250 XCF-W USA 2007

SPARE PARTS MANUAL: CHASSIS

ENGLISH

ART.NO.: 3CF8175G9EN

250 XCF-W USA 2007

INDEX
FRONT FORK

HANDLEBAR, CONTROLS

3x
SWINGARM

4x
MONOSHOCK WP

7x
AIR FILTER BOX

FRAME, SUB FRAME

5x
EXHAUST SILENCER

8x
TANK, SEAT, COVER

11x
1

SIDE STAND

EXHAUST MANIFOLD

9x
MASK, FENDERS

12x

6x

10x
DECAL

13x

14x

250 XCF-W USA 2007

INDEX
FRONT WHEEL

REAR WHEEL

15x
BRAKE CALIPER FRONT

16x
BRAKE CALIPER REAR

19x
ACCESSORIES

HAND BRAKE CYLINDER

17x
REAR BRAKE CONTROL

20x

18x
SPEEDOMETER

21x

22x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTM-SPORTMOTORCYCLE AG, Mattighofen only.

23x
2

WIRING HARNESS

FRONT FORK

250 XCF-W USA 2007

FIG
1*
3
4
5
6
9
32
33
34
36
38
39
81
82
84
85
86
91
92

PART NUMBER
14187C04
0015080253
0015080303
0015080353
0912100250
0017060203
59001132120
50101033100
59001034120
54801036000
59001038200
59001039100
54201081100
54601084100
54601184000
5900108510004
54201086000
59001092050
5900109400004

075230100 / C077700105

DESCRIPTION
FORK LEG WP D48MA250/300EXC 07
HH COLLAR SCREW M 8X25 WS=10
HH COLLAR SCREW M 8X30 WS=10
HH COLLAR SCREW M 8X35 WS=10
AH SCREW DIN6912-M10X25,10.9,L
EJOT PT SCREW K60X20 WS=6
BOT.TRIP.CL.CPL. X=20MM/D=60MM
FORK TUBE L=244
'91
TOP TRIPLE CLAMP X=20MM/D=54MM
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP D=28MM 2000
HANDLEBAR SUPPORT 28MM SC'99
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP F.SPEED.CABLE ORANGE 06
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROT. L/S +R/S ORG 02

* NEW PART

QTY
1
4
12
1
2
2
1
1
1
1
2
1
2
1
1
1
1
6
1

X AS REQUIRED

HANDLEBAR, CONTROLS

250 XCF-W USA 2007

FIG
1
2
3
12
13
17
18
18
19
21
30
31
32
33
34
35
36
37
38
39
44
63
69
90
92

PART NUMBER
59002001000
59002002000
50311089200
54802013000
59402010000
54802039000
44011076100
44011076200
50301089000
77002047000
77002030044
54802031000
54802032000
77002003000
54802051000
54802052000
306054
54802037000
54802038100
54802046000
54802005100
54832063000
59411074000
77002096000
77002091000

077700207 / C077700207

DESCRIPTION
HANDLEBAR 28MM HIGH
2000
HANDLEBAR PAD
05
SHORT CIRCUIT BUTTON
02
TWIST GRIP COVER RENTHAL 04
THROTTLE GRIP CPL. RACING 2004
FIXED GRIP RENTHAL
04
CABLE TIE 100/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
SPACER BUSHING 6X10X5
HOT START LEVER CPL.
07
MASTER CYLINDER CPL.
07
CLUTCH LEVER CPL. BREMBO 06
REP. KIT PISTON
06
COVER HYD. CLUTCH CPL. 07
VALVE
BOLT KPL.
BRAKE FLUID DOT 4.0
PROTECTION CAP
06
LEVER SCREW CPL.
06
PUSH ROAD CPL.
CLAMP CPL.
06
CLUTCH PIPE
06
STARTER CONTROL
04
HOT START CABLE
05
THROTTLE CABLE 250 SXF 2005

* NEW PART

QTY
1
x
1
1
1
1
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

SIDE STAND

250 XCF-W USA 2007

FIG
21
23
25
26
28
29
30
31
86

PART NUMBER
50303023270
50303023000
50303023152
50303026100
50303023054
50303018000
50303024000
10003021000
54310086200

065230302 / C065230302

DESCRIPTION
BUSHING WITH SCREW EXC EU
SIDE STAND L=377MM '98
BOLT SIDE ST.SPRING M5 EGS'98
SIDE STAND BRACKET CPL. 2002
BRACKET FOR SPRING EGS '98
RUBBER L=145MM
SIDESTAND SPRING 125-380EXC'98
STAND SPRING SHORT
SELF LOCKING NUT M8
10.9

* NEW PART

QTY
1
1
1
1
1
1
1
1
1

X AS REQUIRED

FRAME, SUB FRAME

250 XCF-W USA 2007

FIG
1
2
5
7
8
9
12
13
14
15
16
18
25
26
27
36
38
39
40
41
42
43
44
45*
46
47
50
53
54
55
56
58
59
60
61
62

PART NUMBER
7700300120030
59403002344
77003013000
50307012000
59001037000
0934080003
54603013000
54610052000
54510052100
56530079000
54606004000
54403135000
54310086200
54310086100
0015080353
59003040250
0625006087
0015080303
59003041250
54803044000
54603041000
0125100003
0094032253
5030314013390
50303089000
55007016001
54803094100
54803092050
59030060150
0014050253
54803092060
0015060353
51103053000
50203053000
74003021000
51103053051

077700306 / C077700306

DESCRIPTION
FRAME EXC-F USA "DI07"
SUB FRAME CPL. EXC+MXC "M5" 05
REINFORCING B. R/S 250 SXF 05
ADH. FOIL TRANSP. 80X80 MM 04
SPECIAL SCREW M8X26 WS=10
HEXAGON NUT DIN0934-M 8
ENGINE BRAC.SCR. M10X105 WS=13
SPROCKET SCREW-AH M8X20 WS=6
SPROCKET SCREW-AH M8X26 WS=6
COLLAR SCREW M8X42 WS=13 10.9
PLUG 37MM
PLASTIC CAP SFL10
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
HH COLLAR SCREW M 8X35 WS=10
FOOT PED L/S SILVER
02
GROOVED BALL BEAR. 608 2RS C3
HH COLLAR SCREW M 8X30 WS=10
FOOT PED R/S SILVER
02
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTREST L.+R. CPL. 03
ANGEL PIECE
'97
PVC-HOSE 7X10 PER METER
FRAME PROTECTION SET
05
BLIND PLUG-IN NUT M5 WN 22A 03
BUSHING F. SPROCKET COVER RAC.
HH COLLAR SCREW M 5X25 WS=6
BUSH F. FRAME PROTECTION 03
HH COLLAR SCREW M 6X35 WS=8
CHAIN SLIDING PIECE BELOW '97
CHAIN ROLL D=30MM
BUSHING 8.2 X 12 X 6
BUSHING 8,2X10X20

* NEW PART

QTY
1
1
2
2
2
2
2
2
2
3
2
1
4
2
1
1
2
1
1
2
2
2
2
1
2
x
1
2
1
2
2
1
1
1
1
1

X AS REQUIRED

SWINGARM

250 XCF-W USA 2007

FIG
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25*
26
27
66*
69*

PART NUMBER
54804230244
50304066100
72210079000
0015060103
54611076100
0009050103
54804034000
0760253270
54804032000
58033097000
54603036000
54607066100
54607070144
0015060163
0015060503
50304090044
50329000044
50304060100
54607460000
20012062055
0985060003
0021060003
77304037000
54804038000
58404041100
50304066110
54607069000

