G4 68 19 SPRING, GEARSHIFT RETURN•••••• E4 44 12 TOOL SET•••••••••••••••••••••• H5 85 1
SCREW, SPECIAL ••••••••••••••• F1 49 5 SPRING, JUDDER •••••••••••••••• D8 32 10 TOP SET••••••••••••••••••••••• E5 45 4
SCREW, SPECIAL, 6X11 ••••••••• G3 67 8 SPRING, LOCK KEY SETTING•••••• G3 67 1 TUBE A, AIR INTAKE•••••••••••• G6 70 7
SCREW, SPECIAL, 6X8 •••••••••• G16 80 17 SPRING, MAIN STAND•••••••••••• G11 75 2 TUBE A, STORAGE••••••••••••••• D15 39 11
SCREW, TAPPET ADJUSTING •••••• D5 29 23 SPRING, OIL FILTER SCREEN ••••• D15 39 10 TUBE B, AIR INTAKE•••••••••••• G6 70 8
SCREW, TAPPING, 3X14 ••••••••• F2 50 18 SPRING, OIL THROUGH ••••••••••• D9 33 8 TUBE B, STORAGE••••••••••••••• D15 39 12
SCREW, TAPPING, 4X10 ••••••••• G1 65 17 SPRING, PAD••••••••••••••••••• F10 58 6 TUBE COMP., AIR VENT•••••••••• E6 46 23
SCREW, TAPPING, 4X12 ••••••••• G16 80 18 SPRING, REBOUND••••••••••••••• F9 57 5 TUBE, 3.5X470••••••••••••••••• E6 46 29
SCREW, TAPPING, 4X14 ••••••••• F2 50 16 SPRING, SETTING••••••••••••••• F1 49 6 TUBE, AIR CLEANER CONNECTING•• G4 68 10
SCREW, TAPPING, 4X25 ••••••••• H1 81 20 SPRING, SHIFT DRUM STOPPER •••• E4 44 8 TUBE, DRAIN••••••••••••••••••• G4 68 12
SCREW, TAPPING, 5X10 ••••••••• H2 82 10 SPRING, STOP SWITCH ••••••••••• G8 72 4 TUBE, FUEL•••••••••••••••••••• F16 64 12
SCREW, TAPPING, 5X12 ••••••••• G12 76 18 SPRING, THRUST •••••••••••••••• D4 28 6 TUBE, PB•••••••••••••••••••••• G6 70 9
SEAL B, AIR CLEANER •••••••••• G4 68 7 SPRING, VALVE••••••••••••••••• D4 28 18 TUBE, TIRE•••••••••••••••••••• F11 59 12
SEAL SET, FR. FORK ••••••••••• F9 57 11 SPROCKET COMP., FINAL DRIVEN•• F14 62 4 F14 62 13
SEAL SET, PISTON ••••••••••••• F10 58 1 SPROCKET, DRIVE••••••••••••••• E2 42 16
SEAL, AIR CLEANER •••••••••••• G4 68 6 STAND COMP., MAIN••••••••••••• G11 75 1 [V ]
SEAL, VALVE STEM ••••••••••••• D4 28 1 STATOR COMP.•••••••••••••••••• D12 36 3
SEAT ASSY., DOUBLE ••••••••••• G1 65 3 STAY A, AIR SUCTION VALVE ••••• G6 70 6 VALVE ASSY., AIR SUCTION•••••• G6 70 3
SEAT, JUDDER SPRING •••••••••• D8 32 3 STAY B, AIR SUCTION VALVE ••••• G6 70 5 VALVE COMP., FLOAT•••••••••••• E5 45 19
SEAT, VALVE SPRING ••••••••••• D4 28 20 STAY COMP., NUMBER PLATE•••••• G15 79 4 VALVE SET, THROTTLE••••••••••• E5 45 7
SET RING, 20MM ••••••••••••••• D8 32 13 STAY COMP., WINKER•••••••••••• G16 80 8 VALVE, EX.•••••••••••••••••••• D4 28 17
E3 43 24 9 VALVE, IN.•••••••••••••••••••• D4 28 16
SHAFT, CAM FOLLOWER •••••••••• D4 28 8 STAY, BRAKE HOSE CLAMPER•••••• F5 53 5
SHAFT, CAM GEAR •••••••••••••• D4 28 9 STAY, FR. FENDER•••••••••••••• F8 56 3 [W ]
SHAFT, GEARSHIFT FORK GUIDE •• E4 44 4 STAY, HEADLIGHT & METER••••••• F1 49 17
SHAFT, IDLE GEAR ••••••••••••• D13 37 5 STAY, NUMBER BRACKET •••••••••• G15 79 7 WASHER•••••••••••••••••••••••• G12 76 15
SHAFT, REDUCTION GEAR •••••••• D13 37 3 STAY, REFLEX REFLECTOR•••••••• G15 79 9 WASHER A, HANDLE HOLDER
SHAFT, ROCKER ARM •••••••••••• D4 28 15 STAY, RR. WINKER•••••••••••••• G16 80 16 SETTING F13 61 15
SHIM ••••••••••••••••••••••••• F10 58 8 STAY, STARTER MAGNETIC •••••••• H2 82 7 WASHER A, SPLINE, 20MM•••••••• E3 43 23
SHOE SET, BRAKE •••••••••••••• F13 61 1 STEM SUB ASSY., STEERING•••••• F7 55 7 WASHER A, THRUST, 20MM•••••••• E3 43 21