075230400 / C075230400

DESCRIPTION
SWINGARM CPL.
2005
CHAIN GUARD
05
BUCKET
HH COLLAR SCREW M 6X10 WS=8
RETAIN.CLAMP FOR BRAKE HOSE'96
SPECIAL SCREW M 5,0X10
BUCKET F. SHAFT SEAL RING 03
SHAFT SEAL RING 25X32X7
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE REAR
'94
RETAINING PLATE CPL.
HH COLLAR SCREW M 6X16 WS=8
HH COLLAR SCREW M 6X50 WS=8
PIVOT BEARING+BUSHES PDS '99
TOOL BEARING MOUNTING PDS
CHAIN GUARD SMALL EXC 2000
CHAIN GUARD LARGE EGS
HOLLOW RIVET TWO PARTS
SELF LOCK. NUT DIN0985-M 6
WASHER DIN9021-A 6,4
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER ROUND
03
CHAIN GUARD CPL. 05
CHAIN GUIDE REAR CPL.

* NEW PART

QTY
1
1
2
2
2
x
4
6
2
4
2
1
1
1
2
1
1
1
1
2
1
1
1
1
5
x
x

X AS REQUIRED

MONOSHOCK WP

250 XCF-W USA 2007

FIG
8
10*

PART NUMBER
0015120556S
12187C04

05503040 / C075480401

DESCRIPTION
HH COLLAR M12X55 WS=13 06
MONOSHOCK WP PDS 250/300EXC 07

* NEW PART

QTY
2
1

X AS REQUIRED

EXHAUST SILENCER

250 XCF-W USA 2007

FIG
1*
4*
8*
10
11
12
13
14
20
22*
30*
34*
35*
36

PART NUMBER
77005079100
77005079150
77005079109
0137060003
54605069000
54605068000
54603048100
0015060303
50305016000
58605083010
77305079006
77005079020
54605068000
0770740015

077700501 / C077700501

DESCRIPTION
EXHAUST SILENCER CPL.250SXF 07
SILENCER HOUSING 250 SX-F 07
SILENCENER C. CPL. 250 SX-F 07
SPRING WASHER DIN0137-B 6
BUSHING 7,5X12X28X7,8 '96
EXHAUST BRACKET RUBBER BLACK
RANGE CHANGE METAL NUT M6
HH COLLAR SCREW M 6X30 WS=8
TEN.SPRING L=62MM EY.MOVEABLE
SCREW TORX M5X10
05
ENDCAP
07
STUFFING YARN 250SX-F
07
EXHAUST BRACKET RUBBER BLACK
O-RING 74,00X1,50 FKM 75SH

* NEW PART

QTY
1
1
1
2
4
2
2
2
2
10
1
1
1
2

X AS REQUIRED

EXHAUST MANIFOLD

250 XCF-W USA 2007

FIG
1
5
9
10
12

PART NUMBER
77005007100
50305016000
0015080253
59405069000
54605068000

077700505 / C077700505

10

DESCRIPTION
EXHAUST MANIFOLD 250 EXC-F 07
TEN.SPRING L=62MM EY.MOVEABLE
HH COLLAR SCREW M 8X25 WS=10
BUSHING FOR EXHAUST SUPPORT 03
EXHAUST BRACKET RUBBER BLACK

* NEW PART

QTY
1
2
1
2
1

X AS REQUIRED

AIR FILTER BOX

250 XCF-W USA 2007

FIG
1
3
4
7
8
9
10
15
16
17
18
19
26
27
51
52
79

PART NUMBER
54806001051
54806003000
54806001052
54806008051
54806108052
54806008050
50306010000
59006015000
59006016000
50306017000
50306018000
50306019000
77006026000
46005058000
0017060203
0009050103
72210079000

05770060 / C067700605

11

DESCRIPTION
FILTER WALL
03
FILTER BOX COVER
03
REAR PART FILTER BOX
03
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX '98
AIR FILTER RACING 2001
FILTER CARRIER RAC.
2001
FILTER SUPPORT CPL.2-STROKE'98
FILTER SUPPORT BUSH 125-380'98
FASTEN. DEVICE FILTER SUPPORT
CABURETOR CONNECTING 06
HOSE CLAMP 40-60MM
EJOT PT SCREW K60X20 WS=6
SPECIAL SCREW M 5,0X10
BUCKET

* NEW PART

QTY
1
1
1
2
4
2
1
1
1
1
1
1
1
1
3
1
2

X AS REQUIRED

TANK, SEAT, COVER

250 XCF-W USA 2007

FIG
4
6
7
8
11
12*
14
15
17
18
19
22
35
38
50
50
52
61
62
80*

PART NUMBER
54807004000
0770130023
31007107001
77007008044
50307011000
7700711316644
50307014000
50307016000
58031005000
0017060204
0017060203
51030022000
54807040400
54807040450
5480805000004
5480805100004
50308052000
0015060203
0015060123
77029099100

077700705 / C077700706

12

DESCRIPTION
GAS COCK ON/OFF/RES
03
O-RING 13,00X2,30
PVC-HOSE 6X9 MM PER METER
FILLER CAP CPL.
05
SCREW SEAT FASTENING D=6X23/18
FUEL TANK CPL. 7L EXC-F 06
TANK ROLLER 12X26X12
'98
FUEL PREFORMED HOSE SX 2001
CLAMP YDNAC 10128 12MM
EJOT PT SCREW K60X20 ALU WS=6
EJOT PT SCREW K60X20 WS=6
ANGLE PIECE 90 DEGREE M10X1
SEAT BLACK WITHOUT KTM-LOGO 05
SEAT COV.BLACK WITHOUT LOGO 05
SPOILER L/S ORANGE
05
SPOILER R/S ORANGE
05
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M 6X20 WS=8
HH COLLAR SCREW M 6X12 WS=8
TOOL KIT
07

* NEW PART

QTY
1
1
x
1
1
1
3
1
2
8
2
1
1
1
1
1
2
4
3
1

X AS REQUIRED

MASK, FENDERS

250 XCF-W USA 2007

FIG
1
3
4
5
7
9
11
12
13
14
20
22
23
24
25
26

PART NUMBER
5480800701004
54808019000
0017060204
0014060153
5030801030004
54808020000
0014060203
50308009100
50308009050
50308009051
5480801300004
50314057050
54807048000
0015060253
50308052000
0015060163

065230802 / C065230802

13

DESCRIPTION
NUMBER PLATE CPL. ORANGE 03
BRAKE HOSE GUIDE BLACK 03
EJOT PT SCREW K60X20 ALU WS=6
HH COLLAR SCREW M 6X15 WS=8
FENDER FRONT WIDE ORANGE 03
SPACER BUSHING
03
HH COLLAR SCREW M 6X20 WS=8
FENDER BRACE BLACK '99
SCREW FEND.BRACE M8X9 WS=17
NUT FENDER BRACE M8 WS=17
REAR PART SX ORANGE
03
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
HH COLLAR SCREW M 6X25 WS=8
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M 6X16 WS=8

* NEW PART

QTY
1
1
1
3
1
4
4
1
1
1
1
1
1
1
2
4

X AS REQUIRED

DECAL

250 XCF-W USA 2007

FIG
1*
2*

PART NUMBER
52308290200
77008091500

077700807 / C077700807

14

DESCRIPTION
SPOILER DECAL
2007
DISPLACEME. 250 XC-W F 06

QTY
1
1

* NEW PART

X AS REQUIRED

FRONT WHEEL

250 XCF-W USA 2007

FIG
1*
2
3
4
6
8
10
11
12*
13
15*
16
17
20*
21
30*
32
33
38
40

PART NUMBER
5480900184430
5480901004491
54809011000
0625069068
0760354771
54809012000
50309072228
50309072000
5480907000030
50309073000
54809015000
51009100100
50310090050
77309060000
59009062013
77309081000
54809082000
54809081050
55003135000
54809081070

075230900 / C075230901

15

DESCRIPTION
FRONTWHEEL CPL.1,6X21 EXCEL 07
FRONT HUB CPL. SX SILVER 03
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING F. FR. WHEEL 03
SPOKE M4,5X228-15G 21" DDE
SPOKE NIPPLE M4,5X0,75 8X21
FRONT RIM 1,6X21" EXCEL AL7
RIM BAND 21"
FRONT WHEEL REP. KIT
RIM LOCK VM1 (1,60")
NUT FOR WHEEL HOLDER
'96
BRAKE DISC FRONT 260
SPECIAL SCREW M6X13 WS=8 10.9
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06

* NEW PART

QTY
1
1
1
2
2
2
36
36
1
1
x
1
1
1
6
1
1
1
x
1

X AS REQUIRED

REAR WHEEL

250 XCF-W USA 2007

FIG
1*
2
3
4
5
6
7
8
9
10*
11*
12
13
15*
18
18
18
18
19
19
20
20
20
21
22
23
24
33
34
38
39
40*
41
42
43
44

PART NUMBER
5481010104430
5481001004491
59010011000
0625060058
0472047175
0760324771
54610016000
50310072195
58309072000
5481007000030
77310060000
59009062013
50310073200
54810015000
58310051038
58310051042
58310151040
58310151045
58310151048
58310151049
58310151050
58310151051
58310151052
54510052100
54310086200
50310800118
50310366000
54010100100
50310090050
55003135000
50210086000
77310085044
50310084000
50304040100
58414030000
50310099000

075231001 / C075231001

16

DESCRIPTION
R. WHEEL CPL.2,15X18" EXCEL 07
REAR WHEEL HUB CPL. SX, EXC 03
BUSHING SPACER TUBE 121,5MM 01
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
BUSHING FOR HUB
SPOKE M5X195-10G 18" DDE
SPOKE NIPPLE M5-TA (8X21MM)
REAR RIM 2,15X18" EXCEL AL7
BRAKE DISC REAR 220
SPECIAL SCREW M6X13 WS=8 10.9
RIM BAND 18" AND 19"
REAR WHEEL REP. KIT
REAR SPROCKET 38-T
REAR SPROCKET 42-T
REAR SPROCKET 40-T
REAR SPROCKET 45-T
REAR SPROCKET 48-T
REAR SPROCKET 49-T
REAR SPROCKET 50-T
REAR SPROCKET 51-T
REAR SPROCKET 52-T
SPROCKET SCREW-AH M8X26 WS=6
SELF LOCKING NUT M8
10.9
CHAIN Z-RING 118 ROLLS 05
MASTER LINK FOR 50310800118
RIM LOCK VM3 (2.15")
NUT FOR WHEEL HOLDER
'96
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE RE. CPL.265MM 07
CHAIN TENSIONER R/S
2000
SCREW M10X1,25X50 WS=10
HH COLLAR NUT M10X1,25 WS=13
HEXAGON NUT M20X1,5
'98

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
x
x
x
x
x
x
x
x
x
x
6
6
1
1
2
2
x
x
1
1
2
2
1

X AS REQUIRED

WIRING HARNESS

250 XCF-W USA 2007

FIG
5
34
36
36
40
42
43
53
54
55
56
58
59
67
68
69
73
88
90
93
96

PART NUMBER
59411075100
80011034000
44011076200
44011076305
58011109110
57013072100
58111076000
58511053000
50303018000
59011055100
58711086000
58211058000
58411059100
58411097100
58411098100
58440099000
0985060003
0902060083
0014060103
0015060123
0017060203

065901101 / C065901101

17

DESCRIPTION
WIRING HARNESS RACING USA 05
VOLTAGE REGULATOR
04
CABLE TIE 200/3,6MM BLACK
CABLE TIE 300/4,8MM BLACK
FUSE 10 A
2000
WIRING HOLDER 16MM
CABLE SUPPORT KHS NR.150-47610
BATTERY 12V 4(5)AH TX5L-BS
RUBBER L=145MM
BATTERY CARRIER PLAST.BLACK 05
WIRING HARNESS BATTERY DUKE'99
STARTER RELAY 12V
'99
STARTERCABLE 700 MM
'97
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
PROTECTION CAP F. STARTER ENG.
SELF LOCK. NUT DIN0985-M 6
AH OVAL SCREW ISO 7380 M 6X8
HH COLLAR SCREW M 6X10 WS=8
HH COLLAR SCREW M 6X12 WS=8
EJOT PT SCREW K60X20 WS=6

* NEW PART

QTY
1
1
x
x
2
x
2
1
2
1
1
1
1
1
1
1
1
2
1
1
3

X AS REQUIRED

HAND BRAKE CYLINDER

250 XCF-W USA 2007

FIG
1
9
10
11
12
15
20
21
23
25
30
31
32
80

PART NUMBER
54813001300
50313003000
54813008200
50313005000
0015060253
50313006100
54813002100
54813007200
50313004000
58012040150
59013011000
50213025000
42013226000
306054

05503130 / C067701305

18

DESCRIPTION
HAND BRAKE CYLINDER CPL.EXC 06
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=10MM 2006
CLAMP CPL. NATURE
HH COLLAR SCREW M 6X25 WS=8
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2006
ADJUSTING SCREW CPL. EXC 2006
PROTECTION CAP HAND BRAKE CYL.
CLAMP FOR MIRROW
'94
BRAKEHO. FRONT 1300MM 2000
HOLLOW SCREW M10X1X19
CU-SEAL RING DIN7603-10X16X1
BRAKE FLUID DOT 4.0

* NEW PART

QTY
1
1
1
1
2
1
1
1
1
x
1
1
2
1

X AS REQUIRED

BRAKE CALIPER FRONT

250 XCF-W USA 2007

FIG
1
5
6
7
8
9
10
12
15
21
30
31
35

PART NUMBER
59013015144
54613205000
54613206000
54613210100
54613212000
50313030100
60013020000
54613218000
0015080353
59013011000
42013226000
42013026000
50213025000

065231306 / C067701306

19

DESCRIPTION
BRAKECALIPER FRONT BREMBO 2000
REPAIR KIT 28MM
REPAIR KIT PISTON 28MM
BOLT CPL. 6X56
RETAINING PLATE SET BREMBO
BRAKEP.SET FR.TOSHIBATT2701HHB
BLEEDER SCREW WITH CAP
CUP SET SHORT
HH COLLAR SCREW M 8X35 WS=10
BRAKEHO. FRONT 1300MM 2000
CU-SEAL RING DIN7603-10X16X1
CU-SEAL RING DIN7603-10X16X1,5
HOLLOW SCREW M10X1X19