SLIDER, CHAIN •••••••••••••••• G12 76 8 STOPPER COMP., GEARSHIFT DRUM• E4 44 7 WASHER B, SPLINE, 20MM•••••••• D8 32 12
SLIDER, FR. CHAIN •••••••••••• G12 76 9 STOPPER, KEY BODY••••••••••••• G4 68 16 WASHER B, THRUST, 14MM•••••••• D5 29 25
SOCKET ASSY., HEADLIGHT •••••• F1 49 7 STOPPER, STEP RUBBER •••••••••• G9 73 6 WASHER B, THRUST, 20MM•••••••• E3 43 22
SOCKET COMP. ••••••••••••••••• F2 50 12 SUB SPRING, MAIN STAND•••••••• G11 75 4 31
SOCKET COMP., L. FR. WINKER •• G16 80 7 SUSPENSION, FUSE CASE••••••••• H3 83 10 WASHER O-RING KIT A••••••••••• E7 47 2
SOCKET COMP., L. RR. WINKER •• G16 80 14 SUSPENSION, WINKER RELAY•••••• H3 83 13 WASHER O-RING KIT B••••••••••• E8 48 2
SOCKET COMP., R. FR. WINKER •• G16 80 3 14 WASHER, 10X24••••••••••••••••• D12 36 9
SOCKET COMP., R. RR. WINKER •• G16 80 11 SWINGARM SUB ASSY.•••••••••••• G12 76 10 WASHER, 16MM•••••••••••••••••• D9 33 13
SPACER, SPROCKET ••••••••••••• F14 62 5 SWITCH ASSY., COMBINATION ••••• F6 54 2 WASHER, 4.5MM••••••••••••••••• H4 84 8
SPANNER, 10X12 ••••••••••••••• H5 85 2 SWITCH ASSY., FR. STOP•••••••• F5 53 1 WASHER, 6MM••••••••••••••••••• E4 44 15
SPANNER, 14X17 ••••••••••••••• H5 85 3 SWITCH ASSY., RR. STOP•••••••• G8 72 3 WASHER, 6X9••••••••••••••••••• G12 76 14
SPANNER, PIN ••••••••••••••••• H5 85 9 SWITCH ASSY., STARTER MAGNETIC H2 82 8 WASHER, CONICAL SPRING•••••••• F10 58 14
SPEEDOMETER COMP. •••••••••••• F2 50 7 SWITCH ASSY., THERMOSTAT •••••• H3 83 8 WASHER, GEARSHIFT DRUM SIDE••• D10 34 12
SPINDLE COMP., GEARSHIFT ••••• E4 44 9 SWITCH ASSY., WINKER •••••••••• F4 52 4 WASHER, NUMBER BRACKET
SPOKE SET •••••••••••••••••••• F14 62 1 SWITCH COMP., FR. LEVER••••••• F4 52 5 MOUNTING G12 76 16
2 SWITCH SET, STARTER ••••••••••• F4 52 3 WASHER, OIL BOLT•••••••••••••• F5 53 18
SPOKE SET, ••••••••••••••••••• F11 59 1 WASHER, PLAIN, 10.3MM••••••••• G14 78 6
2 [T ] WASHER, PLAIN, 12MM••••••••••• D2 26 12
SPRING A, BRAKE ROD •••••••••• G8 72 12 WASHER, PLAIN, 14MM••••••••••• G13 77 21
5
SPRING, BEARING PUSH ••••••••• D15 39 8 TAILLIGHT UNIT •••••••••••••••• H1 81 1 G14 78 7
SPRING, BRAKE PEDAL •••••••••• G8 72 8 TANK SET, FUEL •••••••••••••••• F16 64 8 WASHER, PLAIN, 6MM•••••••••••• F3 51 21
SPRING, BRAKE SHOE ••••••••••• F13 61 7 TANK, STORAGE••••••••••••••••• D15 39 13 G9 73 16
SPRING, CAMSHAFT ••••••••••••• D4 28 10 TERMINAL SET, BRUSH ••••••••••• D14 38 2 WASHER, PLAIN, 6X16••••••••••• G6 70 12
SPRING, CAM DRIVEN ••••••••••• D4 28 5 TERMINAL, EARTH••••••••••••••• E5 45 11 WASHER, PLAIN, 8MM•••••••••••• G12 76 20
SPRING, CARBON BRUSH ••••••••• D14 38 3 THREAD COMP., STEERING HEAD WASHER, PLATE, 12MM••••••••••• D2 26 12
SPRING, CLUTCH ••••••••••••••• D8 32 14 TOP F7 55 8 WASHER, SEALING, 6MM•••••••••• D1 25 4
96
2006.11.01 E
PART NAME INDEX J 6
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
97
2006.11.01 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
D 91106-KGA-K01 .............................. - 1
D 91002-KGA-901 .............................. - 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
February 18,2007
CODE NO. 17KGA402
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1