* NEW PART

QTY
1
1
1
1
1
1
1
1
2
1
2
2
1

X AS REQUIRED

BRAKE CALIPER REAR

250 XCF-W USA 2007

FIG
1
2
3
4
5
6
8
10
11
12

PART NUMBER
54813080144
50313081200
54813082000
54813090300
54813083000
54813018000
54613218000
54813070000
54813020000
42013226000

03590136 / C067701308

20

DESCRIPTION
BRAKE CALIPER REAR CPL. 2005
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
CUP SET SHORT
BRAKE HOSE REAR 655MM
03
BLEEDER HOLLOW SCREW M10X1
CU-SEAL RING DIN7603-10X16X1

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

REAR BRAKE CONTROL

250 XCF-W USA 2007

FIG
1
2
3
4
5
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35
64
80

PART NUMBER
54813060100
54813061200
54813062100
54813063000
54813020100
54813070000
42013226000
54813050044
54813051000
0015050123
54603062000
0015060203
54813056000
0934060003
54813055000
0912100406
59001037000
46030045000
0625060002
54630044000
0015060123
54813064200
306054

065231301 / C075231301

21

DESCRIPTION
REAR BRAKE CYLINDER CPL. 2004
REPAIR KIT PISTON 13MM 06
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
HOLLOW SCREW BLACK M10X1X19
BRAKE HOSE REAR 655MM
03
CU-SEAL RING DIN7603-10X16X1
FOOT BRAKE LEVER CPL.
03
STEP PLATE FOR BRAKE LEVER
HH COLLAR SCREW M 5X12 WS=8
RETURN SPRING FOR BRAKE LEVER
HH COLLAR SCREW M 6X20 WS=8
PUSH ROD L=28MM
03
HEXAGON NUT DIN0934-M 6
SWIVEL HEAD KA6
03
AH SCREW DIN6912 M10X40 10.9
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
HH COLLAR SCREW M 6X12 WS=8
BELLOWS FOR REPAIR KIT 06
BRAKE FLUID DOT 4.0

* NEW PART

QTY
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1

X AS REQUIRED

SPEEDOMETER

250 XCF-W USA 2007

FIG
1*

PART NUMBER
54814069400

2
3
4
10
11
12
13
19
21
22
24
26
42*

54814069010
58314068000
54814069020
54814068100
55011022100
54814069050
0471009104
0021050003
0016050121
58214069051
0014060253
52314060000
54813026000

075231403 / C075231403

22

DESCRIPTION
SPEEDOMETER KM/H F. 21" 07
REPROGRAMMABLE: KM/H - MPH
BATTERY COVER F. SPEEDOM. 2005
BATTERY F. SPEEDOM. M.A.E. 02
SPEEDOMETER TOP PART
05
CABLE FOR DIGITAL SPEEDOM. 06
CLAMP D=6/8MM, BLACK
MAGNET FOR DIGITAL SPEEDOM. 03
CIRCLIP DIN0471- 9X1 INOX
WASHER DIN9021-A 5,3
SCREW FOR PLASTIC 50X12
RUBBER GROMMET 16X10,8X3 02
HH COLLAR SCREW M 6X25 WS=8
SPEEDOMETER BRACKET
06
CABLE SUPPORT 10/6MM
06

* NEW PART

QTY
1
1
1
1
1
3
1
1
2
2
2
2
1
2

X AS REQUIRED

ACCESSORIES

250 XCF-W USA 2007

FIG
0
0
0
0
0
0

PART NUMBER
312305
312313
3210039
3211145
3CF8175G9EN
3CM089311GEN

070002000 / C077702003

23

DESCRIPTION
DOCUMENTS BAG
2006
KTM BALLPOINT ORANGE
CUSTOMER WELCOME LETTER
OWNERS MANUAL 250-525 RAC. 07
SPC CHASSIS 250 XCF-W USA 2007
SPC ENGINE 250 EXC-F 2007

* NEW PART

QTY
1
1
1
1
1
1

X AS REQUIRED

250 EXC-F 2007

SPARE PARTS MANUAL: ENGINE

ENGLISH

ART.NO.: 3CM089311GEN

250 EXC-F 2007

INDEX
SPECIAL TOOLS

CYLINDER

3x
CARBURETOR

4x
CLUTCH

8x
TRANSMISSION II

ENGINE CASE

5x
KICKSTARTER

10x
SHIFTING MECHANISM

13x
1

CRANKSHAFT, PISTON

TRANSMISSION I

11x
COOLING SYSTEM

14x

6x

12x
VALVE DRIVE

15x

16x

250 EXC-F 2007

INDEX
TIMING VALVE

CYLINDER HEAD

LUBRICATING SYSTEM

IGNITION SYSTEM

17x

19x

20x

21x

22x

ELECTRIC STARTER

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTM-SPORTMOTORCYCLE AG, Mattighofen only.

x
2

SPECIAL TOOLS

250 EXC-F 2007

FIG
1
2
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
26
27
28
34

PART NUMBER
56012001000
77029002000
77029003000
77029035000
51012011000
59029033000
60029015000
6899785
15112017000
15112018000
15112018100
15112018200
77029026000
60029043040
59029041000
77029041000
59029019000
58429037037
59031017200
58012009000
309098
51012012000
60029073000
50329050000
58429059000
50329003000
59029034000

057702901 / C057702901

DESCRIPTION
UNIVERSAL MOUNTING RACK '96
FIXING ARM FRONT
FIXING ARM REAR
PROTECTION CAP FOR CAMSHAFT
SPECIAL CIRCLIP PLIER
EXTRACTOR FOR TIMING GEAR
PISTON RING COMPRESSOR CPL. 03
LOCTITE 243 BLUE 6CCM
BUSHING EXTRACTOR
INTERN.BEAR.PULLER 12-16 MM
INTERN.BEAR.PULLER 18-23 MM
INTERN.BEAR.PULLER 5-7 MM
LIMIT PLUG GAUGE F.VALVE GUIDE
SEAL.RING PRESS PUNCH WAT.PUMP
FEEL. GAUGE SET 10,12,15,20,25
INSERT FOR VALVE SPRING LEVER
VALVE SPRING LEVER
MOUNTING TOOL INNER RING NJ206
MIXT. CONTROL SCREW FACTORY 04
FLYWHEEL EXTRACTOR
SILICON GASKET THREE-BOND
HOLDING SPANNER FOR SPROCKET
SPARK PLUG WRENCH 16MM 1/2INCH
VENT INJEKTION HYDR. CLUTCH
LOCTITE 648 GREEN 24ML
HOLD. PLATE CLUTCH 125/200 '98
WRENCH F.MIXTURE CONTROL SCREW

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

CYLINDER

250 EXC-F 2007

FIG
1
2
3
4

PART NUMBER
77030005000
77030035000
58530014000
0015060253

05770302 / C057703005

DESCRIPTION
CYLINDER
2005
CYLINDER BASE GASKET
05
DOWEL 10,2X12,5X10
2001
HH COLLAR SCREW M 6X25 WS=8

* NEW PART

QTY
1
1
4
1

X AS REQUIRED

CRANKSHAFT, PISTON

250 EXC-F 2007

FIG
1
2
3
3
3
4
6
7
8
16
19
20
21
22
23
33
34
40
40
41
42
43

PART NUMBER
77030118000
77030015144
56030081000
56030081100
56030081200
50330082000
54630029000
58132072000
0760354240
6946005
0760304240
49030021000
0137120000
0888030050
77032000122
77030033000
77030074000
77030007000 I
77030007000 II
77030032000
77030030000
0760142460

067703006 / C067703006

DESCRIPTION
CRANKSHAFT CPL. EXC-F
06
CON. ROD REP. SET
05
THRUST WASHER 30,5X45X0,10
THRUST WASHER 30,7X47X0,15
THRUST WASHER 30,5X45X0,30
CYL.ROLLER BEAR.NJ206 ET2XCS46
HEX.NUT L/SH M18X1,5
LOCK WASHER VSK 18
SH.SEAL RING 35X42X4 B10FNIB
WOODRUFF KEY 5X6,5 HARDED
SH. SEAL RING 30X42X4 B10F
COLLAR NUT M12X1 R/S
SPRING WASHER DIN0137-B12
WOODRUFF KEY DIN6888-3X5X13
PRIMARY GEAR 22T.
05
PISTON PIN BOLT D=16mm 05
CIRCLIP
05
PISTON I CPL.
05
PISTON II CPL.
05
OIL SCRAPER RING D=76
05
COMPRESSIONRING
D=76
SHAFT SEAL RING 14X24X6 B

* NEW PART

QTY
1
1
x
x
x
2
1
1
1
1
1
1
1
1
x
1
1
1
1
1
1
1

X AS REQUIRED

ENGINE CASE

250 EXC-F 2007

FIG
1*
3
6
7
10
11
12
19
20
21
22
24
25
26
27
30
34
35*
36
37
43*
44
45
50
51
52
53
54
55
56
57
58
60
61
62
63

PART NUMBER
77030100144
49030090000
58030021000
58038022000
77030090000
0015060453
0015060083
58030080000
58030081000
61030019050
59030019000
59030024000
77030025100
60030064070
54630027000
59030058000
0770120020
59038014100
59038015000
0770090015
77030001044
77030047100
0015060353
0015060653
0015060503
0015060403
0015060303
58038028000
58038023300
0908120153
58038022000
0015060253
77030099000
77030026100
77030027000
0015060253

077703005 / C077703005

DESCRIPTION
ENGINE CASE CPL. W.TR.BEAR. 07
DOWEL 9,8 X 7 X 10
OILDRAIN PLUG W.MAG. M 12X1,5
CU-SEAL RING DIN7603-12X18X1,5
BRACKET FOR BREATH HOSE
HH COLLAR SCREW M 6X45 WS=8
HH COLLAR SCREW M 6X8 WS=8
LOCATING SCREW M8 L=23
CU-SEAL RING 8 X 14 X 3
CIRCLIP OIL LEVEL GLASS 03
OIL LEVEL GLASS G 1777 Y
DOWEL 17 X 19 X 12
GASKET FOR CLUTCH COVER 05
OIL JET 70 M6X0,75 WS8 03
DOWEL BUSHING 13,8X11X12
JET 100 BING(44-031/180) M4
O-RING 12,00X2,00 NBR 70
PLUG M16X1,5
OIL SCREEN 11,8X44,5MM
O-RING 9X1,5 NBR
CLUTCH COVER CPL.
CHAIN DAMPERSHEET EXC-F 07
HH COLLAR SCREW M 6X35 WS=8
HH COLLAR SCREW M 6X65 WS=8
HH COLLAR SCREW M 6X50 WS=8
HH COLLAR SCREW M 6X40 WS=8
HH COLLAR SCREW M 6X30 WS=8
VALVE PISTON D=10MM
PRESSURE SPRING L=25MM D=1MM
PLUG DIN0908-M12X1,5
CU-SEAL RING DIN7603-12X18X1,5
HH COLLAR SCREW M 6X25 WS=8
GASKET SET
05
CLUTCH COVER OUTSIDE
06
MOLDED RING
05
HH COLLAR SCREW M 6X25 WS=8

* NEW PART

QTY
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
9
1
2
1
1
1
1
8
1
1
1
3

X AS REQUIRED

ENGINE CASE

250 EXC-F 2007

FIG
64
65
66
68
69

PART NUMBER
0015060553
0770191015
58030020000
0603061001
0015060603

077703005 / C077703005

DESCRIPTION
HH COLLAR SCREW M 6X55 WS=8
O-RING 19,00X3,00 NBR
PLUG M 24X3
CU-SEAL RING DIN7603-6X10X1
HH COLLAR SCREW M 6X60 WS=8

* NEW PART

QTY
6
1
1
1
1

X AS REQUIRED

CARBURETOR

250 EXC-F 2007

FIG
1
5
12
14
16
18
19
20
21
22
23
23
23
23
24
25
26
27
27
27
27
27
27
27
27
28
28
28
29
30
32
35
39
40
42
43

PART NUMBER
77031001100
57331027044
57331046100
57331046050
57331035051
59031029010
57331035000
59031035050
57331035153
59031035052
57331034500
59031034100
59031034200
59031034300
59031029000
57331032000
59031121000
54531623160
54531623162
54531623165
54531623168
54531623170
54531623172
54531623175
54531623178
54531607038
54531607040
54531607042
59031051085
57331107100
59031017100
57331085000
57331009000
57331008000
54631220000
54531621000

077703105 / C077703105

DESCRIPTION
CARBURETOR FCR-MX 3900G,TPS 06
CARBURETOR COVER WITH GASKET
THROTTLE SHAFT CPL.
06
COIL SPRING THROTTLE SHAFT
LINK ARM THROTTLE VALVE CPL.
SLIDE STOP
03
THROTTLE VALVE CPL.
BUSHING THROTTLE VALVE
GASKET PLATE THROTTLE VALVE 04
GASKET WASHER THROTTLE VALVE
JET NEEDLE KEIHIN OBEKT
JET NEEDLE KEIHIN OBETP
JET NEEDLE KEIHIN OBETN
JET NEEDLE KEIHIN OBETQ
BAR CLIP
NEEDLE SET SCREW CPL.
NEEDLE JET FCR-MX
MAIN JET 160 KEIHIN
MAIN JET 162 KEIHIN
MAIN JET 165 KEIHIN
MAIN JET 168 KEIHIN
MAIN JET 170 KEIHIN
MAIN JET 172 KEIHIN
MAIN JET 175 KEIHIN
MAIN JET 178 KEIHIN
IDLE JET 38 KEIHIN
IDLE JET 40 KEIHIN
IDLE JET 42 KEIHIN
STARTER JET 85
IDLE AIR JET 100 KEIHIN
ADJUST SCREW CPL. FCR-MX
BUFFER PLATE
FLOAT CPL.
ARM PIN FLOAT
FLOAT NEEDLE
CLAMP

* NEW PART

QTY
1
1
1
1
1
1
1
4
1
1
1
x
x
x
1
1
1
x
x
x
1
x
x
x
x
x
1
x
1
1
1
1
1
1
1
1

X AS REQUIRED

CARBURETOR

250 EXC-F 2007

FIG
47
49
50*
50
50
50
53
55
56
60
61
64
65
66
67
68
69
70
72
79
83
85
86
87
88
90
96
99

PART NUMBER
57331060000
77031011000
54631085000
54631085050
54631085060
54631085070
59031059000
57331048000
57331098000
0965050103
54531699000
57331062000
57331056000
57331059000
57331159000
57331038200
57331087000
57331084000
57331061000
58431082100
59031013044
0910100003
0603100141
59031040300
77031050000
57331025000
59031077200
57331099000

077703105 / C077703105

DESCRIPTION
COVER ACCELERATOR PUMP
FLOAT CHAMBER CPL.
JET POWER JET CLOSED KEIHIN
JET POWER JET 50 KEIHIN
JET POWER JET 60 KEIHIN
JET POWER JET 70 KEIHIN
COIL SPRING
STARTER VALVE CPL.
BREATH.HOSE FCR-MX KEIHIN CPL.
FLAT HEAD SCREW DIN0965-M 5X10
PLUG M 18X1
INTERMEDIATE LEVER CPL.
LINK LEVER
SPRING LINK LEVER
SPRING INTERMEDIATE LEVER
CARBURETOR COVER
06
WASHER LINK LEVER
E-CLIP
ROD ACCELERATOR PUMP
YDNAC-CLAMP 10173 (16MM) '98
HOSE CONNECTOR CPL.
PLUG DIN0910-M 10X1
COPPER GASKET DIN7603-10X14X1
HOSE CONNECTOR KEIHIN
ENGINE BREATHER TUBE
STOP SCREW CPL. FCR-MX
TPS-SENSOR FCRMX 190MM 2006
GASKET SET FCR-MX KEIHIN

* NEW PART

QTY
1
1
x
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

CLUTCH

250 EXC-F 2007

FIG
1
2
3
9
11
13
18
19
20
23
50
53
54
66
71
72
73
75
80
81
82
85
86
87
88
95
97
98
99

PART NUMBER
77032001000
77032002000
77032003000
77032010000
77032011000
50332013000
50332018000
0936181505
50332020000
77032000122
50232050000
77032054000
50332054051
0770300015
0015060203
0015060353
0015060253
50329050000
77032005000
54832066000
54832061044
54832067000
54832069000
42013226000
54813020000
56532095000
54637097200
54637098200
0993012000

067703205 / C067703205

10

DESCRIPTION
OUTER CLUTCH CPL.
05
INNER CLUTCH HUB
05
PRESSURE PLATE
05
INTERMEDI. DISC STEEL
05
LINING DISC 3,0MM
05
INNER RING 20X26X25,9 '98
SHEET METAL LOCK 1,5MM '98
HEXAGON NUT DIN0936-M18X1,5 R.
STOP DISK 20X39,6X3
'98
PRIMARY GEAR 22T.
05
WASHER 6,2X18X2
PUSH ROD
05
PRESSURE PIECE 125-380 '98
O-RING 30,00X1,50 NBR 70
HH COLLAR SCREW M 6X20 WS=8
HH COLLAR SCREW M 6X35 WS=8
HH COLLAR SCREW M 6X25 WS=8
VENT INJEKTION HYDR. CLUTCH
CLUTCH SPRING
PISTON CPL.
OUTPUT CYLINDER CPL.
06
O-RING
PRESSURE SPRING
CU-SEAL RING DIN7603-10X16X1
BLEEDER HOLLOW SCREW M10X1
NEEDLE BEARING K26X30X22ZW.KSE
AXIAL NEEDLE BEARING AXK 1226
AXIAL WASHER AS1226 12X26X1
CIRCLIP DIN7993-RW12

* NEW PART

QTY
1
1
1
7
8
1
1
1
1
1
5
1
1
1
2
1
5
1
5
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

KICKSTARTER

250 EXC-F 2007

FIG
30
31
32
38
39
40
50
51
52
53
54
55
56
69
70
71
75

PART NUMBER
50333030000
0471170010
0988162210
50333038100
54610052000
0015060163
77033050000
77033051000
50333052000
77033053000
77033054000
77033055000
50333056000
50333069000
77033070044
0760172870
54633037000

057703303 / C067703305

11

DESCRIPTION
STOP DISK 17,2X24X1
CIRCLIP DIN0471-17X1
THRUST WASHER DIN0988-16X22X1
SPACER BUSHING 16X23X26X6,1
SPROCKET SCREW-AH M8X20 WS=6
HH COLLAR SCREW M 6X16 WS=8
KICKSTARTER SHAFT
05
KICKSTART. GEAR 28-T
05
KICKSTARTER RATCHET
INTERMEDIATE GEAR
05
KICKSTARTER SPRING
05
DRIVING HUB
05
SPRING 1,4MM
'98
STOP MET.SHEET 4MM 125/200'98
KICKSTARTER CPL.
07
SHAFT SEAL RING 17X28X7 B
WASHER 8MM GALVANIZED

* NEW PART

QTY
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

TRANSMISSION I

250 EXC-F 2007

FIG
1
7
8
9
10
20
30
31
39
40
41
45
90

PART NUMBER
77033101000
77033105000
77033103000
77033106000
77033102000
0405222611
0625160030
0625060042
50133099000
77033021000
50333030000
77033020000
50133090000

05770331 / C067703306

12

DESCRIPTION
MAIN SHAFT CPL. Z=13 "B13"
IDLER G. 5TH G=23 "5B23"
SLIDING G.3/4. G19/23-T"B1923"
IDLER G. 6TH G.26 "6B26"
SOLID GEAR 2ND G.17-T"2B17"
NEEDLE BEAR.K 22X26X10 DIVIDED
GROOVED BALL BEARING 16003 C3
BALL BEARING 6004 TN9 C4
NEEDLE CAGE K18X22X10 PARTED
STOP DISC
05
STOP DISK 17,2X24X1
STOP GEAR 22X28.5X1
05
LOCK RING 22X1,2

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

TRANSMISSION II

250 EXC-F 2007

FIG
2
3
4
5
7
11
12
21
22
23
28
29
29
29
30
31
33
34
35
40
41
42
43
90
91

PART NUMBER
77033010000
77033114000
77033113000
77033116000
77033112000
77033111000
77033115000
50033098000
0405222611
50333023000
59033034044
50033029013
50033029014
50033029015
0625060031
0625062054
0760324571
54633014100
0770230020
56033030000
59033080000
50333043000
0988253510
77033022000
0471250120

05770332 / C067703307

13

DESCRIPTION
COUNTER SHAFT
05
IDLER G. 4TH 6.28-T "4B28"
IDLER G. 3RD G.29-T "3B29"
SLIDING G. 6TH 6.22-T "6B26"
IDLER G. 2ND 6. 33-T "2B33"
IDLER G. 1ST G. 33-T "1B33"
SLIDING G. 5TH G .23-T "5B23"
NEEDLE BEARING K20X24X10
NEEDLE BEAR.K 22X26X10 DIVIDED
IDLER GEAR BUSHING 25X28X9,7 D
SCREW+SPRING WASHER
SPROCKET 13-T
SPROCKET 14-T
SPROCKET 15-T
BALL BEARING 6003 TN9 C4
BALL BEARING 6205 C3 NTN
SHAFT SEAL RING 32X45X7 BSLNBR
SPACER BUSHING 12MM
O-RING 23,00X2,00 NBR70
STOP DISC 17,2X30X1
SHIM 20X32X1
STOP DISC 25,2X32X1
THRUST WASH. DIN0988-25X35X1,0
AXIAL-CIRCLIP 25X1,65
CIRCLIP DIN0471-25X1,2

* NEW PART

QTY
1
1
1
1
1
1
1
1
2
1
1
x
x
x
1
1
1
1
1
1
1
2
1
2
1

X AS REQUIRED

SHIFTING MECHANISM

250 EXC-F 2007

FIG
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
19
20
23
24*
25
26
27
31
32
33
34
35
36
37
38
39
40

PART NUMBER
77034001000
77034002000
77034003000
0402061480
77034005044
58038023200
54634008044
56534013100
54634020000
0625069034
77034012000
0625618050
54634014100
77034015144
0984060302
0015060083
54834019000
77034019000
60034023000
77034024044
54634052300
0349000050
0015050203
54834031000
54634131000
54634031050
54634032100
54634050000
54632095000
0760142460
50232050001
50233041000
59009062016

077703401 / C077703405

14

DESCRIPTION
SHIFTING FORK 5TH/6TH GEAR 05
SHIFTING FORK 2ND/3RD GEAR 05
SHIFTING FORK 1ST/4TH GEAR 05
NEEDLE ROLLER DIN5402 6X14,8
SHIFTING SHAFT CPL.
05
PRESSURE SPRING 0,9MM
SLIDING PLATE CPL.
TENSIONING SPRING 0,8MM
SPRING GUIDE
BALL BEARING 6903 C4
SHIFT ROLLER
05
BALL BEARING 61805 C3
RETURN SPRING 2,2MM '95
SHIFTING SHAFT CPL.
05
AH SCREW DIN6912 M 6X30
HH COLLAR SCREW M 6X8 WS=8
SHIFT. RAIL MAIN SHAFT 250/300
SHIFTING MAIN L=93MM
05
ARRESTING LEVER SPRING 03
LOCKING LEVER CPL.
08
SLEEVE FOR LOCKING LEVER
WASHER DIN7349-5X15X2
HH COLLAR SCREW M 5X20 WS=8
SHIFT LEVER CPL. 250/300 05
STEP PLATE FOR SHIFT LEVER 250
BOLT 6X25 FOR SHIFT LEVER
SHIFTING LEVER SPRING 250
STOP DISK 14X30X1
NEEDLE BEAR.HK 1412 14X20X12
SHAFT SEAL RING 14X24X6 B
STEEL WASHER 6,4X17X3
PAIR OF WASHERS M 6 NORDLOCK
SPECIAL SCREW M6X16 WS=8 10.9

* NEW PART

QTY
1
1
1
3
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1

X AS REQUIRED

COOLING SYSTEM

250 EXC-F 2007

FIG
7
8
9
20
23
24
25
26
34
35
39
40
41
42
43

PART NUMBER
77035007000
77035008000
59035009000
10001020000
50303089000
31007107001
77035025000
77035026000
5463503420030
5463513420030
44011076200
41001052000
0021060003
0015060253
77035002100

057703501 / C067703505

15

DESCRIPTION
RADIATOR L/S
2005
RADIATOR R/S
2005
RADIAT.CAP 20,3PSI (1,4BAR) 03
HOSE CLAMP GEMI 16-27
ANGEL PIECE
'97
PVC-HOSE 6X9 MM PER METER
RADIATOR HOSE L/S 250SXF 05
RADIATOR HOSE WITH Y-PART 05
RADIATOR PROTECTOR L. BLACK
RADIATOR PROTECTOR BLACK 06
CABLE TIE 200/3,6MM BLACK
RUBBER SLEEVE D=12MM
WASHER DIN9021-A 6,4
HH COLLAR SCREW M 6X25 WS=8
SPACER BUSHING

* NEW PART

QTY
1
1
1
7
1
x
2
1
1
1
x
4
4
4
4

X AS REQUIRED

VALVE DRIVE

250 EXC-F 2007

FIG
1
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
5
6
7
8
9
10
11

PART NUMBER
77036056000
77036060000
77036035172
77036035176
77036035180
77036035184
77036035188
77036035192
77036035196
77036035200
77036035204
77036035208
77036035212
77036035216
77036035220
77036035224
77036035228
77036035232
77036035236
77036035240
77036035244
77036035248
77036035252
77036035256
77036035260
77036033000
77036028044
77036027000
77036030000
77036031000
77036032000
77036028000
77036036000

057703604 / C057703604

16

DESCRIPTION
VALVE LEVER SHAFT
05
VALVE LEVER
05
SHIM D=8,9/1,72
SHIM D=8,9/1,76
SHIM D=8,9/1,80
SHIM D=8,9/1,84
SHIM D=8,9/1,88
SHIM D=8,9/1,92
SHIM D=8,9/1,96
SHIM D=8,9/2,00
SHIM D=8,9/2,04
SHIM D=8,9/2,08
SHIM D=8,9/2,12
SHIM D=8,9/2,16
SHIM D=8,9/2,20
SHIM D=8,9/2,24
SHIM D=8,9/2,28
SHIM D=8,9/2,32
SHIM D=8,9/2,36
SHIM D=8,9/2,40
SHIM D=8,9/2,44
SHIM D=8,9/2,48
SHIM D=8,9/2,52
SHIM D=8,9/2,56
SHIM D=8,9/2,60
VALVE COLLET
05
VALVE SPRING KIT
05
VALVE-STEM SEALING
05
INTAKE VALVE TITAN
05
EXHAUST VALVE TITAN
05
VALVE SPRING RETAINER
05
VALVE SPRING INSIDE
05
VALVE SPRING HOLDER
05

QTY
2
4
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
8
4
4
2
2
x
x
x

* NEW PART

X AS REQUIRED

TIMING VALVE

250 EXC-F 2007

FIG
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38

PART NUMBER
77036004000
77036004050
77036012000
77036011100
0625060043
77036009100
0402040600
77036110100
77036015000
77036016000
77036017000
77036019000
77036001000
77036001060
0603082121
0015060253
59036001050
77036005000
77036002000
77036001050
0015060403
77036008000
0603242920
77036003000
0770180020
77036072000
77036073000
0888030037
77036076100
77036013000
0625062035
0618182412
0402031780
77035055000
0471100010
0760123072

057703605 / C067703606

17

DESCRIPTION
TIMING CHAIN GUIDE TOP 05
SPACER BUSHING GUIDE RAIL 05
CAMSHAFT GEAR SCREW
05
CAMSHAFT GEAR
05
BALL BEARING 6004 NR C3 05
CAMSHAFT INTAKE
2006
NEEDLE ROOLER DIN5402 NRB 4X6
CAMSHAFT EXHAUST
AUTO DECOMPRESSION
05
AUTO DECO WEIGHT
05
SPRING FOR AUTO DECOMPR. 05
BUSHING SCREW AUTODEC. M5X0,8
TIMING CHAIN GUIDE
05
BUSHING SCREW
06
SEAL RING CU DIN7603- 8X12X1
HH COLLAR SCREW M 6X25 WS=8
SPACER BUSHING 6,1X8,2X13,1
SECURING PROTECTION
05
TIMING CHAIN TENSIONER 05
SPACER BUSHING 6.1X8.2X9.1 05
HH COLLAR SCREW M 6X40 WS=8
CHAIN ADJUSTER HOLDING BOLT
CU SEAL-RING DIN7603 A24X29X2
CHAIN ADJUSTER HYD.
05
O-RING
TIMING VALVE JACKSHAFT 05
STOP DISK 18,2X30X1
05
WOODRUFF KEY DIN6888-3X3,7
TIMING VALVE TWIN WHEEL 05
TIMING CHAIN IWIS 108 ROLLS
BALL BEARING 6203 JR2 C3
NEEDLE BEAR.HK1812 18/24/12 05
NEEDLE ROL.DIN5402 NRB 3X17,8
WATER PUMP ROTOR
05
CIRCLIP DIN0471-10X1
SHAFT SEAL RING 12X30X7 VITON

* NEW PART

QTY
1
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

TIMING VALVE

250 EXC-F 2007

FIG
39
40
41
42
43

PART NUMBER
77035053000
77035052000
0015060303
0015060203
0603061001

057703605 / C067703606

18

DESCRIPTION
MOLDED RING WATER PUMP 05
WATER PUMP COVER
05
HH COLLAR SCREW M 6X30 WS=8
HH COLLAR SCREW M 6X20 WS=8
CU-SEAL RING DIN7603-6X10X1

* NEW PART

QTY
1
1
1
2
1

X AS REQUIRED

CYLINDER HEAD

250 EXC-F 2007

FIG
1*
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
32

PART NUMBER
77036020144
77030036000
77036052100
77036053000
77036055000
77036054050
77036052050
0009050103
60038082000
0770080020
77036081000
77036080000
77036024000
77036023000
77036020150
0402050980
60030063050
77036090000
77036025101
77036026001
77036079000
59036090000
77036041000
77036039000
0015060203
0015060253
77036044000
59030061000
77031050000

057703603 / C077703605

19

DESCRIPTION
CYLINDER HEAD CPL.
CYLINDER HEAD GASKET
05
VALVE COVER
06
VALVE COVER GASKET
05
VALVE COVER SCR. M6X12 WS10 05
RUBBER GASKET FOR SCREW 05
COVER PLATE BREATHER
05
SPECIAL SCREW M 5,0X10
ANGLE CONNECTOR LC8
03
O-RING 8X2 SILICONE
SPECIAL SCREW M7X73 WS 10
SPECIAL SCREW M7X40 WS10
COLLAR NUT 7X1
05
STUD 7X1
05
BUSH SUPPORT A.BRIDGE CPL '05
NEEDLE ROLLER DIN5402 5X9,8
OIL JET 50
05
DOWEL(BUSH BRIDGE)7/9/8 05
VALVE GUIDE INTAKE
VALVE GUIDE OUTLET
CYLINDER HEAD SCREW
05
WASHER 10,8X18,8X1,5
GASKET EXHAUST FLANGE
06
EXHAUST FLANGE CPL.
05
HH COLLAR SCREW M 6X20 WS=8
HH COLLAR SCREW M 6X25 WS=8
INTAKE BOOT
06
CLAMP D=56MM B=9MM M4X25
ENGINE BREATHER TUBE

* NEW PART

QTY
1
1
1
1
3
3
1
2
1
1
2
6
2
2
1
2
4
2
2
2
4
4
1
1
2
2
1
1
1

X AS REQUIRED

LUBRICATING SYSTEM

250 EXC-F 2007

FIG
1
2
3
4
5
6
7
8
11
12
14
15
17
18
19
20
21
22
23
24
25
26
28
29

PART NUMBER
77038102000
59038011010
77038011000
77038001000
77038004000
77038003100
0015050163
0984050122
59038041000
77038005000
0402251980
0402251180
77038006000
0988121805
0471120010
0770400025
59038017000
59038016000
0770125015
0770020170
58038007755
0799060000
0770320020
0015050203

067703805 / C067703805

20

DESCRIPTION
OIL PUMP SHAFT EXC-F
OILPUMP ROTOR CPL. 10MM G-73R
OILPUMP ROTOR 15MM G-164
OIL PUMP GEAR 14T
05
OIL PUMP COVER L/S
05
OIL PUMP COVER R/S
05
HH COLLAR SCREW M 5X16 WS=8
AH SCREW DIN6912-M 5X12
OIL FILTER COVER RACING
OIL FILTER
06
NEEDLEROL.DIN5402 NRA 2,5X19,8
NEEDLE ROLLER DIN5402 2,5X11,8
OILPUMP IDLER GEAR 17T. 05
SHIM WASHER DIN0988-12X18X0,50
CIRCLIP DIN0471-12X1
O-RING 40,00X2,50 NBR 70
PLUG M20X1,5 WS=13
OIL SCREEN 15X83MM
O-RING 12,5X1,5 NBR
O-RING 17,17X1,78 GLO
STOP DISK 8,1 X 15 X 0,5
TAB WASHER DIN6799-RS 6,0
O-RING 32,00X2,00
HH COLLAR SCREW M 5X20 WS=8

* NEW PART

QTY
1
1
1
1
1
1
2
2
1
1
1
2
1
4
1
1
1
1
2
1
1
1
1
2

X AS REQUIRED

IGNITION SYSTEM

250 EXC-F 2007

FIG
1
2
3
4
5
6*
8
9
10
11
12
16
20
21
22
29
30
31
32
34
35
36
37
38
39

PART NUMBER
77030102000
77030140000
77039104000
77039105100
59039034000
77039131100
59039090100
77039093000
77030002050
0015060083
59439032100
59039006000
44011076100
77040025000
00120500810
49030090000
0015060503
0015060303
0015060203
0015050163
0014060103
0015060163
0015060253
0015060953
0603061001

067703905 / C077703905

21

DESCRIPTION
IGNITION COVER EXC-F
IGNITION COVER GASKET EXC-F
STATOR
2007
FLYWHEEL
PULSER COIL KOKUSAN 4K3-A/B
CDI UNIT 250 EXC-F
07
SPARK PLUG CONNECT. VD05EG 03
SPARK PLUG NGK CR9EKB 05
WIRE RETAINING BRACKET 06
HH COLLAR SCREW M 6X8 WS=8
WIRING HARNESS FOR CDI EXC 04
IGNITIONCOIL KOKUSAN 4K3-A/B
CABLE TIE 100/2,5MM BLACK
FREEWHEEL HUB
AH SCREW DIN6912-M5X8 10.9
DOWEL 9,8 X 7 X 10
HH COLLAR SCREW M 6X50 WS=8
HH COLLAR SCREW M 6X30 WS=8
HH COLLAR SCREW M 6X20 WS=8
HH COLLAR SCREW M 5X16 WS=8
HH COLLAR SCREW M 6X10 WS=8
HH COLLAR SCREW M 6X16 WS=8
HH COLLAR SCREW M 6X25 WS=8
HH COLLAR SCREW M 6X95 WS=8
CU-SEAL RING DIN7603-6X10X1

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
x
1
8
2
1
3
2
2
2
2
2
2
1

X AS REQUIRED

ELECTRIC STARTER

250 EXC-F 2007

FIG
1
2
3
4
5
6
7
8
9
10
11

PART NUMBER
77040001000
0770250030
0015060203
59040029000
0405101310
77040022000
77040016000
58033097000
77040020000
80040026000
77040027000

067704005 / C067704005

22

DESCRIPTION
E-STARTER ENGINE
2007
O-RING 25,00X3,00 NBR 70
HH COLLAR SCREW M 6X20 WS=8
BEARING BOLT
NEEDLE BEARING K 10X13X10 02
INTERMEDIATE GEAR 36T
06
TORQUE LIMITER CPL.
06
NEEDLE BEARING HK 2216
FREE WHEEL GEAR
FREE WHEEL
03
HOLDER FREE WHEEL GEAR 06

* NEW PART

QTY
1
1
2
2
3
1
1
1
1
1
1

X AS REQUIRED